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From Wild West to Modern Life
Semiconductor Industry Evolution

Dr. Walden Rhines

A SemiWiki.com Project
From Wild West to Modern Life: Semiconductor Industry Evolution

Copyright © 2019 by Walden C. Rhines

All rights reserved. No part of this work covered by the copyright herein
may be reproduced, transmitted, stored, or used in any form or by any
means graphic, electronic, or mechanical, including but not limited to
photocopying, recording, scanning, taping, digitizing, web distribution,
information networks, or information storage and retrieval systems, except
as permitted under Section 107 or 108 of the 1976 US Copyright Act,
without the prior written permission of the publisher.

Published by SemiWiki LLC


Danville, CA

Edited by Beth Martin and Daniel Nenni

Although the authors and publisher have made every effort to ensure the
accuracy and completeness of information contained in this book, we
assume no responsibility for errors, inaccuracies, omissions, or any
inconsistency herein.

First printing: April 2019


Printed in the United States of America
Contents
Foreword ............................................................................................................... - 3 -
Building the Fundamentals .................................................................................... - 4 -
School Days ....................................................................................................... - 4 -
Choosing Stanford ............................................................................................. - 6 -
The Story of HP-35 Calculator’s LED Development and the Nobel Prize .......... - 7 -
Stanford and Semiconductors: A Unique Combination in the 1960s .............. - 10 -
Learning at Texas Instruments aka the “Training Institute” ................................ - 12 -
The Success of Morris Chang ........................................................................... - 13 -
TI Technology and Business ............................................................................. - 14 -
TI: Semiconductor Industry History of Innovation .......................................... - 15 -
Black Scholes and IC Design ............................................................................ - 18 -
TI Patent Priorities ........................................................................................... - 21 -
Stubbornness Captures a Disruptive Technology and Leads to an Academy
Award .............................................................................................................. - 24 -
Speak ‘n Spell................................................................................................... - 27 -
Desperation Drives Inspiration ........................................................................ - 32 -
Why Do Brilliant People Like to Work Together? ............................................ - 35 -
Semiconductors Become a Worldwide Business............................................. - 37 -
Apps Before there were Apps ......................................................................... - 40 -
My View of EDA and Mentor from TI .................................................................. - 42 -
EDA Grows: Systems Design vs. Integrated Circuit Design .............................. - 49 -
My View of EDA from the Top of Mentor Graphics ............................................. - 52 -
Developing Mentor’s Strengths ...................................................................... - 53 -
Tales from Mentor CEO Seat—Avant! plays the Acquisition Game ................ - 57 -
Tales from Mentor CEO Seat—Carl Icahn Comes Knocking ............................ - 60 -
EDA Cost and Pricing ....................................................................................... - 63 -
EDA Market Dynamics ..................................................................................... - 63 -
Honey, I Shrunk the EDA TAM ......................................................................... - 67 -
Basic Techniques for Managing an EDA Business ........................................... - 70 -
References ........................................................................................................... - 74 -
From Wild West to Modern Life: Semiconductor Industry Evolution

Foreword
In 1968, Texas Instruments, Motorola, and Fairchild dominated the emerging
semiconductor business with 66% combined market share. Over the next fifty
years, the industry de-consolidated – dozens of new semiconductor companies
emerged, creating a more dynamic market that altered the list of the top ten
largest companies.

During the same period, an ecosystem of companies emerged to grow the


materials, develop the manufacturing equipment, design the software, and
create all the other capabilities needed to support what has become one of the
most strategic industries in the world. Much of this evolution was driven by
relatively young, inexperienced individuals operating in a totally unregulated,
free market, worldwide business environment. I was privileged to work with
many of these people and to be involved in some of the revolutionary
innovations.

Many people, including Daniel Nenni, have asked me to relate some of the
stories of game-changing programs and people with whom I was involved,
including the dynamics of growth of the Electronic Design Automation (EDA)
industry. I’ve put this off for a long time, but Daniel is persistent. So I started
writing some short vignettes during long airline flights. This activity required
that I contact other people who were involved in this history, some of whom I
hadn’t seen for decades, to verify the accuracy of my recollections. I hope this
collection of essays provides some feeling for the remarkable history of the
growth of an industry as well as insights into its future evolution.

Walden Rhines
March 2019

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From Wild West to Modern Life: Semiconductor Industry Evolution

Building the Fundamentals


I feel as if my path to the semiconductor industry was a winding one.
Engineering was always to be in my future, but I met a lot of interesting people
along the way. Many of them from my time at Stanford for my Ph.D. studies,
had either already made their mark on the development of semiconductors, or
were destined to become leaders in the semiconductor industry.

School Days
Gainesville, Florida in the 1950s was a small university town of 25,000 people
that doubled in size during the school year. There was almost no place to work
except at the University of Florida, so most of my peers had at least one Ph.D.
parent on the faculty. The academic competition was fierce, as situations like
the daughter of the head of the Math Department competing with the son of
the head of the Physics Department for top scores in high school courses, raised
the level of intensity.

My father was a professor of Materials Science and Engineering and a


traditional engineer, as was his father. So, when it came to discussion of career
choices, the conversation was short. “I think I might like to be a lawyer,” I might
say. “Engineering is great preparation for law school,” my father would reply. If I
suggested the medical profession, there would be a similar answer. Variants of
this discussion were followed by more than a dozen visits to the leading
engineering schools in the U.S. until he concluded that the University of
Michigan had the best undergraduate engineering program. And so, in the fall of
1964, that’s where I went.

While my father was pleased with my decision to affiliate with the


Chemical/Metallurgical Engineering program, he was less enthusiastic about the
love I acquired for computers. Michigan was among the first university
recipients of an IBM 7090 mainframe and later an IBM 360 in the year I
graduated.

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From Wild West to Modern Life: Semiconductor Industry Evolution

University of Michigan's New IBM 360-67 computer, September 1968.


Image source: https://aadl.org/N002_0682_003

Bruce Arden’s Math 273 course attracted a lot of people I came to know, like
Sam Fuller (later head of R&D at Digital Equipment and CTO at Analog Devices),
David Liddle (founder of Metaphor Computer Systems), and Fred Gibbons
(founder of the company that developed pfsWrite, the first widely accepted
word processor for the TRS 80 and Apple computers). Math 273 required us to
complete four computer projects including a program to execute the
Newton/Raphson convergence approach to find functional values of zero for an
equation. Little did I know that this basic algorithm would be fundamental to all
the SPICE simulations I ran in the years ahead.

College wasn’t all work, of course. Sam Fuller and I joined the Phi Kappa Tau
fraternity and embarked upon various contests to test which had greater
endurance, our brains or our livers. Holding multiple weekend parties and
maintaining high grades in engineering were compatible only by repurposing
the hours that we typically used for sleep. At some point, we decided that sleep
was just an escape mechanism and unnecessary, so we tried to eliminate it.

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From Wild West to Modern Life: Semiconductor Industry Evolution

For the next year, I became susceptible to every cold, flu, or other illness that
came along until, on the advice of a doctor, I found a way to resume a normal
sleep schedule.

As graduation approached, the intensity of the Vietnam War increased. The


1967 Draft Act put an end to automatic deferments for graduate students
unless they were married, which Sam was. Marriage struck me as much too
extreme an alternative (since I didn’t know anyone I wanted to marry), but I
managed to find a program that let me go on to graduate school if I spent the
summer at Fort Benning “pushing Georgia” with push-ups while my Drill Sargent
yelled at me.

Choosing Stanford
Choosing a graduate school was a switch from my undergraduate experience.
Getting into good graduate schools wasn’t that difficult, so I only applied to
Stanford and U.C. Berkeley. My father advised that “If you’re good enough to go
to graduate school, you’re good enough to get someone else to pay for it.” He
lobbied for U.C. Berkeley as the real engineering school rather than the
“science-oriented” Stanford. Graduate schools provided the funding back then,
so the choice was mine.

Sam Fuller, who was number one in the Michigan Engineering class of 1968, was
being recruited vigorously by MIT and Stanford. After many beer-laden
discussions, we concluded that Stanford was the place to go. While Sam’s wife
finished her degree at the University of Maryland, Sam and I rented an
apartment near the Stanford campus and entered the world of semiconductors
and computers at Stanford in the fall of 1968.

Sam chose Ed McCluskey as an advisor. I chose Dave Stevenson, who had won a
major DARPA contract to investigate III-V compounds. Dave’s DARPA project
also presented the perfect opportunity for a young engineering faculty
member—a traditional metallurgist—to diversify into semiconductors. That
professor, Craig Barrett, also joined my Ph.D. committee, along with Gerald
Pearson, who had helped to develop the transistor at Bell Labs.

At 8:00 am on my first day of graduate school at Stanford, I joined the


“Structure of Materials” class taught by Craig, the youngest faculty member in

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From Wild West to Modern Life: Semiconductor Industry Evolution

the Materials Science and Engineering Department. Craig had just returned
from a post-doc in England and was energetically publishing papers, writing a
book (along with Bill Nix and Alan Tetelman), and teaching classes. He passed
out mimeographed copies (for a price) of the rough drafts of the book for the
class textbook.

Craig’s distinguished student career at Stanford led to a faculty appointment.


His history at Stanford included a record in the high hurdles, which still stood
from his undergraduate years. His relative youth as a professor had other
tangible benefits for his students; he willingly joined us at the local watering
hole, the “O” (short for Oasis, which was a famous student watering hole until it
closed for good in March of 2018) and purchased pitchers of beer when the
graduate students ran out of money early in the evening. Ultimately, his
impatience with the academic world led to his departure to industry in 1974. He
joined Intel and eventually became CEO.

Craig was the closest thing that Stanford had to an expert in electron
microscopy, so he dutifully helped me analyze precipitates that were formed
during the diffusion of zinc into GaAs to form light emitting diodes. I shared an
office with Herb Maruska, and we helped each other with our research. Herb
was focused on gallium nitride. This work resulted in the magnesium-doped
gallium nitride light emitting diode, which we patented in 1974 and is the basis
of all the blue LEDs today. The blue LED technology garnered the Nobel Prize in
2014 (although not for the Stanford research team).

Many of my predecessors in the Materials Science and Engineering Department


at Stanford had worked on other aspects of III-V compounds, and some of them
went to work at Hewlett Packard (HP) after completing their Ph.Ds. Although I
have no way to verify its accuracy, it is their story that I retell here.

The Story of HP-35 Calculator’s LED Development and the


Nobel Prize
Hewlett Packard recognized that LEDs would be important for many types of
instrumentation. The company pioneered LED research and eventually formed
HP Associates to commercialize this business.

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From Wild West to Modern Life: Semiconductor Industry Evolution

In the late 1960s, development began on what became the HP-35 calculator, the
world’s first scientific pocket calculator, introduced in 1972. The processor
chipsets used in the production units were made by Mostek (which eventually
became part of STMicroelectronics) and American Micro-systems Inc.
Technology at that time made “reverse Polish notation” a more logical
procedure for entering data; it reduces memory access and uses the stack to
evaluate expressions. Many engineers still prefer the elegance of this approach.

The HP-35 calculator.

Choice of a display for the HP-35 logically fell to the most promising technology,
GaAsP (gallium arsenide phosphide), which could be tailored to alter the exact
wavelength of light emission. GaAs emits light at 1 micron, which is in the
infrared and therefore not visible by humans. By alloying GaAs with phosphorus,
the “band gap” can be tailored to emit at shorter wavelengths. Armed with this
knowledge, the team of relatively young engineers attacked the development
task of creating a suitable and reliable red LED for the HP-35 calculator. After
analyzing various ratios of arsenic and phosphorus, they selected a combination
that emitted a bright cherry red that was easily visible to the entire team of
development engineers.

Detailed characterization and development of a manufacturing process


followed. And then the day came to demonstrate their achievements. A
presentation was put together for the Board of Directors of HP.

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From Wild West to Modern Life: Semiconductor Industry Evolution

The presentation included the multifaceted issues associated with light emission
and culminated with a demonstration of an array of discrete LEDs that were
arranged to spell the letters “HP.”

When they pulled the switch, Bill Hewlett turned to David Packard and said, “I
don’t see anything.” Packard agreed. Neither of them could see the cherry red
LEDs.

What the young (under 40 years old) engineers had overlooked was the natural
narrowing of bandwidth perception that occurs with age. Eyesight, hearing,
smell, and almost all our senses deteriorate with age. As we age, the range of
frequencies we can perceive decreases. The particular choice of GaAsP alloy
that the younger engineers had selected was one that emitted red light in the
visible spectrum (above 750nm). However, visibility is relative. For those aged
60 or over, it wasn’t visible. The entire project went back to the drawing board
to reduce the wavelength of red light emission to a frequency that would be
visible to a much broader range of the population.

Red wasn’t the only LED color of interest at the time. The DARPA contract that
funded the work I was doing with GaAs, along with Shang-Yi Chiang, Craig
Barrett, and Herb Maruska. Herb had worked at RCA for James Tietjen and then
Jacques Pankove 1 on gallium nitride before coming to Stanford on an RCA
0F

doctoral study award. They tried a wide variety of materials for LEDs so that RCA
could build solid-state televisions. The challenge of short-wavelength emitters
remained, making the lack of an efficient blue LED a limitation.

At Stanford, Herb tirelessly deposited thin films of GaN with various dopants.
And then one day, we systematically analyzed his results. Element by element, I
went through the periodic table while he told me who had tried various dopants
and what the results had been. And then, miraculously, we focused on a group II
element, magnesium, that was not well characterized with GaN. Herb headed to
the lab and soon produced a film of Mg-doped GaN that emitted blue/violet
light when a voltage was applied. We were all ecstatic and proceeded to apply
for a patent with the help of the Stanford legal staff. The patent 2 was granted in
1F

1974, and Herb returned to RCA a hero.

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From Wild West to Modern Life: Semiconductor Industry Evolution

Unfortunately, the blue LEDs were not very efficient, so they were not ready for
commercial production. RCA canceled the project in 1974. However, we
published papers 3 and two researchers, Akasaki and Amano, talked to Herb
2F

about ten years later and were able to reproduce his results. The history is well
documented. 43F

Later, the critical missing piece evolved. Shuji Nakamura of UC Santa Barbara
fabricated Mg-doped InGaN LEDs that operated with a quantum well structure,
dramatically improving the efficiency. Nakamura’s advance was remarkable, and
he clearly deserved the Nobel Prize that he received (along with Akasaki and
Amano who were able to reproduce both Nakamura’s and our results, as well as
achieve stimulated emission). Nakamura highlighted the Stanford work when
the Nobel Prize was announced, saying he believed recognition for the blue LED
should also extend to Herbert Paul Maruska, for creating a functional blue LED
prototype in 1972. Nakamura said he did not think his or Akasaki and Amano’s
work would have been possible without Maruska’s contributions many years
prior. 5
4F

Stanford and Semiconductors: A Unique Combination in the


1960s
Stanford engineering in the 1960s onward was filled with many interesting
people. The former Dean of Engineering, Frederick Terman, had recruited a
variety of rising stars in the semiconductor industry, including William Shockley
and Gerald Pearson, both of Bell Labs transistor fame. Shockley was more
famous because of the Nobel Prize and, ultimately, more infamous as he
redirected his research from semiconductors to controversial theories of racial
differences in intelligence. Since he had the office next to ours, we kept a sign in
the window labeled “Shockley’s Office is Next Door” just in case someone with a
firebomb lost direction or became confused.

The McCullough Building was hardly a safe place anyway; the research in II-VI
and III-V semiconductors just down the hall used elemental materials that were
poisonous in the parts per billion range. And T.J. Rodgers, who was later a
founder of Cypress Semiconductor, was running experiments in the basement
with the first of Stanford’s ion implanters, causing unexpected and sometimes
dangerous results.

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From Wild West to Modern Life: Semiconductor Industry Evolution

While I plodded my way through Craig’s “Structure of Materials” course, my


extracurricular life was stimulated by my residence in Crothers Memorial Dorm,
fondly referred to as “Cro Mem.” It consisted of two buildings, side by side, one
for graduate engineering and science majors and one for lawyers and MBA
students. Although the love was not great between the two buildings, there
were frequent touch football games and mutual enjoyment of the promotional
efforts of emerging wineries. For example, Wente Brothers and Inglenook
provided free wine anytime we had a party, which was frequently. Judging from
those I still know from Cro Mem, the wine promotion was very effective,
although maybe very profitable not for Wente and Inglenook.

However, parties required more than wine, so we turned to the most innovative
of the Cro Mem residents, Roger Melen. Roger arrived at Stanford with an
undergraduate Electrical Engineering degree from Chico State. He published a
book titled “Understanding Operational Amplifiers” (which I didn’t) by his
second year in graduate school, and he was making money in a variety of
entrepreneurial ways, like consulting for Bay Area electronics startups or writing
articles for Popular Electronics. Whenever we needed money for a party, Roger
generously wrote an article, received $400, and the party was on.

Meanwhile, Roger worked on his Ph.D. thesis under Prof. Jim Meindl, who had
dozens of graduate students (many of whom came to make up the Who’s Who
of the electronics industry) designing chips and producing them in the two-inch
wafer fab on campus. Roger was working on the Optacon, a reading aid for the
blind, developing an 8x16 pixel charge coupled device (CCD) for a compact
version of the product. On the side, his consulting business was growing, as he
was much too innovative and productive to work only on his research.

Roger designed the electronics for all sorts of equipment that recent graduates
were developing. Since most of these companies had very limited cash flow,
Roger had to be content to accept future royalties in payment for some of his
work. Over time, he discovered that these entrepreneurial customers, although
skilled in engineering and product development, had “lost the ability to count.”
Roger was concerned about being cheated on the royalties, so he developed a
system to overcome this deficiency. He performed the design work as usual, but
instead of labeling the integrated circuits (ICs) in the design, he and his graduate

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From Wild West to Modern Life: Semiconductor Industry Evolution

student friend, Harry Garland, re-marked them with proprietary letters for one
of the key ICs in each design. He then assumed the supply chain fulfillment role
by relabeling the ICs and providing the parts for production.

Roger and Harry created a company named Cromemco, after the “Cro Mem”
dorm, which in a few years became one of the very early, successful
microprocessor-based computers. They needed funding and publicity to start a
company, so Roger turned to his tried and true technique—writing articles for
Popular Electronics, but this time under the Cromemco name.

As I made my way to the end of my research in 1972, my committee member


Gerald Pearson told me not to worry about finding a job. He would take care of
it. Sure enough, Professor Pearson was good to his word. When I told him I was
ready, he picked up the phone and called one of his former graduate students
named Morris Chang (who was at Texas Instruments and later went on to found
TSMC). Most Stanford Ph.D.s in my field at that time remained in the Bay Area
to work for Fairchild, National Semiconductor, Hewlett Packard, or other local
companies. But TI, the largest semiconductor company, recruited heavily from
the Stanford Ph.D. crowd. Professor Pearson also connected my lab partner,
Shang-Yi Chiang, who later became head of R&D for TSMC. Shang-Yi and I both
went to Texas Instruments (TI) to begin our careers in the semiconductor world.

Learning at Texas Instruments aka the “Training


Institute”
I completed my degree and headed to Texas Instruments (TI) in Dallas in 1972.
My first project was developing CCD imagers. You can imagine our shock at TI
when we saw a cover article of Popular Electronics entitled “Build Your Own
Solid State Imager” by my classmate Roger Melen along with his graduate
friends Terry Walker and Harry Garland. While Fairchild, Sony, RCA, and TI
competed fiercely to develop early CCD imagers, it looked like the graduate
students at Stanford had beaten us to the punch—or so we thought.

The article provided circuit diagrams plus a block labeled “solid state imager.”
To fill that block, the article instructed the reader to send a check or money
order for $25 to Cromemco to buy the needed component. But instead of
sending a CCD imager, Roger sent American Microsystems S4008-9 DRAMs. This

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From Wild West to Modern Life: Semiconductor Industry Evolution

early DRAM did not automatically refresh the bits during readout and came in a
ceramic package with a metal lid that could be replaced by a quartz lid by
popping the tops off the ceramic packages. The image quality was good enough
for the hobbyists. Those $25 checks added up to over $50,000 and became
critical seed money for Cromemco, which Roger and Harry sold in 1987 to an
electronics company called Dynatech, who was a major user of Cromemco
systems for the display of weather forecasts.

The Success of Morris Chang


About a month after I arrived at TI, Morris Chang was promoted to Vice
President of the Semiconductor Group, leading to an association that I value to
this day, more than 45 years later. Morris was born in mainland China, near
Shanghai, and had the unique distinction of being accepted to Harvard
University in the United States. Sensing that a technical degree was the best
path forward, Morris transferred from Harvard to MIT after the first year. He
earned a Mechanical Engineering degree from MIT and took a job at Sylvania, an
early participant in the emerging semiconductor industry.

After several years of industry experience, Morris was attracted to TI in 1958


and was hired on to develop and manufacture transistors for IBM's first major
mainframe computer with transistor logic, the IBM 7090. Four transistors were
produced by both IBM and TI, three of which were yielding at acceptable levels.
Yield in semiconductors means the number of units manufactured that actually
work. However, one of them remained at low single-digit yields. Morris worked
late nights analyzing data and finally figured out the problem. Yields soared and
he became a hero, ultimately becoming the manager of all of TI’s germanium
transistor business.

Morris’ goal, however, was to become vice president of R&D. His superiors told
him that such a goal would be impossible unless he had a Ph.D. since most of
the researchers had that credential. So Morris took advantage of a TI-funded
opportunity to go to Stanford in 1961. He studied under John Moll, Bill Spicer,
and Gerald Pearson, receiving his Ph.D. in record time in early 1964.

When Morris returned to TI, the business had grown dramatically, so instead of
joining the research labs, they asked him to run the integrated circuit business.
Although TI’s Jack Kilby invented the integrated circuit in 1958, it's market

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From Wild West to Modern Life: Semiconductor Industry Evolution

position slipped when Bob Noyce at Fairchild Semiconductor developed the


planar process in 1960. TI lost to Fairchild in the first bipolar generation resistor-
transistor logic (RTL), then lost to Motorola in the second generation with diode-
transistor logic (DTL). However, by making a few good decisions and putting in a
lot of hard work, TI emerged as the leader in bipolar transistor-transistor logic
(TTL) integrated circuits. This success, combined with TI’s two year lead in
developing the silicon transistor took TI to its goal of $1 billion of revenue. This
was the situation at TI shortly after Morris returned; it had become the world’s
largest semiconductor business.

TI Technology and Business


While TI dominated the bipolar semiconductor era of integrated circuits and had
the largest market share in the semiconductor industry in the 1960s, the MOS
era that evolved in the late 1960s led by Intel and Mostek was a different story.
Of the “Big Three” (TI, Fairchild, and Motorola), TI did the best job of making the
transition from bipolar to MOS technology initially. However, when the so-called
“Hogan’s Heroes,” (the gang of seven under the Chairman and CEO, Lester
Hogan) left Motorola en mass, they were replaced by a substantial number of
TI's senior semiconductor managers in the mid-1970s including Jim Fiebiger,
whose team from TI changed the competitive environment.

MOS memory and later microprocessors became strengths for both of TI's key
competitors, Intel and Motorola. This made the late 1970s and 1980s a difficult
period for TI.

Intel’s 1103 1K DRAM became a widely adopted standard. TI had three


programs to match it before a production-worthy part was developed, but it
was too late to catch up. Hope appeared when the 4K NMOS DRAM emerged
since Intel had a three-transistor cell and TI leapfrogged to a single-transistor
cell, but the victory was short-lived. Mostek had introduced an undistinguished
4096 NMOS structure for their 4K product but, upon hiring Paul Schroeder from
Bell Labs (who said on his resume that he was the greatest DRAM designer in
the world), usurped the lead with the Mostek 4027. Meanwhile, TI struggled
with its TMS 4030 design and remained allied with the camp of companies doing
18- and 22-pin parts because of the advantage that they required no
multiplexing of address and data and would, therefore, be faster than the 16-pin

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From Wild West to Modern Life: Semiconductor Industry Evolution

Mostek part. Mostek’s 4027 disproved that thesis. The only solution for TI was
to copy the Mostek 4027, which was perfectly legal at the time, and I was
chosen to head that team.

I moved from Dallas to Houston to begin that project. On the day I arrived in
Houston, Dick Gossen, head of memory design, advised me to begin filling out
my resume. Dick explained to me that the corporate senior management was
underestimating the difficulty created by the analog nature of a DRAM. TI and
everyone else had freely second-sourced logic parts by copying. In fact, that was
the normal procedure that was encouraged in the industry to make a design
viable, i.e., solicit another company to copy your part and help to make it a
standard. DRAMs, however, have analog sense amplifiers that have variable
behavior depending upon the process used for manufacturing.

I began a detailed analysis of the device structure of the Mostek 4027 and
discovered that when the Mostek founders left TI to start Mostek, they took the
TI process with them. So the normal difficulties of matching a design and a
process were not relevant; the process was the same.

We followed the 4K with a similar copy of the 16K DRAM that kept TI as a
contender in the MOS memory business, but the challenges of the quickly
evolving microprocessor business put TI further behind 6.
5F

The industry was at a major turning point, and it is rare for a company to remain
in a leadership position through two major transitions of an industry. TI had led
with the silicon transistor and the bipolar integrated circuit, but the next two
generations of MOS memory and MOS microprocessors left TI behind. Of
course, TI still exists today—the only company to continuously hold a spot in the
top ten largest semiconductor companies from the 1950s to the present—partly
because the tide was reversed in the next generation of embedded DSPs.

TI: Semiconductor Industry History of Innovation


Texas Instruments is a remarkable company founded by remarkable people, and
Eric Jonsson—TI co-founder, president, and then mayor of Dallas—was one of
the most remarkable visionaries of the 20th century. He was a renaissance man
who created an industry and a fortune by following the needs of the emerging
oil exploration industry, and then semiconductors. He followed his tenure at TI

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From Wild West to Modern Life: Semiconductor Industry Evolution

by serving as mayor of Dallas starting in 1964. Over three terms, he took the city
from the depression of being the site of the Kennedy assassination and turned it
into one of the most innovative centers of commerce in the 21st century. He co-
founded an educational institution that became the University of Texas, Dallas.
Today, Dallas is home to more than 10,000 corporate headquarters, including
over twenty Fortune 500 companies, which didn’t happen by accident.

The roots of TI go back to northern New Jersey in 1930. J. C. “Doc” Karcher


developed reflection seismography technology that could be used to reveal the
character of strata beneath the earth and to predict the most likely places to
drill for oil. With a $500K loan from Everette Degolyar, chairman of Amerada Oil,
Karcher founded Geophysical Services Inc. (GSI). The East Texas oil field moved
the center of momentum for the oil exploration industry to Texas in the 1930s,
which cause GSI to move with it. GSI filled in excess exploration crew time
creating their own seismic database for a subsidiary Coronado Oil. When GSI’s
business and Coronado’s conflicted, the more valuable company, Coronado, was
sold to Stanolind. The GSI management—Eric Jonsson, Eugene McDermott, Cecil
Green, and Bates Peacock—took out a loan to buy the GSI remainder on
December 6, 1941. Since there was no significant shortage of oil during World
War II, Jonsson applied GSI’s skills in electronic equipment to win a government
contract for magnetic anomaly detectors for submarine patrol planes.
The Navy contracting officer was Pat Haggerty, who later joined GSI in 1945 and
ultimately became Chairman and CEO of Texas Instruments.

The seismic exploration side of the business continued to grow after the war.
One unusual success was a sole source contract with ARAMCO for exploration of
the Arabian Peninsula. ARAMCO’s contract with Saudi Arabia required them to
turn back a block of land every five years to Saudi Arabia, so they hired GSI to
figure out which blocks of land were least likely to contain petroleum reserves.
The electronic equipment side of the business grew much faster than the
seismic part, resulting in total revenue in 1951 of $7.5M of which seismic
contracts were less than $3M. Disagreements about the focus of the company
led to a buyout of the company by Jonsson, Haggerty, McDermott, and Green as
well as a new name, Texas Instruments.

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From Wild West to Modern Life: Semiconductor Industry Evolution

When AT&T offered licenses for transistor technology in 1952, TI was not
initially invited to the licensing meeting. TI eventually found a supporter in Bell
Labs and was able to send Haggerty and Mark Shepherd to that meeting in
order to purchase a license for the transistor technology.

Not trusting their success to luck, TI also hired Gordon Teal who had been a
primary developer of the techniques to grow single germanium crystals to make
the transistor possible. Surprisingly, TI emerged as a key contender in the race
to produce transistors for military and commercial use. Even better, the TI team
was the first to successfully produce silicon transistors, which provided much
better thermal stability than germanium. They announced the achievement at
NAECON in May 1953. During this time, TI developed germanium transistors for
radios. When none of the radio producers would buy the product, they turned
to IDEA corporation to co-develop and introduce the very successful Regency
radio in 1954. This success in producing high volumes of transistors was
fundamental to winning IBM’s business in 1958 for the first transistorized
computers. This and other successes, plus an acquisition, took the revenue to
$300M in 1963.

During the summer of 1958, Jack Kilby worked through the TI summer
shutdown because he was a new employee and had accrued no vacation time.
He spent his time creating a phase shift oscillator on a single chip with
transistors connected by gold wires, bonding the discrete devices together on
the same chip. Just like that, Kilby created the integrated circuit. Old timers I
met at TI told me that it had been obvious that you could put more than one
transistor on the same piece of silicon. “But why would you want to do it?” they
asked. “You would never get both of them working at the same time.” Of
course, today, billions of transistors work in harmony to solve problems, but it
wasn’t so obvious then.

It was an obvious move to Jack, however, and the subsequent litigation over the
invention of the integrated circuit led to one of the most significant patent
lawsuits of history, enhancing the career for Roger Borovoy, corporate counsel
for Fairchild.

Jack insisted in his testimony that the words “laid down” applied to deposited
metal electrical connections and the patent stated that, “Electrically conducting

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From Wild West to Modern Life: Semiconductor Industry Evolution

material such as gold may then be laid down on the insulating material to make
the necessary electrical circuit connections.” However, TI hired a prestigious law
firm that thought the patent suit would be a slam dunk for TI and didn’t do
much preparation. It wasn’t.

Borovoy prevailed with the view that the planar process, dated five months
after the TI invention, was distinctly different from Jack’s approach to
connecting the elements of the integrated circuit. Borovoy moved on to Intel
and became well recognized as a corporate attorney. Jack had to accept the
failure of the TI-chosen law firm and share the recognition of invention of the
integrated circuit with Robert Noyce. However, Noyce's premature death made
Jack the sole recipient of the 2000 Nobel Prize in Physics for the integrated
circuit. Sharing the recognition was not a totally negative outcome. While Jack’s
words “laid down” may have included the planar process in his view, the
compromise to recognize both men settled the West Coast/Dallas dispute and
brought us all together—a result that Jack, as a gentle non-argumentative
person, would have applauded.

I had the good fortune to meet regularly with Jack at TI and later. He was a truly
wonderful person, very modest and quiet. We both joined the advisory board of
FormFactor, Inc., at the request of investor Bill Davidow, where Jack and I had
many delightful discussions.

Black Scholes and IC Design


From the earliest days of my childhood, I was always trying to find ways to make
money—paper routes, lawn mowing, coke sales at football games—I did it all.
Except for a motorcycle I bought during junior high school, when I could get a
driver’s license in Florida at age 14, I saved most of the money. During high
school, I bought my first publicly traded stock, Eastman Kodak, and fortuitously
profited from the introduction of the Kodak Instamatic Camera six months later,
instilling me with the dangerous idea that I had some sort of intuition for
investments despite the random nature of the luck.

So it should be no surprise that as I worked on challenging research projects in


TI’s Central Research Laboratory, I also became deeply involved in trading
standardized stock options when the Chicago Board Options Exchange was

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From Wild West to Modern Life: Semiconductor Industry Evolution

created during my first year at TI. Pretty soon I was doing “butterfly spreads,”
“ratio writes,” and even selling “naked calls.”

The TI SR-52 programmable calculator.

My trading activity stepped into high gear with the introduction of the SR-52
programmable calculator, as TI tried to catch up with the HP 65 programmable
calculator that was already in the market. I went to work writing programs to
improve returns and reduce risk in my stock option investing program.

Not long before this, Fisher Black and Myron Scholes published an article in the
“Journal of Political Economy” providing a mathematical derivation to calculate
the intrinsic value of a stock option. Myron Scholes later won the Nobel Prize
and became a director and principal of a company, Long Term Capital
Management, which experienced a blowup so big that Alan Greenspan writes
about the threat it posed for worldwide financial stability in his book, “The Age
of Turbulence: Adventures in a New World.” I went to work implementing the
Black Scholes formula on the SR-52. The formula is a complex equation, so it
required some effort to squeeze it into the limited memory of the SR-52. 7 6F

Volatility data was not generally available for most stocks, so my use of the
Black Scholes model focused on comparisons of options with different strike
prices and expiration dates, where the volatility assumed in the equation would

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From Wild West to Modern Life: Semiconductor Industry Evolution

be constant. I then began using it for trading. My broker at Merrill Lynch


became fascinated, and soon many of the brokers in his office had SR-52s.

One day, I became aware of a request from the management of the Professional
Calculator Department at TI for sample programs written for the SR-52 that
could be used as examples to attract customers, especially for applications
other than engineering. I went to a meeting and met Robb Wilmot and Peter
Bonfield (now SIR Peter Bonfield, who I’ve known ever since). They were excited
by my options trading program and decided to run a full page ad in the Wall
Street Journal offering customers a free copy of the program. It was a big
success, and I seriously began considering a career move into financial analysis
software.

As Steve Jobs said in his commencement address at Stanford 8, “you can’t


7F

connect the dots looking forward; you can only connect them looking
backward.” In this case, the connection with Robb and Peter in the Calculator
Products Division, or CPD, had an interesting consequence. Later that year, a
decision was made to move CPD to Lubbock, Texas because the division was
growing so fast that their space needs couldn’t be accommodated in Dallas. For
people like Robb and Peter, who came from the UK, both Dallas and Lubbock
were near the edge of civilization, so they could easily adapt to the new
environment in Lubbock. However, for most of the employees in Dallas, a move
to Lubbock didn’t sound attractive. Many management slots opened up,
including the job of Engineering Manager for the division, supervising 150
engineers who designed the chips and plastic cases for calculators.

I am told that someone in the Calculator Division suggested, “That guy who
wrote the Black Scholes program – wasn’t he some type of chip design manager
in the Central Research Lab? I wonder if he would be willing to move to
Lubbock?” That’s all it took. A few weeks later, I inherited responsibility for a
group of people who had to be convinced that moving to Lubbock would be a
good experience.

It was a most amazing group of managers who agreed to move. Those of us


reporting to Ron Ritchie, the Division VP, included:

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From Wild West to Modern Life: Semiconductor Industry Evolution

 Robb Wilmot – Later became CEO of ICL, International Computers Ltd.,


the largest computer company in Europe
 Peter Bonfield – Later became CEO of ICL, then CEO of British Telecom
and subsequently served on boards including TSMC, Astra Zeneca,
Ericsson, Sony and nine other public companies including Mentor
Graphics. He has 11 honorary degrees and is currently in the news
because he is Chairman of the Board of NXP. He is now Sir Peter.
 Tommy George – Later became CEO of Motorola Semiconductor
 Kirk Pond – Later became CEO of Fairchild Semiconductor
 Jim Clardy – Later became CEO of Harris Semiconductor and then CEO of
Crystal Semiconductor, which became Cirrus Logic

Following is a slide (referred to as a “Vu-Foil” back then) of the agenda for


part of the 1978 Strategic Planning Conference that TI held each year. P.
Pfeiffer refers to Eckhard Pfeiffer, who later became CEO of Compaq and M.
Chang refers to Morris Chang.

A stellar group of technology managers.

TI Patent Priorities
The most innovative person I met at Texas Instruments, other than Jack Kilby,
was Ken Bean. Ken had a list of patents that would impress even the most
skeptical. He started his career at Eagle Picher and came to TI in the mid-1960s.

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From Wild West to Modern Life: Semiconductor Industry Evolution

He was a warm, delightful, and modest person, but very innovative when it
came to finding solutions for silicon manufacturing problems. He worked in
Semiconductor Group product divisions as well as research labs over his TI
career, as did Mike Cochran, a topic that I’ll address later.

Ken rarely saw a semiconductor manufacturing problem that he couldn’t solve.


When TI had problems introducing the “thermal printer” that was used in the
“Silent 700,” Ken had a solution that made the silicon print heads
manufacturable. One of the most innovative patents that Ken filed was the
patent on the slicing of silicon wafers. Easy, don’t you think? No. Ken addressed
a problem for DUF (or diffusion under film) in bipolar integrated circuits.
“Pattern shift” was a problem that occurred because early bipolar integrated
circuits used wafers that were oriented to <111> or <110> crystal planes.

As a result, subsequent layers of deposition “shifted” modestly as the epitaxial


layer grew in the direction of crystal orientation. This caused a shift in the
alignment of subsequent photomasks. Not a problem for Ken. He was called in
to solve the problem, and he did. Why not slice the wafers a few degrees off the
perfect orientation? Then the DUF layer wouldn’t follow the crystalline
orientation. It worked. Subsequently, wafers for bipolar integrated circuits were
sliced slightly away from perfect orientation.

In the early 1970s, Monsanto decided to get out of the semiconductor wafer
business and showed up at TI with a list of patents for which they hoped to
claim royalties (since TI still manufactured its own polysilicon and silicon

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From Wild West to Modern Life: Semiconductor Industry Evolution

wafers). After Monsanto showed their patents, TI lawyers passed Ken’s patent 9 8F

to them, showing why wafers used for bipolar semiconductors are sliced a few
degrees away from the perfect orientation. The story goes that the Monsanto
lawyers looked at the patent and closed their briefcases. That was the last that
the TI lawyers saw of them. It was truly a fundamental patent in the early days
of semiconductor history. I loved my interaction with Ken, and he loved our
family. We kept in touch until his death, he kept our Christmas cards on his
refrigerator, and he delighted in the success that TI ultimately achieved.

The HP Silent 700 portable terminal.

One of the things that Ken taught me was the importance of customer
interaction in the innovation process. Ken had assignments in the
Semiconductor Group and in the Central Research Labs as well as the
Semiconductor Research and Development Lab. Interestingly, he generated
patents at approximately the same rate per year regardless of where he was
working. The same was true of Mike Cochran, who worked in a variety of
organizations in TI, including both semiconductor product groups and research
laboratories (and is partially responsible for the Cochran-Boone patents on the
microprocessor).

I decided to analyze the patent productivity of the truly great patent generators
like Ken and Mike. Fortunately, TI had a system that helped me. After the TI
DRAM lawsuits, TI management realized that patents were a very important
source of royalty revenue, much to the dismay of many TI engineers who had
been taught that patents should only be used defensively, to allow TI to enter
new markets. So TI created a special segment of the annual performance review
process that rewarded the creators of the most valuable patents. Those lawyers
who negotiated the patent cross-licenses voted on the most valuable patents.
The result: I now had a list of the most “valuable” patents.

The result of the analysis amazed me (although I wasn’t allowed to publish the
them). The conclusion was clear: People like Ken Bean and Mike Cochran
generated about the same number of patents per year. However, the patents
generated when they were in product groups turned out to be much more
valuable than the patents generated when they worked in research
organizations. Why? I concluded that, because the patents they filed when they

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From Wild West to Modern Life: Semiconductor Industry Evolution

were in product groups were developed in response to a customer problem,


they grew in value as more competitors adopted similar solutions to the same
type of problems. The other patents sounded great; they just weren’t as
valuable because they were generated by innovative ideas rather than customer
problem-solving.

Stubbornness Captures a Disruptive Technology and Leads


to an Academy Award
Back when I first joined TI in 1972, I was assigned to work on a new contract
that had just been awarded and badly needed staffing. The U.S. Department of
Defense had decided that solid-state charge-coupled device (CCD) image
sensors were going to be a strategic technology and they formed a joint services
program under Larry Sumney (who later became CEO of the Semiconductor
Research Corporation, serving in that position for more than thirty years).

Fairchild had hired Gil Amelio from Bell Labs and was promoting buried channel
technology because of its high efficiency, i.e., by using ion implantation to shift
the minimum of the electrical potential to store charge below the surface of the
silicon, any losses due to surface state interactions were minimal. Meanwhile,
RCA was a clear contender in this emerging business because of their
experience with video cameras and associated technology (as was Sony, but as a
foreign company, Sony could not be funded by the U.S. DoD).

TI was desperate to be included in the contract shootout, so they proposed a


totally different approach—building the CCD on a silicon wafer and then
thinning the devices from the back side to about a 25-micron thickness. This
approach avoided the losses associated with shining light on the front side of
the device where polysilicon and metal interconnect interfered with light
transmission. The CCD thinning technology was relatively simple. We used
wafers with a 25-micron thick, lightly doped p-type epitaxial layer on top of a
heavily p+ doped substrate. The p-layer served as an etch stop leaving the 25-
micron paper-thin layer. TI’s proposal looked good to the Navy’s Night Vision
Lab for use in “Starlight Scopes” and, at the last minute, TI was added to the
contract. Today, virtually all solid-state imagers are illuminated from the back
side of the silicon, but that approach really didn’t take off for thirty more years.

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From Wild West to Modern Life: Semiconductor Industry Evolution

Meanwhile, Dean Collins, who ran the CCD Imaging Branch, was able to
promote the technology to other branches of the government, generating lots
of additional funding for TI. One particularly difficult contract called for building
a moving target indicator that would store and compare successive images.
Larry Hornbeck took on the task but stubbornly refused to fabricate the device
as originally proposed. Instead, he pursued what he called a stratified channel
CCD architecture, the first-ever CCD to have the capability for storing two
overlying charge-storage and transport channels. With the assistance of people
like Ken Bean for the epitaxial process development and Jerry Hynecek (inventor
of TI's virtual-phase CCD) for the modeling task, Larry proved the concept with
backside illumination of thinned, packaged devices.

Dean sold another program to the DoD, this time for a "solid state light
modulator" that again relied on TI's thinning expertise. It used a hybrid
manufacturing process to produce a frontside, deformable mirror spatial light
modulator, with backside CCD-addressing. The deformable mirror was a
continuous sheet of a metalized polymer membrane. Once again, Larry came up
with a different approach, consistent with his habit of taking on management to
pursue approaches that ultimately proved to be superior and more
manufacturable on the path to his "Digital Micromirror Device" or DMD.

Larry was convinced that creating arrays of individually-addressable cantilever


micromirrors along with a monolithic manufacturing process would solve the
problems of defects in the array and lead to much improved optical
performance. By this time, I had taken on the job of President of the Data
Systems Group. Tom Stringfellow, who managed the Peripheral Products
Division of the Group, began funding Ed Nelson to support a potentially
revolutionary approach to printing using the digital micromirrors.

George Heilmeier, who was one of the first senior TI managers to be hired from
outside the company, became VP of Research for TI and supported Larry for the
chip development. By 1986, Larry had developed and patented the first practical
methods for manufacturing high-density arrays of micromirrors on an
integrated circuit in a conventional wafer fab. This IP served as a barrier to
competitors who would have immediately started developing their own version
of the digital micromirror device once it was publicly disclosed in 1988. Thirty-

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From Wild West to Modern Life: Semiconductor Industry Evolution

one years after the invention of the digital micromirror device in 1987, TI is still
the only manufacturer of this disruptive technology, a highly unusual, and
possibly unique, example in semiconductor history.

Larry made a pivotal decision in 1987 to attach the micromirrors to torsional


suspensions and actuate them into contact with rotation stops. This made it
possible to manipulate light with the precision of time division by pulse-width
modulation, increased the optical efficiency and reduced the address voltage.
And so, the digital micromirror device (DMD) was born. 10 The DMD became
9F

commercially known as the digital light processing (DLP) chip.

The tiny mirrors of this device assumed a "1" or "0" position and pulse width
modulation was applied to control the pixel intensity, a method that required
extensive algorithmic development to produce high-quality projected images.
Numerous other problems had to be solved, such as the gradual increase in
surface stiction to the point where a mirror would stick in a "1" or "0" position, a
problem Larry immediately addressed with a novel, electro-mechanical release
mechanism and in 1990 with a surface treatment that he developed (despite his
claim that he hated chemistry).

Through all of this, the Semiconductor Group didn’t want to take the product to
production. Potential applications, like projection TV, would require major
investments with questionable business benefit since the light modulator
component was a small part of the total system cost. But, with some
government help,TI provided enough funding to keep the program alive, and
Larry's persistence provided the momentum.

And then, in 1985, Jerry Junkins became TI’s CEO. Jerry was looking for a
semiconductor project with system implications that could make a real
difference to the company. Jerry’s background was running the defense
business of TI, so the DMD looked good to him. So, he redirected the staff of an
older (four inch) wafer fab that was destined to be shut down and totally re-
dedicated it to working out the bugs in the DLP chip.

TI built a total portfolio of know-how, software, CMOS-based manufacturing


technology, and intellectual property to lock up an amazingly disruptive
technology. The entire motion picture industry distribution structure was totally

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From Wild West to Modern Life: Semiconductor Industry Evolution

changed as its 115-year-old projection systems were replaced by "DLP Cinema"


technology and software-based distribution of motion pictures. TI approached
other applications including printing and home projection systems with a
solutions approach that included the basic DLP component, algorithmic
development, manufacturing, and application engineering. The revenue
approached $1B, and companies like Samsung and RCA introduced televisions
based upon the DLP because of its extremely bright, sharp colors.

Ultimately, Larry Hornbeck, the innovator and developer of the technology,


received an Academy Award of Merit (Oscar statuette) in 2015. Most interesting
to me, however, is the fact that TI kept the DLP program alive for almost twenty
years before any real revenue was realized. This wasn’t the only example of
persistence at TI (accompanied by tolerance for inflexible innovators), and it is
part of the reason that TI is the only semiconductor company that has ranked
among the ten largest since the 1950s.

Larry Hornbeck receives an Academy Award of Merit.

Speak ‘n Spell
Success has many authors, and the Speak ‘n Spell product from TI demonstrates
this. Results of innovation in the semiconductor industry had not often been

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From Wild West to Modern Life: Semiconductor Industry Evolution

apparent to the masses. However, the innovations in consumer electronics that


emerged in the 1970s were visible, exciting, and fun. My job in the Consumer
Products Group (CPG) was Engineering Manager with responsibility for the
design and development of all the chips and plastic cases used in TI’s fledgling
consumer business.

In early 1977, almost all of CPG was moved from Dallas to Lubbock, where we
performed the logic design for our chips. The physical layout was done in
Houston under the direction of Krishna Balasubramanian (Bala), an energetic,
driving manager who was perfect for the task of juggling dozens of complex
designs while competing for resources with TI’s traditional semiconductor
business.

From left to right, Gene Frantz, Richard Wiggins,


Paul Breedlove, and Larry Brantingham.

Paul Breedlove was in charge of product development for the Consumer


Calculator Division, which was managed by Jim Clardy (later CEO of Harris
Semiconductor and then co-founder and CEO of Crystal Semiconductor, which
ultimately became Cirrus Logic). Paul and Jim had a miserable job. Japanese
manufacturers like Casio, Sharp, Toshiba and many more could design and

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From Wild West to Modern Life: Semiconductor Industry Evolution

manufacture great “four-function” (add, subtract, multiply, and divide)


calculators for less than TI could. By late 1977, TI was reselling Toshiba four-
function calculators with a TI label because they were more profitable than our
own. Paul kept searching for a differentiating alternative, which he found while
attending one of the monthly “Research Reviews” meetings held in the Central
Research Laboratories that was open to TI employees from other parts of the
company.

At this particular review, Richard Wiggins presented the technology he was


developing for speech synthesis. He was approaching a capability of producing
understandable speech at a data rate of only 1000 bits per second. Paul was
fascinated. Why not develop a product that took advantage of speech to
differentiate, or augment, traditional consumer electronic products? Paul was
helped along by the analogy of one of the few highly profitable, successful
consumer calculators called The Little Professor, which was an arithmetic
learning aid for children. Every year we expected revenue for the Little
Professor to decline, but it seemed to have a life of its own. We were beginning
to realize that parents will pay any price to give their children an advantage in
the education system.

As an experiment in innovation, TI had recently established a funding


mechanism called the Idea Program where any employee could propose an idea
for a product or technology and, if approved, receive $25,000 of funding to
demonstrate feasibility. Paul submitted an Idea Program proposal (probably
because the Consumer Calculator Division was really squeezed for funding) and
Ralph Dosher, the CPG Controller, approved it. That’s when I became involved.
Paul needed someone to figure out how to design chips that could be used in
the product. Larry Brantingham, who worked in the Logic Design Branch of the
Engineering Department I ran, became the obvious choice.

Speech synthesis chips were under development at National Semiconductor and


other companies, but success was very limited because the state of the art N-
Channel MOS, or NMOS, technology was just too slow to achieve the needed
performance for this computationally-intense application. What is so
remarkable about Speak ‘n Spell is that Larry didn’t use the higher-performance
NMOS technology, but instead used the much slower P-Channel MOS, or PMOS.

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From Wild West to Modern Life: Semiconductor Industry Evolution

Why, you might ask? Very simple: Larry didn’t know how to design with NMOS.
In addition, the Consumer Products Group (CPG) was in a continuous battle with

the Semiconductor Group over the pricing of chips. Morris, the Semiconductor
Group VP at the time, became tired of all the arguments and settled the dispute
by offering CPG a flat $25 price per two-inch wafer of PMOS, which was a five
photomask process at that time. If Larry had learned how to design with NMOS,
the program would have failed because the cost of NMOS wafers was too high.
While the artificially subsidized price for PMOS made the cost feasible, the
performance seemed much too slow.

Vu-foil slide I presented to the Corporate Development Committee in


April 1978 to show our approach to the Speak 'n Spell chip designs.

Larry went to work with Richard Wiggins designing a pipelined multiplier in


PMOS. Responsibility for the product was moved from Consumer Calculators to
Specialty Products, which was run by Kirk Pond (later CEO of Fairchild
Semiconductor), because, although Consumer Calculators was struggling, the
Specialty Products Divisions was struggling even more to find new product
possibilities. Gene Frantz was enamored with the product and quickly became a

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From Wild West to Modern Life: Semiconductor Industry Evolution

product manager, tasked with all the issues of choosing product features, name,
marketing, etc. as well as managing the overall product development.

Even more ridiculous than designing a pipelined multiplier for the synthesis chip
was the task of designing read-only memory (ROM) chips big enough to store
the pre-recorded speech vocabulary. When I presented the proposed chip
design program to the TI Corporate Development Committee, Dean Toombs,
head of R&D for the Semiconductor Group argued that the engineers in CPG had
gone crazy. Semiconductor Group was struggling to produce the NMOS 2716
ROM at very low yields. If they couldn’t produce a 16K ROM, how could CPG
design a 128K bit one? What Dean overlooked, however, was the fact that the
TMS 2716 needed an access time of 450 nanoseconds while our speech chips
could be dramatically slower. PMOS was also an older, more mature technology
and was easier to produce than the highly advanced NMOS. We received
approval to go ahead with the project, along with the corporate funding to
develop a four-chip system with a synthesizer, controller, and two 128K-bit
ROMs.

As the actual die size increased beyond the original estimates, the estimated
cost of the chips also increased. At one point, Kirk Pond threatened to kill the
whole program because it was well known that $40 was a critical point for
consumer products where both spouses had to approve the purchase. By the
time Speak ‘n Spell was introduced (marketed as Speak & Spell), the suggested
retail price was $60, and it sold so well that we quickly raised it to $65. As with
the Little Professor, parents couldn’t resist the purchase of an educational aid
that would help their children spell, even though the synthesized speech
sounded more like a robot than a human.

Shortly after the introduction, we were invited to show the product on the
Today Show, the most popular TV news program of the day. Charley Clough, our
highly articulate and lovable head of Semiconductor Group sales, walked Jane
Pauley through the steps of using Speak ‘n Spell while Gene Frantz was behind
the stage with backup units, since the reliability of our early production units
wasn’t very good.

Speak ‘n Spell took the world by storm and became a great story of corporate
innovation. Not long after the introduction, I moved to Houston and took over

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From Wild West to Modern Life: Semiconductor Industry Evolution

the Microprocessor Division where we developed the TMS 320 single-chip


digital signal processor (DSP). Although I was the only one who worked on both
programs, there was at least a remote connection to the theme of DSP in TI’s
speech synthesis success. DSP became the cornerstone of TI’s next wave of
growth.

Desperation Drives Inspiration


1978 was a bad year for TI. In April, Intel announced the 8086 followed by
disclosures of 16-bit microprocessors from Motorola, the 68000, and Zilog, the
Z8000. TI had tried to leapfrog the microprocessor business by introducing the
TMS 9900 16-bit microprocessor in 1976. However, the TMS 9900 had only 16
bits of logical address space, but the industry needed a 16-bit microprocessor
for address space rather than for performance. In addition, TI had no peripheral
chips for the TMS 9900 and tried to overcome that weakness with an 8-bit bus
version of the 9900 called the 9980 (an approach that Intel also followed with
the Intel 8088). TI found that any performance advantages of a 16-bit
microprocessor were sacrificed with the 8-bit approach. 11 Intel overcame that
10F

weakness by winning the design socket for the IBM PC with the 8088 despite
the performance weakness.

As TI engineers tried to develop a 16-bit TMS 9940 microcontroller, they


discovered a whole new set of problems, resulting in resignation or termination
of much of the microprocessor team. I became manager of the TI
microprocessor activity as much because nobody wanted the job as through
personal merit. But I had my own motivations.

At the time, I was engineering manager of TI’s Consumer Products Group,


heading the design of calculator chips, Speak ‘n Spell speech processors, and
other miscellaneous devices. The job was located in Lubbock, Texas, which was
not my idea of a great location for a 31-year-old single male. So Houston, which
had some drawbacks, scored far above Lubbock in my plan. Most of my time in
Houston was initially filled by exit interviews with all the people who were
bailing out of the sinking ship. Fortunately, there were some resilient, smart
people like Kevin McDonough, John Hughes, Jeff Bellay and Jerry Rogers (who
later founded Cyrix, a successful floating-point processor and X86-compatible
microprocessor company, and married Jodi Shelton, Founder, and CEO of the

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From Wild West to Modern Life: Semiconductor Industry Evolution

Global Semiconductor Alliance). John Hughes convened a day-long meeting to


debate what would be important after host microprocessors since we had
obviously lost that race.

The answer: Special-purpose microprocessors. We chose three and then added


a fourth one later, and named them the TMS 320, 340, 360, and 380. The TMS
320 was a communications processor, the 340 graphics, and the 360 mass
storage. Later the TMS 380 was designed for the IBM Token Ring LAN. The first
job was to decide what a communications processor, or Signal Processing
Microcomputer, as we called it, would be.

Ed Caudel spent the next six months analyzing that question and concluded that
the distinguishing characteristic was a single-cycle multiply/accumulate
instruction (although we required two cycles in the first generation TMS 32010
but made it to one cycle with the 32020). John Hughes commissioned Kevin
McDonough and others from systems groups around the company to write
applications using alternative instruction sets. Early on, we found we needed a
DSP expert and, fortuitously, our group in Bedford, England had interviewed
one named Surendar Magar. Tony Leigh has documented most of the history
very accurately. Magar quickly determined that the single cycle
multiply/accumulate would have to be done in hardware, not software as Ed
had hoped. 12
1F

TI was not the first company to develop a single-chip DSP. In fact, it was the
fifth. Intel announced one while we were developing the TMS 320, but it
incorporated an on-chip 5-bit A/D and D/A, making it unusable for most
applications. Chi-Foon Chan, Co-CEO of Synopsys, who was working at Intel on
the first DSPs, tells me that the poor customer reception of the 2920 caused
Intel to kill the enhanced version of the chip, which he was working on, thus
keeping the door open for TI.

Despite lots of delays, the TMS 320 was announced at the February 1982 ISSCC
with rave revues from people like Ben Rosen, the leading semiconductor
analyst. We knew we had a winner, but the world didn’t understand digital
signal processing. We had to publish books, develop algorithm libraries, and
promote the technology. Financial analysts paid no attention, and neither did
our senior management, so I found myself giving largely unappreciated

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From Wild West to Modern Life: Semiconductor Industry Evolution

presentations at financial and technical meetings as well as in the TI board


room.

We needed some high-volume applications, but our largest customer was Lear
Sigler, who was making analog repeaters for underwater cables—hardly a high-
volume application. We needed consumer products companies in Asia, but our
Japanese organization was totally uninterested. Their customers almost always
wanted custom chip designs. Then a unique event changed the tide. A group in
Canada wrote an application note on how to design a FAX MODEM using a TMS
32010. A group in Australia read the article, built a prototype, and sold the
design to a Japanese company, Murata.

A Murata engineering manager called the TI Japan office and asked for a quote
on the TMS 32010. The TI Product Marketing Engineer had never heard of the
TMS 320, but he looked it up in the price book and quoted a $35 price. We had
never sold one north of $10, so this was a unique response. The Murata
engineer said, “Good. I’ll take 20,000 parts.” From then on, we had no
resistance from the TI Japan organization and, in fact, they then designed a
derivative named the TMS 320C25, which became one of the highest-volume
members of the family.

The most strategic success came later. After years of struggle, we convinced
Ericsson to design a TMS 320 into a cell phone. A subsequent need for a lower-
cost version of the phone became apparent. We had to combine two ASICs, a
TMS 320 DSP, and a static RAM into a single chip. “How hard can this be?” I
wondered. All the parts are already verified. I didn’t understand the laws of
verification that drive the need to verify internal state, increasing the amount of
verification as the square of the number of gates when you combine chips. I
willingly committed to Lars Ramquist, the CEO of Ericsson, that we would do the
design quickly. A crash effort resulted and, in parallel, Gilles Delfassy took on a
similar task for Nokia.

Fortunately, the chips worked and TI grew the wireless baseband MODEM
business into something approaching $4 billion per year. The subsequent step
was even more critical. To do similar low-cost designs for all the other producers
of cell phones (and other applications, like hard disc drive controllers), we
needed to combine our ASIC library with our embedded DSP.

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From Wild West to Modern Life: Semiconductor Industry Evolution

Everyone told me that this would be suicide: ASICs were sold on a cents-per-
gate basis, while DSPs had high gross margins. But, Bala and I decided to
combine the ASIC and microprocessor business into one group under Rich
Templeton, which was a good decision. Success followed, as DSP-based
technology became nearly half of TI’s revenue and Rich eventually became
Chairman and CEO. In between, Tom Engibous leveraged the technology to
create a wide variety of businesses while building TI’s position in analog. In
2017, TI became the most profitable of the major semiconductor companies in
the world at 41% operating profit.

Why Do Brilliant People Like to Work Together?


In high technology, there are numerous instances of highly productive groups
coming together and generating game-changing ideas and products. This
happened at Shockley Semiconductor in the 1960s when Gordon Moore, Bob
Noyce, Jean Hoerni, and more found each other and took advantage of Sherman
Fairchild’s offer to start a semiconductor company. It also happened to me in
Houston, Texas in 1978 (a much less likely place than Palo Alto, California).

TI had a late start in the microprocessor contest since its attention was focused
on calculator chips, and was left behind by Intel and Motorola in the general-
purpose host microprocessor business. However, failure has a way of
stimulating the desperation needed for success, and the group in Houston went
on to develop the TMS 320, the first really successful single-chip DSP, along with
a host of other important technologies.

Although TI arguably has the original microprocessor patent (awarded to Mike


Cochran and Gary Boone), the MOS Division was struggling just to produce MOS
memory. The Microprocessor Group was focused on a strategy that would catch
up with Intel by second-sourcing the Intel 8080A, develop TI’s own set of 8-bit
microprocessors and peripherals (the 5500 series), and then leapfrog with the
TMS 9900 16-bit chip that would also be used by the computer and defense
businesses of TI.

Brilliant junior designers like Kevin McDonough and Karl Guttag were involved in
the process when I arrived in October 1978. The group was in melt-down mode
because the 16-bit microcontroller, the TMS 9940, was in its sixth or seventh re-
spin and looked like it would never work. Although good engineers were

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From Wild West to Modern Life: Semiconductor Industry Evolution

resigning at a rapid rate, we had just formed a new group in Bedford, England.
This was the first case I know of where design teams were organized around the
world to do 24-hour-per-day design. We had groups of engineers assigned to a
particular product in Japan, England, and the U.S. who could, if needed, pick up
the work of each other as the sun moved around the globe and the databases
remained in our IBM 4341 computers.

The Bedford, England design group was assigned the task of developing
peripheral chips for the TMS 9900 16-bit microprocessor. The most notable was
the TMS 9914, which implemented the HP GPIB standard. The chip became a
long term success despite the lack of success for the TMS 9900. The team even
anticipated the risk that others would copy their chip, so they went to great
lengths to disguise the transistors, making enhancement mode devices look like
depletion mode, just to confuse anyone who tried to copy.

A small group was assigned responsibility to develop a graphics chip for the TI
Home Computer. 13 While the TI 99/4 Home Computer was a disaster, the chip
12F

was not. It led to the development of new concepts in graphics and became part
of a standard known as MSX that was promoted by Kazuhiko "Kay" Nishi, the
CEO of ASCII Microsoft, and was used by more than twenty different computer
and video game manufacturers. Many people in graphics development are still
familiar with the term “sprites,” a graphical representation that was developed
by the TMS 9918 team. This same group went on to develop the TMS 340
graphics processor that was adopted by IBM for the 8514A standard that,
unfortunately, experienced a short life before being replaced by VGA in the IBM
PC.

About a year after I arrived in Houston (from my previous job as Engineering


Manager of Consumer Products in Lubbock), we combined all the logic design
resources in Houston under one manager, Jerry Rogers. Jerry had been a career
enlisted man in the Navy who, after retirement, joined TI as a technician while
he also worked on his engineering degree at the University of Houston. He was
an effective manager, but very tough, with no sympathy for any performance
less than the best. He had a thick skin and was willing to push back on
management, a trait that helped with many successes.

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From Wild West to Modern Life: Semiconductor Industry Evolution

During this period in Houston, we hired an amazing array of innovative


engineers. TI started a program to train new sales application engineers by
assigning them to short stints in the product divisions. Rich Templeton was one
of those early assignees. We liked him so well that we convinced him to give up
the rotational training program and join our group, with Bala as his supervisor.
One day in about 1991, Bala mentioned in a conversation with me that he
thought one of his employees might be his future supervisor. “Who is that?”, I
asked. “Rich Templeton, and I think he might be your boss as well,” said Bala.
Templeton later became Chairman and CEO of TI.

Over the years, people who started their careers in that group in Houston
eventually managed much of the company. We needed a marketing manager
for DSPs when David French (later CEO of Cirrus Logic) was running the business,
so we brought in Mike Hames who was in the Bipolar PROM group and knew
nothing about DSP. When French left to join Don Brooks at Fairchild, we brought
in John Scarisbrick to manage the DSP business, who took it to new heights.

One of the most impressive capabilities came when we needed improved


manufacturing. Yukio Sakamoto, the most capable operations manager I've ever
known, joined us to run all the manufacturing operations. He was dissatisfied
with our status, so he promoted Kevin Ritchie multiple levels to the job of DMOS
4 Wafer Fab Manager. I’ve been told that Ritchie became one of the most
effective manufacturing managers in the semiconductor industry and recently
retired after a distinguished TI career as Senior VP of Technology and
Manufacturing. Sakamoto became CEO of Elpida Memory, the company that
combined NEC's and Hitachi's DRAM businesses.

Semiconductors Become a Worldwide Business


Among the companies that bought a license from Bell Labs to produce the
transistor was Sony. While the U.S. maintained its lead in technology, other
countries, including Japan, emerged as competitors. Semiconductor
manufacturing was both labor intensive and capital intensive. Fairchild became
the first major semiconductor manufacturer to start operations overseas,
adding an assembly site in Hong Kong in 1964 where labor costs would be
lower.

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From Wild West to Modern Life: Semiconductor Industry Evolution

TI and Motorola followed, although TI began with a misstep by starting an


assembly site in Curacao. TI made up for this slow start through a different
path—an attempt to sell in the Japan market. After World War II, U.S.
companies were not allowed to set up wholly owned subsidiaries in Japan.
Instead, they had to partner with a Japanese company who would have majority
ownership. Companies like IBM and Kodak that had operations in Japan before
WWII were grandfathered and could continue with their 100% owned
subsidiaries in Japan.

TI wasn’t interested in a joint venture. Yet, Pat Haggerty saw the potential that
Japan offered as a future manufacturing powerhouse. This situation let to the
first case of TI using its U.S. patent portfolio for reasons other than defense. The
negotiations resulted in the Japanese government allowing TI to set up a joint
venture with Sony in 1968 merely for appearances. I’m told that the Sony
people never showed up, and TI quietly bought out their share of the business
later. However, Haggerty established a relationship with Morita, founder and
CEO of Sony.

TI began a successful offshore assembly and, later, a wafer fab operation in


Hatogaya, Japan on the outskirts of Tokyo, followed by another assembly site in
Hiji, Japan on the island of Kyushu. The Hiji site was on the top of a small
mountain overlooking the ocean on three sides and must have been one of the
most valuable pieces of industrial real estate outside Tokyo. This habit of finding
valuable real estate for plants was a TI characteristic, rumored to be the
responsibility of Board member Buddy Harris. The choice of the TI plant in Nice,
France was a terrible location for manufacturing, but it was on the top of a hill
with a breathtaking panoramic view of the French Riviera.

Soon the race for offshore manufacturing sites was on. Morris Chang’s influence
came to bear, and Taiwan would have been the next site, but Morris tells me
that the Taiwanese government wasn’t flexible enough. TI, therefore, built the
Singapore site in 1968, then Taiwan in 1969, Malaysia in 1972 (simultaneously
with Motorola and SGS Thomson in Kuala Lumpur), and the Philippines in 1979
(a site that I was proud to have report to me starting in 1987).

TI did two things that were unique among semiconductor companies in the race
to build up offshore manufacturing. First, TI decided that cheap labor was not

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From Wild West to Modern Life: Semiconductor Industry Evolution

the only reason to go offshore. The offshore sites had skilled technicians as well.
So TI moved automated manufacturing equipment to its offshore sites even
though manual labor was cheap. This turned out to be highly advantageous.
Second, TI established wafer fab manufacturing in Asia, starting in Japan.

Intel remained largely in the U.S., Motorola was primarily the U.S. and Europe,
as were most other semiconductor companies. Europe was necessary, at least
for assembly, because they had substantial duties on imported semiconductors.
European assembly sites saved money despite the high labor cost. TI, of course,
had wafer fabs all over Europe, starting in the UK, then Germany, France, and
Italy. Assembly sites were limited to Portugal and Italy.

One result of the establishment of wafer fabs in Japan was a creation of


awareness of the superb manufacturing process variability control that was
possible with Japanese workers. In cases where we sent the same photomask
set to Japan, the die sort yields were typically much higher than those of the
same devices produced in the U.S., which TI used to its advantage.

When the trade wars between Japan and U.S. semiconductor companies
erupted in the 1980s, MITI (the Japan Ministry of International Trade and
Industry) assigned Japanese companies quotas for the purchase of
semiconductors from U.S. companies. Sony was assigned a very high quota of
20%. All the Japanese companies wanted to fill their quotas with DRAMs, but
only TI and Micron were still in this business in the U.S. At this time, I was
managing an organization I named Application Specific Products, or ASP, that
had responsibility for microprocessors and ASICs. Yukio Sakamoto and I went to
Japan to negotiate a deal with Sony with a goal of having TI manufacture the
chips used in the industry standard Sony Walkman.

Because of the historical relationship between TI and Sony, I met first with Norio
Oga, the CEO and former opera singer who succeeded Morita as Sony’s CEO.
Sony’s offer: If you can match the Sony Semiconductor internal transfer price
and quality, you can have 100% of the business. When we started production,
our packaging cost alone for an 84-pin Quad Flat Pack was six cents per pin,
more than the total price of the chip plus package. Within four months, thanks
to Sakamoto, we were at one yen per pin. Similar ratios existed for the chip.

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From Wild West to Modern Life: Semiconductor Industry Evolution

Over the next year, we billed Sony for $200 million for Walkman chips and
greatly enhanced our manufacturing capability.

Apps Before there were Apps


My development of a calculator program to determine the Black Scholes value
for an option was not the only application that attracted financial people to
programmable calculators. As the SR-52, and later TI 59, grew in popularity and
took market share from the HP 65, we began to discover a vast community of
innovative people writing programs for these calculators.

Peter Bonfield and Stavros Prodromou drove the formation of PPX-52


Professional Program Exchange, a forum where a contributor of a useful, well-
documented program could receive credits for the purchase of other programs.
As these programs accumulated, TI moved to publish booklets of programs on
various topics and sold them. Due to the success of my Black Scholes program,
and because we were short of person power, I was appointed to provide
management supervision for the PPX Xchange.

We met monthly to review new programs that had been submitted. I began to
comprehend the enormous resources available to us—thousands, maybe
millions, of talented people wanted to demonstrate their expertise through
programmable calculator programs. In most cases, they didn’t care if they were
compensated. They just wanted to show other people how brilliant they were.

The ultimate example came when I reviewed a program for a “one-armed


bandit” that simulated a Las Vegas slot machine. By loading the program and
then pressing “enter,” the display showed three single-digit random numbers
separated by dashes. Dashes? There were no dashes on the SR 52 or TI 59
calculators. How could they possibly have done this? It took one of our expert
engineers to analyze the program and figure out how it worked.

The creator of the program had created execution loops that would
simultaneously display more than one number. Because the segments in the
LED displays were strobed at about 14 times per second, the program could
create overlap and thus display a dash between numbers. The program was so
brilliant that we contacted the author to see if he wanted to work for TI.
Similarly, the SR 52 had extra, undocumented registers that programmers

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From Wild West to Modern Life: Semiconductor Industry Evolution

discovered and used for applications that were not anticipated by the
developers of the SR 52.

Over the next year, many communities of people became connected through
their common interest in different applications. TI's published booklets of
applications carried contact information for the authors of programs. Although
there was no internet for authors to communicate, they found ways to share
information. TI then sponsored events to showcase the diverse set of
applications available for the programmable calculators.

I was asked to demonstrate my Black Scholes program at one of these events in


New York City where analysts and others from the financial community were
targeted. Ben Rosen, the Morgan Stanley semiconductor analyst who was the
most respected in the industry, came to the event. Ben was fascinated with the
Black Scholes program and invited me to tour the trading floor at Morgan
Stanley. Later, he visited Lubbock, Texas (a major trip for a New York investment
banker) and we showed him what we were doing. I continued to run into Ben at
conferences and other events.

After I moved to Houston to run the Microprocessor Division, I received a


strange phone call from Ben. He said that he was leaving Morgan Stanley and
that he and L.J. Sevin were starting a venture capital fund. He also said that he
would be in Houston the following week and wondered whether I would be able
to have dinner with him and L.J. Of course, I was available.

Ben gave his pitch for how he and L.J. wanted to set up potential entrepreneurs
and fund them while they worked on ideas for new businesses. That way, any
conflict of interest with present employers could be avoided. I was flattered that
they would think of me. In fact, I was amazed that they would make a trip to
Houston just to talk with me. A few months later it became apparent that they
had not come to Houston just to talk with me, as evidenced by the
announcement that Sevin Rosen would fund Compaq Computer, a Houston
startup headed by Rod Canion, another TI employee.

I didn’t take advantage of Ben and L.J.’s offer because responsibilities were
growing too rapidly at the time to consider leaving TI. As he switched to ventrue
capital, Ben sold his semiconductor newsletter, the Rosen Electronics Letter, to

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From Wild West to Modern Life: Semiconductor Industry Evolution

Esther Dyson, who renamed it Release 1.0. Esther, along with writer George
Gilder, expanded the scope of the newsletter to cover software too.

When TI announced the TMS 7000 8-bit microcontroller, I made a trip to New
York and did a series of one-hour interviews with representatives of various
electronics journals. Gordie Campbell, then CEO of SEEQ, gave the presentation
with me as our alternate source for the TMS 7000. Gordie highlighted the
Ethernet controller that SEEQ had embedded in their version of the TMS 7000.
After giving the presentation seven times during the day, Gordie and I became
bored so we switched places; I gave his presentation, and he gave mine. This is
how we met Esther, who wrote up the announcement in her newsletter and
then proceeded to invite us to speak at the PC Forum each year.

My View of EDA and Mentor from TI


During 1980 and 1981, while I was at TI, three computer automated design
companies were founded: Daisy, Mentor, and Valid. Daisy and Valid offered
custom hardware workstations plus software to provide the unique capabilities
required by engineers. Mentor took a different track by not creating custom
hardware, which turns out to have been a critical decision for its future. Charlie
Sorgy at Mentor evaluated the recently introduced Motorola 68K-based Apollo
workstation and concluded it could provide everything that Mentor needed.
Meanwhile, Jerry Langler and others worked on the software product definition,
interacting with design engineers to zero in on a set of capabilities that would
solve the design problems of those designing electronic chips and systems.

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From Wild West to Modern Life: Semiconductor Industry Evolution

EDA Market data from 1986.

Until this time, semiconductor companies developed their own design tools,
typically running on large mainframes. In the 1970s, this meant the largest IBM
mainframes available. The mainframes at most corporations were shared with
the rest of the company. The result: not much design work was done during the
last week of the quarter when the corporation was closing its books because the
computers were loaded to capacity.

At TI, we considered our in-house EDA software to be a competitive


differentiator. Much of the success of TTL came from the ability to crank out
one design per week with automated mask generation using the “MIGS”
system. Other semiconductor companies had their own EDA capability. It was
revolutionary when Calma introduced its automated layout system at about the
same time as Computervision and Applicon did, all based on 32-bit
minicomputers. Computervision, Calma, and Applicon became the big three of
the first generation layout tools.

TI considered these newcomers as a threat and continued to develop a system


based on the TI 990 minicomputer. Meanwhile, TI’s competitors were quickly
adopting Calma and, in some cases, Applicon systems. Design engineers were
rebelling when I arrived in Houston in 1978. We were using the TI 990 based
“Designer Terminal” and Ramtek displays to do the layout editing with a light

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From Wild West to Modern Life: Semiconductor Industry Evolution

pen. Designs were digitized on home-grown systems based on layouts that were
created by draftspersons on a grid matched to the design rules of the chip. Our
people wanted to buy a Calma system, so we did. However, just as we got our
first Calma workstation, GE acquired Calma and quickly destroyed the company.
With the introduction of the Motorola 68K in early 1979, a host of companies,
including Apollo, began developing a new generation of engineering
workstations.

By now, the management of TI's Design Automation Division (DAD) realized the
limitations of its approach. The 1982 Design Automation Conference in Las
Vegas, where Mentor introduced its first product called IdeaStation, further
affirmed the need to move to a next-generation approach. TI became one of the
first major semiconductor companies to commit to the newly introduced
Mentor IdeaStation product, which was based on the Apollo workstation. The
Apollo workstation provided clearly superior capabilities to our minicomputer
system. TI signed up for a complete conversion to Mentor’s system, becoming,
for a while, the largest company user site for Apollo computer systems, with
more than 900 workstations in use at the peak.

The Apollo DN400 workstation.

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From Wild West to Modern Life: Semiconductor Industry Evolution

Internal support groups in large corporations don't usually surrender their


corporate roles, despite their competitive disadvantage, and TI was no
exception. A plan existed to complement the Mentor software with TI’s DAD-
developed software. Mentor readily agreed since TI was a very large customer
win. TI's management accepted the whole strategy because of the strong
history of success of DAD in maintaining a competitive design advantage for
integrated circuit design.

However, TI did not end up being a good customer for Mentor. The Mentor
software had been adopted by much of the military/aerospace and automotive
industries, which needed standardization of design capture and simulation
processes across their companies. Mentor had realized major success with
systems companies in aerospace, defense, and automotive industries and was
rapidly becoming a worldwide standard, especially in Europe. The DAD
engineers were experts in design software. They wanted to modify the
software, customize capabilities, and do all sorts of things that distracted
Mentor from its strategic direction.

Meanwhile, my role in the TI Semiconductor Group changed. I was appointed


President of the TI Data Systems Group, TI's $700 million revenue business in
minicomputers and portable terminals, and moved to Austin, Texas. While I was
away, from late 1984 through mid-1987, a decision was made to divorce TI from
Mentor. So TI and Mentor parted ways. TI ported its proprietary software to the
Apollo workstation, and Mentor focused on supporting the needs of systems
companies.

In mid-1987, I returned to Dallas as Executive VP of the Semiconductor Group


only to find that the original move to commercially available design automation
products had been reversed. TI was once again an island in an industry that was
building on broad innovation from a diverse set of designers working with
commercial EDA suppliers. Unlike the early semiconductor history when TI had
nearly 40% market share, TI now had no more than 10% share and the
economies of scale didn't justify custom design tools.

One of the entities that reported to me initially as EVP of the Semiconductor


Group was DAD. I appointed Kevin McDonough to assess our position in design
automation and recommend a solution. His conclusion: adopt the design

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From Wild West to Modern Life: Semiconductor Industry Evolution

automation platform from Silicon Compiler Systems Corp. (SCS) and move to
"RTL-based" design. So, we committed $25 million to SCS and started a
conversion of the MOS microprocessor portion of our design business to SCS.
Few people even remember that SCS, which was an outgrowth of an AT&T Bell
Labs spin-out called Silicon Design Labs, or SDL, actually developed the entire
language based top-down design methodology before VHDL and Verilog even
existed. TI and Motorola were among the first adopters.

Securing the TI account gave SCS credibility enough to be acquired at a premium


price in 1990 by Mentor Graphics. Why would Mentor acquire SCS when they
already had a strong IC Station product that could effectively compete against
Cadence Virtuoso predecessor products? The answer: a top-down language
methodology was clearly the direction of the future for the semiconductor
industry. The problem: The two methodologies (top-down, language-based
versus detailed layout) were disruptively different. Traditional designers viewed
RTL design as the province of "computer programmers." The traditional, i.e.,
“real,” IC designers knew how transistors worked and could craft superior ICs
with a detailed design and layout system.

What evolved was internecine warfare. Hal Alles, VP of IC Design at Mentor, a


veteran genius developer from Bell Labs and founder of SDL, had the
undesirable challenge of convincing the two groups to work together. They
didn't. Step by step, the SCS designers denigrated the traditional IC design
approach, bifurcating Mentor's message. The result: a window for Cadence to
become the clear leader in traditional IC detailed design.

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From Wild West to Modern Life: Semiconductor Industry Evolution

Meanwhile, other companies exploited the fact that SCS had a closed system for
language-based design using two languages, L and M, which were proprietary.
VHDL and, much later, Verilog, became public domain languages for top-down
design.

The development of VHDL.

At TI, from 1982 through 1984, we initiated a research proposal to create an


open language for top-down design called VHDL, or VHSIC Hardware Description
Language. In 1983, we were granted a contract to develop VHDL with IBM and
Intermetrics as co-developers. I was one of five speakers at a special event to
announce the plan in 1983. In 1987, VHDL became an IEEE standard 1076. In
1985, Prabu Goel formed a company, Gateway Automation, that subsequently

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From Wild West to Modern Life: Semiconductor Industry Evolution

developed an even simpler language called Verilog. The company was acquired
by Cadence.

Verilog joins in the hardware language party.

The final result: engineers who were accustomed to schematic capture were
gradually displaced by language-based developers. The EDA industry went into
one of its major discontinuities, the transition from schematic capture to RTL-
based design. Mentor lost a lot of momentum and SCS never really became a
standard for RTL-based design, although it might have been if it had made its
languages open.

During this time, semiconductor companies like TI became more important to


the EDA industry, which had focused more on systems companies. Most
semiconductor companies didn’t have TI’s history of EDA software
development, so a commercial EDA industry became increasingly viable. As the
growth of the EDA industry accelerated, it became apparent that a new
generation of product was needed. There were no standards for user interfaces
for engineering workstations from Apollo, Sun, or other new competitors.
Interoperability with third-party applications was not well supported.

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From Wild West to Modern Life: Semiconductor Industry Evolution

Mentor decided to focus on solving the problem of interoperability with a new


version of their tool called Version 8.0 (Falcon). Falcon was to be a unified
environment that could utilize the same user interface and database across
different software programs. The customers loved the idea, but it was not a
good approach from a technical standpoint. One more example of Clayton
Christianson’s “Innovator’s Dilemma” where doing what customers say they
want is frequently not the right solution.

In retrospect, it is clear that a single database is not appropriate for the wide
variety of formats required for integrated circuit design. By the time Falcon was
in development, starting in 1988, the workstation companies had solved the
problem of standard user interfaces themselves, so ultimately there was no
need for Mentor to provide one.

Mentor’s most critical mistake, however, was terminating the legacy family of
design software without completion of a new generation of products. As the
schedule for Version 8.0 slipped (later referred to as Version Late dot Slow),
there was less and less product available for customers to buy. Mentor’s
revenue peaked at about $450 million and declined to $325 million with lots of
employee frustration and resignations as the entire company was mobilized to
save Version 8.0.

The Falcon approach never really worked. Mentor went through a very difficult
period because of this failure. Rarely does a software company go into decline
and then recover. The reason is that software companies have a large fixed-cost
base of employees and, when their revenue declines, they have no choice but to
reduce personnel, making recovery difficult. By 1991, Mentor was in deep
trouble.

EDA Grows: Systems Design vs. Integrated Circuit Design


EDA began with the integrated circuit (IC) design business probably because IC
design grew in complexity faster than printed circuit boards. The race for
superiority in PCB design evolved in parallel and has become increasingly
important as system design moves to more advanced EDA.

Daisy, Mentor, and Valid supported a combination of IC and PCB design. Both
technologies required schematic capture and layout, but simulation was

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From Wild West to Modern Life: Semiconductor Industry Evolution

primarily an IC design technology. Mentor and Daisy targeted both IC and PCB
design while Valid specialized in PCB. At the same time, companies like Racal
Redac (Europe), Cadence, SciCards (on VAX), Intergraph and others competed
for the PCB market. Competitive advantage in PCB design and layout (and
eventually manufacturing) resulted from strategic acquisitions as well as organic
technology development.

Computervision, Calma, and Applicon were the “Big Three” electronic design
environments that preceded the Daisy, Mentor, Valid era. However, the GE
acquisition of Calma, which had a very strong IC layout capability, demonstrated
how large companies could easily mismanage the acquisition of fast-moving,
small, high-tech companies, and the value of Calma was quickly lost.

Daisy and Mentor went head-to-head, and Mentor ultimately won the majority
of the systems companies (and even owns the remnants of Daisy today through
Mentor’s acquisition of the PCB design tool Veribest from Intergraph in 1999).
Winning the systems companies is an important accomplishment that gives
Mentor its continued strength in system design today. Systems companies
(particularly for aerospace, defense, and automotive) rarely changed their
preferred EDA suppliers, even as they adopted IC design tools to complement
their PCB tools.

A critical shift occurred in the early 1990s. Mentor’s PCB capability came from
the acquisition of California Automated Design, Inc. (CADI) in 1983, Mentor’s
first acquisition. Cadence had acquired tools as well, and both Zuken and Racal
Redac had strong positions grown from organically developed tools. In 1990,
Cadence and Mentor had approximately equal market shares, with Zuken and
Racal Redac making up much of the remainder of the PCB market.

Then, in 1991, Cadence made a very bold move by taking advantage of the fact
that Mentor was in a period of weakness due to its struggles with Version 8.0,
which had been in development since 1988 and was still not released. Cadence
acquired Valid, announcing that the overlap between Cadence and Valid PCB
design tools would be quickly resolved by eliminating the losers and crowning
the winners.

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This turned out to be a difficult strategy since all of the users from both Cadence
and Valid lost some portion of their design flow. This forced all the Cadence and
Valid users into a competitive re-evaluation. Zuken gained a little and Mentor
gained a lot, while Cadence kept some. The result: By 1999, Mentor had 20% of
the PCB market, Cadence had 17%, and Zuken, who had acquired Racal Redac to
complement its strength in Japan with a European supplier, had 16%. By this
time, the dot com crash was beginning, leading Zuken to reduce investment and
Cadence to focuse on IC design. Mentor, who was still troubled by the Version
8.0 problems, continued a heavy rate of investment in “system design” including
PCB, as an area of #1 market strength, and continued to gain market share in
PCB, peaking at a market share of about double its nearest competitor.

Over the next two decades, all this history had an effect on strategic evolution.
The original companies that adopted EDA standardization in the 1980s were
largely systems companies. They needed standardization in design
methodologies, libraries, and tools across their disparate divisions. Even though
two-thirds of Mentor’s revenue ultimately came from IC design, the original
adopters of EDA remained as a stable base of customers, particularly those who
manufactured cars, planes, and trains, or were involved in aerospace and
defense. Mentor was able to capitalize on that large market share and, thanks
to some developments along the way, developed a leading position in electronic
wiring and embedded software for those kinds of systems.

As much as anything, this systems capability is what made Mentor so attractive


to Siemens’ software division as they looked to extend their “digital twin”
platform from design, product life cycle management, mechanical CAD, and
manufacturing simulation to the electronic dimension of the digital twin.

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My View of EDA from the Top of Mentor Graphics


I joined Mentor Graphics (now Mentor, A Siemens Business), in late 1993. I
knew Mentor was in trouble because I was a large customer for Mentor at TI. I
looked forward to what I knew would be a real challenge—the rescue of an EDA
company that had committed to a strategy that was likely to fail. My wife
supported the move and thought that Portland would be a good place to raise
our very young children. Plus, Jerry Junkins, the CEO of TI, made it clear to me
that any succession to his role wouldn’t happen for at least ten years because of
his own career plans. Sadly, he was wrong about the length of his tenure at TI;
Jerry passed away at the young age of 58 in 1996.

Mentor’s bet on Version 8.0 had taken it from the #1 position in EDA to #3.
Most software companies never recover from that type of decline. Yet, I came
to Mentor with an optimistic view. After all, most companies that have failed
product generations can quickly shift to other innovations they have on the
shelf and re-generate their momentum. However, there wasn’t a lot on the
shelves to build upon, and almost everyone in the company had been moved to
the Falcon project to try to save it.

We were able to stop the cash drain with some painful workforce reductions
and a decrease in Version 8.0 spending that allowed us to find areas where we
could be the de-facto standard. The shelves were not totally bare. For example,
Mentor’s system design business succeeded despite the difficulties of the Falcon
Version 8.0 transition. Russ Henke, who managed the PCB business at that time,
did not believe that Version 8.0 would ever work. So he followed a path,
common in many companies, of quiet non-compliance. He instructed his PCB
team to develop a “wrapper” to interface to Version 8.0, just in case it worked,
and then proceeded to invest in the traditional PCB design business,
consistently growing PCB revenue throughout the period of Version 8.0 chaos
and into the 1990s.

The Mentor sales force had very little to sell after the announcement that
Version 7.0 would not be extended, but would be replaced by Version 8.0
whenever that environment became available. An innovative sales team
working with the “Value Added Services” group sought out new users for the
existing products, such as PCB schematic capture, that were not affected by the

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Version 8.0 transition. They found a local customer in Portland, Freightliner,


who manufactured trucks and is now owned by Daimler. Convincing them to
move from manual wiring design to EDA couldn’t have been easy, but they
became the first adopters of a “field-developed” product for the design and
verification of cabling and wire harnesses for trucks and cars named “LCable.”
Adoption by other automotive and aerospace companies proceeded slowly but,
over the decade starting in 1992, the complexity of automotive and aerospace
electronics increased so much that the need for EDA became apparent.

Developing Mentor’s Strengths


When I started looking for the point-tools that Mentor should focus on, I first
looked at their emulation. After all, I knew that Mentor had the best emulation
technology in the industry, having visited there to observe it before. When I
arrived at Mentor and asked about it, everyone started checking their shoe
polish. Unfortunately, Mentor had sold its leading emulation technology, along
with the patents, to Quickturn Design Systems, leaving only a very limited ability
to compete.

I then turned to physical verification. After all, I had signed the contracts for
Mentor to OEM TI’s physical verification software while I was at TI, and it had
been a reasonable recovery from Mentor’s loss of Dracula (their OEM solution)
when Cadence acquired ECAD and terminated Mentor’s OEM agreement. TI was
not interested in extending the OEM arrangement with Mentor to the next
generation, so we bought out their rights. In January 1994, we had a big kick-off
meeting to develop the next-generation of physical verification, headed by
Laurence Grodd for the physical verification and Koby Kresh for the logic-to-
schematic verification.

In addition to the fact that Laurence was brilliant, he also maintained a database
of designs that were verified using “Checkmate,” the Mentor name for the
product we OEM’d from TI. Laurence could handle hundreds of variants in
design style. He proceeded to innovate innumerable approaches to physical
verification including selective promotion and other things that are routine
today. Unfortunately, Mentor didn’t file any patents. So ISS, a company in North
Carolina that was ultimately acquired by Avant!, adopted many of these
approaches, including hierarchical forms of analysis.

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Internal politics were also a factor, as they always are in large companies.
Mentor’s custom IC layout product, IC Station, was in a battle to beat Cadence’s
product, Virtuoso. Our physical verification capability in IC Station, called IC
Verify, came from Laurence and was clearly superior to the competition. So why
would we sell it stand-alone to competitors using Virtuoso? Subsequently, a
copy of “Calibre” was sneaked out to AMD and their designers became excited
by it.

Meanwhile, Mentor’s products that had evolved from the TI OEM continued to
develop, and Intel became a major customer for a physical extraction product
called MaskPE. MaskPE had been developed using TI’s custom-design
Checkmate architecture as its base, so Mentor was now repositioned and ready
to compete with Checkmate. The game was definitely on.

However, at the next Design Automation Conference (DAC), a decision was


made to also display the new “Calibre” capability, which appeared to undercut
the roadmap that Intel was expecting for MaskPE. While the Intel surprise was
upsetting for some in the Mentor sales force, Calibre clearly ushered in a whole
new generation of physical verification and the name “Calibre” suggested that
“ExCalibre” would be on the way to solve the physical extraction problem.

The critical role at this time was executed by Brian Derrick, GM of the Physical
Verification Division. Brian did something very innovative, and probably
forbidden in most large companies—he worked directly with Danny Perng, a
salesman in Taiwan who was interested in focusing on Calibre for the foundries
TSMC and UMC. Our sales force knew that TSMC and UMC wouldn’t pay much
for tools, so the sales and support resources in Taiwan were insufficient to drive
a foundry campaign. So, without permission, Brian hired his own sales force to
complement Danny’s effort. These specialists from the product division were
able to convince the TSMC engineers, and later those at UMC,
GLOBALFOUNDRIES, etc., that Calibre was superior to competitive approaches.

Simultaneously, Brian’s team concluded that optical proximity correction (OPC)


would be the next important extension of physical verification. Presim, a startup
based in Portland, Oregon, was the leader in OPC, and they had captured the
Intel account. Not to be defeated, Brian found the leading experts in the
technology (going to UC Berkeley to find OPC Technology Inc. and hiring Nick

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Cobb to head up the development). These strategic moves created the basis for
Mentor’s #1 position today in both physical verification and resolution
enhancement.

As things progressed, Mentor had a lot of strong, even best-in-class tools:


Calibre physical verification, Tessent design-for-test, Expedition PCB design,
Calypto/Catapult high-level synthesis, automotive embedded electronics, and
eight others, by the metric provided in the official Gary Smith EDA analyses.
Fortunately, Synopsys eventually decided that they didn’t have to do
everything; they could pursue new areas that Mentor was not pursuing. That
allowed a level of diversification that had not previously been common in the
EDA industry.

And, with this, the EDA industry started to change. Each major EDA company
developed specialties, instead of spending all its time trying to take market
share from the others. They all became more innovative. If I could claim one
contribution to the EDA industry, it would be this. We are now an industry that
looks for capabilities that will help our customers, and then develops (or
acquires) those capabilities, rather than just trying to take market share from
each other.

By the year 2000, the business was blossoming and had outgrown its original
roots in PCB design and layout. Martin O’Brien joined Mentor from Raychem
and brought with him a detailed knowledge of how automotive, aerospace, and
defense companies thought about electrical wiring architectures. This became
one of the valuable core businesses of Mentor over time. Today, the Capital
family of integrated electrical system design products has become the leading
system connectivity design environment, extending from concept through
simulation, topology, bill of materials, factory form boards for manufacturing,
and maintenance after the sale. Siemens has become a teaching customer, but
the Capital family is intensely focused on providing an open environment that
can help Siemens’ competitors as much as it helps Siemens.

A company in Mentor’s position in the early 1990s rarely recovers, but Mentor
was an exception. It pulled out of a tailspin by focusing on areas of specialization
where it could be number one, and was saved by its variety of world-class point
tools. This strategy worked, but it took a long time.

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Mentor Graphic revenue.

Throughout this transition, the leading competitors adopted, and argued for, a
new paradigm. That paradigm was a single-vendor flow, which also never
evolved. Why? Because no one company can be the best at everything. The
integration of tools and methodologies from different companies became
critical to all those who wanted best-in-class design environments.

Today, Mentor’s strategy of specialization still works. EDA is a business like the
recording industry. There are rock stars, and they develop hits. Once a hit
becomes entrenched, it’s very hard to displace. Mentor focused on a few key
areas where its position is hard to attack. Physical verification through the
Calibre family is an example. Calibre is the golden-signoff tool, even though
there are foundries that will grudgingly accept alternatives. When the debate
about a variation in design rules occurs, the discussion between design and
manufacturing people always returns to Calibre. PCB technology has similarities.
You can use a variety of less expensive tools, but why make life difficult for
yourself?

Tessent design-for-test, or DFT, became a hallmark of this specialization strategy


by putting together a group of the world's best test people and letting them do
their thing. Under Janusz Rajski and a large group of test gurus, unique
technologies like test compression, cell-aware test, hierarchical test, etc. were
developed and used to build a commanding market share. Other areas where
this point tool strategy was used to grow a complete design platform included

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high-level synthesis, optical proximity correction, automotive wiring, and others


for a total of thirteen out of the forty largest segments of EDA, according to
Gary Smith EDA.

Of course, there were many more battles to win (and lots of fun yet to be
experienced). Whenever I ask successful people in technology, including CEOs,
about the most enjoyable part of their careers, they almost always point to a
period when they worked with a group that overcame the impossible and
developed a product or capability that changed an industry. Calibre provided
just such an experience for me and many others, as did a number of other
developments that emerged on Mentor's path to recovery.

Tales from Mentor CEO Seat—Avant! plays the Acquisition


Game
The departure of Gerry Hsu from Cadence in 1994 to form Avant! (originally
named ArcSys) is chronicled in legal testimony as accusations of theft of
software were followed by legal battles, financial awards, and even prison
terms. Mentor and Synopsys were simply onlookers as the drama unfolded, but
both had an interest in the outcome. The outcome of the trial pointed to
substantial civil damages that Avant! would have to pay to Cadence. Mentor
went to work with some of the top legal advisors at O'Melvany and Myers to
estimate just how much those damages would be. Synopsys was reluctant to
engage, but was worried that the EDA balance of power could shift if Mentor
acquired Avant!

Gerry Hsu took up residence in Taipei, having avoided criminal charges for
which some of his employees were not so lucky. Chi-Foon Chan, then EVP of
Synopsys, suspected that Mentor was negotiating with Gerry Hsu to buy Avant!
and Chi-Foon has since told me that he called every major hotel in Taipei to see
if I was registered as a guest. In reality, we were much more serious about
buying Avant! than Chi-Foon imagined. I rented an apartment in Taipei and
spent more than a month living there and regularly meeting with Gerry.
Meanwhile, Greg Hinckley, who was then Mentor CFO but effectively becoming
COO, conducted meetings with the investment bankers to determine how we
could put together a successful proposal to buy Avant!.

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The bankers paid a lot of attention to two issues: negotiating how much they
would be paid for the transaction, and removing the absurd benefit in Gerry
Hsu’s contract that would pay him $10 million if he left Avant! for any reason.
Why would a Board of Directors approve such a condition? Avant!’s board at
that time consisted of five people, four of whom were employees who reported
to Gerry, and the fifth was a forestry major whose knowledge of
semiconductors and EDA was very limited. Securing approval for this condition
couldn’t have been very difficult for Gerry even though it seemed to stand in the
face of most responsible corporate governance. Greg, who is one of the best
“out-of-the-box” thinkers I’ve ever known, addressed the bankers with a
different question. “Why don’t we triple the amount,” suggested Greg, “and
offer to pay Gerry $30 million instead of $10 million?” The bankers were aghast.
Why would we do that? Greg’s responded, “There’s obviously only one decision
maker for the sale of the company so why don’t we appeal to his self- interest?”
The bankers were skeptical, but we put together a proposal that incorporated
this feature. As justification, we asked that Gerry extend his non-compete
agreement from one year to three years in return for tripling the severance
payment.

I arranged to have dinner with Gerry in Taipei. He brought his son along, and I
presented the proposal. When I highlighted the change in severance
arrangement for Gerry, he quickly became suspicious and began arguing with
me that he was entitled to the $10 million severance payment. I had to repeat
twice that I didn’t dispute his right to the payment; I just wanted to extend his
non-compete agreement to three years and triple the severance payment. Once
Gerry understood, he became enthusiastic about the proposal and asked how
quickly we could close an agreement. I cautioned Gerry that the terms of the
agreement must be confidential, and I had Gerry approve the letter of intent
and confidentiality agreement. We shook hands on the deal, and I called the
Mentor team to join us in Taipei to finalize the agreement.

I can’t be sure how Gerry communicated with Synopsys, but by the time the
Mentor negotiating team arrived, Gerry was already expressing second thoughts
about his agreement to be purchased by Mentor. It became apparent that he
was talking to another potential buyer despite his commitment to Mentor. So
we returned to the U.S. with no deal.

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Subsequently, Gerry’s team contacted our bankers to re-start negotiations, but


we held firm, responding that we didn’t feel we could trust him based upon our
previous experience. We didn’t engage again. Negotiations between Synopsys
and Avant! continued and a deal was announced on December 3, 2001. A long
period of review by the International Trade Commission ensued. After more
than six months, the transaction was approved. Details were then published in a
joint S4A filing by Synopsys and Avant! 14 Among the most interesting details for
13F

me were:

1. Synopsys hired attorneys to estimate the cost of the civil damage award
that would likely be incurred, just as Mentor had done, and the answer
came out nearly the same as the estimate that Mentor had received.
This was somewhat remarkable when you consider the uncertainty of
outcomes in the U.S. legal system for disputes in high technology.

2. The agreement between Synopsys and Avant! included a $30.6 million


cash payment to Gerry Hsu for his employment agreement. He didn't
ever thank me.

There was a benefit for Mentor, however. Cirrus Logic was one of the first to
detect anomalies in the Avant! software that led them to believe that Cadence’s
accusation of theft was credible. Under certain conditions, wavy lines appeared
on the screen with the Avant! place and route software in the same manner as
Cirrus had experienced with Cadence place and route software.

Mike Hackworth, CEO of Cirrus Logic, became concerned and talked with Joe
Costello, CEO of Cadence, about switching back to Cadence for place and route.
Mike’s limitation was that Cadence would have to develop a tighter integration
with Mentor’s Calibre design rule checking software, which Cirrus had adopted.
Mike, Joe, and I had a three-way conference call where I insisted that we
needed to obtain detailed specifications for Cadence’s LEF and DEF standards.
Joe readily committed and assigned Bob Wiederhold, previously CEO of HLD, a
company that had been acquired by Cadence, to effect the transfer of
information. That’s when we found out that DEF was not one standard, even in
Cadence. There were many versions and interpretations. Despite all this, we
were able to work together, and Calibre became tightly integrated with Cadence

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and Synopsys software, making it successful in most of the design flows in the
industry.

Tales from Mentor CEO Seat—Carl Icahn Comes Knocking


Carl Icahn is a remarkably charming person. You might expect him to be a mean,
aggressive adversary, but he actually jokes about his foibles, tells stories about
interesting people, and gently poses thoughtful questions. “I thought Jerry Yang
just didn’t want to sell his Yahoo baby to Microsoft,” Icahn related. “So I bought
a few hundred million of Yahoo stock and called Steve Balmer, telling him we
could make a deal. Steve said Microsoft had moved on. And you know, after my
tenth call to him, I began to think they really had moved on,” quipped Icahn.
This seemed to relax some of the tension in the room, but I remembered my
rehearsed preparation for the meeting.

There is an entire cottage industry of consultants who train executives in the art
of dealing with Icahn. Mine was a day of training from one of the best firms,
plus lots of studying. More than 25 M.S. and Ph.D. theses have been written
analyzing Icahn’s tactics. Unlike Jeff Smith of Starboard and Jesse Cohn of Eliot
Associates, both of whom I’ve dealt with, Icahn is unique—less analytics and lots
of gut feel.

Before entering Icahn’s office, I knew what the room would look like, where I
would be asked to sit (with the sun shining in my eyes), how he would start the
conversation, what he would try to establish during the meeting and exactly
what I should try to achieve. The year was 2010, and Icahn Associates had
acquired over 10% of Mentor Graphics’ common stock. They planned to
continue buying but were stopped by our “poison pill” that limited them to a
15% ownership. Donald Drapkin of Casablanca Capital followed Icahn’s lead and
began acquiring Mentor stock as well as appearing on television, as Icahn was
doing, to blast the Mentor management.

And then the proxy fight followed, with three nominees from Icahn Associates
aiming to replace the most senior Mentor Directors. There’s nothing like a proxy
fight to consume time, upset employees and customers, and challenge the
patience of a CEO. Every word and every slide that the company management
communicates to anyone must be publicly disclosed in an SEC filing the next
day, and each of these will be scrutinized for absolute accuracy. On the other

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side, the activist is free to make baseless accusations, misrepresent facts and
generally stimulate unrest among shareholders and the public. Rules for a proxy
fight clearly favor the activist and are not likely to be changed. The company is
legally prohibited (in our case by court injunction) from explaining to
shareholders how to split their ballots if they want to vote for less than all the
proposed nominees of the activist. The result is that companies frequently
negotiate a compromise with the activist, adding one or more activist-
sponsored directors to their list of nominees. Some, like Mentor, fight the good
fight but usually lose, as we did.

Thus begins the challenge of managing a company when new directors will vote
against most things that management proposes. In addition, much of the effort
of the company is now directed at providing analyses for whatever objective the
activist is promoting. In our case, it was the idea that Mentor should be sold or,
at the very least, split into pieces to facilitate a sale.

And then there are the “shareholder” lawsuits that follow. Mentor spent
hundreds of thousands of dollars defending a shareholder lawsuit claiming that
we had improperly turned down an offer (which was actually not an offer) to
buy the company for $18 per share. Through most of the years that the lawsuit
continued, with depositions of the Mentor Directors and much of management,
the stock was selling for more than $18 per share. If we lost, I wondered if the
shareholders who were supposedly harmed would be required to pay us the
difference between the $18 per share and the $20+ per share that their stock
was now worth.

In most cases I’ve observed, the new board members begin to understand over
time why the other board members and management have made the decisions
they have made. Divergent director opinions gradually begin to converge. At the
next Christmas after the proxy fight, I received an engraved bottle of Johnny
Walker Blue scotch from Carl with the words, “NOT FOR USE AT BOARD MEETINGS.”
At a subsequent Christmas, after our stock price had increased substantially, I
received one that said, “TO BE USED AT BOARD MEETINGS.” Of course, I had to
donate the bottles to charities or pay compensation to the company to avoid a
questionable receipt of a gift.

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Gifts from Carl Icahn.

For Mentor and Icahn Associates, the ending was good. The Icahn stock
appreciated from a purchase price near $9 to a peak of over $25. Icahn
Associates more than doubled its investment when Mentor bought back half the
stock at $18.50 and Icahn sold the rest. We discovered things about our
financial and business structure that we might not have investigated had we not
been stimulated by our new director demands. Although two of the three Icahn
directors were not re-elected, the other one, David Schecter, was a strong
contributor to the Board and we were sorry when he resigned.

The lesson for companies that come under attack? Continue to do what is best
for your shareholders and resist acting in the interest of a minority shareholder
just to reduce the pain of conflict. Another lesson is to keep an open mind;
many of the themes that activists promote have merit even if they are driven by
incomplete information. Ultimately, we all have the goal of increasing
shareholder value, and smart people working toward the same goal can usually
find common ground.

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EDA Cost and Pricing


When I moved from the semiconductor industry to Mentor in 1993, I expected
most of my technology and business experience to apply similarly to EDA
software. To some extent, that was correct. But there was a fundamental
difference that required a change in thinking. Product inventory, especially for
semiconductors, must be minimized because it has both real and accounting
value. We used to say that semiconductor finished goods are like fish; if you
keep them too long, they begin to smell. Software inventory doesn’t even exist.
When the order is placed, the actual copy of the software is quickly generated
and shipped.

EDA customers are aware of this “software inventory” phenomenon. There is no


deadline for purchases that takes into account the lead time for manufacturing,
as there is when ordering semiconductor components (an EDA order placed
near the end of a quarter can be filled within that quarter). Negotiations for
large EDA software purchase commitments tend to drag on until near the end of
the quarter when customers suspect they will get the best deal. To counter that,
EDA companies provide incentives, or other approaches, to minimize the last
minute pressure.

If negotiated terms are not satisfactory, why don’t the EDA companies just let
the orders slide into the next quarter? Sometimes they do, but unlike the
semiconductor industry (or any other manufacturing industry), EDA software is
between 90% and 100% gross margin. Therefore, profit is asymmetric. In a
semiconductor business, a dollar of cost reduction improves profit by one dollar,
and a dollar of incremental revenue typically increases profit by 35 to 55 cents.
So, cost reduction has a larger impact on profitability than revenue growth.

EDA Market Dynamics


One great aspect of the EDA industry is the ability of new startups to
successfully introduce a new point tool and grow to be valuable enterprises.
Most of these companies were acquired by one of the “Big Three.” Since the
mid-1970s, the EDA market share has been dominated by three companies at a
time. Computervision, Calma, and Applicon gave way to Daisy, Mentor, and
Valid and then Mentor, Cadence, and Synopsys.

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It seems that three large EDA companies is a stable configuration as long as


technology is evolving rapidly. One reason for this phenomenon is that EDA
tools are very “sticky”; there is typically a de facto industry standard for each
specialization, like logic synthesis, physical verification, design for test, etc. I
suspect that most EDA companies make most of their profit from the software
products where they are number one in a design segment (GSEDA analyzed
nearly seventy such segments for the industry that are over $1 million per year
in revenue).

It’s very hard to spend enough on R&D and marketing to displace the number
one provider of each of these types of software, so changes occur mostly when
there are technical discontinuities that force adoption of new methodologies
and design tools. When a major discontinuity occurs, new companies will
appear and we’ll probably have another shakeout.

Market share of the Mentor, Cadence, and Synopsys from 1998 until 2018.

Interestingly, the combined market share of Mentor, Cadence, and Synopsys has
remained almost constant over twenty years, at 75% plus or minus 8%, despite
all the acquisitions. Cadence grew almost exclusively by acquisition while
Mentor had very few. Synopsys was somewhere in between. I once joked to a
group of Cadence employees that, other than Spectre, I couldn’t think of a
single successful Cadence product that was conceived and developed within
Cadence. The group looked shocked and told me that I was not correct. “Every
line of Spectre,” they said, “was developed at U.C. Berkeley.”

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In the EDA industry (or most software businesses), a dollar of cost reduction has
nearly the same profit impact as a dollar of incremental revenue. The
conclusion: working on incremental revenue growth is just as productive, and a
lot more pleasant, than working on cost reduction. In addition, a 5% miss in
revenue produces about a 25% miss in profit (if the company’s operating profit
is normally 20%), so it’s very disturbing to shareholders when an EDA company
misses its revenue forecast because the accompanying profit loss will be large.

During the last decade or so, another profit leverage phenomenon has been
important. With interest rates at very low levels, the acquisition of another
profitable company using cash is very accretive to earnings, i.e., cash that is
sitting on the balance sheet collecting very little interest now becomes a profit-
generating asset that increases overall earnings for the acquiring company. A
variety of industry analysts and investors have even taken the position that a
company that doesn’t fully utilize its borrowing power is under-utilizing a
corporate asset. This ignores the risk element associated with borrowing, but it
has encouraged lots of acquisitions, especially in high technology.

Although there has been some consolidation in the semiconductor industry, the
primary change has been a higher degree of specialization. Companies like TI
that once produced nearly every type of semiconductor, and very little profit,
now produce primarily analog and power devices and consistently deliver
among the highest profit in the semiconductor industry. Similarly, NXP moved
from a broad mix of products to specialization in automotive and security
components.

Finally, I find it interesting to look at the EDA cost from the perspective of the
companies purchasing the software. Frequently, I hear the complaint that EDA
companies never lower the price of their software while semiconductor
companies have to reduce the cost per transistor of their chips by more than
30% per year. To analyze this complaint, we used published data to look at the
“learning curves” for semiconductors and EDA software.

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From Wild West to Modern Life: Semiconductor Industry Evolution

EDA cost per transistor.

A semiconductor learning curve is a plot of the log of cost (or price) per
transistor on the vertical axis and the log of the cumulative number of
transistors ever produced on the horizontal axis. For free markets like
semiconductors, the result is a straight line, presumably forever. Semiconductor
industry analysts publish data on the number of transistors produced each year
as well as the revenue of the industry. The Electronic System Design Alliance
publishes the revenue of the EDA industry.

When you plot the semiconductor industry revenue per transistor and the EDA
industry revenue per transistor on a learning curve, as in the figure, the straight
lines are exactly parallel. This means that the EDA software cost per transistor is
decreasing at the same rate as the semiconductor revenue per transistor. Is that
a surprise? It shouldn’t be. Just as the semiconductor industry has spent 14% of
its revenue on R&D for more than the last thirty years, it has spent 2% of its
revenue on EDA software for nearly twenty-five years. If EDA companies failed
to reduce their price per transistor at the same rate that the semiconductor
industry must reduce its cost per transistor, then EDA would become a larger
percentage of revenue for the semiconductor companies, exceeding the 2%
average and forcing reduction of other semiconductor input costs.

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From Wild West to Modern Life: Semiconductor Industry Evolution

It turns out that the total semiconductor ecosystem behaves similarly, reducing
costs to provide better products and a six order of magnitude decrease in the
cost per transistor over the last thirty-five years.

Honey, I Shrunk the EDA TAM


Throughout the history of the EDA industry, pricing models have caused
discontinuities in the way the industry operates. For a variety of competitive
reasons, individual companies have developed ways to change the pricing
model in an attempt to secure a competitive advantage. Following are some of
the most memorable:

Valid Logic (1988) – Remove the premium for “global float” and allow all
licenses to “float” around the world. This one sounds pretty reasonable in
today’s computing server environment, but in 1988, software licenses were
“node locked.” You purchased a design software license for one work station
and it could “float” only within a reasonable distance, say around a single
corporate site. Valid Logic offered their customers free float of the license to
any of the customer’s worldwide locations through a program called "ACCESS."
It was a big hit. It also destroyed a significant portion of the total available
market for EDA software, more than half by some estimates, as other EDA
companies followed suit.

Avant! Subscription Licensing – In the mid-1990s, Avant! introduced a three-


year time-based licensing model. I am told by Daniel Nenni it was driven by
Avant!’s observation that customers purchased perpetual licenses that lasted
for about three years (two Moore’s Law process nodes) before they had to
upgrade and buy new perpetual licenses (although Red Herring magazine
reported that Gerry told them he got the idea from car leasing plans). At this
time, the industry model was a combination of perpetual licenses plus ongoing
maintenance. The maintenance fee was 15-20% annually of the cost of the
perpetual license, similar to what most of the non-EDA software industry offers
today, except for the more recent introduction of SAAS (software as a service)
models. The perpetual license cost was high, and the revenue was all recognized
“up front” because the customer now owned the software. For Avant!’s three-
year subscription model, the entire EDA industry followed the example like
lemmings because of pressure from customers. It also had an attraction for the

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From Wild West to Modern Life: Semiconductor Industry Evolution

EDA companies since it offered a continuing revenue stream. EDA companies


were worried about what would happen when perpetual license sales slowed to
a smaller percentage of their revenue and maintenance revenue became the
primary ongoing revenue source. The problem with the three-year subscription
model was that competitive discounting quickly drove the subscription price
down to about the same level as the previous annual maintenance cost. Now
the customers were receiving product plus maintenance for the same cost as
they previously paid just for maintenance, a good deal for the customers but
questionable for the EDA companies.

Cadence FAM (Flexible Access Model) – This was introduced in the late 1990s. It
was essentially a three year “all you can eat” approach to software from a single
EDA company. It was a hit with the Cadence sales force and the customers, but
it caused lots of disruption in the industry even though I don't think other
companies offered anything similar. It led to internal management disruption at
Cadence. At the Cadence earnings call on April 20, 1999, the company
announced that "the company has run into a 'one to two-quarter delay in
absorption of 0.18-micron design tools' among semiconductor makers.” Many in
the EDA industry translated this as: “A large number of our best customers have
purchased three-year FAM licenses so we can’t collect additional revenue from
them for a while."

Cadence Re-Mix – Once again, Cadence set the pace of innovation in pricing
with the introduction of “Re-Mix.” A customer specifies the mix of software
products desired on the date of contract renewal, but if the customer chooses
to change the relative mix of one product versus another, they can do so within
the limits of the original contract value. Up until this time, customers had to
guess what their mix of product needs would be for the next three years.
Typically, they had to buy twice as much software as they would use on an
ongoing basis because they couldn't predict the mix of products they would
need. By some estimates, this re-mix approach eliminated as much as half of the
EDA total addressable market (TAM) because customers didn’t have to predict
their future mix of needs and didn’t have to buy licenses sufficient for peak
usage.

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From Wild West to Modern Life: Semiconductor Industry Evolution

Foundry IP libraries – Until the late 1990s, silicon foundries, like TSMC, left the
entire design process to their customers. TSMC received a verified GDSII file
from the customer, which they checked, and then generated photomasks,
fabricated wafers, and shipped parts to the customer. Companies like Artisan
were in the business of creating physical libraries of standard cell blocks that
were checked for correctness and modeling by being fabricated on a test wafer
by the foundry. The libraries were then sold to customers doing the designs to
speed design of the standard, undifferentiated parts of their chips. Wouldn’t it
be great if customers could have access to the entire Artisan library during the
design phase and then only be charged based upon the number of cells that
were actually used in their designs multiplied by the number of chips produced?
Artisan thought so. They convinced TSMC to adopt the model, providing
software to trace the usage of Artisan cells. Artisan consequently developed a
stable stream of royalty revenue from TSMC, making them an attractive
acquisition for ARM. I’m told that the deal was not so good for TSMC. High-
volume customers negotiated discounts to wafer pricing with TSMC, and the
standard cell libraries became part of those negotiations. As a result, the
additional money that TSMC expected to receive from their customers by
charging them for the use of standard cells turned out to be elusive. The
bundled price of wafers plus photomasks plus IP, etc., was included in the wafer
price and any incremental revenue for the cell libraries was hard to find.

You may wonder how I can be so cavalier about this whole topic when, during
the last twenty-five years as CEO of Mentor, my company was subjected to so
much cost and revenue pressure by these model changes? Because the revenue
of the EDA industry has continued to be 2% of semiconductor revenue for more
than twenty years. These model changes were simply part of the way that
discounts were provided to customers so that the EDA companies could stay on
the learning curve and give semiconductor companies a reduced cost per
transistor for design software. If the pricing models hadn’t changed, we would
have had to provide those discounts in some other form because the EDA
industry had to reduce its software price per transistor at the same rate that the
semiconductor reduced its revenue per transistor.

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From Wild West to Modern Life: Semiconductor Industry Evolution

Basic Techniques for Managing an EDA Business


Starting in 1997, I had the privilege to work with Greg Hinckley, a superb “out of
the box” thinker and excellent operational manager. We had such a common
view of the world that we almost always agreed upon the best approach to
problems and opportunities and hardly needed to confer, although we regularly
did discuss almost all significant issues. One of our common attributes was a
contrarian attitude. If everyone else was headed in the same direction,
opportunity must lie in a different direction. That belief in “do what others
aren’t doing” served as a guidepost for our moves at Mentor.

Following are some of the approaches that Greg or I brought to Mentor, or that
evolved from combining our previous experience through interaction together.

 Listen for silence


o Divisions, product groups, people and managers are always vying for the
attention of top management and will usually let you know the good
things they are doing
o If you never hear from, or about, an entity in your organization, there
are two possibilities:
 They are doing nothing worthwhile and make no difference to the
company, in which case they should be eliminated, or
 They are trying to hide something, in which case they should be
investigated
 Life never gets any easier
o Ignoring the problems of today only forces you to deal with bigger
problems tomorrow
o Never hope that excess inventory will be any easier to sell in the future
than it is today—write it off now
o Never assume that an overdue account will find a way to pay you in the
future—it’s even less likely than the present
 What you do infrequently, you do poorly
o Send an annual invoice, not a quarterly one, for your customers to
renew their maintenance contract—the person who deals with it will
have to depend upon you to tell him how to handle it

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From Wild West to Modern Life: Semiconductor Industry Evolution

o Restrict the unfavorable options in your contracts so that customers


only deal with them at renewal time. If they have to deal with options
regularly, they will become very good at it.
o Don’t expect your own organization to become efficient at things they
rarely deal with—try to automate those things or consolidate them with
someone who deals with similar issues regularly
 Making rational decisions based upon data is more important than being
right all the time
o Can you provide a rational basis for why you are making the decision?
o If you turn out to be wrong, you can retest your rationale and make a
better decision next time
o You may be wrong, but at least you’re rational
 Budgeting starts at the top
o Asking organizations to determine how much they need to spend in the
coming year (or quarter, month, day, etc.) is a worthless exercise and a
waste of company resources—the answer will almost always be more
than the company can afford
o Budgeting must start with an objective sales and revenue decision,
heavily influenced by those who will have to achieve the sales. Budgets
can then be developed that will fit into that sales and revenue plan.
o Never be tempted to increase the revenue forecast when the cost
budgeting pressures appear insurmountable. It will be even more
difficult to reduce the budget later when the revenue comes in at (or
below) the realistic level that is lower than the optimistic revised
forecast.
 In a chip company, management needs to focus first on what is NOT
working. In a software company, management should focus first on what IS
working.
o Problems in a semiconductor company (low yields, rapidly falling prices,
excess inventory, etc.) can bankrupt you quickly; fixing them has
immediate, measurable benefit and reduces cost dollar for dollar
o In a software company, inventory is unimportant and incremental
revenue nearly equals incremental pre-tax profit. Costs are largely fixed
because they are mostly people-related and people should not be
treated as a variable expense. Incremental revenue is everything so

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From Wild West to Modern Life: Semiconductor Industry Evolution

maximum effort should be focused on using existing resources to


produce additional revenue.
 Spend your time doing what others are NOT doing
o Strategies that are similar to what the other mainstream companies are
doing will rarely develop any unique advantage for your customers
o Needs that are not being addressed offer more opportunity than those
that are receiving lots of attention
 For an employee, it is a great success for management to adopt your idea
and claim it as its own, even if you are not acknowledged as the creator. For
management, it is a great success to see employees act upon your idea and
claim it as their own, even if they do not acknowledge you as the source.
 In technical software, users rarely change the product they are using until it
becomes incapable of completing the required task—not when it becomes,
slow, inefficient, hard to use or unpopular.
 Benchmarking with competitive products results primarily in price
competition for the customer to secure a lower price to continue using the
same software
 Companies that offer a new and improved product would be better off to
use their time by:
o Participating in benchmarks of new applications that can’t be handled
by the older, competitive tool, or
o Finding new applications for the tool where there is not already an
incumbent supplier.
o When you acquire an EDA competitor, you don’t eliminate
competition—you create it. In EDA, people are the competitors and
they keep doing what they are good at doing by creating new
companies whenever the one they are working for is acquired.
 A new product or service is not really profitable until you receive your first
order from a customer with whom you've never interacted
o As long as orders come only from direct effort and interaction by your
own organization, you are expending too much money for the revenue
you are achieving
o When word of mouth and third-party support start generating orders,
you've gone viral and have a winning, profitable product
 If you only play defense, your competitor will eventually score.
o You must counterattack to make your competitor play defense

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From Wild West to Modern Life: Semiconductor Industry Evolution

o Selling your new, innovative products to your existing customers may be


a starting point, but success comes only when you win new customers
who are, usually, already served by your competitor
o Statistically, your competitor will eventually get lucky if he keeps
attacking your accounts and is not burdened with defense of his own
accounts if you don't attack them.
 When your company is not number one in a specific market, always
compare yourself to the leader(s). When, or if, you become number one,
never compare yourself to anyone.
o Market communication is all about consideration to purchase. You want
to be considered when purchasing decisions are made, so the
association with the leader enhances the possibility of customer
comparison of the leader’s product or service with yours.
o If you are number one in a market, it’s counterproductive to provide
your customer with a list of competitors to evaluate, even if you think
your product is superior.

This is not meant to be a complete formula for successful EDA management. It's
a collection of ideas that aren't normally discussed in business management
training. Yet I believe that these observations, combined with standard good-
management practices, and an unwavering commitment to ethical treatment of
customers, employees, and shareholders, helped Mentor to recover from a
difficult period and ultimately demonstrate leadership and success in a difficult
high technology business.

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From Wild West to Modern Life: Semiconductor Industry Evolution

References
1 http://semiconductormuseum.com/Transistors/RCA/OralHistories/Pankove/
Pankove_Page2.htm
2
Stevenson David A, Rhines Walden C, Maruska Herbert P. Gallium nitride metal-
semiconductor light-emitting diode; June 25, 1974 [U.S. Patent 3,819,974].
3 H.P. Maruska, W.C. Rhines, D.A. Stevenson. Mater Res Bull, 7 (1972), p. 777
4 A modern perspective on the history of semiconductor nitride blue light sources,

https://www.sciencedirect.com/science/article/pii/S0038110115001318
5 https://spectrum.ieee.org/tech-talk/geek-life/profiles/nakamura-gives-some-credit-to-

maruska-for-blue-led-invention
6 spectrum.ieee.org/tech-history/heroic-failures/the-inside-story-of-texas-instruments-

biggest-blunder-the-tms9900-microprocessor
7 The SR-52 cost $395 on release in 1975 which is roughly $1,847 in 2018
8 https://news.stanford.edu/2005/06/14/jobs-061505/
9 https://patents.google.com/patent/US3379584A/en
10 U.S. Patent 5,061,049, Spatial Light Modulator and Method, Inventor L.J. Hornbeck
11 https://spectrum.ieee.org/tech-history/heroic-failures/the-inside-story-of-texas-

instruments-biggest-blunder-the-tms9900-microprocessor
12 http://www.tihaa.org/historian/TMS32010-12.pdf
13 https://spectrum.ieee.org/tech-history/heroic-failures/the-texas-instruments-994-worlds-

first-16bit-computer
14 https://www.sec.gov/Archives/edgar/data/883241/000095012302004502/0000950123-

02-004502-index.htm

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