Railway Safety Handbook - 2018-01-16
Railway Safety Handbook - 2018-01-16
Railway Safety Handbook - 2018-01-16
PROGRAM:
SAFETY
HANDBOOK
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Railway Safety Handbook
Contents
Purpose of this Handbook --------------------------------------------------------- 5
Maintenance Plans and Operational Hazards ------------------------------- 5
Winter Plan ------------------------------------------------------------------------ 5
Spring Plan ------------------------------------------------------------------------ 7
Movement and Securing of Equipment ------------------------------------- 7
Walking Hazards ----------------------------------------------------------------- 8
Restricted Clearance Hazards ------------------------------------------------ 8
Spillage / Wheel Contamination ---------------------------------------------- 8
Railcars: Hand Brakes, Doors, Wheel Sets ---------------------------------- 8
Hand Brakes ---------------------------------------------------------------------- 8
Minimum Number of Hand Brakes ------------------------------------------ 9
Safe Operation of Hand Brakes ---------------------------------------------- 9
Brake Stick Operation -------------------------------------------------------- 13
Partially and Fully Applied Hand Brakes --------------------------------- 14
Doors: Operation and Spill Prevention ----------------------------------- 14
General Procedures ----------------------------------------------------------- 14
Opening Doors ----------------------------------------------------------------- 14
Closing Doors ------------------------------------------------------------------- 15
Plug Doors----------------------------------------------------------------------- 15
Bottom Gates and Hatch Covers – Closed Covered Hopper Cars 16
Spillage and Wheel Contamination ---------------------------------------- 17
Wheel Contamination --------------------------------------------------------- 17
Wildlife Protection-------------------------------------------------------------- 17
Wheel Sets ---------------------------------------------------------------------- 18
General Information ----------------------------------------------------------- 18
Wheel Set Damage ----------------------------------------------------------- 18
Railcar Handling: Loading, Lifting, Moving -------------------------------- 19
Loading --------------------------------------------------------------------------- 19
Regulations and Requirements -------------------------------------------- 19
Balance and Securement ---------------------------------------------------- 19
Maintenance Plans and Operational Hazards
Function -------------------------------------------------------------------------- 33
Use on Railway Tracks ------------------------------------------------------- 33
Switches ------------------------------------------------------------------------- 34
Flagging and Signage -------------------------------------------------------- 34
Working on, or Near Tracks ----------------------------------------------------- 35
Working Around Tracks ------------------------------------------------------ 35
Crossing Over Tracks --------------------------------------------------------- 36
Crossing Over Equipment --------------------------------------------------- 37
Preventing Hazards ----------------------------------------------------------- 38
Water ----------------------------------------------------------------------------- 38
Line of Sight --------------------------------------------------------------------- 38
Railway Clearances ---------------------------------------------------------------- 39
Clearance Definitions --------------------------------------------------------- 39
Vertical and Lateral Clearances -------------------------------------------- 39
Main Track and Sidings ------------------------------------------------------ 40
Voltage Wire Lines ------------------------------------------------------------ 40
Track and Structure Maintenance --------------------------------------------- 41
Regulation and Inspection --------------------------------------------------- 41
Marking Tracks Out of Service --------------------------------------------- 42
Safety Standards on Railway Property -------------------------------------- 42
Before Beginning Work ------------------------------------------------------- 42
Job Briefings -------------------------------------------------------------------- 42
General Information ----------------------------------------------------------- 43
Planning the Job Briefing ---------------------------------------------------- 43
Conducting the Job Briefing ------------------------------------------------- 44
Before Starting Work ---------------------------------------------------------- 45
Follow Up ------------------------------------------------------------------------ 45
Individual Responsibility------------------------------------------------------ 46
Required Protection Programs --------------------------------------------- 46
Fall Protection ------------------------------------------------------------------ 46
Confined Spaces --------------------------------------------------------------- 46
Maintenance Plans and Operational Hazards
Winter Plan
The risk of incidents increase during winter months. These
incidents can be caused by the buildup of snow, ice and
debris on and around tracks, especially at switch locations
and flange ways of crossings. The railway is responsible for
snow, ice and debris removal
5
Maintenance Plans and Operational Hazards
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Railway Safety Handbook
Spring Plan
The following spring plan will help reduce the potential for
derailments and injuries:
7
Railcars: Hand Brakes, Doors, Wheel Sets
Walking Hazards
The leading causes of injuries to railway employees on
railway property are slips, trips and falls. It is important that
track and railway facilities are free of walking hazards
including debris, spillage, vegetation, uneven surfaces, snow
and ice. See the Working on or Near Tracks section for more
information about walking hazards and how they can be
avoided. Do not walk on the tops of rails or, when practicable
the ties, as they are slippery.
Hand Brakes
Railcars have two braking systems:
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Railway Safety Handbook
and are not intended for long term car securement as air
brakes will release over time.
2. Hand brakes are used to secure unattended railcars when
they are not coupled to a locomotive or a car mover. They
prevent unintentional movement. Hand brakes take up
slack on a chain which is linked by a series of rods, levers
and gears to brake shoes. Be sure that the brake shoes
are free of snow and ice, and that they are contacting the
tread of the wheels.
9
Railcars: Hand Brakes, Doors, Wheel Sets
2. Before operating any hand brake, observe its type and the
condition of all parts, including the hand wheel or lever and
chain. Ensure the chain is not caught on the platform.
3. Do not attempt to use a hand brake or other equipment
that is difficult to operate, defective or damaged.
4. In winter, make sure the brake rigging and shoes are free
of snow and ice.
2. Reach behind the brake wheel and place the release lever
or pawl (if equipped) in the “ON” position. Keep hands,
fingers and loose clothing away from the wheel spokes.
3. Grip the brake wheel rim, keeping your thumb on the
outside. Turn the brake wheel clockwise to take up the
slack in the brake chain.
4. After slack is taken up, place your hand at the seven
o’clock position on the rim of the wheel. Keeping your back
straight, push hard downward with your legs as you lift
upward in short pulls on the brake wheel. Minimize twisting
by keeping hips and shoulders facing in the same
direction.
5. After you detrain, visually observe that the brake shoes are
tight against the wheels. Keep in mind that some hand
brake riggings are connected to brake shoes on both ends
of the car while others are only connected at one end. You
may need to check both ends of the car.
11
Railcars: Hand Brakes, Doors, Wheel Sets
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Railway Safety Handbook
Closing Doors
Plug Doors
15
Railcars: Hand Brakes, Doors, Wheel Sets
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Railway Safety Handbook
Wheel Contamination
Wheel contamination from consumer products like flour,
canola oil and cornstarch can cause problems with rail
equipment. These and other similar substances can affect
braking and lead to serious incidents.
Wildlife Protection
Grain and other food products that leak from hopper gates,
or are left on hopper car tops and end sills, attract wildlife to
the tracks where they are at risk of being harmed of killed by
trains. To address this risk:
17
Railcars: Hand Brakes, Doors, Wheel Sets
Wheel Sets
General Information
Railcar wheel sets are comprised of two wheels, two
bearings and one connecting axle. The condition of the
wheel sets is extremely important to safe railway operations.
When moving and spotting cars, there is a risk of contacting
the freight car wheels, journal bearings or axles with
equipment such as forklifts, other large machinery, or
equipment indexers. This can cause serious damage.
Wheel Set Damage
Under the weight of a railcar and at increasing speed, any
damage to the wheel or bearing can progress to the point of
catastrophic failure, and can result in train derailment. If a
car derails, note the speed and distance traveled as this will
govern whether the wheel set will be inspected or replaced.
In addition, if a bearing is ever submerged in water, it must
be replaced. The supervisor must contact your railway
service provider immediately if:
1. a car derails.
2. there is any potential damage to bearings (i.e., bearings
submerged in water).
3. there is any contact to a freight car wheel or bearing by a
forklift or any other machine or device.
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Railway Safety Handbook
Loading
Regulations and Requirements
The Railway Association of Canada (RAC) and the
Association of American Railroads (AAR) establish General
Rules governing loading requirements for railcars. Failure to
load in accordance with these rules is an unsafe activity.
Follow the loading rules for the type of lading and railcar
being used. This applies to all railcars, including intermodal
containers and trailers, boxcars and covered hoppers.
19
Railcar Handling: Loading, Lifting, Moving
Dimensional Loads/Overloads
A dimensional load is a shipment that is greater than the
maximum standard for size, weight, and/or height of center
of gravity. The track structure is carefully designed to handle
the standard forces of railcar weight and movement.
Dimensional loads place excessive stress on the equipment
and track and can cause damage and derailment.
To prevent damage:
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Railway Safety Handbook
Lifting
The frame or body of a standard railcar sits on two center
plates, each on top of a truck assembly. The lubricated
surface of the center plates allows the truck to rotate
beneath the body and allows rail equipment to turn without
causing excessive force on the gauge between the rails.
Neither the car body nor the wheels are fastened to the truck
assemblies. The components sit in place primarily by weight.
Moving
Procedures
The movement of railcars by mechanical methods (i.e.,
loaders, cables, winches, or pulleys) requires the
development of safe work procedures specific to each
operation.
Procedures must:
21
Railcar Handling: Loading, Lifting, Moving
Starting a Movement
A movement shall not commence until the proper signal or
instruction is received by the locomotive engineer or car
moving equipment operator.
Hand Signals
Employees whose duties may require them to give hand
signals must have the proper appliances, such as lanterns,
in good order and ready for immediate use. Night signals
(using a lantern) must be used from sunset to sunrise and
when day signals cannot be plainly seen. Refer to the
Canadian Rail Operating Rules for more information.
Blue Flags
A blue flag displayed at one or both ends of equipment
indicates that employees are in the vicinity. By day, a blue
flag may be displayed, while by night (or when day signals
cannot be easily seen),a blue light may be displayed. When
these signals are displayed, the equipment must not be
coupled or moved. When blue flags or blue lights are in use,
the track is locked at both ends to prevent equipment from
gaining access to that track.
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Railway Safety Handbook
23
Railcar Handling: Loading, Lifting, Moving
24
Railway Safety Handbook
Clothing
Railway employees who are required to move or work
around railcars must wear steel toe CSA approved footwear
that protects the feet and ankles from any expected injuries.
Steel toe running shoes are not allowed.
High visibility vests must be worn by all employees who are
required to be around moving railway equipment. Loose
clothing that may catch on passing or moving equipment
must not be worn. Hoods must not be worn as they prevent
peripheral vision. Refer to the section on Personal Protective
Equipment for more information.
Emergency Protection
Any employee discovering a hazardous condition which may
affect the safe passage or movement of railway equipment shall
by any means necessary make every effort to stop and provide
the necessary instructions to prevent an accident.
25
Railcar Handling: Loading, Lifting, Moving
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Railway Safety Handbook
Coupling Cars
When coupling cars:
27
Railcar Handling: Loading, Lifting, Moving
Leaving Cars
When leaving cars unattended:
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Railway Safety Handbook
29
Transportation of Dangerous Goods
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Railway Safety Handbook
31
Trackside Protection and Signage
Documentation
All consignors, consignees or their representatives must
provide the correct documentation for loaded, partially
loaded or residue cars to service railways.
Derails
Function
Although derails cause damage to the wheels and track,
derails protect people from free-rolling and uncontrolled
railcars and equipment. They do this by guiding the flange of
the wheel over the rail, so that the wheels drop onto the ties
and ballast. Derail signage indicates the location of a derail.
Be familiar with these locations on the tracks you use. A
derail sign with a number attached to it indicates other
derail(s) on adjacent track(s) where signs cannot be installed
because of clearance restrictions.
Use on Railway Tracks
Keep equipment within 100 feet of a derail in the derailing
position. Derails must be locked when unattended and in the
derailing position, whether there are cars on the track or not.
Employees must know the location of derails on their
property and assist in their upkeep.
This includes:
1. Keeping the ground surface level and clear (of snow and
debris) around the derail.
2. Making sure there is no ice buildup or rust present.
3. Ensuring the derail is secured to the track.
4. Ensuring derails remain locked in the derailing position.
5. Ensuring the derail is properly lubricated and moves freely
when opened or closed.
33
Trackside Protection and Signage
Switches
Railway employees must know the location of switches on
their property and assist in their upkeep. This includes:
1. Keep blue flags clean on both sides, free of dirt, oil and
grease, and any other substances that would make it
difficult for others to clearly see the flag.
2. Keep the paint on both sides of the flag in good condition
so that it can be clearly seen. Be sure that itis not
weathered or obstructed by rust.
3. Secure and lock the blue flag using mechanical means so
that it will not fall down due to wind, or inadvertently be
removed.
4. Do not display blue flags between adjacent railcars. This
can block employees’ view of the blue flags.
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Railway Safety Handbook
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Railway Safety Handbook
3. If the tracks are clear, walk single file at a right angle to the
rails.
4. Never step on the rail.
5. Never walk between the rails of any track.
6. Keep at least 25 feet away from the end of a car or
locomotive to protect yourself from sudden movement.
7. If crossing between two railcars, ensure there is at least 50
feet between them.
37
Working on or Near Tracks
Preventing Hazards
Obstructions can cause tripping hazards and car
derailments.
Water
Standing and flowing water are serious hazards to track
stability. Water can freeze, causing a potential slipping
hazard. Have drainage systems direct water away from the
track.
1. blocked culverts
2. water undercutting the track
3. standing pools of water adjacent to any track
Line of Sight
Regulations dictate the minimum railway crossing sightlines
for all grade crossings without automatic warning devices
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Railway Safety Handbook
Railway Clearances
Clearance Definitions
Clearance requirements protect the safety of people and
equipment from moving railcars on your railway property.
Clearances are the vertical and horizontal distances from the
track to the nearest obstruction:
Refuse containers
39
Railway Clearances
Parked vehicles
Fencing
Note: Power lines carrying more than 750 volts need more
clearance.
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Railway Safety Handbook
41
Safety Standards on Railway Property
Job Briefings
Job briefings identify safety hazards and emergency
procedures related to the work being done.
Effective job briefings at the beginning of, and throughout the
workday raise awareness of surroundings, increase the
effectiveness of communication, and better prepares
employees to recognize and avoid hazards. Employees
should remain alert for anything out of the ordinary and
report any safety concerns to their supervisor immediately.
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Railway Safety Handbook
General Information
Hold a job briefing before performing any job involving two or
more employees to ensure that all employees understand:
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Railway Safety Handbook
Follow Up
45
Safety Standards on Railway Property
Individual Responsibility
46
Railway Safety Handbook
Hard Hats
Safety Glasses
Seat Belts
Hearing Protection
Respiratory Protection
Fall Protection
47
Safety Standards on Railway Property
For example:
Trespassers
Vandalism attempts
48
Railway Safety Handbook
Unusual situations
Prevent Trespassing
To help protect non-railway persons’ access, we recommend
that railways:
49
Notes
Notes
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Railway Safety Handbook
Important Contacts
Technical Safety BC
For Railway emergencies, accident or incident reporting, contact:
1 866 566 7233
Email: [email protected]
Website: www.technicalsafetybc.ca/railways
51
RAILWAY SAFETY
PROGRAM:
SAFETY
HANDBOOK
Technical Safety BC is an independent,
self-funded organization mandated
to oversee the safe installation and
operation of technical systems and
equipment across the province. In
addition to issuing permits, licences
and certificates, we work with industry
to reduce safety risks through
assessment, research, education and
outreach, and enforcement.