0% found this document useful (0 votes)

231 views31 pages

Format LRP

The document is a process sheet for manufacturing a bracket handle using milling. It details 27 processes including milling, drilling, reaming and inspection. Setup times and process times are provided for each operation, with milling operations having the longest process times of around 2-4 minutes. The total estimated time to complete all processes is around 5 hours.

Uploaded by

Eduardi Fauzie

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as XLSX, PDF, TXT or read online on Scribd

0% found this document useful (0 votes)

231 views31 pages

Format LRP

Uploaded by

Eduardi Fauzie

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as XLSX, PDF, TXT or read online on Scribd

You are on page 1/ 31

LEMBAR RENCANA PROSES ITB

No . Halaman ke- 1
No . Part 7b File Gambar F:\ITB\Kuliah\PPST 2
Nama Part Bracket Handle Material SS41
Panjang 27
Dibuat oleh Kelompok 07 Ukuran Lebar/Diameter 24
Tanggal 1-Sep-18 Tinggi 35

setup waktu
waktu setup waktu proses waktu total
No.Proses Urutan Operasi Stasiun Kerja tools proses
no.setup alat bantu (detik) (menit) (detik)
(detik)

1 Pengukuran Pengukuran Penggaris 0.0 0.0 0.0 0.0

2 Filletting (R = 2, Ɵ = 45˚) (front bottom outside) Kerja Bangku 1 Gerinda Gerinda 240.0 0.0 0.0 240.0

3 Filletting (R = 2, Ɵ = 45˚) (back bottom outside) Kerja Bangku 2 Gerinda Gerinda 240.0 0.0 0.0 240.0

4 Face Milling Finishing (L = 24, d = 1) w = 6 (up side) Mesin Mill 3 Ragum HSS Milling Tool LxWxH = (80x30x30) 180.0 2.2 131.2 311.2

5 Face Milling Finishing (L = 24, d = 1) w = 6 x3 (up side) Mesin Mill 4 Ragum HSS Milling Tool LxWxH = (80x30x30) 90.0 2.2 131.2 221.2

6 Filletting (R = 32, Ɵ = 45˚) (up side) Kerja Bangku 5 Gerinda Gerinda 240.0 0.0 0.0 240.0

7 End Milling Roughing (L = 24, d = 5) w = 4 (up side) Mesin Mill 6 Ragum HSS Milling Tool LxWxH = (80x30x30) 150.0 4.6 275.5 425.5

8 End Milling Roughing (L = 24, d = 5) w = 4 x3 (up side) Mesin Mill 7 Ragum HSS Milling Tool LxWxH = (80x30x30) 90.0 4.6 275.5 365.5

9 End Milling Roughing (L = 16, d = 5) w = 4 (up side) Mesin Mill 8 Ragum HSS Milling Tool LxWxH = (80x30x30) 30.0 3.2 191.5 221.5

10 End Milling Roughing (L = 16, d = 5) w = 4 x3 (up side) Mesin Mill 9 Ragum HSS Milling Tool LxWxH = (80x30x30) 90.0 3.2 191.5 281.5

11 End Milling Roughing (L = 16, d = 5) w = 4 (up side) Mesin Mill 10 Ragum HSS Milling Tool LxWxH = (80x30x30) 30.0 3.2 191.5 221.5

12 End Milling Roughing (L = 16, d = 5) w = 4 x3 (up side) Mesin Mill 11 Ragum HSS Milling Tool LxWxH = (80x30x30) 90.0 3.2 191.5 281.5

13 End Milling Roughing (L = 16, d = 5) w = 4 (up side) Mesin Mill 12 Ragum HSS Milling Tool LxWxH = (80x30x30) 30.0 3.2 191.5 221.5
14 End Milling Roughing (L = 16, d = 5) w = 4 x3 (up side) Mesin Mill 13 Ragum HSS Milling Tool LxWxH = (80x30x30) 90.0 3.2 191.5 281.5

15 End Milling Roughing (L = 16, d = 5) w = 4 (up side) Mesin Mill 14 Ragum HSS Milling Tool LxWxH = (80x30x30) 30.0 3.2 191.5 221.5

16 End Milling Roughing (L = 16, d = 5) w = 4 x3 (up side) Mesin Mill 15 Ragum HSS Milling Tool LxWxH = (80x30x30) 90.0 3.2 191.5 281.5

17 End Milling Roughing (L = 16, d = 4) w = 4 (up side) Mesin Mill 16 Ragum HSS Milling Tool LxWxH = (80x30x30) 30.0 4.1 247.1 277.1

18 End Milling Roughing (L = 16, d = 4) w = 4 x3 (up side) Mesin Mill 17 Ragum HSS Milling Tool LxWxH = (80x30x30) 90.0 4.1 247.1 337.1

19 End Milling Finishing (L = 16, d = 1) w = 4 (up side) Mesin Mill 18 Ragum HSS Milling Tool LxWxH = (80x30x30) 90.0 2.3 136.8 226.8

20 End Milling Finishing (L = 16, d = 1) w = 4 x3 (up side) Mesin Mill 19 Ragum HSS Milling Tool LxWxH = (80x30x30) 90.0 2.3 136.8 226.8

LEMBAR RENCANA PROSES ITB

No . Halaman ke- 2
No . Part 7b File Gambar F:\ITB\Kuliah\PPST 2
Nama Part Bracket Handle Material SS41
Panjang 27
Dibuat oleh Kelompok 07 Ukuran Lebar/Diameter 24
Tanggal Tinggi 35

setup waktu
waktu setup waktu proses waktu total
No.Proses Urutan Operasi Stasiun Kerja tools proses
no.setup alat bantu (detik) (menit) (detik)
(detik)

21 Filletting (R = 2, Ɵ = 45˚) (front bottom inside) Kerja Bangku 20 Gerinda Gerinda 240.0 0.0 0.0 240.0

22 Filletting (R = 2, Ɵ = 45˚) (back bottom inside) Kerja Bangku 21 Gerinda Gerinda 240.0 0.0 0.0 240.0

23 Drilling (D = 6, d = 4) (front side) Mesin Drill 22 Ragum HSS Center Drill D = 6 mm 180.0 0.0 0.1 180.1
24 Reaming (D = 15, d = 4) (front side) Mesin Drill 23 Ragum HSS Center Drill D = 15 mm 90.0 0.0 0.0 90.0
25 Drilling (D = 6, d = 4) (back side) Mesin Drill 24 Ragum HSS Center Drill D = 6 mm 120.0 0.0 0.1 120.1
26 Reaming (D = 15, d = 4) (back side) Mesin Drill 25 Ragum HSS Center Drill D = 15 mm 90.0 0.0 0.0 90.0
27 Inspeksi Inspeksi Penggaris 0.0 0.0 0.0 0.0
Bracket Handle
Milling
Proses ke- PROSES
fr (mm/min)
4 Face Milling Finishing 12
7 End Milling Roughing 6
9 End Milling Roughing 6
17 End Milling Roughing 5
19 End Milling Finishing 8

Drilling
Proses ke- PROSES
fr (mm/min)
23 Drilling 3012
24 Reaming 23864

f = 0.116
f = 0.25
LEMBAR PERH
A (mm) L (mm) D (mm) Tm (min) Tm (s) w (mm) v
2.2 24 6 2.18633900 131.1803 6 3771.429
2.2 24 6 4.59154147 275.4925 4 971.429
2.2 16 6 3.19147147 191.4883 4 971.429
2.8 16 6 4.11910460 247.1463 4 777.143
2.2 16 6 2.27950850 136.7705 4 2541.286

LEMBAR PERH
d (mm) A (mm) D (mm) Tm (min) Tm (s) w (mm) v
4 4.8593255716 6 0.0013281175 0.079687047 13600
4 12.148313929 15 0.000167619 0.010057143 20000
LEMBAR PERHITUNGAN PROSES
d(mm) MRR (mm3/min) Scrap (mm3) Volume (mm3) %Scrap E
1 72.0 157.4 22680 0.006940759 90%
5 114.3 524.7 22680 0.023135862 90%
5 114.3 364.7 22680 0.016081189 90%
4 73.1 301.3 22680 0.013282841 90%
1 32.0 72.9 22680 0.003216238 90%
Total %Scrap 0.062656889

LEMBAR PERHITUNGAN PROSES

MRR (mm3/min) Scrap (mm3) Volume (mm3) %Scrap E U (Nm/mm3)
85190.4 113.1428571429 22680 0.0049886621 90% 2.8
4218750 707.1428571429 22680 0.0311791383 90% 2.8
Total %Scrap 0.0361678005
U (Nm/mm3) Fc HPc HPg
2.8 53.5
2.8 329.4
2.8 329.4
2.8 263.5
2.8 35.3

Fc HPc HPg
4669.4117647
3175.2
LEMBAR RENCANA PROSES

No . Halaman ke-
No . Part 5 File Gambar
Nama Part Bush Shaf Material

Dibuat oleh Kelompok 07 Ukuran

Tanggal 1-Sep-18

setup
No.Proses Urutan Operasi Stasiun Kerja
no.setup alat bantu
1 Pengukuran Pengukuran

2 Face Milling Finishing (L = 24, d = 1) w = 6 (lef side) Mesin Mill 1 Ragum

Face Milling Finishing (L = 24, d = 1) w = 6 x3 (lef

3 Mesin Mill 2 Ragum
side)
4 Facing (L = 35.5, Do = 24, Df = 14.7) (right side) Mesin Bubut 3 3 Jaw Chuck
5 Facing (L = 3.5, Do = 14.7, Df = 12) (right side) Mesin Bubut 4 3 Jaw Chuck
End Milling Roughing (L = 32, d = 2) w = 6 (front
6 Mesin Mill 5 Ragum
side)
End Milling Roughing (L = 32, d = 2) w = 6 x4 (front
7 Mesin Mill 6 Ragum
side)
End Milling Roughing (L = 32, d = 2) w = 2 (front
8 Mesin Mill 7 Ragum
side)
End Milling Finishing (L = 32, d = 1) w = 6 (front
9 Mesin Mill 8 Ragum
side)
End Milling Finishing (L = 32, d = 1) w = 6 x4 (front
10 Mesin Mill 9 Ragum
side)
End Milling Finishing (L = 32, d = 1) w = 2 (front
11 Mesin Mill 10 Ragum
side)
12 Drilling (D = 6, d = 15) (front side) Mesin Drill 11 Ragum
13 Reaming (D = 12, d = 15) (front side) Mesin Drill 12 Ragum
14 Drilling (D = 6, d = 5) (right side) Mesin Drill 13 Ragum
15 Reaming (D = 6, d = 5) (right side) Mesin Drill 14 Ragum

16 Chamfering (L = 6, Ɵ = 45˚) (right side) Kerja Bangku 15 Gerinda

17 Inspeksi Inspeksi

LEMBAR RENCANA PROSES

No . Halaman ke-
No . Part File Gambar
Nama Part Material

Dibuat oleh Ukuran

Tanggal

setup
No.Proses Urutan Operasi Stasiun Kerja
no.setup alat bantu
RENCANA PROSES ITB

1
F:\ITB\Kuliah\PPST 2
SS41
Panjang
Lebar/Diameter 24
Tinggi 40

waktu setup waktu proses waktu proses waktu total

tools (detik) (menit) (detik) (detik)

Penggaris 0.0 0.0 0.0 0.0

HSS Milling Tool LxWxH = (80x30x30) 180.0

HSS Milling Tool LxWxH = (80x30x30) 90.0

HSS Turning Tool 180.0

HSS Turning Tool 30.0

HSS Milling Tool LxWxH = (80x30x30) 180.0

HSS Milling Tool LxWxH = (80x30x30) 120.0

HSS Milling Tool LxWxH = (80x30x30) 30.0

HSS Milling Tool LxWxH = (80x30x30) 90.0

HSS Milling Tool LxWxH = (80x30x30) 120.0

HSS Milling Tool LxWxH = (80x30x30) 30.0

HSS Center Drill D = 6 mm 150.0

HSS Center Drill D = 12 mm 90.0

HSS Center Drill D = 6 mm 120.0
HSS Center Drill D = 6 mm 90.0

Gerinda 240.0

Penggaris 0.0 0.0 0.0 0.0

RENCANA PROSES ITB

Panjang
Lebar/Diameter
Tinggi

waktu setup waktu proses waktu proses waktu total

tools (detik) (menit) (detik) (detik)
Bracket Handle
Milling
LEMBAR PERHITUNGAN P
Proses ke- PROSES
fr (mm3/min)A (mm) L (mm) D (mm) Tm (min) Tm (s) w (mm) v
4

Drilling
LEMBAR PERHITUNGAN P
Proses ke- PROSES
fr (mm3/min)d (mm) L (mm) D (mm) Tm (min) Tm (s) w (mm) v

Threading
LEMBAR PERHITUNGAN P
Proses ke- PROSES
f (mm/rev) d (mm) L (mm) v Do (mm)N (rev/min)
fr (mm3/min)
Tm (min)

Chamferi
PROSES LEMBAR PERHITUNGAN P
Proses ke-
f (mm/rev) d (mm) L (mm) v Do (mm)N (rev/min)
fr (mm3/min)
Tm (min)

Punching
LEMBAR PERHITUNGAN PROSES
Proses ke- PROSES
Db (mm) L (mm) TS (Mpa) t (mm) F (N) SPM Tm (min) Tm (s)

Embossing
LEMBAR PERHITUNGAN PROSES
Proses ke- PROSES
L (mm) TS (Mpa) t (mm) F (N) SPM Tm (min) Tm (s)Scrap (mm3)

Bending
LEMBAR PERHITUNGAN PROSES
Proses ke- PROSES
w (mm) TS (Mpa) t (mm) F (N) SPM Tm (min) Tm (s)Scrap (mm3)

Blanking
LEMBAR PERHITUNGAN PROSES
Proses ke- PROSES
Db (mm) L (mm) TS (Mpa) t (mm) F (N) SPM Tm (min) Tm (s)

Turning
LEMBAR PERHITUNGAN P
Proses ke- PROSES
f (mm/rev) d (mm) L (mm) v Do (mm)N (rev/min)
fr (mm3/min)
Tm (min)

Countersinking
LEMBAR PERHITUNGAN P
Proses ke- PROSES
fr (mm3/min)d (mm) L (mm) D (mm) Tm (min) Tm (s) w (mm) v

Boring
LEMBAR PERHITUNGAN P
Proses ke- PROSES
fr (mm3/min)d (mm) L (mm) D (mm) Tm (min) Tm (s) w (mm) v

Tapping
LEMBAR PERHITUNGAN P
Proses ke- PROSES
fr (mm3/min)d (mm) L (mm) D (mm) Tm (min) Tm (s) w (mm) v
LEMBAR PERHITUNGAN PROSES
d(mm)
MRR (mm/min)
Scrap (mm3)
Volume (mm3)
%Scrap E U (Nm/mm3) Fc HPc HPg

Total %Scrap 0

LEMBAR PERHITUNGAN PROSES

MRR (mm/min)
Scrap (mm3)
Volume (mm3)
%Scrap E U (Nm/mm3) Fc HPc HPg

LEMBAR PERHITUNGAN PROSES

Tm (s)
MRR (mm/min)
Scrap (mm3)
Volume (mm3)
%Scrap E U (Nm/mm3) Fc HPc HPg

Total %Scrap 0

LEMBAR PERHITUNGAN PROSES

Tm (s)
MRR (mm/min)
Scrap (mm3)
Volume (mm3)
%Scrap E U (Nm/mm3) Fc HPc HPg

Total %Scrap 0

AR PERHITUNGAN PROSES
Scrap (mm3)
Volume (mm3)
%Scrap (mm3) E U (Nm/mm3) Fc HPc HPg

Total %Scrap 0

ERHITUNGAN PROSES
Volume (mm3)
%Scrap (mm3) E U (Nm/mm3) Fc HPc HPg

ERHITUNGAN PROSES
Volume (mm3)
%Scrap (mm3) E U (Nm/mm3) Fc HPc HPg
AR PERHITUNGAN PROSES
Scrap (mm3)
Volume (mm3)
%Scrap (mm3) E U (Nm/mm3) Fc HPc HPg

Total %Scrap 0

LEMBAR PERHITUNGAN PROSES

Tm (s)
MRR (mm/min)
Scrap (mm3)
Volume (mm3)
%Scrap E U (Nm/mm3) Fc HPc HPg

Total %Scrap 0

LEMBAR PERHITUNGAN PROSES

MRR (mm/min)
Scrap (mm3)
Volume (mm3)
%Scrap E U (Nm/mm3) Fc HPc HPg

Total %Scrap 0

LEMBAR PERHITUNGAN PROSES

MRR (mm/min)
Scrap (mm3)
Volume (mm3)
%Scrap E U (Nm/mm3) Fc HPc HPg

Total %Scrap 0

LEMBAR PERHITUNGAN PROSES

MRR (mm/min)
Scrap (mm3)
Volume (mm3)
%Scrap E U (Nm/mm3) Fc HPc HPg

Total %Scrap 0
LEMBAR RENCANA PROSES

No . Halaman ke- 1
No . Part 10 File Gambar F:\ITB\Kuliah\PPST 2
Nama Part Pin Arm Material SS41
Panjang
Dibuat oleh Kelompok 07 Ukuran Lebar/Diameter
Tanggal Tinggi

setup
No.Proses Urutan Operasi Stasiun Kerja tools
no.setup alat bantu
1 Pengukuran Pengukuran Penggaris
Face Milling Finishing (L = 12, d = 1) w = 6
2 (right side)
Face Milling Finishing (L = 12, d = 1) w = 6
3
(right side)
Facing (L = 42.5, Do = 12, Df = 8) (right
4 side)
5 Form Turning (L = 4, R = 4) (lef side)
6 Drilling (D = 5, d = 5) (lef side)
7 Reaming (D = 5, d = 5) (lef side)
8 Drilling (D = 5, d = 14) (right side)
9 Reaming (D = 5, d = 14) (right side)
10 Chamfering (Ɵ = 45˚) (right side)
11
12
13
14
15
16

17 Inspeksi Inspeksi Penggaris

LEMBAR RENCANA PROSES

No . Halaman ke- 2
No . Part File Gambar
Nama Part Material
Panjang
Dibuat oleh Ukuran Lebar/Diameter
Tanggal Tinggi

setup
No.Proses Urutan Operasi Stasiun Kerja tools
no.setup alat bantu
ITB

12
47.5

waktu setup waktu proses waktu proses waktu total

(detik) (menit) (detik) (detik)

0.0 0.0 0.0 0.0

ITB

waktu setup waktu proses waktu proses waktu total

(detik) (menit) (detik) (detik)
Bracket Handle
Milling
LEMBAR PERHITUNGAN P
Proses ke- PROSES
fr (mm3/min)A (mm) L (mm) D (mm) Tm (min) Tm (s) w (mm) v
4