Sika-Trocal Single Ply Roofing

Sika-Trocal Single Ply Roofing:Brochure 17/3/08 12:12 Page 1
Uniclass EPIC
L5243:P7113 E341:X724
CI/SfB
(47) Tn6
Roofing
Sika-Trocal Single Ply Roofing
Sika-Trocal

The Sika-Trocal Concept
Introduction
The achievement of zero defects on site is critical
not only to ensuring the project is completed on
time and within budget, it also ensures a
watertight building that will have stable thermal
performance at roof level. With the increased
focus on the environment, and particularly the
reduction of carbon emissions, maintaining
thermal performance over time is critical.
The purpose of this brochure is to highlight ways in

which the Sika-Trocal concept can help the
construction industry achieve zero defects. The Sika-
Trocal Concept utilises lightweight, flexible and easy
to install single ply membranes to provide a range of
new and refurbishment roofing systems that are
ideally suited to today’s environmentally conscious Introduced to the UK in 1972 under the brand name
fast track construction programmes. Trocal, the Sika-Trocal Concept has been at the
forefront of the single ply roofing industry.
In the 1970’s the company was amongst the first to

achieve a British Board of Agrément Certificate for
single ply membranes. Updated numerous times
since, that document is still used to satisfy the
requirements of the Building Regulations today.
In the 1980’s the company introduced Field Engineers,

a service team that not only train the Sika-Trocal
Licensed Contractors but are also responsible for
signing completed projects off for guarantee.
In the 1990’s Sika-Trocal’s oldest client, Tesco,

carried out air leakage testing on its warehouses and
stores. The results achieved were, and continue to be,
significantly better than the building air tightness
levels required by Building Regulations Approved
Comprising a range of single ply membranes that can Document L (Part L) 2006.
be attached in a number of ways, the Sika-Trocal
Concept is suitable for most forms of flat, pitched, The new millennium saw the integration of Trocal into
curved or even vertical roof surfaces. the Sika Group, a £1.59 billion turnover supplier of
Central to the Sika-Trocal Concept is the Type S materials to the construction industry active in more
membrane, first manufactured in Germany in 1962. than 70 countries, and Sika-Trocal can proudly claim
Since then Sika-Trocal roofing membranes have been its place as part of the largest single ply roofing
used in every type of environment throughout the manufacturer in the world with 4 factories in Europe, 2
world. in the Peoples Republic of China and one in the USA.

The Sika-Trocal Concept
Benefits
I The roof can accommodate almost any thickness
of thermal insulation, achieving ‘U’ values in
excess of 0.10 W/m²K being possible. This
enables insulation in other areas of the building
to be offset against the roof or to significantly
improve the thermal efficiency of the building,
thus reducing carbon emissions.
I Thermal bridging caused by metallic elements is
I
simply dealt with through correct detailing and
Complicated or large plan areas are easier to
the use of plastic tubes combined with metallic
cover, reducing design and installation costs thus
fasteners. Eliminating thermal bridges reduces
enabling more finance to be allocated to the
heat loss and subsequent carbon emissions.
productive areas of the building.
I Air leakage targets can be met with simple I Items of plant, such as air conditioning and
detailing; in fact buildings with Sika-Trocal roofs machinery, can be accommodated on a flat roof.
have been routinely tested over the past 15 years This provides more useable floor area.
with results better 5 m3/h/m2 at 50 Pa being
regularly recorded. I Access onto, and movement across, flat roofs is
generally easier than alternatives. This can avoid
I Internal volume of the building is minimised, the need for scaffolding, ladders or hoists to
contributing to carbon reduction by cutting carry out simple maintenance tasks.
heating and cooling costs.
I Flat roof areas can be used for amenity purposes
I Roofs can be very light in weight, saving on the by creating a terrace or green roof, enhancing the
supporting structure and reducing environmental working environment and improving the buildings
impact. ‘green’ credentials.
2|3

Roofing System Options
General Mechanically Fastened Installations
Sika-Trocal roofing membranes can be installed in a The majority of Sika-Trocal installations are
variety of new build and refurbishment roof, both mechanically fastened; this is primarily due to the
warm and cold. Each installation option offers its own speed of installation of the Sika-Trocal Disc System.
benefits to the specifier and client, with low
maintenance and low whole life cost being The Sika-Trocal Disc System consisting of a 80 mm
demonstrated consistently across all applications. diameter flat plate manufactured from Sika-Trocal
laminated metal and a fastener suitable for the
Standards substrate. The significant benefit of the Sika-Trocal
The UK has recently seen the first introduction of Disc System over other conventional systems is that
standards directly relevant to single ply roofing this single fastener and plate combination is used to
materials with the launch of BS EN 13956: 2005 mechanically attach the thermal insulation and
Flexible sheet for waterproofing. Plastic and rubber membrane to the roof, saving the expense of two
sheets for roof waterproofing. Definitions and attachment systems.
characteristics.
Once the Disc System is installed the Sika-Trocal
Whilst this standard offers a multitude of test methods membrane is simply unrolled over the substrate and
covering many aspects of a products performance and the discs welded to the underside of the
properties, currently there is no guidance provided on waterproofing. Individual membrane rolls are
what constitutes a meaningful, satisfactory level. overlapped by a minimum of 50 mm and welded
Therefore, the use of independent product certification together to create a watertight roof.
from a notified body, such as the British Board of
Agrément, remains critically important. Current
Agrément Certificates cover all Sika-Trocal single ply
membranes.
I Certificate number 95/3092 covers Sika-Trocal
Type S and SG.
Type SGK.
Type SGmA.
The 2006 revision of Part L of The Building

Durability Regulations demands that the thermal bridging
British Board of Agrément Certification provides a created by the use of all metal fasteners be minimised
statement of durability for the products covered. In and/or reduced. To assist the project meet this
the case of the Sika-Trocal Type S family of demand the fasteners used to restrain the Sika-Trocal
membranes, which have been used in Great Britain membrane should be a combination of plastic tube
since 1972, the BBA have recognised their and metallic fastener elements appropriate to the
demonstrated longevity. Consequently the BBA have application. To assist Sika-Trocal Licensed
given the Sika-Trocal Type S, SG, SGK and SGmA Contractors and specifiers, ensure that suitable
membranes a stated life expectancy ‘in excess of 30 products are being used, Sika-Trocal publish a
years’. guidance document on the Internet
(www.sika.co.uk/uk-home/roofing/roofing_download_centre.htm)
and publish a list of suppliers who have met these
requirements.

Roofing System Options
Adhered Installations Green and Ballasted Installations
In situations where a Sika-Trocal mechanically A ballasted roofing system will normally be surfaced
fastened or ballasted membrane is not suitable for a with gravel or pavers and with the membrane laid
particular project then the adhered Type SGK can offer above the insulation. In some cases when creating
a viable alternative solution. Typical examples of this green roofs the membrane may be located under the
are swimming pools and laundry rooms, where the insulation in an ‘inverted’ situation. Note that inverted
high humidity requires the use of high cost stainless constructions will require an insulant specifically
steel fasteners, renovation of existing failed roofs, designed for exposure to moisture such as Extruded
concrete decks and where fasteners cannot be visible Polystyrene (XPS).
internally. The substrate requirements for use with
adhered membranes are different to those of the other Sika-Trocal Type SGmA membrane is loose laid over
attachment methods, notably the selection of the substrate and fastened at the perimeters and
insulation boards and preparation and treatment of around penetrations prior to the installation of the
any existing roof surfaces. All specifications need to ballasting material, typically round washed stone,
be agreed with Sika-Trocal before commencing pavers or roof greening.
installation.
Roof greening systems are generally categorised as

Intensive, Extensive or Biodiverse depending on the
The Sika-Trocal adhered system uses Type SGK type of planting used and the level of amenity
membrane, which has an integral polyester fleece required.
backing that helps mask the appearance of insulation
board or timber deck joints. The Type SGK membrane Intensive systems are heavy and utilise high
is adhered to the substrate using Sika-Trocal Type maintenance greenery such as shrubs, bushes and
C300 polyurethane adhesive. trees.
Where thermal insulation is used it is important that Extensive systems use lightweight growing mediums
suitable insulation boards are used to ensure and sedum to provide a meadow like finish requiring
compatibility between the adhesive, the face and the minimal maintenance.
insulant core.
A Biodiverse system is generally specified to replicate
When bonding to an existing substrate the quality and the natural habitat of specific flora and fauna.
suitability of the substrate is critical to the success of
this system and the weakest lamination in any build
up must always be considered.
Any substrate receiving an adhered membrane should

be smooth and free of sharp objects like chippings
and proud screw heads, the membrane should be able
to achieve intimate contact with the substrate.
4|5

Roofing Membranes and Accessories
The Sika-Trocal range of single ply roof Colours
waterproofing membranes is manufactured in our To compliment the design requirements of an
ISO 9001 accredited facilities in Troisdorf, individual project Sika-Trocal membranes are
Germany. available in a range of standard colours, as shown
below, each with a complementary range of coloured
All membranes are manufactured from high quality accessories. Other non standard colours are available
plasticised PVC to exacting standards and tolerances to special order, subject to a minimum roof area
on our fully automated calendaring plant. The requirement due to the limited requirements for these
resulting membranes have a proven long life and colours. Please contact Sika-Trocal for further
reliability, good vapour permeability, are lightweight information.
and easy to install.
Membrane Type
Colour Minimum
Together with a wide range of associated ancillary Range Roof Area
products these membranes provide a simple, effective S SG SGK SGmA
means of specifying the most appropriate Sika-Trocal Light Grey X X X N/A
roofing system for almost any project.
Slate Grey X X X N/A
Sika-Trocal Type S Beige X N/A
Type S is a UV stabilised homogenous (without any Anthracite X X X N/A

internal carrier or restraint matrix) membrane for use Reseda
X X X >5,000m2
Green
in exposed, mechanically fastened applications.
Sika-Trocal Type SG
Type SG is a UV stabilised membrane for use on
concave roof surfaces with a radius of 20 metres or
less. In these applications the addition of an internal
matrix of random glass fibres to the Sika-Trocal Type
S makes the membrane ideal for mechanically
fastened application or detailing work with the Sika-
Trocal Type SGK membrane.
Sika-Trocal Type SGK

Polyester fleece to the underside of Sika-Trocal Type
SG makes it ideal for a wide variety of adhered
Ancillary Products
exposed applications. Sika-Trocal C300 adhesive
To help the contractor and specifier meet the
should be used to bond the membrane to a suitable
aesthetic, access and technical demands of a project
substrate.
Sika-Trocal provide a range of complimentary
ancillary products. Where Sika-Trocal does not supply
Sika-Trocal Type SGmA a component in the roofing system the company sets
Type SGmA is a glass fibre restrained membrane for performance standards for those components. This
use in covered (ballasted or green roof) applications. helps specifiers with the generation of a specification
It is non UV stabilised but contains the necessary anti- and licensed contractors select from a range of
bacterial properties required in these applications. suitable quality products.

Roofing Membranes and Accessories
Sika-Trocal SE Profile Sika-Trocal HD Walkway
A PVC extruded profile to create a standing seam For walkways applications where the use of the steel
effect. This is simply welded to the finished Sika- plate is not possible, such as retrofit applications or
Trocal Type S, SG or SGK roof. adhered systems the 4 mm thick Sika-Trocal slip
resisting embossed walkway surfacing material can
be welded on top of Sika-Trocal Type S, SG or SGK
membrane.
Sika-Trocal Metal
Galvanised steel sheet with a layer of Sika-Trocal Sika-Trocal Type P Fleece
Type S membrane factory laminated to it. Sika-
A 300 g/m² polyester fleece for use as a protection or
Trocal Metal is used to fabricate upstands, perimeter
separation layer.
profiles and other details.
Sika-Trocal SBv Fleece
PVC skinned polyester fleece sheet for use as a heavy
duty protection or separation layer.
S-Vap 500E
Polyethylene vapour control layer for mechanically
fastened applications.
Sika-Trocal WBP Walkway Sika-Trocal DS-Alu

A 1.5 mm thick slip resisting embossed surface Aluminium foil faced reinforced polyethylene high
walkway material. Before installation of the Sika- performance vapour barrier.
Trocal WBP a steel reinforcing plate should be
installed between the thermal insulation and Sika- Accessories
Trocal Type S or SG membrane. The Sika-Trocal To compliment the range of Sika-Trocal ancillary
WBP is then simply welded onto the finished roof products a range of pre-fabricated corners, double
membrane. sided tape and drainage goods are available.
6|7

Design & Specification
Factors Affecting Roof Design
A great many factors can affect the performance of Sika-Trocal Advantages
any roof, including wind uplift, thermal and structural I Sika-Trocal roof waterproofing provides flexibility
movement. General advice covering these key areas of design, construction and programming for new
is given below, for project specific advice please and renovation projects.
I
contact your local Sika-Trocal Area Sales Manager.
With new build projects, the lightweight nature of
I
the Sika-Trocal Type S waterproofing combined
Wind uplift forces will put the roof membrane with rigid plastic foamed insulation and profiled
under suction pressure and the attachment metal decking can offer substantial reductions in
system needs to be designed to resist these the amount of steelwork required in the
forces. supporting structure.
I Movement and stress between the individual I When used on new build projects, the ability to
components of the roof buildup will be induced lay air sealed metal decking that then provides a
from the structure, temperature cycling, virtually waterproof umbrella, allows the ground
shrinkage and settlement. works to start early and proceed uninterrupted.
I Increasing insulation levels isolate the This is a major advantage for fast track projects
waterproofing from the heat sink effect of the in speeding progress on site.
I
deck, creating severe temperature cycling
The membrane is essentially loose laid which
ranging from -20˚C up to +80˚C. Sika-Trocal provides a level of separation from the surface of
membranes are designed to continue to work the substrate, which helps isolate the membrane
within these temperature ranges for many years from damage caused by building movements.
without detrimental affect to the performance.
I
I
Sika-Trocal details are remarkably simple and
Roof waterproofing needs to be flexible yet straightforward thus making it one of the
strong, able to resist the cyclic structural quickest and easiest single ply membranes to
loadings, movement, temperature fluctuations, UV install.
exposure and bacterial attack depending on
whether it is exposed or buried while retaining its I Sika-Trocal is economical and can be installed
integrity even at vulnerable points as upstands quickly, easily and neatly to satisfactory aesthetic
and penetrations. With Sika-Trocal materials, this standards.
is never in doubt. I Sika-Trocal waterproofing has proved successful
I The majority of single ply roofing projects are in Europe and many different parts of the world.
installed utilising mechanical fixings as the I Sika-Trocal resists normal atmospheric pollution.
I
method of restraint against wind uplift forces as
Sika-Trocal will not rot.
is the case with Sika-Trocal Type S.

Design & Specification
Specification
The range of Sika-Trocal roofing systems enables the
specifier to produce clear, concise specifications for
new and refurbishment applications.
By using the Sika-Trocal NBS format specifications
can be written for almost any shaped roof, including
flat, sloped, vertical, curved, waveform or domed, and
incorporating commonly used substrates, such as
metal deck, concrete and timber.
To assist specifiers there are a number of pre-

formatted standard Sika-Trocal NBS specifications on
the Sika-Trocal internet site. These are in a PDF
format and are quick to download
(www.sikaroofing.com). These standard and non
standard details are ready for designers to use and
manipulate are required. Renovation
The Sika-Trocal concept is ideal for the renovation of
Where a more complex specification is required a existing roofs that have reached the end of their
Sika-Trocal Area Sales Manager is available to assist working life. The lightweight nature of Sika-Trocal
in the creation of a bespoke specification, to locate waterproofing will generally permit the overlaying of
your local Area Sales Manager please check the existing roofs without the need to strengthen the
Internet or contact Sika-Trocal on 01707 363846. structure. The minimum additional weight imposed by
a 1.5 mm thick membrane is only 1.9 kg/m2. Probably
more important is the ability of the sheet, when used
un-ballasted, to breathe entrapped water vapour
through the actual membrane itself. This aids the
prevention of blistering and delamination in the future.
9|9
8|9

Training, Installation and Inspection
To help achieve zero defects on site Sika-Trocal Carried out at the Sika Training Academy in Welwyn
membranes are only supplied to Sika-Trocal Garden City the course covers both the theory and the
Licensed Contractors. Each of these companies is principles underlying the detailing and correct
a specialist roofing sub contractor who has had installation of Sika-Trocal products.
their employees trained in the design, estimation,
procurement and installation of Sika-Trocal
membranes.
Covering the entire UK mainland the Sika-Trocal

network of licensed contractors can provide a
complete supply and fix package, including the deck,
vapour control layer, insulation and appropriate Sika-
Trocal membrane, for anything from a small works
package to a multi million pound contract.
Design, Estimation, Procurement and

Project Management Training
Carried out at our Welwyn Garden City offices this
course educates proprietors, estimators, buyers and
contracts managers about Sika-Trocal roofing
membranes.
The depth of training includes not only the standard
The course provides guidance on system selection, selection and installation of the membrane for the
detailing the products and their applications and also main roof areas; it covers both liquid and hot air
includes the wind uplift loading assessment. welding of joints and the other critical areas including:
■ Fastener selection and installation

■ Upstand and penetration details
■ Drainage installation
■ Lightning conductor installation
Upon completion of the course all attendees are

issued with an attendance certificate and an
identification card stating their qualification.
Product Installation Training

The key to a successful installation is the training of
the site installation team. That is why all Sika-Trocal
membranes are installed by Sika-Trocal trained
operatives and each of these operative is issued with
a photo ID card in recognition of their achievement.

Training, Installation and Inspection
Guarantee
Sika-Trocal offer a product guarantee for every
installation, matched in duration by the licensees own
workmanship guarantee. To enable Sika-Trocal to
offer this guarantee the company employs a team of
Field Engineers whose role is to monitor the
installation prior to signing the project off for
guarantee. The guarantee itself is issued to the Sika-
Trocal Licensed Contractor, enabling it to follow the
contractual chain to the client.
Upon satisfactory completion of training the operative

is issued with an Operatives ID Card. This ID card is
valid for a period of five years and is automatically
renewed if the operative has been satisfactorily
installing Sika-Trocal throughout this period.
Maintenance
Sika-Trocal membranes require no maintenance
themselves. However, it is considered good roofing
practice to monitor the overall condition of the roof
throughout its life. Sika-Trocal recommends that the
construction itself, along with associated parapet
upstands, counter flashings and mastic seals, are
inspected on a bi-annual basis. During these
inspections rainwater outlets, leaf guards and gutters
should be inspected and cleared as required.
Life Long Learning

SPRA
To ensure that licensees and their trained operatives The Single Ply Roofing Association (SPRA) represents membrane
are kept up to date with developments within both manufacturers, associated component manufacturers and
specialist sub contractors and aims, through a quality assured
Sika-Trocal product range and the market Sika- partnership, to ensure the delivery of best value single ply
Trocal carry out ongoing training for new products. roofing systems. By specifying products and specialist
installation by SPRA Manufacturer, Associate and Contractor
members you can be assured that all parties meet strict quality
Licensed Contractors also receive regular technical criteria. Compliance with this criteria and with the Code of
and product information from Sika-Trocal through the Conduct is assessed at application, by annual audit and by
random spot checks. For further information, and to obtain
licensee only communication ‘Update’. copies of the SPRA Design Guide and other documents, go to
www.spra.co.uk or call 0115 914 4445.
Sika® Capabilities
Additional Information
The information, and, in particular the recommendations relating to the application and end use of Sika® products, are given in good
faith based on Sika’s current knowledge and experience of the products when properly stored, handled and applied under normal
conditions. In practice, the differences in materials, substrates and actual site conditions are such that no warranty in respect of
merchantability or of fitness for a particular purpose, nor any liability arising out of any legal relationship whatsoever, can be inferred
either from this information or from any written recommendations or from any other advice offered. The proprietary rights of third
parties must be observed. All orders are accepted subject to our current terms of sale and delivery. Users should always refer to the
most recent issue of the Product Data Sheet for the product concerned, copies of which will be supplied on request.
Our promise Steel Protection
Sika® is a global company with a world-wide network of Protective finishes available for factory or site application along
subsidiaries active in the fields of speciality chemicals and with a range of primers. Specialist finishes that can be applied
products for construction and industry. to galvanised steel without primers. Finishes based on PVC
acrylic, two-part epoxy including the anthracne type, one-part
Sika® is committed to quality, service, safety and PU alkyds, two and one-part polyurethane.
environmental care. Our world-leading branded products are
all proven solutions and are based on our core capability in the Sealing, Rigid Bonding and Strengthening
following areas. Permanent solutions for the repair or renovation of existing
concrete or steel structures including:
Admixtures for Concrete
Additives designed to provide control over, and improve the I The reinforcing of major concrete or steel structures such
performance of concrete mixes. The Sika® range includes as bridges or beams, increasing their load potential or
water reducers, high performance and super plasticisers, correcting deficiencies.
retarders and accelerators, air entraining and permeability I The prevention of water penetration through concrete or
reducers. masonry construction through the application of
specialist mortars and renders.
I
Sealing and Bonding
Polyurethane and silicone based sealants for a range of The creating of waterproof concrete through a
applications in buildings, including structural glazing, joints in combination of additives and specialist water bars.
curtain wall panels and masonry, also for fire resistant I Swellable sealants and profiles, cavity drainage systems
applications. Now includes the AT, (Advanced Technology), and re-injectable joint sealant systems.
range of high performance sealants.
Flooring
Concrete repair and protection Sika’s wide range of materials for flooring applications
Products to renovate or upgrade existing or damaged floors in includes:
any application, from car park decks to concrete floors in
factories, warehouses and retail units I Dry shake hardeners and resin finishes for cementitious
I
floors, achieving a wide variety of performances and
Specialist screed mixtures and resins. appearances.
I Mortars for the renovation of damaged cladding and I Specialist treatments such as hardeners, sealers,
structural concrete. dustproofers, curing agents, primers and coatings.
I Decorative waterproof coatings. I Self smoothing mortar screeds, including polymer based
I Corrosion prevention treatments for concrete products.
reinforcement. I The creation of specialist mixes and treatments to form
chemically resistant and anti-static flooring.
Grouting and Anchoring I Adhesives for bonding timber based flooring materials
Cementitious and epoxy resin grouts for a wide variety of that include sound deadening properties.
applications. The product range includes:
I
Further information on all Sika® products, or the details of your
Polyester and epoxy grouts for anchoring applications.
I
local Area Sales Manager, can be obtained from our office at
Elastomeric anti-vibration rail grouts. Welwyn Garden City.
All orders are accepted subject to our current terms of sale and delivery. Users should always refer to the most recent issue of the Product Data Sheet for
the product concerned, copies of which will be supplied on request.
Sika Limited Sika Ireland Limited

Watchmead Sika House
Welwyn Garden City Ballymun Industrial Estate
Herts Dublin 11
AL7 1BQ Ireland
Tel: 01707 394444 Tel: (01) 8620709

Fax: .01707 329129 Fax: (01) 8620707
email: [email protected] email: [email protected]
www.sika.co.uk www.sika.ie
ISO 14001 ISO 9001

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Sika-Trocal Single Ply Roofing:Brochure 17/3/08 12:12 Page 1