Y520 INKJET PRINTER

USER MANUAL

SHENZHEN YONGJIA INK JET EQUIPMENT CO.,LTD.

 Inkjet printer Operation Manual

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Thank you for choosing 520 inkjet printers! Please read this manual carefully before
operating in order to obtain the best results.

Tips1: Ink, solvents and cleaning agents are specially designed by the manufacturer
and can’t be substituted by other products in order to prevent damage to the machine.
Ink, solvents and cleaning agents are flammable, so they must be stored away from
sources of fire.
Tips2: The chassis must be firmly grounded, and for better performance, this
grounding had better be separated from other large equipment.
Tips3: A clean environment is required for this machine.
Tips4: This machine needs regular maintenance. For details see chapter 6.

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 Inkjet printer Operation Manual

Chapter 1 Safety rules

1-1 For inkjet printer operators

1. Inkjet printer operators need training by manufacturer before operation.

People untrained can’t operate inkjet printer.
2. Alcoholics or persons who have serious illnesses can’t operate inkjet printer.

1-2 Environment for placing inkjet printer

1. Inkjet printer should be placed in a clean and relatively dry environment. If

the environment is extremely humid or has a lot of water on the ground,
operators or service engineers have the right to refuse to maintenance and
operation until the environment gets better.
2. Ink, solvents and cleaning agents are flammable, so fire and smoking is
forbidden near the Inkjet printer.
3. Inkjet printer requires a separate grounding for better performance.

1-3 Preparation before power-on

1. Make sure that ink and solvents are enough.

2. Observing nozzle, charge tunnel, detection electrode and high voltage
deflection plate carefully. If there have remnant ink on them, please clean
them by cleaning agents.
3. Wait a moment for cleaning agents to completely volatile.
*When cleaning, inkjet printer should be power-down. If cleaning with power-on,
operators would be hurt and machine would be damaged, especially with high
voltage on (6000V or more). So cleaning nozzle must turn off high voltage!

1-4 Using inkjet printer

1. Check patch board, power wire, etc.

2. Check charge tunnel and high voltage deflection plate for short-circuit.
3. Power on. Then turn on ink feeding system.
4. If abnormal, shutdown inkjet printer and recheck it.
5. If everything is normal, observe breakpoints and printing effects, then make
the appropriate adjustment.

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 Inkjet printer Operation Manual

* When observing breakpoints, operators must turn off high voltage. Do not
touch the charge tunnel and high voltage deflection plate to avoid damage to
operators and machines.
* Operators should stand on dry ground.
* People who aren’t designated by manufacturer can’t repair circuit boards.
* People who aren’t designated by manufacturer can’t adjust high voltage
deflection plate.

1-5 Inkjet printer shutdown

1. First, shutdown ink feeding system.

2. Wait for returning to the “Main Menu”.
3. Cut off power of inkjet printer.
4. Clean nozzle, charge tunnel, detection electrode and high voltage deflection plate
by cleaning agents.
* Do not splash cleaning agents on the patch board or the power cord to avoid
corroding them.
* Do not splash cleaning agents into eyes. If so, please wash eyes with clean water
immediately.
* Do not mix cleaning agents and solvents together.

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 Inkjet printer Operation Manual

Chapter 2 Easy operation process

2-1 Process to start printing

1. Preparation (See 1-3, 1-4).

2. Power on. Then start up ink feeding system (Press Key “5” in the “Main Menu”).
3. If necessary, select “Editor” to edit print contents(See 5-3).
4. Turn on high voltage (Press Key “High voltage on”).
5. Start printing (Press Key “1” in the “Main Menu”)

2-1 Process to shutdown inkjet printer

1. Turn off high voltage (Press Key “High voltage off”).

2. Stop printing (Press Key “ENTER”).
3. Shutdown ink feeding system (Press Key “6” in the “Main Menu”).
4. Waiting for returning to the “Main Menu”.
5. Cut off power of inkjet printer.

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 Inkjet printer Operation Manual

Chapter 3 Machine performance parameters

3-1 Conditions of Use

Temperature and timidity: 5~40℃ 10~80%RH (No frost)

Power supply: 220 10%VAC, 50HZ, Well grounded

3-2 Performance and parameters

The highest speed and the height of words:

Speed Height
Format of character Maximum Line speed
(chars/sec) (mm)
7X5 dot matrix (Single row) 650 190(word width 3.6mm) 3.2~10.0
7X6 dot matrix (Single row) 600 180(word width3. 6mm) 3.2~10.0
7X8 dot matrix (Single row) 400 130(word width3. 6mm) 3.2~10.0
16X6 dot matrix (Double rows) 110 30(word width 3. 6mm) 5.0~10.0
16X8 dot matrix (Double rows) 110 25(word width 4. 5mm) 5.0~10.0
24X8 dot matrix (Three rows) 70 20(word width 4. 5mm) 5.0~10.0
32X8 dot matrix (Four rows) 50 13(word width 4. 5mm) 5.0~10.0

Note:
1. The above line speed fits with the specified char width value. When the char width
is reduced (increased), the line speed should be reduced (increased).
2. The distance between the bottom of nozzle to the place to print on is 2 ~ 15mm.

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 Inkjet printer Operation Manual

Chapter 4 Installation and Debugging

4-1 Installation requirements

1. Place the inkjet printer on hard and flat ground.

2. Leave at least one meter from surrounding object and keep good ventilation.
3. Nozzle and photoelectric switches should be firmly mounted on the bracket.
4. Chassis and bracket are no vibration.
5. There should have “Fire warning” and “Water warning” signs near inkjet printer.
There should have at least one bottle of carbon dioxide fire extinguisher near the
machine, and have no flammable materials placed 3m radius around the machine
because the ink, solvents and cleaning agents are flammable.

4-2 Installation of components

Power Supply: Use 220V/50Hz AC power supply and make sure good grounding.
Grounding wire can’t be shared with other large power equipment.
Nozzle: First install the nozzle bracket. Then according to the direction of the
product’s movement, install nozzle and photoelectric switch on the bracket.

4-3 Debugging

After the inkjet printer’s installation, you can debug it following these steps:
1. Pour about 1/2 box of ink, and about 3/4 box of solvents.
2. Power on the inkjet printer.
3. Setting the printing parameters (See 5-4).
4. Turn on ink feeding system.
5. Observe breakpoints and printing effects.

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 Inkjet printer Operation Manual

Chapter 5 Operation

5-1 Power up, the “Main Menu” is shown as follows

** Main Menu **
0.Print 5.Ink-SYS ON
1.Editor 6.Ink-SYS OFF
2.PRT Settine 7.Nozzle CLR
3.Custom Star 8.Ink-SYS CLR
4.SYS Status 9.SYS Setting

5-2 Start printing

Setting Status
Speed:99 Visco:59
H--V :90 PRESS:00
Delay:0100 Count:00000001-001
File Contents 00
123456
ABCDEF
2003/01
2012-01
In the “Main Menu”, press Key “0” to enter “Printing” page and start printing. In
“Printing” page, use Key “up” and “down” to move cursor, use Key “+” and “–” to
modify print speed, character height, and delay time, press Key “ENTER” to stop
printing and return to the “Main Menu”.

5-3 Print editing

File :00 Ln-Number :4

Dots/Ln:7 Ln-Spacing:2
Dots/Col:6 Widen:1

File Contents
123456
ABCDEF
2003/01
2012-01

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 Inkjet printer Operation Manual

1. In the “Main Menu”, press Key “1” to enter print contents editor. First page is file
select and file parameters setting. Use Key “up” and “down” to move cursor, use
Key “+” and “–”to select the file to be printed (there are 20 files), set the dot
number of char matrix(if print alphabets and numbers, you can select 8 * 8 , 8 *7,
7 * 5, 7 * 6, 7* 7, 7 * 8; if print custom characters, Chinese, 16 * 8 characters,
your only option is 8 * 8), change line number, line space and widen factor.
**File Contents**
123456
ABCDEF
2003/01
2012-01
0 1 2 4 5 6 7 8 9
Dots/Col:6 Dots/Ln: 7 7 7 7
Widen:1 Ln Spacing:0 2 2 2

2. Select a file and press Key “ENTER” to enter second page. For uppercase letters,
number, press the corresponding keys; For lowercase letters and punctuation,
press Key “SHIFT” + corresponding keys.
3. Press Key “Ctrl” + Key “Space” to change input method, the lower right corner
will display input method, including 7*6 Chars, 16*8 Chars, Pinyin, Custom Chars,
7*6 Counter, 16*8 Counter, 7*6 Timer and 16*8 Timer..
4. When printing the serial numbers, you should press Key “Ctrl” + Key “Space” to
change input method to “7*6 Counter” or “16*8 Counter”. And digits “one, ten,
hundred, thousand, ten thousand, hundred thousand, million, ten million” of
counter will be displayed as D0~D7 in selecting area. Select the corresponding
digit’s number to input them. For example, in eight-digits serial number printing,
you should press Key “7” down to “0”, serial numbers are shown as “76543210”
in editing area. When printing, the counter’s number will be printed on the
corresponding position.
5. When printing the dynamic time, you should press Key “Ctrl” + Key “Space” to
change input method to “7*6 Timer” or “16*8 Timer”. Year, month, day, hour,
minute, second will be shown as “YY”, “MM”, “DD”, “hh”, “mm”, “ss” in selecting
area. Press the corresponding number to make your choice. For example, Press
Key “0”, “YY” will be shown in editing area. When printing, last two digits of year
will be printed.
6. When printing the custom chars, you should press Key “Ctrl” + Key “Space” to
change input method to “custom char”. Use Key “Page Up”, “Page Down” and
corresponding number keys to input custom chars.
7. After complete editing the printing file, press Key “ENTER” to save file and return
to the “Main Menu”.

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5-4 Print settings

**Print settings**
PRT Mode:Rev&Inv Qualty:3
Trig Mode:Auto Num/Count:001
Count-PRT:00000001
Count-Min:00000001
Count-max:99999999
SYS Time :201/03/01 10:20:40

In the “Main Menu”, press Key “2” to enter “Print Settings” page. In “Print Settings”
page, use the direction keys to move cursor. Use Key “+” and “–” to modify print
mode, trigger mode, print quality and system time; Use number keys to change the
number of one count, the count to be printed, the maximum count, and the
minimum count. Press Key “ENTER” to save print settings and return to the “Main
Menu”.

5-5 Custom Characters

*Custom Char*

Number:00
Height: 32
Width: 32

In the “Main Menu”, press Key “3” to enter “Custom Characters” page. In this
page, use Key “F1” to move cursor, use Keys “+” and “–” to select character and
modify the size of character. Move the cursor to the editing area, then use the
direction keys to move cursor in the editing area, use Keys “+” and “–” to set or clear
dot at the desired position. After complete editing characters, press Key “ENTER” to
save characters and return to the “Main Menu”.

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 Inkjet printer Operation Manual

5-6 System status

**System status**

Ink :Enough Visco:59

Solvst : Enough Phase:28
PRESS:00

Ink used time :0001

In the “Main Menu”, press Key “4” to enter “System Status” page. Then you can
see system working status.

5-7 Ink feeding to nozzle

In the “Main Menu”, press Key “5” to start up the ink feeding system. After
complete ink feeding, it will return to the “Main Menu” automatically.

5-8 Shutdown ink feeding system

In the “Main Menu”, press Key “6” to shutdown ink feeding system. After stop
ink feeding, it will return to the “Main Menu” automatically.

5-9 Nozzle Cleaning

In the “Main Menu”, press Key “7” to clean the nozzle. After clean the nozzle, it
will turn on ink feeding system and return to the “Main Menu” automatically.

5-10 Ink Passage Cleaning

In the “Main Menu”, press Key “8” to clean the ink feeding system. After clean
the ink feeding system, it will shutdown ink feeding system and return to the “Main
Menu” automatically.

5-11 Ink Passage Set

This option is for the manufacturer, it is used to set sensitive parameters and
these parameters have been set before the machine leave the factory. Machine
performance could be affected by improper changes, so this option is forbidden to
enter.
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 Inkjet printer Operation Manual

Chapter 6 Maintenance and Precautions

6-1 Maintenance

1. Inject Ink
When there is only 1/4 box of ink, please inject ink to 1 / 2 box.
2. Replace the ink
The ink service life is 600 hours. If an inkjet printer is used frequently, the ink can
be used continuously. If an inkjet printer is used seldom and no new ink is added
into the machine over 600 hours, the old ink should be discharged and replaced
with new ink.
The method to replace ink: Discharge the old ink and clean the ink box by
solvents. Then pour new ink into the ink box and start up ink feeding system.
3. Long-term shutdown maintenance
If the machine will not be used for less than two months, you should turn on ink
feeding system every 2-3 days, and let it running over 2 hours each time.
If the machine will not be used for over two months, the ink should be removed
and replaced with solvents. Then start up ink feeding system to replace the ink in
pipeline with the solvents. Repeated several times, until the pipeline are cleaned.

6-2 Precautions

1. Ink, solvents and cleaning agents are specially designed by the manufacturer and
can’t be substituted by other products in order to prevent damage to the
machine. Ink, solvents and cleaning agents are flammable, so they must be
stored away from sources of fire.
2. If a sudden powering down occur, the machine should be turned off at once and
the nozzle should be cleaned up immediately.
3. Inkjet printer is better be used every day.
4. Water is forbidden to splash into inkjet printer and ink feeding system.
5. Don’t turn on/off ink feeding system frequently in one day. Otherwise, the ink will
be diluted by the solvents and make the inkjet printer can’t print normally.
6. Cleaning nozzle is forbidden after power-on. Clean nozzle only when the machine
is power-down.
7. Do not use conductive objects to contact charge tunnel and high voltage
deflection plate when the machine is power-on.

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 Inkjet printer Operation Manual

Chapter 7 Common Faults and Solution

Listed below are possible faults. The operators can solve these faults according
to the prompt. If other faults happened, you can contact the manufacturer for help.
Because of high-voltage at the electrical part of the machine, nobody are permitted
to touch circuit except professionals.
Common Faults Solution
Press the power switch, but no response Make sure that the power plug is plugged
in, the AC power output is normal, the
fuse is normal.
Ink line can’t enter the hole collector (1)Nozzle blocking: Use Nozzle Cleaning
to make nozzle open, see 5-9.

Series number Symptom Possible reason and solution

1 Press the power switch, nothingwas indicated Check to make sure that the
power plug is plugged in, the AC power output is normal, the fuse is normal.
2 Ink line is deflected and cannot enter the hole collector (1) Nozzle clogged;
Use the function of nozzle cleaning to make nozzle open, you can do multiple times
of cleaning. (2) If the break is good, it could be change of the position of
collector or the spray chamber; adjust the position of the collector or the spray
chamber.
3 Lack of points at the bottom of printing words The distance between ink line
and collector is too large; adjust the position of collector
4 There are little thin points around printing words The distance between ink line
and collector is too small; adjust the position of collector

5 Lack of points at the top of printing words Ink viscosity is too high, or there are
problems in thinner replenishment system
6 Breakpoints are normal but no dots printed
(1) SCMis interfered; reboot
(2) No high voltage, repower high voltage
(3)The position of photoelectric switch is incorrect
7 The detection light is always on after supplying ink (1) Detection pole is
wet;wait after washing with detergent (2) The distance between ink line and
detection pole is too large; adjust the position of detection pole (3) There is hair on
the charging pole and high-voltage plate; clear it up (4) Breakpoints are bad, adjust
them.
8 The distance between breakpoints is too small (1) Ink viscosity is too high (2)
Nozzle clogged; Use the function of nozzle cleaning to make nozzle open, you can do
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multiple times of cleaning.

The above five are typical phenomenon of ink droplets.

(1)Dropletsare normal, ink viscosity is proper and the machine can print properly.
(2) There are satellite dots between droplets, but satellite dots can catch droplets,
the machine can normally print.
(3) Dropletsare braided, ink viscosity is too low, the machine cannot print properly.
(4) The distance between droplets is too small, the ink viscosity is too high, the machine cannot
print properly.
(5) There are satellite dots between droplets, the ink viscosity is inappropriate, improper
nozzle diameter (nozzle was block a little), the machine cannot print properly.
A schematic diagram of the droplet shape

(1) Adjustment method in the horizontal direction.

(a) Loosen the screw A, B and C that locking in the horizontal direction slightly.
(b)Adjust screw according to the graph, adjust the position of ink line.
Positionof ink line is at about the center of recovery hole, and slightly closer to the high-voltage
side of the deflection plate.
c) Tighten the locking screws A, B, Chorizontally.

(2)Adjustment method in the vertical direction

a) Loosen the screw A, B and C that locking in the vertical direction slightly.
b) Gently press the icon in the vertical direction to suppress the gun.
c) Adjust screw according to the graph, adjust the position of ink line.
d) Tighten the locking screws A, B, C vertically.

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Packing List

Serial number Name Quantity Acknowledgement

1 Host 1

2 Bracket 1

3 Inductor 1

4 Ink 500ml 1

5 Solvent 1

6 Cleaner 1

7 Cleaning pots 1

8 Cleaning cup 1

9 User manual 1

10 Warranty Card 1

Packer: Customer:

Debugging staff: Acceptance:

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 Inkjet printer Operation Manual

Packing List

Serial number Name Quantity Acknowledgement

1 Host 1

2 Bracket 1

3 Inductor 1

4 Ink 500ml 1

5 Solvent 1

6 Cleaner 1

7 Cleaning pots 1

8 Cleaning cup 1

9 User manual 1

10 Warranty Card 1

Packer: Customer:

Debugging staff: Acceptance:

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 Inkjet printer Operation Manual

Report of Client Installation Training

Name of client: Contacts:

Address: Telephone:
Type of machine: Serial number of this machine:
Date of training: Training engineer:
Content:
Common Operation Structure of machine
Personal and product safety knowledge Introduction to structure of machine
Power on and off Introduction to structure of nozzle
Printing message editing and parameter adjustment Introduction to principle of printing
Introduction to menu principle of printing
Ink and solvent addition function of all parts
Nozzle cleaning solution to Simple malfunction
Common maintenance Adjustment of ink line
Tips of common use Check of inductor
Nozzle cleaning solution of common malfunction
Induction adjustment Others
Supplies management and securityExplanation of analysis of malfunction
System of ink Tips
Introduction of principle of ink passage Cleaning nozzle with high voltage is forbidden
Function of all parts of ink passage Heavy hit is forbidden for nozzle
Principle of addition of solvent Far away from fire
Principle of detectionof viscosity

Contentthat has been ticked has been training, which based on mastery of the customer. If the
customer requests a second training that has been trained, fees will be according to training
standards of Yongjia. Co.

Signature of trainee: Signature of Person in charge:

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 Inkjet printer Operation Manual

Report of Client Installation Training

Name of client: Contacts:

Address: Telephone:
Type of machine: Serial number of this machine:
Date of training: Training engineer:
Content:
Common Operation Structure of machine
Personal and product safety knowledge Introduction to structure of machine
Power on and off Introduction to structure of nozzle
Printing message editing and parameter adjustment Introduction to principle of printing
Introduction to menu principle of printing
Ink and solvent addition function of all parts
Nozzle cleaning solution to Simple malfunction
Common maintenance Adjustment of ink line
Tips of common use Check of inductor
Nozzle cleaning solution of common malfunction
Induction adjustment Others
Supplies management and securityExplanation of analysis of malfunction
System of ink Tips
Introduction of principle of ink passage Cleaning nozzle with high voltage is forbidden
Function of all parts of ink passage Heavy hit is forbidden for nozzle
Principle of addition of solvent Far away from fire
Principle of detectionof viscosity

Contentthat has been ticked has been training, which based on mastery of the customer. If the
customer requests a second training that has been trained, fees will be according to training
standards of Yongjia. Co.

Signature of trainee: Signature of Person in charge:

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 Inkjet printer Operation Manual

Acceptance of installation and debugging of inkjet printer

Name of Corporation:
Product type: Serial number of machine:

Installation type: New Update displacement

Status of machine: Run Spare Warranty period: months

Industry type:
Food Dairy Beverages Tobacco Textile Wood Products
Furniture Paper Products printing Chemical industry Cosmetic
construction material Electronics IndustryAuto PartsWire and Cable
Medical Machinery and equipment oilWiringRubberLeather
Other types:

Printing sheet material:

Paper Plank glass Plastic cable Plastic film
Timber Metal
Other material, please describe:

Shape of product:
Flat Round Square Conical Diamond
Arc Irregular Other

Request of clients:
AbrasionAnti-offsetUV-visibleAlcohol-resistantNo special requirements
High temperature treatmentThermo chromicResistant to condensation other

Other equipment: date of installation:

Signature of engineer: signature of client:

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 Inkjet printer Operation Manual

Acceptance of installation and debugging of inkjet printer

Name of Corporation:
Product type: Serial number of machine:

Installation type: New Update displacement

Status of machine: Run Spare Warranty period: months

Industry type:
Food Dairy Beverages Tobacco Textile Wood Products
Furniture Paper Products printing Chemical industry Cosmetic
construction material Electronics IndustryAuto PartsWire and Cable
Medical Machinery and equipment oilWiringRubberLeather
Other types:

Printing sheet material:

Paper Plank glass Plastic cable Plastic film
Timber Metal
Other material, please describe:

Shape of product:
Flat Round Square Conical Diamond
Arc Irregular Other

Request of clients:
AbrasionAnti-offsetUV-visibleAlcohol-resistantNo special requirements
High temperature treatmentThermo chromicResistant to condensation other

Other equipment: date of installation:

Signature of engineer: signature of client:

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Warranty Card
Please read this warranty card carefully. Attach your purchase receipt to this warranty card and
keep in a safe place. You must produce both warranty card and proof of purchase in the event of
a warranty repair being required.

This product is put into market after our strict quality inspection.According to the warranty
instructions, for malfunctionsthat take place under normal circumstances because of quality
problems caused by the product itself, we will be responsible for free repairduring the warranty
period and paid maintenancebeyond warranty period.

Client: Telephone:

Name of product: ink-jet printer Product Type: Y520

Date of Delivery: Warranty period: 1 year

Installation engineer: Service Hotline:

. This Warranty does not cover damage caused by:

• incorrect operation or not following the operation instructions
• improper installation or incorrect application
• failure to clean or improper cleaning of the product;
• incorrect voltage or non-authorised electrical connections;
• adverse external conditions such as power surges and dips,
thunderstorm activity, acts of God, acts of terrorism, damage
caused by vermin, or any other act or circumstance beyond
our control;
• exposure to excessive heat, moisture or dampness;
• exposure to abnormally corrosive conditions;
• rust or normal weathering or corrosive environmental conditions
• use of non authorised/non-standard, defective or incompatible
Parts(ink, solvent, thinner and so on);
•Pullthe collector of nozzle on the floor.

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Warranty Card
Please read this warranty card carefully. Attach your purchase receipt to this warranty card and
keep in a safe place. You must produce both warranty card and proof of purchase in the event of
a warranty repair being required.

This product is put into market after our strict quality inspection.According to the warranty
instructions, for malfunctionsthat take place under normal circumstances because of quality
problems caused by the product itself, we will be responsible for free repairduring the warranty
period and paid maintenancebeyond warranty period.

Client: Telephone:

Name of product: ink-jet printer Product Type: Y520

Date of Delivery: Warranty period: 1 year

Installation engineer: Service Hotline:

. This Warranty does not cover damage caused by:

• incorrect operation or not following the operation instructions
• improper installation or incorrect application
• failure to clean or improper cleaning of the product;
• incorrect voltage or non-authorised electrical connections;
• adverse external conditions such as power surges and dips,
thunderstorm activity, acts of God, acts of terrorism, damage
caused by vermin, or any other act or circumstance beyond
our control;
• exposure to excessive heat, moisture or dampness;
• exposure to abnormally corrosive conditions;
• rust or normal weathering or corrosive environmental conditions
• use of non authorised/non-standard, defective or incompatible
Parts(ink, solvent, thinner and so on);
•Pullthe collector of nozzle on the floor.

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