Controls Lab Manual
Controls Lab Manual
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Summarized
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Catalogue
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Process Control
Chemical Engineering
Food & Water Technologies
Environment
Edition: ED01/12
Date: March/2012
www.edibon.com
complete range
INDEX
Summarized
Catalogue
five (5)
www.edibon.com
Summarized
Catalogue
five (5)
10. Process
Control page
www.edibon.com
Page 4
10.- Process Control
-UCP Computer Controlled Process Control System (with 6 -CPIC Computer Controlled Process Control Plant with 11
electronic control valve): Industrial Instrumentation and Service Module (Flow,
Temperature, Level and Pressure).
•UCP-UB Base Unit. (Common for all Sets for process -CPIC-C Computer Controlled Process Control Plant with
control type “UCP”).
Industrial Instrumentation and Service Module (only
Flow).
Sets (sensor and elements + computer control software)
used in the base unit -CPIC-T Computer Controlled Process Control Plant with
Industrial Instrumentation and Service Module (only
Temperature).
•UCP-T Set for Temperature Process Control.
•UCP-C Set for Flow Process Control. -CPIC-N Computer Controlled Process Control Plant with
Industrial Instrumentation and Service Module (only
•UCP-N Set for Level Process Control.
Level).
•UCP-PA Set for Pressure Process Control.
•UCP-PH Set for pH Process Control. -CPIC-P Computer Controlled Process Control Plant with
Industrial Instrumentation and Service Module (only
•UCP-CT Set for Conductivity and TDS (Total Pressure).
Dissolved Solids) Process Control.
Page 5 www.edibon.com
10.1- Process Control. Fundamentals
10. Process Control
UCP. Computer Controlled Process Control System, with electronic control valve :
1 2 3 ( )
Data Acquisition Computer Control
Control Interface Box
UCP-UB. Base Unit Board Software for each
Set for Process
5 Cables and Accessories Control
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
4 Sets (sensor and elements + computer control software) used in the base unit:
Sensor and elements Sensor and elements Sensor and elements Sensor and elements Sensor and elements Sensor and elements
+ + + + + +
Computer Control Computer Control Computer Control Computer Control Computer Control Computer Control
Software for Software for Flow Software for Level Software for Software for pH Software for Conductivity
Temperature Process Process Control ( ) Process Control ( ) Pressure Process Process Control ( ) and TDS
Control ( ) Control ( ) Process Control ( )
4.1 UCP-T. 4.2 UCP-C. 4.3 UCP-N. 4.4 UCP-PA. 4.5UCP-PH. 4.6 UCP-CT.
Set for Temperature Set for Flow Set for Level Set for Pressure Set for PH Set for Conductivity
Process Control Process Control Process Control Process Control Process Control and TDS (Total Dissolved
Solids) Process Control
1 2 3 ( )
UCPCN-UB. Control Interface BoxData Acquisition Computer Control
Board Software for each
Base Unit 5 Cables and Accessories Set for Process
Control
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
4 Sets (sensor and elements + computer control software) used in the base unit:
Sensor and elements Sensor and elements Sensor and elements Sensor and elements Sensor and elements Sensor and elements
+ + + + + +
Computer Control Computer Control Computer Control Computer Control Computer Control Computer Control
Software for Software for Flow Software for Level Software for Software for pH Software for Conductivity
Temperature Process Process Control ( ) Process Control ( ) Pressure Process Process Control ( ) and TDS
Control ( ) Control ( ) Process Control ( )
4.1 UCPCN-T. 4.2UCPCN-C. 4.3UCPCN-N. 4.4 UCPCN-PA. 4.5 UCPCN-PH. 4.6 UCPCN-CT.
Set for Temperature Set for Flow Set for Level Set for Pressure Set for PH Set for Conductivity
Process Control Process Control Process Control Process Control Process Control and TDS (Total Dissolved
Solids) Process Control
1 2 3 ( )
Control Interface Box Data Acquisition Computer Control
UCPCV-UB. Board Software for each
Base Unit 5 Cables and Accessories Set for Process
6 Manuals Control
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
4 Sets (sensor and elements + computer control software) used in the base unit:
Sensor and elements Sensor and elements Sensor and elements Sensor and elements Sensor and elements Sensor and elements
+ + + + + +
Computer Control Computer Control Computer Control Computer Control Computer Control Computer Control
Software for Software for Flow Software for Level Software for Software for pH Software for Conductivity
Temperature Process Process Control ( ) Process Control ( ) Pressure Process Process Control ( ) and TDS
Control ( ) Control ( ) Process Control ( )
4.1 UCPCV-T. 4.2 UCPCV-C. 4.3UCPCV-N. 4.4UCPCV-PA. 4.5UCPCV-PH. 4.6 UCPCV-CT.
Set for Temperature Set for Flow Set for Level Set for Pressure Set for PH Set for Conductivity
Process Control Process Control Process Control Process Control Process Control and TDS (Total Dissolved
Solids) Process Control
UCP-P. Computer Controlled Process Control Unit for the Study of Pressure (Air)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
1 Unit: UCP-P. Process Control Unit for the Study of Pressure (Air) 6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
Main Unit
Service Module
SCADA. EDIBON Computer Control System
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
PID CONTROL
1 Unit: CPIC. Process Control Plant with Industrial Instrumentation and (Open Control + Multicontrol + Real Time Control)
Service Module (Flow, Temperature, Level and Pressure). - From COMPUTER (standard)
- From PLC (optional)
Page 11 www.edibon.com
Summarized
Catalogue
five (5)
11. Chemical
Engineering
page
www.edibon.com
Page 12
11.- Chemical Engineering
Equipment list
page page
11.1- Chemical Engineering (Basic) -QRC Computer Controlled Chemical Reactors Trainer: 24-25
11.Chemical Engineering
-UELL Liquid-Liquid Extraction Unit. !QRSC Stirred Tank Reactors in Series.
!QRLC Laminar Flow Reactor.
-UDCC Computer Controlled Continuous Distillation Unit. 15 !QRPC Plug Flow Reactor.
-UDCB Continuous Distillation Unit.
-QR Chemical Reactors Trainer:
-UDDC Computer Controlled Batch Distillation Unit. 16
!QUS Service Unit. (Common for the following Reactors type
-UDDB Batch Distillation Unit. "QR").
Reactors
!QRCA Continuous Stirred Tank Reactor.
11.2- Chemical Engineering (General) !QRT Tubular Flow Reactor.
!QRD Batch Reactor.
-UESLC Computer Controlled Solid-Liquid Extraction Unit. 17
!QRS Stirred Tank Reactors in Series.
!QRL Laminar Flow Reactor.
-UESLB Solid-Liquid Extraction Unit.
!QRP Plug Flow Reactor.
-EPAC Computer Controlled Rising Film Evaporator. 17
-QRCC Computer Controlled Catalytic Reactors. 26
-EPDC Computer Controlled Falling Film Evaporator. (Accessory for
EPAC). -QRCB Catalytic Reactors.
-EDPDC Computer Controlled Double Effect Falling Film -QMS Solids Handling Study Unit. 28
Evaporator. (Accessory for EDPAC).
-LFFC Computer Controlled Fixed and Fluidised Bed Unit. 28
-EDPAB Double Effect Rising Film Evaporator.
-LFF Fixed and Fluidised Bed Unit.
-EDPDB Double Effect Falling Film Evaporator. (Accessory for
EDPAB). -QEDC Computer Controlled Batch Solvent Extraction and 29
Desolventising Unit.
-CAPC Computer Controlled Wetted Wall Gas Absorption 19
Column. -TFUC Computer Controlled Continuous and Batch Filtration 29
Unit.
-QDTLC Computer Controlled Liquid Mass Transfer and Diffusion 19
Coefficient Unit. -TFUB Continuous and Batch Filtration Unit.
-QDTL Liquid Mass Transfer and Diffusion Coefficient Unit. -EFLPC Computer Controlled Deep Bed Filter Unit. 30
-QDTGC Computer Controlled Gaseous Mass Transfer and 20 -EFLP Deep Bed Filter Unit.
Diffusion Coefficient Unit.
-EII Ion Exchange Unit. 30
-QDTG Gaseous Mass Transfer and Diffusion Coefficient Unit.
-QCCC Computer Controlled Cracking Column. 20 11.5- Chemical Process (Agronomical Industry)
-QUCC Computer Controlled Crystallisation Unit. 21 -SBANC Computer Controlled Tray Drier. 31
-QUCB Crystallisation Unit. -SSPC Computer Controlled Spray Drier. 31
-QALFC Computer Controlled Fixed Bed Adsorption Unit. 21 -SSP Spray Drier.
11.3-Chemical Reactors
11.3-
11.6- Chemical Process (Special)
-QRQC Computer Controlled Chemical Reactors Training 22-23 -PLGC Computer Controlled Gas Washing Processing Plant. 32
System:
-PPDAC Computer Controlled Water Demineralization and 32
•QRUBI Base Service Unit. (Common for the following Reactors Processing Plant.
type "QR").
-EPIRC Computer Controlled Pyrolysis Unit. 33
Reactors
!QRIA Isothermal Reactor with Stirrer.
!QRIA/D Isothermal Reactor with Distillation.
!QRFT Tubular Flow Reactor.
!QRAD Adiabatic and Isothermal Reactor.
!QRSA Reactors with Stirrer in Series.
Page 13 www.edibon.com
10 11.1- Chemical Engineering (Basic)
CAGC. Computer Controlled Gas Absorption Column
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
11.Chemical Engineering
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
3 4
2
11.Chemical Engineering
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: UDCC. Continuous Distillation Unit
2 3 4
Data Software for:
11.Chemical Engineering
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous 14.- Pursuit of the temperatures in all
visualization in the PC of all parameters involved in the process. plates in the column (Plates
columns).
Calibration of all sensors involved in the process. Real time curves representation.
15.- Study of the rectification efficiency.
All the actuators’ values can be changed at any time from the keyboard. Shield and filtered signals to avoid external
interferences. 16.- Demonstration of azeotropic
Real time PID control with flexibility of modifications from the PC keyboard of the PID parameters, at any moment during the distillation.
process. 17.- Work different heating contribution
Open control allowing modifications, at any moment and in real time, of parameters involved in the process. with regulation by the computer.
3 safety levels: mechanical in the unit, electronic in the control interface, and the third one in the control software. 18.- Studies of heating interchange in
glass refrigerators.
3 DAB. Data Acquisition Board:
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs. Sampling rate up to: 250 Other possible practices:
KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs. 19.- Temperature sensors calibration.
4 UDDC/CCSOF. PID Computer Control+Data Acquisition+Data Management Software:
20.- Flow sensor calibration.
Flexible, open and multicontrol software. Management, processing, comparison and storage of data.
21.- Pressure sensor calibration.
Sampling velocity up to 250,000 data per second. It allows the registration of the alarms state and the graphic representation
in real time. 22-40.- Practices with PLC.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals.
Dimensions (approx.)= Unit: 900 x 500 x 2800 mm. Weight: 170 Kg. Control Interface: 490 x 330 x 310 mm Weight: 10 Kg.
2 3 4
Control Data Software for:
Acquisition - Computer Control
11.Chemical Engineering
Interface Box Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
11.Chemical Engineering
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
11.Chemical Engineering
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: CAPC. Wetted Wall Gas Absorption Column SPECIFICATIONS SUMMARY PRACTICAL POSSIBILITIES
Items supplied as standard
1 CAPC. Unit: 1.- Absorption process study.
Unit used for demonstration and determination of liquid film mass transfer coefficients. This unit examines absorption of 2.- Calculation of liquid film mass
oxygen from air into deoxygenated water. transfer coefficients.
Anodized aluminium structure. Diagram in the front panel. Wetted wall column of glass, with water inlet and outlet sections,
height: 900 mm, internal dia.: 32 mm. Feed pump of the absorption column. Air flow sensor. Water flow sensor. 3.- Variation of coefficient with mass
Deoxygenating column of transparent acrylic material, height: 1570 mm, internal dia.: 25mm. Deoxygenerator feed pump. flow rate.
Oxygen meter and oxygen analysis probes (saturation, concentration, temperature). Air pump. Water tank, capacity 50 l. 4.- Variation of oxygen flow rate to
approx. determine power law relationship.
2 CAPC/CIB. Control Interface Box : 5.- The system chosen for the experiment
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous is the absorption of oxygen into free
visualization in the PC of all parameters involved in the process. Calibration of all sensors involved in the process. Real time water. In this system the solubility and
curves representation. All the actuators’ values can be changed at any time from the keyboard. Shield and filtered signals to enthalpy of solution are small and by
avoid external interferences. Real time PID control with flexibility of modifications from the PC keyboard of the PID
parameters, at any moment during the process. Open control allowing modifications, at any moment and in real time, of saturating the inlet air with water,
parameters involved in the process. 3 safety levels: mechanical in the unit, electronic in the control interface, and the third humidification effects are eliminated.
one in the control software. Thus it is possible to maintain
3 DAB. Data Acquisition Board: reasonably the isothermal conditions
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs. Sampling rate up to: 250 throughout the column.
KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs. 6.- These experiments allow a power
4 CAPC/CCSOF. PID Computer Control+Data Acquisition+Data Management Software: law relationship to be calculated.
Flexible, open and multicontrol software. Management, processing, comparison and storage of data. Sampling velocity up 7.- Effect of water flow rate.
to 250,000 data per second. It allows the registration of the alarms state and the graphic representation in real time.
5 Cables and Accessories, for normal operation. 8.- Effect of oxygen flow rate.
6 Manuals: This unit is supplied with 8 manuals. Other possible practices:
Dimensions (approx.)= Unit: 1000 x 500 x 2500 mm. Weight: 200 Kg. Control Interface: 490 x 330 x 310 mm. Weight: 10 Kg. 9.- Sensors calibration.
More information in: www.edibon.com/products/catalogues/en/units/chemicalengineering/ 10-28.- Practices with PLC.
chemicalengineeringgeneral/CAPC.pdf
QDTLC. Computer Controlled Liquid Mass Transfer and Diffusion Coefficient Unit
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
11.Chemical Engineering
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: QCCC. Cracking Column
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
11.Chemical Engineering
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: QUCC. Crystallisation Unit
SPECIFICATIONS SUMMARY PRACTICAL POSSIBILITIES
Items supplied as standard
1 QUCC. Unit: 1.- Understanding the principles of
QUCC is an unit to demonstrate the solution cooling crystallisation. EDIBON has developed this unit to carry out the
crystallisation reaction study of those components whose solubility changes with the temperature. solution cooling crystallisation.
Anodized aluminium structure and panels in painted steel. Diagram in the front panel. Crystallisator composed of jacketed 2.- Study of crystall size distribution.
reactor made in glass (1 litre of capacity), which includes temperature sensors and stirrer. Batch operation. Variable speed
stirrer, computer controlled. The crystallisation reactor is thermally controlled by means of heated water circulating in the
reactor jacket. PID control over the reactor temperature. Thermostatic bath of 600W, with feed water impulsion pump, 3.- Mass and energy balancing.
computer controlled. Water flow sensor. 4 two way valves to allow the water circulation, according to the process. 3
Temperature sensors. Pressure regulation valve to protect the installation. Conductivity cell to measure the solution 4.- Batch operation.
conductivity (conductivity sensor). 3 sieves of different light size: 0.5 mm/1 mm/2 mm. 2 litres vessel to collect the crystals.
Optional (NOT included in the supply): 5.- Evaluation of crystallisation
- QUCC/C. Continuous Feed Unit. efficiency and crystallisation kinetics.
2 QUCC/CIB. Control Interface Box :
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous 6.- Study of the effect of agitation rate.
visualization in the PC of all parameters involved in the process. Calibration of all sensors involved in the process. Real time
curves representation. All the actuators’ values can be changed at any time from the keyboard. Shield and filtered signals to 7.- Study of the effect of cooling rate.
avoid external interferences. Real time PID control with flexibility of modifications from the PC keyboard of the PID
parameters, at any moment during the process. Open control allowing modifications, at any moment and in real time, of 8.- Operation in continuous (optional, if
parameters involved in the process. 3 safety levels: mechanical in the unit, electronic in the control interface, and the third one the unit “QUCC/C” is acquired).
the control software.
3 DAB. Data Acquisition Board: Other possible practices:
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs. Sampling rate up to: 250
KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs. 9.- Sensors calibration.
4 QUCC/CCSOF. PID Computer Control+Data Acquisition+Data Management Software:
Flexible, open and multicontrol software. Management, processing, comparison and storage of data. Sampling velocity up 10-28.- Practices with PLC.
to 250,000 data per second. It allows the registration of the alarms state and the graphic representation in real time.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals.
Dimensions (approx.) = Unit: 1000 x 550 x 700 mm. Weight: 50 Kg. Control Interface: 490 x 330 x 310 mm. Weight: 10 Kg.
More information in: www.edibon.com/products/catalogues/en/units/chemicalengineering/
chemicalengineeringgeneral/QUCC.pdf
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
1 Unit: QALFC. Fixed Bed Adsorption Unit
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 ( )
1 QRUBI. Base Service Unit Control Data Computer Control
Interface Box Acquisition Sotfware for each
5 Cables and Accessories Board Chemical Reactor
6 Manuals
PID CONTROL
11.Chemical Engineering
4.1 QRIA. Isothermal Reactor 4.2 QRIA/D. Isothermal 4.3 QRFT. Tubular 4.4 QRAD. Adiabatic 4.5 QRSA. Reactors with
with Stirrer ( ) Reactor with Distillation ( ) Flow Reactor ( ) and Isothermal Reactor ( ) Stirrer in Series ( )
SPECIFICATIONS SUMMARY
Common items for Chemical Reactors type ”QR”:
1 QRUBI. Base Service Unit:
This unit is common for Chemical Reactors and can work with one or several reactors. It supplies all the
services for the operation of each reactor.
2 Dosing pumps. 3 Tanks of 10 l.: two for the reagents and the other for the products. 2 Flow meters for
liquids, flow range: 0.7-7 and 0.54-5.4 l/h. Flow meter for gas, max. flow of 1440N l/h and max.
pressure of 0.5Kg cm-2. Thermostatic bath of 9 l. that regulates the temperature . Level switch. A pump,
computer controlled, to impeller the water that comes from the thermostatic bath and goes to the
reactor. Temperature sensor to get the temperature of the reactor in a continuos way. Temperature
control thought the computer. Control system of the reaction. Conductivity cell and conductimeter,
connected to the control interface.
Dimensions (approx.)= 1100 x 1000 x 980 mm. Weight: 100 Kg.
2 QRQC/CIB. Control Interface Box :
This is common for Chemical Reactors and can work with one or several reactors. It has a process
diagram in the front panel. The unit control elements are permanently computer controlled.
Simultaneous visualization in the PC of all parameters involved in the process. Calibration of all sensors
involved in the process. Real time curves representation. All the actuators’ values can be changed at any
time from the keyboard. Shield and filtered signals to avoid external interferences. Real time PID control
with flexibility of modifications from the PC keyboard of the PID parameters, at any moment during the
process. Open control allowing modifications, at any moment and in real time, of parameters involved
in the process. 3 safety levels: one mechanical in the unit, electronic in the control interface, and the third
one in the control software.
Dimensions (approx.): 490 x 330 x 310 mm. Weight: 10 Kg.
3 DAB. Data Acquisition Board:
PCI Data acquisition National Instruments board. 16 Analog inputs. Sampling rate up to: 250 KS/s. 2
Analog outputs. 24 Digital Inputs/Outputs.
4 Chemical Reactors:
PRACTICAL POSSIBILITIES
4.1 QRIA. Isothermal Reactor with Stirrer:
Practices to be done with the Isothermal Reactor with
Anodized aluminium structure and panels in painted steel. Stirrer (QRIA):
Diagram in the front panel with similar distribution to the elements in the real unit. 1.- Determination of the ionic conductivities.
2.- Discontinuous operation. Obtaining of the reaction
Reactor insulated made of Pyrex-glass, with a maximum volume of 2 litres. order respect to ethyl-acetate. Initial velocity method.
Inlets of reagents. Outlet of products. Conductivity cell conecction. Water outlet. Water inlet. 3.- Discontinuous operation. Obtaining of the reaction order
respect to sodium hydroxide. Initial velocity method.
Temperature sensor connection. Gas inlet. Gas outlet. 4.- Discontinuous operation. Velocity Constant Computation.
Agitation system with agitation speed control and indication from 0 to 2000 rpm. Constant sodium hydroxide initial concentration.
5.- Discontinuous Operation. Velocity Constant Computation.
Temperature sensor. Conductivity sensor. Constant ethyl-acetate initial concentration.
Safety, easy and quick connections. 6.- Velocity equation formulation.
7.- Discontinuous Operation. Variation of the kinetic
This unit is supplied with 8 manuals. constant with temperature. Arrhenius Equation.
Computer Control + Data Acquisition + Data Management Software for Isothermal Reactor with 8.- Discontinuous Operation. Theoretical and experimental
Stirrer (QRIA): conversion comparative. Deviation from ideality.
9.- Discontinuous Operation. Mixture effects.
Flexible, open and multicontrol software. Management, processing, comparison and storage of 10.- Continuous Operation.
data. Sampling velocity up to 250,000 data per second. It allows the registration of the alarms 11.- Continuous Operation. Mixture effects.
state and the graphic representation in real time. 12.- Measurement conductivity system: conductimeter.
Dimensions (approx.)= 750 x 500 x 700 mm. Weight: 50 Kg. 13.- Calibration of the temperature sensors.
14.- Calibration of the conductivity cell.
15-33.- Practices with PLC.
Continue... Continue...
Page 22
11.3- Chemical Reactors
QRQC. Computer Controlled Chemical Reactors Training System:
SPECIFICATIONS SUMMARY PRACTICAL POSSIBILITIES
4 Chemical Reactors:
Practices to be done with the Isothermal Reactor with
4.2 QRIA/D. Isothermal Reactor with Distillation: Distillation (QRIA/D):
Anodized aluminium structure and panels in painted steel. 34.- Determination of the ionic conductivities.
35.- Discontinuous operation. Obtaining of the reaction
Diagram in the front panel with similar distribution to the elements in the real unit. order respect to ethyl-acetate. Initial velocity method.
Reactor insulated made of Pyrex-glass, with a maximum volume of 2 litres. 36.- Discontinuous operation. Obtaining of the reaction
Inlets of reagents. Outlet of products. Conductivity cell connection. Water outlet. Water inlet. order respect to sodium hydroxide. Initial velocity
method.
Temperature sensor connection. Gas inlet. Gas outlet. 37.- Discontinuous operation. Velocity Constant Computation.
Agitation system with agitation speed control and indication from 0 to 2000 rpm. Constant sodium hydroxide initial concentration.
38.- Discontinuous Operation. Velocity Constant
Distillation column. Balls coolant. Coil coolant. Vacuum pump. Vacuum tramp. Graduated funnel.
11.Chemical Engineering
Computation. Constant ethyl-acetate initial concentration.
Temperature sensors. Conductivity sensor. 39.- Velocity equation formulation.
40.- Discontinuous Operation. Variation of the kinetic
Safety, easy and quick connections. constant with temperature. Arrhenius Equation.
This unit is supplied with 8 manuals. 41.- Discontinuous Operation. Theoretical and experimental
conversion comparative. Deviation from ideality.
Computer Control + Data Acquisition + Data Management Software for Isothermal Reactor with 42.- Discontinuous Operation. Mixture effects.
Distillation (QRIA/D): 43.- Continuous Operation.
Flexible, open and multicontrol software. Management, processing, comparison and storage of 44.- Continuous Operation. Mixture effects.
data. Sampling velocity up to 250,000 data per second. It allows the registration of the alarms 45.- Measurement conductivity system: conductimeter.
state and the graphic representation in real time. 46.- Study of the reactive distillation.
47.- Study of alcohols condensation.
Dimensions (approx.)= 750 x 500 x 700 mm. Weight: 70 Kg. 48.- Study of the organic anhydrides.
49.- Synthesis of esters.
50.- Calibration of the temperature sensors.
4.3 QRFT. Tubular Flow Reactor: 51.- Calibration of the conductivity cell.
Anodized aluminium structure and panels in painted steel. 52-70.- Practices with PLC.
Diagram in the front panel with similar distribution to the elements in the real unit.
Practices to be done with the Tubular Flow Reactor
Temperature controlled by a jacket of water, through a temperature sensor “J” type. (QRFT):
Electrical preheater with power of 265 W for both feeding lines. 71.- Analysis of reagents and products.
Reactor with inner coil made of teflon of 6mm of interior diameter, length 14.5 m, volume: 0.393 72.- Ionic conductivities determination.
litres. 73.- Theoretical conversion of the tubular reactor.
Temperature sensor “J” type , that controls the preheating temperature. 74.- Experimental determination of the conversion of the
Conductivity sensor. tubular reactor.
Safety, easy and quick connections. 75.- Dependence in the residence time.
This unit is supplied with 8 manuals. 76.- Determination of the reaction order.
77.- Dependence of the speed constant and the conversion
Computer Control + Data Acquisition + Data Management Software for Tubular Flow Reactor
with the temperature.
(QRFT):
78.- Measurement conductivity system: conductimeter.
Flexible, open and multicontrol software. Management, processing, comparison and storage of
79.- Complete emptying of the unit.
data. Sampling velocity up to 250,000 data per second. It allows the registration of the alarms
state and the graphic representation in real time. 80.- Calibration of the temperature sensors.
81-99.- Practices with PLC.
Dimensions (approx.)= 700 x 500 x 500 mm. Weight: 75 Kg.
Page 23 www.edibon.com
11.3- Chemical Reactors
QRC. Computer Controlled Chemical Reactors Trainer:
SCADA. EDIBON Computer Control System
2 3 ( )
Control Data Computer Control
Interface Box Acquisition Sotfware for each
1 QUSC. Board Chemical Reactor
5 Cables and Accessories
Service Unit
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
11.Chemical Engineering
4.1 QRCAC. Continuous Stirred 4.2 QRTC. Tubular Flow 4.3 QRDC. Batch Reactor ( ) 4.4 QRSC. Stirred Tank Reactors in Series ( ) 4.5 QRLC. Laminar Flow 4.6 QRPC. Plug Flow
Tank Reactor ( ) Reactor ( ) Reactor ( ) Reactor ( )
SPECIFICATIONS SUMMARY
Common items for Chemical Reactors:
1 QUSC. Service Unit:
This unit is common for the Chemical Reactors, and can work with one or several reactors.
Accommodation and exchange system of the reactors, quick and easy to handle.
It supplies all the services for the operation of each reactor.
Anodized aluminium structure and panels in painted steel.
Diagram in the front panel with similar distribution to the elements in the real unit.
2 Peristaltic dosing pumps, with variable speed, computer controlled. Flow rate up to 3 l./h. (unit
standard disposition). With another disposition, they could reach a flow rate up to 10 l./h.
Thermostatic bath of 9 l. capacity, computer controlled. Temperature PID control of the thermostatic
bath.
Pump of 3 l./min., with variable flow, to impel the thermostatization water from the bath to the reactor.
Flow sensor, range: 0-6 l./min.
2 Tanks for the reagents, of 1 liter capacity each one, made in Pyrex glass.
The control of the reaction is carried out by a conductivity sensor, which allows the reaction evolution
parametrization in real time.
Three “J” type temperature sensors, one to know the thermostatic bath temperature in a continuous
way and two sensors to know the water temperature at the thermostatic bath water inlet and outlet.
Dimensions (approx.): 800 x 800 x 1000 mm. Weight: 50 Kg.
2 QRC/CIB. Control Interface Box :
This control interface is common for the Chemical Reactors and can work with one or several reactors.
It has a process diagram in the front panel. The unit control elements are permanently computer
controlled. Simultaneous visualization in the PC of all parameters involved in the process. Calibration
of all sensors involved in the process. Real time curves representation. All the actuators’ values can be
changed at any time from the keyboard. Shield and filtered signals to avoid external interferences. Real
time PID control with flexibility of modifications from the PC keyboard of the PID parameters, at any
moment during the process. Open control allowing modifications, at any moment and in real time, of
parameters involved in the process. 3 safety levels: one mechanical in the unit, electronic in the control
interface, and the third one in the control software.
Dimensions (approx.): 490 x 330 x 310 mm. Weight: 10 Kg.
3 DAB. Data Acquisition Board:
PCI Data acquisition National Instruments board. 16 Analog inputs. Sampling rate up to: 250 KS/s.
2 Analog outputs. 24 Digital Inputs/Outputs. PRACTICAL POSSIBILITIES
Practices to be done with the Continuous Stirred Tank
4 Chemical Reactors: Reactor (QRCAC):
1.- Determination of the ionic conductivities.
4.1 QRCAC. Continuous Stirred Tank Reactor: 2.- Batch operation. Obtaining of the reaction order respect
Small scale Continuous Stirred Tank Reactor, computer controlled, designed to demonstrate the to ethyl-acetate. Initial velocity method.
behavior of a reactor used for homogeneous reactions liquid-liquid. 3.- Batch operation. Obtaining of the reaction order respect
Anodized aluminium structure and panels in painted steel. to sodium hydroxide. Initial velocity method.
Diagram in the front panel with similar distribution to the elements in the real unit. 4.- Batch operation. Velocity Constant Computation.
Reactor body made in borosilicate glass, with a maximum capacity of 2 liters, specially designed to Constant sodium hydroxide initial concentration.
work in continuous. It also allows batch operation. 5.- Batch operation. Velocity Constant Computation.
Constant ethyl-acetate initial concentration.
Adjustable volume from 0.4 to 1.5 l. 6.- Velocity equation formulation.
Stainless steel heat transfer coil and a baffle (removable). 7.- Batch operation. Variation of the kinetic constant with
Stirring system with speed control and indication, computer controlled. temperature. Arrhenius Equation.
Temperature sensor to control the temperature into the reactor. 8.- Batch operation. Theoretical and experimental conversion
Conductivity sensor to control the reaction. comparative. Deviation from ideality.
Easy and quick assembly on the Service Unit. 9.- Batch operation. Mixture effects.
This unit is supplied with 8 manuals. 10.- Continuous operation.
Computer Control + Data Acquisition + Data Management Software for Continuous Stirred Tank 11.- Continuous operation. Mixture effects.
Reactor (QRCAC): 12.- Measurement conductivity system: conductimeter.
Flexible, open and multicontrol software. Management, processing, comparison and storage of 13.- Variation of conversion with residence time.
data. Sampling velocity up to 250,000 data per second. It allows the registration of the alarms 14.- Residence time distribution.
state and the graphic representation in real time. 15.- Determination of reaction rate constant.
16.- Calibration of the temperature sensors.
Dimensions (approx.)= 330 x 330 x 500 mm. Weight: 10 Kg.
17.- Calibration of the conductivity sensor.
18-36.- Practices with PLC.
Continue... Continue...
11.Chemical Engineering
with the temperature.
Temperature controlled by water jacketed. Temperature control by a temperature sensor.
Two temperature sensors to know the reagents outlet temperature from the pre-heater. 44.- Measurement conductivity system: conductimeter.
Conductivity sensor to control the reaction. 45.- Complete emptying of the unit.
Easy and quick assembly on the Service Unit. 46.- Determination of reaction rate constant.
This unit is supplied with 8 manuals. 47.- Calibration of the sensors.
Computer Control + Data Acquisition + Data Management Software for Tubular Flow Reactor 48-66.- Practices with PLC.
(QRTC):
Flexible, open and multicontrol software. Management, processing, comparison and storage of Practices to be done with the Batch Reactor (QRDC):
data. Sampling velocity up to 250,000 data per second. It allows the registration of the alarms 67.- Determination of the ionic conductivities.
state and the graphic representation in real time. 68.- Batch work. Calculation of the order of the reaction
Dimensions (approx.)= 330 x 350 x 500 mm. Weight: 15 Kg. referred to the ethyl-acetate. Initial velocity method.
69.- Batch operation. Determination of the order of the reaction
4.3 QRDC. Batch Reactor: referred to the sodium hydroxide. Initial velocity method.
Small scale Bath Reactor, computer controlled, designed for the kinetic study of homogeneous 70.- Batch operation. Determination of the speed constant, the
reactions liquid-liquid, both in adiabatic conditions and in isothermal conditions.
Anodized aluminium structure and panels in painted steel. Diagram in the front panel with similar initial concentration of the sodium hydroxide is constant.
distribution to the elements in the real unit. 71.- Batch operation. Determination of the speed constant,
The reactor body is an isolated vessel with a stainless steel external casing. The working volume is the initial concentration of the ethyl acetate is constant.
1liter. 72.- Formulation of the speed equation.
Heat transfer coil made in stainless steel and reactor baffle, of 4.5 loops of 76 mm of diameter and 73.- Batch operation. Variation of the kinetic constant when
1250 mm length. The tube internal diameter is of 6 mm and the external one is of 8 mm. the temperature is not constant: Arrhenius equation.
Stirring system with speed control and indication, computer controlled. 74.- Batch operation. Comparison of the theoretical and the
Temperature sensor to control the temperature into the reactor. Conductivity sensor to control the experimental conversion: Deviation from the ideality.
reaction. 75.- Calculation of the heat transference coefficient of the coil.
Easy and quick assembly on the Service Unit. 76.- Calculation of the hydrolysis reaction enthalpy.
This unit is supplied with 8 manuals.
Computer Control + Data Acquisition + Data Management Software for Batch Reactor (QRDC): 77.- Batch operation. Mixture effects.
Flexible, open and multicontrol software. Management, processing, comparison and storage of 78.- Measurement conductivity system: conductimeter.
data. Sampling velocity up to 250,000 data per second. It allows the registration of the alarms 79.- Calibration of the temperature sensors.
state and the graphic representation in real time. 80.- Calibration of the conductivity sensor.
Dimensions (approx.)= 330 x 330 x 500 mm. Weight: 10 Kg. 81-99.- Practices with PLC.
4.4
QRSC. Stirred Tank Reactors in Series: Practices to be done with the Stirred Tank Reactors in
The stirred tank reactors in series are used to increase the reagents conversion referred to an only Series (QRSC):
reactor and so obtain product with higher purity. 100.- Investigation of dynamic behaviour of stirred tank
Anodized aluminium structure and panels in painted steel. Diagram in the front panel with similar reactors in series.
distribution to the elements in the real unit.
3 Continuous stirred tank reactors connected in series, computer controlled. 101.- Determination of the ionic conductivities.
Reactors body made in borosilicate glass. Each reactor is fitted with a conductivity sensor. 102.- Influence of flow rate.
Each one has a stirrer with variable speed, computer controlled. 103.- Work with just one reactor in continuous.
The two reagent vessels and the two variable speed doging pumps (at the QUSC Service Unit) feed 104.- Work with just one reactor in continuous with mixture effects.
reagents into the first reactor in line. 105.- Work with 3 reactors in continuous.
A dead-time residence coil can also be attached to the exit of the last reactor in the series. 106.- Effect of step input change.
Temperature sensors. 107.- Response to an impulse change.
Easy and quick assembly on the Service Unit. 108.- Investigation of time constant using dead time coil.
This unit is supplied with 8 manuals. 109.- Calibration of the sensors.
Computer Control + Data Acquisition + Data Management Software for Stirred Tank Reactors in 110-128.- Practices with PLC.
Series (QRSC):
Flexible, open and multicontrol software. Management, processing, comparison and storage of
data. Sampling velocity up to 250,000 data per second. It allows the registration of the alarms Practices to be done with the Laminar Flow Reactor
state and the graphic representation in real time. (QRLC):
Dimensions (approx.)= 950 x 450 x 500 mm. Weight: 35 Kg. 129.- Determination of the residence time distribution of the
reactor.
4.5
QRLC. Laminar Flow Reactor: 130.- Effect of flow rate and feed concentration on the
Small scale Laminar Flow Reactor, computer controlled, designed to demonstrate the flow pattern determination of flow pattern.
characterisation and the steady state conversion in a tubular reactor. 131.- Steady state conversion for a reaction with laminar flow.
Anodized aluminium structure and panels in painted steel. Diagram in the front panel with similar 132.- Effect of flow rate and feed concentration on the steady
distribution to the elements in the real unit. Working volume: 400 ml. The reactor column is 1300 state conversion.
mm long approx., including 2 diffusers packed with glass balls. At the bottom of the column a 133.- Demonstration of the flow pattern in the reactor and
premixer provides a complete mixing of the reagents entering the reactor and improves the flow
distribution. The reactor refrigeration jacket keeps its contents at constant temperature to keep the comparison with the theoretical model.
laminar flow conditions. The reagents are fed to the reactor by the peristaltic dosing pumps of the 134.- Effect of the temperature on the laminar flow
Service Unit. characterisation.
Temperature sensors. Conductivity sensor to control the reaction. 135.- Determination of the steady state conversion of a second
Easy and quick connection with the Service Unit. order reaction.
This unit is supplied with 8 manuals. 136.- Flow pattern characterisation in a laminar flow reactor.
Computer Control + Data Acquisition + Data Management Software for Laminar Flow Reactor 137.- Measurement conductivity system: conductimeter.
(QRLC): 138.- Calibration of the temperature sensors.
Flexible, open and multicontrol software. Management, processing, comparison and storage of 139.- Calibration of the conductivity sensor.
data. Sampling velocity up to 250,000 data per second. It allows the registration of the alarms
state and the graphic representation in real time. 140-158.- Practices with PLC.
Dimensions (approx.)= 330 x 330 x 1490 mm. Weight: 25 Kg.
Practices to be done with the Plug Flow Reactor (QRPC):
4.6
QRPC. Plug Flow Reactor: 159.- Determination of the residence time distribution of the
Small scale Plug Flow Reactor, computer controlled, designed to demonstrate the flow pattern reactor.
characterisation and the steady state conversion in a tubular reactor with axial dispersion. Working 160.- Effect of flow rate and feed concentration on the
volume: 1 litre. determination of flow pattern.
Anodized aluminium structure and panels in painted steel. Diagram in the front panel with similar 161.- Study of the reactor response to different perturbations:
distribution to the elements in the real unit. step and pulse change.
The reactor column is 1100 mm long approx., packed with 3 mm diameter glass balls.
At the bottom of the column a premixer provides a complete mixing of the reagents entering the 162.- Effect of flow rate and feed concentration on the steady
reactor and improves the flow distribution. The reagents are fed to the reactor by the 2 peristaltic state conversion.
pumps of the Service Unit. The unit uses a 6 ports injection valve which injects the reagent dose on the 163.- Demonstration of the flow pattern in the reactor and
reagent carrier at the reactor tube inlet. Temperature sensors. Conductivity sensor to control the comparison with the theoretical model.
reaction. Easy and quick connection with the Service Unit. 164.- Determination of the steady state conversion of a second
This unit is supplied with 8 manuals. order reaction.
Computer Control + Data Acquisition + Data Management Software for Plug Flow Reactor (QRPC): 165.- Understanding the principles of tracer techniques in flow
Flexible, open and multicontrol software. Management, processing, comparison and storage of pattern characterisation.
data. Sampling velocity up to 250,000 data per second. It allows the registration of the alarms 166.- Measurement conductivity system: conductimeter.
state and the graphic representation in real time.
Dimensions (approx.)= 330 x 330 x 1350 mm. Weight: 25 Kg. 167.- Calibration of the temperature sensors.
168.- Calibration of the conductivity sensor.
More information in: www.edibon.com/products/catalogues/en/units/chemicalengineering/ 169-187.- Practices with PLC.
reactors/QRC.pdf
Non computer controlled version available too. Page 25 www.edibon.com
11.3- Chemical Reactors
QRCC. Computer Controlled Catalytic Reactors
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
11.Chemical Engineering
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
Optional accessory:
1 Unit: QRCC. Catalytic Reactors
QRCC-IF. Flow Injection
Analysis (FIA) unit
11.Chemical Engineering
Carry-agitators: It is the element that allows installing different type of 7.- Heating process of liquid masses.
agitators. Claws couple them, the diameter of the axis to be place being of
20 mm. 8.- Test with models at scale.
Vertical platform: It allows displacing the brake dynamo motor vertically.
Agitators: They are the elements in charge of the agitation of the fluid, and 9.- Quality of mixing / mixing time.
they can be of very different shapes and sizes: 10.- Power speed of the different
2 Shovels, diameters: 100 mm. and 50 mm. impellers.
2 Turbines, diameters: 100 mm. and 50 mm.
2 Helix, diameters: 100 mm. and 50 mm. 11.- Demonstration of the different factors
Tanks: they are cylindrical and of transparent material, to facilitate the (deposits, deflectors, agitators...) that
observation of the stage of agitation in the fluid. They have removable affect the mixing, using visualization
covers to avoid spills and splashes of the fluid: techniques and appropiate
2 Tanks of 300 mm diameter and 300 mm height, one with deflectors and measurement.
other without deflectors.
2 Tanks of 150 mm diameter and 300 mm height, one with deflectors and
other without deflectors.
The capacity of the tanks is approximately 21 and 5 litres.
The rotation speed of the turbine agitators oscillates between 1000-2500
rpm, and it is possible to obtain 3000 rpm.
The propeller agitators are used for mixing with a viscosity superior to 2000 cp.
Speed controller.
Cables and Accessories, for normal operation.
Manuals: This unit is supplied 8 Manuals.
Dimensions (approx.) = 1940 x 700 x 910 mm. Weight: 95 Kg.
More information in: www.edibon.com/products/catalogues/en/
units/chemicalengineering/chemicalprocess/EMLS.pdf
Page 27 www.edibon.com
10 11.4- Chemical Process
QMS. Solids Handling Study Unit
SPECIFICATIONS SUMMARY PRACTICAL POSSIBILITIES
This unit is designed to introduce the students in different aspect of solids
1.- Sieving techniques.
behaviour, unit operations as size reduction, mixing, transport, discharge,
2.- To determine the angle of repose.
weighting, etc.
Bench with anodized aluminum structure, metallic panels, and with wheels 3.- Study of size reduction.
for mobility. Diagram in the front panel with similar distribution to the 4.- Classification study according to the
elements in the real unit. size.
Ball mill with variable speed and various sizes of balls. Total volume: 5 l., 5.- To determine bulk solids parameters
capacity: 1.25 l. of density.
Motor for the ball mill. 6.- To use the hopper to measure solids
discharge rates and relate to initial
Vibratory shaker and a set of eight sieves with several hole mesh from 2 mm
11.Chemical Engineering
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: LFFC. Fixed and Fluidised Bed Unit
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
11.Chemical Engineering
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
1 Unit TFUC. Continuous and Batch Filtration Unit 6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: EFLPC. Deep Bed Filter Unit SPECIFICATIONS SUMMARY PRACTICAL POSSIBILITIES
Items supplied as standard
1 EFLPC. Unit: 1.- Determination of the initial head loss
The Deep Bed Filter Unit allows us to filter a fluid in order to eliminate particles in suspension, to have it in more adequate of a porous bed.
conditions for its subsequent use or consumption. Students can visualize and study with this unit one of the most common
treatment processes of water destined to supplying cities and in most industrial uses. 2.- Evolution through time of the head
Anodized aluminium structure and panels in painted steel. Diagram in the front panel with similar distribution to the elements
in the real unit. loss of the porous bed.
Filter column: 3.- Measuring how fast total head loss
In it the porous media is formed. This includes the following elements:
Transparent filter column of circular section (column height: 1300 mm), with removable top and bottom covers. Support increases with filtration run time.
filter of the porous bed. Filtering bed. 30 Pressure takings. 29 Sample capturing takings.
Tanks: 4.- Measuring pressure drop profiles
Their objective is to prepare the suspension for being filtered. There is a tank with two reservoirs: through the filter bed.
Reservoir 1= 350 litres. Reservoir 2= 350 litres. Total capacity: 700 litres. Both reservoirs have water heigh level and
system for agitation with help of the water return. 5.- Measuring suspension concentration
Pump: Centrifugal pump: 0.6 kW, 2850 r.p.m. In order to take the fluid to the upper part of the filter column (filtering profiles through the filter bed.
operations), or the bottom part of the column (washing operation of the porous bed).
Pipes and valve system to stablish several circuits and regulate the flows. 6.- Filtration efficiency. Clarification.
Pressure sensors.
Flow sensor. 7.- Demonstration of reversed flow
Mesh filter. fluidisation and backwashing.
Air purger for eliminating bubbles which are initally in the circuit.
2 EFLPC/CIB. Control Interface Box :
8.- Filtering in open and closed circuit.
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous 9.- Washing and filtering circuits.
visualization in the computer of all parameters involved in the process. Calibration of all sensors involved in the process. Real
time curves representation. All the actuators’ values can be changed at any time from the keyboard. Shield and filtered 10.- The column may be readily adapted
signals to avoid external interferences. Real time control with flexibility of modifications from the computer keyboard of the
parameters, at any moment during the process. Open control allowing modifications, at any moment and in real time, of for absorption and ion exchange
parameters involved in the process. 3 safety levels: mechanical in the unit, electronic in the control interface and the third one studies.
in the control software.
3 DAB. Data Acquisition Board: Other possible practices:
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs. Sampling rate up to: 250
KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs. 11.- Sensors calibration.
4 EFLPC/CCSOF. Computer Control+Data Acquisition+Data Management Software:
Flexible, open and multicontrol software. Management, processing, comparison and storage of data. Sampling velocity up 12-30.- Practices with PLC.
to 250,000 data per second. It allows the registration of the alarms state and the graphic representation in real time.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals.
Dimensions (approx.)=Unit: 2400 x 1500 x 2700 mm. Weight: 250 Kg. Control Interface: 490 x 330 x 310 mm. Weight: 10 Kg.
More information in: www.edibon.com/products/catalogues/en/units/chemicalengineering/chemicalprocess/
EFLPC.pdf
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
1 Unit: SBANC. Tray Drier - Data Management
5 Cables and Accessories
6 Manuals
PID CONTROL
11.Chemical Engineering
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
11.Chemical Engineering
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: PLGC. Gas Washing Processing Plant SPECIFICATIONS SUMMARY PRACTICAL POSSIBILITIES
Items supplied as standard
1 PLGC. Unit: 1.- Familiarization with a gas washing
The Gas Washing Processing Plants are used to eliminate the presence of gases such as carbon dioxide or sulfur dioxide, plant.
among others. They also contribute to eliminate fogs or dusts for the environment. Besides, they have other applications such
as the products recuperation from process gases, gases desorption and gases condensation and cooling. 2.- Study of the water flow influence on
PLGC unit, designed by EDIBON, allows to evaluate the operation of a gas washing plant, analyzing its efficiency. the gas washing plant efficiency.
Anodized aluminium structure and panels in painted steel. Diagram in the front panel. 3.- Study of the air flow influence on the
Packed Column: formed by a glass cylindrical tube of 1200 mm. of length and an internal diameter of 100 mm. The column gas washing plant efficiency.
is filled with Raschig rings with a 8 mm. diameter. 4.- Study of the introduced dust mass
Rectangular tank formed by the reaction system and the settler, with a methacrylate structure. Cylindrical feed water tank. influence on the gas washing plant
Pump, computer controlled, to supply water to the column. Pump, computer controlled, to supply the flocculant to the efficiency.
reaction tank. Solids dosing system to introduce the powders in the air line. Compressor (blower), computer controlled.
Stirrer, computer controlled, to mix the water going out the column with the flocculant. Valves to regulate the flow. Ball valve 5.- Determination of the gas washing
for extracting the sludges. plant efficiency related to the quantity
Sensors: flow sensor to determine the air flow, flow sensor to measure the water flow, two flowmeters, differential pressure of solids introduced into the air current
sensor. pH sensor. with the quantity of sedimented solids.
2 PLGC/CIB. Control Interface Box : 6.- Best quantity of floculant to produce
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous the dust particles precipitation.
visualization in the PC of all parameters involved in the process. Calibration of all sensors involved in the process. Real time
curves representation. All the actuators’ values can be changed at any time from the keyboard. Shield and filtered signals to avoid 7.- Determination of the best pH for the
external interferences. Real time control with flexibility of modifications from the PC keyboard of the parameters, at any moment solid particles sedimentation which
during the process. Open control allowing modifications, at any moment and in real time, of parameters involved in the process. go together with the water.
3 safety levels: mechanical in the unit, electronic in the control interface, and the third one in the control software. 8.- Study of the best pH to obtain biggest
3 DAB. Data Acquisition Board: purity in settled water.
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs. Sampling rate up to: 250 9.- Study of the floculant presence
KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs.
4 PLGC/CCSOF. Computer Control+Data Acquisition+Data Management Software:
influence on the pH variation in the
reaction-settling tank.
Flexible, open and multicontrol software. Management, processing, comparison and storage of data. Sampling velocity up
to 250,000 data per second. It allows the registration of the alarms state and the graphic representation in real time. 10.- Pressure losses in the gas washing
5 Cables and Accessories, for normal operation. plant.
6 Manuals: This unit is supplied with 8 manuals. Other possible practices:
Dimensions (approx.)= Unit: 1500 x 600 x 2400 mm. Weight: 150 Kg. Control Interface: 490 x 330 x 310 mm. Weight: 10 Kg. 11.- Sensors calibration.
More information in: www.edibon.com/products/catalogues/en/units/chemicalengineering/chemicalprocessspecial/ 12-30- Practices with PLC.
PLGC.pdf
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: PPDAC. Water Demineralization and Processing Plant
SPECIFICATIONS SUMMARY
1 PPDAC. Unit: Items supplied as standard
Main metallic elements in stainless steel. Diagram in the front panel with similar distribution to the elements in the real unit.
Basically formed by the following main elements: Feed tank. Feed tank pumping group, computer controlled. Mechanical
filter for particles bigger than 30m. Cationic resins exchanger. Water degasifier tank. Degasifier pumping group, computer
controlled. Cationic exchanger. Anionic exchanger. Tank for acid. Tank for base.
Sensors: pH sensor, conductivity sensor, pressure sensors, flow sensors, temperature sensor.
2 PPDAC/CIB. Control Interface Box :
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous
visualization in the PC of all parameters involved in the process. Calibration of all sensors involved in the process. Real time
curves representation. All the actuators’ values can be changed at any time from the keyboard. Shield and filtered signals to
avoid external interferences. Real time control with flexibility of modifications from the PC keyboard of the parameters, at any
moment during the process. Open control allowing modifications, at any moment and in real time, of parameters involved
in the process. 3 safety levels: mechanical in the unit, electronic in the control interface, and the third one in the control
software.
3 DAB. Data Acquisition Board:
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs. Sampling rate up to:
250 KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs.
4 PPDAC/CCSOF. Computer Control+Data Acquisition+Data Management Software:
Flexible, open and multicontrol software. Management, processing, comparison and storage of data. Sampling velocity up
to 250,000 data per second. It allows the registration of the alarms state and the graphic representation in real time.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals.
More information in: www.edibon.com/products/catalogues/en/units/chemicalengineering/chemicalprocessspecial/
PPDAC.pdf
Page 32
11.6- Chemical Process (Special)
EPIRC. Computer Controlled Pyrolysis Unit
SCADA. EDIBON Computer Control System
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
11.Chemical Engineering
- From PLC (optional)
SPECIFICATIONS SUMMARY
Items supplied as standard
1 EPIRC. Unit:
For chemical separation of the elements of a compound through temperature and a tight chamber, heated by an electric
resistance with temperature control.
Metallic structure and main metallic elements in stainless steel. Diagram in the front panel with similar distribution to the
elements in the real unit.
It will be able to obtain with this unit: to obtain new products by chemical reaction, industrial and urban residues incineration,
experiment in the elimination of toxic residues.
The unit includes a combustion chamber, which arrives gases produced in the pyrolysis chamber. This one has a temperature
controller which operates the burner. Furnace safety has a pressure sensor.
The furnace has a gas automatic analyser at the gas line and there are sample points and gas input in both chambers.
This unit is supplied with the instrumentation and the suitable sensors for the control and measurement of the most
representative parameters.
2 EPIRC/CIB. Control Interface Box :
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous
visualization in the PC of all parameters involved in the process. Calibration of all sensors involved in the process. Real time
curves representation. All the actuators’ values can be changed at any time from the keyboard. Shield and filtered signals to
avoid external interferences. Real time PID control with flexibility of modifications from the PC keyboard of the PID
parameters, at any moment during the process. Open control allowing modifications, at any moment and in real time, of
parameters involved in the process. 3 safety levels: mechanical in the unit, electronic in the control interface, and the third
one in the control software.
3 DAB. Data Acquisition Board:
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs. Sampling rate up to: 250
KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs.
4 EPIRC/CCSOF. PID Computer Control+Data Acquisition+Data Management Software:
Flexible, open and multicontrol software. Management, processing, comparison and storage of data. Sampling velocity up
to 250,000 data per second. It allows the registration of the alarms state and the graphic representation in real time.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals.
More information in: www.edibon.com/products/catalogues/en/units/chemicalengineering/chemicalprocessspecial/
EPIRC.pdf
Page 33 www.edibon.com
Summarized
Catalogue
five (5)
www.edibon.com
Page 34
12.- Food & Water Technologies
Equipment list
page page
12.1- Food Technology (Basic) 12.4- Food Technology (Pilot Plants)
-PADC Computer Controlled Teaching Autonomous Pasteurization 36 -LE00 Process Plant for Dairy Products with Scada-Net System 49
Unit. “ESN”.
-PASC Computer Controlled Laboratory Pasteuriser. 36 -CA00 Process Plant for Meat with Scada-Net System “ESN”. 50
-SBANC Computer Controlled Tray Drier. 37 -CI00 Process Plant for Citrus Fruits with Scada-Net System 51
“ESN”.
-SSPC Computer Controlled Spray Drier. 37
-FR00 Process Plant for Fruits with Scada-Net System “ESN”. 52
-SSP Spray Drier.
-VE00 Process Plant for Vegetables with Scada-Net System 53
-AEHC Computer Controlled Hydrogenation Unit. 38 “ESN”.
-AEDC Computer Controlled Deodorising Unit. 38 -AS00 Process Plant for Seeds Oil with Scada-Net System 54
“ESN”.
-TFDC Computer Controlled Teaching Frigorific Tank. 39
-AC00 Process Plant for Olive Oil with Scada-Net System 55
Page 35 www.edibon.com
12.1- Food Technology (Basic)
PADC. Computer Controlled Teaching Autonomous Pasteurization Unit
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: PADC. Teaching Autonomous Pasteurization Unit
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
1 Unit: SBANC. Tray Drier - Data Management
5 Cables and Accessories
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
Sensors: 6 temperature sensors, 2 pressure sensors, flow sensor. 3 Manometers. 4.- Operation of small scale version of
Gas, water and air solenoid valves. Security valves. Flameproof electrical equipment. Safe zone controls. Accurate control of the industrial hydrogenation
hydrogen addition.
2 AEHC/CIB. Control Interface Box:
process.
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous 5.- To determine the optimum catalyst
visualization in the PC of all parameters involved in the process. Calibration of all sensors involved in the process. Real time dosage.
curves representation. All the actuators’ values can be changed at any time from the keyboard. Shield and filtered signals to
avoid external interferences. Real time PID control with flexibility of modifications from the PC keyboard of the PID parameters, 6.- To demonstrate the operation of the
at any moment during the process. Open control allowing modifications, at any moment and in real time, of parameters
involved in the process. 3 safety levels: mechanical in the unit, electronic in the control interface, and the third one in the control filter for catalyst recovery.
software. 7.- Study of the effect of catalyst type.
3 DAB. Data Acquisition Board:
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs. Sampling rate up to: 250 Other possible practices:
KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs.
4 AEHC/CCSOF. PID Computer Control+Data Acquisition+Data Management Software: 8.- Sensors calibration.
Flexible, open and multicontrol software. Management, processing, comparison and storage of data. Sampling velocity up to
250,000 data per second. It allows the registration of the alarms state and the graphic representation in real time. 9-27.- Practices with PLC.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals.
Dimensions (approx.)= Unit: 1400 x 1100 x 2000 mm. Weight: 360 Kg. Control Interface: 490 x 330 x 310 mm. Weight: 10 Kg.
More information in: www.edibon.com/products/catalogues/en/units/foodwatertechnologies/foodtechnologybasic/
AEHC.pdf
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
1 Unit: AEDC. Deodorising Unit - From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
1 Unit: TFDC. Teaching Frigorific Tank 6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
SPECIFICATIONS SUMMARY
Items supplied as standard
1 TFDC. Unit:
Tank, covers and lining built in stainless steel. Also all the surfaces in contact with the milk are made of stainless steel, with a
degree of refined appropriate polishing. Printed bottom with evaporator that assures the maximum efficiency and minimum
consumption (1,5 Kw/100 L, 1, 8 Kw/100L). Effective isolation by means of injected polyurethane to increase, increments of
temperature in the milk. Inclination of the bottom to achieve a quick casting. Started anti-air the milk to archive the volume
measurement, in the tank. Automatic operation of the cooling group and the stirrer to assure a good homogenization of the
milk. Coolant. Adjustable legs. Volume measurement of the milk. Compensated hinge. Frame of stainless steel. Sensors:
temperature sensors and level sensor.
2 TFDC/CIB. Control Interface Box:
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous
EDLC. Computer Controlled Teaching Machine for Putting in Plastic Packing Liquids
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
Capability of 10 memories to establish the parameters of the doses or memorization of the regulations of the doser for 10
products and different volumes. Possibility of dosing liquids, and mash products of different densities, auxiliary coupling and
discoupling elements as the product needs (Yoghurt, butter, sauces patés, juices, etc.).
2 EDSC/CIB. Control Interface Box :
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous
visualization in the PC of all parameters involved in the process. Calibration of all sensors involved in the process. Real time
curves representation. All the actuators’ values can be changed at any time from the keyboard. Shield and filtered signals to
avoid external interferences. Real time control with flexibility of modifications from the PC keyboard of the
parameters, at any moment during the process. Open control allowing modifications, at any moment and in real time, of
parameters involved in the process. 3 safety levels: mechanical in the unit, electronic in the control interface, and the third
one in the control software.
3 DAB. Data Acquisition Board:
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs. Sampling rate up to: 250
KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs.
4 EDSC/CCSOF. Computer Control+Data Acquisition+Data Management Software:
Flexible, open and multicontrol software. Management, processing, comparison and storage of data. Sampling velocity up
to 250,000 data per second. It allows the registration of the alarms state and the graphic representation in real time.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals.
More information in: www.edibon.com/products/catalogues/en/units/foodwatertechnologies/foodtechnologybasic/
EDSC.pdf
3 4
2
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
CONTROL
1 Unit: TPCC. Contact Plate Freezer (Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: AFPMC. Plate and Frame Filter Press
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: DSNC. Teaching Cream Separator
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: EMANC. Butter Maker Teaching Unit
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
1 Unit: AUHTC. UHT Unit
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: PADC. Teaching Autonomous Pasteurization Unit
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: CCDC. Teaching Curdled Tank
SPECIFICATIONS SUMMARY
Items supplied as standard
1 CCDC. Unit:
Diagram in the front panel with similar distribution to the elements in the real unit. Dutch model. Rectangular with
semicircular ends. Made in stainless steel.
Speed controlled. Temperature control for water and milk. Combined court liras and stirrer. Querflow and prepress bath
plates. Coil of stainless steel, for heating the water shirt, using water or steam in closed circuit. Adjustable legs. Capacity:
500 l. Sensors of: temperature and speed.
2 CCDC/CIB. Control Interface Box:
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous
visualization in the PC of all parameters involved in the process. Calibration of all sensors involved in the process. Real time
curves representation. All the actuators’ values can be changed at any time from the keyboard. Shield and filtered signals to
avoid external interferences. Real time PID control with flexibility of modifications from the PC keyboard of the PID
parameters, at any moment during the process. Open control allowing modifications, at any moment and in real time, of
parameters involved in the process. 3 safety levels: mechanical in the unit, electronic in the control interface, and the third
one in the control software.
3 DAB. Data Acquisition Board:
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs. Sampling rate up to: 250
KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs.
4 CCDC/CCSOF. PID Computer Control+Data Acquisition+Data Management Software:
Flexible, open and multicontrol software. Management, processing, comparison and storage of data. Sampling velocity up
to 250,000 data per second. It allows the registration of the alarms state and the graphic representation in real time.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals.
More information in: www.edibon.com/products/catalogues/en/units/foodwatertechnologies/foodtechnologymilk/
CCDC.pdf
Page 45 www.edibon.com
12.2- Food Technology (Milk)
PVQC. Computer Controlled Teaching Cheese Vertical Press
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
1 Unit: PVQC. Teaching Cheese Vertical Press - From COMPUTER (standard)
- From PLC (optional)
SPECIFICATIONS SUMMARY
Items supplied as standard
1 PVQC. Unit:
Diagram in the front panel with similar distribution to the elements in the real unit. Built in stainless steel. Compression by
spring. 12 molds approximate capacity.
2 PVQC/CIB. Control Interface Box:
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous
visualization in the PC of all parameters involved in the process. Calibration of all sensors involved in the process. Real time
curves representation. All the actuators’ values can be changed at any time from the keyboard. Shield and filtered signals to
avoid external interferences. Real time control with flexibility of modifications from the PC keyboard of the parameters, at any
moment during the process. Open control allowing modifications, at any moment and in real time, of parameters involved in
the process. 3 safety levels: mechanical in the unit, electronic in the control interface, and the third one in the control
12. Food & Water Technologies
software.
3 DAB. Data Acquisition Board:
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs. Sampling rate up to: 250
KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs.
4 PVQC/CCSOF. Computer Control+Data Acquisition+Data Management Software:
Flexible, open and multicontrol software. Management, processing, comparison and storage of data. Sampling velocity up
to 250,000 data per second. It allows the registration of the alarms state and the graphic representation in real time.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals.
More information in: www.edibon.com/products/catalogues/en/units/foodwatertechnologies/foodtechnologymilk/
PVQC.pdf
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
1 Unit: IYDC. Teaching Yogurt Incubator - From COMPUTER (standard)
- From PLC (optional)
controlled.
2 Temperature sensors. pH sensor with electrolyte solution. Fan, computer controlled, 250 ml vessel. Several mobile grills. 5.- Comparison of the results in function
Safety switch (alarm open door). Temperature digital controller with sensor. Manual or Computer Control switch. of the beaker placement inside of the
Unit on/off switch. Unit on/off indicator led. Safety indicator led (alarm open door). Resistance on/off indicator led. yogurt incubator.
Sensors connectors and resistance and fan connectors to interface (computer control).
2 IYDC/CIB. Control Interface Box: 6.- Viscosity change in function of the
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous yogurt pH.
visualization in the PC of all parameters involved in the process. Calibration of all sensors involved in the process. Real time
7.- Differences in yoghurt when using
curves representation. All the actuators’ values can be changed at any time from the keyboard. Shield and filtered signals to
whole milk or skim milk.
avoid external interferences. Real time PID control with flexibility of modifications from the PC keyboard of the PID
parameters, at any moment during the process. Open control allowing modifications, at any moment and in real time, of 8.- Control System. temperature sensor
parameters involved in the process. 3 safety levels: mechanical in the unit, electronic in the control interface, and the third calibration.
one in the control software.
3 DAB. Data Acquisition Board: 9.- Control System. pH sensor calibration.
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs. Sampling rate up to: 250
KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs. 10-28.- Practices with PLC.
4 IYDC/CCSOF. PID Computer Control+Data Acquisition+Data Management Software:
Flexible, open and multicontrol software. Management, processing, comparison and storage of data. Sampling velocity up
to 250,000 data per second. It allows the registration of the alarms state and the graphic representation in real time.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals.
Dimensions (approx.) = Unit: 610 x 600 x 1400 mm. Weight: 100 Kg. Control Interface: 490 x 330 x 310 mm. Weight: 10 Kg.
More information in: www.edibon.com/products/catalogues/en/units/foodwatertechnologies/foodtechnologymilk/
IYDC.pdf
Page 46
10 Food Technology (Milk)
12.2-
RDC. Computer Controlled Teaching Cottage Cheese Maker
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
Detail of the temperature
Unit external view: sensor into the tank.
temperature sensor
and level sensor input.
1 Unit: RDC. Teaching Cottage Cheese Maker SPECIFICATIONS SUMMARY PRACTICAL POSSIBILITIES
Items supplied as standard
1RDC. Unit: 1.- Lactowhey obtaining.
“RDC” Unit has the objective to introduce student the form more easy in the production of curd-cheese and to study of
chemistry parameters. 2.- Cottage cheese obtaining.
Structure and main metallic elements in stainless steel. Diagram in the front panel with similar distribution to the elements in
the real unit. 3.- Obtained cottage cheese acidity
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: PACC. Continuous Cycle Oil Production Plant
6000 and 5700 rpm. The decanter has 6 screws to control the quantity of the extracted oil.
Two speed controllers, one for controlling the decanter speed and other for controlling the decanter feed speed. centrifugation speed.
Sensors: flow sensor, 2 load cells, force sensors and temperature sensor. 4.- Determination of performance
Level switch. depending on the type of food
Five motors, two of them with speed control. product used for oil production.
Fixed protections in all parts with movement for avoiding any contact with the hands. Grille of protection on the hopper with
borings. Electric blockage. Electric protection for electric current overload. Control board blockage with IP 54 protection 5.- Study of the influence of the
class. collection time in the performance.
Components in contact with the food product in stainless steel.
Isolated structure. 6.- Comparative study of the oil
Vibrations balancing system. performance depending if the food
External unit, with anodized aluminium structure, for product collecting, with weighing system (2 Load Cells (50 Kg each product for its production has been
one)). just recollected or if previously it has
This unit has 2 stainless steel aluminium tanks (capacity 50 l. each one). been put in the sun to dry.
Extraction speed: 50 kg/ hour. Power: 3 KW. Oil obtained has a temperature between 22-26ºC and an acidity approx. :
0.4º. 7.- Practice of cleaning the unit.
2 PACC/CIB. Control Interface Box : 8.- Control System. Temperature Sensor
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous Calibration.
visualization in the computer of all parameters involved in the process. Calibration of all sensors involved in the process. Real
time curves representation. All the actuators’ values can be changed at any time from the keyboard. Shield and filtered 9.- Control System. Flow Sensor
signals to avoid external interferences. Real time control with flexibility of modifications from the computer keyboard of the Calibration.
parameters, at any moment during the process. Open control allowing modifications, at any moment and in real time, of
parameters involved in the process. 3 safety levels: mechanical in the unit, electronic in the control interface and the third one 10.-Flow Sensor Hysteresis Study.
in the control software.
3 DAB. Data Acquisition Board:
11.-Load Cell SF-1 and SF-2 Calibration.
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs. Sampling rate up to: 250 12.-Decanter Supply System Calibration.
KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs.
4 PACC/CCSOF. Computer Control+Data Acquisition+Data Management Software: 13-31.- Practices with PLC.
Flexible, open and multicontrol software. Management, processing, comparison and storage of data. Sampling velocity up
to 250,000 data per second. It allows the registration of the alarms state and the graphic representation in real time.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals.
Dimensions (approx.)= Unit: 1500 x 800 x 1700 mm. Weight: 300 Kg. Control Interface: 490 x 330 x 310 mm. Weight: 10 Kg.
More information in: www.edibon.com/products/catalogues/en/units/foodwatertechnologies/foodtechnologyoil/
PACC.pdf
Page 48
12.4- Food Technology (Pilot Plants)
LE00. Process Plant for Dairy Products with Scada-Net System “ESN”
five (5)
13. Environment
page
13. Environment
13.1. Water Handling. 61-66
13.2. Water Treatment. 67-70
www.edibon.com
Page 59 www.edibon.com
13.- Environment
Equipment list
page page
13.1- Water Handling
Page 60
13.1- Water Handling
ESHC. Computer Controlled Hydrologic Systems, Rain Simulator and Irrigation Systems Unit
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: ESHC. Hydrologic Systems, Rain Simulator and Irrigation Systems Unit.
Versions available:
- ESHC (2x1m). Hydrologic Systems, Rain Simulator and Irrigation Systems Unit (2x1m).
- ESHC (4x2m). Hydrologic Systems, Rain Simulator and Irrigation Systems Unit (4x2m).
13. Environment
Dimensions (approx.) = ESHC (2x1m) Unit: 2700 x 1500 x 1800 mm. Weight: 950 Kg. two wells systems.
ESHC (4x2m) Unit: 4600 x 2250 x 1800 mm. Weight: 1990 Kg. Other possible practices:
Control Interface: 490 x 450 x 470 mm. Weight: 20 Kg. 25.- Sensors calibration.
More information in: www.edibon.com/products/catalogues/en/units/environment/ 26-44.- Practices with PLC.
waterhandling/ESHC(2x1m).pdf
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories
- Data Management
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
13. Environment
front panel with similar distribution to the elements in the real unit. 4.- Comparison of experimental
Rectangular tank (soils container), with front side in methacrylate and back side in aluminium, results with analytical Flow lines visualization.
to contain the sand. (Sand not included). 2 Overflow pipes in the tank. 12 Pressure sensors. solutions. Calculation of the
Feed water tank (capacity: 75 litres). Water pump, computer controlled. Control valve to 5.- To determine seepage rates. equipotential lines.
regulate thewater flow. Water collection tank (capacity: 75 litres); this tank is connected to the Measurement of the
6.- Seepage through an earth
feed water tank. Samples collection tank; it includes a level sensor and a valve to control the infiltration speed.
dam.
emptying process.
7.- Seepage underneath a sheet Verification of the Law of
Dye injection system: with dye vessel, with 8 dye injection needles and regulation valve. Darcy.
pile wall.
Set of typical models:
8.- Control of seepage through 17.- Flow through an earth dam:
1 Sheet pile wall. 2 Mesh gates. 1 Mobile accessory for pressure measurement.
2 PDFDC/CIB. Control Interface Box : permeable soils by sub-soil Study of the soil
drainage. permeability.
With process diagram in the front panel. The unit control elements are permanently computer
controlled. Simultaneous visualization in the computer of all parameters involved in the 9.- To reduce uplift pressure and Flow lines visualization.
process. Calibration of all sensors involved in the process. Real time curves representation. All lateral thrust by drainage. Calculation of the
the actuators’ values can be changed at any time from the keyboard. Shield and filtered 10.- Distribution of uplift pressure equipotential lines.
signals to avoid external interferences. Real time control with flexibility of modifications from on hydraulic structures. Pressures distribution.
the computer keyboard of the parameters, at any moment during the process. Open control
11.- Behaviour and formation of Effects of the layer
allowing modifications, at any moment and in real time, of parameters involved in the
“quicksands”. inclination.
process. 3 safety levels: mechanical in the unit, electronic in the control interface and the third
one in the control software. 12.- To drain an excavation site Other possible practices:
3 DAB. Data Acquisition Board:
using wells.
18.- Sensors calibration.
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog 13.- Stability of an earth dam.
19-37.- Practices with PLC.
inputs. Sampling rate up to: 250 KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs. 14.- Comparison of permeability
4 PDFDC/CCSOF. Computer Control+Data Acquisition+Data Management Software: according to the grain size.
Flexible, open and multicontrol software. Management, processing, comparison and storage 15.- Sheet pile wall:
of data. Sampling velocity up to 250,000 data per second. It allows the registration of the
Study of the soil
alarms state and the graphic representation in real time.
permeability.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals. Flow lines visualization.
Dimensions (approx.) = Unit: 1500 x 700 x 2000 mm. Weight: 200 Kg. Calculation of the
equipotential lines.
More information in: www.edibon.com/products/catalogues/en/units/environment/
waterhandling/PDFDC.pdf Pressures distribution.
Page 64
13.1- Water Handling
PDSC. Computer Controlled Sedimentation Tank
2 3 4
Data Software for:
Control Acquisition - Computer Control
Interface Box Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
13. Environment
More information in: www.edibon.com/products/catalogues/en/units/environment/waterhandling/PDSC.pdf
Page 66
13.2- Water Treatment
EFLPC. Computer Controlled Deep Bed Filter Unit
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: EFLPC. Deep Bed Filter Unit SPECIFICATIONS SUMMARY PRACTICAL POSSIBILITIES
Items supplied as standard
1 EFLPC. Unit: 1.- Determination of the initial head loss
The Deep Bed Filter Unit allows us to filter a fluid in order to eliminate particles in suspension, to have it in more adequate of a porous bed.
conditions for its subsequent use or consumption. Students can visualize and study with this unit one of the most common
treatment processes of water destined to supplying cities and in most industrial uses. 2.- Evolution through time of the head
Anodized aluminium structure and panels in painted steel. Diagram in the front panel with similar distribution to the elements
in the real unit. loss of the porous bed.
Filter column: 3.- Measuring how fast total head loss
In it the porous media is formed. This includes the following elements:
Transparent filter column of circular section (column height: 1300 mm), with removable top and bottom covers. Support increases with filtration run time.
filter of the porous bed. Filtering bed. 30 Pressure takings. 29 Sample capturing takings.
Tanks: 4.- Measuring pressure drop profiles
Their objective is to prepare the suspension for being filtered. There is a tank with two reservoirs: through the filter bed.
Reservoir 1= 350 litres. Reservoir 2= 350 litres. Total capacity: 700 litres. Both reservoirs have water heigh level and
system for agitation with help of the water return. 5.- Measuring suspension concentration
Pump: Centrifugal pump: 0.6 kW, 2850 r.p.m. In order to take the fluid to the upper part of the filter column (filtering profiles through the filter bed.
operations), or the bottom part of the column (washing operation of the porous bed).
Pipes and valve system to stablish several circuits and regulate the flows. 6.- Filtration efficiency. Clarification.
Pressure sensors.
Flow sensor. 7.- Demonstration of reversed flow
Mesh filter. fluidisation and backwashing.
Air purger for eliminating bubbles which are initally in the circuit.
2 EFLPC/CIB. Control Interface Box :
8.- Filtering in open and closed circuit.
With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous 9.- Washing and filtering circuits.
visualization in the computer of all parameters involved in the process. Calibration of all sensors involved in the process. Real
time curves representation. All the actuators’ values can be changed at any time from the keyboard. Shield and filtered 10.- The column may be readily adapted
signals to avoid external interferences. Real time control with flexibility of modifications from the computer keyboard of the
parameters, at any moment during the process. Open control allowing modifications, at any moment and in real time, of for absorption and ion exchange
parameters involved in the process. 3 safety levels: mechanical in the unit, electronic in the control interface and the third one studies.
in the control software.
3 DAB. Data Acquisition Board: Other possible practices:
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs. Sampling rate up to: 250
KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs. 11.- Sensors calibration.
4 EFLPC/CCSOF. Computer Control+Data Acquisition+Data Management Software:
Flexible, open and multicontrol software. Management, processing, comparison and storage of data. Sampling velocity up 12-30.- Practices with PLC.
to 250,000 data per second. It allows the registration of the alarms state and the graphic representation in real time.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals.
Dimensions (approx.)=Unit: 2400 x 1500 x 2700 mm. Weight: 250 Kg. Control Interface: 490 x 330 x 310 mm. Weight: 10 Kg.
13. Environment
More information in: www.edibon.com/products/catalogues/en/units/environment/watertreatment/EFLPC.pdf
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
1 Unit: PDAC. Aerobic Digester - From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
5 Cables and Accessories - Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
13. Environment
2 3 4
Data Software for:
Control Acquisition - Computer Control
Interface Box Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
1 Unit: PEFC. Flocculation Test Unit - From COMPUTER (standard)
- From PLC (optional)
2 3 4
Control Data Software for:
Interface Box Acquisition - Computer Control
13. Environment
Board - Data Acquisition
Cables and Accessories - Data Management
5
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1 Unit: PEAIC. Aeration Unit
3 4
2
Control Data Software for:
Interface Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
Page 70
Specifications subject to change without previous notice, due to the convenience of improvements of the product.
Page 71
REPRESENTATIVE:
INTERNATIONAL
C/ Del Agua, 14.
Polígono Industrial San José de Valderas.
28918 Leganés (Madrid). SPAIN.
Phone +34 91 619 93 63
Fax +34 91 619 86 47
[email protected]
www.edibon.com
Worlddidac
Member
ISO 9000: Quality Management European Union Certificate Certificates ISO 14000 and Worlddidac Quality Charter
(for Design, Manufacturing, (total safety) ECO-Management and Audit Scheme Certificate
Commercialization and After-sales service) (environmental management) (Worlddidac Member)