Itu-T: Optical Fibre Splices
Itu-T: Optical Fibre Splices
Itu-T: Optical Fibre Splices
ITU-T L.12
TELECOMMUNICATION (03/2008)
STANDARDIZATION SECTOR
OF ITU
Summary
Splices are critical points in the optical fibre network, as they strongly affect not only the quality of
the links, but also their lifetime. In fact, the splice shall ensure high quality and stability of
performance with time. High quality in splicing is usually defined as low splice loss and tensile
strength near that of the fibre proof-test level. Splices shall be stable over the design life of the
system under its expected environmental conditions.
At present, two technologies, fusion and mechanical, can be used for splicing glass optical fibres and
the choice between them depends upon the expected functional performance and considerations of
installation and maintenance. These splices are designed to provide permanent connections.
Source
Recommendation ITU-T L.12 was approved on 8 March 2008 by ITU-T Study Group 6 (2005-2008)
under Recommendation ITU-T A.8 procedure.
NOTE
In this Recommendation, the expression "Administration" is used for conciseness to indicate both a
telecommunication administration and a recognized operating agency.
Compliance with this Recommendation is voluntary. However, the Recommendation may contain certain
mandatory provisions (to ensure e.g. interoperability or applicability) and compliance with the
Recommendation is achieved when all of these mandatory provisions are met. The words "shall" or some
other obligatory language such as "must" and the negative equivalents are used to express requirements. The
use of such words does not suggest that compliance with the Recommendation is required of any party.
© ITU 2009
All rights reserved. No part of this publication may be reproduced, by any means whatsoever, without the
prior written permission of ITU.
1 Scope
This Recommendation deals with the application of splices of single-mode and multimode optical
fibres. It describes a suitable procedure for splicing that shall be carefully followed in order to
obtain reliable splices between optical fibres or ribbons. This procedure applies both to single fibres
or ribbons (mass splicing). In addition, this Recommendation advises on the optical, mechanical and
environmental testing methods required for the splice system design and equipment qualification.
Further information is provided in [b-ITU-T Handbook].
The fibres shall be in accordance with [ITU-T G.651.1], [ITU-T G.652], [ITU-T G.653],
[ITU-T G.654], [ITU-T G.655], [ITU-T G.656] and [ITU-T G.657].
2 Normative references
The following ITU-T Recommendations and other references contain provisions which, through
reference in this text, constitute provisions of this Recommendation. At the time of publication, the
editions indicated were valid. All Recommendations and other references are subject to revision;
users of this Recommendation are therefore encouraged to investigate the possibility of applying the
most recent edition of the Recommendations and other references listed below. A list of the
currently valid ITU-T Recommendations is regularly published. The reference to a document within
this Recommendation does not give it, as a stand-alone document, the status of a Recommendation.
[ITU-T G.651.1] Recommendation ITU-T G.651.1 (2007), Characteristics of a 50/125 µm
multimode graded index optical fibre cable for the optical access network.
[ITU-T G.652] Recommendation ITU-T G.652 (2005), Characteristics of a single-mode optical
fibre and cable.
[ITU-T G.653] Recommendation ITU-T G.653 (2003), Characteristics of a dispersion-shifted
single-mode optical fibre and cable.
[ITU-T G.654] Recommendation ITU-T G.654 (2004), Characteristics of a cut-off shifted single-
mode optical fibre and cable.
[ITU-T G.655] Recommendation ITU-T G.655 (2006), Characteristics of a non-zero dispersion-
shifted single-mode optical fibre and cable.
[ITU-T G.656] Recommendation ITU-T G.656 (2006), Characteristics of a fibre and cable with
non-zero dispersion for wideband optical transport.
[ITU-T G.657] Recommendation ITU-T G.657 (2006), Characteristics of a bending loss
insensitive single mode optical fibre and cable for the access network.
[IEC 61300] IEC 61300-x-series (in force), Fibre optic interconnecting devices and passive
components - Basic test and measurement procedures.
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[IEC 61755-2-x] IEC 61755-2-series (2006), Fibre optic connector optical interfaces.
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5.5 Splicing
5.5.1 Electric arc-fusion splicing
5.5.1.1 Control of the splicing parameters and conditions
Before using the splicing machine, it is fundamental to check its performance. The condition of the
electrodes is a critical factor determining whether fusion splicing will proceed normally, especially
when working at environmental extremes.
A good indicator of the electrode condition and whether or not the machine parameters are set
correctly for the type of fibre and environmental conditions is the degree to which fibres "melt
back" when subjected to the fusion arc but with the fibre feed turned off. Alternatively, some other
substitute tests can be used to check the equipment. Some machines can automatically optimize the
arc parameters; otherwise, manual adjustments will be needed.
Machine performance is sensitive to atmospheric variations. Either automatic or manual adjustment
of arc parameters shall be made to optimize for the existing conditions.
The splicing machine shall have the facility to count and indicate the arc number and the
manufacturer shall provide the number after which the electrodes shall be replaced. The
replacement shall be in accordance with the instructions of the manufacturer.
Since the optimal splice conditions (arc current, arc time, etc.) may depend on both the
characteristics of the type of fibre as well as the characteristics of the splicing machine, it is
recommended to use an arc test procedure, available in many splicing machines.
Fibre identification
Fusion splicing
Proof-test
PASS Optional:
NO
Attenuation estimation
or measurement
YES
Splice protection
END
Field measurements
T0604540-99
The most common index matching materials are silicon gels and silicon greases. UV-curable
adhesives and epoxies are also sometimes used as matching materials.
Gels and greases are used more often because they provide superior strain relief and viscoelasticity
in the fibre-to-fibre gap. This allows them to accommodate differential thermal expansion and
mechanical stresses without causing delamination in the gap or inducing excessive stress in the
fibre.
Curing silicone gels, UV-curable adhesives and epoxies are cross-linked, cured materials. As such,
they are chemically active until they are cured and they have limited shelf life in their uncured state
(6 months is typical). Curing gels must be cured at the time of splicing by means of mixing two
component fluids or by exposure of an uncured fluid to elevated temperature. They should be
chemically and physically stable once cured.
Non-curing silicone and other greases are suspensions of a microscopic powder thickener in an
optical fluid and are sometimes also called gels, optical coupling compounds or optical couplants.
They are non-curing, ready-to-use, single component materials, with no intrinsic shelf life limit due
to cure reaction components. Their physical consistency is that of a grease – while they will flow
from a dispensing syringe under pressure, they do not migrate when at rest in the fibre splice.
Most pre-index-matched mechanical splices use non-curing index matching grease. Some optical
greases have been shown to separate into their constituent fluid and thickener after long periods at
elevated temperature ("oil separation"). Some materials have exhibited a tendency to dry out over
many months or to evolve gas micro-bubbles which introduce a hazy appearance ("evaporation",
"appearance"). If the materials are not properly filtered, de-aerated and packaged they will contain
entrained microscopic air bubbles, dust, fibres and other particles which can degrade return loss and
insertion loss in the splice ("colour", "appearance", "particulate contamination"). The long-term
environmental stability of index matching greases should be confirmed before use in applications
with a wide temperature range, or other severe or unusual environmental conditions. Lot test
requirements for these materials is recommended as shown in Table I.1. Other requirements should
be added to suit the particular splice design and environmental conditions.
Table I.1 – Recommended specifications for index matching greases in fibre splices
Property Method Requirement
Colour Visual Water white, non-yellowing
Appearance Visual No bubbles, voids or visible particles
Refractive index @ 25°C, 589 nm See [b-ASTM D1218-99] 1.463 ± 0.003 (for silica fibre)
Evaporation, 24h @ 100°C See [b-ASTM D972-97] 0.2%, max
Oil separation, 24h @ 100°C See [b-Mellqvist] FTM 791, 0.2%, max
method 321.2
Particulate contamination See [b-Mellqvist] FTM 791B, <300 particles/cc, 10 to 34 μm
method 3005 No particles above 35 μm
NOTE – In Japan, fusion splice covers [ITU-T G.651.1], [ITU-T G.652] and [ITU-T G.653] and
mechanical splice covers only [ITU-T G.652].
[b-ITU-T Handbook] ITU-T Handbook (1994), Construction, installation, jointing and protection of
optical fibre cables, ITU-T, Geneva.
[b-ASTM D1218-99] ASTM D1218-99, Standard Test Method for Refractive Index and Refractive
Dispersion of Hydrocarbon Liquids.
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[b-ASTM D972-97] ASTM D972-97, Standard Test Method for Evaporation Loss of Lubricating
Greases and Oils.
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[b-Mellqvist] Mellqvist, J., Arlander, B., Galle, B., Bergqvist, B., (1996), Measurements of
industrial fugitive emissions by the FTIR tracer method (FTM) – FTM 791,
Method 321.2; FTM 791B, method 3005.
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Series E Overall network operation, telephone service, service operation and human factors
Series J Cable networks and transmission of television, sound programme and other multimedia signals
Series L Construction, installation and protection of cables and other elements of outside plant
Series Y Global information infrastructure, Internet protocol aspects and next-generation networks
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Geneva, 2009