Wire Mesh: Catalog

Wire Mesh
Cable Management System
[Catalog]
E479958
www.nexxtsolutions.com www.nexxtsolutions.com
III. Solution components
Wire mesh
cable management system
1. Wire mesh cable tray
Main features
• Field- configurable electro-welded wire mesh

• Made of hot-dipped, galvanized steel wire, ideal for outdoor or indoor
installations requiring corrosion protection
• Routes cables through unused space while keeping them accessible for
easy maintenance
I. Introduction • Tray available in widths of 100mm and 300mm
• 50mmx100mm grid opening
• Self-ventilated design prevents overheating and the build-up of dust and
Our wire mesh system is the fast and easy solution for managing light to contaminants
medium-duty power, voice and data cables. Our cable tray concept--based • Chamfered side edges minimizes risk of injury for installers and damage
upon performance, safety and economy-- is the system of choice by installers, of cables during installation
for its versatility, flexibility and efficiency in meeting the demands of today’s • Environmentally friendly product
high tech cabling applications. • For loading data, refer to the tables on section V of this catalog
Nexxt Solutions NexxTray components are as strong as they are lightweight Applications
and can be used in a wide range of commercial and industrial environments.
Its unique design adapts to the most complex configurations, and can be - Network cabling, wiring closets, fiber-to-desktop applications
easily assembled using a minimum of manpower, hardware and installation - Overhead installations, such as suspended ceiling plenum areas
tools. - Raised floor applications, under computer rooms
- Recommended for outdoor, marine and industrial use
The ease of creating fittings, routing cables under access floors or ceilings
and of forming smooth curved transitions around obstacles, makes this
system the simplest, most cost-effective wire mesh cable management
solution available in the industry nowadays.
25mm
II. Getting started 20º
50mm
This catalog is a guide for selecting, designing and using the NexxtTray cable
management system. Determine the profile, width and components required
in your installation. Refer to chapters IV and V for an outline of typical tray 50mm 50mm 50mm
configurations, mounting and support methods that can be implemented with Width
this solution.
1 2
Technical specifications 3. Flat wall bracket
MPN PNDWMCT1030HDG PNDWMCT3030HDG
Dimensions (HxWxL) 50x100x3000mm 50x300x3000mm

Wire diameter 4.0mm 5.0mm
Middle carbon steel (Q235B in Chinese standard)
Material
(ASTM A36, SS400)
Grid 50mmx100mm
Hot-dipped galvanized (HDG) according to BS EN
Finish
1461-1999. Thickness of >60-80 microns
UL/CSA classified as an equipment ground conductor
when spliced as recommended
Standards
ASTM A123 - Average thickness of 2.4 mils
(60 microns) to 3.2 mils (80 microns)
Quantity One unit
Warranty Two years limited
Main features
- Provides a horizontal mounting support for mesh trays on walls

- Suitable for wires from 3.5mm to 6.0mm in diameter, and tray widths
2. L-type wall bracket
ranging from 100mm to 300mm
- Corrosion resistant hot-dipped, galvanized finish, for outdoor applications
- Ideal for heavy-duty applications
- Most secure wall bracket, locks into wires of tray
- Convenient, low-cost support
Technical specifications
MPN PNDWMFB10HDG PNDWMFB30HDG
Tray width supported 100mm 300mm

Material
(ASTM A36, SS400)
Finish
Quantity One unit
Main features
- Provides an attachment surface for mesh trays on walls

- Suitable for wires from 3.5mm to 6.0mm in diameter, and tray widths 4. Vertical wall bracket
ranging from 100mm to 300mm
- Ideal for heavy-duty applications
- Maximizes the use of space
MPN PNDWMLB10HDG PNDWMLB30HDG
Tray width supported 100mm 300mm

Material
(ASTM A36, SS400)
Finish
Quantity One unit
3 4
Main features Technical specifications
- Provides an attachment surface for mesh trays on walls or floors,

no screws required MPN PNDWMPB223HDG
- Its design allows the attachment of junction boxes to tray, for connections
and conduit dropouts Pipe diameter supported 31mm (1 ¼”), 25mm (1”) and 19mm (3/4”)
- Specially suitable for smaller wire mesh cable trays with widths of 50mm Middle carbon steel (Q235B in Chinese standard)
Material
(ASTM A36, SS400)
or 100mm
- Compatible with tray wires from 3.5mm to 6.0mm in diameter Hot-dipped galvanized (HDG) according to BS
Finish
EN 1461-1999. Thickness of >60-80 microns
Quantity One unit
- Easy to install, low-cost support
6. Hanging hook
MPN PNDWMVBHDG
Tray width supported Up to 300mm

Material
(ASTM A36, SS400)
Finish
Quantity One unit
5. Pipe connection bracket

Main features
- Provides a ceiling-mounted support as an alternative when other mounting

methods are not viable
- Hangs from threaded steel rods and attaches to the side of the tray
- Suitable for wires from 3.5mm to 6.0mm in diameter, and mesh trays
300mm wide or smaller
- Use in pairs for medium-duty applications
MPN PNDWMHHHDG
Main features Tray width supported Up to 300mm

Material
- Facilitatesthe installation of metal and/or PVC pipes on wire mesh trays (ASTM A36, SS400)
- Provides the connection of 31mm, 25mm and 19mm pipes Hot-dipped galvanized (HDG) according to BS EN
Finish
- Compatible with tray wires from 3.5mm to 6.0mm in diameter 1461-1999. Thickness of >60-80 microns
- Corrosion resistant hot-dipped, galvanized finish, for outdoor applications Quantity One unit
- Easy to install, low-cost support Warranty Two years limited
5 6
7. Vertical wall clip Technical specifications
MPN PNDWMRKHDG
Tray height supported 50mm

Material
(ASTM A36, SS400)
Finish
90-degree radian connector = 1 unit
Package content Top of PNDWMCOBTHDG = 6 units
6mm×20mm bolts = 6 units
6mm nuts = 6 units
Main features Warranty Two years limited
- Provides a quick and neat connection for mesh trays directly to a wall,
floor or other structure 9. Adjustable bend kit
- Suitable for wires from 4.0mm to 6.0mm in diameter
MPN PNDWMVCHDG
Wire diameter supported 4.0mm-6.0mm

Material
(ASTM A36, SS400)
Hot-dipped galvanized (HDG) according to BS EN Main features
Finish
Quantity Four units per bag
- The kit is designed for ease of installation of field-produced bend fittings
Warranty Two years limited - Creates and strengthens outside and inside bends
8. Bend radius kit - Easy to install, low-cost support
MPN PNDWMAKHDG
Wire diameter supported 3.5mm - 6.0mm

Material
(ASTM A36, SS400)
Hot dipped galvanized (HDG) according to BS EN
Finish
Package content Bar =1 unit
Top of PNDWMCOBTHDG = 4 units
Main features
6mm×20mm bolts = 5 units
6mm nuts = 4 units
- Provides T and cross connection points for wire mesh cable trays Warranty Two years limited
- Creates solid and professionally finished horizontal bends (with a radius)
7 8
10. Boltless bottom coupler Technical specifications
MPN PNDWMCOSIHDG

Material
(ASTM A36, SS400)
Hot dipped galvanized (HDG) according to BS EN
Finish
Quantity One unit
Main features
12. Bolted coupler
- Used to quickly connect two straight sections of wire mesh cable trays
at the bottom
- Bolts and nuts are not required, simply bend tabs inward to complete
installation
- Fast and easy to install
MPN PNDWMCOBOHDG Main features

- Creates a solid connection between two straight sections of wire mesh
Material
(ASTM A36, SS400) cable trays
Hot dipped galvanized (HDG) according to BS EN - A minimum of three couplers are required for fastening each connection
Finish
1461-1999. Thickness of >60-80 microns point
Quantity One unit - It consists of one M6 bolt, one M6 flange nut and two flange washer
Warranty Two years limited washer sets
11. Boltless side coupler
MPN PNDWMCOBTHDG
Wire diameter supported 4.0mm to 6.0mm

Material
(ASTM A36, SS400)
Finish
Top flange washer = 4 units
Bottom flange washer = 4 units
Main features Package content
6mm bolt = 4 units
Flange nut = 4 units
- Used to quickly connect two straight sections of wire mesh cable trays at Warranty Two years limited
the sides
- Bolts and nuts are not required, simply bend tabs inward to complete
installation
- Use in pairs to join small size trays
9 10
13. Copper alloy split bolt Technical specifications
MPN PNDWMCK1018EZ
Tray size supported All tray widths

Material
(ASTM A36, SS400)
Electroplated zinc (EZ) according to BS EN
Finish
Electroplated zinc (EZ). Thickness of >60-80 microns
10mmx1830mm rod = 1 unit
Package content 10mmx40mm drop-in anchor bolt= 1 unit
10mm flange nut = 1 unit
10mm nut = 1 unit
Main features
- Made from high strength, corrosion resistant copper alloy

- Ensures maximum conductivity and lower resistance in splices, also helps 15. Wall anchor kit
achieve proper earth ground at terminations and electrical connections
- Versatile split bolt, supports two copper conductors
MPN PNDWMSBCO
Wire diameter supported 3.5mm -6.0mm

Material Copper alloy
Quantity Five units Tools required:
17mm nut driver
Warranty Two years limited Main features
- Compatible with tray brackets most commonly used in wire mesh

14. Ceiling rod kit installations
- It consists of a drop-in anchor bolt, a 10mmx25mm bolt and washers
- It requires a 17mm nut or combination wrench
- Corrosion resistant, elecroplated zinc
MPN PNDWMWK1040EZ
Tray size supported All tray widths

Material
(ASTM A36, SS400)
Main features Finish Electroplated zinc (EZ)
10mm x 40mm drop-in anchor bolt = 4 units
- 10mm threaded rod for overhead mounting configurations 10mm x 25mm bolt = 4 units
- Designed to suspend tray from center or sides Package content
10mm flat washer = 4 units
- Use anchor bolt and nuts to secure tray in place 10mm spring washer = 4 units
- Corrosion resistant, electroplated zinc finish Warranty Two years limited
- Suitable for all tray widths
11 12
16. Wire and bolt cutter
Main features
- Use this quality tool to cut cable baskets to measure on the job site
- Blades made of chrome molybdenum steel
- Jaws hardened and tempered to 60° HRC
- Cuts can be made on any finish, width or depth mesh tray
- Reduces waste material, since cut trays can be reused
MPN PTKWMHS
Tool type Wire and bolt cutter

Material Chrome molybdenum tempered steel to 60° HRC
Max. cutting load 61kg
Max. cutting capacity 6.0mm
Quantity One unit
1. Connection of straight sections
2. Horizontal bend with a radius
3. Horizontal angled bend (without a radius)
IV. Configurations methods 4. Vertical bend with a radius
5. Vertical angled bend (without a radius)
6. Vertical drop
- NexxtTray management system offers great flexibility by adapting quickly 7. Reduction/Expansion of tray widths
and cost-efficiently to changing specifications and project requirements. 8. Horizontal cross or tee junction
- Extremely versatile, allows multiple configuration to be achieved using a
length of tray and a wire cutter.
- The diagram below outlines frequently used configurations and support
methods in structured cabling system installations.
13 14
V. Wire mesh assembly guide
Our wire mesh tray products can be bent and shaped into a variety of confi- Shape type Width Assembly Required
gurations in order to route cable runs according to the requirements of each (mm) accessories
particular installation.
Horizontal bends, junctions, vertical risers, reductions and expansions can be

fabricated using our wire cutter tool to remove sections of tray, and bending
it to your specifications, right in the field. The tray is then secured in position
with the hardware and fasteners that this line offers.
Rather than letting cable trays dictate the cabling layout, installers can have
90° horizontal bend 100
the flexibility to customize the route exactly as needed using the diagrams from two straight and
2 bolted couplers
PNDWMCOBTHDG
included below as reference. sections 300
Width Required
Shape type Assembly
(mm) accessories
1 bolted coupler
PNDWMCOBTHDG
For 100mm width trays,
remove 2 segments and
use 1 bolted coupler
(short radius)
PNDWMCOBTHDG
100
90° horizontal bend
to
(long radius) For 300mm width trays,
300
remove 6 segments and
use 2 bolted couplers
PNDWMCOBTHDG
1 bolted coupler
PNDWMCOBTHDG

(short radius)
15 16
Width Required
Shape type Assembly
(mm) accessories
Width Required
For 100mm width trays, Shape type Assembly
(mm) accessories
PNDWMCOBTHDG For 100mm width trays,
PNDWMCOBTHDG
100
Horizontal tee to For 300mm width trays 100
300 use 4 bolted couplers Cross joint to
PNDWMCOBTHDG 300 For 300mm width trays,
PNDWMCOBTHDG
For 100mm width trays

use 1 Bolted coupler
PNDWMCOBTHDG and
2 bend radius kits
100 PNDWMRKHDG
Vertical inside bend to
300
100
T connection
to
with bend radius
100 300 For 300mm width trays,
Vertical outside
to use 2 bolted couplers
bend
300 PNDWMCOBTHDG and
2 bend radius kits
PNDWMRKHDG
100
Vertical inside and
to
outside bends
300
17 18
VI. Grounding, loading and testing information
Shape type Width Assembly Required Grounding

(mm) accessories
For 100mm width trays,

use 2 bolted couplers Statement for all UL Classified products:
PNDWMCOBTHDG and
4 bend radius kits This product is classified by Underwriters Laboratories, Inc. as to its suitabili-
PNDWMRKHDG
ty as an equipment grounding conductor only. 556E
Most sizes of Nexxttray are UL Classified to serve as an Equipment Ground

Conductor. The ground path can be achieved in one of two ways listed on
page 3:
1.Use the recommended quantity of UL Classified splices to connect

sections and at places where the tray is cut.
2.Run an appropriately sized ground wire alongside the tray and attach it
to each tray section and on both sides of a cut in the tray. (This method
is recommended by NEMA VE-2 Installation Manual.)
100 For 300mm width trays,
Cross joint with and use 4 bolted couplers
bend radius 300 PNDWMCOBTHDG and
4 bend radius kits Load and fill chart
PNDWMRKHDG
50mm height wire mesh cable tray

Support span
NEXXT tray Height Width Length Diameter Weight / Loading capacity* Cable fill (50% fill) **
lb/ft (max)
Actual Number Number
MPN mm inch mm inch mm ft mm kg/each 5’-0” 6’-0” 7’-0” 8’-0” area inside of Cat.5E of Cat.6
tray (In2) cables*** cables***
PNDWMCT1030HDG 50 2 100 4 300 10 4 3.77 52 43 35 27 8.2 118 83

PNDWMCT3030HDG 50 2 300 12 300 10 4 6.57 68 47 35 27 23.9 345 243
*Published load chart has not been tested with Nexxttray splice.
For any tray width,
use 4 adjustable bend **Nexxttray fill capacity is based on NEC allowable fill of 50%. The NEC rule
kits PNDWMAKHDG requires that the cable cross-sectional areas together may not exceed
50% of the tray area (width x depth = fill). Cables will nearly completely fill
100 the cable tray when reaching the 50% cable fill, due to empty space be-
Vertical inside and
outside bends,
to tween the surfaces of the cables. TIA recommends 40% fill ratio. NEXXT-
300 tray loads shown in the loading chart will not be exceeded at 50% fill.
with a radius
***CAT 5e 4-pr non-plenum approximated at .21 in. diameter, CAT 6 4-pr
non-plenum approximated at .25 in. diameter. Actual diameters vary by
cable manufacturer.
19 20
Testing information
Welding Strength ,Test for wire mesh cable tray in a Lab environment of
23 +/- 2°C, 50 +/- 5% RH
Test speed: 5mm/min
Test result (Maximum broken force): 1166N
Test for SWL of cable tray lengths mounted in the horizontal plane running
horizontally on a single span installation, using test method BS EN
61537:2007 Clause 10.4
Test conducted: BS EN 61537:2007 Cable management – Cable tray

systems and cable ladder systems Clause 10.4 Test for SWL of cable
tray lengths mounted in the horizontal plane running horizontally on a single
span installation
Test condition Requirement Result Verdict
The practical mid-span

deflection does not exceed 9.65mm P
1/100th of the span
The transverse deflection

Load at SWL does not exceed 1/20th 3.54mm P
of the width of the sample
The sample still ensures The sample still

reliable support to ensures reliable P
any cable support to any cable
Load increased The sample shall sustain The sample shall sustain
the increased loading the increased loading P
at 1.7 times SWL
without collapsing without collapsing
Nominal dimension: 300 x 50 x 5 x 1200

(width x height x thickness x length; unit: mm)
Remark
Test span: 1000mm
SWL: 941kN/m
21 22

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Wire Mesh

Cable Management System

• Field- configurable electro-welded wire mesh

MPN PNDWMCT1030HDG PNDWMCT3030HDG

Dimensions (HxWxL) 50x100x3000mm 50x300x3000mm

- Provides a horizontal mounting support for mesh trays on walls

MPN PNDWMFB10HDG PNDWMFB30HDG

Tray width supported 100mm 300mm

- Provides an attachment surface for mesh trays on walls

MPN PNDWMLB10HDG PNDWMLB30HDG

Tray width supported 100mm 300mm

- Provides an attachment surface for mesh trays on walls or floors,

Tray width supported Up to 300mm

5. Pipe connection bracket

- Provides a ceiling-mounted support as an alternative when other mounting

Main features Tray width supported Up to 300mm

Tray height supported 50mm

Main features Warranty Two years limited

Wire diameter supported 4.0mm-6.0mm

Wire diameter supported 3.5mm - 6.0mm

Wire diameter supported 4.0mm - 5.5mm

MPN PNDWMCOBOHDG Main features

Wire diameter supported 4.0mm to 6.0mm

Tray size supported All tray widths

- Made from high strength, corrosion resistant copper alloy

Wire diameter supported 3.5mm -6.0mm

- Compatible with tray brackets most commonly used in wire mesh

Tray size supported All tray widths

Tool type Wire and bolt cutter

Horizontal bends, junctions, vertical risers, reductions and expansions can be

90° horizontal bend 300

For 100mm width trays

Shape type Width Assembly Required Grounding

For 100mm width trays,

Most sizes of Nexxttray are UL Classified to serve as an Equipment Ground

1.Use the recommended quantity of UL Classified splices to connect

50mm height wire mesh cable tray

PNDWMCT1030HDG 50 2 100 4 300 10 4 3.77 52 43 35 27 8.2 118 83

Test speed: 5mm/min

Test result (Maximum broken force): 1166N

Test conducted: BS EN 61537:2007 Cable management – Cable tray

Test condition Requirement Result Verdict

The practical mid-span

The transverse deflection

The sample still ensures The sample still

Nominal dimension: 300 x 50 x 5 x 1200

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