HParker (Reconciliation Principles For The Mining Industry) (2014) .PDF Shortcut
HParker (Reconciliation Principles For The Mining Industry) (2014) .PDF Shortcut
HParker (Reconciliation Principles For The Mining Industry) (2014) .PDF Shortcut
H. M. Parker*
Reconciliation involves the collection of tonnage, grade (quality) and contained metal (product)
data from disparate and hopefully independent sources. Examples are exploration data,
production sampling data from blast holes or draw points, and process plant data. These data
may be compared by means of ratios (factors). The F1 factor usually relates short term (ore
control) model tonnages, grades and metal content to ore reserves depleted. The F2 factor
usually relates received at mill (measured by the mill) tonnages, grades and metal content to
delivered to mill production tonnages, grade and metal content. The F3 factor is F16F2 and
enables a comparison of a mine’s (measured by mine) ability to recover the tonnage, grade and
metal content estimated in ore reserves. The F1 factor measures the accuracy of orebody
knowledge in the ore reserves to the demarcation of ore and waste by ore control (short term
model). The F1 factor may be used to check and calibrate the selectivity of mineral resource
models and/or planned dilution assumed in transfer from mineral resources to ore reserves. The
F2 factor enables a check on unplanned dilution entering the ore stream between ore control and
the mill. By using the factors it is possible to calculate a monetary value on improvements in the
accuracy of orebody knowledge, selectivity and the effects of dilution and ore loss. Reconciliation
should be an implicit part of the mining process, and reconciliation targets should be a key
performance indicator for well run mines.
Keywords: Reconciliation, Tonnage, Grade, Contained metal data, Factors, Ratios
Production schedule
Ore mined/Mt 10 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20
Waste mined/Mt 10 20 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
Ore grade/%Cu 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
Concentrate/Mt 0.186 0.372 0.372 0.372 0.372 0.372 0.372 0.372 0.372 0.372 0.372 0.372 0.372 0.372 0.372 0.372
Payable Cu/Mt 0.051 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.103
Cash flow statement/M$
Revenues 282.7 565.5 565.5 565.5 565.5 565.5 565.5 565.5 565.5 565.5 565.5 565.5 565.5 565.5 565.5 565.5
Ore mining 220.0 240.0 240.0 240.0 240.0 240.0 240.0 240.0 240.0 240.0 240.0 240.0 240.0 240.0 240.0 240.0
Waste mining 240.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0
Milling 250.0 2100.0 2100.0 2100.0 2100.0 2100.0 2100.0 2100.0 2100.0 2100.0 2100.0 2100.0 2100.0 2100.0 2100.0 2100.0
GzA 240.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0 280.0
Freight 29.3 218.6 218.6 218.6 218.6 218.6 218.6 218.6 218.6 218.6 218.6 218.6 218.6 218.6 218.6 218.6
Parker
Smelting 214.9 229.8 229.8 229.8 229.8 229.8 229.8 229.8 229.8 229.8 229.8 229.8 229.8 229.8 229.8 229.8
Refining 29.0 218.1 218.1 218.1 218.1 218.1 218.1 218.1 218.1 218.1 218.1 218.1 218.1 218.1 218.1 218.1
Capex 2200.02200.02200.02100.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 0.0
Pretax cash flow 2200.02200.02200.0 20.5 169.0 169.0 169.0 169.0 169.0 169.0 169.0 169.0 169.0 169.0 169.0 169.0 169.0 169.0 199.0
Mining Technology
Cumulative 2200.02400.02600.02600.5 2431.5 2262.6 293.6 75.4 244.4 413.3 582.3 751.3 920.3 1089.2 1258.2 1427.2 1596.2 1765.1 1964.1
cash flow
Net present value 554.3
2012
(NPV) at 8%
VOL
121
NO
3
Reconciliation principles for the mining industry
161
Parker Reconciliation principles for the mining industry
Table 2 Sensitivity of cash flow, net present value and payback to changes in grade (0?60%Cu is base case)
%Cu %Change Cash flow year 2/M$ %Change NPV at 8% %Change Payback years
The inaccuracy in estimation of mineral resources and/ layouts. Where caving methods are used, drawpoint
or ore reserves is determined by comparing depletions samples and observations of lithology are used to decide
from the long range model to the short range model. when to shut off drawpoints.
Inefficiency in the mining process is determined by The ratios between tonnage, grade and metal in the
comparing received at mill tonnages, grade and metal long range and short range models are used to develop
content based on mill tonnage measurements and head reconciliation factors, known as F1*, as F1 (tonnes), F1
assays versus delivered to mill tonnages, grade and (grade) and F1 (metal)
metal content based on the short range (ore control)
model. short range model depletions
F1~
There are other sources of error listed below that can long range model depletions
be important but will not be considered: Where a deposit has more than one grade variable (such
(i) failure to mine within planned areas
as Cu and Au), then there will be multiple F1 factors for
(ii) failure to mine at the planned cut-off
grade [F1 (%Cu), F1 (Au g/t)] and for metal [F1
(iii) plant performance.
(contained Cu), F1 (contained Au)]. In some deposits
There may be very good mitigating circumstances, such
F1 factors are developed for deleterious elements.
as change in markets or physical impediments (slides,
Sometimes a deposit will produce several products. In
stope/drawpoint collapse), but in the long run mines that
these cases, F1 factors are constructed for each product.
fail to follow the plan tend to find themselves with a
A high value for an F1 factor indicates conservatism
shortfall in stripping or remnants in ore reserves that
in the long range model; conversely a low value for an
have to be written off.
F1 factor indicates optimism in the long range model.
Reconciliation within treatment plants has been
discussed at length by Morrison (2008). Table 3 describes sources of error and likely resultant F1
factors.
Reconciliation between long range model and As can be seen in Table 3, the sources of error can be
short range model ambiguous. For example, a low F1 (tonnes) could be
just as likely to be related to an over smoothed long range
The long range model is constructed using geological
model as to conservative dig lines creating remnants. In
interpretations based on exploration and/or delineation
general, common sense should prevail; where the drill
drill holes. Assays from these holes are composited
and used to estimate grades in blocks. The result is a hole spacing is too wide to identify discrete ore zones, the
resource model. In massive deposits with broad trends to long range model will be inaccurate. More drilling is
grade, a pit is developed using mining software and needed to support the long range model. This may not
refined and scheduled. The cut-off grade may be changed occur everywhere in the deposit, but only in specific areas
over the course of the schedule using the theory of Lane (e.g. lithological contacts, structures). In addition, con-
(1988). In such deposits, the ore reserve is often the sideration should be given to whether the mine is
tonnage of measured and indicated mineral resources undergoing stress, as for instance recovering from a
within a pit. geotechnical event such as a slide after which there are
In deposits with sharp decreases in grade at ore/waste fewer than normal working areas available.
contacts, the resource model may be adjusted to allow
for dilution and less frequently ore loss at the contact. Reconciliation between delivered to mill and
These adjustments may take the form of aggregating received at mill
small blocks into large blocks or adjusting the grades of Most mines have transit stockpiles where ore is stored
ore blocks by a given amount at their faces with waste temporarily. Therefore, material leaving the pit and
blocks. In underground mines it is common to design being depleted from the short range model can be
stopes and to apply dilution and recovery factors. Where delivered to a stockpile or to the mill (at its short range
block caving will be used, complex software such as PC- model grade). Generally, stockpiles are assigned the
BC is often used to make adjustments for various average grade of all the increments added to them. If the
amounts of mixing in the cave profile. stockpiles are reclaimed and rebuilt fairly regularly (such
The short range model is commonly constructed using as to allow for a bad weather season with low pro-
samples from closely spaced drill holes and/or mapping ductivity from the pit), then this should not significantly
information. This information is used to delineate ore affect reconciliation much, particularly if the quantities
and waste in mineable shapes. In an open pit mine the represented in the numerators and denominators of the
shapes are staked in the field, sometimes with adjust- factors have been aggregated over quarters or years.
ment for blast heave (Yennamani et al., 2011; La Rosa Reconciliation in the cases where old/large stockpiles are
and Thornton, 2011). In an underground mine, cross-cuts,
*The F1, F2 and F3 factors and the terms ‘delivered to mill’ and ‘received
channel/chip samples and short drill holes (commonly at mill’ come from the Nchanga Open Pits survey department, Chingola,
drilled on 15 m spacings) are used to make the final stope Zambia.
reclaimed or where a large percentage of production is tonnage can get out of calibration; in addition moisture is
related to stockpile reclaim can be problematic. normally backed out of the tonnage.
At larger mines there is often either no mill head The ratios between tonnage, grade and metal content
sampler or a recirculation/mixing of materials within the received at mill to delivered to mill are used to develop
mill that prevents a head sample from being taken. This reconciliation factors, known as F2, as F2 (tonnes), F2
means that the head grade is calculated from the tailings (grade) and F2 (metal)
and concentrate tonnages and grades. Concentrate ton-
received at mill
nages and grades are usually accurately measured. The F2~
tonnage and grade of the tailings stream are sometimes not delivered to mill
reliable, which can affect the calculated head grade. The Delivered to mill is the combination of short term model
weighing devices used to measure the received at mill depletions expit direct to mill and stockpile reclaim at
F1 F1 F1 Comments/
Source of error (tonnes) (grade) (metal) remedial action
selectivity. Conditional simulation was used by Edward was reflected in the short term model as measured by F1’,
Isaaks as early as 1991 to adjust an over smoothed and whether the 20620615 m SMU demonstrated the
kriged model for the Lihir gold deposit, located in same degree of selectivity shown by ore control polygons
Papua New Guinea (Parker, 1992a). Table 5 shows an (diglines) as measured by F10. Table 6 shows the results
example of adjustment factors applied for various as follows:
selective mining unit (SMU) sizes. The corrections for (i) for copper only ores the F1’ factors show that
smoothing in the long range model are more severe as the long range model is slightly underestimating
the SMU size is decreased. tonnage and grade of blast blocks
This was repeated in 1994 for the Fort Knox Gold (ii) for copper–zinc ores the F1’ factors show that
deposit in Alaska. For both Lihir and Fort Knox, a very the long range model is underestimating tonnage
fine grid of grades was simulated at y3 m spacing, and and over estimating grade. The long range model
these were taken as ground truth. A subset was taken to is too selective
represent blast holes; ore and waste diglines were drawn (iii) for copper only ores the F10 factors show that
manually, and the ore control grade was estimated using ore control polygons have similar tonnage and
kriging. The resultant ground truth grades within grade to the blast blocks. The ore control
diglines were used to formulate received at mill grades. polygons have a level of selectivity implicit in
At Quebrada Blanca (Iquique, Chile), conditional a 20620615 m SMU
simulation was used to determine the impact of over- (iv) for copper–zinc ores the F10 factors show that the
breaking the leached cap contact with supergene ore control polygons have much higher tonnage
enriched ore to minimise ore loss. at the same copper, but much higher zinc grades.
It is sometimes useful to break the factors down This was later found to be related to over
further. For example at Antamina Mine in Peru, a factor projection of high grades in the short range model.
F1’ was developed that compared the distribution of
blast blocks with the long range model blocks. Blast At BHP Billiton, the F3 factor is defined slightly
blocks had the same dimensions as the long range differently. The contained metal/coal in saleable product
model blocks (20620615 m). The ore control model (beneficiated iron ore, marketable coal, or metal con-
(565615 m blocks) was aggregated to blocks with tained in concentrates) for a time period is the nume-
dimensions of 20620615 m (see Fig. 2). rator. The denominator is the forecast metal/coal
This enabled determination as to whether the selectiv- recovered from the life of mine plan adjusted for
ity implicit in the long range model (20620615 m SMU) stockpile additions and depletions.
Therefore, BHP Billiton is taking into account
treatment plant performance as well. BHP Billiton also
Table 5 Adjustment factors for Lihir (Parker, 1992a) reports F1 and F2 factors as defined herein.
Sometimes the F1 factors are referred to as block
SMU F3
factors which are related to the pregeostatistical era
Size/m Volume/m3 Tonnes Grade Metal
when factors were applied to polygonal and other simple
ore reserve estimates. As an example at Jerritt Canyon
66662 72 0.78 1.18 0.92 Nevada in the 1980s, a nearest neighbour estimate was
66664 144 0.82 1.12 0.91 made of gold grades. For production scheduling, grades
126563 180 0.84 1.09 0.91 above cut-off were multiplied by 0?92, and tonnages
96966 486 0.87 1.05 0.91
were multiplied by 1?05 (Parker, 1992b).
Table 6 Detailed comparison of long range to short range models at Antamina Mine
2001–2004
Long term model* 66.8 1.49 0.25 993 165
Blast blocks{ 71.1 1.54 0.23 1096 164
F1’ factors 1.06 1.04 0.93 1.10 0.99
2003–2004{
Blast blocks 32.5 1.59 0.25 517 81
Ore control polygons 32.3 1.67 0.22 538 72
F10 factor 0.99 1.05 0.89 1.04 0.89
Copper–Zinc ores
2001–2004
Long term model* 46.7 0.98 2.94 457 1375
Blast blocks 55.4 0.96 2.66 532 1474
F1’ factors 1.19 0.98 0.90 1.16 1.07
2003–2004{
Blast blocks 22.7 1.01 2.83 229 642
Ore control polygons 28.8 1.02 3.17 294 911
F10 factor 1.27 1.01 1.12 1.28 1.42
*Long range model built in 2005 after infill drilling programme.
{Blast hole model reblocked to 20620615 m blocks.
{Comparison of blast blocks to ore control polygons for 2001–2002 is not shown because oxidised material was sent to waste based
on pit mapping; this information was not preserved in blast blocks.
The F2 factors are also sometimes referred to as mine unacceptable to mine management. An investigation
call factors. These have variously covered a myriad of showed that more closely spaced drilling would be
issues such as mining recovery, unplanned dilution and required to delineate the high grade zones which were
ore loss. found to be discrete bodies within the deposit. The high
grade breccias were delineated as a separate unit for
Case study for Antamina Mine copper grade estimation. The high grade zinc zones were
found to occur near the marble/green exoskarn contact,
Antamina Mine is located in the Peruvian Andes and
but their variable width (20–40 m) was only able to be
extracts copper, zinc, molybdenum, silver and bismuth
domained through grade shells interpreted from detailed
from endoskarns and exoskarns developed in limestones
drilling.
surrounding a porphyry intrusive. Copper-only ores are
The mine staff and mine owners were in agreement
concentrated in endoskarns inboard from copper–zinc
that the drill hole spacing had to be reduced, but by
ores that are concentrated in exoskarns. Copper and
zinc concentrates are produced and shipped by slurry
pipeline to a port at Huarmey on the Pacific Ocean.
Molybdenum and minor lead concentrates are produced Table 7 Antamina Mine reconciliation between long range
as byproducts. Nominal ore production is y30 Mtpa. and short range models (Q1–3, 2003)
3 Antamina Mine 2003 long range Cu model (left) and short range model (right): red colour indicates .2%Cu, localised
in breccia zones; blocks (left) are 20620 m and 565 m (right)
how much? Conditional simulation could have been range models and the short range model (ground truth),
used for this purpose, but was rejected as being too time there was no noise introduced by using different sample
consuming; both multiple grade variables (Cu and Zn) types (such as drill cores versus auger samples of blast
that were required to be estimated, as well as hole cuttings).
lithological contacts. Instead, subsets of blast holes Figure 5 shows the results of three grids for zinc and
representing about 60 Mt were used to create pseudo the ground truth for comparison. The high grade zone
exploration grids, and these were in turn used to does not become well delineated until a 25625 m
estimate experimental long range models. The experi- spacing is achieved.
mental long range models were then compared with the Table 8 shows the change in bias as the drill spacing is
short range model estimated using all the blast holes reduced. The 1% cut-offs for copper and zinc represent
(and taken as ground truth). Since blast hole assays typical cut-offs used in 2003 by ore control for mill ore.
were used as the basis for both the experimental long The 2?5% cut-offs were designed to evaluate the high
4 Antamina Mine 2003 long range Zn model (left) and short range model (right): red and magenta colour indicates
.2?5%Zn, localised in structural zones; blocks (left) are 20620 m and 565 m (right)
5 Zinc grade zones for three grids interpreted from experimental grids of blast holes: high grade zinc over 2?5% is red;
medium grade zinc (0?25–2?5%) is blue: a 75675 m spacing (high grade is under represented); b 50650 m spacing
(high grade is still under represented); c 25625 m spacing (high grade is fairly well represented); d ground truth
based on blast holes 767 m spacing
grade zones that contain about half the metal above cut- (ii) using a 2?5% copper cut-off, the F1 criterion for
off. An F1 factor of ,1?1 was deemed desirable to declare tonnage, grade and metal is achieved at a
indicated mineral resources at the 1% cut-off. To declare 50625 m spacing
measured mineral resources, it should be a goal to ensure (iii) using a 1% zinc cut-off, the F1 criterion for
that there are no biases at the high (2?5%) cut-off. tonnage and metal is not achieved for any
Examination of Table 8 shows: spacing. The F1 criterion is met at a 50625 m
(i) using a 1% copper cut-off, the F1 criterion for spacing for grade (%Zn)
tonnage, grade and metal is achieved at a (iv) using a 2?5% zinc cut-off, the F1 criterion is met
50650 m spacing for metal at the 25625 m spacing. Tonnage is
Table 8 Antamina Mine F1 factor reconciliation between interest, it was decided that the greater uncertainty for
test long range and short range models (60 Mt) zinc could be accommodated within these drill spacings.
1% copper cut-off grade applied
Reconciliation after infill drilling
Drill spacing/m F1 (tonnes) F1 (%Cu) F1 (cont. Cu) Approximately 100 000 m of infill drilling was performed
in 2004. This brought nearly all the ore mined to the end of
75675 0.97 1.15 1.11 2004 to measured mineral resource status. Table 9 shows
50650 0.93 1.01 0.93
the reconciliation that was achieved during 2003 and 2004.
50625 0.88 1.02 0.90
25625 0.92 1.01 0.93 For this comparison a new long range model was
used; this model was constructed in 2005 after completion
2.5% copper cut-off grade applied of infill drilling. For copper only ores the reconciliation is
good. F1 (tonnes) and F1 (%Cu) are still higher than 1?0,
Drill spacing/m F1 (tonnes) F1 (%Cu) F1 (cont. Cu)
but only marginally. There has been great improvement
75675 2.04 1.14 2.33 compared to the results shown in Table 8 for previous
50650 1.11 0.96 1.06 estimates. The F2 factors are ,1?0. This likely indicates
50625 1.05 0.98 1.03 that some copper only ores were routed to copper–zinc
25625 1.03 1.02 1.04 campaigns by the mill, thus explaining F2 (tonnes) at
1% zinc cut-off grade applied 0?93. The mill head grade is lower than the short term
model depletions [F2 (%Cu)50?91]. This is likely evidence
Drill spacing/m F1 (tonnes) F1 (%Zn) F1 (cont. Zn) of high bias in blast hole sampling (meaning the auger
method used for ore control samples oversamples fines).
75675 1.52 1.35 2.04 The F3 factors for tonnage, %Cu and contained copper
50650 1.35 1.20 1.64
are near parity (0?99–1?01).
50625 1.43 1.06 1.52
25625 1.35 0.92 1.25 For copper–zinc ores, the F1 (tonnes) and F1 (%Zn)
are both greater than 1?0. The tonnage increase in short
2.5% zinc cut-off grade applied term model depletions compared to the long range
model is either related to overbreaking the marble/
Drill spacing/m F1 (tonnes) F1 (%Zn) F1 (cont. Zn)
exoskarn contact where high grade zinc occurs, or a
75675 3.70 0.69 2.56 conservative long range model (probable from Table 8).
50650 2.22 0.79 1.75 The former explanation is more likely. The received at
50625 1.37 1.00 1.37 mill grade is less than the short range model depletions
25625 1.18 0.88 1.04 (2?61 versus 3?21%Zn). Subsequent investigations
revealed the short range model was over projecting high
grade blast holes; this finding accounts for some of the
under estimated, and grade is over estimated. observed bias.
This is an artifact of the grade zoning process,
and is now ameliorated by sharing samples
Comments
across the high grade zone boundary. The reconciliation data were extremely useful:
(i) the F1 factors measured in 2003 identified a
In 2004 the drill spacing was reduced from 100 to 50 m to problem with the long range model
support indicated mineral resource declaration and from (ii) the blast hole data were used to demonstrate the
75 to 25–35 m to support measured mineral resource improvement to be gained in the accuracy of the
declaration. As copper is the primary metal of economic long range model by infill drilling
(iii) the F2 factors for 2003–2004 identified sam- tonnage; the average grade of the SMUs is always
pling biases in blast holes and over projection of higher than the average grade of the resource model.
high grade blast holes for zinc Table 10 shows the tonnages and average grades at a
(iv) the F3 factors measured for 2003–2004 show 1?5 g/t cut-off, with associated F1 factors. Table 11
that the tonnage, grade and metal for copper shows a comparison for various mining scenarios.
only ores forecast by the long range model are SMU2 would be considered the base case for a
achievable 10 Mtpa operation with 3 Mtpa of ore (10 000 tpd). It
(v) the F3 factors measured for 2003–2004 show can be seen that there is very little improvement in cash
that the zinc metal forecast by the long range flow for a more selective scenario (SMU1), and it might
model is achievable. However, this comes at a be impractical to be more selective in light of the need
higher tonnage and lower grade. Future long for more working room for smaller equipment. For
range models should consider allowing for SMU3 and SMU4 the effect of dilution and high
overbreak of the marble/exoskarn contact. treatment costs negates economies of scale in mining.
The cash flows for a plan based on the resource model
are about $40 million/year less than the base case.
Case study for hypothetical gold deposit The lesson should be clear. Selectivity matters,
Schofield (2001) has raised the issue that reconciliation particularly where treatment costs are high. An over
of the resource model and production does not go far smoothed model destroys value, as was eloquently
enough. Inappropriate resource models and/or ore shown by Zhang (1998). The solution suggested by
control practices can cause value to be lost. The case Zhang was multiple indicator kriging. Since then the
study presented below is typical of Carlin-type gold industry in the USA has turned more toward probabil-
deposits in the USA. It shows how using too smoothed a istic domaining of high grade zones.
resource model can destroy value. Figure 6 shows a
histogram for composites and a resource model. It is
possible to make a change of support transformation to
Case study for hypothetical iron ore
the composite distribution to obtain distributions of deposit
SMU grades (Journel and Huijbregts, 1978). The This case study was motivated by discussions with Geoff
discrete Gaussian method has been used for this case. Ballantyne of Rio Tinto. It involves ore loss and contact
Figure 7 shows the transformed distributions for four dilution. A good description is contained in Stone
possible SMUs: (1986), who spent many years collecting data and
SMU15561066 m (typical of a 3000 tpd operation) developing prediction formulae. Figure 9 shows a sketch
SMU251061066 m (typical of a 10 000 tpd opera- of dilution and ore loss at contacts. If mining will tend to
tion) follow the dashed lines, both dilution and ore loss will
SMU3515615610 m (typical of a 40 000 tpd operation) occur. If mining overbreaks the lower contact (follows
SMU4520620615 m (typical of a 80 000 tpd opera- the dotted line), there will be no ore loss but dilution will
tion). occur.
It is important to note that the coefficients of To evaluate contact dilution and ore loss a simulator
variation (s/m in Figs. 6 and 7) for the SMUs lie was developed. This simulator has been successfully
between the coefficients of variation for the composites used to adjust blocks for the Greens Creek underground
and the resource model. Therefore, the resource model mine, located near Juneau, Alaska and the True
has a lower coefficient of variation than the coefficients North open pit mine, located near Fairbanks, Alaska.
of variation for all the candidate SMUs. Figures 10–12 show contact conventions, mixing zones
Figure 8 shows grade–tonnage curves. The tonnage and mining conventions. The mixing zone may be
for SMUs is usually less than the resource model thought of as a zone where the contact shows short
8 Grade–tonnage curves
Results at 1.5 g/t cut-off grade (assume 100 Mtonnes orezwaste deposit)
Table 11 Annual cash flows for selectivity scenarios (base case shown in bold)
Input variables
amplitude deviations from a plane or a zone of mixing In the hypothetical case, the focus is on the sensitivity
during blasting. of dilution and ore loss to the degree of mixing and
Ore loss and dilution are expressed in distance in mining face position. Held constant are the strike
metres perpendicular to block faces on contacts. For an and dip of the contact (0u and 45u) and the slope of
ore block: the mining face (70u). Table 12 shows the simulator
output.
Adjusted tonnes~tonnes in situ{face area|Densityore | Where the face position is more negative (compare
Ore loss (m)zface area| runs 3, 8, 13, 18 and 23) there is more dilution and less
ore loss. For a given face position (compare runs 11, 12,
Densitywaste |Dilution (m) 13, 14 and 15) there is more ore loss and dilution as the
Adjusted grade~½tonnes in situ|grade in situ{ half width (TOLMIX) of the mixing zone is increased
from 1 to 5 m.
face area|Densityore |Ore loss (m)|
Table 13 shows production results. For simplicity the
grade in situzface area|Densitywaste | short term model is assumed to follow a tabular bed of
Dilution (m)|dilution grade=adj: tonnes iron ore in the field. Table 14 shows the simulator cases
and the resultant F2 factors. Run 15 (mixing is 5, mining
Similar formulae apply to transfer of ore loss into face position is 0) has F2 factors that match the
adjacent waste blocks. production results (Table 13).
Run Mixing Mine face position Dilution Width (m) Ore Loss Width (m)
1 1 25 4.94 0.00
2 2 25 5.00 0.03
3 3 25 5.37 0.27
4 4 25 5.62 0.58
5 5 25 6.10 1.06
6 1 22.5 2.58 0.17
7 2 22.5 2.89 0.46
8 3 22.5 3.53 0.96
9 4 22.5 4.13 1.62
10 5 22.5 4.74 2.24
11 1 0 0.91 0.97
12 2 0 1.30 1.33
13 3 0 2.23 2.13
14 4 0 2.83 2.80
15 5 0 3.52 3.49
16 1 2.5 0.17 2.76
17 2 2.5 0.40 2.96
18 3 2.5 1.01 3.44
19 4 2.5 1.55 4.04
20 5 2.5 2.25 4.76
21 1 5 0.00 5.06
22 2 5 0.03 5.06
23 3 5 0.27 5.17
24 4 5 0.56 5.52
25 5 5 1.11 6.08
Mining Technology
2012
Table 14 Calculation of F2 factors for simulation runs*
VOL
Short term
Mine face Ore grade/ Density Diluted Density reserve Horiz. Dilution Ore loss Width/ Grade Density/
121
Run Mixing position %Fe of ore grade/%Fe of waste depl. Mt width ore/m width width m %Fe t/m3 Mtonnes Tonnes Grade Metal $M
Reconciliation principles for the mining industry
NO
1 1 25 40 3.6 0.1 2.6 10 40 4.94 0.00 44.94 37.50 3.490 10.89 1.089 0.939 1.022 1235
3
2 2 25 40 3.6 0.1 2.6 10 40 5.00 0.03 44.97 37.51 3.489 10.90 1.090 0.938 1.022 1233
3 3 25 40 3.6 0.1 2.6 10 40 5.37 0.27 45.10 37.33 3.481 10.90 1.090 0.933 1.017 1224
4 4 25 40 3.6 0.1 2.6 10 40 5.62 0.58 45.04 37.20 3.475 10.87 1.087 0.930 1.011 1215
5 5 25 40 3.6 0.1 2.6 10 40 6.10 1.06 45.04 36.95 3.465 10.84 1.084 0.924 1.001 1200
6 1 22.5 40 3.6 0.1 2.6 10 40 2.58 0.17 42.41 38.66 3.539 10.42 1.042 0.966 1.007 1256
7 2 22.5 40 3.6 0.1 2.6 10 40 2.89 0.46 42.43 38.50 3.532 10.41 1.041 0.962 1.002 1246
8 3 22.5 40 3.6 0.1 2.6 10 40 3.53 0.96 42.57 38.16 3.517 10.40 1.040 0.954 0.992 1229
9 4 22.5 40 3.6 0.1 2.6 10 40 4.13 1.62 42.51 37.84 3.503 10.34 1.034 0.946 0.978 1208
10 5 22.5 40 3.6 0.1 2.6 10 40 4.74 2.24 42.50 37.51 3.488 10.30 1.030 0.938 0.965 1188
11 1 0 40 3.6 0.1 2.6 10 40 0.91 0.97 39.94 39.50 3.577 9.92 0.992 0.988 0.980 1257
12 2 0 40 3.6 0.1 2.6 10 40 1.30 1.33 39.97 39.29 3.567 9.90 0.990 0.982 0.973 1245
13 3 0 40 3.6 0.1 2.6 10 40 2.23 2.13 40.10 38.78 3.544 9.87 0.987 0.969 0.957 1217
14 4 0 40 3.6 0.1 2.6 10 40 2.83 2.80 40.03 38.44 3.529 9.81 0.981 0.961 0.943 1196
15 5 0 40 3.6 0.1 2.6 10 40 3.52 3.49 40.03 38.05 3.512 9.76 0.976 0.951 0.929 1173
16 1 2.5 40 3.6 0.1 2.6 10 40 0.17 2.76 37.41 39.90 3.595 9.34 0.934 0.998 0.932 1225
17 2 2.5 40 3.6 0.1 2.6 10 40 0.40 2.96 37.44 39.77 3.589 9.33 0.933 0.994 0.928 1218
18 3 2.5 40 3.6 0.1 2.6 10 40 1.01 3.44 37.57 39.41 3.573 9.32 0.932 0.985 0.919 1201
19 4 2.5 40 3.6 0.1 2.6 10 40 1.55 4.04 37.51 39.09 3.559 9.27 0.927 0.977 0.906 1181
20 5 2.5 40 3.6 0.1 2.6 10 40 2.25 4.76 37.49 38.68 3.540 9.22 0.922 0.967 0.891 1157
21 1 5 40 3.6 0.1 2.6 10 40 0.00 5.06 34.94 40.00 3.600 8.74 0.874 1.000 0.874 1174
22 2 5 40 3.6 0.1 2.6 10 40 0.03 5.06 34.97 39.98 3.599 8.74 0.874 1.000 0.874 1174
23 3 5 40 3.6 0.1 2.6 10 40 0.27 5.17 35.10 39.83 3.592 8.76 0.876 0.996 0.872 1169
24 4 5 40 3.6 0.1 2.6 10 40 0.56 5.52 35.04 39.65 3.584 8.72 0.872 0.991 0.865 1157
25 5 5 40 3.6 0.1 2.6 10 40 1.11 6.08 35.03 39.31 3.568 8.68 0.868 0.983 0.853 1138
*Shown in bold is the case that most corresponds to production staitistics (see Table 13).
Parker Reconciliation principles for the mining industry
10 Contact conventions
12 Mining conventions
Nchanga, Zambia (reduced unplanned dilution in both Morrison, R. D. 2008. An introduction to metal balancing and
reconciliation, 618, Brisbane, Qld, Julius Kruttschnitt Mineral
open pit and underground operations) and Stillwater,
Research Centre.
Montana (reduced mixing of ore and waste in remuck Parker, H. M. 1992a. The assessment of recoverable reserves for the
bays). In many cases these improvements come at very Minifie deposit using conditional simulation, executive summary,
little additional cost. prepared for Kennecott Explorations (Australia Ltd), Mineral
Resources Development Inc.
Parker, H. M. 1992b. Jerritt Canyon district reserve methodology,
Acknowledgement prepared for Independence Mining Company, Mineral Resources
Development, Inc.
The author would like to thank Compania Minera Parker, H. M. 2006. Resource and reserve reconciliation procedures for
Antamina, Rio Tinto and BHP Billiton for permission open-pit mines, AMEC report, 39.
to use some of the data and cases presented herein. Schofield, N. A. 2001. The myth of mine reconciliation, in Mineral
resource and ore reserve estimation – the AusIMM guide to good
practice, (ed. A. C. Edwards), 601–610, Melbourne, Vic.,
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