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    Wps

    Uploaded by

    Pankaj Kumar
    This document provides a welding procedure specification for C&S Electric Ltd. for single V butt joints using gas tungsten arc welding (GTAW). It specifies the base metal as SA-106 Grade B pipe with a thickness range of 1.5mm to 5.54mm. The filler metal is ER 70S-2 bare wire with a diameter of 1.6mm. GTAW will be used with a DCEN polarity, an amperage range of 90-130A, and a travel speed between 40-80mm/min. The joint design, materials, welding parameters, and other necessary details are defined to ensure a sound weld is produced.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Wps

    Uploaded by

    Pankaj Kumar
    282 views3 pages
    This document provides a welding procedure specification for C&S Electric Ltd. for single V butt joints using gas tungsten arc welding (GTAW). It specifies the base metal as SA-106 Grade B pipe with a thickness range of 1.5mm to 5.54mm. The filler metal is ER 70S-2 bare wire with a diameter of 1.6mm. GTAW will be used with a DCEN polarity, an amperage range of 90-130A, and a travel speed between 40-80mm/min. The joint design, materials, welding parameters, and other necessary details are defined to ensure a sound weld is produced.

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    WPS FOR AL. WELDING

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    wps

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    This document provides a welding procedure specification for C&S Electric Ltd. for single V butt joints using gas tungsten arc welding (GTAW). It specifies the base metal as SA-106 Grade B pipe with a thickness range of 1.5mm to 5.54mm. The filler metal is ER 70S-2 bare wire with a diameter of 1.6mm. GTAW will be used with a DCEN polarity, an amperage range of 90-130A, and a travel speed between 40-80mm/min. The joint design, materials, welding parameters, and other necessary details are defined to ensure a sound weld is produced.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    282 views3 pages

    Wps

    Uploaded by

    Pankaj Kumar
    This document provides a welding procedure specification for C&S Electric Ltd. for single V butt joints using gas tungsten arc welding (GTAW). It specifies the base metal as SA-106 Grade B pipe with a thickness range of 1.5mm to 5.54mm. The filler metal is ER 70S-2 bare wire with a diameter of 1.6mm. GTAW will be used with a DCEN polarity, an amperage range of 90-130A, and a travel speed between 40-80mm/min. The joint design, materials, welding parameters, and other necessary details are defined to ensure a sound weld is produced.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 3

    C&S ELECTRIC LTD.

    (QW-482) WELDING PRECEDURE SPECIFICATION


    (BUSDUCT DIVISION)
    B-1, SITE – IV
    (WPS)
    SURAJPUR INDL. AREA (See WQ 200.1 Section IX ASME Boiler and Presure Vessel
    GREATER NOIDA Code)

    WPS No : RJ/ELE/WPS/101/17 Rev No,00 Date : 20.04.2017


    Supporting PQR No : RJ/ELE/PQR/102/17 Rev No,00 Date : 20.04.2017
    Welding Process : GTAW Type (s) :-MANUAL
    (Automatic, Manual, or Semi Auto)
    JOINTS (QW-402)
    Joint Design : Single V Butt joint
    Backing (Y/N) : NA
    Backing Material (Type) : NA
    Root Spacing : 1.5 – 2 mm

    BASE METAL(QW-403) PREHEAT(QW-406)


    Specification, type and grade : SA-106 ,GR.B. Preheat Temperature (Min.) 20 Deg.C
    P.No. : P1 To P1 Interpass Temperature(Max.) -200 Deg.C
    Thickness Range:- Preheat Maintenance - N.A
    Base Metal Groove : 1.5 mm to 5.54 mm Others -
    Fillet : All POST WELD HEAT TREATMENT (QW-407)
    Pipe Dia. Range: 21 to Unlimited Heating Rate - N.A
    Groove : All Fillet : All Holding Temperature Range -N.A
    Max Pass Thickness : ≤ ⅟2 Inch (13mm) Holding Time Range - N.A
    Others: Cooling Rate - N.A
    Others -
    FILLER METALS (QW-404) GAS(QW-408)
    %Comp. of
    Gas(es) Flow Rate
    Spec. No.(SFA) : 5.18 mixture
    AWS No.(Class) : ER 70S-2 Shielding Argon 99.99% 8-10LPM
    F.No. : 6 Trailing NA NA NA
    A.No. : 1 Backing NA NA NA
    Size of Filler Metals : 1.6 mm Ǿ x1000 Long
    Filler Metal Product Form : Bare Metal Wire D&H ELECTRICAL CHARACTERISTICS(QW-409)
    Weld Metal Thickness Range :- Current (AC or DC) : DC
    Groove : t ≤ T + Rein Polarity : DCEN for GTAW
    Fillet : Leg Length = 1.25T Voltage Range : 10-14 V
    POSITIONS (QW 405) Amp Range : 90-130 A
    Position of Groove : 6G Tungeston Electrode Size & Type : Ǿ 2.4mm x150mm,
    Welding Progression : Up Hill EN 26848, 2%Thoriated
    Position of Fillet : NA Others -
    Others
    Prepared & Checked by QC
    Test Witnessed & Approved by
    Engineer

    SIGN SIGN
    NAME Pankaj Kumar NAME
    DATE : 20.04.2017 DATE :
    C&S ELECTRIC LTD. (QW-482) WELDING PRECEDURE SPECIFICATION
    (BUSDUCT DIVISION)
    B-1, SITE – IV
    (WPS)
    SURAJPUR INDL. AREA (See WQ 200.1 Section IX ASME Boiler and Presure Vessel
    GREATER NOIDA Code)

    TECHNIQUE(QW-410):
    Stringe or Weave Bead : String Bead
    Orifice or Gas Cup Size : 10 mm
    Initial and Interpass Cleaning : Grinding,Brushing,Chipping
    Method of Back Gouging : N.A
    Oscillation : N.A
    Contact Tube to Work Distance : 6-8 mm
    Multiple or Single Pass(per side): Multiple
    Multiple or Single Electrode - Single
    Travel Speed Range - 40 to 80 mm/min,
    Others -

    Weld Layer Filler Metal Current Voltage Travel Speed


    Process
    No. Diameter Ampere Range(V) Range (mm /min)
    Class Type & Polarity
    mm Range(I)
    1st Run GTAW ER 70S-2 1.6 DCEN 50-70 10 to14 40 to 80
    2nd Run GTAW ER 70S-2 1.6 DCEN 50- 80 10 to 16 40 to 80

    Prepared & Checked by Test Witnessed &


    QC Engineer Approved by

    SIGN SIGN
    NAME Pankaj Kumar NAME
    DATE : 20.04.2017 DATE :
    Welding Specification
    GTAW (Thick : 3 - 5 mm, Material : 19000 & 19501)
    Filler Metal Current Shielding Gas
    Weld Layer Voltage Travel Speed Range
    Process Diameter Ampere Flow Rate
    No. Class Type Polarity Range(V) (mm /min)
    mm Range(I) (liter/min)

    1st Run GTAW 19000 H2 3 AC NA 90-130 20 - 25 100 TO 150

    GMAW (Thick : 6 - 25 mm, Material : 19500, 19501 & 63401)


    Filler Metal Current Wire Feed Travel Speed Shielding Gas
    Weld Layer Voltage
    Process Diameter Ampere Speed Range Flow Rate
    No. Class Type Polarity Range(V)
    mm Range(I) (Meter/min.) (mm /min) (liter/min)

    1st Run GTAW ER 4043 1.6 DC DCEP 150-250 17 - 28 3.4 - 4 150 - 170

    2nd Run GTAW ER 4043 1.6 DC DCEP 150-250 17 - 28 3.2 - 4 150 - 170

    3rd Run GTAW ER 4043 1.6 DC DCEP 150-250 17 - 28 3.2 136

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