TM25 Technical Manual - 82450 - AA

Product Manual 82450
(Revision AA, 7/2017)

Original Instructions
TM-25LP, TM-200LP Actuators
Installation and Operation Manual

Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment.
Practice all plant and safety instructions and precautions.
General
Precautions Failure to follow instructions can cause personal injury and/or property damage.
This publication may have been revised or updated since this copy was produced.
To verify that you have the latest revision, check manual 26455, Customer
Publication Cross Reference and Revision Status & Distribution Restrictions, on
Revisions the publications page of the Woodward website:
www.woodward.com/publications
The latest version of most publications is available on the publications page. If

your publication is not there, please contact your customer service representative
to get the latest copy.
Any unauthorized modifications to or use of this equipment outside its specified

mechanical, electrical, or other operating limits may cause personal injury and/or
property damage, including damage to the equipment. Any such unauthorized
Proper Use modifications: (i) constitute "misuse" and/or "negligence" within the meaning of
the product warranty thereby excluding warranty coverage for any resulting
damage, and (ii) invalidate product certifications or listings.
If the cover of this publication states "Translation of the Original Instructions"

please note:
The original source of this publication may have been updated since this
Translated translation was made. Be sure to check manual 26455, Customer Publication
Publications Cross Reference and Revision Status & Distribution Restrictions, to verify whether
this translation is up to date. Out-of-date translations are marked with . Always
compare with the original for technical specifications and for proper and safe
installation and operation procedures.
Revisions— A bold, black line alongside the text identifies changes in this publication since the
last revision.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Manual 82450
Copyright © Woodward, Inc. 1981 - 2017
All Rights Reserved
Manual 82450 TM-25LP, TM-200LP Actuators
Contents
WARNINGS AND NOTICES ............................................................................................................... 3

ELECTROSTATIC DISCHARGE AWARENESS...................................................................................... 4
REGULATORY COMPLIANCE ............................................................................................................ 5
CHAPTER 1. GENERAL INFORMATION .............................................................................................. 7
Description .................................................................................................................................................... 7
References .................................................................................................................................................... 7
Direction of Output ........................................................................................................................................ 7
Single or Dual Coil ........................................................................................................................................ 7
Terminal Shaft Options ................................................................................................................................. 7
CHAPTER 2. INSTALLATION ............................................................................................................. 8
Introduction ................................................................................................................................................... 8
Receiving....................................................................................................................................................... 8
Storage .......................................................................................................................................................... 9
Installation ..................................................................................................................................................... 9
CHAPTER 3. INITIAL OPERATION OF THE ACTUATOR ...................................................................... 18
Initial Operation ........................................................................................................................................... 18
Adjustments ................................................................................................................................................ 18
CHAPTER 4. PRINCIPLES OF OPERATION ....................................................................................... 19
Introduction ................................................................................................................................................. 19
Operation..................................................................................................................................................... 19
CHAPTER 5. MAINTENANCE .......................................................................................................... 21
Introduction ................................................................................................................................................. 21
Filter Cleaning ............................................................................................................................................. 21
Troubleshooting .......................................................................................................................................... 21
CHAPTER 6. REPLACEMENT PARTS............................................................................................... 23
Introduction ................................................................................................................................................. 23
CHAPTER 7. PRODUCT SUPPORT AND SERVICE OPTIONS .............................................................. 26
Product Support Options ............................................................................................................................. 26
Product Service Options ............................................................................................................................. 26
Returning Equipment for Repair ................................................................................................................. 27
Replacement Parts...................................................................................................................................... 28
Engineering Services .................................................................................................................................. 28
Contacting Woodward’s Support Organization ........................................................................................... 28
Technical Assistance .................................................................................................................................. 29
REVISION HISTORY ....................................................................................................................... 30
DECLARATIONS ............................................................................................................................ 31
Woodward 1
Illustrations and Tables
Figure 2-1a. TM-25LP/TM-200LP Actuator................................................................................................. 12

Figure 2-1b. TM-25LP/TM-200LP Actuator with Rod End .......................................................................... 13
Figure 2-2a. Dual Coil TM-25LP/TM-200LP Actuator with Position Feedback........................................... 14
Figure 2-2b. Dual Coil TM-25LP/TM-200LP Actuator without Position Feedback...................................... 15
Figure 2-3. Single Coil Wiring ..................................................................................................................... 16
Figure 2-4. Dual Coil Wiring ........................................................................................................................ 17
Figure 4-1. Single/Dual Coil Schematic, TM-25LP/TM-200LP Actuator ..................................................... 20
Figure 6-1. TM-200LP Exploded View ........................................................................................................ 25
Table 2-1. TM-25LP Flow Requirements .................................................................................................... 10

Table 2-2.TM-200LP Flow Requirements ................................................................................................... 10
Table 2-3. TM-25LP Electrical Characteristics............................................................................................ 11
Table 2-4. TM-200LP Electrical Characteristics.......................................................................................... 11
Table 2-4. TM-25LP Output Characteristics ............................................................................................... 11
Table 2-5. TM-200LP Output Characteristics ............................................................................................. 11
Table 6-1. Parts Reference Number and Name ......................................................................................... 24
Woodward 2
Warnings and Notices

Important Definitions
This is the safety alert symbol used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
 DANGER - Indicates a hazardous situation, which if not avoided, will result in death or serious injury.
 WARNING - Indicates a hazardous situation, which if not avoided, could result in death or serious
injury.
 CAUTION - Indicates a hazardous situation, which if not avoided, could result in minor or moderate
injury.
 NOTICE - Indicates a hazard that could result in property damage only (including damage to the
control).
 IMPORTANT - Designates an operating tip or maintenance suggestion.
The engine, turbine, or other type of prime mover should be

equipped with an overspeed shutdown device to protect against
runaway or damage to the prime mover with possible personal injury,
Overspeed / loss of life, or property damage.
Overtemperature / The overspeed shutdown device must be totally independent of the
Overpressure prime mover control system. An overtemperature or overpressure
shutdown device may also be needed for safety, as appropriate.
The products described in this publication may present risks that

could lead to personal injury, loss of life, or property damage.
Always wear the appropriate personal protective equipment (PPE) for
Personal Protective the job at hand. Equipment that should be considered includes but is
not limited to:
Equipment
 Eye Protection
 Hearing Protection
 Hard Hat
 Gloves
 Safety Boots
 Respirator
Always read the proper Material Safety Data Sheet (MSDS) for any
working fluid(s) and comply with recommended safety equipment.
Be prepared to make an emergency shutdown when starting the

engine, turbine, or other type of prime mover, to protect against
runaway or overspeed with possible personal injury, loss of life, or
Start-up property damage.
Woodward 3
Electrostatic Discharge Awareness

Electronic controls contain static-sensitive parts. Observe the
following precautions to prevent damage to these parts:
 Discharge body static before handling the control (with power to
Electrostatic the control turned off, contact a grounded surface and maintain
Precautions contact while handling the control).
 Avoid all plastic, vinyl, and Styrofoam (except antistatic
versions) around printed circuit boards.
 Do not touch the components or conductors on a printed circuit
board with your hands or with conductive devices.
To prevent damage to electronic components caused by improper
handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.
Follow these precautions when working with or near the control.

1. Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic
materials. Wear cotton or cotton-blend materials as much as possible because these do not store
static electric charges as much as synthetics.
2. Do not remove the printed circuit board (PCB) from the control cabinet unless absolutely necessary.
If you must remove the PCB from the control cabinet, follow these precautions:
 Do not touch any part of the PCB except the edges.
 Do not touch the electrical conductors, the connectors, or the components with conductive
devices or with your hands.
 When replacing a PCB, keep the new PCB in the plastic antistatic protective bag it comes in
until you are ready to install it. Immediately after removing the old PCB from the control cabinet,
place it in the antistatic protective bag.
Woodward 4
Regulatory Compliance
European Compliance for CE Marking:
These listings are limited only to TM-25LP units bearing the CE Marking.
ATEX – Potentially Directive 2014/34/EU on the harmonisation of the laws of the Member
Explosive States relating to equipment and protective systems intended for use in
Atmospheres potentially explosive atmospheres
Directive: TM-25LP Single Coil: LCIE 12 ATEX 3022 X
Zone 1, Category 2, Group II, Ex e IIC T4 Gb IP54
TM-25LP Dual Coil:

Zone 2, Category 3, Group II, Ex nA IIC T4 Gc IP54
LCIE 12 ATEX 3064 X, Zone 1, Category 2, Group
II, Ex d IIB T4 Gb c IIB T4 IP54
Other European and International Compliance:

Compliance with the following European Directives or standards does not qualify this product for
application of the CE Marking (TM-25LP only).
EMC Directive: Not applicable to this product. Electromagnetic, EMC, passive devices are
excluded from the scope of the 2014/30/EU Directive
Machinery Directive: Compliant as Partly Completed Machinery with 2006/42/EC of the European
Parliament and the Council of 17 May 2006 on machinery.
Pressure Equipment Compliant as “SEP” per Article 4.3 to Pressure Equipment Directive
Directive: 2014/68/EU on the harmonisation of the laws of the Member States relating
to the making available on the market of pressure equipment.
Note: This listing is limited to units bearing the TIIS certification labeling.
TIIS: The TM-25LP Single Coil Actuator is certified for use in Japanese
hazardous locations per TIIS Certificate TC17927 as Ex e II T3 (155 °C).
KC Korea: Certified for use in explosive atmospheres per

KTL Certificate 14-KB4BO-0390X as Ex e IIC T4
IECEx: TM-25LP
Single Coil: LCI 12.0010X Ex e IIC T4 Gb IP54
Dual Coil: LCI 12.0011X Ex nA IIC T4 Gc IP54; Ex d IIB T4 Gb IP54
North American Compliance:

These listings are limited only to those units bearing the CSA identification.
CSA: CSA Certified for use in the United States and Canada: Certificate 2399483.
Single and dual coil actuators certified for Class I, Division 2, Groups A, B,
C, & D.
Dual coil actuators certified for Class I, Division 1, Groups C & D.
Wiring must be in accordance with North American Class I, Division 1 or 2, or European Zone 1, Category
2 wiring methods as applicable, and in accordance with the authority having jurisdiction.
The TM-25LP and TM-200LP are certified to a Zone 1-Category 2 or 3 method of protection. Wiring
methods must be in accordance with their respective markings.
Woodward 5
NPTF conduit entries are provided as shown in Figures 2-1 and 2-2.
Note: The LVDT option is only available on certain units. Contact Woodward for details.
Special Conditions for Safe Use:

 Each torque motor must be provided with a 900 mA maximum fuse to be installed before the torque
motor.
 Circuit to the torque motor must be an NEC Class 2 circuit which is limited to a nominal voltage of 30
V with a switch-off voltage of 480 V.
 Field wiring must be suitable for at least 90 °C and 10 °C above the ambient operating temperature.
 Connect external ground terminal to earth ground.
Additional Special Conditions for Safe Use—ATEX Flameproof Installation only:

 Electrical connection must be performed using conduit certified for the intended use.
 Maximum temperature at conductor entry and branching point: +96 °C.
 Connection of flying leads must be done in an enclosure which complies with applicable
requirements.
 Minimum tensile strength of fasteners shall be 552 MPa / 80 ksi.
EXPLOSION HAZARD—Do not remove covers or connect/disconnect

electrical connectors unless power has been switched off or the area
is known to be non-hazardous.
Substitution of components may impair suitability for Class I,

Division 1 or Division 2, and Zone 1 or Zone 2 applications.
RISQUE D’EXPLOSION—Ne pas enlever les couvercles, ni

raccorder / débrancher les prises électriques, sans vous en
assurez auparavant que le système a bien été mis hors
tension; ou que vous vous situez bien dans une zone non
explosive.
La substitution de composants peut rendre ce matériel

inacceptable pour les emplacements de Classe I, Division 1
ou Division 2, et Zone 1 ou Zone 2.
Woodward 6
Chapter 1.
General Information
Description
The TM-25LP and TM-200LP actuators are electric-hydraulic, proportional actuators designed for use
with Woodward 43027 and 2301 electric controls and may interface with an adapter directly to a fuel flow
control valve. They have an aluminum case with through-hardened stainless steel internal parts.
In the actuator, a torque motor servovalve is energized by the electric control to generate a pressure
differential applied to the ends of, and to operate, the second stage spool valve. Supply pressure is
regulated by the spool valve to move a double acting servo piston and provide 25 mm (1 inch) of linear
output shaft travel. Internal mechanical feedback is standard. The actuator is calibrated at the factory for
bias in the minimum fuel direction in the event of a loss of input current.
Hydraulic fluid is sealed from the torque motor by a preformed packing ring between the armature and the
servovalve housing, eliminating the accumulation of magnetic contaminants. A 40 µm nominal/70 µm
absolute filter fitting is provided at the hydraulic supply port for protection in the event of an upstream filter
failure.
References
Product Specification 82451 about the TM-25LP and TM-200LP is available on our website
(www.woodward.com/publicationsdownload.aspx?DocumentNumber=82451).
Direction of Output
TM-25LP and TM-200LP actuators are available either to extend the terminal shaft as the actuator signal
increases or retract the terminal shaft as the actuator signal increases. The reaction to signal change is a
factory modification.
Single or Dual Coil

TM actuators are available with either single or dual coil torque motors. The dual coil option provides
redundant electrical channels in the torque motor. In the dual coil models, the coils can be used
independently or together to load share.
Terminal Shaft Options

TM actuators are available with either internal (female) 0.375-24 UNF threads as shown in Figure 2-1a or
external (male) 0.375-24 threads. A clevis-type rod end can also be purchased and installed on the
external threads as shown in Figure 2-1b.
Woodward 7
Chapter 2.
Installation
Introduction
Receiving, storage, and installation for the actuator are covered in this chapter. See the outline drawing,
Figure 2-1.
The engine, turbine, or other type of prime mover should be

equipped with an overspeed shutdown device to protect against
runaway or damage to the prime mover with possible personal injury,
loss of life, or property damage.
The overspeed shutdown device must be totally independent of the
prime mover control system. An overtemperature or overpressure
shutdown device may also be needed for safety, as appropriate.
EXPLOSION HAZARD—External fire protection is not provided in the

scope of this product. It is the responsibility of the user to satisfy
any applicable requirements for their system.

Due to typical noise levels in turbine environments, hearing

protection should be worn when working on or around the TM
Actuator.
The surface of this product can become hot enough or cold enough
to be a hazard. Use protective gear for product handling in these
circumstances. Temperature ratings are included in the specification
section of this manual.
Be careful when installing the actuator. Do not damage the output shaft. Abuse of the actuator can
damage seals, installation surfaces, and alter the calibration of the unit. Protect the hydraulic connections
with plastic shipping caps when the actuator is not connected to the normal piping.
Receiving
The actuator is calibrated and drained of calibration fluid at the factory. It is then placed in a cardboard container
filled with urethane foam for delivery to the customer. Additional cleaning or calibration is not necessary before
installation or operation.
Woodward 8
To avoid personal injury from improper lifting or from dropping the

actuator, be sure to use appropriate equipment and safe-lifting
techniques when handling the actuator. Dry weight of the actuator is
approximately 9 kg (20 lb).
Storage
The actuator may be stored as received from the factory for a period of time before installation.
Installation
See the outline drawing, Figure 2-1, for:
 overall dimensions
 installation hole locations
 hydraulic fitting sizes
 output shaft dimensions
Proper filtration of the hydraulic supply is extremely important. A 10 µm (nominal) filter must be installed
in the supply to the actuator within 1 meter of the supply port. If a dedicated HPU supply system is
installed, the distance from the filter to the actuator is not important. It is necessary to keep the immediate
area and equipment clean and free of dirt and contaminants while working on and connecting the
hydraulic lines.
The attitude in which the actuator is installed does not affect the performance of the actuator.
Connect all hydraulic lines to the actuator. Supply pressure for the TM-25LP or TM-200LP actuator can
be from either positive displacement or centrifugal type pumps. Woodward recommends the use of a
pressure switch to be sure that correct supply pressure is established before start-up and maintained
continually thereafter.
It is very important that the linkage between the actuator output and the fuel system be of correct
relationship for proper operation. Use as much of the 25 mm (1 inch) output travel as possible between
minimum and maximum flow points.
Use the correct Woodward control manual when making all electrical connections. A plant wiring diagram
will be supplied upon request. In applications where the actuator is not used with a Woodward electric
control, electrical input requirements will also be supplied upon request.
The TM-25LP and TM-200LP are certified to a Zone 1-Category 2 or

Zone 2-Category 3 method of protection. Wiring methods must be in
accordance with their respective markings and Zone/Category of
installation.
Due to the hazardous location listings associated with this product,

proper wire type and wiring practices are critical to operation.
Each torque motor must be provided with a 900 mA maximum fuse to

be installed before the torque motor. Voltage to the torque motor
must be limited to a nominal voltage of 30 V with a switch-off voltage
of 480 V.
Woodward 9
Do not connect any cable grounds to “instrument ground”, “control

ground”, or any non-earth ground system. Make all required
electrical connections based on the wiring diagrams (Figures 2-3 &
2-4).
Supply Characteristics
TM-25LP
Fluid Types: Mineral or synthetic based oils, diesel fuels, kerosenes, gasolines, or
light distillate fuels
Specific Gravity: 0.6 to 1.0
Recommended Viscosity: 0.6 to 400 centistokes
150–200 SSU
ISO 32 Grade
External Filter: 10 µm nominal
Supply Pressure: Any nominal level between 552 and 2586 kPa (80 and 375 psig)
Ambient Temperature
Range: –40 to +93 °C (–40 to +199 °F)
Hydraulic Fluid
Temperature Range: 16 to 79 °C (60 to 175 °F)
Hydraulic Cleanliness Level ISO 4406 20/18/15 minimum
TM-200LP
Fluid Types: Mineral or synthetic based oils, diesel fuels, kerosenes, gasolines, or
light distillate fuels
Specific Gravity: 0.6 to 1.0
Recommended Viscosity: 0.6 to 400 centistokes
150–200 SSU
ISO 32 Grade
External Filter: 10 µm nominal
Supply Pressure: Any nominal level between 2758 and 8274 kPa (400 and 1200 psig)
Ambient Temperature
Range: –40 to +121 °C (–40 to +250 °F)
Hydraulic Fluid
Temperature Range: 16 to 79 °C (60 to 175 °F)
Hydraulic Cleanliness Level ISO 4406 20/18/15 minimum
Table 2-1. TM-25LP Flow Requirements
Supply Pressure Steady State Flow Max. Transient Flow Rated Max. Work
Single Coil or Dual Coil
552 kPa 3.8 L/min 18.9 L/min 15 J
80 psig 1.0 US gal/min 5.0 US gal/min 11 ft-lb
2586 kPa 3.8 L/min 18.9 L/min 72 J
Table 2-2.TM-200LP Flow Requirements
Supply Pressure Steady State Flow Max. Transient Flow Rated Max. Work
Single Coil or Dual Coil
2758 kPa 3.8 L/min 18.9 L/min 76 J
8274 kPa 3.8 L/min 18.9 L/min 231 J
Woodward 10
Table 2-3. TM-25LP Electrical Characteristics
Input Current Range: 20 to 200 mA per coil

Coil Resistance: 26 Ω at 21 °C (70 °F) single coil, 40 Ω dual coil
Maximum Coil Current: 250 mA (single coil)
460 mA (dual coil)
Table 2-4. TM-200LP Electrical Characteristics
Input Current Range: 20 to 200 mA

Coil Resistance: 26 Ω at 21 °C (70 °F) single coil, 40 Ω dual coil
Maximum Coil Current: 250 mA
Table 2-4. TM-25LP Output Characteristics
Linear Stroke: 25 mm (1.0 inch)

Output Force: 605 N (136 lb) maximum at 552 kPa (80 psig)
2833 N (637 lb) maximum at 2586 kPa
(375 psig) (both directions)
Table 2-5. TM-200LP Output Characteristics
Linear Stroke: 25 mm (1.0 inch)

Output Force: 3025 N (680 lb) maximum at 2758 kPa
(400 psig)
9074 N (2040 lb) maximum at 8274 kPa
(1200 psig) (both directions)
Woodward 11
Figure 2-1a. TM-25LP/TM-200LP Actuator
Woodward 12
Figure 2-1b. TM-25LP/TM-200LP Actuator with Rod End
Woodward 13
Figure 2-2a. Dual Coil TM-25LP/TM-200LP Actuator with Position Feedback
Woodward 14
Figure 2-2b. Dual Coil TM-25LP/TM-200LP Actuator without Position Feedback
Woodward 15
Figure 2-3. Single Coil Wiring

(Shields to be grounded at electronic control end only)
Woodward 16
Figure 2-4. Dual Coil Wiring

(Shields to be grounded at electronic control end only)
Woodward 17
Chapter 3.
Initial Operation of the Actuator
Initial Operation
Before the initial operation of the actuator, be sure that all previous installation and hookup procedures
are accomplished and all linkages (if any), electrical connections, and hydraulic fittings are secure and
properly connected.
Be sure that the correct hydraulic supply pressure to the actuator is established before start-up. Trapped
air within the hydraulic system may cause momentary erratic behavior of the actuator at the initial
operation. Use the correct Woodward manual for the Woodward electric control to begin prime mover
operation.
Null current shifts of up to ±4% of maximum rated current (200 mA) can occur due to variations in the
following parameters:
 hydraulic supply and return pressures
 hydraulic fluid temperature
 servovalve and actuator wear
Due to the inherent null shifts and position drift of all hydraulic servovalves and proportional actuators,
engine control applications must be designed with these errors in mind.
Woodward recommends that adequate dither be used on all hydraulic actuators to minimize mA threshold
and hysteresis which can result from second stage static friction or hydraulic contamination.
Dither is a low amplitude, relatively high frequency periodic signal that is superimposed on the servovalve
input current signal. A typical dither signal generated by a Woodward control is:
 25 Hz, 0–10 mA (tunable) amplitude
 25% duty cycle, bipolar, square wave
Adequate dither is defined as that amount which produces no more than 0.013 mm (0.0005 inch) total
oscillation in output shaft position.
Be prepared to make an emergency shutdown when starting the

engine, turbine, or other type of prime mover, to protect against
runaway or overspeed with possible personal injury, loss of life, or
property damage.
Adjustments
Normally, all operating adjustments are made to the actuator during factory calibration according to
specifications provided by the customer and should not require further adjustment. Do not attempt
adjustments to the actuator unless thoroughly familiar with the proper procedures.
Woodward 18
Chapter 4.
Principles of Operation
Introduction
This chapter describes the operation of TM-25LP and TM-200LP actuators. A schematic drawing, Figure
4-1, illustrates the working relationship of the various parts.
Operation
The actuator consists of three basic sections:
 a torque motor servovalve
 a spring-centered, four-land spool valve
 a double-sided, equal-area servo piston with a linear output shaft
The TM-25LP and TM-200LP actuators have torque motor servovalves. They use a double nozzle and
flapper to generate a differential pressure to operate the second-stage spool valve. The torque motor
received dc current signals from the electric control and applies torque to the single-piece armature and
flapper which is supported on a torsion flexure. The servovalve uses the flapper as a variable flow
restrictor and throttles the flow of hydraulic fluid from a nozzle on each side of the flapper. The two
nozzles are supplied hydraulic fluid from the actuator supply pressure inlet via separate fixed orifices.
During steady state operation, the flapper is centered between the nozzles and the two pressures, Pc1
and Pc2, are equal.
When input current is increased to the torque motor coil, the limited pivotal movement of the flapper to
increase (counterclockwise on the schematic) restricts hydraulic flow from the lower nozzle while flow
from the upper nozzle increases. The resulting differential pressure is applied to the ends of the spool
valve, raising it from its spring-centered null position.
When raised, the spool valve directs supply pressure to the bottom side of the servo piston and, at the
same time, vents the top side to drain at the upper control port. the servo piston then moves up,
increasing actuator output shaft position. Servo piston movement also provides position feedback to the
servovalve.
An extension of the flapper is held between the feedback spring and level adjusting spring. Increasing
servo piston movement increases the feedback spring torque on the flapper to re-center it. When a force
balance is obtained among the torque motor, level adjusting spring, and the feedback spring, the spool
valve is re-centered and further servo movement is halted.
Operation of the actuator is similar in the decrease direction. Movement of the flapper restricts flow from
the upper nozzle, while increasing flow of the lower nozzle. the pressure differential this time lowers the
spool valve and uncovers ports to direct supply pressure to decrease actuator output position. the re-
centering action is provided as servo piston movement decreases compression of the lower spring, re-
centering the flapper.
Woodward 19
Figure 4-1. Single/Dual Coil Schematic, TM-25LP/TM-200LP Actuator
Woodward 20
Chapter 5.
Maintenance
Introduction


This chapter provides instructions for troubleshooting and preventive maintenance of the TM-25LP and
TM-200LP actuators.
The service life of the actuator is increased with the use of clean supply flow. However, contaminant
resistance of the actuator is excellent due to design features and high working forces.
Filter Cleaning
The actuators are equipped with a 40 µm nominal/ 70 µm absolute filter fitting at the supply connection.
See the outline drawing (Figure 2-1) for the location of the fitting. If the filter becomes clogged, as
evidenced by sluggish response of the actuator, it may be removed, cleaned ultrasonically, and back
flushed with a light solvent. Be prepared to replace the O-ring (part 80, Figure 6-1) after cleaning the filter
(part 79, Figure 6-1). Re-torque the inlet filter fitting to 17.0 ± 0.6 Nm
(150 ± 5 lb-in), and re-safety.
Do not run the actuator with the inlet filter fitting or the in-line filter
removed or bypassed, as extensive repairs can be made necessary
by only momentary exposure of the interior of the torque motor to
contaminants.
Troubleshooting
Malfunctions of the governing system are usually revealed as speed variations of the prime mover, but it
does not necessarily mean that such speed variations indicate governing system problems. When
improper speed variations appear, inspect all components, including the turbine, for proper operation.
See the correct Woodward manual for assistance in isolating the trouble.
The following steps describe troubleshooting the actuator:
1. If, during the starting sequence, the actuator does not respond to electric control input, check the
actuator pressure supply and supply link.
2. If the actuator does not respond to electric input, disconnect the output linkage and attach a power
supply and millimeter. Increase current to the actuator, and the output should follow smoothly with
increasing current. DO NOT exceed 250 mA.
Disassembly of the actuator in the field is not recommended. Under unusual circumstances where field
repair becomes necessary, all work and calibration should be done by personnel thoroughly trained in the
proper procedures.
Refer to Chapter 7 for instructions on contacting a Woodward Service Representative or for training on
this product.
Woodward 21
When requesting information or service help from Woodward, it is important to include the part number
and serial number of the actuator in your communication.
Woodward 22
Chapter 6.
Replacement Parts
Introduction
This chapter provides information for ordering replacement parts for the TM-25LP and TM-200LP
actuators.
Disassembly of the actuator in the field is not recommended. Under unusual circumstances where field
repair becomes necessary, all work and calibration should be done by personnel thoroughly trained in the
proper procedures.
Refer to Chapter 7 for instructions on contacting a Woodward Service Representative or for training on
this product.
When requesting information or service help from Woodward, it is important to include in your
communication the part number and serial number of the actuator.
Replacement Parts Information

When ordering replacement parts, it is essential to include the following information:
 Serial number and part number shown on the nameplate of the actuator
 Manual number 82450
 Part reference numbers in parts list and description of part and part name
Figure 6-1 illustrates the parts for the actuator. The part numbers assigned are used as reference only
and are not specific Woodward part numbers.
Woodward 23
Table 6-1. Parts Reference Number and Name
REF. NO. PART NAME ......................................................................... QTY.

82450-51 Cover ........................................................................................... 1
82450-52 Screw, 6-32 x 0.250
—single coil .................................................................................. 1
—dual coil .................................................................................... 2
82450-53 Washer, #6 lock washer
—single coil .................................................................................. 1
—dual coil .................................................................................... 2
82450-54 Wire clamp
—single coil .................................................................................. 1
—dual coil .................................................................................... 2
82450-55 Housing assembly ........................................................................ 1
82450-56 Torque motor................................................................................ 1
82450-57 Screw, 0.250-20 x 1.000
—single coil .................................................................................. 8
—dual coil .................................................................................. 12
82450-58 Washer, 0.250 lock washer
—single coil .................................................................................. 8
—dual coil .................................................................................. 12
82450-59 O-ring; furnished with torque motor ................................................
82450-60 O-ring; furnished with torque motor ................................................
82450-61 Actuator body assembly ............................................................... 1
82450-62 Preformed packing, 0.351 x 0.072 (single coil only) ..................... 3
82450-63 Plug, 0.438-20 (single coil only) ............................................... 1-3
82450-64 Feedback spring assembly .......................................................... 1
82450-65 Trim spring ................................................................................... 1
82450-66 Preformed packing (single coil only) ............................................ 1
82450-67 Spring seat assembly, 0.299 ID x 0.103
(separate plug and spring seat on dual coil) ................................ 1
82450-68 Plug (single coil only) ................................................................... 1
82450-69 Plug assembly, 0.438-20 (single coil only) ................................... 1
82450-70 Preformed packing, 0.551 x 0.071 ............................................... 1
82450-71 Pilot valve bushing ....................................................................... 1
82450-73 Pilot valve plunger ........................................................................ 1
82450-74 Retainer assembly ....................................................................... 1
82450-75 Spring assembly........................................................................... 1
82450-76 Preformed packing, /737 ID ......................................................... 1
82450-77 Spring support assembly .............................................................. 1
82450-78 Expansion plug............................................................................. 1
82450-79 Filter fitting, 0.750-16 ................................................................... 1
82450-80 Preformed packing, 0.644 ID x 0.087 ........................................... 1
82450-81 Connector assembly, 0.875-14 UNF ............................................ 1
82450-83 Step seal ...................................................................................... 2
82450-86 Piston guide ................................................................................. 1
82450-87 Retaining ring, 1.942 .................................................................... 1
82450-88 Seal, 1.750 OD............................................................................. 1
82450-90 Piston assembly ........................................................................... 1
82450-92 Cover assembly ........................................................................... 1
82450-93 Washer, 0.375 split lock ............................................................... 4
82450-94 Screw, 0.375-24 x 1.250 .............................................................. 4
82450-95 Rod and seal ................................................................................ 1
82450-97 Seal retainer ................................................................................. 1
82450-98 Retaining ring, 1.111 dia .............................................................. 1
82450-99 Cover (see both views) ................................................................ 1
82450-100 1/4-28 Drilled socket head cap screw (single coil only) ................ 3
82450-100a Flat washers (single coil only) ...................................................... 3
Woodward 24
Figure 6-1. TM-200LP Exploded View
Woodward 25
Chapter 7.
Product Support and Service Options
Product Support Options

If you are experiencing problems with the installation, or unsatisfactory performance of a Woodward
product, the following options are available:
 Consult the troubleshooting guide in the manual.
 Contact the manufacturer or packager of your system.
 Contact the Woodward Full Service Distributor serving your area.
 Contact Woodward technical assistance (see “How to Contact Woodward” later in this chapter) and
discuss your problem. In many cases, your problem can be resolved over the phone. If not, you can
select which course of action to pursue based on the available services listed in this chapter.
OEM or Packager Support: Many Woodward controls and control devices are installed into the equipment
system and programmed by an Original Equipment Manufacturer (OEM) or Equipment Packager at their
factory. In some cases, the programming is password-protected by the OEM or packager, and they are the
best source for product service and support. Warranty service for Woodward products shipped with an
equipment system should also be handled through the OEM or Packager. Please review your equipment
system documentation for details.
Woodward Business Partner Support: Woodward works with and supports a global network of
independent business partners whose mission is to serve the users of Woodward controls, as described
here:
 A Full Service Distributor has the primary responsibility for sales, service, system integration
solutions, technical desk support, and aftermarket marketing of standard Woodward products within
a specific geographic area and market segment.
 An Authorized Independent Service Facility (AISF) provides authorized service that includes repairs,
repair parts, and warranty service on Woodward's behalf. Service (not new unit sales) is an AISF's
primary mission.
 A Recognized Turbine Retrofitter (RTR) is an independent company that does both steam and gas
turbine control retrofits and upgrades globally, and can provide the full line of Woodward systems
and components for the retrofits and overhauls, long term service contracts, emergency repairs, etc.
A current list of Woodward Business Partners is available at www.woodward.com/directory.
Product Service Options

The following factory options for servicing Woodward products are available through your local Full-
Service Distributor or the OEM or Packager of the equipment system, based on the standard Woodward
Product and Service Warranty (5-01-1205) that is in effect at the time the product is originally shipped
from Woodward or a service is performed:
 Replacement/Exchange (24-hour service)
 Flat Rate Repair
 Flat Rate Remanufacture
Woodward 26
Replacement/Exchange: Replacement/Exchange is a premium program designed for the user who is in
need of immediate service. It allows you to request and receive a like-new replacement unit in minimum
time (usually within 24 hours of the request), providing a suitable unit is available at the time of the
request, thereby minimizing costly downtime. This is a flat-rate program and includes the full standard
Woodward product warranty (Woodward Product and Service Warranty 5-01-1205).
This option allows you to call your Full-Service Distributor in the event of an unexpected outage, or in
advance of a scheduled outage, to request a replacement control unit. If the unit is available at the time of
the call, it can usually be shipped out within 24 hours. You replace your field control unit with the like-new
replacement and return the field unit to the Full-Service Distributor.
Charges for the Replacement/Exchange service are based on a flat rate plus shipping expenses. You are
invoiced the flat rate replacement/exchange charge plus a core charge at the time the replacement unit is
shipped. If the core (field unit) is returned within 60 days, a credit for the core charge will be issued.
Flat Rate Repair: Flat Rate Repair is available for the majority of standard products in the field. This
program offers you repair service for your products with the advantage of knowing in advance what the
cost will be. All repair work carries the standard Woodward service warranty (Woodward Product and
Service Warranty 5-01-1205) on replaced parts and labor.
Flat Rate Remanufacture: Flat Rate Remanufacture is very similar to the Flat Rate Repair option with
the exception that the unit will be returned to you in “like-new” condition and carry with it the full standard
Woodward product warranty (Woodward Product and Service Warranty 5-01-1205). This option is
applicable to mechanical products only.
Returning Equipment for Repair

If a control (or any part of an electronic control) is to be returned for repair, please contact your Full-
Service Distributor in advance to obtain Return Authorization and shipping instructions.
When shipping the item(s), attach a tag with the following information:
 Return authorization number
 Name and location where the control is installed
 Name and phone number of contact person
 Complete Woodward part number(s) and serial number(s)
 Description of the problem
 Instructions describing the desired type of repair
Packing a Control
Use the following materials when returning a complete control:
 Protective caps on any connectors
 Antistatic protective bags on all electronic modules
 Packing materials that will not damage the surface of the unit
 At least 100 mm (4 inches) of tightly packed, industry-approved packing material
 A packing carton with double walls
 A strong tape around the outside of the carton for increased strength
To prevent damage to electronic components caused by improper

handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.
Woodward 27
Replacement Parts
When ordering replacement parts for controls, include the following information:
 The part number(s) (XXXX-XXXX) that is on the enclosure nameplate
 The unit serial number, which is also on the nameplate
Engineering Services
Woodward offers various Engineering Services for our products. For these services, you can contact us by
telephone, by email, or through the Woodward website.
 Technical Support
 Product Training
 Field Service
Technical Support is available from your equipment system supplier, your local Full-Service Distributor, or
from many of Woodward’s worldwide locations, depending upon the product and application. This service can
assist you with technical questions or problem solving during the normal business hours of the Woodward
location you contact. Emergency assistance is also available during non-business hours by phoning
Woodward and stating the urgency of your problem.
Product Training is available as standard classes at many of our worldwide locations. We also offer
customized classes, which can be tailored to your needs and can be held at one of our locations or at
your site. This training, conducted by experienced personnel, will assure that you will be able to maintain
system reliability and availability.
Field Service engineering on-site support is available, depending on the product and location, from many
of our worldwide locations or from one of our Full-Service Distributors. The field engineers are
experienced both on Woodward products as well as on much of the non-Woodward equipment with which
our products interface.
For information on these services, please contact us via telephone, email us, or use our website:
www.woodward.com.
Contacting Woodward’s Support Organization

For the name of your nearest Woodward Full-Service Distributor or service facility, please consult our
worldwide directory at www.woodward.com/directory, which also contains the most current product
support and contact information.
You can also contact the Woodward Customer Service Department at one of the following Woodward
facilities to obtain the address and phone number of the nearest facility at which you can obtain
information and service.
Products Used in Products Used in Products Used in Industrial

Electrical Power Systems Engine Systems Turbomachinery Systems
Facility --------------- Phone Number Facility --------------- Phone Number Facility --------------- Phone Number
Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800
China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727
Germany: Germany ------ +49 (711) 78954-510 India --------------- +91 (124) 4399500
Kempen---- +49 (0) 21 52 14 51 India --------------- +91 (124) 4399500 Japan---------------+81 (43) 213-2191
Stuttgart - +49 (711) 78954-510 Japan---------------+81 (43) 213-2191 Korea ---------------+82 (51) 636-7080
India --------------- +91 (124) 4399500 Korea ---------------+82 (51) 636-7080 The Netherlands--+31 (23) 5661111
Japan---------------+81 (43) 213-2191 The Netherlands--+31 (23) 5661111 Poland -------------- +48 12 295 13 00
Korea ---------------+82 (51) 636-7080 United States -----+1 (970) 482-5811 United States -----+1 (970) 482-5811
Poland -------------- +48 12 295 13 00
United States -----+1 (970) 482-5811
Woodward 28
Technical Assistance
If you need to contact technical assistance, you will need to provide the following information. Please write
it down here before contacting the Engine OEM, the Packager, a Woodward Business Partner, or the
Woodward factory:
General
Your Name
Site Location
Phone Number
Fax Number
Prime Mover Information

Manufacturer
Turbine Model Number
Type of Fuel (gas, steam, etc.)
Power Output Rating

Application (power generation, marine,
etc.)
Control/Governor Information
Control/Governor #1
Woodward Part Number & Rev. Letter
Control Description or Governor Type
Serial Number
Control/Governor #2
Serial Number
Control/Governor #3
Serial Number
Symptoms
Description
If you have an electronic or programmable control, please have the adjustment setting positions or the menu
settings written down and with you at the time of the call.
Woodward 29
Revision History
Changes in Revision AA—

 Updated Certifications
 Updated Declarations
Changes in Revision Y—
 Updated Korean Certification
 Removed GOST R Certification (expired)
 Updated Declarations of Conformity and Incorporation
Changes in Revision W—
 Added updated dual-coil Declaration
Changes in Revision V—
 Updated Compliance listing information, including ATEX, IECEx, and Special Conditions for Safe
Use
 Added updated Declarations
Changes in Revision U—
 Updated Compliance listing information
 Added IECEx and GOST R listings to Regulatory Compliance
Changes in Revision T—
 Updated Regulatory Compliance information (ATEX, EMC Directive, Machinery Directive)
 Updated wiring information (pages iii & 3)
 Updated ambient temperature range (page 4)
 Updated TM-25LP max coil current (page 5)
 Updated outline drawings (Figures 2-1 & 2-2)
 Added torque information to Filter Cleaning paragraph (page 15)
 Added new DOC & DOI
Changes in Revision R—
 Removed references to UL (no longer UL Listed)
Changes in Revision P—
 Updated Compliance listing information
 Added Figure 2-2b to show dual coil version without position feedback
Woodward 30
Declarations
Woodward 31
Woodward 32
Woodward 33
We appreciate your comments about the content of our publications.
Send comments to: [email protected]
Please reference publication 82450.
ÌB82450è:èAA´¸·¹´¹Î
PO Box 1519, Fort Collins CO 80522-1519, USA

1041 Woodward Way, Fort Collins CO 80524, USA
Phone +1 (970) 482-5811
Email and Website—www.woodward.com
Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other
authorized service and sales facilities throughout the world.
Complete address / phone / fax / email information for all locations is available on our website.

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Product Manual 82450

(Revision AA, 7/2017)

TM-25LP, TM-200LP Actuators

Installation and Operation Manual

The latest version of most publications is available on the publications page. If

Any unauthorized modifications to or use of this equipment outside its specified

If the cover of this publication states "Translation of the Original Instructions"

WARNINGS AND NOTICES ............................................................................................................... 3

Illustrations and Tables

Figure 2-1a. TM-25LP/TM-200LP Actuator................................................................................................. 12

Table 2-1. TM-25LP Flow Requirements .................................................................................................... 10

Warnings and Notices

The engine, turbine, or other type of prime mover should be

The products described in this publication may present risks that

Be prepared to make an emergency shutdown when starting the

Electrostatic Discharge Awareness

Follow these precautions when working with or near the control.

TM-25LP Dual Coil:

Other European and International Compliance:

KC Korea: Certified for use in explosive atmospheres per

North American Compliance:

Special Conditions for Safe Use:

Additional Special Conditions for Safe Use—ATEX Flameproof Installation only:

EXPLOSION HAZARD—Do not remove covers or connect/disconnect

Substitution of components may impair suitability for Class I,

RISQUE D’EXPLOSION—Ne pas enlever les couvercles, ni

La substitution de composants peut rendre ce matériel

Single or Dual Coil

Terminal Shaft Options

The engine, turbine, or other type of prime mover should be

EXPLOSION HAZARD—External fire protection is not provided in the

EXPLOSION HAZARD—Do not remove covers or connect/disconnect

Due to typical noise levels in turbine environments, hearing

To avoid personal injury from improper lifting or from dropping the

The TM-25LP and TM-200LP are certified to a Zone 1-Category 2 or

Due to the hazardous location listings associated with this product,

Each torque motor must be provided with a 900 mA maximum fuse to

Do not connect any cable grounds to “instrument ground”, “control

Table 2-1. TM-25LP Flow Requirements

Table 2-2.TM-200LP Flow Requirements

Input Current Range: 20 to 200 mA per coil

Table 2-4. TM-200LP Electrical Characteristics

Input Current Range: 20 to 200 mA

Table 2-4. TM-25LP Output Characteristics

Linear Stroke: 25 mm (1.0 inch)

Table 2-5. TM-200LP Output Characteristics

Linear Stroke: 25 mm (1.0 inch)

Figure 2-1a. TM-25LP/TM-200LP Actuator

Figure 2-1b. TM-25LP/TM-200LP Actuator with Rod End

Figure 2-2a. Dual Coil TM-25LP/TM-200LP Actuator with Position Feedback

Figure 2-2b. Dual Coil TM-25LP/TM-200LP Actuator without Position Feedback

Figure 2-3. Single Coil Wiring

Figure 2-4. Dual Coil Wiring

Be prepared to make an emergency shutdown when starting the

Figure 4-1. Single/Dual Coil Schematic, TM-25LP/TM-200LP Actuator

EXPLOSION HAZARD—Do not remove covers or connect/disconnect

Substitution of components may impair suitability for Class I,

The following steps describe troubleshooting the actuator:

Replacement Parts Information