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Engr. Romano E. Torrano

This document provides an overview of the design of a water distribution system for Barangay 10 in Balayan, Batangas. It discusses estimating water demand based on population and consumption patterns. The design population is 3,184 people in 496 households. Average daily water demand is estimated to be 254,720 liters per day based on a per capita consumption of 80 liters. The document also discusses reservoir design considerations including the importance of distribution reservoirs to balance supply and demand and maintain pressure. Reservoir types include elevated reservoirs and fill-and-draw reservoirs.
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0% found this document useful (0 votes)
115 views53 pages

Engr. Romano E. Torrano

This document provides an overview of the design of a water distribution system for Barangay 10 in Balayan, Batangas. It discusses estimating water demand based on population and consumption patterns. The design population is 3,184 people in 496 households. Average daily water demand is estimated to be 254,720 liters per day based on a per capita consumption of 80 liters. The document also discusses reservoir design considerations including the importance of distribution reservoirs to balance supply and demand and maintain pressure. Reservoir types include elevated reservoirs and fill-and-draw reservoirs.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Westmead International School

College of Engineering

Design of Water Distribution in Barangay 10 Balayan, Batangas

An Undergraduate Design Research Submitted to the College of Engineering Department in

Partial Fulfillment of the Requirements for the Degree of

Bachelor of Science in Mechanical Engineering

Submitted to

Engr. Romano E. Torrano

Instructor

Submitted by

Claveria, Cristobal

Ricalde, Josue Jr. C.

April 2019
CONTENTS

Chapter 1 Water Demand

A. Overview

B. Design Population

C. Water Consumptions

D. Demand Variation and Demand Factors

Chapter 2 Design of Reservoir

Part 1 Overview

A. Importance of Distribution Reservoirs

B. Reservoirs

Elevated Reservoir

Fill-and-Draw Reservoirs

Capacity

Tank Description

Part 2 Structural Analysis

A. Dead Load Analysis

B. Live Load Analysis

C. Tank Support Analysis

Chapter 3 Design Calculation

Part 1 Initial Consideration

Part 2 Computation for Velocity and Head loss in the pipelines

Chapter 4 Pumps

A. Design of Pumps

B. Pump Discharge Capacity


Chapter 5 Budget Cost Analysis

A. Summary and Cost Estimates

B. Detailed Cost Analysis

C. Break Even Analysis

Chapter 6 Permits and Renewal Requirements

Map of Water Distribution Pipes

Appendix A Available Size of Beams

Appendix B Submersible Pump Curve

Appendix C Submersible Pump Specification

Appendix D Properties of Round Bar

Appendix E PVC Pipe Price List

References
Chapter 1

Water Demand

In this Chapter, the procedure of finding the water magnitude needed by a new water
utility project to supply the population in Barangay 10, Balayan, Batangas will be described.

A. Overview
Water demands are influenced by the following factors:

1. Service levels to be implemented;

2. Size of the community;

3. Standard of living of the populace;

4. Quantity and quality of water available in the area;

5. Water tariffs that need to be shouldered by the consumers;

6. Climatological conditions;

7. Habits and manners of water usage by the people.

Service Level Definition

Water service levels are classified in the Philippines under three types (3), depending

on the method by which the water is made available to the consumers. For this particular
design,

it will under the Level III which is:

Level III (Waterworks System or Individual House Connections) – This system

includes a source, a reservoir, a piped distribution network, and individual household

taps. It is generally suited for densely populated urban areas where the population can

afford individual connections


B. Design Population

The Design Population is the targeted number of people that the project will serve.

Population Households
3,184 496

C. Water Consumptions

Water consumptions served by small water utilities are commonly classified into

Domestic Use, Commercial Use, Institutional Use, or Industrial Use. In rural areas, water

consumption is generally limited to domestic uses, i.e., drinking, cooking, cleaning, washing

and bathing. Domestic consumption is further classified as either Level II consumption

(public faucets) or Level III consumption (house connections).

 Base on Water District Analysis

Unit consumption for domestic water demand is expressed in per capita consumption

per day. The commonly used unit is liters per capita per day (lpcd). For Level III type, 80 -
100 lpcd (6 member per Household).

3,184x 80 lpcd = 254,720 lpd

 Base on Gleick Analysis (6 member per Household)

3,184x x 60 lpcd = 191,040 lpd

 Base on Load Curve Analysis (Individual Consumption)


By rough estimation, 23 liters/day for every person
3,184 x 23 liters/day = 73,232 liters/day
Liter*1000
160

140

120

100
Liters*1000

80

60 Liter*1000
40

20

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Hours

Liter*1000 Hours Area Li-hr


20 1 20
20 2 20
20 3 20
40 4 30
70 5 55
90 6 80
120 7 105
150 8 135
150 9 150
130 10 140
120 11 125
120 12 120
100 13 110
100 14 100
120 15 110
100 16 110
120 17 110
150 18 135
100 19 125
70 20 85
60 21 65
50 22 55
50 23 50
40 24 45
Total 2100
2,100,000 𝑙𝑖 − ℎ𝑟
𝐴𝑟𝑒𝑎 𝑇𝑜𝑡𝑎𝑙 = = 𝟖𝟕, 𝟓𝟎𝟎 𝒍𝒊𝒕𝒆𝒓𝒔/𝒅𝒂𝒚
24 ℎ𝑟/𝑑𝑎𝑦

Therefore;

We design for the water consumption of 254,720 lpd

D. Demand Variations and Demand Factors

Water demand varies within the day and also within the year. This demand variation
is dependent on the consumption pattern of the locality and is measured by four demand

conditions which are:

 Minimum day demand: The minimum amount of water required in a single day over

year.

 Average day demand: The average of the daily water requirement spread in a year.
 Maximum day demand: The maximum amount of water required in a single day over
a year.
 Peak hour demand: The highest hourly demand in a day.

Each of the above demand conditions is designated a demand factor to define its value

based on the average day demand. For a Level II/III system, the following demand factors
are

recommended:

Demand Parameter Demand Factor


Minimum day demand 0.3 of ADD
Average day demand (ADD) 1.0
Maximum day demand 1.3 of ADD
Peak hour demand 2.5 of ADD (>1,000 connections)
3.0 of ADD (<1,000 connections
BARANGAY 10, BALAYAN BATANGAS
Chapter 2

Design of Reservoir

This Chapter discusses the factors that must be taken into account in the design of

reservoirs and illustrates the basic design of a distribution reservoir.

PART 1 (Overview)

A. Importance of Distribution Reservoirs

In small town distribution systems, whether water is obtained by gravity or by


pumping,

distribution reservoirs are usually necessary for the following reasons:

• To balance the supply and demand in the system. In small distribution systems,
variations in demand may be three or more times the average hourly consumption.

• To maintain adequate and fairly uniform pressure throughout the distribution


system.

• To avoid the total interruption of water service when repairing pipes between the
source of supply and the reservoir.

• To allow pumps to be operated uniformly throughout the day. Such pumps may be
much smaller than would otherwise be required.

B. Reservoirs

Reservoirs may be classified according to their function, their relative position with
respect to the earth’s surface, manner of operation, and the type of material of construction.
The design follows the following considerations:

 Elevated Reservoirs

Reservoirs are constructed in elevated or hilly areas. In case of flat areas, a supporting

frame or tower is installed to support the storage tank. This is known as an elevated

reservoir. Standpipes are reservoirs with height greater than their diameter.

 Fill-And-Draw Reservoir
Water flows or is pumped directly into the reservoir and from the reservoir, water supply

is distributed to the consumers through gravity flow. The tank is usually installed near the

water source to minimize head losses due to friction losses. In the fill-and-draw system,

however, water is conveyed to the storage tank at high pumping capacity at shorter time

duration, and always against the maximum head.

 Capacity

As a rule of thumb, the storage tank volume should be at least equal to one-fourth (25%)

of average day demand of the community. The formula is:

using Demand Factor for ADD =1

𝑪𝒓 =𝟏/𝟒(𝑨𝒗𝒆𝒓𝒂𝒈𝒆 𝑫𝒂𝒚 𝑫𝒆𝒎𝒂𝒏𝒅)

𝐶𝑟 =1/4(254,720 ∗ 1) = 63,680 L or 63.68 m3

 Tank Description

Design: Elevated Vertical Cylindrical Tank

Capacity: 67 m3

Tank Diameter: 4 m

No. of Columns: Four (4) legs

Height of Tank: 6 m (water level)


Water Tank

Elevation Profile
Part 2 (Structural Analysis)

A. Dead Load Analysis


 TANK THICKNESS

𝑃 = 𝛾ℎ

= 9.81 𝐾𝑁/𝑚3 (6𝑚) = 58.86𝐾𝑃𝑎

FIGURE

𝑁𝑃𝐷𝑜 2.5(58.86)(4)
𝑡= = = 1.25𝑚𝑚
2𝜕𝑆𝑌 ή 2(276 × 106 )

 VOLUME OF WATER IN TANK (TANK WITHOUT THICKNESS)

4𝜋𝑟 2 4𝜋23
𝑉ℎ = = = 16.755𝑚3
3(2) 6

𝑉𝐶 = 𝜋𝑟 2 ℎ = 𝜋22 (4) = 15.265𝑚3

𝑉𝑊 = 𝑉ℎ + 𝑉𝑐 = 16.755 + 50.265 = 67.02𝑚3

𝑘𝑔⁄ (67.02𝑚3 )
𝑚 = 1000 𝑚3 = 67,020 𝑘𝑔

𝑊 = 𝑚𝑔 = (67,020)(9.81) = 𝟔𝟓𝟕. 𝟒𝟔𝟔𝟐 𝑲𝑵

 VOLUME OF WATER TANK ONLY

𝐷0 = 4𝑚

𝐷𝑖 = 3.996𝑚

4 2
𝑉ℎ′ = 𝜋(𝑟𝑜 3 − 𝑟𝑖 3 ) = 𝜋(23 − 1.9983 ) = 0.05022 𝑚3
3(2) 3
𝜋 𝜋
𝑉𝑐 ′ = (𝐷𝑜 2 − 𝐷𝑖 2 )ℎ = (42 − 3.9962 )(4) = 0.10048 𝑚3
4 4
1 1 1
𝑉𝑐𝑜′ = 𝜋𝑟 2 ℎ = (2)2 (0.5) − 𝜋(1.998)2 (0.498) = 0.012548 𝑚3
3 3 3
𝑉𝑇 = 𝑉𝑐′ + 𝑉ℎ′ + 𝑉𝑐𝑜′ = 0.05022 𝑚3 + 0.10048 𝑚3 + 0.012548 𝑚3 = 0.16324𝑚3

TANK MASS (USING AISI STEEL GRADE 304)

𝑘𝑔⁄
𝜌 = 7942.7730 𝑚3
𝑘𝑔⁄
𝑚 = 𝑉𝑡 𝜌 = 0.16324𝑚3 (7942.7730 𝑚3 ) = 1296.5981 𝑘𝑔
WEIGHT OF TANK

𝑊 = 𝑚𝑎 = 1296.5981 𝑘𝑔 (9.81 𝑚⁄ 2 ) = 𝟏𝟐. 𝟕𝟐𝟎 𝑲𝑵


𝑠

 WEIGHT OF THE CATWALK

ROUND BAR

𝑉𝑖 = 𝜋𝐷𝑖 = 𝜋4 = 12.566𝑚 (INSIDE)

𝐶𝑜 = 2𝜋𝐷𝑜 = 2𝜋(5.74) = 36.065𝑚 (OUTSIDE)

𝑘𝑔⁄
𝑊𝐸𝐼𝐺𝐻𝑇 𝑂𝐹 𝑅𝑂𝑈𝑁𝐷 𝐵𝐴𝑅 = 2.47 𝑚
𝑘𝑔⁄
𝑀𝐴𝑆𝑆 𝑂𝐹 𝑅𝑂𝑈𝑁𝐷 𝐵𝐴𝑅𝑆 = 48.631𝑚 (2.47 𝑚) = 120.1186𝑘𝑔

TOTAL WEIGHT OF ROUND BARS

𝑊𝐵𝑅 = (120.1186𝑘𝑔) (9.81 𝑚⁄ 2 ) = 𝟏. 𝟏𝟕𝟖𝑲𝑵


𝑠

 SQUARE BARS

𝐿𝐸𝑁𝐺𝐻𝑇 = 20(0.87) = 17.4𝑚

𝑘𝑔⁄
𝑊𝐸𝐼𝐺𝐻𝑇 𝑂𝐹 𝑆𝑄𝑈𝐴𝑅𝐸 𝐵𝐴𝑅𝑆 = 1.31 𝑚
𝑘𝑔⁄
𝑀𝐴𝑆𝑆 = 17.4𝑚 (1.131 𝑚 = 19.6794𝑘𝑔)

𝑇𝑂𝑇𝐴𝐿 𝑊𝐸𝐼𝐺𝐻𝑇 𝑂𝐹 𝑆𝑄𝑈𝐴𝑅𝐸 𝐵𝐴𝑅 = 19.6794 𝑘𝑔 (9.81 𝑚⁄ 2 ) = 𝟎. 𝟏𝟗𝟑 𝑲𝑵


𝑠

 ROUND BARS

𝐷𝑅 = 0.02 𝑚

16 Rings

𝐶𝑅1 = 𝜋(4.10) = 12.88𝑚


𝐶𝑅2 = 𝜋(4.20) = 13.19𝑚

𝐶𝑅3 = 𝜋(4.30) = 13.50𝑚

𝐶𝑅4 = 𝜋(4.40) = 13.823𝑚

𝐶𝑅5 = 𝜋(4.50) = 14.137𝑚

𝐶𝑅6 = 𝜋(4.60) = 14.4513𝑚

𝐶𝑅7 = 𝜋(4.70) = 14.765𝑚

𝐶𝑅8 = 𝜋(4.80) = 15.079𝑚

𝐶𝑅9 = 𝜋(4.90) = 15.394𝑚

𝐶𝑅10 = 𝜋(5.0) = 15.708𝑚

𝐶𝑅11 = 𝜋(5.10) = 16.022𝑚

𝐶𝑅12 = 𝜋(5.20) = 16.336𝑚

𝐶𝑅13 = 𝜋(5.30) = 16.65𝑚

𝐶𝑅14 = 𝜋(5.40) = 16.96𝑚

𝐶𝑅15 = 𝜋(5.50) = 17.279𝑚

𝐶𝑅16 = 𝜋(5.60) = 17.593𝑚

𝐶𝑅𝑇 = 243.728𝑚

 TOTAL MASS OF ROUND BARS FOR RINGS

𝑘𝑔⁄
𝑊𝐸𝐼𝐺𝐻𝑇 = 2.47 𝑚
𝑘𝑔⁄ (243.728𝑚)
𝑀𝐴𝑆𝑆 = 2.47 𝑚 = 602.00816𝑘𝑔

𝑊𝑇 = 602.00816𝑘𝑔 (9.81 𝑚⁄ 2 ) = 𝟓. 𝟗𝟎𝟓𝟕𝑲𝑵


𝑠

 VARYING LOADS

Range of operator weight mass (50kg – 90kg)

490.5𝑁
50𝑘𝑔 = = 163.5𝑁
3
882.9𝑁
90𝑘𝑔 = = 294.3𝑁
3
@50 kg @90 kg

𝑅1 = 𝑅2 = 81.75𝑁 𝑅1 = 𝑅2 = 147.15 𝑁

𝑀𝑚𝑖𝑛 = 69.4875 𝑁. 𝑚 𝑀𝑚𝑖𝑛 = 125.0775 𝑁. 𝑚

𝑀𝑚𝑎𝑥 + 𝑀𝑚𝑖𝑛 125.0775 𝑁. 𝑚 + 69.4875𝑁. 𝑚


𝑀𝑚𝑒𝑎𝑛 = = = 97.2825𝑁. 𝑚
2 2

𝑀𝑚𝑎𝑥 − 𝑀𝑚𝑖𝑛 125.0775 𝑁. 𝑚 − 69.4875𝑁. 𝑚


𝑀𝑎𝑙𝑡𝑒𝑟𝑛𝑎𝑡𝑖𝑛𝑔 = = = 27.795𝑁. 𝑚
2 2

𝑀𝑚 𝐶 97.2825𝑁. 𝑚(𝑑/2) 990.9114


𝑆𝑚 = = =
𝐼 𝜋𝑑4 𝑑3
64

𝑀𝑎 𝐶 27.1925𝑁. 𝑚(𝑑/2) 283.0921


𝑆𝑎 = = =
𝐼 𝜋𝑑4 𝑑3
64
1 𝑆𝑚 𝑆𝑎
∴ = +
𝑁 𝑆𝑦 𝑆𝑛
From the book “Design of Machine Elements by Virgil Moring Faires” the factor of safety

design factors is N=7-8 for repeated load (Table 1.1, p. 20)

(Table AT.6) ASTM 35 Cast Iron

𝑙𝑏 6.8948𝑘𝑃𝑎
𝑆𝑢 = 35 𝑘𝑝𝑠𝑖 𝑆𝑛 = 16𝑘𝑝𝑠𝑖 = 16000 × 𝑙𝑏 = 110.317𝑀𝑃𝑎
𝑖𝑛2 1 2
𝑖𝑛

1
Use N=8, 8
= 𝑆𝑦 = 170 𝑀𝑃𝑎

990.9114 𝑁. 𝑚 283.0921𝑁. 𝑚
1 𝑑 3 𝑑3
= +
8 𝑁 𝑁
170 × 106 2 110.317 × 106 2
𝑚 𝑚

𝑫 = 𝟎. 𝟎𝟒𝟎𝟔𝒎 = 𝟒𝟎. 𝟔𝟒𝟕𝒎𝒎

Since the factor of safety is too big, we consider limiting the factor to 2.5, because the

application was only for the catwalk of the storage tank, we get

990.9114 𝑁. 𝑚 283.0921𝑁. 𝑚
1 𝑑 3 𝑑3
= +
2.5 𝑁 𝑁
170 × 106 2 110.317 × 106 2
𝑚 𝑚

𝑑 = 0.0276𝑚 ≈ 27.5838 𝑚𝑚

The diameter of the round bar that can be used is 27.5838mm. so we decided to use 20 mm.

 DIAGONALS
𝐷𝐼𝐴𝐺𝑂𝑁𝐴𝐿 = 0.71𝑚

𝜋(5.7)
𝑁𝑈𝑀𝐵𝐸𝑅 𝑂𝐹 𝐷𝐼𝐴𝐺𝑂𝑁𝐴𝐿𝑆 = = 35.8 ≈ 36 × 2 = 72
0.5

𝑇𝑂𝑇𝐴𝐿 𝐿𝐸𝑁𝐺𝐻𝑇 𝑂𝐹 𝐷𝐼𝐴𝐺𝑂𝑁𝐴𝐿 = 0.71𝑚(72) = 51.12𝑚

𝑘𝑔⁄
𝑇𝑂𝑇𝐴𝐿 𝑀𝐴𝑆𝑆 = (51.12𝑚) (0.591 𝑚) = 32.21192𝑘𝑔

𝑇𝑂𝑇𝐴𝐿 𝑊𝐸𝐼𝐺𝐻𝑇 = (32.21192𝑘𝑔) (9.81 𝑚⁄ 2 ) = 𝟎. 𝟐𝟗𝟔𝟑𝟕𝟗𝑲𝑵


𝑠

𝑇𝑂𝑇𝐴𝐿 𝑊𝐸𝐼𝐺𝐻𝑇 = 𝑊𝑊𝐴𝑇𝐸𝑅 + 𝑊𝑇𝐴𝑁𝐾 + 𝑊𝐶𝐴𝑇𝑊𝐴𝐿𝐾

= (657.4662 𝐾𝑁 + 12.720 𝐾𝑁(1.178𝐾𝑁 + 5.9057𝐾𝑁 + 0.193 𝐾𝑁 + 0.296379𝐾𝑁))

𝑻𝑶𝑻𝑨𝑳 𝑳𝑶𝑨𝑫 = 677.758 𝐾𝑁

677.758
𝐿𝑂𝐴𝐷 𝑃𝐸𝑅 𝐶𝑂𝐿𝑈𝑀𝑁 = = 169.4395𝐾𝑁
4

𝐹𝑊 = 67.361 𝐾𝑁

B. Live Load Analysis

1 2
𝐹 = 𝑃𝑑𝐴 = 𝜌𝑣
2
𝑘𝑔⁄
𝜌 = 1.2 𝑚3
RECTANGULAR AREA

𝐴1 = 4𝑚 × 4𝑚 = 16𝑚2
SEMI CIRCLE

𝜋𝑟 2 𝜋(2)2
𝐴2 = = = 6.283𝑚2
2 2
TRIANGLE

1 1
𝐴3 = 𝑏ℎ = (4)(0.8) = 1.6𝑚2
2 2
𝐴𝑇 = 𝐴1 + 𝐴2 + 𝐴3 = 16𝑚2 + 6.283𝑚2 + 1.6𝑚2 = 23.283𝑚2

WIND VELOCITY FROM PAGASAS

𝑆𝐼𝐺𝑁𝐴𝐿 𝑁𝑂. 5 = 290 𝐾𝑁⁄ℎ𝑟 = 69.44 𝑚⁄𝑠

1
𝐹𝑊 = (1.2)(23.883)(69.44)2 = 67.361𝐾𝑁
2

C. Tank Support Analysis

Using I-beam as a Post:

Section Dimension:

G = 3.86 in

g = 3.86 in – 0.392 in = 3.468 in

H = 7 in

h = 7in – 2(0.392in) = 6.216 in

t = 0.392in

𝐼𝑥 = 26.3𝑖𝑛4

𝐼𝑦 = 2.31𝑖𝑛4

𝑆𝑥 = 8.77𝑖𝑛4

𝑆𝑦 = 1.3𝑖𝑛4

677.758
𝐿𝑂𝐴𝐷 𝑃𝐸𝑅 𝐶𝑂𝐿𝑈𝑀𝑁 = = 169.4395𝐾𝑁
4

𝐹𝑤 = 67.361 𝐾𝑁

𝑅 = √(𝑊𝐵 + 𝐿⁄𝐶 )2 + (𝐹𝑊 )2 = √(3.062 + 169.4395)2 + (16.84028)2 = 𝟏𝟕𝟕. 𝟑𝟐𝑲𝑵


12.1
𝑠𝑖𝑛 85 = = 12.146
𝐿
𝑚𝑎𝑠𝑠 25.7𝑘𝑔
=
𝐿 𝑚

𝑚𝑎𝑠𝑠 = 25.7(12.146) = 312.1522𝑘𝑔

𝑤𝑒𝑖𝑔ℎ𝑡 = (312.1522𝑘𝑔)(9.81 𝑚⁄ 2 ) = 3.062𝐾𝑁


𝑠

𝐺 = 3.565"

𝐻 = 6"

ℎ = 6 − 2(0.465) = 5.07

𝑔 = 3 − 0.465 = 2.535

𝑡 = 0.465

COMPTATION FOR k

1 𝐺𝐻 3 − 𝑔ℎ3
𝑘=√ ( )
2 𝐺𝐻 − 𝑔ℎ

1 (3.565)(6)3 − (2.535)(5.07)3
=√ ( ) = 5.0749𝑖𝑛
2 (3.565)(6) − (3.565)(5.07)

CHECK IF IT IS SHORT COLUMN BY CONDITIONS

𝑘𝑒
3.0 < < 120
𝑘
12.146
𝐿𝑒 = = 6.078𝑚 𝑜𝑟 239.2913𝑖𝑛
2
𝐿𝑒 239.2913
= = 47.1566
𝑘 5.0744

∴ 𝑇𝐻𝐸 𝐶𝑂𝑁𝐷𝐼𝑇𝐼𝑂𝑁 𝑆𝐴𝑇𝐼𝑆𝐹𝐼𝐸𝑆

BY JB JOJNSON FORMULA

𝑆𝑦 = 24656.41646𝑝𝑠𝑖

𝐸 = 29 × 106 𝑝𝑠𝑖
𝐴 = (2𝐺𝑇 + 𝑡ℎ)

= 2(3.565)(0.465) + (0.465)(5.07) = 5.673𝑖𝑛3

𝐿𝑒
1 − 𝑆𝑦 ( )2
𝐹𝐶 = 𝑆𝑦 𝐴[ 𝑘 ]
4𝜋 2 𝐸

(24656.41646)(47.1566)2
𝐹𝑐 = (24656.41646)(5.673)(1 − )
4𝜋 2 (29 × 106 )

𝐹𝑐 = 133177.066𝑙𝑏𝑓 = 𝟓𝟗𝟐. 𝟒𝑲𝑵

𝑭𝑪 > 𝑅 𝑜𝑘

USING 1 BEAM AS A POST

1 1
𝐼𝑋 = (𝐺𝐻 3 − 𝑔ℎ3 ) = (3.565)(6)3 − (2.535)(5.07)3 = 36.630𝑖𝑛4 𝑜𝑟 1.525 × 10−5 𝑚4
12 12
𝐻 6
𝐶𝐸𝑁𝑇𝑅𝑂𝐼𝐷 = = = 3𝑖𝑛 𝑜𝑟 0.0762𝑚
2 2

∈ 𝑀𝑜 = 𝑀𝐴𝑋 𝑀𝑂𝑀𝐸𝑁𝑇

𝑀𝑀𝑂𝑀𝐸𝑁𝑇 = 𝑊(𝑋) − 𝐹 ′ 𝑊 (𝑍) + 𝐹 ′ 𝐷𝐸𝐴𝐷

= (3.062)(0.5293) − (16.8402)(12.1) + (169.4395)(1.059) = 22.7099𝐾𝑁. 𝑚

𝑀𝐶 22.7099(0.0762)
𝜎= = = 113.473𝑀𝑃𝑎
𝐼 1.525 × 10−5

𝐹𝐿 𝐺𝐿 (113.473 × 106 )(12.146)


𝛿= = = = 0.0068912 𝑚 𝑜𝑟 6,89𝑚𝑚
𝐸𝐴 𝐸 200 × 109

Chapter 3

Design Calculation

Table 3.1 Standard Pipes

PVC/CPV C Pressure Pipe


ASTM D1784/5 Sch.40
Size Mean Outsite Diameter Wall Thickness Maximum Working
(mm) (mm) Pressure
1/2 “ 21.3 2.76 600
3/4 “ 26.27 2.87 480
1” 33.4 3.38 450
1.25” 42.16 3.56 370
1.5” 48.26 3.68 330
2” 60.32 3.92 280
2.5” 73.02 5.16 300
3” 88.9 5.49 260
4” 114.3 6.02 220
5” 141.3 6.55 190
6” 168.27 7.11 180
8” 219.08 8.18 160
10” 273.05 9.27 140
12” 323.85 10.31 130
Source: GLYNWED Pipesystem

Table 3.2 Pipe Materials and Common Pipe Roughness Values

Material e (mm) e (inches)

Concrete 0.3-3.0 0.012-0.12

Cast Iron 0.26 0.010

Galvanized Iron 0.15 0.006

Asphalted Cast Iron 0.12 0.0048

Commercial or Welded Steel 0.045 0.0018

PVC, Glass, Other Drawn Tubing 0.00152 0.00006

Source: http://www.pipeflow.com/sitemap/pipe-roughness
Table 3.3 Values of K for Various Fitting Types
PIPE LINE LAYOUT DESIGN

MAIN LINE AND DISTRIBUTION LINE


Loop 1 Loop 2

Pipe Length(m) Diameter(in) N1J 19 5


TankAL1 25 5 JK 31.28 5
AL1Q1 23 5 KL 43 5
Q1B 51.6 5 LM 53 5
BC 30 5 MN 12.38 5
CD 29 5 NO 53 5
DE 16 5 OP 91 5
EF 39 5 PP1 67 5
FG 39 5 C1P1 30.85 5
GH 19.3 5 A1C1 50 5
HI 19 5 YZ 49 5
IN1 60.62 5 XY 36 5
N1Q 26.41 5 VX 27 5
QR 25.26 5 UV 29 5
RS 31 5 M1U 9 5
ST 19.65 5 O1M1 46.36 5
TO1 19.16 5 T1O1 19.16 5
O1M1 46.36 5 ST 19.65 5
M1U 9 5 RS 31 5
UV 29 5 QR 26.26 5
VX 27 5 N1Q 26.41 5
XY 36 5
YA1 49 5
A1C1 50 5
C1P1 30.85 5
P1D1 173 5
F1D1 28 5
G1F1 30.5 5
H1G1 46.1 5
I1H1 40 5
J1I1 23.2 5
K1J1 134.39 5
Q1K1 161 5
Demand in Junctions

Junction No. of Household Demand(LPS)


A 4 0.022222222
B 9 0.05
C 4 0.022222222
2D 8 0.044444444
E 7 0.038888889
F 14 0.077777778
G 13 0.072222222
H 10 0.055555556
I 13 0.072222222
J 16 0.088888889
K 7 0.038888889
L 15 0.083333333
M 13 0.072222222
N1 26 0.144444444
O 14 0.077777778
P 8 0.044444444
Q 7 0.038888889
R 14 0.077777778
S 8 0.044444444
T 8 0.044444444
U 14 0.077777778
V 7 0.038888889
W 12 0.066666667
X 16 0.088888889
Y 14 0.077777778
Z 8 0.044444444
A1 22 0.122222222
B1 11 0.061111111
C1 13 0.072222222
D1 9 0.05
F1 6 0.033333333
G1 21 0.116666667
H1 12 0.066666667
I1 14 0.077777778
J1 6 0.033333333
K1 32 0.177777778
L1 18 0.1
M1 18 0.1
N1 0 0
O1 25 0.138888889
P1 0 0
PART 1 Initial Consideration

𝑳 𝑨𝒗𝒆. 𝑷𝒆𝒓𝒔𝒐𝒏 𝟏 𝒅𝒂𝒚 𝟏 𝒉𝒓


𝑻𝒐𝒕𝒂𝒍 𝑸𝑫 = 𝟖𝟎 ∗ ∗ 𝑻𝒐𝒕𝒂𝒍 𝑯𝒐𝒖𝒔𝒆𝒉𝒐𝒍𝒅𝒔 ∗ ∗
𝒑 − 𝒅 𝑯𝒐𝒖𝒔𝒆𝒉𝒐𝒍𝒅 𝟐𝟒 𝒉𝒓𝒔 ∗ 𝟑𝟔𝟎𝟎 𝒔

𝑳 𝟏 𝒅𝒂𝒚 𝟏 𝒉𝒓
𝑻𝒐𝒕𝒂𝒍 𝑸𝑫 = 𝟖𝟎 ∗ 𝟔 ∗ 𝟒𝟗𝟔 ∗ ∗ = 𝟐. 𝟕𝟔 𝒍𝒑𝒔
𝒑−𝒅 𝟐𝟒 𝒉𝒓𝒔 ∗ 𝟑𝟔𝟎𝟎 𝒔

Analysis of Volume flow rate in pipes

𝑸(𝑨𝒍𝟏−𝑸𝟏) = 𝑸𝑻 − 𝑸𝑫(𝑨𝑳𝟏) = 𝟐. 𝟕𝟔 𝒍𝒑𝒔 − (𝟎. 𝟎𝟐 + 𝟎. 𝟏)𝒍𝒑𝒔 = 𝟐. 𝟔𝟑𝟖 𝒍𝒑𝒔

Analysis in bottom part of the network distribution

𝟏
𝑸(𝑸𝟏−𝑲𝟏) = 𝑵𝒐. 𝑯𝒐𝒖𝒔𝒆𝒉𝒐𝒍𝒅𝑸𝟏−𝑷𝟏 ∗ 𝟖𝟎 ∗ 𝟔 ∗ = 𝟎. 𝟓𝟓𝟑 𝒍𝒑𝒔
𝟐𝟒 ∗ 𝟑𝟔𝟎𝟎

 Calculating for velocity

𝑸(𝑸𝟏−𝑲𝟏) 𝟎. 𝟓𝟓𝟑/𝟏𝟎𝟎𝟎 𝒎
𝑽(𝑸𝟏−𝑲𝟏) = 𝟐
= 𝟐
= 𝟎. 𝟎𝟒𝟑𝟔
𝝅(𝑫) 𝝅(𝟎. 𝟏𝟐𝟕) 𝒔
𝟒 𝟒
 Calculating for Reynold’s number

𝑽𝑫 𝟎. 𝟎𝟒𝟑𝟔 ∗ 𝟎. 𝟏𝟐𝟕
𝑹𝒆 = = = 𝟔𝟗𝟓𝟖𝟕𝟓𝟎. 𝟗𝟔𝟖
𝝂 𝟏. 𝟎𝟏𝑬 − 𝟔

 Using Cole Brook Friction Formula for 𝒇

∈ 𝒇𝒐𝒓 𝑷𝑽𝑪 𝒊𝒔 𝟏. 𝟓𝟐𝑬 − 𝟔

𝟏 𝟔. 𝟗 ∈/𝑫 𝟐
= −𝟏. 𝟖𝒍𝒐𝒈 [ +( ) ]
√𝒇 𝑹𝑬 𝟑. 𝟕

𝟏
𝒇=
𝟏. 𝟓𝟐𝑬 − 𝟔 𝟏.𝟏𝟏
𝟔. 𝟗
−𝟏. 𝟖𝒍𝒐𝒈 [ + ( 𝟎.𝟑.𝟏𝟐𝟕 ) ]
𝟔𝟗𝟓𝟖𝟕𝟖𝟎. 𝟗 𝟕
{ }

𝒇 = 𝟎. 𝟎𝟎𝟗𝟑𝟒𝟗𝟕𝟐

 Calculating for Head loss due to Friction


𝒇𝑳𝑽𝟐
𝑯𝒇 =
𝟐𝒈𝑫

(𝟎. 𝟎𝟎𝟗𝟑𝟒𝟗𝟕𝟐)(𝟏𝟔𝟏)(𝟎. 𝟎𝟒𝟑𝟔)𝟐


𝑯𝒇 =
𝟐(𝟗. 𝟖𝟏)(𝟎. 𝟏𝟐𝟕)

With the aid of Excel Spreadsheet repeat the same procedure all throughout
the design, we obtain the following results:
Loop 1
Pipe L(m) D(m) Q(d) Q (lps) V(m/s) RE f H
TankAL1 25 5 2.76 2.76 0.217876677 5392987.058 0.00956337 0.004554806
AL1Q1 23 5 2.6378 2.6378 0.208230108 4741873.754 0.00968279 0.003875364
Q1B 51.6 5 2.0845 2.0845 0.16455215 8406822.704 0.00921013 0.005164399
BC 30 5 2.0345 2.0345 0.160605109 4770448.77 0.00967703 0.003005242
CD 29 5 2.0123 2.0123 0.158852622 4561114.897 0.00972042 0.002854758
DE 16 5 1.9683 1.9683 0.155379226 2461453.085 0.01041908 0.001615224
EF 39 5 1.9294 1.9294 0.152308428 5881216.522 0.00948737 0.003444732
FG 39 5 1.8514 1.8514 0.146151044 5643456.136 0.00952312 0.003183794
GH 19.3 5 1.7194 1.7194 0.135730855 2593668.806 0.01035222 0.00147722
HI 19 5 1.7234 1.7234 0.136046618 2559292.812 0.01036914 0.00146342
IN1 60.62 5 1.6814 1.6814 0.132731103 7966494.534 0.00924827 0.003963869
N1Q 26.41 5 1.0931 1.0931 0.086290216 2256360.991 0.01053347 0.000831305
QR 25.26 5 1.0542 1.0542 0.083219418 2081309.399 0.01064326 0.000747231
RS 31 5 0.9672 0.9672 0.076351566 2343463.907 0.01048317 0.000760305
ST 19.65 5 0.9322 0.9322 0.073588637 1431699.722 0.01119831 0.000478227
TO1 19.16 5 0.8882 0.8882 0.070115241 1330106.945 0.01131669 0.000427796
O1M1 46.36 5 0.7493 0.7493 0.05915036 2715060.099 0.01029495 0.000670162
M1U 9 5 0.6443 0.6443 0.050861574 453221.9428 0.01342343 0.000125425
UV 29 5 0.5715 0.5715 0.045114682 1295372.044 0.01136001 0.000269097
VX 27 5 0.4665 0.4665 0.036825895 984454.6159 0.01183324 0.000173889
XY 36 5 0.3775 0.3775 0.029800161 1062183.973 0.01169778 0.000150086
YA1 49 5 0.2995 0.2995 0.023642777 1147025.82 0.01156427 0.000127118
A1C1 50 5 0.1335 0.1335 0.0105386 521712.8785 0.01310538 2.92067E-05
C1P1 30.85 5 0.0002 0.0002 1.57882E-05 482.2424659 0.09072951 2.80004E-10
P1D1 173 5 0.0012 0.0012 9.4729E-05 16225.85671 0.02716795 1.69265E-08
F1D1 28 5 -0.05 0.05 0.003947041 109422.9258 0.01754055 3.07073E-06
G1F1 30.5 5 -0.0833 0.0833 0.006575771 198575.2546 0.01559213 8.2527E-06
H1G1 46.1 5 -0.1997 0.1997 0.015764483 719547.1836 0.0124291 5.71475E-05
I1H1 40 5 -0.2664 0.2664 0.021029836 832864.784 0.01214355 8.62134E-05
J1I1 23.2 5 -0.3442 0.3442 0.027171432 624135.8634 0.01271992 8.74369E-05
K1J1 134.39 5 -0.3775 0.3775 0.029800161 3965191.781 0.00986215 0.00047236
Q1K1 161 5 -0.553 0.553 0.043654276 6958750.968 0.00934973 0.001151266
DeltaH 0.037526945
Loop 2
Pipe L(m) D(m) Q(d) Q (L/s) V Re f H H/Q
N1J 19 5 0.5583 0.5583 0.044072663 829089.693 0.01215222 0.000179989 0.322386833
JK 31.28 5 0.4696 0.4696 0.037070611 1148087.848 0.01156269 0.000199472 0.424770367
KL 43 5 0.4304 0.4304 0.033976131 1446508.552 0.011182 0.000222758 0.517560349
LM 53 5 0.3474 0.3474 0.027424043 1439083.425 0.01119015 0.000179008 0.51527881
MN 12.38 5 0.2752 0.2752 0.021724515 266286.6301 0.0147575 3.46044E-05 0.125742597
NO 53 5 0.1312 0.1312 0.010357036 543488.0407 0.01301554 2.96966E-05 0.226345911
OP 91 5 0.0532 0.0532 0.004199652 378384.4775 0.013852 8.92232E-06 0.167712742
PP1 67 5 0.00092 0.00092 7.26256E-05 4817.735105 0.03816561 5.41282E-09 0.005883496
C1P1 30.85 5 -0.0002 0.0002 1.57882E-05 482.2424659 0.09072951 2.80004E-10 0.00140002
A1C1 50 5 -0.1335 0.1335 0.0105386 521712.8785 0.01310538 2.92067E-05 0.21877695
YZ 49 5 -0.22995 0.22995 0.018152443 880663.0628 0.01203809 7.80048E-05 0.339224998
XY 36 5 -0.3775 0.3775 0.029800161 1062183.973 0.01169778 0.000150086 0.397578954
VX 27 5 -0.4661 0.4661 0.036794319 983610.4961 0.01183478 0.000173613 0.372480737
UV 29 5 -0.57 0.57 0.04499627 1291972.117 0.01136433 0.000267789 0.469804578
M1U 9 5 -0.6443 0.6443 0.050861574 453221.9428 0.01342343 0.000125425 0.194668106
O1M1 46.36 5 -0.7993 0.7993 0.063097401 2896233.2 0.01021592 0.00075673 0.946741494
T1O1 19.16 5 -0.8882 0.8882 0.070115241 1330106.945 0.01131669 0.000427796 0.481644218
ST 19.65 5 -0.9322 0.9322 0.073588637 1431699.722 0.01119831 0.000478227 0.51300876
RS 31 5 -0.9762 0.9762 0.077062033 2365270.333 0.01047099 0.00077362 0.792481125
QR 26.26 5 -1.0542 1.0542 0.083219418 2163704.862 0.01059004 0.000772928 0.73318895
N1Q 26.41 5 -1.0931 1.0931 0.086290216 2256360.991 0.01053347 0.000831305 0.760501884
DeltaH -0.004010275 8.52718188

The analysis satisfies the zero head loss in closed network main line
connection. Therefore, the data are correct
Chapter 4

Pumps

A. Design of Pump

A cost analysis of pumping should consider both the initial cost (capital investment),

and operating cost. The type and size of pumping equipment, pipeline size, and system
design

affect not only the initial cost but also the operating cost. For example, using large pipes may

cost more but could allow the use of the less expensive, smaller horsepower pumps which
entail

lower energy costs; whereas a piping system with a smaller diameter pipe would require
pumps

with higher horsepower and energy requirements.

B. Pump Discharge Capacity

If the water distribution system has a reservoir, the pump capacity must be equal to
the

maximum day demand

𝑴𝒂𝒙𝒊𝒎𝒖𝒎 𝒅𝒂𝒚 𝒅𝒆𝒎𝒂𝒏𝒅 = 1.3 ∗ 254,720 𝒍𝒑𝒅 = 331,136 𝒍𝒑𝒅

𝑙 1 𝑑𝑎𝑦
𝑃𝑢𝑚𝑝 𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑦 = 331,136 × = 4.1810 𝑙𝑝𝑠
𝑑𝑎𝑦 22 ℎ𝑟𝑠 × 60 𝑚𝑖𝑛𝑠 × 60 𝑠𝑒𝑐

Therefore:

≈ 𝟓 𝒍𝒑𝒔 = 𝟕𝟗. 𝟐𝟔 𝒈𝒑𝒎


Figure 4.1 Suction Connection
 Determine pipe size

To determine pipe sizes, assumptions have to be made. Assume a pipe size of 75


mm GI pipe.

Q 5 lps
Reservoir Water level 16 meter
Pumping Level 20 meter
Suction Length 36 meter

 Friction Losses (Referring Table 11.3 RWS)

Appurtenances Diameter(mm) EQL/Fitting Number of EQL(m)


Fitting
Water Meter 75 7 1 7
Gate Valve (fully 75 0.53 2 1.06
open)
Elbow, Flanged 75 2.5 2 5
Regular 90°
Strainer 75 7.62 1 7.62
Tee 75 4.88 1 4.88
Swing Check 75 5.79 2 11.58
Valve
Total 37.14

 Total Head loss using 75 mm pipe

Get head loss per 100 m using Table 11.2; with Q = 5 lps and 75 mm dia.

9
𝐻𝑓 =
100

𝑻𝒐𝒕𝒂𝒍 𝒑𝒊𝒑𝒆 𝒍𝒊𝒏𝒆 𝒍𝒆𝒏𝒈𝒕𝒉 = 𝑺𝒖𝒄𝒕𝒊𝒐𝒏 𝒑𝒊𝒑𝒆 𝒍𝒆𝒏𝒈𝒉𝒕 + 𝑻𝒐𝒕𝒂𝒍(𝑬𝑸𝑳)

𝑇𝑜𝑡𝑎𝑙 𝑝𝑖𝑝𝑒 𝑙𝑖𝑛𝑒 𝑙𝑒𝑛𝑔𝑡ℎ = 36 + 37.14 = 73.14 𝒎


Therefore;

𝟗
𝑯𝑳 = 𝑯𝒇 ∗ 𝑻𝒐𝒕𝒂𝒍 𝒑𝒊𝒑𝒆 𝒍𝒆𝒏𝒈𝒕𝒉 = ∗ 𝟕𝟑. 𝟏𝟒 𝒎 = 𝟔. 𝟓𝟖𝟐𝟔 𝐦
𝟏𝟎𝟎

 Pump TDH

𝑻𝑫𝑯𝐩𝐮𝐦𝐩 = 𝑹𝒆𝒔𝒆𝒓𝒗𝒐𝒊𝒓 𝒘𝒂𝒕𝒆𝒓 𝒍𝒆𝒗𝒆𝒍 + 𝑳𝒐𝒔𝒔𝒆𝒔 + 𝑷𝒖𝒎𝒑 𝒘𝒂𝒕𝒆𝒓 𝒍𝒆𝒗𝒆𝒍

𝑻𝑫𝑯𝒑𝒖𝒎𝒑 = 𝟏𝟔. 𝟏 + 𝟔. 𝟓𝟖𝟐𝟔 + 𝟐𝟎 = 𝟒𝟐. 𝟔𝟖𝟐𝟔

 Water Horse Power


It is the energy transferred by a pump to the water

𝑸𝑻𝑫𝑯 𝟓 ∗ (𝟒𝟐. 𝟔𝟖𝟐𝟔)


𝑾𝑯𝑷 = = = 𝟐. 𝟖𝟒𝟓 𝑯𝑷
𝟕𝟓 𝟕𝟓

 Brake Horsepower (BHP or Input Horsepower)

Assume efficiency of 0.6

𝑊𝐻𝑃 2.845
𝐵𝐻𝑃 = = = 4.741 𝐻𝑃
0.6 0.6

From Grundfos Product Guide;

𝑄 = 5 𝑙𝑝𝑠 = 79.26 𝑔𝑝𝑚 (𝑎𝑣𝑎𝑖𝑙𝑎𝑏𝑙𝑒 𝑖𝑠 85 𝑔𝑝𝑚)

𝐵𝐻𝑃 = 4.741 ℎ𝑝 ≈ 5 ℎ𝑝

from the manufacturers pump curve, using the TDH and BHP the pump design will be:

85 gpm with 5 hp (85S100-3)


Chapter 5

Budget Cost Analysis

Summary and Cost Estimates


Item Description Material Labor Equipment Total
No. of Work Cost Cost Cost Cost
Well Drilling, Testing
1 and Development 102,525.00 456,399.00 558,924.00
Construction of
2 Elevated Tank 499,541.00 440,900.00 155,000.00 1,064,211.00
Submersible
Pump/Motor,
Riser and Transmission
Line
3 Pipes and Fittings 478,910.00 122,700.00 601,610.00
Pump/Motor Control 25,920.00 24,680.00 2,900.00 53,500.00
4 House
Distribution Transformer,
Metering & Conversion
of
Secondary Line to Single
5 Phase Primary Line 174,197.00 44,760.00 6,600.00 225,557
6 Water Distribution Pipes 7,333,788.00 7,333,788.00
TOTAL P 1,281,093.00 1,089,439.00 164,500.00 9,837,590.00
A. Detailed Cost Analysis

Description and Computation Unit Quantity Unit Cost Amount


A. Material Cost
PIPE, Black iron, 75 mm diameter x 6m,
welded, sched. 40, bevel ends pcs 8 15,750.00 126,000.00
Welding electrodes kgs 10 125.00 2,150.00
Cement, 40 kg/bag bags 45 230.00 10,350.00
Washed sand cu.m. 3 750.00 2,250.00
Gravel, 3/4 cu.m. 3 975.00 2,925.00
Subtotal P 102,525.00

Unit Quantity Unit Cost


B. Labor and Equipment Cost
Drilling, hole size 200 mm dia. lin.m. 144 2,333.33 335,999.00
Installation, Pipes lot 1 20,400.00 20,400.00
Casing Pipes Perforation lot 1 14,000.00 14,000.00
Plumbness/Alignment Test lot 1 13,500.00 13,500.00
Gravel packing lot 1 3,000.00 3,000.00
Cement Grouting lot 1 2,000.00 2,000.00
Electric Logging lot 1 17,500.00 17,500.00
Well development hrs 40 500.00 20,000.00
Pump Test hrs 40 750.00 30,000.00
Subtotal P 456,399.00

C. Estimated Direct Cost P 558,924.00


Item No. 2 Construction of Elevated Tank
Capacity: 140 m³
Tank Diameter: 5.50 m
Type: Hemispherical BottomNo. of Column: Four (4) legs
Height of Tank: 6.75 m

2.1 Concrete, Reinforcemet Bars and Formworks of Foundation and Pedestals


Description and Computation Unit Quantity Unit Cost Amount
A. Material Cost
Cement, 40 kg/bag bags 70 250.00 17,500.00
Washed sand cu.m. 4 750.00 3,000.00
Gravel, 3/4 cu.m. 8 975.00 7,800.00
Form lumber, assorted sizes bd.ft. 180 35.00 6,300.00
Plywood, ordinary, 1/4'' thk pcs 6 355.00 2,130.00
Reinforcing bar, 20 mm dia. X 6m pcs 60 568.00 34,080.00
Reinforcing bar, 10 mm dia. X 6m pcs 50 148.00 7,400.00
Nails, CW, assorted sizes kg 2 120.00 240.00
Tie wire kg 13 110.00 1,430.00
Subtotal P 79,880.00

Days Number Rate/Day


B. Labor Cost
Contstruction Foreman 15 1 550.00 8,250.00
Mason/Carpenter 10 2 500.00 70,000.00
Steelman 4 1 500.00 2,000.00
Laborer 60 6 480.00 64,800.00
Subtotal P 145,050.00
Days Number Work/Day
C. Equipment Cost
Bagger Mixer 5 1 1,200.00 6,000.00
Concrete Vibrator 5 1 1,200.00 6,000.00
Plate Compactor 2 1 750.00 1,500.00
Small tools ans supplies 1 1 1,000.00 1,000.00
Subtotal P 14,500.00

D. Estimated Direct Cost P 239,430.00


2.2 Structural Steel Works
Description and Computation Unit Quantity Unit Cost Amount
A. Material Cost
Stainless Steel Sheet AISI Steel Grade 304,
3mm thickness, Mirror Polish,
4'x10' pcs 35 50,000.00 1,750,000.00
Column, I-Beam, 8" x 4" @ 18.4 lbs/ft.
ASTM A-36, 8 pcs - 20 ft length lot 1 160,018.68 160,018.00
Column, I-Beam, 8" x 4" @ 18.4 lbs/ft.
ASTM A-36, 3pcs - 10 ft length lot 1 37,508.15 37,508.00
Plate, plain, size 4' x 8' x 6mm thk,
(Shell and bottom Plates) pcs 13 7,205.00 93,665.00
Plate, plain, size 4' x 8' x 25mm thk,
(Pad and Base Plate) pc 0.5 32,750.00 16,375.00
Round Bar, 20 mm, 164 meters pcs 27 865.92 23,379.84
Square Bar 1"x1", 9.6 meters pcs 2 2,812.00 5,624.00
Flat Bar, size 0.5" x 2" (30 meters) 20ft pcs 7 2,879.04 20,153.28
Gate Valve, 50mm dia; brass pcs 1 1,750.00 1,750.00
Pipe, G.I. 50mm dia. X 6m, sched. 40
threaded ends with HD couplings
(tank outlet piping ) pcs 2 1,680.00 3,360.00
Rod, tension, eye and hook,
size 19mm dia. pcs 13 536.00 6,968.00
Turnbuckle, eye and hook,
size 19mm dia. sets 24 325.00 7,800.00
Bolt, anchor, size 25mm dia. X 500 mm pcs 24 580.00 13,920.00
Level indicator, mechanical type
complete with pulley, bronze cable,
scale, float valvefor automatic On/Off sets 1 6,000.00 6,000.00
Paint,epoxy promer gals. 12 650.00 7,800.00
Silver Aluminum Paint gals. 6 635.00 3,810.00
Epoxy Enamel white gals. 6 850.00 5,100.00
Lacquer thinner gals. 10 285.00 2,850.00
Rust Converter gals. 2 590.00 1,180.00
Brush, paint, size 3" with wooded handle pcs 4 65.00 260.00
Brush, paint, size 2" with wooded handle pcs 4 35.00 140.00
Misc. hardware (welding rod, vent pipes,
screen, oxy-acetylene, etc.) lot 1 2,000.00 2,000.00
Subtotal P 419,661.00
Days Number Rate/Day
B. Labor Cost
Construction Foreman 25 1 550.00 13,750.00
Welder 65 3 500.00 74,100.00
Painter 20 2 480.00 19,000.00
Laborer 105 6 480.00 189,000.00
Subtotal P 295,850.00

Days Number Wrk/Day


C. Equipment Cost
Welding machine 50 3 750.00 112,500.00
Crane 5 1 4,200.00 21,000.00
Small tools ans supplies 1 1 7,000.00 7,000.00
Subtotal P 140,500.00

D. Estimated Direct Cost P856,011.00

Item No. 3 Submersible Pump/Motor, Riser and Transmission Line Pipes and Fittings
Description and Computation Unit Quantity Unit Cost Amount
A. Material Cost
Pump and Motor, submersible, 230 gpm
(15 hp motor) set 1 290,000.00 290,000.00
Pipe, G.I., 50 mm dia. X 6m, sched. 40
threaded ends with HD couplings pcs 12 1,680.00 20,160.00
Gate Valve pcs 2 1,750.00 3500
Check Valve pcs 2 4,500.00 9000
Pressure Gauge pc 1 750.00 750
Miscellaneous lot 1 1,500.00 1500
Cable,submersible meters 120 850.00 102000
Splicing kit set 1 2,500.00 2500
Panelboard set 1 38,000.00 38000
Electrical Wire meters 500 17.00 8500
Electrical Supply, misc. fittings, etc. lot 1 3,000.00 3000
Subtotal P 478,910.00

Days Number Rate/Day


B. Labor Cost
Construction Foreman 10 1 550.00 5,500.00
Plumber 15 2 450.00 13,500.00
Electrician/Technician 18 2 450.00 16,200.00
Unskilled Laborers 45 5 380.00 87,500.00
Subtotal P 122,700.00

C. Estimated Direct Cost P601,610.00


Item No.4 Pump/Motor Control House
Description and Computation Unit Quantity Unit Cost Amount
A. Material Cost
Cement, 40kgs/bag bags 20 250.00 5,000.00
Sand Washed cu.m 4 750.00 3,000.00
Gravel 3/4 cu.m 2 1,100.00 2,200.00
Bar, reinforcing size 10 mm x 6m pcs. 14 148.00 2,072.00
Bar, reinforcing size 12 mm x 6m pcs. 4 215.00 860.00
CHB, 4" pcs. 290 7.00 2,030.00
Tire wire, gauge #16 kg. 1 90.00 90.00
Lumber, 2" x 2" x 10', kiln dry pcs. 5 193.33 966.65
Lumber, 2" x 4" x 10', kiln dry pcs. 5 386.67 1,933.35
Lumber, 2" x 4" x 10' pcs. 3 483.33 1,449.99
Plywood, ordinary, 4' x 8' 1/4'' pcs. 3 345.00 1,035.00
Nails, common wire, assorted kg. 1 90.00 90.00
Door Lock set 2 350.00 700.00
Door Hinge pcs. 2 38.00 76.00
G.I. Sheet, corrugated, 3' x 10', ga. #26 pcs. 3 520.00 1,560.00
Ridge roll, G.I. size 24" x8' ga. #26 pcs. 1 285.00 285.00
Paint, Latex. Flat gal. 1 528.00 528.00
Paint, latex. Gloss gal. 1 625.00 625.00
Roof Paint liters 1 205.00 205.00
Thinner bottles 3 25.00 75.00
Brush, paint, 4" pcs. 4 75.00 300.00
Electrical wire, stranded copper meters 90 15.00 1,350.00
15 mm dia. PVC, 3 meters,/length length 4 65.00 260.00
Safety switch, 2PST, 30A, 250VAC
Receptacle, porcelain w/ 60 watts sets 1 385.00 385.00
incandescent bulb sets 3 50.00 150.00
Switch, three gang w/ plate, flush mounted set 1 160.00 160.00
Outlet, duplex w/ plate, flush mounted set 1 145.00 145.00
Grounding/Fittings/Accessories lot 1 1500.00 1500.00
Subtotal P 25,920.00
B. Labor Cost Days Number Rate/Day
Foreman 4 1 550.00 2,200.00
Mason "A" 4 1 500.00 2,000.00
Carpenter 4 3 500.00 6,000.00
Painter 4 2 480.00 3,400.00
Electrician 4 1 500.00 1,000.00
Laborers 7 3 480.00 10,080.00
Subtotal P 24,680.00
C. Equipment Cost Days Number Rate/Day
Bagger mixer 2 1 1,000.00 2,000.00
Small tools & Supplies, STS (10% of labor) 1 1 900.00 900 .00
Subtotal P 2900.00

D. Estimated Direct Cost P 53,500.00

Item No. 5 Distribution Transformer, Metering & Conversion of Secondary Line to


Single Phase Primary Line
Description and Computation Unit Quantity Unit Cost Amount
A. Material Cost
Distribution Transformer, 15 KVA, single
phase, 13.2/7.62-240/120V, 60 Hz, pole
mounted, reconditioned set 1 70,000.00 70,000.00
Transformer Hardwares and Accessories
incl. grounding accessories lot 1 16,000.00 16,000.00
Wire, 2#2AWG TH twisted around ACSR meters 60 65.00 3,900.00
32 mm dia. RSC, 3m/ length length 1 450.00 450.00
32 mm dia. Entrance cap pc. 1 86.00 86.00
32 mm dia. PVC, 3m/length length 2 172.00 344.00
#4 THW, electrical wire, standed copper meters 28 240.00 6,720.00
Concrete Pol, 30 ft. pc. 2 7,250.00 14,500.00
Conductor, bare, ACSR # 2 lin.m. 1300 27.00 35,100.00
Machine Bolt, 5/8" x 10 pcs. 30 30.02 900.00
Lock Nut, Mf type 5/8' pcs. 30 7.00 210.00
Pole Tap pin, Distance 1" Thread Dia.,
20" long pcs. 15 148.87 2233.00
Pin Type Insulator, #7 pcs. 15 150.27 2254.00
Guarantee Deposit, BATELEC Charges
for Installation of Transformer lot 1 14000.00 14000
Meter, KWHR, class 100, single phase,
240V, 60Hz self contained meter with
meter base set 1 7,500.00 7,500.00
Subtotal P 174,197.00
B. Labor Cost Days Number Rate/Day
Foreman 12 1 550.00 6,600.00
Electrician 24 3 500.00 36,000.00
Laborers 24 3 480.00 34,560.00
Subtotal P 44,760.00
C. Equipment Cost Days Number Rate/Day
Boom truck 1 1 3,800.00 3,800.00
Small tools & Supplies, STS (10% of labor) 1 1 2,800.00 2,800.00
Subtotal P 6,600.00

D. Estimated Direct Cost P 225,557.00

Item No. 6 Water Distribution Pipes


Description and Computation Unit Quantity Unit Cost Amount
A. Material Cost
6" PVC pipes x 6 m sched 40 meter 1333 5,200.00 6,931,600.00
Gate Valve pcs 15 15,854.00 237,810.00
Junction Box pcs 50 3,000.00 150,000.00
45° elbow (6 ") pcs 10 1,006.00 10,066.00
Standard Tee (6 ") pcs 1 1,000.00 1,000.00
90° elbow (6 ") pcs 2 1,656.00 3,312.00
Subtotal P 7,333,788.00

C. Estimated Direct Cost P7,333,788.00


Chapter 6

Permits and Renewal Requirements

Qualification of Applicants for Permit/Authority – Only the following may file an

application with the Board for permit/authority:

a) Citizens of the Philippines;

b) Associations, duly registered cooperatives or corporations organized under the laws of

the Philippines, at least 60 percent of the capital of which is owned by citizens of the

Philippines;

c) Government entities and instrumentalities, including government-owned and

controlled corporations.

Form and Requirements of Application – All applications shall be filed in the

prescribed form, sworn to by the applicant and supported by the following:

Water Permit for Other Uses (Recreation, Commercial, Memorial Parks,

Environmental etc.)

1. Proof of land ownership of, legal title to, or right to use, the property on which the
water

source is situated;

2. Certificate of Registration from relevant agencies i.e Department of Trade and


Industry

(DTI), Cooperative Development Authority (CDA), Securities and Exchange

Commission (SEC) with Articles of Incorporation (for Corporation or Association)

including Corporate Secretary’s Certification on present capital structure stating the

citizenship and the number of shares of each stockholder;


3. Vicinity Map/Location Plan with scale 1:10,000 or 1:50,000 showing the exact
location

of the point of diversion;

4. Brief Description of the project stating among others, how water will be used,
amount

of water needed, etc.;

5. Well Drilling Data (in case of existing groundwater source);

6. Certificate of Potability (including Physical and Chemical Analysis of water), if

applicable;

7. Environmental Compliance Certificate (for projects considered as Environmentally

Critical Projects or projects located in Environmentally Critical Areas) or Certificate of

Non-Coverage from DENR-Regional Office; and

8. Such other documents that may be required by the Board.

Other Requirements – In addition to the requirements under the above Section, the

following are required in the specific instances indicated:

A. For Well Drilling – All applications involving extraction of groundwater shall include

the name of a duly registered well driller who will undertake the drilling.

B. For Transfer of a Water Permit – A verified petition for the transfer of a water
permit

shall state the reasons for the transfer and shall attach the contract or agreement for the

transfer.

C. For Lease of a Water Right – A verified petition for the lease of a water permit shall

be accompanied by a duly executed contract of lease, provided that no contract of lease

shall be for a continuous period exceeding five (5) years, otherwise the contract shall

be treated as a transfer of permit in favor of the lessee.


APPENDEX
Appendix A

Available Sizes of I-Beam


Appendix B

Submersible Pump Curve

source: GrundFos Product Guide


Appendix C

Submersible Pump Specification

source: GrundFos Product Guide


Appendix D

Properties of Round Bar

Section 8: Engineering Steel Bar: Bright and Mild Steel Bar)

source: ATLAS STEELS – Product Reference Manual

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