GPD 205 Technical Manual: Magne Tek

MagneTek
GPD 205
Technical Manual
QUICK REFERENCE – – GPD 205 CONSTANTS
FACTORY USER FACTORY USER

CONSTANT CONSTANT
SETTING SETTING SETTING SETTING
n01 1 n34 170
n02 0 n35 160
n03 0 n36 0
n04 For (1) n37 4
n05 0 n38 1.0
n06 1 (2) n39 1.00
n07 2 (2) n40 0
n08 4 (2) n41 100
n09 1 n42 0
n10 0 n43 0
n11 6.0 n44 0
n12 0.0 n45 1.00
n13 0.0 n46 50
n14 0.0 n47 0.0
n15 0.0 n48 0.0
n16 0.0 n49 0
n17 0.0 n50 0
n18 0.0 n51 160
n19 6.0 n52 0.1
n20 10.0 n53 0.0
n21 10.0 n54 0.0
n22 10.0 n55 40
n23 10.0 n56 0.0
n24 60.0 n57 0.0
n25 230 n58 0.0
n26 60.0 n59 1.0
n27 1.5 n60 0
n28 12 n61 0
n29 1.5 n62 2.0
n30 12 n68 (4)
n31 (3) n69 (4)
n32 0 Constants n63 thru n67 are currently NOT
n33 0 USED.
(1) n04 switches between For and Rev ; user cannot enter a value.
(2) n06, n07 & n08 settings differ if 3-Wire Initialization has been performed.
(3) n31 factory setting depends on Drive rating; see page 17.
(4) n68 & n69 are DISPLAY ONLY constants, which are not user settable.
This list revised 06/01/00

MagneTek
WARNING
Do not touch circuit components until main input power has been turned
OFF. Status indicator LEDs and Digital Operator display will be extinguished
when the DC bus voltage is below 50 VDC. Wait at least one additional
minute.
Do not connect or disconnect wires and connectors while the main input
power is turned on.
CAUTION
The GPD 205 leaves the factory with constants initialized for 2-Wire control
(when using external Run/Stop signals). Before using the initialization
function of constant n01 , know your control wiring configuration:
8 = Factory 2-Wire Control Initialization (Maintained RUN Contact)
9 = Factory 3-Wire Control Initialization (Momentary START/STOP Contact)
Entering either Initialization code resets all constants to factory settings, and
automatically returns constant n01 setting to “ 1 ”. If the GPD 205 is
connected for 3-Wire control and this constant is set to “ 8 ” (2-Wire Control
Initialization), the motor may run in reverse direction WITHOUT A RUN
COMMAND APPLIED. Equipment damage or personal injury may result.
CAUTION
Constant n25 must be set to proper motor voltage. Drive leaves factory with
this constant set for “ 230 ” volts.
CAUTION
Always ground the GPD 205 using its ground terminal ( ) (near the main
circuit output terminals). See paragraph 1.4.1, “Grounding”.
Never connect main circuit output terminals T1 (U), T2 (V) & T3 (W) to AC
main circuit power supply.
-i-
CAUTION
Do not perform a withstand voltage test on any part of the GPD 205.
Equipment uses semi-conductors and is vulnerable to high voltage.
Do not remove the Digital Operator or change dipswitch SW1 unless the
main input power is turned OFF. Never touch the printed control board (PCB)
while the main input power is turned on.
IMPORTANT
All constants have been factory set. Do not change their settings
unnecessarily.
-ii-
CONTENTS
SUBJECT PAGE
WARNINGS & CAUTIONS ....................................... i
GPD 205 DIMENSIONS .......................................... iv
1 RECEIVING / INSTALLATION ................................. 1
1.1 General .................................................................... 1
1.2 Receiving ................................................................. 1
1.3 Physical Installation .................................................. 1
1.4 Conformance to European EMC Directive ............. 2.1
1.5 Electrical Installation ................................................ 3
2 START-UP / OPERATION ....................................... 13
2.1 Trial Run .................................................................. 13
2.2 Digital Operator Display .......................................... 14
2.3 LED Description ...................................................... 14
2.4 Basic Programming ................................................. 18
3 PROGRAMMING FEATURES ................................ 19
3.1 General ................................................................... 19
3.2 Constant Setting Errors ........................................... 19
3.3 Constant Descriptions ............................................. 23
4 MAINTENANCE / TROUBLESHOOTING .............. 55
4.1 Maintenance ........................................................... 55
4.2 Troubleshooting ....................................................... 56
4.3 Alarm Displays ........................................................ 57
4.4 Fault Displays .......................................................... 58
Appendix 1 SPECIFICATIONS .................................................. 61
Appendix 2 PERIPHERAL DEVICES ........................................ 63
Appendix 3 DYNAMIC BRAKING OPTION ............................... 65
Appendix 4 GPD 205 SPARE PARTS ....................................... 71
INDEX ................................................................................. I-1
Revision date 06/01/00
- iii -
RATED HORSE- DIMENSIONS in inches WEIGHT HEAT LOSS
INPUT POWER W D W1 D1 Lbs. (Watts)
115V 1/8 2.68 3.74 2.20 4.57 1.3 12.6
1ph 1/4 2.68 4.25 2.20 5.08 1.3 20.3
1/8 2.68 2.95 2.20 3.78 1.1 11.9
230V
3ph 1/4 2.68 3.46 2.20 4.29 1.3 18.8
3/4 2.68 4.33 2.20 5.16 2.0 33.2
460V 1/2 4.25 3.62 3.78 4.45 2.2 25.5
3ph 3/4 4.25 4.33 3.78 5.16 2.2 34.7
Figure 1-1 GPD 205 Dimensions
- iv -
RATED HORSE- DIMENSIONS in inches WEIGHT HEAT LOSS
INPUT POWER W D W1 D1 Lbs. (Watts)
115V 1/2 4.25 5.12 3.78 5.94 2.9 35.3
1ph 1 4.25 6.10 3.78 6.93 3.3 55.3
230V 1 4.25 5.12 3.78 5.94 2.9 51.7
3ph 2 4.25 6.10 3.78 6.93 3.3 71.6
460V 1&2 4.25 5.51 3.78 6.34 3.3 56.0
3ph 3 5.12 6.69 4.65 7.52 4.4 78.5
Figure 1-2 GPD 205 Dimensions
-v-
Section 1. RECEIVING / INSTALLATION
1 . 1 G E N E R A L . The GPD 205 is a high performance, ultra-compact, pulse width

modulated design which generates a sine-coded, adjustable voltage/frequency three
phase output for complete speed control of any conventional squirrel cage induction
motor. The GPD 205 can maintain a 150% current overload capability for 60
seconds. It will not induce any voltage line notching distortion back to the utility line
and maintains a displacement power factor of not less than 0.98 throughout its
speed range.
When properly installed, operated and maintained, the GPD 205 will provide a
lifetime of service. It is mandatory that the person who operates, inspects, or
maintains this equipment thoroughly read and understand this manual before
proceeding.
1 . 2 R E C E I V I N G . The GPD 205 is thoroughly tested at the factory. After

unpacking, verify the part numbers with the purchase order (invoice). Any damages
or shortages evident when the equipment is received must be reported immediately
to the commercial carrier who transported the equipment. Assistance, if required, is
available from your sales representative.
If the drive will be stored after receiving, keep it in its original packaging and store
according to storage temperature specifications on page 62.2.
1 . 3 P H Y S I C A L I N S T A L L A T I O N . Location of the GPD 205 (Figures 1-1 & 1-2)

is important to achieve proper performance and normal operating life. The unit
should be installed in an area where it will be protected from:
• Direct sunlight, rain or moisture.
• Corrosive gases or liquids.
• Vibration, airborne dust or metallic particles.
For effective cooling as well as proper maintenance, the GPD 205 must be installed
vertically. There MUST be a MINIMUM 4.0 in. clearance above and below, and a
MINIMUM 1.18 in. clearance on each side.
CAUTION
When mounting units in an enclosure, make sure air entering drive is below
113°F (45°C), by adding a fan or other cooling device if needed. See
environmental specifications on page 62.2.
1
1 2
RUN
8
ALARM
FREF FOUT IOUT
ACC DEC F/R
FMAX VMAX FBAS
FLA MODE PRGM

3
DSPL ENTER
STOP
RUN
RESET
DIGITAL OPERATOR JVOP-121
4
7
6 5
NOTE: Terminal covers open, and not shown in this illustration.
➀ Power circuit input terminals: L1 (R), L2 (S), L3 (T)

➁ Dynamic braking terminals: B1, B2
➂ Digital Operator
➃ Control circuit terminals: Top row - S2, S3, AM, AC, PA, PC
Bottom row - SF, SR, S1, SC, FS, FR, FC
➄ Power circuit output terminals: T1 (U), T2 (V), T3 (W)
➅ “Ground” terminal screw ( ), for drive grounding and shield
sheath.
➆ Power circuit output terminals: MA, MB, MC
➇ Status indicator LEDs: RUN, ALARM
Figure 1-3. Component Identification
2
1 . 4 C O N F O R M A N C E T O E U R O P E A N E M C D I R E C T I V E . As of January 1, 1996,
all CE marked products on the European Market had to meet the protection
requirement of Electromagnetic Compatibility Directive (EMC) 89/366/EEC. In order
for any Electrical system to meet the emission and immunity levels set forth by the
European standards, the components that make up the system should individually
meet the levels. To meet the required levels of conformance, MagneTek has outlined
the methods for line filter application, cable shielding, and GPD 205 drive installation.
The outline of the methods follows:
The line filter and the GPD 205 drive must be mounted on the same metal plate. The
filter should be mounted as close to the drive as practical. The cable must be kept as
short as possible and the metal plate should be securely grounded. The ground of
the line filter and the drive must be bonded to the metal plate with as much bare-
metal contact as possible.
For main circuit input cables, a screened cable is recommended within the panel, and
is also suggested for external connections. The screen of the cable should be
connected to a solid ground. For the motor cables, a screened cable (max. 20m)
must be used and the screen of the motor cable should be connected to ground at
both ends by a short connection, again using as much bare-metal contact as possible.
For more detailed information, refer to MagneTek document TD 4077, “Installation

Guidelines For EMC Directive using MagneTek AC Drive Products.”
The following chart and Figure 1-3A show the line filter list for the EMC standards and
the installation/wiring of the GPD 205 drive and line filter.
Line Filters for GPD 205
Drive Model Line Filter

Number MagneTek Rated Mass Dimensions in mm
GPD205- Part Number Current (A) (kg) H x W x D (1)
10P1
5P325-0056 3.0 0.61 66 x 67 x 117
10P2
10P7
5P325-0057 10.0 0.61 66 x 67 x 117
1001
A0P1
A0P2
A0P7 5P325-0030 7.0 1.1 255 x 126 x 50
A001
A002
B0P5
B0P7
5P325-0030 7.0 1.1 255 x 126 x 50
B001
B003
(1) D is the distance the filter will extend outward from the surface of the metal plate.
Conversion Note: 1mm = .0394 in.
2.1
L N PE
Control Panel
Metal Mounting
L N
Plate
MAINS
INPUT
FILTER
LOAD
(LOAD)
L N
N
L1 L2 L3
GPD 205
T1 T2 T3
y;;y Clamp Core
y;
Cable Clamp
Motor Cable
max. 20m
IM
3~
Figure 1-3A. Installation of Line Filter and GPD 205
2.2
1 . 5 E L E C T R I C A L I N S T A L L A T I O N . The GPD 205 leaves the factory with all
constants set for 2-Wire external reference control. Figure 1-5 must be used for all
external connections.
To use the GPD 205 in a 3-Wire application, drive constants n 0 1 and n 0 2 must be
reprogrammed, using the Digital Operator. Figure 1-6 must then be used for all
external connections.
CAUTION
Use only UL listed or CSA certified closed loop (ring lug) connectors sized
for the selected wire gauge. The connectors are to be installed using the
correct crimp tool recommended by the connector manufacturer.
Wire and Terminal Screw Sizes for GPD 205

Max. Torque Wire
Circuit Terminal Symbol Screw
lb-ft Size AWG Type
Main L1, L2, L3, B1, B2 M3.5 0.7 18 to 14 600V vinyl-sheathed
Circuit T1, T2, T3, GND wires or equivalent
Control SF, SR, S1, S2, S3, SC M2 0.3 20 to 18
Circuit FS, FR, FC Shielded wire with
AM, AC, PA, PC Class 1 wiring
MA, MB, MC M3 0.6 20 to 16
1.5.1 Grounding.
• The GPD 205 must be solidly grounded using main circuit ground
( ) terminal (see Figure 1-3). Ground resistance should be 100
ohms or less. Select lead size suitable for size of terminal screw.
Make lead length as short as possible.
• NEVER ground the GPD 205 in common with welding machines,
motors, or other large-current electrical equipment.
• Where several GPD 205s are used, ground each directly or daisy-
chain to the ground pole(s). DO NOT FORM A LOOP WITH THE
GROUND LEADS. See Figure 1-4.
3
NOT
CORRECT CORRECT
ACCEPTABLE
Figure 1-4. Grounding of Three GPD 205s
1.5.2 Main Circuit Input/Output. Observe the following while completing

interconnections:
• Use only factory supplied installation instructions to install
optional dynamic braking resistors. Failure to do so may cause
equipment damage or personal injury.
• Use 600V vinyl-sheathed lead (75°C copper wires) or equivalent.
Wire size should be determined by considering voltage drop of
leads. Recommended size is 18-14 AWG (0.75-2 mm2). Size of wire
must be suitable for Class 1 circuits.
• Never connect AC main power to output terminals T1 (U), T2 (V)
and T3 (W).
• Never allow wire leads to contact the GPD 205 enclosure. Short-
circuit may result.
• Torque all main circuit M3.5 terminal screws to .70 lb-ft.
• Never connect power factor correction capacitors or noise filter
to GPD 205 output.
• Motor lead length should NOT EXCEED 328 feet (100 meters), and
motor wiring should be run in a separate conduit from the power
wiring.
4
Main Circuit Terminal Functions and Voltages
TERMINAL FUNCTION VOLTAGE / SIGNAL LEVEL
Three Phase, 230V Drive:

L1 ( R )
200 / 208 / 220 / 230V at 50/60Hz
L2 ( S ) Main circuit input power supply
Three Phase, 460V Drive:
L3 ( T )
380 / 400 / 415 / 440 / 460V at 50/60Hz
L1 ( R ) Single Phase, 115V Drive:

Main circuit input power supply
L2 ( S ) 100 / 115V at 50/60Hz
T1 ( U )
0 - 200 / 208 / 220 / 230V
T2 ( V ) Main circuit output
0 - 380 / 400 / 415 / 440 / 460
T3 ( W )
MA Multi-Func. Relay output – NO contact

250Vac, 1A or less ( See Note 1 )
MB Multi-Func. Relay output – NC contact
30Vdc, 1A or less
MC Multi-Func. Relay output – common
B1 For connection of braking resistor or

B2 braking resistor unit ( option )
Ground terminal ( 100 ohms or less ) ––––
NOTES:
1. Any of 11 functions can be selected for multi-function
relay output. See page 32.
5
1.5.3 Control Circuit. All basic control circuit (signal) connections are shown in
the appropriate diagram:
— Figure 1-5 shows connections for external 2-Wire control.
— Figure 1-6 shows connections for external 3-Wire control.
• Use Class 1 twisted shielded or twisted-pair shielded wire,

20-16 AWG (0.5-1.25 mm2), for control circuit leads. Wire size
should be determined considering voltage drop in leads. Connect
shield sheath AT THE GPD 205 END ONLY; the far end should be
dressed neatly and left unconnected.
SHIELD SHEATH
OUTER JACKET
TO GPD 205 TO
SIGNAL EXTERNAL
TERMINALS CIRCUIT
TO SHIELD
SHEATH WRAP BOTH ENDS
TERMINAL OF SHEATH WITH
(TERM. ) INSULATING TAPE
DO NOT
CONNECT
CRIMP
CONNECTION
• Signal leads must be separated from main circuit leads L1 (R),

L2 (S), L3 (T), T1 (U), T2 (V), T3 (W), MA, MB & MC leads, and any
other power cables, to prevent erroneous operation caused by
noise interference.
• Lead length should NOT EXCEED 164 feet (50 meters).
6
Control Circuit Terminal Functions
Type Terminal Terminal Name Terminal Function Signal Level
SF Forward Run/Stop Forward run when closed,
S stop when open (1)
e SR Reverse Run/Stop Reverse run when closed,
q stop when open (1)
u S1 Multi-function contact Factory setting is “Fault Photocoupler
e input 1 Reset” (1) isolated
n input;
S2 Multi-function contact Factory setting is “External
c 24VDC
input 2 Fault (NO contact) input” (1)
e 8mA
S3 Multi-function contact Factory setting is “Multi-step
I (1) input 3 Speed Reference 1” (1)
n
SC Sequence common Common terminal for
p
sequence inputs
u
t F R FS Frequency reference +15 VDC
r e power supply
e f
q e FR Frequency reference 0 to 10 VDC (20 KΩ) or 4 to 20mA (250Ω)
u r input
e e
n n FC Frequency reference 0V
c c input common
y e
AM Analog monitor output Factory setting is “Output
frequency”
O 0 to 10VDC
0-3V = 0-100% (2)
u 2mA or less
t AC Analog monitor output 0V
p common
u PA Open collector output Factory setting is “Fault” Photocoupler
t (3) output;
PC Open collector output 48VDC
common 50mA or less
NOTES:
1 These inputs have factory settings based on 2-Wire reset.
For 3-Wire reset definitions, see Figure 1-6.
2 Factory setting is for 0-3V = 0-100% frequency. Can be set
for 0-10V = 0-100% output current; see page 46.
3 Multi-function open collector output is factory set for “Fault.”
For other settings, see page 32.
7
——— NOTES FOR FIGURE 1-5 ———
- Indicates components not supplied.

- Indicates main circuit terminal.
- Indicates control circuit terminal.
( ) - Indicates alternate terminal marking, i.e. ( R ) and L1.
1. Insulated twisted shielded wire is required.
2-conductor #18 GA. (Belden #8760 or equivalent)
Connect shield only at GPD 205 end (ground terminal ( ) ). Stub and isolate
other end.
2. +12V voltage output current capacity of control terminal FS is 20mA max.
3. The GPD 205 does not include overload 1OL; it is a separate item. It may not be
required; see page 40. The contact from the separately supplied overload relay
should be interlocked with the GPD 205 as shown. It should be the manual reset
type to prevent automatic restart following a motor fault and subsequent contact
reclosure after cool down. For Canadian installations, overload 10L is to be
provided in accordance with the Canadian Electrical Code, Part 1 and NEC.
4. Customer to connect ground terminal ( ) to earth ground.
5. If Digital Operator is used, remote operators which duplicate functions of its
command keys (see Figure 2-1) may not be required.
6. For installation of Braking Resistor or Braking Resistor Unit, refer to Appendix 3,
“Dynamic Braking Option”.
7. If application does not allow reverse operation, constant n 0 5 , Reverse Run
Prohibit Selection, should be set to “ 1 ” (Reverse Run Disabled) and Reverse
Run/Stop input can be eliminated.
8
FOR DYNAMIC BRAKING (See Note 6)
3-PHASE 1OL (See Note 3)

POWER SUPPLY MCCB
B1 B2
(Use L1 (R) and L1 L1 ( R ) U
L2 (S) for
single-phase L2 L2 ( S ) V
input)
L3
GPD W
L3 ( T )
205 AC
MOTOR
FORWARD
RUN/STOP * (See Note 4)
SF
REVERSE * (See Note 7) (See Note 5)
RUN/STOP ANALOG OUTPUT
SR AM MONITOR 0 to +10VDC
1OL FAULT
RESET
See
Note 3)
* S1 ANALOG MONITOR FM OUTPUT
EXTERNAL AC FREQUENCY
FAULT
* S2
MULTI-FUNCTION
CONTACT INPUT
MULTI-STEP
SPEED REF 1 * S3
MA MULTI-FUNCTION
MB OUTPUT CONTACT
SC LOGIC RUNNING 250VAC, 1A OR LESS
MC 30VDC, 1A OR LESS
SC
COMMON
TERMINALS *
PA MULTI-FUNCTION
PHOTOCOUPLER
(See Note 1) SHIELD PC FAULT * OUTPUT
CONNECTION 48V, 50mA OR LESS
1R
2KΩ FREQUENCY
FS SETTING POWER SUPPLY
(+12V, 20mA) (See Note 2)
1RH
FREQUENCY MANUAL FR REFERENCE
REF. SPEED (0 to 10V, 20KΩ / * Factory Defaults per
(See Note 5) 2KΩ 4 to 20mA, 250Ω)
FC 2-Wire initialization.
0-10VDC –
or
4-20mA
+
Figure 1-5. Standard Connections ( 2-Wire Control )

( Constant n01 set to “ 8 ” )
9
——— NOTES FOR FIGURE 1-6 ———
- Indicates components not supplied.

- Indicates main circuit terminal.
- Indicates control circuit terminal.
( ) - Indicates alternate terminal marking, i.e. ( R ) and L1.
1. Insulated twisted shielded wire is required.
Connect shield only at GPD 205 end (ground terminal ( ) ). Stub and isolate
other end.
2. +12V voltage output current capacity of control terminal FS is 20mA max.
3. The GPD 205 does not include overload 1OL; it is a separate item. It may not be
required; see page 40. The contact from the separately supplied overload relay
should be interlocked with the GPD 205 as shown. It should be the manual reset
type to prevent automatic restart following a motor fault and subsequent contact
reclosure after cool down. For Canadian installations, overload 10L is to be
provided in accordance with the Canadian Electrical Code, Part 1 and NEC.
4. Customer to connect ground terminal ( ) to earth ground.
5. If Digital Operator is used, remote operators which duplicate functions of its
command keys (see Figure 2-1) may not be required.
6. For installation of Braking Resistor or Braking Resistor Unit, refer to Appendix 3,
“Dynamic Braking Option”.
7. If application does not allow reverse operation, constant n 0 5 , Reverse Run
Prohibit Selection, should be set to “ 1 ” (Reverse Run Disabled) and Fwd/Rev
input can be eliminated.
CAUTION
Constant n06 must be set to “ 00 ”, AND constant n01 must be set to “ 9 ”.
Resetting drive constant n01 to “ 8 ” may cause the motor to run in reverse
direction WITHOUT A RUN COMMAND, and possibly result in equipment
damage or personal injury.
10
FOR DYNAMIC BRAKING (See Note 6)
3-PHASE 1OL (See Note 3)

POWER SUPPLY MCCB
B1 B2
(Use L1 (R) and L1 L1 ( R ) U
L2 (S) for
single-phase L2 L2 ( S ) V
input)
L3
GPD W
L3 ( T )
205 AC
MOTOR
RUN
(See Note 4)
SF
STOP (See Note 5)
ANALOG OUTPUT
SR AM MONITOR 0 to +10VDC
1OL (See Note 7)
See FWD
REV
Note 3) * S1 ANALOG MONITOR
AC
FM OUTPUT
EXTERNAL FREQUENCY
FAULT
* S2
MULTI-FUNCTION
CONTACT INPUT
MULTI-STEP
SPEED REF 1 MA
* S3
MULTI-FUNCTION
OUTPUT CONTACT
MB
SC LOGIC RUNNING 250VAC, 1A OR LESS
MC 30VDC, 1A OR LESS
SC
COMMON
TERMINALS *
PA MULTI-FUNCTION
PHOTOCOUPLER
(See Note 1) SHIELD PC FAULT * OUTPUT
CONNECTION 48V, 50mA OR LESS
1R
2KΩ FREQUENCY
FS SETTING POWER SUPPLY
(+12V, 20mA) (See Note 2)
1RH
FREQUENCY
REF.
MANUAL
SPEED
FR REFERENCE * Factory Defaults per
(0 to 10V, 20KΩ /
(See Note 5) 2KΩ 4 to 20mA, 250Ω) 3-Wire initialization.
FC
0-10VDC –
or
4-20mA
+
Figure 1-6. Standard Connections ( 3-Wire Control )

( Constant n01 set to “ 9 ” )
11
1.5.4 Inspection. After wiring is complete, verify that:
All wiring is correctly installed.
Excess screws and wire clippings are removed from inside of unit.
Screws are securely tightened.
Exposed wire does not contact other wiring or terminals.
CAUTION
If a FWD or REV run command is given from the control circuit terminal when
the operation method selection function ( n02 ) is set to “ 1 ”, “ 3 ”, or “ 5 ”,
the motor will start automatically as soon as power is applied to the main
circuit.
12
Section 2. START-UP / OPERATION
2 . 1 T R I A L R U N . The drive will run after receiving a run command. There are two
operation modes for the GPD 205:
1) Run command from the Digital Operator.
2) Run command from the control circuit terminal.
Prior to shipping, the drive is set up to receive a run command and frequency
reference from the Digital Operator. See chart below for running the GPD 205 using
the Digital Operator. For instructions on using the control circuit terminals, refer to
C o n s t a n t n 0 2 “Operation Mode Selection” on page 23.
Operator Function LEDs

Action Status Indicator LEDs
Display Display
1) Turn ON input power to 6.0 FREF lights. RUN blinking

the GPD 205. ALARM off
Frequency reference (6.0 (operation ready)
Hz) is displayed.
2) Press the RUN key. 6.0 FREF FOUT IOUT RUN on

Drive runs at 6.0 Hz. ACC DEC F/R ALARM off
(The lower 6 Function FMAX VMAX FBAS (normal operation)
LEDs turn on and off in FLA MODE PRGM
a counterclockwise
sequence when FWD RUN LED’s indicate direction
command is given) of motor shaft rotation.
3) Press the STOP/RESET 6.0 FREF remains lit. RUN blinking

key to stop motor ALARM off
rotation.
Operation checkpoints:
• Motor rotates smoothly.
• Motor rotates in correct direction. (If motor does not rotate in the
proper direction, stop the motor and remove power from the GPD 205.
Switch motor connections T1 (U) and T2 (V) at the GPD 205 to change
direction.
• Motor has no abnormal vibration or noise.
• Acceleration and deceleration are smooth.
• Unit is not overloaded.
• Status indicator LEDs and Digital Operator display are correct.
13
2 . 2 D I G I T A L O P E R A T O R D I S P L A Y . All functions of the GPD 205 are accessed
using the Digital Operator. Below are descriptions of the display and keypad
functions.
3-digit, 7-segment
LED display; shows
selected operation
status, fault code,
or constant data.
FREF FOUT IOUT
Display section
ACC DEC F/R Function LEDs
(descriptions begin
FMAX VMAX FBAS on page 15).
FLA MODE PRGM
Displayed data can
Switch between be changed. Press
DSPL ENTER
Function LEDs. to enter constant
data.
Increase constant
no. or displayed Decrease constant
value. no. or displayed
STOP value.
RUN
Run the motor. RESET
DIGITAL OPERATOR JVOP-121 Stop the motor, or
reset a drive fault.
2.3 LED DESCRIPTION.
2 . 3 . 1 D e s c r i p t i o n o f S t a t u s I n d i c a t o r L E D s . There are two indicator LEDs

on the front of the GPD 205, to the right of the Digital Operator. The drive status is
indicated by various combinations of ON, Blinking, and OFF conditions of these two
LEDs:
OPERATION READY NORMAL OPERATION
(during stop)
RUN . . . . . . . . Blinking . . . . . . . . . . . . . . . . ON
ALARM . . . . . . . . . . OFF . . . . . . . . . . . . . . . . . . OFF
For details of how the status indicator LEDs function during a drive fault, refer to
“TROUBLESHOOTING”, on page 56.
14
2 . 3 . 1 D e s c r i p t i o n o f F u n c t i o n L E D s . By pressing the D S P L key on the Digital
Operator while the drive is stopped(1), the operator can step to each of the twelve
Function LEDs and its associated display/setting function:
Press Press Press

DSPL DSPL DSPL
FREF FOUT IOUT
(1)
Press Press Press While
DSPL DSPL DSPL Running
ACC DEC F/R When
Stopped
Press Press Press
DSPL DSPL DSPL
FMAX VMAX FBAS
Press Press Press

DSPL DSPL DSPL
FLA MODE PRGM
FREF — F r e q u e n c y R e f e r e n c e S e t t i n g [ constant n 1 1 ]
Sets the GPD 205 operation speed (Hz) (unless the drive
has been programmed to run from external analog speed
reference signal).
FOUT — Output Frequency Monitor

Displays the output frequency (Hz) that the GPD 205 is
operating at. This is a m o n i t o r o n l y function; the operator
cannot change the displayed value.
IOUT — Output Current Monitor

Displays the level of output current (Amps) that the GPD 205
is currently producing. This is a m o n i t o r o n l y function; the
operator cannot change the displayed value.
(1) While the drive is running , only the first 6 (GREEN) function
LEDs can be selected by the D S P L key.
15
ACC — A c c e l e r a t i o n T i m e 1 [ constant n 2 0 ]
Sets the time (seconds)
max. output ACC
it will take the drive to
accelerate the motor from frequency
a stopped condition to
maximum output frequency
0 t
(i.e. sets the slope of the
accel ramp). RUN command ON
DEC — D e c e l e r a t i o n T i m e 1 [ constant n 2 1 ]
Sets the time (seconds)
max. output DEC
it will take the drive to
decelerate the motor from frequency
maximum output frequency
to a stopped condition
0 t
(i.e. sets the slope of the
decel ramp). RUN command ON
F/R — F W D / R E V R u n S e l e c t i o n [ constant n 0 4 ]
Sets the rotation direction of the motor when a Run command
is given by the Digital Operator. Display of F o r = forward
run, r E u = reverse run. Constant n 0 4 toggles between these
two presets; the user cannot enter a value.
FMAX — M a x i m u m O u t p u t F r e q u e n c y [ constant n 2 4 ]
Sets the maximum output frequency (Hz) of the drive.
(Part of V/f pattern set-up; see page 37.)
VMAX — M a x i m u m V o l t a g e [ constant n 2 5 ]
Sets the maximum voltage (V) that can be output from the
drive. (Part of V/f pattern set-up; see page 37.)
FBAS — M a x i m u m V o l t a g e O u t p u t F r e q u e n c y [ constant n 2 6 ]
Sets the frequency (Hz) at which the maximum output
voltage level is reached (base frequency). (Part of V/f
pattern set-up; see page 37.)
16
FLA — E l e c t r o n i c T h e r m a l R e f e r e n c e C u r r e n t [ constant n 3 1 ]
Sets the electronic thermal reference current (Amps) used
for detecting motor overload. This is normally set to the
motor rated current value (nameplate full-load amps). When
set to “ 0.0 ”, motor overload protection is disabled. The
factory settings (i.e. reset defaults) are listed below.
MOTOR RATED
GPD 333 CONTINUOUS
INPUT 1 CURRENT - AMPS
HORSEPOWER OUTPUT CURRENT
VOLTS ( CONSTANT n31 )
100% RATED AMPS
FACTORY SETTING
1/8 0.8 0.6

1 1/4 1.5 1.1
1
5 3/4 3.0 1.9
1 5.0 3.3
1/8 0.8 0.6
1/4 1.5 1.1
2
3 3/4 3.0 1.9
0
1 5.0 3.3
2 7.0 6.2
1/2 1.2 0.6
4 3/4 1.8 1.0
6
0 1&2 3.4 1.6
3 4.8 3.1
1 A standard 4-pole motor is used to determine applicable motor horsepower.
MODE — O p e r a t i o n M o d e S e l e c t i o n [ constant n 0 2 ]
Selects whether operation is performed from the Digital
Operator or control circuit terminals. (See detailed
description on page 23.)
PRGM — Constant Programming

Selects or reads constant data using constant numbers (nXX ).
Constant data is displayed by pressing the E N T E R key, and can
^
be changed by pressing the ^or keys. Any changes can be
saved by again pressing the E N T E R key. Pressing the D S P L
key exits from Programming mode.
17
2 . 4 B A S I C P R O G R A M M I N G . By using the Function LEDs on the Digital Operator,
simple programming of the GPD 205 is possible. Following are examples of two
methods for setting the acceleration time (n 2 0 ). The first example shows how to
utilize the A C C Function LED, and the second example shows how to access constant
n 2 0 through the P R G M Function LED.
Example 1: Using A C C LED Display

• Press the D S P L key until the A C C led is illuminated. 10.0
• To set the acceleration time to 5 seconds, press the
^
key until the Digital Operator display reads “ 5.0 ”. 5.0
• Press the E N T E R key. 5.0
Example 2: Using P R G M LED

• Press D S P L key until the P R G M LED is illuminated. n01
• Press the ^key to access constant n 2 0 . n20
• Press the E N T E R key. The current set value is displayed. 10.0
• To set the acceleration time to 15 seconds, press the
^ key until the Digital Operator display reads “ 15.0 ”. 15.0
• Press the E N T E R key. n20
• Press the D S P L key until the F R E F LED is illuminated. 0.0
18
Section 3. PROGRAMMING FEATURES
3 . 1 G E N E R A L . Paragraphs in this section provide descriptions of the

GPD 205 features which are defined by programmed settings in memory (see Table
3-1). These feature descriptions, based on 2-Wire factory reset, appear in numerical
order by constant number.
3 . 2 C O N S T A N T S E T T I N G E R R O R S . The display “ E r r ” will appear on the

Digital Operator for one second, then the previously set constant value is displayed,
if any of the following conditions exists when the E N T E R key is pressed while setting
a new value for a constant:
1) The set values of input terminal function selections 1, 2 and 3 (n 0 6 ,
n 0 7 , and n 0 8 ) are the same.
2) The following conditions are not satisfied when setting the V/f
pattern:
Max. output freq. ≥ Max. voltage output freq. ≥ Mid. output freq. ≥ Min. output freq.
(n 2 4 ) (n 2 6 ) (n 2 7 ) (n 2 9 )
For details, refer to pages 37-39.
3) The following conditions are not satisfied when setting prohibited
frequencies:
Prohibited frequency 3 ≥ Prohibited frequency 2 ≥ Prohibited frequency 1
(n 5 8 ) (n 5 7 ) (n 5 6 )
4) Frequency reference lower limit (n 4 2 ) > Frequency reference upper
limit (n 4 1 ).
5) Motor rated current (n 3 1 ) > 120% of drive rated current.
19
Table 3-1. GPD 205 Constants
Setting Range Setting Factory Ref.
Constant Name (and units) Increment Setting Page
n01 Password / Initialization 0, 1, 8, 9 1 1 23
n02 Operation mode selection 0-5 1 0 23
n03 Stopping method selection 0, 1 1 0 26
n04 Forward / Reverse run selection For (forward), —— For 16
rEu (reverse)
n05 Reverse run prohibit selection 0, 1 1 0 26
n06 Multi-function input selection 1 0 - 14 1 1 27
(terminal S1)
n07 Multi-function input selection 2 1 - 14 1 2
(terminal S2)
n08 Multi-function input selection 3 1 - 15 1 4
(terminal S3)
n09 Multi-function output selection 1 0 - 10 1 1 32
(terminals MA & MB)
n10 Multi-function output selection 2 0 - 10 1 0
(terminal PA)
n11 Frequency reference 1 6.0 33
n12 Frequency reference 2 0.1 0.0
n13 Frequency reference 3 (less than 0.0
n14 Frequency reference 4 100 Hz); 0.0
n15 Frequency reference 5 0.0 - 400 (Hz) 1 0.0
n16 Frequency reference 6 (100 Hz or 0.0
n17 Frequency reference 7 more) 0.0
n18 Frequency reference 8 0.0
n19 Jog frequency reference 6.0 35
n20 Acceleration time 1 0.1 10.0 36

(less than
n21 Deceleration time 1 0.0 - 999 (sec) 100 sec) 10.0
n22 Acceleration time 2 1 10.0

(100 sec or
n23 Deceleration time 2 more) 10.0
20
Table 3-1. GPD 205 Constants - Continued
n24 Maximum frequency (Fmax) 50.0 - 400 (Hz) 0.1 60.0 37
(< 100 Hz);
1
(≥ 100 Hz)
n25 Maximum voltage (Vmax) 1 - 255/510 (V) * 1 230/460 *
0.1
n26 Maximum voltage frequency (Fa) 0.6 - 400 (Hz) 60.0
(< 100 Hz);
1
n27 Frequency midpoint (Fb) 0.5 - 399 (Hz) 1.5
(≥ 100 Hz);
n28 Voltage midpoint (Vc) 1 - 255/510 (V) * 1 12/24 *
n29 Minimum frequency (Fmin) 0.5 - 10.0 (Hz) 0.1 1.5
n30 Minimum voltage (Vmin) 1 - 50/100 (V) * 1 12/24 *
n31 Motor rated current 0.0 - 25.5 (A) 0.1 See 40
Note 1
n32 Electronic thermal motor protection 0-4 1 0 40
n33 Stall prevention during deceleration 0, 1 1 0 42
n34 Stall prevention level during 30 - 200 (%) 1 170 42
acceleration
n35 Stall prevention level at set speed 30 - 200 (%) 1 160 43
n36 Momentary power loss function 0-2 1 0 43
selection
n37 Carrier frequency 1-6 1 4 44
(x 2.5 kHz)
n38 Automatic torque boost gain 0.0 - 3.0 0.1 1.0 44
n39 Frequency command gain 0.10 - 2.00 0.01 1.00 45
n40 Frequency command bias –99 - 99 (%) 1 0
n41 Frequency command upper limit 0 - 110 (%) 1 100 45
n42 Frequency command lower limit 0 - 110 (%) 1 0
n43 Control circuit terminal FR function 0, 1 1 0 46
n44 Analog monitor selection 0, 1 1 0 46
n45 Analog monitor gain 0.00 - 2.00 0.01 1.00
* Where two values are given (xx/xx) in Setting Range and Factory Setting, the first is
for 115V or 230V drives, and the second is for 460V drives.
21
Table 3-1. GPD 205 Constants - Continued
n46 DC injection braking current 0 - 100 (%) 1 50 47
n47 DC injection braking time at stop 0.0 - 5.0 (sec) 0.1 0.0
n48 DC injection braking time at start 0.0 - 5.0 (sec) 0.1 0.0
n49 S-curve accel/decel selection 0-3 1 0 48
n50 Overtorque detection 0-4 1 0 49
n51 Overtorque detection level 30 - 200 (%) 1 160
n52 Overtorque detection time 0 - 9.9 (sec) 0.1 0.1
n53 Frequency detection level 0.0 - 400 (Hz) 0.1 0.0 51
(< 100 Hz);
1
(≥ 100 Hz)
n54 Slip compensation gain 0.0 - 9.9 (%) 0.1 0.0 51
n55 Motor no-load current 0 - 99 (%) 1 40 52
n56 Prohibited frequency 1 0.1 0.0 52

(< 100 Hz);
n57 Prohibited frequency 2 0.0 - 400 (Hz) 1 0.0
(≥ 100 Hz)
n58 Prohibited frequency 3 0.0
n59 Prohibited frequency bandwidth 0.0 - 25.5 (Hz) 0.1 1.0

n60 No. of auto-restart attempts 0 - 10 1 0.0 54
n61 Operator "Stop" key selection 0, 1 1 0 54
n62 Slip compensation delay timer 0.0 - 25.5 (sec) 0.1 2.0 54
n68 Fault record Stores and displays most recent alarm 54.1
(not user settable).
Cleared by RESET command.
n69 PROM number Displays last 3 digits of PROM 54.1
number: NSP600300
(not user settable).
NOTES:
1. Initial value depends upon GPD 205 capacity. See page 17.
2. Constants n 6 3 thru n 6 7 are reserved for future use.
22
3.3 CONSTANT DESCRIPTIONS.
Constant Password / Initialization Factory Setting: 1

n01
The following table describes data which can be set or read when n 0 1 is set.
Programmable Accessible
Setting Constants Constants
0 n01 n02 to n69
(constant setting disabled)
1 n02 to n60 n01 to n69
2 to 7 Not Used
8 Initialize constants for 2-Wire sequence
9 initialize constants for 3-Wire sequence
NOTE: When either “ 8 ” or “ 9 ” is entered (initialization settings), the definitions

of inputs at terminals SF and SR are changed. Constants n 0 6 , n 0 7 , and
n 0 8 (Multi-function Input – Terminal S1, S2 & S3) settings are also changed,
according to the requirements of the control configuration (see Figures 1-5 and 1-6).
All other constants are returned to FACTORY SETTINGS; constant n 0 1 setting then
returns to “ 1 ”.
Constant Operation Mode Selection Factory Setting: 0

n02
The setting of n 0 2 determines where the run command and speed reference will be
accepted.
Setting Run/Stop Command From: Speed Reference From:

0 Digital Operator Digital Operator
1 External terminal Digital Operator
2 Digital Operator External terminal (Voltage input)
3 External terminal External terminal (Voltage input)
4 Digital Operator External terminal (Current input)
5 External terminal External terminal (Current input)
On the next two pages are illustrations of control input required by each n 0 2
setting.
23
• Digital Operator Reference Input:
Setting 0 :
GPD • RUN/STOP command and
205 AC frequency reference are from
MOTOR
the Digital Operator. Use the
F / R LED to alternate between
FWD and REV run.
Setting 1 :
GPD • Use Digital Operator to set the
205 AC frequency reference.
MOTOR
FWD RUN/STOP SF
• Use switches connected to the
REV RUN/STOP SR control circuit terminals to
SC alternate between FWD RUN/STOP
and REV RUN/STOP.
• Voltage Reference Input:

Setting 2 :
GPD • Use Digital Operator to give
205 AC RUN/STOP command. Use the F / R
MOTOR
LED to alternate between FWD
and REV run.
• Set frequency with analog
FS
voltage signal [ 0-100% (max.
FREQ.
SETTING
FR
frequency)/0-10V ] at the
FC
control circuit terminal FR.
Setting 3 :
GPD • Use switches connected to the
205 AC control circuit terminals to
MOTOR
FWD RUN/STOP SF
alternate between FWD RUN/STOP
REV RUN/STOP SR
and REV RUN/STOP.
SC
FS
voltage signal [ 0-100% (max.
FREQ.
SETTING
FR
frequency)/0-10V ] at the
FC
control circuit terminal FR.
◆ When using a frequency setting potentiometer, reference will be at 100% of max.

frequency at a rotation of 83% CW. For 100% reference at a rotation of 100%, set
constant n 3 9 (Frequency command gain) to approximately “ 0.83 ”.
24
• Current Reference Input:
CAUTION
Do not remove the Digital Operator to access the dipswitch unless the input
power to the drive has been turned OFF.
When setting frequency by current

reference (4-20mA) from the control
circuit terminal FR, move dipswitch
DIGITAL
SW1 on the printed circuit board to OPERATOR
the “ I ” position. SW1 is accessed REMOVED
by removing the Digital Operator. CONNECTOR

FOR
After switching SW1, set the MODE DIGITAL
OPERATOR
Function LED to “ 4 ” or “ 5 ”.
DIPSWITCH
SW1
V I
Setting 4 :
• Use Digital Operator to give
GPD RUN/STOP command. Use the F / R
205 AC
MOTOR
LED to alternate between FWD
and REV run.
current signal ( 0-100% of max.
FS
frequency = 4-20mA ) at control
CURRENT
REFERENCE
FR
circuit terminal FR.
4-20mA FC
Setting 5 :
• Use switches connected to the
GPD control circuit terminals to
205 AC alternate between FWD RUN/STOP
MOTOR
FWD RUN/STOP SF
and REV RUN/STOP.
REV RUN/STOP SR
SC
current signal ( 0-100% of max.
FS
frequency = 4-20mA ) at control
CURENT
REFERENCE
FR
circuit terminal FR.
4-20mA FC
Frequency command gain and bias (n 3 9 , n 4 0 ) can be set even when current
reference input is selected. For details, refer to page 45.
25
Constant Stopping Method Factory Setting: 1
n03
This constant allows the user to select the stopping method when a stop command is
issued.
Setting Description
0 Deceleration to a stop
1 Coast to stop
• Deceleration (ramp) to a stop

Example when accel/decel time 1 is selected.
DECEL
TIME 1
OUTPUT ACCEL (n21)
TIME 1 DECEL
FREQUENCY
(n20) TIME 1
MIN. OUPUT (n21)
FREQUENCY (n29)
DC INJECTION BRAKING TIME

FWD (REV) TIME AT STOP (n47)
RUN ON
COMMAND
• Coast to stop
Example when accel/decel time 1 is selected.
DECEL
TIME 1
OUTPUT ACCEL (n21) MOTOR COASTS
FREQUENCY TIME 1 TO STOP
(n20)
TIME
FWD (REV)
RUN ON
COMMAND
Constant Reverse Run Prohibit Factory Setting: 0

n05 Selection
A “Reverse run disabled” setting prohibits the drive from accepting a reverse run
command from either the control circuit terminals or the Digital Operator.
Setting Function
0 Reverse run enabled
1 Reverse run disabled
26
Multi-function Input Factory Settings
Constant Selection Terminal 2-Wire 3-Wire
n06 1 S1 1 0
n07 2 S2 2 2
n08 3 S3 4 4
Inputs to these
Setting Function Notes
three terminals are
defined by these 0 Fwd/Rev Select Command; Can only be entered
constants. When a Open = Fwd; Closed = Rev in n06
terminal is closed (for 3-Wire control)
to sequence common
1 Fault Reset
(terminal SC), the
selected function 2 External Fault (NO contact Drive stops, Digital
is enabled. input) Operator displays “ EF_ ”
To disable the 3 External Fault (NC contact (1, 2, or 3 as third digit),
function, the input input) corresponding to input
must be opened. at S1, S2, or S3
4 Multi-step Speed Ref 1 See page 34
IMPORTANT 5 Multi-step Speed Ref 2
6 Multi-step Speed Ref 3
• No two of the
above constants 7 Jog Changes frequency
can have the reference to value set
same setting in n19 . See page 35
value entered. 8 Accel/Decel Time Change See page 36
• Constants n 0 6 9 External Baseblock Motor coasts to stop while
and n 0 7 cannot (NO contact input) contact is closed (open).
be set to “ 15 ”. 10 External Baseblock Digital Operator displays
(NC contact input) “ bb ”
• When constant
n 0 8 is set to 11 Speed Search from max See page 28
“ 15 ” (Up/Down), frequency
terminal S2 12 Speed Search from set
becomes the UP frequency
command input
and terminal S3 13 Accel/Decel Hold See page 28
becomes the DOWN 14 Local/Remote See page 29
command input, 15 Up/Down Function See page 30
regardless of the
previous setting
in constant n 0 7 .
27
• Speed Search (setting: “ 11 ” or “ 12 ”)
This function allows the restart of a coasting motor without the necessity to first
stop the motor rotation. It is useful during drive bypass operation, when switching
between the motor receiving power directly from the line and from the drive.
The FWD (REV) run command must be input at the same time as the search
command, or within 0.5 sec. after the search command. If the run command is input
before the search command, the search command is disabled.
Time chart at Search Command input:
FWD (REV) RUN COMMAND ON
SEARCH COMMAND ON
Max. Output Frequency or Agreed Speed

Frequency Reference at Detection
Run Command Input
OUTPUT
FREQUENCY
SPEED SEARCH
MIN. OPERATION
BASEBLOCK
TIME
• Accel/Decel Hold (setting: “ 13 ”)

To temporarily hold acceleration or deceleration, input an Accel/Decel Hold
Command. The output frequency is maintained during acceleration or deceleration
while the Accel/Decel Hold Command is input. The stop command releases the
accel/decel hold and operation ramps to a stop.
28
Time chart for Accel/Decel Hold Command input:
FWD RUN ON
ACCEL/DECEL
ON ON ON
HOLD COMMAND
FREQUENCY
REFERENCE
OUTPUT
FREQUENCY
TIME
FREQUENCY
ON ON
AGREED SIGNAL
NOTE: When the FWD (REV) run command is input along with the Accel/Decel Hold
Command, the motor does not operate (holds at zero speed). However, when the
frequency reference lower limit (n 4 2 ) is set greater than or equal to the minimum
output frequency (n 2 9 ), the motor operates at the frequency reference lower limit.
• Local/Remote selection (setting: “ 14 ”)

Selects whether an operation reference is received from the Digital Operator or the
control circuit terminal.
Local/Remote selection is possible only when the drive is stopped.

Open : Run according to the setting of Operation Mode Selection (n 0 2 ).
Closed : Run by frequency reference and run command from the Digital
Operator.
Example: Set n 0 2 to “ 3 ” or “ 5 ”.
Open : Run by frequency reference from control circuit terminal FR and

Run command from control circuit terminals SR and SF.
Closed : Run by frequency reference and Run command from the Digital
Operator.
29
• Up/Down Command (setting: n 08 = “ 15 ”)
With the FWD (or REV) Run command GPD 205
entered, accel/decel is enabled by
UP
inputting the UP or DOWN signals to
o o S2 UP
control circuit terminals S2 and S3 with-
out changing the frequency reference, DOWN
so that operation can be performed o o S3 DOWN
at the desired speed.
SC
0V
Input Signal
Function
UP (S2) DOWN (S3)
Open Open HOLD
Closed Open UP (Frequency command approaches
frequency command upper limit)
Open Closed DOWN (Frequency command
approaches minimum output frequency
or frequency command lower limit,
whichever is larger)
Closed Closed HOLD
Time Chart at Up/Down Command Input:

FWD RUN
UP COMMAND S2
DOWN COMMAND S3
Upper Limit
Speed
OUTPUT
FREQUENCY
Lower Limit
Speed
DI H U H D H U H D DI H U UI H D DI H
FREQUENCY AGREED
SIGNAL
U : Up (accelerating) status
D : Down (decelerating) status
H : Hold (constant speed) status
UI : Up status, with clamping at upper limit speed
DI : Down status, with clamping at lower limit speed
30
Notes:
1) When Up/Down command is selected, the upper limit speed is set
regardless of frequency reference.
Upper limit speed = (maximum output frequency x frequency reference upper limit)/100
(n 2 4 ) (n 4 1 )
2) The lower limit value is either the minimum output frequency (n 2 9 ) or
the frequency reference lower limit (n 4 2 ), whichever is greater.
3) When FWD (REV) Run command is input, operation starts at the lower
limit speed without an Up/Down command.
4) If the Jog command is input while the drive is running by the Up/Down
command, the Jog command has priority.
31
Constant Multi-function Output Factory Setting: 1
n09 Selection 1 (Terminals
MA & MB)
Constant Multi-function Output Factory Setting: 0
n10 Selection 2 (Terminal PA)
This relay can be programmed to change state MA
upon any of the conditions listed below. Relay MULTI-FUNCTION
contacts are Form-C. OUTPUT CONTACT
250VAC, 1A OR LESS
30VDC, 1A OR LESS
The open collector output 48VDC MAX. *

will switch low (with
Recommended DIODE *
respect to terminal PC,
Configuration PA
common) when the ▲
for DC Relay
selected condition is met. DC *
RELAY
PC
C * Customer
supplied
Setting Function — Activated During:

0 Fault output
1 Run
2 Speed agree (at set frequency) (see next page)
3 Zero speed ( < Fmin )
4 Frequency detection (output frequency ≥ constant
n53 setting) (see next page)
5 Frequency detection (output frequency ≤ constant
n53 setting)
6 Overtorque detection
7 Baseblock
8 Undervoltage (UV)
9 Speed search
10 Local operating mode (selected by Local/Remote
input to multi-function input terminal – see setting
“ 14 ” on page 27)
32
• Speed at Set Frequency • Frequency Detection
(setting: n09 or n10 = “ 2 ”) (setting: n09 or n10 = “ 4 ”)
DETECTION WIDTH RELEASE WIDTH FREQUENCY RELEASE WIDTH
±2Hz ±4Hz DETECTION –2HZ
LEVEL (Hz)
Frequency (n53 )
OUTPUT FREQUENCY Reference OUTPUT
FREQUENCY
FREQUENCY AGREED FREQUENCY

SIGNAL ON DETECTION ON
SIGNAL
Constant n11 Frequency Reference 1 Range (each): 0.0 - 400 (Hz)

Constant n12 Frequency Reference 2
Constant n13 Frequency Reference 3 Factory Setting: n 1 1 - 6.0;
Constant n14 Frequency Reference 4 all others - 0.0
In order to use multi-step speed presets, constants n 0 6 , n 0 7 , & n 0 8 must be

programmed accordingly for 2-Wire or 3-Wire control. (Constant n 0 2 must be set
to “ 1 ”.)
Multi-step (8 speed presets) in 2-Wire Control

To use the maximum of 8 preset
speeds (in 2-Wire control only), Constant External Terminal
constant n 0 6 must be set to “ 4 ” and Name S3 S2 S1
(Multi-step Speed Ref 1), constant
n 0 7 must be set to “ 5 ” (Multi- n11 Frequency Ref 1 0 0 0
step Speed Ref 2), and constant n12 Frequency Ref 2 0 0 1
n 0 8 must be set to “ 6 ” (Multi- n13 Frequency Ref 3 0 1 0
step Speed Ref 3).
n14 Frequency Ref 4 0 1 1
(Description continued on next page) n18 Frequency Ref 8 1 1 1
1 = Closed (ref terminal SC)
0 = Open (ref terminal SC)
33
For 3-Wire control, constant n 0 6 Multi-step (4 speed presets) in 3-Wire Control
must be set to “ 0 ” (FWD/REV). Constant External Terminal
Therefore, a maximum of 4 preset and Name S3 S2
speeds can be used, if constant n 0 7
is set to “ 4 ” (Multi-step Speed Ref 1) n11 Frequency Ref 1 0 0
and constant n 0 8 is set to “ 5 ”
n12 Frequency Ref 2 0 1
(Multi-step Speed Ref 2).
n13 Frequency Ref 3 1 0
NOTE: Any values set into constants n14 Frequency Ref 4 1 1
n 1 5 - n 1 8 cannot be used for multi-
step speed operation when the drive 1 = Closed (ref terminal SC)
is programmed and wired for 3-Wire 0 = Open (ref terminal SC)
control.
Example: 8-step Speed Selection in 2-Wire Control
n02 =
1 (Operation mode selection) FWD RUN/STOP
n11 =
25.0 (Hz) SF
n12 =
30.0 (Hz) REV RUN/STOP
SR
n13 =
35.0 (Hz) MULTI-STEP
SPEED REF. 1
n14 =
40.0 (Hz) S1
MULTI-STEP
n15 =
45.0 (Hz) SPEED REF. 2
n16 =
50.0 (Hz) S2
MULTI-STEP
n17 =
55.0 (Hz) SPEED REF. 3
S3
n18 =
60.0 (Hz)
SC
n06 =
4 (Multi-function contact
input terminal) FS
FAULT RESET
n07 = 5 (Multi-function contact FR
input terminal)
n08 = 6 (Multi-function contact Note: When n 0 2 is set to “ 2 ”,
input terminal) “ 3 ”, “ 4 ” or “ 5 ”, frequency
n43 = 1 (Terminal FR function reference 1 (n 1 1 ) becomes
selection) disabled. To output a reference
from control circuit terminal FR,
set n 4 3 to “ 0 ” (see page 46).
34
Time chart for Multi-step Speed operation:
(n18) 60.0 Hz
(n17) 55.0 Hz
(n16) 50.0 Hz
(n15) 45.0 Hz
FREQUENCY (n14) 40.0 Hz
(n13) 35.0 Hz
(n12) 30.0 Hz
(n11) 25.0 Hz
TIME
FWD RUN/STOP ON
MULTI-STEP TERMINAL S1 ON ON ON ON
SPEED REF. 1
MULTI-STEP TERMINAL S1 ON ON
SPEED REF. 2
MULTI-STEP TERMINAL S1 ON
SPEED REF. 3
ACCEL/DECEL
TIME SELECT:
ACCEL TIME n20 n22 n20
DECEL TIME n21 n23 n21
Multi-step speed reference 3 is used together with the accel/decel time selection.
When multi-step speed reference 3 is turned OFF, accel/decel time 1 (n 2 0 , n 2 1 ) is
selected. When it is turned ON, accel/decel time 2 (n 2 2 , n 2 3 ) is selected.
Constant Jog Frequency Reference Factory Setting: 6.0

n19 Range: 0.0 - 400 (Hz)
This constant determines the speed at which the drive will run the motor when the
momentary Jog input (see setting “ 7 ” for multi-function input terminals, on page
27) is applied to the drive. Usually set to a low output frequency level, this setting is
used for jogging the driven machine, an operation primarily used during set-up.
35
Constant Accel Time 1 Range (each): 0.0 - 999
n20 (seconds)
Constant Decel Time 1 Factory Setting (each):
n21 10.0
These two constants set the normal accel and decel times required for the GPD
205 output to ramp from Fmin to Fmax or from Fmax to Fmin, respectively. For
settings of less than 100 seconds, the value can be set in increments of 0.1 second.
For settings of 100 seconds or more, the increment is 1 second.
Constant Accel Time 2 Range (each): 0.0 - 999

n22 (seconds)
Constant Decel Time 3 Factory Setting (each):
n23 10.0
If a multi-function input terminal (S1, S2, or S3) is programmed for Accel/Decel Time
Select (see setting “ 8 ” on page 27), the GPD 205 uses the settings in these two
constants as its accel and decel times when that input is closed. Setting increments
are the same as for n 2 0 & n 2 1 .
DECEL ACCEL DECEL

ACCEL TIME 1 TIME 2
TIME 1 TIME 2 *
(n21) (n22) (n23)
(n20)
OUTPUT
FREQUENCY DECEL
TIME 1 *
(n21)
TIME
FORWARD
(OR REVERSE) ON
RUN COMMAND
ACCEL/DECEL
TIME SELECTION ON
(TERM. S1, S2 OR S3)
* When “Ramp to stop” is selected (n 0 3 = “ 0 ”).
NOTE: When multi-step speed operation is used (see pages 33-35), a closed Multi-
step Speed Ref 3 signal input will also select these accel/decel settings.
36
Constants These constants define the V/f pattern, and are related to
n24 each other as shown in the following table and illustration.
thru
n30 Setting Range Factory
Constant Name (and units) Setting
n24 Maximum Frequency (Fmax) 50.0 - 400 (Hz) 60.0
n25 Maximum Voltage (Vmax) 1 - 255/510 (V) * 230/460 *
n26 Maximum Voltage Frequency (Fa) 0.6 - 400 (Hz) 60.0
n27 Frequency Midpoint (Fb) 0.5 - 399 (Hz) 1.5
n28 Voltage Midpoint (Vc) 1 - 255/510 (V) * 12/24 *
n29 Minimum Frequency (Fmin) 0.5 - 10.0 (Hz) 1.5
n30 Minimum Voltage (Vmin) 1 - 50/100 (V) * 12/24 *
* Where two values appear, the first is for 115V and 230V drives, and the second for 460V drives.
OUTPUT
VOLTAGE
Vmax
( n25 )
Vc
( n28 )
Vmin
( n30 )
Fmin Fb Fa Fmax
( n29 ) ( n27 ) ( n26 ) ( n24 )
OUTPUT FREQUENCY
To establish a V/f pattern with a straight line from Fmin to Fa, set Fb = Fmin and Vc
= Vmin.
IMPORTANT
When entering a setting for one of these constants, an “ E r r ” fault
will occur if any part of the following relationship is NOT TRUE:
Fmax ≥ Fa ≥ Fb ≥ Fmin
(n 2 4 ) (n 2 6 ) (n 2 7 ) (n 2 9 )
The Digital Operator will flash “ E r r ”, then the display will blink
the previous setting of the constant.
37
• Examples of V/f Pattern Setting
Set the V/f pattern according to the applications described below. When running at a
frequency exceeding 50/60 Hz, change the maximum output frequency (n 2 4 ).
NOTE: Be sure to set the maximum output frequency according to the motor
characteristics.
1) General-purpose applications
50 Hz 60 Hz [ Factory Settings ]
V V
230 Constant Setting 230 Constant Setting
n24 50.0 n24 60.0
n25 230.0 n25 230.0
n26 50.0 n26 60.0
n27 1.3 n27 1.5
n28 12.0 n28 12.0
n29 1.3 n29 1.5
12 12
n30 12.0 n30 12.0
1.3 50 f 1.5 60 f
2) Fans/pumps
50 Hz 60 Hz
V V
n24 50.0 n24 60.0
n25 230.0 n25 230.0
n26 50.0 n26 60.0
n27 25.0 n27 30.0
50
n28 50.0 50
n28 50.0
n29 1.3 n29 1.5
10 10
n30 10.0 n30 10.0
1.3 25 50 f 1.5 30 60 f
38
3) Applications requiring high starting torque
50 Hz 60 Hz
V V
n24 50.0 n24 60.0
n25 230.0 n25 230.0
n26 50.0 n26 60.0
n27 2.2 n27 3.0
n28 23.0 n28 23.0
23 n29 1.3 23 n29 1.5
14 18
n30 14.0 n30 18.0
1.3 2.2 50 f 1.5 3 60 f
Increasing the voltage of the V/f pattern increases motor torque, but an excessive
increase may cause motor overexcitation, overheating or excessive vibration.
NOTE: Voltages shown are for 230V motors; for other motor voltages, multiply all
voltage (V) values by (Vmtr/230). i.e., for a 460V motor, multiply by 460/230 = 2.
39
Constant Motor Rated Current Range: 0.0 - 25.5 (Amps)
n31 Factory setting: see pg. 17
This constant should be set to the actual rated current value shown on the motor
nameplate. Make sure that the motor rated current is l e s s t h a n o r e q u a l t o the
drive rated current shown in Appendix 1.
NOTE: Setting n 3 1 to “ 0.0 ” disables the motor overload protection function,

regardless of the setting of n 3 2 .
Constant Electronic Thermal Factory Setting: 0

n32 Motor Protection
Setting Electronic Thermal Characteristics

0 General-purpose motor, standard rating (8 min.)
1 General-purpose motor, short-term rating (5 min.)
2 Blower-cooled motor, standard rating (8 min.)
3 Blower-cooled motor, short-term rating (5 min.)
4 Electronic thermal overload protection disabled
The GPD 205 protects against motor overload with a UL-recognized, built-in
electronic thermal overload relay.
The electronic thermal overload function monitors motor temperature, based on drive
output current and time, to protect the motor from overheating. When the electronic
thermal overload trips, an “ o L 1 ” error occurs, shutting OFF the drive output and
preventing excessive overheating in the motor. When operating with one drive
connected to only one motor, an external thermal relay is not needed. When
operating several motors with one drive, install a thermal overload relay on each
motor.
• General-purpose and blower-cooled motors
Induction motors are classified as general-purpose or blower-cooled motors, based on

their cooling capabilities; the motor overload detection function operates differently,
as shown, for each of these two motor types.
40
Electronic Thermal Motor Protection
10 Hz 20 Hz
200 200
0 Hz 40 Hz
0 Hz 5.6-60 Hz
60 Hz
100 100
50 50
TIME (MIN.)
TIME (MIN.)
10 Hz
20 20 Hz 20
0 Hz
40 Hz
60 Hz
10 10
0 Hz 5.6-60 Hz
5 5
2 2
0 50 100 150 200 0 50 100 150 200

IM (%) IM (%)
IM100 IM100
IM = ACTUAL MOTOR CURRENT IM = ACTUAL MOTOR CURRENT
IM100 = MOTOR BASE CURRENT (n31) IM100 = MOTOR BASE CURRENT (n31)
n32 = 0
1 Upper Curve 2
n32 = 3 Upper Curve
n32 = 1
2 Lower Curve n32 = 4
3 Lower Curve
Electronic Thermal Motor Electronic Thermal Motor

Protection Characteristics Protection Characteristics
For General-Purpose Motor For Blower-Cooled Motor
41
Constant Stall Prevention During Factory Setting: 0
n33 Deceleration
Setting Function
0 Stall prevention during deceleration enabled
1 Stall prevention during deceleration disabled
(braking resistor connected)
Stall prevention during deceleration Controls the

FREQUENCY deceleration
automatically adjusts the deceleration time needed to
rate while monitoring the DC bus prevent over-
voltage fault.
voltage to prevent overvoltage during
deceleration. This constant must be SET
DECEL
set to “ 1 ” when connecting dynamic TIME
braking (DB) resistor(s). TIME
When the motor load is large or decel time is short, actual decel time may be longer
than the set value because of the stall prevention function.
Constant Stall Prevention Level Range: 30 - 200 (%)

n34 During Acceleration Factory Setting: 170
This constant determines the actual GPD 205 output current level during an
acceleration condition. Set in percent of GPD 205 rated output current (see
Appendix 1).
A setting of “ 200 ” disables MOTOR

stall prevention during CURRENT
acceleration. During Constant

acceleration, if the output n34
current exceeds the value in setting
n 3 4 , acceleration stops and t

OUTPUT
frequency is maintained. FREQ.
When the output current goes
below the value set in n 3 4 ,
acceleration resumes.
t
In the constant horsepower
region [actual output frequency ≥ max. voltage frequency (n 2 6 )], the stall
prevention level during acceleration is changed by the following formula:
Stall prevention level during = Stall prevention level during accel x Max. voltage frequency
accel (constant horsepower) Actual output frequency
42
Constant Stall Prevention Level Range: 30 - 200 (%)
n35 At Set Speed Factory Setting: 160
This constant determines the actual GPD 205 output current level while operating at
set speed (frequency). Set in percent of GPD 205 rated output current (see
Appendix 1).
MOTOR
A setting of “ 200 ” disables CURRENT
stall prevention at set speed.
During running at set speed, if Constant
n35
the output current exceeds setting
the value set in n 3 5 , the t
drive will begin to decelerate. OUTPUT
When the output current goes FREQ.
below the value set in n 3 5 ,

acceleration begins, up to the
set frequency.
t
Constant Momentary Power Loss Factory Setting: 0

n36 Function Selection
This constant determines how the momentary power loss ride-thru function of the
GPD 205 will operate.
Setting Function
0 Operation during momentary power loss disabled
1 Operation during momentary power loss enabled —
0.5 sec. power loss ride-thru
( “ U u ” displayed during power loss)
2 Operation during momentary power loss enabled —
indefinite power loss ride-thru, provided control power
is maintained
( “ U u ” displayed during power loss; no fault signal is
output at control circuit terminals MA & MB or PA)
43
Constant Carrier Frequency Range: 1 - 6 (x 2.5 kHz)
n37 Factory Setting: 4
The user can select a lower carrier frequency, depending on allowable operating noise
levels for the application. Adjusts in increments of 2.5 kHz (set value x 2.5 kHz =
carrier frequency).
Setting Carrier Frequency (kHz):

1 2.5
2 5.0
3 7.5
4 10.0
5 12.5
6 15.0
Constant Automatic Torque Boost Range: 0.0 - 3.0

n38 Gain Factory Setting: 1.70
Sets the torque compensation, in
increments of 0.1. When the motor has
V Required torque Increased voltage
the same capacity as that of the GPD (VOLTAGE)
205, the gain is 1.0. When a smaller
motor is used, the gain should be set to
1.5 (typical). When the wiring
distance between the drive and the f
(FREQUENCY)
motor is long, or when the motor
generates vibration, change the
automatic torque boost gain, and set the V/f pattern (n 2 4 to n 3 0 ). Except for the
most demanding of high torque applications, the factory setting of this constant will
be adequate. The factory setting in programmed to match the performance
characteristics of typical AC motors,
Motor torque can be adjusted either by changing the V/f pattern or by using full-
range automatic torque boost. For details on setting the V/f pattern, see pages 37-
39. Full-range automatic torque boost adjusts the voltage of the V/f pattern
according to the required torque, which changes with load conditions. The GPD 205
automatically adjusts the voltage during constant-speed operation as well as during
acceleration.
The required torque is calculated by the drive.
Output voltage ∝ Automatic torque boost gain x Required torque
44
Constant Frequency Command Gain Range: 0.1 - 2.00
n39 Factory Setting: 1.00
Sets the external Frequency Reference gain, in increments of 0.01.
Constant Frequency Command Bias Range: –99 - 99 (%)

Sets the external Frequency Reference bias, in increments of 1% (setting of n 2 4
[Maximum Output Frequency] = 100%).
110
(+)
100% 100 GAIN
100%
90 (–)
FREQ. FREQ.
REF. BIAS REF.
(%) (+) (%)
–10V 0% –10V 0%
0V FREQ. REF. 10V 0V FREQ. REF. 10V
INPUT (V) INPUT (V)
(–)
90
–100% 100 –100%
110
BIAS GAIN
Constant Frequency Command Upper Range: 0 - 100 (%)

n41 Limit Factory Setting: 100
Sets the External Speed Frequency Reference gain, in increments of 0.01.
Constant Frequency Command Lower Range: 0 - 100 (%)

n42 Limit Factory Setting: 0
These two constants set the range for the frequency command signal. Each is
set as a percentage of maximum frequency
(Fmax) as established by constant n 2 4 (see 100% 60Hz
page 37). All references are affected by the 48Hz
upper and lower limits. (n41 ) 80%
OUTPUT
Example: FREQ.
Constant n24 = 60 (Hz) (100%) (%)
Constant n41 = 80 (%) = 48 Hz
Constant n42 = 10 (%) = 6 Hz (n42 ) 10% 6Hz
2.5%
0
t
45
Constant Control Circuit Terminal Range: 0, 1
n43 FR Function Factory Setting: 0
This constant sets the function of control circuit terminal FR.
Setting Function
0 External frequency reference signal input (0-10 VDC
or 4-20mA) ref terminal FC
1 External fault reset signal input (when shorted to
terminal FS, drive performs fault reset)
Constant Analog Monitor Selection Factory Setting: 0

n44
This constant establishes which output parameter will be applied to the Analog
Monitor Output at terminals AM & AC. The Analog Monitor output is a 0-3 VDC
signal, proportional to the output parameter selected.
Setting Function
0 Output frequency
1 Output current
Constant Analog Monitor Gain Range: 0.0 - 2.00

This constant calibrates the output signal for the external metering circuit.
At the factory setting, an analog

voltage of approximately 10V is
output when the output frequency 100%
(or output current) is 100%.
Use the following formula to
calculate the proper value
of n 4 5 :
Desired output voltage
OUTPUT FREQUENCY
at 100% of Fmax
n45 setting = (OUTPUT CURRENT)
10V
0 3V 10V
Example: ANALOG OUTPUT
For 3V output at 100%,
set n 4 5 to “ 0.30 ”
46
Constant DC Injection Braking Range: 0 - 100 (%)
n46 Current Factory Setting: 50
Limits the DC current level (drive rated current = 100%) that the GPD 205 produces
during DC injection braking. Time and current level must be set to provide adequate
stopping without excessive motor heating.
Constant DC Injection Braking Time Range: 0.0 - 5.0 (seconds)

n47 At Stop Factory Setting: 0.0
Sets the time, in increments of 0.1 second, during which DC injection braking current
is applied after ramp to stop. This time starts when output frequency reaches Fmin
(constant n 2 9 ). If set to zero, then operation is coast to stop after Fmin. This
function is disabled if coast to stop is enabled in constant n 0 3 .
Constant DC Injection Braking Time Range: 0.0 - 5.0 (seconds)

n48 At Start Factory Setting: 0.0
Sets the time, in increments of 0.1 second, during which DC injection braking current
is applied at starting (by inputting a Forward or Reverse run command). When set to
zero, acceleration begins immediately with the minimum output frequency.
STOP
RUN
COMMAND DC INJ. BRAKING
START FREQUENCY
(CONSTANT n29 ) DC INJ.
BRAKING
(Fmin)
CURRENT
(CONSTANT
n46 )
DC RAMP TO DC
STOP
OUTPUT
FREQ.
DC INJ. BRAKING DC INJ. BRAKING

TIME AT START TIME AT STOPPING
(CONSTANT n48 ) (CONSTANT n47 )
47
Constant S-Curve Accel/Decel Factory Setting: 0
n49 Selection
An S-curve pattern is used to reduce shock and provide smooth transitions during
machine acceleration and deceleration.
Setting Description
0 S-Curve not provided
1 S-Curve for 0.2 seconds
NOTE: S-curve characteristic FREQUENCY

REFERENCE
time is the time from current
frequency to the regular rate
determined by the set
accel/decel time. OUTPUT
FREQUENCY
The following figure shows

FWD/REV run switching and
acceleration & deceleration to TIME
a stop with S-curve active.

S-CURVE CHARACTERISTIC TIME (sec)
FORWARD RUN COMMAND
REVERSE RUN COMMAND
DC INJECTION
BRAKING
ACCELERATION TIME AT STOP
OUTPUT FREQUENCY DECELERATION
n47
MIN. OUTPUT
FREQUENCY
n29
n29
DECELERATION
ACCELERATION
= S-CURVE CHARACTERISTIC
48
Constant Overtorque Detection Factory Setting: 0
n50
This constant determines whether the overtorque detection function of the GPD
205 is enabled, under what conditions it will detect for overtorque, and what
operation it will perform after detecting an overtorque.
Overtorque Detection Operation After

Setting Detection Condition Detection
0 Disabled —— ——
1 Enabled Only at set frequency Continues
2 Enabled Only at set frequency Coast to stop
3 Enabled At all times except during stop- Continues
ping or DC injection braking
4 Enabled At all times except during stop- Coast to stop
ping or DC injection braking
— For overtorque detection during accel or decel, set to “ 3 ” or “ 4 ”.

— For continuous operation after overtorque detection, set to “ 1 ” or
“ 3 ”. During detection, the Digital Operator displays and “ o L 3 ”
alarm (blinking).
— To stop the drive at an overtorque detection fault, set to “ 2 ” or
“ 4 ”. At detection, the Digital Operator displays an “ o L 3 ” fault.
— To output an overtorque detection signal, set output terminal function
selection (n 0 9 or n 1 0 ) to “ 6 ”.
Overtorque detection compares GPD 205 actual output current with the overtorque
detection level. When the output current is equal to or greater than the detection
level, an overtorque condition exists. This will be indicated as on “ o L 3 ” fault or
warning on the Digital Operator, or an equivalent indication on the Status Indicator
LEDs. (The detection level is a percent of GPD 205 rated output current; see
Appendix 1.)
Constant Overtorque Detection Range: 30 - 200 (%)

n51 Level Factory Setting: 160
This is the reference point for determining that an overtorque condition exists. Set
as a percent of GPD 205 rated current (see Appendix 1).
Constant Overtorque Detection Time Range: 0.1 - 9.9 (seconds)

Determines how long an overtorque condition must exist before another event will
occur, i.e. coast stop, multi-function output change of state, or o L 3 warning or fault
display.
(See Overtorque Detection Timing Diagram on next page.)
49
Example:
Constant n 0 9 or n 1 0 = 6 (see page 31)
Constant n 5 0 = 2 (Overtorque enabled, only at set frequency,
coast to stop)
Constant n 5 1 = 160 (%)
Constant n 5 2 = 1.0 (second)
Detection
160% time
(n51 ) (n52 )
OUTPUT 100%
CURRENT
100% Coast
MOTOR stop
SPEED
RUN
SIGNAL
STOP
SIGNAL
RELAY or
OPEN COLLECTOR
OUTPUT =
OVERTORQUE
DETECTION
(terminals MB & MC
or PA & PC)
Overtorque Detection Timing Diagram
50
Constant Frequency Detection Level Range: 0.0 - 400 (Hz)
Establishes the frequency level used as a reference when programming a multi-
function output terminal or contact to change state at Frequency Detection (see
page 32).
Constant Slip Compensation Gain Range: 0.0 - 9.9 (%)

As load increases, the motor slip value increases and motor speed decreases. The
slip compensation function maintains motor speed even if load varies. When drive
output current is equal to motor rated current (n 3 1 ), the slip compensation
frequency is added to the output frequency.
This constant sets the slip compensation gain, in increments of 0.1%. When the gain
is “ 1.0 ”, the output frequency is increased by 1% of the n 2 6 (Maximum voltage
frequency) setting at rated current. A setting of “ 0.0 ” results in no slip
compensation.
The slip compensation value is calculated as follows:

Motor synchronous RPM — Motor nameplate RPM
n54 = x 100%
Motor synchronous RPM
Example:
46.35 Hz actual output
Desired frequency is 45 Hz 3% frequency
45 Hz command boost
Motor slip = 3% at full load
(n 5 4 = 3 . 0 ) corresponding
Actual output frequency at voltage boost
full load = 46.35 Hz
V
NOTES:
1) Slip compensation is disabled
during the following conditions:
• When motor rated current f
(n 3 1 ) is set to “ 0.0 ” Amps;
• When Fout < Fmin (n 2 9 );
• During regeneration.
2) In the constant horsepower SLIP COMPENSATION
region [ Fout ≥ Fmax. (n 2 6 ), FREQUENCY
OUTPUT FREQUENCY x n54
the slip compensation n24 x n54
frequency is increased
automatically as shown n26 x n54
at right.
n26 n24 OUTPUT
FREQUENCY
51
Constant Motor No-load Current Range: 0 - 99 (%)
This constant is used in the calculation of the actual compensation frequency by
modifying the slip compensation value as follows:
Compensation n54 Io — n 5 5
= x n26 x
Frequency 100 n31 — n55
Where:
Io = actual output current
n 3 1 = motor FLA
n 2 6 = Max. voltage frequency (Fa)
n 5 4 = Slip compensation gain (see page 51)
Constant Prohibited Frequency 1 Range: 0.0 - 400 (Hz)

Each of these constants allows setting of one of three prohibited frequency points, in
increments of 0.1 Hz (below 100 Hz) or 1 Hz (100 Hz or greater), for eliminating
problems with resonant vibration of the motor/machine. This feature does not
actually eliminate the selected frequency values, but will accelerate and decelerate
the motor through the prohibited bandwidth.
Constant Prohibited Frequency Range: 0.0 - 25.5 (Hz)

n59 Bandwidth Factory Setting: 1.0
Determines the width of the deadband, in increments of 0.1 Hz, around each of the
prohibited frequency points. The factory setting of “ 1.0 ” establishes a deadband of
±1.0 Hz.
52
• Setting Prohibited Frequencies
Example: Vibration encountered between 10.0 and 16.0 Hz, again between
30.0 and 36.0 Hz, and again between 50.0 and 56.0 Hz.
Solution:
• Set constant n 5 8 to “ 13.0 ”, constant n 5 7 to “ 33.0 ”, and
constant n 5 6 to “ 53.0 ”. Each is the center of one of the
problem frequency bands.
• Set constant n 5 9 to “ 3.0 ”. This will cause the GPD 205 to
reject all frequency command values between 10.0 and 16.0 HZ,
between 30.0 and 36.0 Hz, and between 50.0 and 56.0 Hz.
A frequency command in any deadband will be converted to the bottom

value of the deadband, e.g. a command of 33.0 Hz would result in a run
frequency of 30.0 Hz.
Total Deadband = 6.0 Hz

FREQUENCY (± constant n 5 9 setting of 3.0 Hz)
COMMAND
n59
53.0 Hz n56
n59
n59
33.0 Hz n57
n59
n59
13.0 Hz n58
n59
OUTPUT FREQUENCY (Hz)
Note that if n 5 6 ≥ n 5 7 ≥ 5 8 is not satisfied, the drive displays “ E r r ” for 1

second, and will reset the data of the selected constant to its original setting.
53
Constant No. of Auto-restart Range: 0 - 10
n60 Attempts Factory Setting: 0
The GPD 205 can be programmed for auto-restart to automatically reset a fault which
occurs during operation. Auto-restart operation will use the number of restart
attempts set in this constant, up to the maximum of ten. When set to “ 0 ”, no auto-
restart will be attempted.
• Only the following faults can be automatically reset:
o C : Overcurrent
o u : Overvoltage (OV)
• The number of restart attempts available will be reset to the constant n60 setting
when:
1. 10 minutes have elapsed without a fault occurring.
2. An external Fault Reset push button is pressed (or the R E S E T
key of the Digital Operator is pressed).
3. The input power to the GPD 205 is turned OFF long enough for
the drive to re-initialize itself when power is turned back ON.
Constant Operator “Stop” Key Range: 0, 1

n61 Selection Factory Setting: 0
This function is used to enable/disable the “Stop” key on the digital keypad. When
set to “ 0 ”, the key is enabled and the drive can be stopped by pressing the “Stop”
key. When set to “ 1 ”, the key is disabled and the end user will not be able to stop
the operation of the drive by pressing the “Stop” key.
Constant Slip Compensation Range: 0.0 - 25.5 (sec)

n62 Delay Timer Factory Setting: 2.0
This function is used as a stabilization factor when the application has varying loads.
54
Constant Fault Record Range: N/A
n68 Factory Setting: N/A
This is a display-only function which cannot be programmed by the user. When this
constant is selected and the E N T E R key is pressed, the fault code for the most
recent fault is displayed.
Only the following types of faults can be stored in the fault record: o C
(overcurrent), o u (overvoltage), o H (cooling fin overheat), o L 1 (motor overload),
o L 2 (drive overload), o L 3 (overtorque detection), E F 1 , E F 2 , E F 3 (external
fault), or F 0 5 (A/D converter fault).
To clear the fault record, press the R E S E T key while viewing the fault record.
NOTE: The fault record is cleared automatically when an initialization setting is

entered into constant n 0 1 .
Constant PROM Number Range: N/A

n69 Factory Setting: N/A
This is display-only function which cannot be programmed by the user. When this
constant is selected and the E N T E R key is pressed, the code number (3 digits) of the
PROM that is installed on the Control PC board is displayed.
54.1
This page intentionally left blank.
54.2
Section 4. MAINTENANCE / TROUBLESHOOTING
4 . 1 M A I N T E N A N C E . Periodically inspect the drive, as described in the following

table, to prevent accidents and ensure high performance and reliability.
WARNING
To prevent electrical shock, disconnect all power before servicing the
drive. Wait at least one minute after the power supply is disconnected and
all LEDs are extinguished.
Location Check For Solution

Terminals, unit Loose or misaligned Properly seat and securely tighten
mounting bolts, etc. connection hardware all connection hardware
Heatsink Built-up dust, dirt and Blow with dry, compressed air;
debris 39.2 x 104 to 58.8 x 104 Pa,
57 to 85 psi (4 to 6 kg/cm2)
pressure
Printed circuit board Accumulation of If dust or oil cannot be removed,
conductive material or replace the drive
oil mist
Power elements, Abnormal odor or Replace the drive
smoothing capacitor discoloration
55
4 . 2 T R O U B L E S H O O T I N G . The GPD 205’s Fault circuit monitors operating
parameters and initiates drive shutdown (Fault contacts change state) when
allowable limits are exceeded, or provides an Alarm indication (drive contin-ues to
operate) when conditions exist which may lead to a Fault shutdown.
The Status Indicator LEDs on the front of the GPD 205 and the 3-digit display on
the Digital Operator provide a coded display related to the Fault or Alarm condition
which has occurred; find the same indication or display in one of the following tables,
and take the appropriate corrective action based on the description given.
WARNING
Oscilloscope chassis may be at voltages potentially hazardous to life if not
properly grounded. If oscilloscope is used to measure high voltage wave-
forms, use only a dual channel oscilloscope in the differential mode with
X100 probes. Always connect oscilloscope chassis to earth ground.
WARNING
Voltages dangerous to life exist when equipment is open and energized.
Do not work alone.
CAUTION
To prevent equipment damage always remove incoming three-phase power
before test equipment is connected or removed.
56
4.3 ALARM DISPLAYS.
Digital Status LEDs
Possible Causes /
Operator RUN ALARM Description
Corrective Actions
Display (green) (red)
EF Blinks Blinks Simultaneous input of FWD Check inputs at terminals
Blinks and REV commands – when SF and SR.
both commands are closed
for 0.5 sec. or longer, drive
stops according to n03 .
(If either input is removed,
motor operation will resume.)
bb External Base Block signal is
Blinks applied.
(Motor operation will resume
when Base Block input is
removed.)
SI P Operator stop function –
(STP) when STOP key is pressed
Blinks while the Run command is
from control input terminal
SF or SR.
oL3 ON Blinks Overtorque detection – Check the driven machine
Blinks motor current exceeds the and remove the overload
set value for longer than condition, or increase the
detection time. Operation value in n51 to the
continues. machine’s allowable value.
SE r Sequence error – Check multi-function
Blinks LOCAL/REMOTE command contact inputs S1, S2 and
is changed during running. S3.
Uu Blinks Blinks Main circuit under voltage – Check the voltage, verify
Blinks DC bus voltage drops below that main circuit power
210V for a 230V drive, or supply wiring is connected,
below 420V for a 460V drive, and terminal screws are
when the drive is not securely tightened.
running.
ou Main circuit overvoltage – Check the main circuit
Blinks DC bus voltage exceeds power supply voltage.
410V for a 230V drive, or
exceeds 820V for a 460V
drive, when drive is not
running.
oH Heatsink overheat – intake Check the intake air
Blinks air temperature rises when temperature.
the drive is not running.
57
4.4 FAULT DISPLAYS.
Digital Status LEDs
Possible Causes /
Corrective Actions
oC OFF ON * Overcurrent – drive output • Short circuit at drive
current momentarily output
exceeded 250% of rated • Excessive load inertia
current. • Accel/decel time (n20 to
n23 ) too short
• Special motor use
• Starting a coasting motor
• Motor with larger capacity
than drive
• Magnetic contactor at
drive output is ON/OFF
ou Main circuit overvoltage – Check main circuit power
DC voltage exceeded 410V supply voltage. If fault
for a 230V rated drive, or occured during decel, may
exceeded 820V for a 460V be due to excessive
rated drive. regenerative energy from
the motor – increase decel
time (n21 or n23 ) or
connect a braking resistor.
Uu1 Main circuit under voltage – Input power supply voltage
DC voltage dropped below is reduced, phases are
210V for a 230V drive, or opened or momentary
below 420V for a 460V rated power loss occurs. Check
drive. the voltage, verify that main
circuit power supply wiring
is connected and terminal
screws are securely
tightened.
Uu2 IGBT module control power Turn the power supply off,
supply fault. then on again. If the fault
remains, replace the drive.
* When faulted, drive output shuts off and motor coasts to a stop.
58
4.4 FAULT DISPLAYS. (Continued)
Digital Status LEDs
Possible Causes /
Corrective Actions
oH OFF ON * Heatsink overheat. Check the size of the load,
the V/f setting (n24 to
n30 ), accel setting (n20
or n22 ), the intake air
temperature (must not
exceed 113°F/45°C), or the
cooling fan.
oL1 Motor overload – motor Check the size of the load,
electronic thermal overload electronic thermal motor
detected. protection setting (n32 ), or
the V/f setting (n24 to
n30 ). Set motor rated
current value (n31 )
according to motor
nameplate value.
oL2 Drive overload – drive Check the size of the load,
electronic thermal overload or the V/f setting (n24 to
detected. n30 ). Re-check the drive
capacity.
oL3 Overtorque detection – drive Check the driven machine
motor current exceeds the and remove the overload
set value for longer than condition, or increase the
detection time. value in n51 to the
machine’s allowable value.
E F1 External faults – drive Check multi-function input
E F2 receives an external fault terminals S1, S2 and S3.
E F3 input from control circuit
terminal.
F00 CPF-00 – initial memory fault Turn the power supply off,
is detected. then on again. If the fault
F01 CPF-01 – ROM fault is remains, replace the drive.
detected.
59
4.4 FAULT DISPLAYS. (Continued)
Digital Status LEDs
Possible Causes /
Corrective Actions
F04 OFF ON * CPF-04 – constant fault is Record all constant data
detected. and reinitialize the
constants. Turn the power
supply off, then on again.
If the fault remains, replace
the drive.
F05 CPF-05 – AD converter fault Turn the power supply off,
is detected. the on again. If the fault
remains, replace the drive.
F06 CPF-06 – a prohibited option Turn the power supply off,
is detected. remove the option, then turn
it on again.
––– OFF OFF • Control power supply fault Check the power supply
• Hardware fault wiring. Replace the drive.
60
Appendix 1. SPECIFICATIONS
SECTION A. MODEL NO. RELATED SPECIFICATIONS

115 VAC Model GPD205- 10P1 10P2 10P7 1001
Max. applicable motor output HP (kW) (1) 1/8 (0.1) 1/4 (0.2) 3/4 (0.4) 1 (0.75)
characteristics
Drive capacity (kVA) 0.3 0.6 1.1 1.9

Output
Rated output current (A) 0.8 1.5 3.0 5.0

Max. output voltage (V) 200 to 230V (proportional to input voltage)
Max. output frequency (Hz) 400Hz (programmable)
Power supply
Rated input voltage and frequency single-phase: 100 to 115V, 50/60Hz

Allowable voltage fluctuation -15% to +10%
Allowable frequency fluctuation ±5%
230 VAC Model GPD205- A0P1 A0P2 A0P7 A001 A002
Max. applicable motor output HP (kW) (1) 1/8 (0.1) 1/4 (0.2) 3/4 (0.4) 1 (0.75) 2 (1.5)
characteristics
Drive capacity (kVA) 0.3 0.6 1.1 1.9 2.6

Output
Rated output current (A) 0.8 1.5 3.0 5.0 7.0

Max. output voltage (V) 200 to 230V (proportional to input voltage)
Power supply
Rated input voltage and frequency 3-phase: 200 to 230V, 50/60Hz

Allowable voltage fluctuation -15% to +10%
460 VAC Model GPD205- B0P5 B0P7 B001 B003

Power supply Output characteristics
Max. applicable motor output HP (KW) (1) 1/2 (0.4) 3/4 (0.5) 2 (1.5) 3 (2.2)
Drive capacity (kVA) 0.9 1.4 2.6 3.7
Max. output voltage (V) 3 phase, 380 to 460V (proportional to input voltage)
Rated input voltage and frequency 3-phase: 380 to 460V, 50/60Hz
Allowable voltage fluctuation –15% to +10%
(Continued on next page) See notes at end of table.
61
SECTION B. ALL GPD 205s
Control method Sine wave PWM w/ full-range automatic torque boost
Frequency control range 0.5 to 400Hz
Digital command: ±0.01% (14 to 122°F, –10 to +50°C)
Frequency accuracy (temperature change)
Analog command: ±1% (77°F ± 18°F, 25°C ± 10°C)
Digital Operator reference: 0.1Hz (< 100Hz),
Frequency setting resolution 1Hz (100Hz or more)
Analog reference: 0.06Hz/60Hz (1/1000)
Control characteristics
Output frequency resolution 0.1Hz

Overload capacity 150% of rated output current for 1 minute
Frequency reference signal 0 to +10VDC (20kΩ), 4 to 20mA (250Ω) selectable
0.1 to 999 sec (accel/decel times are set
Accel/decel time
independently)
Short-term average deceleration torque: (2)
0.13HP, 0.25HP (0.1kW, 0.2kW): 150%
0.5HP, 1HP (0.4kW, 0.75kW): 100%
Braking torque 2HP (1.5kW): 50% or more
Continuous regenerative torque: approximately 20%
(150% w/ optional braking resistor, braking transistor
built-in)
V/f characteristics Custom V/f pattern
Motor overload protection Electronic thermal overload relay
Instantaneous overcurrent Motor coasts to stop at approx. 250% of
drive current
Motor coasts to stop after 1 min. at 150% of
Overload
drive rated current
Protective functions
Motor coasts to stop if DC bus voltage exceeds

Overvoltage
410V (230V drive) or 820V (430V drive)
Motor coasts to stop when DC bus voltage is
Undervoltage
below 210V (230V drive) or 420V (460V drive)
The following operations are selectable:
• Not provided (stops if power loss is
15 ms or longer)
Momentary power loss
• Automatic restart at recovery from
0.5 sec. power loss
• Automatic restart
Heatsink overheat Protected by electronic circuit
62
SECTION B. ALL GPD 205s – Continued
Independently programmable during accel and
Protective functions
Stall prevention level

constant-speed running. Selectable during decel.
(continued)
Ground fault Protected by electronic circuit (overcurrent level)

RUN LED stays on or Digital Operator
display stays ON (230V only)
Power charge indication
“CHARGE” LED remains lit until bus voltage
drops below 50V (460V only)
Run/stop input 2-Wire or 3-Wire
Three of the following input signals are selectable:
• Forward/reverse run (3-Wire control); • Fault
Input signals
reset; • External fault (N.O/N.C. contact input);

• Multi-step speed operation (8 presets max.);
Multi-function input
• Jog command; • Alternate accel/decel time
selection; • External baseblock (N.O./N.C. contact
input; • Accel/decel hold command; • LOCAL/
REMOTE selection; • UP/DOWN command
Two of the following output signals are selectable
(1 Form-C contact output; 1 photo-coupler output):
Output signals
• Fault; • Running at frequency; • Zero speed;

Multi-function output • Frequency detection (output frequency ≤
or ≥ set value);
• During overtorque detection;
Other functions
• During undervoltage detection;

• During speed search;
• Operation mode
0 to +10VDC output, programmable for output
Analog monitor
frequency or output current
Full-range automatic torque boost, auto restart,
upper/lower frequency limit, DC injection braking
current/time at start/stop, frequency reference
Standard functions
gain/bias, prohibited frequencies, analog meter
calibrating gain, S-curve accel/decel, slip
compensation
Status indicator LEDs RUN and ALARM LEDs provided as standard
Display
Monitors frequency reference, output frequency,

Digital Operator
output current, FWD/REF selection
Screw terminals for both main circuit and control
Terminals
circuit
Wiring distance between drive and motor 328 ft (100 m) or less (3)
(Continued on next page) See notes at end of table.
62.1
SECTION B. ALL GPD 205s – Continued
Enclosure Protected chassis (IP 20)
Cooling method Self-cooling
Ambient temperature 14 to 122°F (–10 to 50°C)
Environmental conditions
Humidity 95% RH or less (non-condensing)

Storage temperature (4) –4 to 140°F (–20 to 60°C)
Location Indoor (free from corrosive gases or dust)
Elevation 3,280 feet (1,000 m) or less
Up to 1G, at less than 20 Hz;
Vibration
up to 0.2G, at 20 to 50Hz
Notes:
( 1 ) Based on a standard 4-pole motor for max. applicable motor output.
( 2 ) Shows deceleration torque for an uncoupled motor decelerating from
60 Hz in 0.1 seconds.
( 3 ) Contact your MagneTek representative for wiring distances greater
than 328 ft (100 m).
( 4 ) Temperature during shipping (for short periods of time).
62.2
Appendix 2. PERIPHERAL DEVICES
The following peripheral devices may be required to be mounted between the AC main
circuit power supply and the GPD 205 input terminals L1 (R), L2 (S) and L3 (T).
• Molded-case circuit breaker (MCCB)
115 V Model GPD205- 10P1 10P2 10P7 1001

Capacity (kVA) 0.3 0.6 1.1 1.9
Rated output current (A) 0.8 1.5 3 5
Rated input current (A) 3.2 6.0 12.0 20.0
MCCB rating 10A 10A 10A 15A
230 V Model GPD205- A0P1 A0P2 A0P7 A001 A002

Capacity (kVA) 0.3 0.6 1.1 1.9 2.6
Rated output current (A) 0.8 1.5 3 5 7
Rated input current (A) 0.9 1.7 3.3 5.5 7.7
MCCB rating 5A 5A 5A 10A 10A
460 V Model GPD205- B0P7 B0P7 B001 B003

Capacity (kVA) 0.9 1.4 2.6 3.7
Rated input current (A) 1.9 2.6 4.5 7.0
MCCB rating 5A 5A 10A 10A
• Magnetic contactor
Mount a surge protector on the coil. When using a magnetic contactor to start and
stop the drive, do not exceed one start per hour.
IMPORTANT: See C A U T I O N on next page.
63
• Ground fault interrupter
Select a ground fault interrupter not affected by high frequencies. To prevent
malfunctions, the current should be 200mA or more and the operating time 0.1
second or more.
• AC reactor
Install an AC reactor to connect to a power supply transformer of large capacity (600
kVA or more) or to improve the power factor on the power supply side.
• Noise filter
Use a noise filter exclusively for the drive if radio noise generated from the drive
causes other control devices to malfunction.
CAUTION
Never connect a general LC/RC noise filter to the drive output circuit.
Do not connect a phase-advancing capacitor to the input/output sides or a
surge suppressor to the output side of the drive.
When a magentic contactor is installed between the drive and the motor, do
not turn it on or off during operation.
For more details on peripheral devices, refer to the GPD Price Book, or contact your
MagneTek representative.
64
Appendix 3. DYNAMIC BRAKING OPTION
G E N E R A L . Dynamic braking (DB) enables the motor to be brought to a smooth and

rapid stop. This is achieved by dissipating the regenerative energy of the AC motor
across the resistive components of the Dynamic Braking option. For further details
on dynamic braking, see the option instruction sheet shipped with the dynamic
braking components.
The GPD 205 has an integral braking resistor. However, to make use of the Dynamic
Braking function requires addition of either a Braking Resistor (for 3% duty cycle) or
Braking Resistor Unit (for 10% duty cycle). See table below. In either case, interface
to external control circuitry is necessary to ensure that dynamic brake resistor
overheating is communicated to the drive as a fault condition.
GPD 205 MagneTek DB Components

Drive Braking Resistor Braking Resistor Unit
(3% Duty) (10% Duty)
Voltage HP Part No. Qty Reqd Part No. Qty Reqd
1/8 50185430 1 5P41-0825 1
115V, 1/4 50185430 1 5P41-0825 1
230V 3/4 50185431 1 5P41-0825 1
1 50185432 1 5P41-0827 1
2 (1) 50185433 1 5P41-0827 1
1/2 50185530 1 5P41-0835 1
3/4 50185530 1 5P41-0835 1
460V
1&2 50185530 1 5P41-0835 1
3 50185531 1 5P41-0836 1
(1) 230V units only.
65
I N S T A L L A T I O N . This option must be installed by a TECHNICALLY QUALIFIED
INDIVIDUAL who is familiar with this type of equipment and the hazards involved.
WARNING
HAZARDOUS VOLTAGE CAN CAUSE SEVERE INJURY OR DEATH.
LOCK ALL POWER SOURCES FEEDING THE DRIVE IN “OFF” POSITION.
CAUTION
Failure to follow these installation steps may cause equipment damage or
personnel injury.
Preliminary Procedures
1. Disconnect all electrical power to the drive.
2. Open the GPD 205’s terminal covers.
3. Verify that voltage has been disconnected by using a voltmeter to check for
voltage at the incoming power terminals, L1 (R), L2 (S) and L3 (T).
Braking Resistor (3% Duty Cycle) Installation
Note: The 3% duty cycle Braking Resistor is supplied with 6-inch leads.
1. Mount the Braking Resistor, along with an overload or thermostat, in a suitable

metal enclosure.
2. At the GPD 205, cut the protective tab covering terminals B1 and B2. Connect
the leads from the Braking Resistor to drive terminals, and make connections to
external control circuit, as shown in Figure A3-1.
3. Close the GPD 205’s terminal covers.
4. Proceed to “Adjustments” on page 68.
66
CB
1M
L3
1M
L2 R S T B1 B2
1M
L1
GPD 205
THERMOSTAT
CONTROL OR OVERLOAD
TERMINAL BLOCK
NOTE 2 S2 SC
BRAKING
U V W SEPARATE CUSTOMER
SUPPLIED ENCLOSURE RESISTOR
AND THERMISTOR (3% DUTY
OR OVERLOAD CYCLE)
NOTE 1
T1
PART OF CUSTOMER THRX T2
SUPPLIED EXTERNAL T3
CIRCUIT
120VAC
THRX
NOTES:
RC (1) Wire in series with any other external fault
POWER N.O. contacts connected to the Drive.
POWER
ON 1M
THRX OFF (2) Factory default is terminal S2 programmed
for external fault N.O. contact input. If S2
1M RC has been reprogrammed to another function,
one of the other multi-function terminals, S1
or S3, must be programmed for external
fault N.O. contact input.
THRX
FAULT
CONTACT
Figure A3-1. Typical Wiring of Braking Resistor

(for 3% Duty Cycle) to Drive
67
Braking Resistor (10% Duty Cycle) Installation
IMPORTANT
Since the Braking Resistor Unit generates heat during the dynamic
braking opeartion, install it in a location away from other equipment
which emits heat.
1. Mount the Braking Resistor Unit on a vertical surface, maintaining minimum

1.18 inch (30 mm) clearance on each side and 5.91 inch (150 mm) clearance top and
bottom.
2. At the GPD 205, cut the protective tab covering terminals B1 and B2. Open
the Braking Resistor Unit terminal box to access its terminal block. Connect the
Braking Resistor Unit to the drive and external control circuit according to the
following table and Figure A3-2.
Terminals B, P 1, 2 *
Lead Size (AWG) 12 - 10 18 - 14 *
Lead Type 600V ethylene propylene rubber insulated,
or equivalent
Terminal Screw M4
* Power leads for the Braking Resistor Unit generate

high levels of electrical noise; therefore, signal leads
must be grouped separately.
3. Close and secure the cover of the Braking Resistor Unit terminal box. Close the
GPD 205’s terminal covers.
4. Proceed to “Adjustments” below.
Adjustments
Program constant n 3 3 to “ 1 ”; this disables stall prevention during deceleration.
68
CB
1M
L3
P
1M
L2 R S T B1 B2
1M 2
L1
BRAKING
GPD 205 THG RESISTOR
1 UNIT
CONTROL
B (10% DUTY
TERMINAL BLOCK
CYCLE)
NOTE 2 S2 SC
U V W
NOTE 1
T1
PART OF CUSTOMER THRX T2
SUPPLIED EXTERNAL T3
CIRCUIT
120VAC
THRX
NOTES:
RC (1) Wire in series with any other external fault
POWER N.O. contacts connected to the Drive.
POWER
ON 1M
THRX OFF (2) Factory default is terminal S2 programmed
for external fault N.O. contact input. If S2
1M RC has been reprogrammed to another function,
one of the other multi-function terminals, S1
or S3, must be programmed for external
fault N.O. contact input.
THRX
FAULT
CONTACT
Figure A3-2. Typical Wiring of Braking Resistor Unit

(for 10% Duty Cycle) to Drive
69
This page intentionally left blank.
70
Appendix 4. GPD 205 SPARE PARTS
MagneTek does not offer spare parts for the GPD 205. Because of the compact size
of the drive and the inherent difficulty of properly installing replacement parts,
MagneTek recomends changing out the complete drive unit if troubleshooting
determines that it is defective.
A MagneTek authorized repair shop may be able to attempt repair of a defective

drive, but this would necessitate longer down-time.
When changing out a drive unit, make sure that any of the following separately priced
options are transfered to the replacement unit, unless they are already present on
the replacement unit.
– Attached to control terminals:

• Auxiliary Potentiometer Card
– Attached to heat sink:

• Din Rail Mount
NOTE: If the defective GPD 205 has Modbus RTU interface (a factory installed
option), the replacement GPD 205 must also have the interface factory installed.
71
INDEX
-A- Diagnostics — see -I-
Troubleshooting
ACC LED .................... 15, 16, 18 Digital Operator ...... 2, 13, 14, 18 Initialize constants .................. 23
Acceleration : DSPL key .......................... 14, 15 Inputs :
accel 1 ..................... 20, 35, 36 analog ........................... 20, 27
accel 2 ..................... 20, 35, 36 -E- current reference ................ 25
alternate accel ..................... 36 frequency reference ............. 24
hold ............................... 27, 28 EMC Directive, Eurpoean, logic ...................................... 7
S-curve .......................... 22, 48 Conformance to ............. 2.1 Inspection ............................... 55
Enclosure ............................... 63 Installation ............................... 1
-B- ENTER key ............................. 14 IOUT LED ............................... 15
Environment ....................... 1, 63
Bandwidth, prohibited -J-
frequency ................... 22,52 -F-
Braking : Jog frequency ................... 20, 35
DC injection ................... 22, 47 F/R LED ........................... 15, 16
dynamic ........... 2, 8, 10, 42, 65 Fault record ......................... 54.1 -K-
Faults :
-C- restart attempts ............ 22, 54 Keypad — see Digital
FBAS LED ......................... 15, 16 Operator
Carrier frequency .................... 44 FLA LED ........................... 15, 17
Conformance to European FMAX LED ........................ 15, 16 -L-
EMC Directive ................ 2.1 FOUT LED .............................. 15
Constants : FREF LED ......................... 15, 18 LEDs :
factory reset (initialize) ......... 23 Frequency : Description ......................... 14
list ....................................... 20 base ........................ 15, 16, 37 Function ............................. 15
selection .............................. 17 bias .............................. 21, 45 Status Indicator .................. 14
Contactors –– see detection ................. 22, 33, 51
Peripheral devices gain .............................. 21, 45 -M-
Control circuit : jog ................................ 20, 35
terminals .......................... 2, 7 limits ............................ 21, 45 Main circuit :
wiring ................................... 6 max. output .................. 21, 37 terminals .......................... 2, 5
Current : meter ........................ 9, 11, 46 wiring ................................... 4
limit — see Stall Prevention min. output .................. 21, 37 Maintenance ........................... 55
motor ........... 19, 21, 22, 40, 52 output ................................ 15 Mechanical resonance —
output .......................... 15, 46 range .................................. 61 see Prohibited frequency
reference ............................. 15 MODE LED ....................... 15, 17
-D- Mode function ................... 17, 23
-G- Momentary power loss
DEC LED .......................... 15, 16 ride-through ....... 20, 34, 62
Deceleration : Grounding ................................ 3 Motor :
decel 1 .................... 20, 35, 36 current ........ 19, 21, 22, 40, 52
decel 2 .................... 20, 35, 36 protection ............... 17, 21, 40
alternate decel .................... 36 switching — see Speed
S-curve ......................... 22, 48 Search
wiring ............................. 4, 63
I-1
INDEX (Continued)
Mounting : Protection : adjustment ......................... 44
clearances ............................ 1 overcurrent ................... 58, 61 compensation gain .............. 44
dimensions ....................... iv, v overheat ........................ 57, 59 detection ....................... 22, 49
European EMC overtemperature ........... 57, 59 V/f pattern setting .............. 39
conformance .................. 2.1 overtorque .......................... 59 Troubleshooting ...................... 55
location ................................ 1 overvoltage .............. 57, 58, 62
Multi-step speeds ................... 33 thermal overload ................. 61 -V-
undervoltage ........... 57, 58, 62
-N- PWM frequency — see V/f pattern ............................. 37
Carrier frequency VMAX LED ........................ 15, 16
Nameplate, motor ............. 17, 40 Voltage :
-R- DC bus ......................... 57, 58
-O- max. output .................. 21, 37
Rated current, motor ........ 17, 40 output ................................ 61
Operation modes ......... 17, 20, 23 Ratings ................................... 61
Operator display ..................... 14 Receiving .................................. 1 -W-
Options — see Peripheral RESET key .............................. 14
devices Reverse prohibit ................ 20, 36 Weight .................................. iv, v
Outputs : Ride-through .............. 20, 43, 62 Wiring :
analog ....................... 7, 20, 32 Rotation direction ............. 13, 16 3-Wire control ..................... 11
contact ..................... 7, 20, 32 RUN key ........................... 13, 14 conduit ..................................4
logic ...................................... 7 Running : control circuit ....................... 6
forward .......................... 23-25 diagrams ........................ 9, 11
-P- reverse .......................... 23-25 distances .................... 4, 6, 63
main circuit .......................... 4
Part numbers .......................... 61 -S- power supply ........................ 4
Peripheral devices :
AC reactor .......................... 63 S-curve ............................. 22, 48
Ground fault interrupter ..... 63 Shock resistance –– see
Magnetic contactor ............. 64 S-curve
Molded-case circuit Skip frequency –– see
breaker (MCCB) ................ 64 Prohibited frequency
Noise filter .......................... 64 Slip compensation ............ 22, 51
Potentiometer ......................... 24 Soft start — see S-curve
Power loss ride-through ......... 20, Spare Parts ............................. 71
43, 62 Specifications ......................... 61
Power supply .......................... 61 Speed :
Preset speeds — see agree ............................ 32, 33
Multi-step speeds range .................................. 61
PRGM LED .................. 15, 17, 18 search .......................... 27, 28
Prohibited frequency ......... 22, 52 Stall prevention :
Proh. frequency bandwidth .... 22, accel ............................. 33, 42
52 decel ............................. 33, 42
PROM ............................ 22, 54.1 running ........................ 33, 42
Start-up .................................. 13
STOP key .................... 13, 14, 54
Stopping :
fast stop ............................. 26
method selection ........... 20, 26
Switching frequency — see
Carrier frequency
-T-
Temperature :
ambient .............................. 63
storage ............................... 63
Terminals :
description ........................ 5, 7
functions .......................... 5, 7
screw sizes ........................... 4
Torque
I-2
If you would prefer a larger (8-1/2 in. x 11 in.)
version of this manual, please complete and
submit the following:
NAME: _________________________________
TITLE: _________________________________
COMPANY: ______________________________
ADDRESS: ______________________________
CITY: __________________________________
STATE: _______ ZIP: _______________
PHONE: ______________ FAX: ______________
Manual #: TM 4502
TO: MagneTek Drives & Systems

Attn: Marketing Communications
16555 W. Ryerson Road
New Berlin, WI 53151
FAX #: ( 262 ) 782-3418
This is to be a perforated sheet following Index of

4-1/4 x 5-1/2 version of TM 4502.
DO NOT REDUCE.
Dashed lines indicate page size.
GPD 205
MagneTek Technical Support is available to provide telephone assistance for

installation, programming, & troubleshooting of MagneTek Drives. All support is
available during normal business hours. Emergency breakdown support is available on a
24 hour / 7 day basis.
Review the Technical Manual provided with each MagneTek Product. This manual
provides valuable information for proper installation & programming of MagneTek AC
Drives. Most answers can be found in the Simplified Startup Procedures bound in the
front of most manuals. Troubleshooting information can also be found within the manual.
If you cannot find what you need, call for technical support.
Help us help you. When you call, please have the following information available.
• Have Technical Manual at hand. The Support Associate will refer to it.
• Drive model and all nameplate data.
• Motor type, brand, and all nameplate data.
For Troubleshooting, additional information may be required.

• Power distribution information (type – delta, wye; power factor correction; other
major switching devices used; voltage fluctuations)
• Installation Wiring (separation of power & control wire; wire type/class used;
distance between drive and motor, grounding.
• Use of any devices between the Drive & motor (output chokes, etc.).
Please phone us at 1-800-541-0939 for technical support.
Additional technical information is available at www.drives.com
Data subject to change without notice. GPD is a trademark of MagneTek, Inc..
MagneTek MagneTek Drives & Systems

16555 W. Ryerson Road
New Berlin, WI 53151
(800) 541-0939, (262) 782-0200, Fax (262) 782-3418
www.drives.com
Technical Manual 4502 © 1995 MagneTek, Inc. 6/01/00

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GPD 205 Technical Manual: Magne Tek

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MagneTek

FACTORY USER FACTORY USER

This list revised 06/01/00

Revision date 06/01/00

Figure 1-1 GPD 205 Dimensions

Figure 1-2 GPD 205 Dimensions

1 . 1 G E N E R A L . The GPD 205 is a high performance, ultra-compact, pulse width

1 . 2 R E C E I V I N G . The GPD 205 is thoroughly tested at the factory. After

1 . 3 P H Y S I C A L I N S T A L L A T I O N . Location of the GPD 205 (Figures 1-1 & 1-2)

FMAX VMAX FBAS

FLA MODE PRGM

NOTE: Terminal covers open, and not shown in this illustration.

➀ Power circuit input terminals: L1 (R), L2 (S), L3 (T)

Figure 1-3. Component Identification

For more detailed information, refer to MagneTek document TD 4077, “Installation

Line Filters for GPD 205

Drive Model Line Filter

Conversion Note: 1mm = .0394 in.

y;;y Clamp Core

Figure 1-3A. Installation of Line Filter and GPD 205

Wire and Terminal Screw Sizes for GPD 205

Figure 1-4. Grounding of Three GPD 205s

1.5.2 Main Circuit Input/Output. Observe the following while completing

TERMINAL FUNCTION VOLTAGE / SIGNAL LEVEL

Three Phase, 230V Drive:

L1 ( R ) Single Phase, 115V Drive:

MA Multi-Func. Relay output – NO contact

B1 For connection of braking resistor or

Ground terminal ( 100 ohms or less ) ––––

• Use Class 1 twisted shielded or twisted-pair shielded wire,

• Signal leads must be separated from main circuit leads L1 (R),

- Indicates components not supplied.

3-PHASE 1OL (See Note 3)

Figure 1-5. Standard Connections ( 2-Wire Control )

- Indicates components not supplied.

3-PHASE 1OL (See Note 3)

Figure 1-6. Standard Connections ( 3-Wire Control )

Operator Function LEDs

1) Turn ON input power to 6.0 FREF lights. RUN blinking

2) Press the RUN key. 6.0 FREF FOUT IOUT RUN on

3) Press the STOP/RESET 6.0 FREF remains lit. RUN blinking

2.3 LED DESCRIPTION.

2 . 3 . 1 D e s c r i p t i o n o f S t a t u s I n d i c a t o r L E D s . There are two indicator LEDs

Press Press Press

Press Press Press

FOUT — Output Frequency Monitor

IOUT — Output Current Monitor

1/8 0.8 0.6

1 A standard 4-pole motor is used to determine applicable motor horsepower.

PRGM — Constant Programming

Example 1: Using A C C LED Display

Example 2: Using P R G M LED

3 . 1 G E N E R A L . Paragraphs in this section provide descriptions of the

3 . 2 C O N S T A N T S E T T I N G E R R O R S . The display “ E r r ” will appear on the

n20 Acceleration time 1 0.1 10.0 36

n22 Acceleration time 2 1 10.0

n56 Prohibited frequency 1 0.1 0.0 52

n59 Prohibited frequency bandwidth 0.0 - 25.5 (Hz) 0.1 1.0

Constant Password / Initialization Factory Setting: 1