Itu-T: Optical Fibre Splices

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I n t e r n a t i o n a l T e l e c o m m u n i c a t i o n U n i o n

ITU-T L.12
TELECOMMUNICATION (03/2008)
STANDARDIZATION SECTOR
OF ITU

SERIES L: CONSTRUCTION, INSTALLATION AND


PROTECTION OF CABLES AND OTHER ELEMENTS OF
OUTSIDE PLANT

Optical fibre splices

Recommendation ITU-T L.12


Recommendation ITU-T L.12

Optical fibre splices

Summary
Splices are critical points in the optical fibre network, as they strongly affect not only the quality of
the links, but also their lifetime. In fact, the splice shall ensure high quality and stability of
performance with time. High quality in splicing is usually defined as low splice loss and tensile
strength near that of the fibre proof-test level. Splices shall be stable over the design life of the
system under its expected environmental conditions.
At present, two technologies, fusion and mechanical, can be used for splicing glass optical fibres and
the choice between them depends upon the expected functional performance and considerations of
installation and maintenance. These splices are designed to provide permanent connections.

Source
Recommendation ITU-T L.12 was approved on 8 March 2008 by ITU-T Study Group 6 (2005-2008)
under Recommendation ITU-T A.8 procedure.

Rec. ITU-T L.12 (03/2008) i


FOREWORD
The International Telecommunication Union (ITU) is the United Nations specialized agency in the field of
telecommunications, information and communication technologies (ICTs). The ITU Telecommunication
Standardization Sector (ITU-T) is a permanent organ of ITU. ITU-T is responsible for studying technical,
operating and tariff questions and issuing Recommendations on them with a view to standardizing
telecommunications on a worldwide basis.
The World Telecommunication Standardization Assembly (WTSA), which meets every four years,
establishes the topics for study by the ITU-T study groups which, in turn, produce Recommendations on
these topics.
The approval of ITU-T Recommendations is covered by the procedure laid down in WTSA Resolution 1.
In some areas of information technology which fall within ITU-T's purview, the necessary standards are
prepared on a collaborative basis with ISO and IEC.

NOTE
In this Recommendation, the expression "Administration" is used for conciseness to indicate both a
telecommunication administration and a recognized operating agency.
Compliance with this Recommendation is voluntary. However, the Recommendation may contain certain
mandatory provisions (to ensure e.g. interoperability or applicability) and compliance with the
Recommendation is achieved when all of these mandatory provisions are met. The words "shall" or some
other obligatory language such as "must" and the negative equivalents are used to express requirements. The
use of such words does not suggest that compliance with the Recommendation is required of any party.

INTELLECTUAL PROPERTY RIGHTS


ITU draws attention to the possibility that the practice or implementation of this Recommendation may
involve the use of a claimed Intellectual Property Right. ITU takes no position concerning the evidence,
validity or applicability of claimed Intellectual Property Rights, whether asserted by ITU members or others
outside of the Recommendation development process.
As of the date of approval of this Recommendation, ITU had not received notice of intellectual property,
protected by patents, which may be required to implement this Recommendation. However, implementers
are cautioned that this may not represent the latest information and are therefore strongly urged to consult the
TSB patent database at http://www.itu.int/ITU-T/ipr/.

© ITU 2009
All rights reserved. No part of this publication may be reproduced, by any means whatsoever, without the
prior written permission of ITU.

ii Rec. ITU-T L.12 (03/2008)


CONTENTS
Page
1 Scope ............................................................................................................................ 1
2 Normative references.................................................................................................... 1
3 Abbreviations and acronyms ........................................................................................ 2
4 Types of splices: General description........................................................................... 2
4.1 Fusion splices ................................................................................................. 2
4.2 Mechanical splices.......................................................................................... 2
5 Splicing procedure steps ............................................................................................... 3
5.1 Fibre cleaning and end preparation ................................................................ 3
5.2 Coating stripping ............................................................................................ 3
5.3 Cleaning of the bare fibre ends....................................................................... 4
5.4 Fibre cleaving ................................................................................................. 4
5.5 Splicing........................................................................................................... 4
5.6 Field splice loss measurements ...................................................................... 8
6 Functional properties of the splices .............................................................................. 9
6.1 Recommended characteristics for single-mode fibre splices ......................... 9
6.2 Performance criteria for multimode fibre splices........................................... 10
Appendix I – Index of refraction matching materials for mechanical optical fibre splices..... 11
Appendix II – Japanese experience on optical fibre splicing................................................... 12
Bibliography............................................................................................................................. 15

Rec. ITU-T L.12 (03/2008) iii


Recommendation ITU-T L.12

Optical fibre splices

1 Scope
This Recommendation deals with the application of splices of single-mode and multimode optical
fibres. It describes a suitable procedure for splicing that shall be carefully followed in order to
obtain reliable splices between optical fibres or ribbons. This procedure applies both to single fibres
or ribbons (mass splicing). In addition, this Recommendation advises on the optical, mechanical and
environmental testing methods required for the splice system design and equipment qualification.
Further information is provided in [b-ITU-T Handbook].
The fibres shall be in accordance with [ITU-T G.651.1], [ITU-T G.652], [ITU-T G.653],
[ITU-T G.654], [ITU-T G.655], [ITU-T G.656] and [ITU-T G.657].

2 Normative references
The following ITU-T Recommendations and other references contain provisions which, through
reference in this text, constitute provisions of this Recommendation. At the time of publication, the
editions indicated were valid. All Recommendations and other references are subject to revision;
users of this Recommendation are therefore encouraged to investigate the possibility of applying the
most recent edition of the Recommendations and other references listed below. A list of the
currently valid ITU-T Recommendations is regularly published. The reference to a document within
this Recommendation does not give it, as a stand-alone document, the status of a Recommendation.
[ITU-T G.651.1] Recommendation ITU-T G.651.1 (2007), Characteristics of a 50/125 µm
multimode graded index optical fibre cable for the optical access network.
[ITU-T G.652] Recommendation ITU-T G.652 (2005), Characteristics of a single-mode optical
fibre and cable.
[ITU-T G.653] Recommendation ITU-T G.653 (2003), Characteristics of a dispersion-shifted
single-mode optical fibre and cable.
[ITU-T G.654] Recommendation ITU-T G.654 (2004), Characteristics of a cut-off shifted single-
mode optical fibre and cable.
[ITU-T G.655] Recommendation ITU-T G.655 (2006), Characteristics of a non-zero dispersion-
shifted single-mode optical fibre and cable.
[ITU-T G.656] Recommendation ITU-T G.656 (2006), Characteristics of a fibre and cable with
non-zero dispersion for wideband optical transport.
[ITU-T G.657] Recommendation ITU-T G.657 (2006), Characteristics of a bending loss
insensitive single mode optical fibre and cable for the access network.
[IEC 61300] IEC 61300-x-series (in force), Fibre optic interconnecting devices and passive
components - Basic test and measurement procedures.
<http://www.iec.ch/cgi-
bin/procgi.pl/www/iecwww.p?wwwprog=sea22.p&search=iecnumber&header=IEC&pubno=6130
0>
[IEC 61755-2-x] IEC 61755-2-series (2006), Fibre optic connector optical interfaces.
<http://www.iec.ch/cgi-
bin/procgi.pl/www/iecwww.p?wwwprog=sea22.p&search=iecnumber&header=IEC&pubno=6175
5&part=2>

Rec. ITU-T L.12 (03/2008) 1


[IEC/TR 62316] IEC/TR 62316 (2007), Guidance for the interpretation of OTDR backscattering
traces.
<http://webstore.iec.ch/webstore/webstore.nsf/artnum/037447>

3 Abbreviations and acronyms


This Recommendation uses the following abbreviations and acronyms:
IL Insertion Loss or attenuation
MFD Mode Field Diameter
RH Relative Humidity
OTDR Optical Time Domain Reflectometer
RL Return Loss

4 Types of splices: General description


All optical fibre splices as mentioned in this Recommendation should be suitable for indoor
applications as well as for outdoor environments when stored in an appropriate enclosure.

4.1 Fusion splices


Different methods exist to obtain a fusion splice of fibres or ribbons. Electric arc-fusion is the most
widely used method to make reliable single or mass optical splices in the field. The fusion process
is realized by using specially-developed splicing machines.
To make a fusion splice, all the protective coatings are removed from the fibre, the fibres are
cleaved and then positioned and aligned between two electrodes in the splicing machine. An electric
arc heats the silica glass until the "melting" or softening point is reached and at the same time the
fibres are brought together longitudinally in such a way that a geometrically continuous splice is
obtained. This process produces a continuous glass filament. The fibre alignment in these machines
can be passive (v-groove alignment) or active (light injection and detection system or core/cladding
profile monitoring and alignment system). A suitable protection device is then applied to the splice
to protect the bare fibre and to allow handling and storage without adversely affecting the physical
integrity of the splice. The cleave quality and the intensity and the duration of the arc as well as the
differences between the two fibres to be spliced determine the splice loss. In addition, the quality of
coating removal, fibre cleaving and splice protection contribute to the long-term mechanical
reliability in the field.

4.2 Mechanical splices


Mechanical splices have different structures and physical designs, and usually include the following
basic components:
• surface for aligning mating fibre ends;
• a retainer to keep the fibres in alignment;
• an index matching material (gel, grease, adhesive, etc.) placed between the fibre ends.
They can be used for single fibres or ribbons. Some designs allow installation on the fibres at the
end of a cable in the factory for faster jointing in the field.
An optical matching material between the ends of the fibres can be used to reduce Fresnel
reflections. This material shall be chosen to match the optical properties of the fibre. Common
index matching materials include silicon gels, UV-curable adhesive, epoxy resins and optical

2 Rec. ITU-T L.12 (03/2008)


greases. The index of refraction of these materials each has a different temperature dependence to
the fibre.
More detailed information on index matching materials can be found in Appendix I.

5 Splicing procedure steps

5.1 Fibre cleaning and end preparation


For jelly-filled cables, the fibres shall be mechanically cleaned of the water-blocking jelly of the
cable using lint-free paper tissue or cotton cloth. Commercial solvents are available that can be used
to assist in this cleaning. Care shall be taken so that the ribbon matrix material and fibre coatings
are not damaged either mechanically or chemically. Long-term soaking in solvents can damage the
fibre coating. In addition, all the safety-related information of these products shall be declared by
the solvent supplier.
The fusion splicing machine or mechanical splice assembly tool shall be close to the joint closure,
so that the fibres are not subjected to excessive bending, tensile or pressure stresses.
The ends to be spliced shall be identified on the basis of the cable identification system which
denotes the fibres in the cable.
If tube-type protection devices are used, they shall be placed over one end of the fibres or ribbons to
be spliced before splicing. Clamshell-type protectors can be fitted after splicing is complete.

5.2 Coating stripping


Where applicable, secondary coatings (tight buffer or loose tube constructions) shall be removed to
the distance recommended by the splice protector manufacturer using an appropriate tool in order to
expose the primary coating.
Enough coating shall be removed from the ends so that, after cleaving and splicing, all bare fibre
shall be covered by the protection device or mechanical splice. Coating removal could be the most
critical operation in the splicing procedure, especially if it has to be performed on fibres that have
been in the field for many years, because strippability may get worse due to ageing. Therefore, this
step must be performed carefully because the final strength of the completed splice depends on
minimizing the exposure that can cause flaws on the bare fibre.
The stripping method could be chemical, thermal or mechanical, depending on the applications and
on the desired performance. In the case of a chemical method, all safety-related information of the
product shall be supplied by the manufacturer. Typically, for underground, directly buried or aerial
applications mechanical stripping is used. The blade separation and alignment of the semi-circular
or v-groove openings shall be controlled to penetrate into the soft inner coating layer without
scratching the fibre surface. The blades shall be examined carefully and frequently. The blades shall
be well aligned, clean at all times and replaced if damaged or worn. Where the blades are an
integral part of the stripper, the tool shall be replaced. When thermal stripping methods are used,
especially for ribbons, the coating shall be heated to the temperature recommended by the ribbon
manufacturer, and then removed by a blade. For submarine applications, the chemical method is
more suitable for the higher proof-test levels required.
Holders are always used for stripping, cleaving and splicing fibre ribbons and are sometimes used
for single fibre splicing systems. The ribbons are held in a holder prior to stripping and cleaving,
and during the fusion process. The holder shall ensure a good alignment of the fibres without
damaging them. Only the coated part of the fibre or ribbon shall be put into the holder, so that
clamping does not cause damage. The holders shall be kept clean and free of debris.

Rec. ITU-T L.12 (03/2008) 3


5.3 Cleaning of the bare fibre ends
When fibre end cleaning is needed, the bare ends shall be cleaned with paper tissue soaked with
reagent grade alcohol to eliminate residual coating, paying attention not to break them. Avoid
wiping the fibre more than necessary to clean off debris.

5.4 Fibre cleaving


The bare fibre ends shall be cleaved perpendicularly to the longitudinal axis; the cut surface shall be
mirror-like without chips or hackle.
For fusion splices, end angles shall be typically less than 1° from perpendicular for single fibres and
less than 3° to 4° for ribbons (depending on the fibre type) to achieve a satisfactory splice. The
cleaving tool shall be capable of achieving these values with a controlled length of bare fibre,
compatible with the splicing system and protection device.
For mechanical splices, two types can be identified: perpendicular cleaved, with typically the same
cleave angle as fusion splices; and angle cleaved, with a cleave angle of at least 4°. This is done to
eliminate reflected light due to the mismatch between fibre glass and index matching material at
extreme temperature. When splices are assembled with angled cleaves instead of perpendicular
cleaves, the reflected light is no longer completely captured and guided by the fibre core, but is
directed to the fibre cladding where it is attenuated.
The cleaving tool shall be clean and properly adjusted to produce consistent fibre ends with the
appropriate cleaving angle. Dirty cleaving tool clamping pads can cause flaws that make the fibre
break at the wrong location or reduce the strength of the completed splice. The blade shall score the
fibre sufficiently to produce a clean break, but should not impact so hard on the fibre that it shatters
it. Cleaving tools that use bending to stress the fibres shall be limited in their travel to avoid
over-bending the fibres. For mass fusion, the cleaved bare fibre lengths shall be approximately
equal across the ribbon to provide uniform overlap on all of the fibres during fusion. The off-cuts
cleaved from the fibre shall be collected and disposed of carefully to prevent injury.

5.5 Splicing
5.5.1 Electric arc-fusion splicing
5.5.1.1 Control of the splicing parameters and conditions
Before using the splicing machine, it is fundamental to check its performance. The condition of the
electrodes is a critical factor determining whether fusion splicing will proceed normally, especially
when working at environmental extremes.
A good indicator of the electrode condition and whether or not the machine parameters are set
correctly for the type of fibre and environmental conditions is the degree to which fibres "melt
back" when subjected to the fusion arc but with the fibre feed turned off. Alternatively, some other
substitute tests can be used to check the equipment. Some machines can automatically optimize the
arc parameters; otherwise, manual adjustments will be needed.
Machine performance is sensitive to atmospheric variations. Either automatic or manual adjustment
of arc parameters shall be made to optimize for the existing conditions.
The splicing machine shall have the facility to count and indicate the arc number and the
manufacturer shall provide the number after which the electrodes shall be replaced. The
replacement shall be in accordance with the instructions of the manufacturer.
Since the optimal splice conditions (arc current, arc time, etc.) may depend on both the
characteristics of the type of fibre as well as the characteristics of the splicing machine, it is
recommended to use an arc test procedure, available in many splicing machines.

4 Rec. ITU-T L.12 (03/2008)


NOTE 1 – Some splicing machines can also optimize the arc position asymmetrically between the fibre ends
of dissimilar fibres. When working under these settings, attention should be paid to always place the proper
fibre at the proper side of the fibre holder.
NOTE 2 – Some splicing machines offer fibre type recognition algorithms, based on particular
(non-standardized) interpretation of the fibre index profile. Care should be taken with these algorithms, since
index profiles have not been standardized. At least a check per commercial fibre type is recommended.
5.5.1.2 Fusion splicing
When testing of the arc condition is completed, splicing can commence. The fibre shall be
positioned in the v-grooves of the splicing machine.
Fusion splicing machines, in general, are divided into two types: active or passive alignment. The
use of either type depends on how the fibres are aligned. Active alignment machines use either a
vision system or local injection/local detection system and three-dimensional movement of the
fibres to actively align the cores or the outside diameters of the two fibres being spliced. The
splicing machine minimizes the splice attenuation by either focusing on the core or cladding of the
fibres with its vision system to directly align them or optimizing the transmitted light through the
fibres and providing an estimate of the splice attenuation after the splice is complete.
Those systems which compensate for core concentricity errors provide better results in terms of
splice attenuation. Splicing machines that use active alignment systems are only suitable for single
fibre splicing at this time.
Passive alignment machines use only fibre longitudinal movement so accurate core alignment
depends on good fibre geometry. The passive alignment system is currently used to splice ribbons
and is also used in single fibre splicing machines where an estimate of splice attenuation may also
be provided. For ribbon cables, however, all of the current mass fusion machines estimate splice
attenuation by observing fibre alignment before and/or after splicing.
5.5.1.3 Proof-test
After the splice is completed, it is recommended to check its minimum strength. It is very important
to establish a defined level of mechanical strength for the splice that is related to its expected
lifetime. As performed for optical fibres just after manufacturing, the splice is subjected to a tensile
proof-test for a short period of time. Some splicing machines perform this test with the spliced
fibres in the splicing chucks and some perform it after placing the spliced fibres in the holders for
heat-shrink protector application. Splices which have their strength below the proof-test level will
be eliminated.
The splicing machine shall be able to perform the proof-test automatically or manually. The
unloading time shall be short in order to minimize the strength reduction during the unloading.
Typical values for proof-testing range from 2N up to 20N, depending on the type of equipment and
desired strength.
5.5.1.4 Splice protection
After the proof-test, the protector shall be positioned over the spliced point. The "protector" is a
mechanical device or restored coating, that provides both mechanical and environmental protection
to the single or multiple splices. In all cases, the protection device shall affect neither the
attenuation of the splice nor its functional properties.
The characteristics of the completed fusion splice can be verified using the test methods reported in
clause 6.
Protector designs may include heat-shrink sleeve, "clam-shell", fibre re-coating and encapsulating
protectors. The protectors for single fibre fusion splices shall be capable of accepting either 250 µm
(nominal) diameter coated fibres, 900 µm (nominal) diameter buffered fibres, or 250 µm/900 µm
combinations. Typically, these protectors require tools or equipment to install or make.

Rec. ITU-T L.12 (03/2008) 5


The protector designs shall be suitable for either aerial, underground or buried applications while
stored inside an appropriate enclosure. The manufacturer shall provide information on the
compatibility with the splice organizer trays and on the tools or equipment for its application. In
particular, the manufacturer shall provide information on the minimum/maximum fibre strip lengths
that the protector will accommodate and on the storage dimensions for the completed protector
(length, width and height) and on the application details.
For heat-shrink sleeve protectors, the manufacturer shall specify the time and the temperature
required to complete the shrinkage, which shall be taken into account by the oven settings. The
function of the strength member, if present, is to improve the mechanical strength of the splice
without affecting it, both from an optical and mechanical point of view. It shall be straight and free
from burrs and sharp edges. During cool-down, care shall be taken to prevent deformations that
cause bending attenuation.
For UV-curable resin-filled protectors, the manufacturer shall specify the total energy (time
exposure and the power) applied by the UV lamp.
The complete documentation containing all the details, such as the manufacturer's references, the
product code and the order mode, the use and application, the repair and maintenance procedures
shall be available with the product. The constituting materials shall be compatible with the jelly
inside the cables and the protectors shall be supplied with safety and operational instructions.
A schematic representation of the fusion splicing procedure is shown in Figure 1.

6 Rec. ITU-T L.12 (03/2008)


START

Fibre identification

Fibre ends preparation


Coating removing
Cleaning
Cleaving Before the 1st splice

Arc condition testing

Control and optimization


of the splicing parameters

Fusion splicing

Proof-test

PASS Optional:
NO
Attenuation estimation
or measurement
YES

Splice protection

END

Field measurements
T0604540-99

Figure 1 – Schematic representation of the fusion splicing procedure

5.5.2 Mechanical splicing


The mechanical method allows fixing the fibres in a splice-protective housing, generally without the
need of electrical power. Some mechanical splices can be tuned by hand for minimum splice loss.
After stripping and cleaving operations, described in clauses 5.1 to 5.4, the fibre bare ends are
inserted in the mechanical housing (in a guiding structure, for instance a v-groove) and checked for
their physical contact. For angle-cleaved splices, it is recommended to maintain the relative
orientation of the angled end faces of the fibres during installation in order to obtain optimal optical
performance.
For mechanical splices, proof-test is generally not a part of the installation sequence as it is for
fusion splices.
Sometimes, the fibre ends are prepared for splicing by grinding and polishing procedures, especially
in factory pre-terminated mass splices.
The mechanical splices shall be versatile, allowing the splicing of different types of fibres, for
example, 250 µm with 900 µm diameter buffered fibres.

Rec. ITU-T L.12 (03/2008) 7


The integral housing of the splice (different for single or multiple splices) provides mechanical and
environmental protection. They shall be suitable either for aerial, underground or buried
applications. The manufacturer shall provide information on the compatibility with the splice
organizer trays and on the tools or equipment for their application.
The index matching material used between the ends of the mating fibres shall be chosen to match
the optical properties of the glass. The supplier of the index matching material shall provide
complete information about its behaviour at different temperatures (especially the extremes) and its
estimated lifetime in terms of maintaining the initial optical performance.
The characteristics of the completed mechanical splice can be verified using the test methods
reported in clause 6.
In mechanical splicing, the splice protection is built into the splice design and separate protectors
are not required.
A schematic representation of the mechanical splicing procedure is shown in Figure 2:

Figure 2 – Schematic representation of the mechanical splicing procedure

5.6 Field splice loss measurements


One critical requirement for an optical fibre communication system is the total end-to-end loss of
each link. Considering the number of splices in a link, a realistic maximum splice loss should be set.
In practice, the field measurement of each splice loss during construction of a fibre route is usually
indicated by the fusion splicing machine (when loss estimation is a facility) and/or by a one-way

8 Rec. ITU-T L.12 (03/2008)


OTDR measurement. Either of these techniques can be used to evaluate gross high splice losses so
that the splice may be remade if necessary. After construction is complete, the actual splice loss in
the field can be determined by bidirectional OTDR if necessary.
For single-mode fibre the true splice loss is determined by the bidirectional average of the OTDR
readings at a splice. A one-way OTDR measurement should not be used as actual splice loss
because MFD tolerances and other intrinsic parameter differences in fibres can cause errors. In case
of single-mode fibres, OTDR single direction readings can be high, being either positive or
negative. In addition, any measurable spike from a fusion splice requires that the splice be remade.
Acceptance levels for splice loss before remake depend on the loss budget of the link.
More guidance on the interpretation of OTDR backscattering traces of splices can be found in
[IEC/TR 62316].

6 Functional properties of the splices


The aim of this clause is to prescribe a number of tests and criteria, necessary to validate and
qualify a splicing system or equipment. For the validation of a splicing system or equipment,
single-mode fibres with the same nominal mode field diameter or multimode fibres with the same
nominal numerical aperture should be used, in order to avoid incorrect results due to mismatches
between different fibres. More details on single-mode fibre mode field diameter range can be found
in [IEC 61755-2-x].
These tests are to be executed in laboratory conditions according to IEC definition:
Temperature (°C) 18-28
Relative humidity (%) 25-75
Air pressure (hPa): 860-1060

6.1 Recommended characteristics for single-mode fibre splices

Table 1 – Recommended characteristics for single-mode fibre splices


Fusion splice with
Mechanical splice
o protector
N Test Method Severity (single fibre)
(single fibre)
(Note 3)
(Note 3)
6.1.1 Attenuation/ IEC 61300-3-7 IL at 1310 nm, ≤ 0.2 dB average ≤ 0.1 dB average
Insertion loss 1550 nm and ≤ 0.5 dB max in 97% ≤ 0.2 dB max in 97%
(IL) 1625 nm
6.1.2 Return loss IEC 61300-3-6 RL at 1310 nm, When straight cleaved: ≥ 60 dB
(RL) method 1 or 2 1550 nm and ≥ 35 dB (grade 3)
1625 nm ≥ 45 dB (grade 2)
When angle cleaved:
≥ 60 dB (grade 1)
6.1.3 Vibration IEC 61300-2-1 Sweep 10-55 Hz During and after test, the IL During and after test,
(sinusoidal) Amplitude 0.75 mm and RL values specified the IL and RL values
15 cycles in 6.1.1 and 6.1.2 shall be specified in 6.1.1 and
3 directions X-Y-Z met 6.1.2 shall be met
6.1.4 Shock IEC 61300-2-9 500 g After test, the IL and RL After test, the IL and RL
1 ms pulse values specified in 6.1.1 values specified in 6.1.1
3 axes and 6.1.2 shall be met and 6.1.2 shall be met
6.1.5 Torsion IEC 61300-2-5 Load 2N After test, the IL and RL After test, the IL and RL
± 180° values specified in 6.1.1 values specified in 6.1.1
10 cycles and 6.1.2 shall be met and 6.1.2 shall be met

Rec. ITU-T L.12 (03/2008) 9


Table 1 – Recommended characteristics for single-mode fibre splices
Fusion splice with
Mechanical splice
o protector
N Test Method Severity (single fibre)
(single fibre)
(Note 3)
(Note 3)
6.1.6 Fibre retention IEC 61300-2-4 Load: After test, the IL and RL After test, the IL and RL
2 N primary values specified in 6.1.1 values specified in 6.1.1
5 N secondary and 6.1.2 shall be met and 6.1.2 shall be met
at 0.3 metre
for 60 seconds
6.1.7 Cold (Note 2) IEC 61300-2-17 –40°C, 96 hrs During and after test, During and after test,
the IL and RL values the IL and RL values
specified in 6.1.1 and 6.1.2 specified in 6.1.1
shall be met and 6.1.2 shall be met
6.1.8 Dry heat IEC 61300-2-18 +70°C, 96 hrs During and after test, During and after test,
(Note 2) the IL and RL values the IL and RL values
specified in 6.1.1 and 6.1.2 specified in 6.1.1
shall be met and 6.1.2 shall be met
6.1.9 Condensation IEC 61300-2-21 –10/+65°C During and after test, During and after test,
93% RH at Tmax the IL and RL values the IL and RL values
Dwell time at specified in 6.1.1 and 6.12 specified in 6.1.1
extreme shall be met and 6.12 shall be met
temperatures: 3 hr
(24 hr/cycle)
10 cycles
6.1.10 Change of IEC 61300-2-22 –40°C/+70°C During and after test, During and after test,
temperature 12 cycles the IL and RL values the IL and RL values
specified in 6.1.1 and 6.1.2 specified in 6.1.1
shall be met and 6.1.2 shall be met
6.1.11 Dust – IEC 61300-2-27 +35°C/60%R After test, the IL and RL Not applicable
Laminar flow <150 µm values specified in 6.1.1
25 g/m3 and 6.1.2 shall be met
6.1.12 Salt mist IEC 61300-2-26 5% NaCl solution at After test, the IL and After test, the IL and
(Note 1) 35°C for 96 hrs RL values specified in 6.1.1 RL values specified in
and 6.1.2 shall be met 6.1.1 and 6.1.2 shall be
No visual evidence of met
corrosion No visual evidence of
corrosion
6.1.13 Water IEC 61300-2-45 5 cm below the After test, the IL and RL After test, the IL and RL
immersion surface of the water values specified in 6.1.1 values specified in 6.1.1
(Note 4) +25°C and 6.1.2 shall be met and 6.1.2 shall be met
Duration: 1 hr
Immersion: 1 cycle
NOTE 1 – Only recommended when the splice or splice protector contains metallic component(s).
NOTE 2 – Cold and dry heat optional as temperature effects are already assessed during temperature cycling test.
NOTE 3 – Internationally accepted values for performance criteria for multi-fibre splices are not yet defined: for further study.
NOTE 4 – Only recommended for splices that may be subject to occasional immersion in water, e.g., due to flooding of pedestals,
basements, vaults, etc. To be agreed between supplier and customer.

6.2 Performance criteria for multimode fibre splices


For further study: definition of launch conditions and related performance requirements to be
finalized in collaboration with IEC.

10 Rec. ITU-T L.12 (03/2008)


Appendix I

Index of refraction matching materials for mechanical optical fibre splices


(This appendix does not form an integral part of this Recommendation)

The most common index matching materials are silicon gels and silicon greases. UV-curable
adhesives and epoxies are also sometimes used as matching materials.
Gels and greases are used more often because they provide superior strain relief and viscoelasticity
in the fibre-to-fibre gap. This allows them to accommodate differential thermal expansion and
mechanical stresses without causing delamination in the gap or inducing excessive stress in the
fibre.
Curing silicone gels, UV-curable adhesives and epoxies are cross-linked, cured materials. As such,
they are chemically active until they are cured and they have limited shelf life in their uncured state
(6 months is typical). Curing gels must be cured at the time of splicing by means of mixing two
component fluids or by exposure of an uncured fluid to elevated temperature. They should be
chemically and physically stable once cured.
Non-curing silicone and other greases are suspensions of a microscopic powder thickener in an
optical fluid and are sometimes also called gels, optical coupling compounds or optical couplants.
They are non-curing, ready-to-use, single component materials, with no intrinsic shelf life limit due
to cure reaction components. Their physical consistency is that of a grease – while they will flow
from a dispensing syringe under pressure, they do not migrate when at rest in the fibre splice.
Most pre-index-matched mechanical splices use non-curing index matching grease. Some optical
greases have been shown to separate into their constituent fluid and thickener after long periods at
elevated temperature ("oil separation"). Some materials have exhibited a tendency to dry out over
many months or to evolve gas micro-bubbles which introduce a hazy appearance ("evaporation",
"appearance"). If the materials are not properly filtered, de-aerated and packaged they will contain
entrained microscopic air bubbles, dust, fibres and other particles which can degrade return loss and
insertion loss in the splice ("colour", "appearance", "particulate contamination"). The long-term
environmental stability of index matching greases should be confirmed before use in applications
with a wide temperature range, or other severe or unusual environmental conditions. Lot test
requirements for these materials is recommended as shown in Table I.1. Other requirements should
be added to suit the particular splice design and environmental conditions.

Table I.1 – Recommended specifications for index matching greases in fibre splices
Property Method Requirement
Colour Visual Water white, non-yellowing
Appearance Visual No bubbles, voids or visible particles
Refractive index @ 25°C, 589 nm See [b-ASTM D1218-99] 1.463 ± 0.003 (for silica fibre)
Evaporation, 24h @ 100°C See [b-ASTM D972-97] 0.2%, max
Oil separation, 24h @ 100°C See [b-Mellqvist] FTM 791, 0.2%, max
method 321.2
Particulate contamination See [b-Mellqvist] FTM 791B, <300 particles/cc, 10 to 34 μm
method 3005 No particles above 35 μm

Rec. ITU-T L.12 (03/2008) 11


Appendix II

Japanese experience on optical fibre splicing


(This appendix does not form an integral part of this Recommendation)

See Tables II.1 to II.3.

Table II.1 – Optical performance of fibre splice


Test Type of splice Test method Condition Performance
Insertion loss Single or IEC 61300-3-4 Attenuation:
multiple fibre GI: 90% = 0.1 dB
fusion splice 100% = 0.3 dB
SM: 90% = 0.2 dB
100% = 0.3 dB
DSM: 90% = 0.2 dB
100% = 0.3 dB
@1.31 ± 0.1 µm
Insertion loss Single fibre IEC 61300-3-4 Attenuation:
mechanical Mechanical splice
splice SM: 90% = 0.4 dB
(access) 100% = 0.5 dB
@1.31 ± 0.1,
1.55 ± 0.2 µm
Insertion loss Multiple fibre IEC 61300-3-4 Attenuation:
mechanical Mechanical splice
splice SM: 90% = 0.4 dB
(access) 100% = 0.5 dB
@1.31 ± 0.1,
1.55 ± 0.2 µm
Return loss Single or IEC 61300-3-6 Return loss:
multiple fibre Mechanical splice
mechanical SM: > 40 dB
splices @1.31 ± 0.1,
1.55 ± 0.2 µm
NOTE – In Japan, fusion splice covers [ITU-T G.651.1], [ITU-T G.652] and [ITU-T G.653] and
mechanical splice covers only [ITU-T G.652].

12 Rec. ITU-T L.12 (03/2008)


Table II.2 – Mechanical performance of fibre splice
Test Type of splice Test method Condition Performance
Tensile Single or multiple IEC 61300-2-4 Load: Not break
strength fibre fusion splices Single: <8.9 N
Multiple: <21.6 N
Fibre retention Single or multiple IEC 61300-2-4 Load: Attenuation change:
fibre mechanical Mechanical splice Mechanical splice
splices Single: 3 N Single: <0.2 dB
Multiple: 8.5 N Multiple: <0.2 dB
@1.31 ± 0.1,
1.55 ± 0.2 µm
Vibration Single or multiple IEC 61300-2-1 Amplitude: 0.75 mm Attenuation change:
(sinusoidal) fibre mechanical Frequency: 10-55 Hz Mechanical splice
splices Duration: 24 cycles <0.2 dB
(2 hr) @1.31 ± 0.1,
Direction: 3 1.55 ± 0.2 µm
Shock Single or multiple IEC 61300-2-9 100G, 6 ms, Attenuation change:
fibre mechanical 3 directions, Mechanical splice
splices 3 times/direction <0.2 dB
@1.31 ± 0.1,
1.55 ± 0.2 µm
Side pull Single or multiple IEC 61300-2-42 0.05 N, 10 times Attenuation change:
fibre mechanical Mechanical splice
splices <0.2 dB
@1.31 ± 0.1,
1.55 ± 0.2 µm
NOTE – In Japan, fusion splice covers [ITU-T G.651.1], [ITU-T G.652] and [ITU-T G.653] and
mechanical splice covers only [ITU-T G.652].

Rec. ITU-T L.12 (03/2008) 13


Table II.3 – Environmental performance of fibre fusion or mechanical splice
Test Test method Condition Performance
Change of IEC 61300-2-22 Temperature range: Attenuation change:
temperature −40 ~ +70°C Mechanical splice <0.3 dB
Duration: 10 cycles (60 hr) @1.31 ± 0.1, 1.55 ± 0.2 µm
Fusion splice <0.2 dB
@1.31 ± 0.1 µm
Dry heat IEC 61300-2-18 Temperature: +70°C Attenuation change:
Duration: 240 hr Mechanical splice <0.2 dB
@1.31 ± 0.1, 1.55 ± 0.2 µm
Fusion splice <0.2 dB
@1.31 ± 0.1 µm
Cold IEC 61300-2-17 Temperature: −40°C Attenuation change:
Duration: 240 hr Mechanical splice <0.3 dB
@1.31 ± 0.1, 1.55 ± 0.2 µm
Fusion splice <0.2 dB
@1.31 ± 0.1 µm
Cyclic damp heat IEC 61300-2-21 Temperature range: Attenuation change:
(condensation) −10 ~ +25 ~ +65°C Mechanical splice <0.3 dB
Humidity: 93% at 60 °C @1.31 ± 0.1, 1.55 ± 0.2 µm
Duration: 10 cycles (240 hr) Fusion splice <0.2 dB
@1.31 ± 0.1µm
Corrosive IEC 61300-2-26 Temperature: +35°C Attenuation change:
atmosphere Salt content: 5% Mechanical splice <0.2 dB
Duration: 24 hr @1.31 ± 0.1, 1.55 ± 0.2 µm

Continual humidity – +85°C: 336 hr Attenuation change:


aging cycle +60°C, 90% RH: 336 hr Mechanical splice <0.3 dB
–40/23/75°C: 42 cycles (336 hr) @1.31 ± 0.1, 1.55 ± 0.2 µm

NOTE – In Japan, fusion splice covers [ITU-T G.651.1], [ITU-T G.652] and [ITU-T G.653] and
mechanical splice covers only [ITU-T G.652].

14 Rec. ITU-T L.12 (03/2008)


Bibliography

[b-ITU-T Handbook] ITU-T Handbook (1994), Construction, installation, jointing and protection of
optical fibre cables, ITU-T, Geneva.
[b-ASTM D1218-99] ASTM D1218-99, Standard Test Method for Refractive Index and Refractive
Dispersion of Hydrocarbon Liquids.
<http://www.astm.org/DATABASE.CART/HISTORICAL/D1218-99.htm>
[b-ASTM D972-97] ASTM D972-97, Standard Test Method for Evaporation Loss of Lubricating
Greases and Oils.
<http://www.astm.org/DATABASE.CART/HISTORICAL/D972-97.htm>
[b-Mellqvist] Mellqvist, J., Arlander, B., Galle, B., Bergqvist, B., (1996), Measurements of
industrial fugitive emissions by the FTIR tracer method (FTM) – FTM 791,
Method 321.2; FTM 791B, method 3005.
<http://www.fao.org/agris/search/display.do?f=./1996/v2217/SE9610988.xml;
SE9610988>

Rec. ITU-T L.12 (03/2008) 15


SERIES OF ITU-T RECOMMENDATIONS

Series A Organization of the work of ITU-T

Series D General tariff principles

Series E Overall network operation, telephone service, service operation and human factors

Series F Non-telephone telecommunication services

Series G Transmission systems and media, digital systems and networks

Series H Audiovisual and multimedia systems

Series I Integrated services digital network

Series J Cable networks and transmission of television, sound programme and other multimedia signals

Series K Protection against interference

Series L Construction, installation and protection of cables and other elements of outside plant

Series M Telecommunication management, including TMN and network maintenance

Series N Maintenance: international sound programme and television transmission circuits

Series O Specifications of measuring equipment

Series P Telephone transmission quality, telephone installations, local line networks

Series Q Switching and signalling

Series R Telegraph transmission

Series S Telegraph services terminal equipment

Series T Terminals for telematic services

Series U Telegraph switching

Series V Data communication over the telephone network

Series X Data networks, open system communications and security

Series Y Global information infrastructure, Internet protocol aspects and next-generation networks

Series Z Languages and general software aspects for telecommunication systems

Printed in Switzerland
Geneva, 2009

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