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    AMS 2750 e Englisch

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    QualidadeTF
    The document discusses standards such as AMS 2750 E that define requirements for heat treatment processes. It describes the instrumentation and documentation requirements for different furnace classes. Regular inspections of temperature uniformity and instrumentation accuracy must be performed and documented according to the standards. Nabertherm offers furnace designs and control systems that meet these standards through precise instrumentation and documentation tools.

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    AMS 2750 e Englisch

    Uploaded by

    QualidadeTF
    367 views3 pages
    The document discusses standards such as AMS 2750 E that define requirements for heat treatment processes. It describes the instrumentation and documentation requirements for different furnace classes. Regular inspections of temperature uniformity and instrumentation accuracy must be performed and documented according to the standards. Nabertherm offers furnace designs and control systems that meet these standards through precise instrumentation and documentation tools.

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    AMS 2750 E

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    The document discusses standards such as AMS 2750 E that define requirements for heat treatment processes. It describes the instrumentation and documentation requirements for different furnace classes. Regular inspections of temperature uniformity and instrumentation accuracy must be performed and documented according to the standards. Nabertherm offers furnace designs and control systems that meet these standards through precise instrumentation and documentation tools.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    367 views3 pages

    AMS 2750 e Englisch

    Uploaded by

    QualidadeTF
    The document discusses standards such as AMS 2750 E that define requirements for heat treatment processes. It describes the instrumentation and documentation requirements for different furnace classes. Regular inspections of temperature uniformity and instrumentation accuracy must be performed and documented according to the standards. Nabertherm offers furnace designs and control systems that meet these standards through precise instrumentation and documentation tools.

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    AMS 2750 E, NADCAP, CQI-9

    Standards such as the AMS 2750 E (Aerospace Material Specifications) are applicable for the industrial processing
    of high-quality materials. They define industry-specific requirements for heat treatment. Today, the AMS 2750 E
    and derivative standards such as AMS 2770 for the heat treatment of aluminum are the guidlines for the aerospace
    industry. After the introduction of the CQI-9, the automotive industry has also committed to submit heat treatment
    processes to stricter rules. These standards describe in detail the requirements applicable to thermal processing
    plants.

    „„Temperature uniformity in the work space (TUS) Measurement set-up in a high-temperature


    furnace
    „„Instrumentation (definition of measurement and control systems)
    „„Calibration of the measurement system (IT) from the controller via the measurement line to the thermocouple.
    „„Inspections of system accuracy (SAT)
    „„Documentation of the inspection cycles

    Norm compliance is necessary to ensure that the required quality standard of the manufactured components
    can also be reproduced in series. For this reason, extensive and repeated inspections as well as controls of the
    instrumentation, including the relevant documentation, are required.

    Furnace Class and Instrumentation Requirements of the AMS 2750 E


    Depending on the quality requirements of heat treatment job the customer specifies instrumentation type and the
    temperature uniformity class. The instrumentation type describes the necessary combination of the applied control,
    recording media as well as thermocouples. The temperature uniformity of the furnace and the class of the selected
    instrumentation are defined based on the required furnace class. The higher the requirements are set for the furnace
    class the more precise the instrumentation must be.
    Measurement set-up in an annealing
    furnace
    Instrumentation Type Furnace Temperature uniformity
    A B C D E class °C °F
    Each control zone has a thermocouple connected to the controller x x x x x 1 +/- 3 +/- 5
    Recording of the temperature measured by the control thermocou-
    x x x x 2 +/- 6 +/- 10
    ple
    Sensors for recording the coldest and hottest spots x x 3 +/- 8 +/- 15
    Each control zone has a charge thermocouple with recording system x x 4 +/- 10 +/- 20
    Each control zone has an over-temperature protection unit x x x x 5 +/- 14 +/- 25
    6 +/- 24 +/- 50

    Regular Inspections
    The furnace or the heat treatment plant must be designed so that the requirements of the AMS 2750 E can be met
    and be reproduced. The standard also requires the inspection intervals for the instrumentation (SAT = System
    Accuracy Test) and the temperature uniformity of the furnace (TUS = Temperature Uniformity Survey). The SAT/TUS
    tests must be performed by the customer with measuring devices and sensors which operate independently of the
    furnace instrumentation.

    Nabertherm Services
    The suitable furnace model for the corresponding heat treatment can be designed based on the process, the
    charge, the required furnace class and the type of instrumentation. Depending on the required specs, alternative
    solutions can be offered.

    „„Furnace designs, which meet standards, following customer specifications regarding furnace class and
    instrumentation, incl. gauge connections for repeated customer inspections at regular intervals. No consideration
    of requirements with respect to documentation
    „„Data recording devices (e.g., temperature recorder) for TUS and/or SAT measurements see page 51
    „„Data recording, visualization, time management via the Nabertherm Control Center (NCC), based on Siemens
    WinCC software see page 72
    „„Commissioning at site, incl. the first TUS and SAT inspection
    „„Connection of existing furnace plant to meet norm requirements
    „„Documentation of the complete process chain in line with the corresponding norm
    69
    AMS 2750 E, NADCAP, CQI-9

    Implementation of AMS 2750 E
    Basically, two different systems are available for control and documentation, a proven Nabertherm system
    solution or instrumentation using Eurotherm controllers/temperature recorders. The Nabertherm AMS package is a
    convenient solution that includes the Nabertherm Control Center for control, visualization, and documentation of the
    processes and test requirements based on PLC control.

    Instrumentation with Nabertherm Control Center (NCC) for Control, Visualization, and Documentation
    based on a Siemens PLC Controls

    The attractive feature of the instrumentation with Nabertherm Control Center in combination with PLC controls of the
    furnace is the convenient data input and visualization. The software programming is structured in a way that both the
    user and the auditor can navigate it without difficulty.

    In daily use, the following product characteristics stand out:

    „„Very easy to navigate and straight-forward presentation of all the data in plain text on the PC
    „„Automatic saving of the charge documentation at the end of the program
    „„Administration of the calibration cycles in the NCC
    „„Results of the measurement distance calibration are entered in the NCC
    „„Schedule management of the required testing cycles including a reminder function. The testing cycles for TUS
    (Temperature Uniformity Survey) and SAT (System Accuracy Test) are entered in days and monitored by the
    system and the operator or tester is informed in time about up-coming tests. The values of the tests are entered
    directly into NCC and saved as PDF files on the PC. There are no additional tasks involved in documenting the
    tests.
    „„Option of transferring the measurement data to a customer's server

    Furnace chamber Control thermocouple

    Work space Charge thermocouple

    Thermocouple for the Thermocouple for the lowest


    highest temperature temperature

    Over-temperature
    limiter with manual
    reset

    Furnace Nabertherm Control Center

    Example of a design with Type A Nabertherm Control Center

    70
    The Nabertherm Control Center can be extended to enable a complete documentation of the heat treatment
    process apart from just the furnace data. For example, when heat-treating aluminum, in addition to the furnace, the
    temperatures in the quenching basin or a separate cooling medium can also be documented.

    Over-temperature limiter
    with manual reset

    Recorder Controller Furnace


    Controlling thermocouple

    Example of a design containing Type D Eurotherm instrumentation

    Alternative Instrumentation with Temperature Controllers and Recorders from Eurotherm N 12012/26 HAS1 according to AMS 2750 E

    As an alternative to instrumentation with the Nabertherm Control Center (NCC) and PLC controls, instrumentation
    with controllers and temperature recorders is also available. The temperature recorder has a log function that
    must be configured manually. The data can be saved to a USB stick and be evaluated, formatted, and printed on a
    separate PC. Besides the temperature recorder, which is integrated into the standard instrumentation, a separate
    recorder for the TUS measurements is needed (see page 72).

    Furnace control

    Furnace Chamber Control


    Only the furnace chamber temperature is measured and controlled. Regulation is carried out slowly to avoid out-
    of-range values. As the charge temperature is not measured and controlled, it may vary a few degrees from the
    chamber temperature.

    Charge Control
    If the charge control is switched on, both the charge temperature and furnace chamber temperature are measured.
    By setting different parameters the heat-up and cooling processes can be individually adapted. This results in a Charge control
    more precise temperature control at the charge.
    1. Furnace setpoint value
    2. Actual value furnace chamber, 1-zone
    3. Actual value furnace chamber, 3-zone
    4. Actual value furnace chamber
    5. Actual value load/bath/muffle/retort
    6. Charge setpoint value

    71

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