Design Standards For Railway Structures and Commentary (Concrete Structures)
Design Standards For Railway Structures and Commentary (Concrete Structures)
The following describes the background to the latest revisions in the 2004 edition standard.
In December 2001, a national technical norm "Ministerial Ordinance that Stipulates Technical Standards
Pertaining to Railways," was converted from the conventional specification-based format to the
performance-based one. It had been almost a decade since the last revision, i.e. the 1992 edition standard.
The Standard Specifications for Concrete Structures of the Japan Society of Civil Engineers, hereinafter
referred to as the "JSCE Specifications," which is the model code of the railway design standard, was
revised adopting the performance-based design method in 2002. The above-mentioned seismic standard,
formulated in 1999, had already adopted the performance-based design scheme that demands to verify the
required seismic performance when the structure is subj ected to the design seismic motion. Therefore, the'
2004 edition standard was expected to adopt the performance-based design scheme to ensure conformity
with these associated ordinances and standards.
On the other hand, the research on high-strength concrete and reinforcing bar has advanced and
fundamental technical data has been sufficiently collected to be reflected in the provisions of the design
standard. The necessity of practical prescriptions on the durability improvement technologies for concrete
structures has also been deeply recognized. Therefore, the content of associated provisions of the standard
had to be substantiated with these technical developments and other advanced technologies.
In July 2000, the Ministry of Transport formed the "Committee on Design Standards for Railway Concrete
Structures," appointing the Railway Technical Research Institute as the organizing secretariat. University
professors and railway engineers, specialists in the design of concrete structures, were called together and
three years were spent discussing how to determine the code provisions.
Based on the deliberations of this committee, the Ministry of Land, Infrastructure and Transport noticed
the "Design Standards for Railway Structures (Concrete Structures)" in March 2004. The "Design Standard
for Railway Structures and Commentary (Concrete Structures)" was published in April of the same year
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being added commentaries and appendices to the governmental notice.
1. General
"General" specifies the scope of application, definitions of terms and notations.
The scope of application is prescribed as "It shall be in accordance with these provisions when verifying
the performance of reinforced concrete and prestressed concrete railway structures."
"Definitions" describes approximately 130 terms that are associated with concrete and that are important in
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performance-based design such as the following examples.
Design: The series of activities up to creation of the form of a structure, that is
planned with the required performance borne in mind, verification of
performance, and drafting of a design drawing.
Structural design: The determination of the actual shape and dimensions of a structure.
Required performance: The performance that is requited of a structure
Verification: The act of evaluating whether or not a structure, members or materials satisfy
the required performance
2. Basis of Design
"Basis of Design" specifies the fundamental design philosophies. These include the purpose of the design,
construction and maintenance conditions that are the prerequisites of design, and the design life.
(1) The purpose of the design is prescribed as "The railway structure must comply with its purpose, and
must be safe and economical." It is often difficult to repair, strengthen, and improve concrete
structures. So the purpose of design states that sufficient surveys must be performed at the beginning
of the design stages, and those events that may occur during the service period be reliably forecasted.
This makes it possible to design a structure that is durable and easy to maintain.
(2) Conditions of maintenance are prerequisites of design. Therefore, maintenance of structures must be
made to be as easy as possible. In a normal environment, materials degradation must be examined in
the design stage so as not to become conspicuous during the design life. Periodic inspections should
be planned as mainly visual observations.
(3) The design life of a structure is defined as "the specified life time in terms of the design in which the
structure or members upon their use must sufficiently fulfill the target functions," and is prescribed as
"it should be determined taking into consideration not only the service period (which often is not be
prescribed in the design stage) that is required of a structure, but also maintenance methods,
environmental conditions, life cycle costs, etc."
Under normal environmental conditions, 100 years is considered a standard design life. This assumes that
appropriate inspection and maintenance are performed. The design life can be set to 100 years or longer
when materials have high durability. Also a period shorter than 100 years can be set for structures in
corrosive environments, such as environments subject to chloride induced deterioration.
(1) Performance verification of a structure is prescribed as "to verify that required performance is
satisfied by setting the required performance corresponding to the purpose of use, and by using
appropriate verification indices." Performance must be expressed by indices that can be evaluated
quantitatively. The design standard explains computation methods for indices that can be evaluated by
current technology.
The following are advantages of introducing performance-based design methods.
a) Flexible adaptation to new technologies and individual circumstances: The designer has more
freedom to introduce the latest technology and adapt to unique circumstances.
b) Disclosure of performance associated information: The performance of the structure is clearly
indicated, making it easier for the general public to understand whether or not required
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performance is satisfied.
c) Evaluation of life cycle costs: Evaluation of life cycle costs can also be predicted by evaluating
performance not only during but also after construction.
(2) The three required performances of safety, serviceability and restorability of structures are defined as
follows.
a) Safety: Performance to prevent any threat to the lives of people using the structure and those
surrounding it under all anticipated loads. Not only the structural safety but also the functional
safety of structures is prescribed.
b) Serviceability: Performance of the structure so that it may be used comfortably by the people,
using the structure and those surrouding it under anticipated loads. Functional performance
required of the structure is also included.
c) Restorability: Performance to allow a structure to be easily restored under anticipated loads when
the structure has been subjected to damage.
"Safety" includes "ultimate limit states" and "fatigue limit states" in conventional limit state design
methods. Likewise, "serviceability" corresponds to "serviceability limit states." "Restorability" is a
required performance that has been incorporated from the seismic design.
(3) Table 3 shows a summary of required performances, perfornlance items, examples of verification
indices, and action to be considered.
Table 3 Required Performances, Performance Items, Examples of Verification Indices, and Action to be Considered
Required Performance
Verification Indices Actions to be Considered
Performance Item
Failure Force, displacement!deformation
Force, stress intensity, number of • All actions and their repetitions that occur during
Fatigue failure the design life*2
repeats
Safety
Running safety Disp lacement!deformation • Accidental actions having a low frequency of
Carbonation depth, chloride ion occurrence but a large influence *3
Public safety* 1
content
Riding comfort Displacement!deformation
Aesthetic
Crack width, stress • Large actions that occur relatively frequently
Serviceability appearance* 1
during the design life
Watertightness * \ Crack width, stress intensity
N oise/vibration·\ Nose level, vibration level
• Actions that occur during the design life
Displacement!deformation, force,
Restorability Damage • Accidental actions having a low frequency of
stress
occurrence but a large influence *3
* 1: Performance items that are set up as necessary, *2: ActIons that are conSIdered III the venficatIOn of fatIgue failure are
specified separately considering characteristics of variation, *3: Actions that are considered as necessary
(4) "Durability" is defined as the "resistance against variations in the performance of structures or
members due to variations in material characteristics (material deterioration) that occur with the
passage of time." This does not include fatigue caused by external forces, such as train loads.
"Durability" is not, however, an independent required performance. It is an item that should be taken
into consideration at all times when evaluating performance, factoring in materials deterioration.
Therefore, it is a basis of verification of all required performances taking the durability into
consideration.
As it is described above, the material degradation must be taken into consideration in every
verification of required performance. However, "methods of performing verification without taking
materials deterioration into consideration in a positive manner" also is prescribed as a realistic method
at the current technical level, presuming that the material deterioration will be kept within a certain
range. In this case, it is assumed that the reinforcing steel will not corrode during the design life.
(5) Five safety factors are used: load factor Yf, structural analysis factor Ya, material factor Ym, member
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factor Yb, and structure factor Yi. These safety factors are defined as follows. The safety factors shown
in Table 4 are used as standard values.
Action factor, Yf: Safety factor considering unfavorable deviations from the characteristic value of,
uncertainty in evaluation of action, changes in actions during the design life, influence
of nature of actions on limit states, and variations of environmental actions.
Structural analysis factor, Ya: Safety factor considering uncertainty in structural analysis.
Material factor, Ym: Safety factor considering unfavorable deviations of material strengths from the
characteristic values, differences of material properties between test specimens and
actual structures, influence of material properties on specific limit states, and time
dependent variations of material properties.
Member factor, Yb: Safety factor considering uncertainty in computation of limit values of member
performance, effect of scatter of dimensional error of members, the importance of
members which reflects the influence on the overall structure when the member
reaches a certain limit state.
Structure factor, Yi: Safety factor considering relative importance of the structure, as determined by the
social impact when the structure reaches the limit state.
~
Material factor, Ym
Structural
Action factor, for Member factor, Structure factor,
Required analysis for steel
Yf concrete Yb Yi
Performance factor, Ya Ys
Yc
Safety (failure, running
1.0'"'-' 1.2 1.0 1.1
safety) 1.0 1.3 1.0*4'"'-'1.2
(0.8'"'-' 1.0) *1 (1.05)*2 (1.2'"'-'1.3)*3
for other than seismic design
Safety (failure, running
1.0
safety) 1.0 1.0 1.3 1.0 1.0
(1.1 '"'-'1.3)*5
for seismic design
1.0'"'-' 1.1
Safety (fatigue failure) 1.0 1.0 1.3 1.05 1.0'"'-' 1.1
(1.3)*3
Serviceability (aesthetic
1.0 1.0 1.0 1.0 1.0 1.0
appearance, riding comfort)
1.0
Restorability (damage) 1.0 1.0 1.3 1.0 1.0*4'"'-'1.2
(1.1 '"'-'1.3)*5
*1 Values III parentheses ( ) are applIed when the smaller is dIsadvantageous.
*2 Values in parentheses ( ) are applied to steel materials used for stoppers.
*3 Values in parentheses ( ) are applied to computation of the shear and torsion capacities depending on the concrete strength.
*4 In the case of a "permanent action + primary variable action + secondary variable action," it is generally recommended to set
this value to 1.1 or lager.
*5 Values in parentheses ( ) are applied to computation ofthe shear capacity.
4. Actions
"Actions" specifies kinds of actions, characteristic values, action factors, the basic philosophy on the
combinations of design actions, and practical design values of actions.
Basically, action is the equivalent of "load" specified in the previous edition standard which adopted
conventional limit state design methods. The characteristic values of actions are a) dead load, b) train load,
c) impact load, d) centrifugal load, e) train lateral load and wheel lateral force, t) breaking force· and
traction force, g) track-work vehicle load, h) sidewalk live load, i) continuous welded rail normal force, j)
prestressing force, k) effect of shrinkage of concrete and creep, 1) effect of temperature changes, m) soil
pressure, n) hydrostatic water pressure, fluid stream force and wave force, 0) wind load, p) snow load, q)
effect of earthquakes, r) ground displacement and effect of support drift, s) construction stage loads, t)
automobile collision loads, u) effect of environment, and v) other actions.
The following describes the changed contents and characteristic points of "actions."
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(1) The term "action" has been commonly used in place of the term "load." This is for a number of
reasons as follows. In dynamic analysis and non-linear analysis used in design, there is an increase in
the number of cases where modeling to equivalent weight and force is skipped and instead their effect
is directly computed in the analysis to obtain response values. In durability checks, it is necessary to
place the effect of environment as one of the actions on a structure. The word "action" was adopted
after the IS02394: 1998 (General principles on reliability for structures) and the "Basis of Design
Associated with Civil Engineering Structures and Architectures" issued by the Ministry of Land,
Infrastructure and Transport that were published to lead international standardization of associated
technology. "Action" and "load" are defined in the 2004 edition standard as follows:
Action: Overall operation to make the stress, the fluctuation of deformation, and aging associated
with changes in material properties of structures and members.
Load: Of the various actions, those that are modeled as weight or force in order to be taken into
consideration in design
Figure 2 shows the relationship between action and load. The term "load" is used in the "effects of
gravity," such as "dead load" and "train load" that are usually modeled and substituted as weight and force,
as well as the "effect of train running," such as "impact load" and "centrifugal load."
Actions
(2) In a combination of actions, there are two kinds of variable actions, "primary" and "secondary," that
are used in combination with permanent action.
The characteristic value of primary variable action is defined as the expected value of the maximum value.
Appropriate value must be determined for the characteristic value of the secondary variable action
depending on the combination with the primary variable action or the accidental action.
An accidental action is an action that occurs rarely during the design life, but has serious consequences
once it occurs. When the accidental action is combined with a variable action, the variable action should be,
in general, taken as a secondary variable action.
The performance item that the variable action needs not be distinguished between "primary" and
"secondary" is simply treated and expressed as "variable action."
Table 5 shows the basic combinations of design actions.
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Table 5 Basic Combinations of Design Actions
Required Performance
Combinations of Actions
Performance Item
Permanent action + primary variable action + secondary variable action
Failure
Permanent action + primary variable action + secondary variable action
Safety Fatigue failure Permanent action + variable action
Permanent action + variable action
Running safety
Permanent action + primary variable action + secondary variable action
Riding comfort
Serviceability Aesthetic Permanent action + variable action
appearance
Permanent action + variable action
Restorability Damage
Permanent action + primary variable action + secondary variable action
(3) The following describes a standard train load that was newly stipulated and an impact load that was
revised in characteristic values of action.
a) The H-load that conforms to the axial length and train length of an actual Shinkansen train was
newly added as a standard train load (see Figure 3). The quantity of the wheel load used in the
H-load, which alternates depending on the type of railway vehicle, is chosen taking also into
consideration the passenger capacity and the passenger load factor that depend on the future
transport demand, and characteristics of the line.
l-_ ~-~__---~-~:l--~~----___---~~-_J[--~_~.
Im4 15.0 .!~4 5.0 Jl·5.14 15.0 .IJJJ~lm
14 25.0m .1 4 25.0m .1
Figure 3 H-Ioad
b) The running of a train induces dynamic response to structures. The ratio between dynamic
response to the increase in static response of stress or deflection caused by dynamic response is
called the "impact factor." In design, the design impact factor i configured as shown in equation
(1) is multiplied by the train load.
i=(1 +ia)(1 +ic) - 1 (Eq. 1)
where, ia= impact factor of speed effect, ic= impact factor of vehicle motion
In the 2004 edition standard, the impact factor of the speed effect ia is presented using numerical table, that
was computed using the speed parameter a (=V/(7.2nLb)) and Lb/Lv (V= maximum velocity of train (km/h),
n= fundamental natural frequency of members, Lb= span of members, and Lv= length of a vehicle), to deal
with the higher speed of trains and the lower rigidity of structures (see Figure 4).
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.,li .,li
i:i<U i:i
<U
'G 'G
S<U S<U
0 0
() ()
t) t)
o:l o:l
0.. 0..
.§ .§
1.0
---L')4=0.6 - - L , ) Lv=0.6
-------- L,)Lv=0.7 - - - - - - - - L,)Lv=0.7
0.9 - - - - - - L,)Lv=0.8 - - - - - - L,)Lv=0.8
- - - - L,)Lv=0.9 - - - - L,)Lv=0.9
0.8 --- --- L,)Lv=I.O --- --- L,)Lv=I.O
.,li 0.7
i:i<U
0.6
'G
S<U 0.5
0
()
t)
o:l 0.4
0..
.§
0.3
0.2
0.1
0·8.0 0.1 0.2 0.3 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Velocity parameter a Velocity parameter a
(c)Lb/Lv=O.6-1.0
Figure 4 Impact Factor of the Speed Effect ia (for bogie type vehicle)
5. Materials
"Materials" specifies the quality of materials that are prerequisite in design, and the characteristic values
and design values of these materials.
The following are specified as characteristic values of concrete materials: a) characteristic values of
strength (tensile strength, bond strength, bearing strength, flexural cracking strength), b) fatigue strength,
c) stress-strain curve, d) tension softening properties, e) modulus of elasticity, f) Poisson's ratio, g) thermal
characteristics, h) shrinkage characteristics, and i) creep characteristics. Also, the following are specified as
characteristic values of steel: a) characteristic values of strength (tensile yielding strength, compressive
yielding strength, and shear yielding strength), b) fatigue strength, c) stress-strain curve, d) Young's
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modulus, e) Poisson's ratio, f) coefficient of heat expansion, and g) relaxation ratio of prestressing steel.
The following are additions made to high-strength concrete and high-strength steel, and revisions to the
design fatigue strength of steel.
(1) Concrete
a) The applicable range of the characteristic value of the compressive strength of concrete f' ck has
been extended from the conventional strength of 60N/mm2 to 80N/mm2 .
b) Following the revision of the JSCE Specifications, the formula to compute the flexural strength
of concrete was abolished. A new formula to compute the flexural cracking strength has been
adopted. This formula takes into consideration the influence of the tension softening properties,
drying, hydration, and other factors associated with concrete.
c) The method of computing the shrinkage strain and creep of concrete also has been changed to
those specified in the JSCE Specifications.
(2) Steel
No special examination of the usage of reinforcements that comply with JIS G 3112 "Steel Bars for
Concrete Reinforcement" is required except when using SD490.
When using the SD490 reinforcing bar, the 2004 edition standard requires its mechanical properties,
weldability, joint performances, fatigue, cracking of members, deformation performance of members are
fully examined. Then, the characteristic values of strength and its usage have to be determined. In JIS G
3112, seven types of reinforcement are stipulated: SR235, SR295, SD295A, SD295B, SD345, SD390 and
SD490. (Note: JIS stands for Japanese Industrial Standards, SD stands for the deformed reinforcing bar,
and SR stands for the plain bar.)
Before using high-strength reinforcements (SD685, SD785, SD1275, etc. or equivalents) that are not
compliant with JIS G 3112, various characteristics including mechanical properties must be fully examined
taking their locations and purpose of use into consideration.
Generally, wire compliant with JIS G 3536 "Uncoated Stress-relieved Steel Wires and Strands for
Prestressed Concrete" should be used as prestressing steel wire and prestressing steel strand. Other types of
wire that do not meet this standard must be fully examined to determine if they are suitable to be used or
not.
The 2004 edition standard specifies that the round bar type A No.2, round bar type B Nos.l and 2, and
deformed bar type B No.1, which are compliant with JIS G 3109 "Steel Bars for Prestressed Concrete" and
JIS G 3137 "Small Size-Deformed Steel Bars for Prestressed Concrete" should be generally used.
High-strength prestressed steel bar, such as types C and D, demonstrate a relatively large drop in static
strength and fatigue strength when they are subjected to bending, stress concentration, corrosion, or other
factors. Therefore, it is also specified that they must be fully checked before a high-strength prestressed
steel bar is used.
(3) Fatigue strength of reinforcements
The fatigue strength of deformed reinforcing bar was revised taking into consideration the fatigue test
conducted to obtain the fatigue life in the region longer than 2.0x 106 cycles. As the result, the gradient of
the S-N line k for the deformed reinforcing bar was changed from 0.12 to 0.06 in the region where the
fatigue life is longer than 2.0xl06 cycles (see Figure 5).
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500
400
.... ~ 300
V -e k=-0.12(N~ x 106
=e
"0
;::l
200
.£l ~
=
15= .~0
OJ)
IZl
V ~
= "- <I>=32mm
51
. . . '.0=
OJ)
100
~
~ i)l
S
0...
10
5
10
6 2XlO-6 7
10 10
8
Fatigue life N
~--~----------~----~----~B
Be By Bm ~
Mer: flexural moment when flexural cracking occurs
My: flexural moment at yield
Mm: maximum flexural moment
Be: member angle at occurrence of flexural cracking
By: member angle at yield
Bm: maximum member angle that can sustain Mm
Bn: maximum member angle that can sustain My
Figure 6 Relationship between Flexural Moment of Member End and Member Angle
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quality of concrete and the influence of multiple layer of tensile reinforcement arrangements.
where, k 1: constant to take into consideration the effect of surface geometry of reinforcement on crack
width. It may be taken to be 1.0 for deformed reinforcing bars, and 1.3 for plain bars and prestressing steel.
k 2 : constant to take into consideration the effect of concrete quality on crack width
k2= 15 +0.7
f' e+20
f'e: compressive strength of concrete (N/mm2). In general, it may be taken to be equal to the design
compressive strengthf'ed .
k3: constant to take into consideration the effect of the multiple layers of tensile reinforcement on
crack width.
k3= 5(n + 2)
7n+8
n: number of the layers of tensile reinforcement
k4 : constant to take into consideration the fluctuation of flexural cracking
Cs: center-to-center distance of tensile reinforcement (mm)
c: concrete cover to tensile reinforcement (mm)
cp: diameter of tensile reinforcement (mm)
c: 'esd: compressive strain for evaluation of increment of crack width due to shrinkage and creep of
concrete
O"se: increment of stress of reinforcement from the state in which concrete stress at the portion of
reinforcement is zero (N/mm2)
increment of stress of prestressing steel from the state in which concrete stress at the portion of
O"pe:
7. Verification of Safety
"Verification of safety" prescribes the standard methods for verifying the safety of structures.
Verification of the safety of structures refers to both "verification to confirm that structure will not reach to
the limit states against all design actions and their repetition that occur during the design life" and
"verification shall be performed for failure, fatigue failure, travel safety, and public safety, and by setting
proper limit values that take structural safety into consideration."
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computation method. The following shows examples of verification indices.
N'
Figure 7 Verification of Bending Capacity when the Effect of Axial Compressive Force is Large
The design capacity of members is computed based on the following assumptions: a) the fiber strain is
proportional to the distance from the neutral axis of the member section, b) the tensile stress of concrete is
ignored, and c) the stress-strain curve of concrete and steel is dependent on the items indicated in the
section "5. Materials."
b) Shear force
When member forces are taken as the verification indices at failure of a member (linear member with
shear reinforcement) subjected to shear force, verification is performed using the design limit values
that are derived from the yield of the shear reinforcement and from the diagonal compressive failure
of web concrete.
In accordance with the JSCE Specifications, the design shear capacity of linear member Vyd is
expressed as the sum of the design shear capacity of linear members without shear reinforcement Vcd
and the design shear capacity of shear reinforcement in linear member resistance Vsd .
Besides this, the verification methods are also prescribed for the punching shear of planar members,
shear force in planar members subjected to in-plane forces, and the failure due to shear transfer.
8. Verification of Serviceability
"Verification of serviceability" prescribes to conduct verification on the necessary performance items
chosen from riding comfort, aesthetic appearance, watertightness, noise/vibration and so on.
9. Verification of Restorability
"Verification of restorability" prescribes to verify that a) damage caused by variable actions (e.g. train load
and wind load) and accidental actions (e.g. effect of earthquakes) and b) damage caused by materials
deterioration due to the effect of the environment, will not reach to the performance level limit state which
take into consideration the difficulty of sustaining and recovering function of the structure.
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The following two levels are set as the performance levels of restorability:
Performance level 1: Functions are sound and can be used without making repairs.
Performance level 2: Functions can be recovered within a short time but repair is necessary.
Table 6 Restorability of a Structure and Damage Levels of Structural Elements (reinforced concrete rigid frame viaduct)
Restorability of Structure I Performance level 1: I Performance level 2:
Bearings 1 2
Slabs 1 2
Cap beam 1 2
Damage level of
Other beams 1 2'""'"'3
structural elements
Columns 1 2'""'"'3
Foundation
1 2
members
~ Damage areas
Figure 9 shows the limit value or critical points for a linear member corresponding to the damage level
with respect to the failure mode (bending, shear or torsion). The critical points associated with damage
levels beyond the flexural yielding point of a member follows the definitions prescribed in the seismic
standard.
Then, for the damage level of reinforced concrete linear members with respect to flexure or shear failure
modes, design limit values are determined in correlation with the limit states induced by the maximum
response displacement, as shown in Figures 9 (a) and (b), respectively.
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Damage level 4
:: :::
Damage level I
Flexure failure
@
Shear failure
o Displacement
Displacement
(a) When the failure mode is flexural (b) When the failure mode is shear
CD Point where first crack forms (J) Point where concrete cover spalls
CID Point where concrete reaches compressive strength ® Point where yield capacity is sustained
® Point where reinforcement reaches yield point or
member reaches yielding
@ Point where shear failure occurs before flexural
yielding
@ Point where buckling of longitudinal reinforcement or
buckling related deformation start
Figure 9 Relationship between Damage Level and the Load-Displacement
Envelope Curve with Respect to Each Linear Member Failure Mode
t
u.u •• u ••••
Chloride ion
Effect of environment
t
Deterioration of Freezing/thawing
concrete Chemical attack
Alkali-aggregate
reaction
Figure 10 Example of Typical Deterioration Factors Requiring Assessment of Durability
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a) Of the many kinds of cracks that form in concrete, mechanically formed cracks due to flexural
moment, axial forces, shear force and torsion, which are induced by normal service condition,
are covered in this assessment. It is desirable that cracks, which form due to material and
construction problems, also be taken into consideration as -much as possible at the design stage.
It is prescribed as a practical assessment method that either the crack width, stress of
reinforcement or section force be limited. When setting the limit values in this case, the standard
prescribes the environmental conditions (see Table 7) of the site of the structure and the
corresponding limit values.
Table 8 shows a specific example of limit values for flexural crack width. The formula for computing the
crack width is prescribed in "Computation of Response Values."
Table 8 Limit Values for Wlim Concrete Crack Width Associated with Corrosion of Reinforcement
Environmental conditions on corrosion of reinforcement
Type of reinforcement Normal Corrosive Severely corrosive
environment environment environment
Deformed reinforcing bar
0.005 c 0.004 c 0.0035 c
and plain bar
Prestressing steel 0.004 c 0.0035 c -
b) Carbonization is assessed by using the estimated carbonization depth value Yg and the
carbonization depth limit value Ylim to confirm the relationship Yg::;;Ylim; where, Ylim is obtained by
Ylim=C - Ce - Ck, C is the design cover thickness (mm), Ce the construction error of the cover (mm),
and Ck the remaining non-carbonated cover thickness (mm) , which is taken as 10 mm for
structures in a normal environment and between 10 to 25 mm for structures contain chloride ions
in concrete.
The estimated value of carbonization depth is computed as being proportional to the square root
of design life t.
An appendix of the 2004 edition standard shows an example of design cover thickness
corresponding to the design life of 100 years. Assessment of carbonization can be omitted by
adopting a design cover thickness that is equal to or larger than the value shown in the example.
c) In the assessment of chloride ions, the 2004 edition standard prescribes how to assess structures
that exist in a "corrosive environment" and a "severely corrosive environment," where there is a
risk that the corrosion of reinforcement might occur due to the penetration of chloride ions.
On the chloride ion penetration phenomenon, it is necessary to take into consideration the
chronological variation of chloride ion density on the concrete surface. The 2004 edition
standard proposes an equation to estimate chloride ion density at the position of reinforcement,
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which is formulated based on the evaluated data of concrete test pieces for chloride ion content
survey taken from railway structures nationwide in Japan and assuming the hypothesis that the
chloride ion density at the position of reinforcement increases proportionally to Ji (where, t:
elapsed years).
Examples of design that indicate the design concrete cover necessary to endure the design life of 100 years
are shown in an appendix of the standard. Assessment of chloride ions can be omitted by adopting a design
concrete cover thicker than the values shown in the appendix.
13. Members
"Members" prescribes details associated with the modeling of slabs, beams, columns, walls, footings, and
precast members. The verification methods of members are also prescribed.
14. Structures
"Structures" prescribes special items corresponding to the kinds of structures that are mandatory in the
verification of the performance of structures. This chapter also describes how to combine member elements
to model a structure.
The types of structures include a) slab type girders, b) T-section girders, c) box-section girders, d)
V-section girders, e) skew girders, f) continuous girders, g) straight girders supporting curved tracks, h)
curved girders, i) piers, j) abutments, k) rigid frame structures, 1) flat slab structures, m) box culverts, n)
arch bridges, 0) cable-stayed bridges, p) precast concrete structures, q) bridge sidewalks, and r) parapets
(handrails ).
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15. Structural Details
"Structural details" prescribes general structural details of reinforced concrete and prestressed concrete
structures. In other words, this chapter prescribes structural details necessary to compensate structural
weaknesses that are not directly associated with verification. Structural details required and intimately
associated with "members," "structures" and "bearings" are prescribed in the respective section.
Structural details include a) additional reinforcement for exposed surfaces, b) reinforcement for stress
concentrated zone, c) reinforcement for openings, d) haunches, e) beveling, f) construction joints, g) joints,
h) drainage and water proofing, and i) protection of concrete surface.
16. Bearings
"Bearings" prescribes verification methods associated with the bearing itself, restrainers, bridge sliding-off
failure preventers, and girder endlbearing seat.
Bearings include elastomeric and steel bearings. Restrainers include the steel plain bar stopper, the steel
square pipe stopper, and the stopper with dampers. Bridge sliding-off failure preventers include stoppers
and bearing seat extension.
Each apparatus of bearing has respective expected functions. Their design limit values must be determined
so as to preserve the expected performance of the entire structure.
The 2004 edition standard prescribes the verification formulas and limit values of each type of bearings
with respect to the required performance. The limit values are determined based on the conventional limit
values used in the limit state design method.
Table 9 shows the relationship between the required performance (performance items) of a structure and
the verification indices of bearings.
Table 9 Example of Required Performance of a Structure and Verification Indices of Each Bearing Apparatus
Verification Indices
Required
Performance Bearings
Performance Bridge sliding-off Girder end/bearing
Item (Elastomeric Restrainers
of Structure failure preventer seat
bearings)
Capacity, girder
Failure - Capacity* sliding-off Capacity, Stress
Safety
displacement
Fatigue failure - - - Stress
Crack width,
Serviceability Appearance - - -
Stress
Deformation,
Stress
Restorability Damage Capacity - -
Replacement of
bearings
..
* FaIlure IS also venfied when the stopper IS used as the restramer and also as a shdmg-offfmlure preventer.
An appropriate value must be set as the limit value in the determination of the performance level of
structure subjected to the effects of earthquakes because the restorability is greatly affected by the grade of
determined bearing damage states.
Tables 10 to 12 show the relationship between the performance level of structures and the damage level of
each part of the bearing, the damage level of the bearings themselves (elastomeric bearings), and the
damage level of movement limiting apparatus, respectively.
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Table 10 Restorability of Structures and Damage Level of Each Bearing Part
Restorability of Structure I Performance Levell: I Performance Level 2:
Damage level of bearings 1 2
Bearings
Sl S2
Damage level of (elastomeric bearings)
each apparatus Restrainers Sl S2
Bearing seat/girder end 1 2
17. Appendices
"Appendices" provide technical information such as the background and the concepts of code provisions
and commentaries prescribed in the design standards. The items contained in the appendices are as follows:
a) Fundamental ideas behind performance verification, b) basis of design actions and their combinations, c)
track skeleton weight and track weight, d) design impact factor for railway concrete bridges, e) train lateral
load, f) verification methods for flexural cracks on reinforced concrete rigid structure viaducts, g) quality
specifications for steel, h) fatigue strength of SD685 and equivalent reinforcement, i) tensile fatigue
strength of reinforcement subjected to the standard train loads of Japan Railways, j) approximate
expression of equivalent number of cycles, k) background of verification of cracks, 1) surface chloride ion
concentration coefficient S, m) design concrete cover thickness required from the point of view of
durability, n) construction error of concrete covers, 0) basic development length of reinforcement, p)
cautions on high-strength reinforcement usage, q) design methods for flexural moments of two-way slabs,
r) displacement limit values associated with train runability
1. Verification Examples
Verification examples covering "simply supported slab girder," "simply supported T girder" and
"reinforced concrete rigid frame viaduct" have been published. These publications describe the design
procedures from the setting of required performance through to the verification of performance.
2. Design Guidebook
(1) Reinforcement arrangement guidebook
A guidebook to provide appropriate drawings of reinforcement that describe the arrangement of
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reinforcements and their configurations, have been published.
These also describe examples of design concrete cover thickness that satisfy assessment of durability.
Descriptions in these guidebooks also include lists of the required design concrete cover thickness for each
of the water-cement ratios, cement types and member types in carbonization assessment, and for each of
the water-cement ratios, regions and distances from the coastline, and member types in chloride ion
assessment.
3. Verification Software
"Performance Verification Support Software Program (VePP-RC)" is currently used to improve the
efficiency of performance verification in accordance with the new standard.
The VePP-RC adopts the spread sheet format for input and output, and can provide output results in CSV
file format.
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II
I I
I I
I I
Outline of Design Standards for Railway Structures and Commentary (Concrete Structures)
The English edition of the outline of the "Design Standards for Railway Structures and Commentary
(Concrete Structures)" was produced by the Railway Technical Research Institute (RTRI) to
introduce one of the advanced railway technologies established in Japan.
The provisions of the original standard, written in Japanese, are the fruits of discussions in the
working committees composed of academics and engineering specialists from railway companies.
They are based on the investigation and research ofRTRI, as directed by Japan's Ministry of Land,
Infrastructure and Transport as a part of ministerial policy to establish railway technical standards.
This document is an English translation summarizing the original standard.
It is our hope that this document helps overseas railway engineers to understand the railway
technologies currently being used in Japan.
March 2007
Note: Copyright © 2007 by the Railway Technical Research Institute. All rights reserved.
The text was translated by the Railway Technical Research Institute.
Railway Technical Research Institute disclaims any and all liability for any loss or damage arising from the use of
these materials.
The original standards were edited by RTRI and published by Maruzen Co., Ltd.
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