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Lesson Plan: Veer Surendra Sai University of Technology

This document outlines a lesson plan for a Tool and Die Design course taught over a semester. The course is divided into 4 modules that will be covered in 40 lectures over 16 weeks. Module 1 focuses on system design approaches and covers topics like interchangeability and standardization. Module 2 covers designing single-point cutting tools like form tools and broaches. Module 3 addresses forging die design. Module 4 examines jig and fixture design principles and problems. The course aims to provide students with knowledge of tool design fundamentals and skills to design various cutting, forging, and workholding tools.

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santhi saranya
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51 views2 pages

Lesson Plan: Veer Surendra Sai University of Technology

This document outlines a lesson plan for a Tool and Die Design course taught over a semester. The course is divided into 4 modules that will be covered in 40 lectures over 16 weeks. Module 1 focuses on system design approaches and covers topics like interchangeability and standardization. Module 2 covers designing single-point cutting tools like form tools and broaches. Module 3 addresses forging die design. Module 4 examines jig and fixture design principles and problems. The course aims to provide students with knowledge of tool design fundamentals and skills to design various cutting, forging, and workholding tools.

Uploaded by

santhi saranya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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VEER SURENDRA SAI UNIVERSITY OF TECHNOLOGY

nd
LESSON PLAN
Semester >>2 Year >> 2016 Contact Hours per week >>4
(M.Tech)
Branch >>
Total Credit >>4
Sub: TOOL& DIE Production Engineering
DESIGN

TEACHER Dr.Pragyan Paramita Mohanty


Period Jan 2016-April 2016
Recommended Text book:
books >>
1. . Fundamentals of Tool Design: ASTME, PHI
2. 2. Metal Cutting Theory & Cutting Tool Design: Arshinov, MIR Pub.
3. 3. A Text Book of Production Engg.: P.C.Sharma, S.Chand & Co
4. 4. Tool Design: Donaldson, Le Cain, Goold, TMH
5. Fundamentals of Tool Engg. Design: Basu, Mukherjee, Mishra, Oxford &
IBH.

Sl. Lecture Topics to be covered No. of Classes


No. No.
MODULE-1
1 Lecture-01 Introduction to Tool Design
Lecture-02 System approach to production design: Elements of a product
2
manufacturing facility, materials selection 6
3 Lecture-03 System approach to production design: Interchangeability
5 Lecture-04 System approach to production design: standardization,
Lecture-05 System approach to production design: Use of new technology,
4
value engineering and analysis
6 Lecture-06 System approach to production design: Cost analysis.
MODULE-2
Lecture-06 Design of single-point cutting tools: Tool strength and rigidity
7 calculation, selection of tool angles, chip breakers, carbide, tipped
tools, High production cutting tools.
Lecture-07 Design of single-point cutting tools: Problems on single point
8
cutting tool i.e Tool strength and rigidity calculation. 14
Lecture-08 Design of single-point cutting tools: Problems on single point
9
cutting tool i.e Design of single point cutting tool.
10 Lecture-09 Design of single-point cutting tools: Introduction to Form Tools
Lecture-10 Form Tools: Types of form tools, method of determining the
11
profile of circular and flat form of tool, analytical
12 Lecture-11 Method of determining the profile of circular and flat form of tool
graphical method.
Lecture-12 Design of single-point cutting tools Problems on single point
13
cutting tool i.e Design of form tool(Graphical).
Lecture-13 Design of single-point cutting tools: Problems on single point
14
cutting tool i.e Design of form tool(Analytical).
15 Lecture-14 Problems practice
16 Lecture-15 Design of single-point cutting tools: Cutting process in broaching
Lecture-16 Design of single-point cutting tools: geometric elements of
17 broach teeth,
Lecture-17 Design of Internal & external surface broach, calculation of no. of
18
teeth, Rigidity, cutting force, power.
Lecture-18 Design of single-point cutting tools: Problems on single point
19 cutting tool i.e Design of broach tool.

Lecture-19 Design of single-point cutting tools: Problems on single point


20 cutting tool i.e Design of broach tool.
21 Lecture-20 Problems practice
MODULE-3
22 Lecture-22 Inroduction to Forging Design
23 Lecture-23 Forging Design-Allowances, Forging process,
24 Lecture-24 Forging die design, Drop forging Dies and auxiliary tools,
25 Lecture-25 Upset forging. Die block design
Lecture-26 Punch design, punch support, stop, pilot, stripper, knockout, blanking & 10
26 piercing die design
27 Lecture 27 Design for sheet metal works: Press working-shearing action
Lecture 28 Center of pressure, clearance, cutting force
28
Lecture 29 Progressive & compound die design, Drawing dies, metal flow, Blank
29 diameter, Drawing force.
30 Lecture 30 Forging Design : Problems on single point cutting tool
31 Lecture 31 Class Test on Module-III
Module-4
31 Lecture 31 Introduction

32 Lecture 32 Jigs & Fixture design: 10


33 Lecture 33 Locating & clamping, principles of location
34 Lecture-34 Clamping, devices, materials for locating & clamping elements
35 Lecture-35 Design principles: Design of Drilling Jig
36 Lecture-36 Design principles: Design of Milling fixtures.
37 Lecture-37 Problems on Jig
Lecture-38 Problems on Fixtures
38
39 Lecture-39 Class Test on Module-IV
40 Lecture-40 Old question paper discussion

Signature of Teacher

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