Fermacell Orange Book

fermacell
The Orange Book

Version 5
Last updated June 2013
Contents
Fermacell 4
Partitions 28
Linings 62
Floorings & Ceilings 76
Fire Protection 98
Timber Frames 108
Rainscreens 114
Fix & Finish 118
Wet Areas 130
Partitions
fermacell
The Company 5
Fire 10
Acoustics 11
Case Study / Shopping Centre
Impact
Location / Manchester, UK 18
Moisture 21
Oreet alisi eros nim ilit ea corperi
Environmental
ustrud mincing alisi eros nim ilit 22
ea corperi ustrud mining alisi eros
Product Use
nim ilit ea corperi ustruding alisi
23
COSHH Health
eros nim & Safety
ilit ea corper. 26
THE COMPANY
www.fermacell.co.uk FERMACELL SETTING STANDARDS
Modern construction needs

Fermacell at a glance. modern materials.
Design innovation combined with

increasing pressure from Building
Regulations means that materials must
Environmentally Certified Sound Insulating save time and money on site and offer
Manufactured from recycled Simple Party Wall
materials. constructions. technically superior solutions.
Fermacell is one such material. A high performance

multi-purpose building board that when installed
combines the properties of solid blockwork with
the speed and flexibility of conventional drywall
techniques, and which lets the designer use radical
solutions in internal space planning.
Impact Resistant Ready to Decorate
Reduces double layering Ready to accept paint,
or use of Sheathing Ply. wallpaper, tiles.
COMPOSITION
Fermacell is produced using ordinary materials in

an extraordinary way. Recycled gypsum, recycled
cellulose fibres from post consumer waste paper
and recycled water are combined to form a
Load-carrying Unique Jointing System homogenous mass, which is then formed into a
Up to 50 kg per cavity fixing Glued, square edge boards dense sheet material. After drying, the large format
and 30 kg per screw. produce a continuous
Eliminates Noggings. membrane. boards are cut to size.
The manufacturing technique is not only unique

because of the material it produces, but also due to
the fact that the process itself is fully recycling – all
by-products are fed back into the system, ensuring
no waste is produced. Both the product and the
Fire Resistant Rigid Structure process have been awarded the coveted Rosenheim
60 mins fire resistance from Category 1 racking resistance Institute of Construction Biology and Ecology
single layer partitions up to 10 m provided by 12.5 mm
high. Class ‘0’ certification. Fermacell. certificate.
European class A2.
Moisture Resistant Rapid Finishing

Suitable for humid areas. May FST (Fine Surface Treatment)
be installed before building eliminates plastering trades.
envelope complete.
FERMACELL +44 (0) 870 6090 306 5

THE COMPANY
FERMACELL, THE MULTI-PURPOSE BOARD www.fermacell.co.uk
GeNeral PrOPerTIeS FEATURES & BENEFITS

aND aPPlICaTIONS Feature Advantage Benefit
100% Recycled Materials No paper wrap and fully Sustainability
20% Paper, 80% Gypsum recyclable
There are a bewildering array of and Water
Cellulose Fibre Provides impact resistance Increased strength
construction systems and techniques to Reinforcement from
Recycled Paper
for high traffic areas
consider when specifying internal finishes. Severe Duty Rating

(Single layer of 12.5 mm)
High impact resistance Increased durability and
decreased partition
thicknesses
For partitions, this is most apparent when the Slimmer Party Wall
Solutions
Easier to achieve acoustic
ratings
Potential time & cost
saving
properties required of the finished wall call for Moisture Resistant Can be installed before Potential cost saving
envelope complete
more than one type of building board to be used
F60 from a Single Layer, Less sheets required to Potential cost saving
in the construction. Hotel bathrooms, for example, Class 0 Certified achieve desired fire
resistance
often require Moisture Resistance with Acoustic Holds 30 kg on a Screw, Minimal service ply/patress Potential cost saving
Insulation and Fire Protection. Hospitals will add 50Kg with Toggle Bolt or noggings required
Multi Purpose Board Results in rationalisation Saving through quality
Impact Resistance and flexibility in accepting of boards control
wall mounted fittings to this. These criteria Ecologically Certified Important contribution to Comfort
overall health & wellbeing
almost always demand compromise solutions Easily applied Fine Surface No need for plastering Time and co-ordination
involving specialist board selection and composite Treatment (FST) trades or water ingress
into the building
savings
layers, often with costly and time consuming

consequences. This in turn creates the potential for
confusion, both at detailed drawing stage and on LOAD-CARRYING CAPACITY OF FERMACELL WALLS
site. Additionally, multiple layering inevitably means Fermacell Loadbearing strength in kg (2)
Gypsum
thicker walls. Fibreboards
(thickness) (1)
Fermacell offers a unique, single point solution
to these problems, combining high levels of Fire Picture hooks fixed by nails Screw Toggle
with cont. Bolt/
Resistance, Acoustic Insulation and Impact Strength thread Cavity
with exceptional Screw Holding ability and inherent 5 mm Fixing (4)
dia. (3)
Moisture Resistance.
From Commercial Projects through to DIY, Fermacell

can reap rewards. Fermacell requires minimal
10 mm 15 25 35 20 40
additional work prior to painting and decorating.
12.5 mm 17 27 37 30 50
Wallpapers and tiles can be applied direct to the
board, and plaster smooth finishes, which are 12.5 + 10 mm 20 30 40 35 60
ready to paint in about 45 minutes can be achieved 15 mm 18 28 38 30 55
by non-skilled trades using our FST (Fine Surface 18 mm 20 30 40 35 60
Treatment) system.
(1) Maximum stud centres = 50 x board thickness.
N.B. Where fixings are less than 500 mm apart, reduce the load per fixing by
The end result is a finished partition that 50%. If a stud support separates the fixings, then use the full loadbearing
combines the properties associated with solid strength shown above.
(2) Safety factor: 2 (Static load with relative humidity of up to 85%).
masonry with the flexibility of drywall, in a (3) Depth of cupboard or shelves: max. 350 mm.
construction that is often thinner, quicker and (4) Standard toggle bolt with > 4 mm dia. screw.
(The toggle bolt manufacturer’s instruction should be followed.)
cheaper to install than both. Using a multi-
purpose board that eliminates unnecessary
wet trades makes practical, technical and ParTNerShIPS
commercial sense.
At Fermacell we bring together the expertise
from our trading partners to provide our system
solutions. These include Rockwool Insulation,
Protektor, Lindab and Speedline metal systems.
Our partner’s products are tested with our
products along with the relevant standards to
providing warranted systems in accordance with
the BBA and ETA standards.
6 FERMACELL +44 (0) 870 6090 306

THE COMPANY
www.fermacell.co.uk FERMACELL FOR WALLS AND CEILINGS
Fermacell is available in standard MODULAR BUILDING
sizes as well as custom formats For factory based modular construction and
timber frame housing applications, boards up
up to 6000 mm x 2540 mm. to 6000 x 2540 mm can be supplied reducing
the need of jointing.
Wallboard thicknesses range from
VENTED AND INSULATED RAINSCREEN
10 mm to 18 mm. This choice gives both
specifier and installer the ability to select Fermacell Gypsum Fibreboard has been tested
independently for use as a backer board in vented
the most appropriate product to speed and insulated rainscreen applications. Testing has
installation and eliminate waste. shown it to be weather resistant, and that it does
not degrade with permanent exposure.
ONE-MAN BOARD
One-man boards are available in 1200 x 800, Discolouration may occur due to moisture
1200 x 1200 and 1500 x 1000 mm. absorption in the board surface. A surface
treatment or other protection is recommended
STANDARD SIzE BOARDS for prolonged exposure prior to the installation
of the cladding system.
Standard size boards in thicknesses from 10 mm
to 18 mm are available. Special sizes to eliminate
Test in accordance with CWCT Standard Test
waste and reduce jointing are available to order.
Methods at a UKAS accredited facility.
TAPERED EDGE BOARDS
FLOORING SYSTEMS
Tapered edge boards are available with 2 or 4
Fermacell Flooring Systems are a dry alternative to
sided Tapered edges for conventional Dry Lining
conventional wet screed systems and are designed
installation techniques.
for upgrading both impact and airborne sound
insulation in floors, or for increasing thermal
H2O BOARDS
performance. They are also particularly suitable for
Powerpanel H2O is a cement bonded light-concrete use with warm water underfloor heating systems
board with a laminated structure, reinforced both and can be used for upgrading the fire protection
sides with an alkali-resistance glass fibre mesh. H2O to the upper surface of a floor construction.
is a water resistant board for wet areas and semi
exposed applications ACCESSORIES
A full range of accessories is available including
HD BOARDS
Fermacell Screws, Jointstik, Joint Filler and Fine
Powerpanel HD Board is a cement bonded glass Surface Treatment ensuring perfect results whatever
fibre board reinforced with an aggregate of aerated the applications.
clay and recycled foamed glass granules. HD Boards
are especially practical because they are light-
weight and easy to use with a high strength. The
water repellent properties of the boards prevents
moisture ingress whilst allowing vapour to be
retained. HD Boards can be used in semi and fully
exposed applications, and as a render carrier board.
FERMACELL +44 (0) 870 6090 306 7

THE COMPANY
FERMACELL FOR WALLS AND CEILINGS www.fermacell.co.uk
FerMaCell BOarD DaTa
DATA, NOMINAL VALUES BOARDS

Dimensional tolerances at constant humidity – Board dimensions Sizes (mm) 10 12.5 15 18
Length ± 1 mm Weight per m (kg)

2
11.5 15 18 21
Width ± 1 mm
Diagonal difference ≤ 2 mm
Thickness: 10 / 12.5 / 15 / 18 ± 0.3 mm
Nominal density, strength
Nominal density (production target) 1150 ± 50 kg/m3

Square edge Boards
Bending strength (after drying at 40°C), at right angles to the board surface ≥ 5.8 N/mm2
Transverse strength ≥ 0.3 N/mm2

1500 x 1000 mm • • • •
1200 x 1200 mm • • • •
Certified tensile values according to DIN 1052 (Permit No: z-9.1-434)
2400 x 1200 mm • • • •
Bending perpendicular to the board surface 1.2 N/mm2
2700 x 1200 mm • • • •
Bending in board surface 1.1 N/mm2
3000 x 1200 mm • • • •
Tension in board surface 0.5 N/mm2
Tapered edge Boards
Pressure in board surface 2.0 N/mm2
1200 x 800 mm (4 s.) • •
Pressure perpendicular to the board surface 2.5 N/mm2
2400 x 1200 mm (4 s.) • • •
Shearing in board surface 0.3 N/mm2
2400 x 1200 mm (2 s.) • • •
Shearing perpendicular to the board surface 0.6 N/mm2
Specially cut sizes on request
Modulus calculations (Permit No. z-9.1-434)
E-Modulus perpendicular to the board surface 3800 N/mm2
E-Modulus parallel to the board surface 3800 N/mm2
E-Modulus tension 3800 N/mm2
E-Modulus compression 3800 N/mm2
Shearing modulus G perpendicular to the board surface 1600 N/mm2
Shearing modulus G bending in the board surface 1600 N/mm2
Additional data
Vapour Diffusion Resistance EN ISO 12572 μ 13
Thermal conductivity λ 0.32 W/mK
Specific heat capacity c 1.1 kJ/kgK
Brinell hardness 30 N/mm2
Swelling after 24 hrs saturation < 2%
Thermal co-efficient of expansion 0.001%/K
Expansion/shrinkage on alteration of the relative humidity of 30% (20°C) 0.25 mm/m
Moisture content at 65% relative air humidity and 20°C air temperature 1.3%
Construction material category according to DIN 4102 Part 1 (non-combustible) A2
pH value 7-8
Characteristic strength and stiffness values of Fermacell Thickness of 12.5 MM FERMACELL GIVES
Gypsum Fibreboard in N/mm2 for design calculation according board in mm
CATEGORY 1 RACKING RESISTANCE,
to DIN 1052 (Test report No: z-9.1-434/ETA-03/0050) 10 12.5 15 18 ELIMINATING THE NEED FOR A
Perpendicular to the plane of the board PLYWOOD AND A PLASTERBOARD.
Bending fm,k 4.6 4.3 4.0 3.6
Shear fv,k 1.9 1.8 1.7 1.6
In plane of the board
Bending fm,k 4.3 4.2 4.1 4.0 STRENGTH AND STIFFNESS VALUES
Tension ft,k 2.5 2.4 2.4 2.3 FOR EUROCODE 5 STRUCTURAL DESIGN.
Compression fc,k 8.5 8.5 8.5 8.5
Shear fv,k 3.7 3.6 3.5 3.4
8 FERMACELL +44 (0) 870 6090 306

THE COMPANY
www.fermacell.co.uk FERMACELL TRAINING
TraINING
Our technical support Fermacell is an innovative, high performance product
staff are fully qualified to and installation techniques, whilst not difficult,
are different to standard Dry Lining practice. For
provide detailed technical this reason we recommend that first time users of
solutions – usually at the Fermacell – either specifiers or installers – contact
us for a brief explanation of the main differences in
time of your enquiry. the use of the board. Although this can be usually
accomplished by telephone, we always encourage
Where special detailing or a training, and offer on-site training as required.
non-standard solution is required
RECOMMENDED CONTRACTOR TRAINING
we shall undertake to have given
At Fermacell we have an Recommended Contractor
a preliminary answer within
training scheme. The purpose of the scheme
24 hours. is to enable contractors who want to install
Fermacell to be trained and certified by us in the
Visits either to your premises or site correct installation techniques and practices. The
may be arranged according to your Recommended Contractor training also consists of
requirements. Please call us for further Technical training for the contractors, surveying and
assistance. management staff.
Fermacell’s daily and continued use CPD

in thousands of high profile projects
worldwide is a testament not only Generic, RIBA approved CPD service accredited
to the product’s huge appeal and breadth presentations on the features, benefits and use of
of application, but also to the service and Gypsum Fibreboards can be arranged at short notice.
professionalism of our staff in supporting These presentations are free and are available to
its users. Call our Technical Department to professional and trade bodies, architectural and other
experience the benefits of Fermacell for building practices as well as schools of architecture
yourself +44 (0) 870 6090 306. and building colleges.
INTERNATIONAL CERTIFICATION
Fermacell is produced to the highest international
quality standards – our reputation depends upon it.
In addition to the accreditation of our factories to ISO
9001 to ensure consistent product quality, Fermacell
itself has been certified by various leading authorities,
as well as international equivalent bodies throughout
Europe.
RESEARCH LED R&D

Being the best doesn’t mean you can be complacent.
Increasing innovation in building techniques, changes
in Building Regulations and requests and suggestions
from our customers lead us to develop both new
products and methods of application.
Our purpose built R&D centre in the Harz Mountains

in Germany has a continuous programme of New
Product Development.
FERMACELL +44 (0) 870 6090 306 9

FIRE
PERFORMANCE CRITERIA www.fermacell.co.uk
Fermacell Gypsum Fibreboards carry this Class

0 classification together with Euroclass A2, the
All materials used in second highest performance level under new EU
construction in England rules of appropriately tested gypsum wallboards.
Fermacell also carries a class 1 surface spread of
and Wales must meet flame certification, the highest achievable.
“reaction to fire” and
Fire
The “fire resistance” performance criteria deal

“fire resistance” with the duration that a complete construction
performance criteria. can delay the collapse of a building that is
burning, or even how long it can prevent a fire
from spreading from one room or one property
The “reaction to fire” regulations
Acoustics
to another. The effectiveness of the construction

deal with the potential is measured in the number of minutes achieved
contribution to a fire that basic in a variety of British Standard tests.
materials may make and carry
These tests have become more stringent with
the award of a Class 0 Materials
the introduction of new EU fire resistance tests
of Limited Combustibility – the BS EN 1363 series – which will use plate
classification covering ignitability, thermocouples to give a slower reaction to rises
Impact
fire propagation and surface in temperature leading to a requirement for

additional heat to follow what is nominally the
spread of flame.
same time/temperature curve as specified in
BS 476.
Performance Criteria
Fermacell have solutions for loadbearing and

non-loadbearing constructions, as well as K
Moisture
ratings and assessments for non-standard details.

Please contact the Fermacell Technical Helpline
for further information.
Environmental
Product Use
Health & Safety
COSHH
10 FERMACELL +44 (0) 870 6090 306

ACOUSTICS
www.fermacell.co.uk AN INTRODUCTION TO SOUND
WHAT ARE DECIBELS?

Sound is measured by comparing the pressure
What is acoustics? wave it creates as it travels from its source with the
nominal threshold of hearing pressure and then
The term “acoustics” compressing the range using a logarithmic scale.
embraces all aspects of
Fire
The result is the decibel scale, which starts at
sound: its generation, 0 dB – the point at which humans begin to hear
sound – and progresses to 140 dB, the point at
spread, reduction and which a single short noise is likely to irreparably
reception in the spoken damage hearing. The scale enables sound levels
picked up by the ear to be easily and meaningfully
word, music and all other
Acoustics
analysed – even a 3 dB change in sound pressure
forms of audio. level is considered significant.
Airborne sources of sound, generated in WHAT IS SOUND FREqUENCY?

the air by a vibrating object, include:
The vibrations that produce individual sounds are
measured in cycles per second and written in hertz
• the human voice
(Hz) units which are termed the “frequency”. The
Impact
• radio and television human ear, which picks up sound from 20 Hz to
• loudspeakers 20,000 Hz, has varying sensitivities to different
frequencies although the optimum range is
An Introduction to Sound
• musical instruments between 1,000 Hz to 4,000 Hz.
• machinery
WHAT IS PITCH?
Unwanted or intrusive sound is normally Pitch is another term for frequency.
Moisture
referred to as “noise”.
EFFECTS OF SOUND REDUCTION VALUES
ON AUDIBILITY
Rw Noise level
30 dB Normal conversation can be distinguished
Environmental
35 dB Loud conversation can be distinguished
Loud conversation can be heard but

40 dB
not distinguished
45 dB Loud conversation can be heard
50 dB Shouting can be heard but not distinguished
Speech is totally unheard with a high level

55 dB
of privacy from other domestic noise
High level of privacy including noise from Hi-fi

Product Use
60 dB
and television
Health & Safety
COSHH
FERMACELL +44 (0) 870 6090 306 11

ACOUSTICS
AN INTRODUCTION TO PART E www.fermacell.co.uk
The Approved Document E ParT e aT a GlaNCe

is guidance to acoustic E1 The regulations to protect against sound from
performance standards for other parts of a building or adjoining buildings
apply to dwelling houses, flats and “rooms for
houses, flats, schools, hotels and residential purposes” in hotels, hostels, boarding
hostel types of accommodation.
Fire
houses, halls of residence and care homes and call

for pre-completion testing.
Whether new build or material change of
E2 Internal walls and floors between bedrooms,
use, all projects have different criteria, to WCs and other rooms are required to meet a
improve the sound insulation and privacy specific laboratory test standard of airborne
Acoustics
between domestic and residential rooms. sound insulation of 40 dB Rw or by minimum mass

calculations depending on construction. There is
There are several ways of approaching compliance, no requirement for pre-completion site testing.
primarily with the design of separating walls and
floors that will meet and exceed the requirements E3 Common internal areas of buildings containing
in the guidance document. The onus is then on flats or rooms for residential purposes must be
the installer to ensure good on site workmanship designed to prevent more reverberation than is
and consideration to the prevention of flanking reasonable.
Impact
transmission around the installed systems. As

Part E sets out a requirement for 10% pre- E4 Acoustic insulation guidelines for schools
completion site testing of separating (party) – which require control of sound insulation,
An Introduction to Part E
walls and floors, builders will need to prove, by reverberation and indoor ambient noise levels
site testing, that the sound insulation meets the are contained in Building Bulletin 93.
requirements of the new regulations.
Moisture
Acoustic failure will prove costly.
New build dwellings are exempt if built with

approved Robust Details (RDs), however sample
testing is still carried out.
Environmental
Product Use
Health & Safety
COSHH
12 FERMACELL +44 (0) 870 6090 306

ACOUSTICS
www.fermacell.co.uk THE THEORY OF SOUND INSULATION
The TheOrY OF SOUND INSUlaTION IMPACT SOUND

Impact sound, essentially vibration caused by
Airborne sound insulation is the ability of material the collision of one object with another, usually
separating two rooms to minimise the passage of footsteps, applies only to floors.
airborne sound through either the dividing element
or its surrounding structure. The materials are Testing of impact sound insulation involves
Fire
assessed on a sound reduction index by relating the dropping, in turn, five similar hammer heads that
sound power reduction through the material itself. comprise a standard tapping machine onto a floor
at a rate of ten impacts per second. The resultant
Purpose built laboratories consist of two rooms impact sound is measured in the room below in
with an opening between them, into which a test terms of sound pressure levels.
sample is inserted, thus allowing an evaluation of
Acoustics
partitioning and other insulation structures. The use of a resilient layer during testing is
not allowed.
Similarly, testing on site also involves establishing
the values relating to the sound pressure level SOUND INSULATION DESIGN
reductions between two rooms. Then reverberation
time of the receiving room indicates the By plotting surface mass against “mean” sound
Standardised Level Difference (DnT). insulation, it has been demonstrated by The
Empirical Mass Law that the insulation increases
Impact
While a graph of sound insulation v. frequency by 4 dB to 5 dB with every doubling of the
may be plotted from one third octave band surface mass.
The Theory of Sound Insulation

measurements between 100 Hz and 5,000 Hz, a
simplified rating method has been drawn up. By This has led to the development of a series
overlaying the measured sound insulation graph of practical and economical methods of sound
with a standard curve shape on which the position insulation. They include:
may be altered to meet certain criteria, a single
Moisture
figure may be calculated from the sound insulation • The use of a single light gauge metal stud frame,
spectrum. This single figure, when achieved in lined with a layer of board, to produce separation
lab tests, is the Weighted Sound Reduction Index and discontinuity. Even though the air in the
(Rw) and is called the Weighted Standardised Level cavity can act as a “spring” connection between
Difference (DnT,w ) following site tests. the boards, this method gives insulation at least
5 dB greater than the empirical prediction.
Environmental
100
• The use of glass or rock infill to effectively
90 dampen the air spring in the cavity to produce
a 5 dB improvement to the value.
80
• Double layers of wallboard operating as semi
Sound Reduction Index R(dB)
independent linings and producing up to

70
10 dB improvements.
60 • Creation of virtually independent linings by fixing
Product Use
a resilient bar to one side of the metal stud frame

50 for 6 dB improvement.
• It is possible to optimise airspring discontinuity
40
and produce good low frequency improvements
by incorporating twin independent frames that
30
increase wall width as well as provide structural
Health & Safety
discontinuity. Acoustic cross braces optimise the

20
100
125
160
200
250
315
400
500
630 1000 1600 2500 4000
800 1250 2000 3150 5000 maximum partition heights achievable.
COSHH
Frequency (Hz)
RCP 55 BS 5821 Curve
FERMACELL +44 (0) 870 6090 306 13

ACOUSTICS
SOUND INSULATION IN DWELLINGS www.fermacell.co.uk
SOUND INSUlaTION IN DWellINGS ParT e aND rD SOlUTIONS
SEPARATING WALLS, FLOORS AND STAIRS Fermacell Board totally satisfies the requirements of
Part E. It must be remembered that pre-completion
The airborne sound insulation standard for
tests must be carried out on site by an accredited
separating walls, floors and stairs in purpose built
third party test body on 10% of all different types
dwelling houses and flats is 45 dB, expressed as
Fire
of new dwellings.
DnT,w + Ctr. This target, with the addition of Ctr,
will ensure substantial sound insulation. Floors
An alternative to pre-completion testing is the
and stairs should have maximum values of impact
approval of separating (party) walls and floors
sound insulation of 62 dB LnT,w.
for new builds only, as Robust Details (RDs). They
will be deemed to satisfy Part E if they are built
Acoustics
The figures for dwellings and flats formed by

correctly.
material change of use are 43 dB and 64 dB
respectively.
RD solutions used in projects other than new build
will, however, be subject to pre-completion testing.
Walls in purpose built rooms for residential
purposes carry a standard for airborne sound
insulation of 43 dB DnT,w + Ctr, floors and stairs
require 45 dB DnT,w + Ctr and 64 dB LnT,w impact
sound requirements.
Impact
INTERNAL WALLS AND FLOORS

Sound Insulation in Dwellings
Laboratory values for all categories of internal walls

are 40 dB Rw in both wall and floor calculations.
There is no requirement for pre-completion testing
under the legislation.
Moisture
FERMACELL SOLUTIONS
Environmental
Application Solution Timber frame Steel frame Masonry upgrade
RD* 1H36 or 1H37 1S32/1 3S12 or 3H12

Separating Walls
Part E 1H31RB, 1H35, 1H36 or 1H37 1S31W, 1S32 or 1S32/1 3S11 or 3H11
Internal Walls Part E 1H13 1S15 3S01, 3H01 or 3TP01
Separating Floors Part E 2FCH21, 2FCH22 2FCS21 2FCM21 or 2FCM22
Internal Floors Part E 2H14, 2H15 or 2H16 2S14 or 2S15

Product Use
* RD solutions must be read in conjunction with information supplied by Robust Details Limited.
Fermacell provides dry floor and ceiling solutions to help meet Part E and Robust Detail requirements.
Health & Safety
COSHH
14 FERMACELL +44 (0) 870 6090 306

ACOUSTICS
www.fermacell.co.uk SOUND INSULATION IN SCHOOLS
SOUND INSUlaTION IN SChOOlS
Building Bulletin 93 associated with Document E The table below shows the performance
deals specifically with acoustics in new school requirements for airborne sound insulation
buildings, covering airborne insulation between between rooms expressed in DnT (tmf,max)W
teaching and learning spaces, and impact sound and impact sound insulation of floors maximum
Fire
insulation of their floors. It does not cover weighted BB93 standardised impact sound
administration and ancillary areas. pressure level LnT (tmf.max)W.
AIRBORNE SOUND INSULATION BETWEEN ROOMS
Acoustics
Music performance room / recording studio
Impact sound insulation of floors

Primary / secondary classroom
Open plan teaching / resource
Lecture room (fewer than 50)
Lecture room (more than 50)
Offices / toilets / corridors

Metal / woodwork room
Nursery quiet room
Nursery play room
Science laboratory
Music classroom
Impact
Assembly hall
Drama studio
Dining room
Gymnasium
Library
Sound Insulation in Schools

Nursery play room 55 65
Nursery quiet room 55 40 60
Moisture
Primary / secondary classroom 55 45 45 60
Open plan teaching / resource 50 45 45 40 60
Music classroom 55 55 55 55 55 55
Music performance room / recording studio 60 45 55 55 60 60 55
Lecture room (fewer than 50) 55 45 45 45 55 55 45 60
Environmental
Lecture room (more than 50) 55 45 50 50 60 60 50 50 55
Library 55 40 45 45 55 55 45 50 45 60
Science laboratory 50 45 45 40 55 55 45 50 45 40 65
Drama studio 55 55 55 50 60 60 55 55 55 50 55 55
Metal / woodwork room 55 55 55 50 55 55 55 55 55 50 55 50 65
Assembly hall 55 55 55 50 55 55 55 55 55 50 55 55 55 60
Gymnasium 55 55 55 50 55 55 55 55 55 50 55 50 55 50 65
Product Use
Dining room 55 55 55 50 55 55 55 55 55 50 55 50 55 50 45 65
Offices / toilets / corridors 55 55 55 50 55 55 55 55 55 50 55 50 55 50 50 50 65

Health & Safety
COSHH
FERMACELL +44 (0) 870 6090 306 15

ACOUSTICS
SOUND INSULATION IN HOSPITALS www.fermacell.co.uk
SOUND INSUlaTION IN hOSPITalS Careful selection of internal surface finishes

contributes greatly to the control of reverberation
Hospitals are expected to meet acoustic design and which can also affect acoustic qualities.
performance criteria as set out in a number of HTM
documents. Fire requirement in hospitals outlined in HTM81,
which is based on Approved Document B of the
Fire
Performance requirements for airborne sound building regulations, state that partition walls
insulation set out in the table below, range and floors between rooms must be provided with
from 43 dB Rw to 53 dB Rw depending on the appropriate levels of fire resistance as well as
location of the rooms within the building. acoustic insulation.
Designers seeking to achieve these values should
also consider the potential for eliminating or Robust Fermacell Boards meet the acoustic and
Acoustics
minimising flanking sound transmission (sound fire requirements for walls and floors in hospitals,
that might be transferred through surrounding offering superior strength, resistance to impact
structures, such as plant and mechanical services). damage and pull-out for fixings.
PERFORMANCE REqUIREMENT FOR AIRBORNE SOUND INSULATION BETWEEN ROOMS IN dB(Rw) for HTM56
Impact
Speech therapy rooms
Toilets and bathrooms

Sound Insulation in Hospitals
Examination rooms
Plant motor rooms

Single-bed wards
Treatment rooms
Consulting room
Multi-bed wards
Seminar rooms
Ward pantries
Utility rooms
Day rooms
Nurseries
Offices
Moisture
Consulting room 43
Examination rooms 43 43
Treatment rooms • 53 43
Speech therapy rooms 48 48 • 48
Environmental
Offices 43 43 53 48 48
Seminar rooms 48 43 48 53 43 38
Single-bed wards 43 43 • 48 43 48 43
Multi-bed wards 53 53 48 • 48 43 53 43
Day rooms 53 53 43 • 48 43 53 43 48
Nurseries • • 43 • 53 48 • 48 43 43
Toilets and bathrooms 48 48 48 53 43 43 48 48 48 48 43

Product Use
Utility rooms • • 43 • 53 48 • 48 43 43 48 43
Ward pantries 48 48 48 53 43 38 48 43 43 48 43 48 38
Plant motor rooms • • • • • • • • • • • • • •

•Special construction may be necessary. Please consult Building Control for details.
Health & Safety
COSHH
16 FERMACELL +44 (0) 870 6090 306

ACOUSTICS
www.fermacell.co.uk SOUND INSULATION IN HOSPITALS
FERMACELL SOLUTIONS FOR WALLS

Acoustic performance (RW dB) Fire resistance (minutes) Timber frame Steel frame Masonry upgrade
30 1H13 1S15 3S11
38 60 1H22 or 1H21 1S11 3S12
90 1H31 1S31 –
Fire
30 1H23 or 1H31 1S11 or 1S16 3S11
43 60 1H23 or 1H31 1S21 3S12
90 1H31 1S31 –
30 1H23 or 1H31 1S11 or 1S21 3S11
48 60 1H23 or 1H31 1S21 3S12
Acoustics
90 1H32 or 1H31 1S31 –
30 1H32, 1H23 or 1H35 1S21 3S11
53 60 1H32, 1H23 or 1H35 1S31 or 1S21 3S12
90 1H32 1S31 –
HTM08-01 has recently been introduced and offers simpler guidance on performance of partitions
within Hospitals. These areas include:
Impact
(1) The performance requirements are shown as on-site figures.
(2) Guidance is given on designing from Laboratory (Rw) performance to on-site performance
Sound Insulation in Hospitals

(DnT,w). A minimum difference of 5dB should be allowed, and even up to 7dB to allow for
typical services and construction details.
(3) The effect of doors in partitions is clearly defined, allowing a more common sense approach
for design.
Moisture
(4) An additional allowance must be made for the area of the separating element and the volume
of the room.
(5) Fermacell systems can provide simple solutions for all these criteria, Tables 3, 4, 5 and appendix
a should be referenced for design.
Environmental
Product Use
Health & Safety
COSHH
FERMACELL +44 (0) 870 6090 306 17

IMPACT
RESISTANCE PERFORMANCE - DUTY RATING TO BS5234:PART2 www.fermacell.co.uk
CERAM TEST DATA TO BS 5234:Pt2
Duty Rating & Impact Test

Description
Build
Result
wall height
Performance – Tested
to BS 5234-2:1992. Partition 4.50 m long by 3.0 m high
with overal thickness of 100 mm;
Fire
Fermacell comprising 1 layer each side of Severe

3m
1S15 (1) 12.5 mm Fermacell Board fixed Duty
The simplest Fermacell steel stud to 0.6 mm 75 mm x 50 mm steel
studs at 600 mm centres
partitions have been tested to
BS5234-2 and achieves a SEVERE
duty rating.* Partition 4.50 m long by 5.0 m high
Acoustics
with overall thickness of 105 mm;

Fermacell comprising 1 layer each side of Severe
5m
1S15 (2) 12.5 mm Fermacell Board fixed to Duty
0.6 mm 75 mm x 50 mm steel studs
at 600 mm centres
Independent Lining 4.50 m long by

3.0 m high with overall thickness of
Fermacell 75mm; comprising 1 layer one side Severe
Thus specifying duty rating with 3S01 (3) of 12.5 mm Fermacell Board fixed to
3m
Duty
Impact
Fermacell solutions is a simple process. 0.6 mm 75 mm x 50 mm steel studs

at 600 mm centres
In addition Fermacell has carried out
a vast range of testing, to DIN 4103,
Resistance Performance
for greater wall heights with different Partition 4.50 m long by 3.0 m high
board configurations, stud profiles and Fermacell
with overall thickness of 100 mm;
comprising 1 layer each side of Severe
centres. This allows Fermacell to provide 1S15 H2O 3m
12.5 mm Powerpanel H2O Board Duty
(4)
a comprehensive range of rated build fixed to 0.6 mm 75 mm x 50 mm
Moisture
heights. This includes soft and hard body steel studs at 600 mm centres
impact testing. A severe duty can be

achieved by using a single 75 mm DIN 1S15 (1) 1S15 (2)
standard stud with a single layer of
12.5 mm Fermacell to one side.
Environmental
3S01 (3) 1S15 H2O (4)

Product Use
Health & Safety
COSHH
*up to 3 and 5 metres
18 FERMACELL +44 (0) 870 6090 306

IMPACT
www.fermacell.co.uk FERMACELL HARD IMPACT TEST TO DIN 4103
FerMaCell SOFT IMPaCT TeST FerMaCell harD IMPaCT TeST

TO DIN 4103 TO DIN 4103
The certificate for soft impact is based on an The resistance to hard impact is determined by a
assessment of the ability of the whole partition drop ball test. A steel ball 63.5 mm in diameter
to withstand a semi static load. A soft impact on weighing 1030 g is released in free fall on to the
Fire
light-weight partitions can result from, for example, face of a 12.5 mm Fermacell Board. The drop ball
the impact of a human body or in the case of panic tests are carried out on 1200 mm wide pieces of
caused by fire as a result of the crowd pressure in board, spanned between two supports at 625 mm.
corridors that line an escape route. The impact points are in the middle of the board
and near the edge of the board.
Acoustics
TYPICAL PARTITION TESTING TYPICAL PARTITION TESTING
Impact
Fermacell Hard Impact Test to DIN 4103
Moisture
Environmental
KEY
(1) Fermacell Board 12.5 mm
(2) C Stud 100 mm x 0.6 mm
(h) (Height of partition) = 3000 mm
(a) Deflection of the partition
(F) Location of force applied with 50 mm diameter ram
Product Use
Load type Force
Soft horizontal impact kN

Health & Safety
F1 Force applied over stud to create

1.119
deflection of 5 mm
COSHH
F2 Force applied between studs to create

0.605
deflection of 5 mm
F3 Force applied between studs to break

1.505
through board
FERMACELL +44 (0) 870 6090 306 19

LOAd CARRYINg CAPAbILITY
FERMACELL FIxINGS AND LOADINGS www.fermacell.co.uk
FerMaCell FIxINGS aND lOaDINGS LOAD-CARRYING CAPACITY OF FERMACELL WALLS

Fermacell Loadbearing strength in kg (2)
The flexibility of fixing to Fermacell means you can Gypsum
put your shelves or cupboards where you want to. Fibreboards
(thickness) (1)
FIxINGS TO WALLBOARDS
Picture hooks fixed by nails Screw Toggle
Fire
with cont. Bolt (4)

• Fermacell Boards have a great hanging strength. thread
5 mm
• Many items can be fixed directly to the boards dia. (3)
without fastening to the sub-structure.
• The table below shows the loadbearing
capability of a wide range of fittings.
Acoustics
10 mm 15 25 35 20 40
• The loadbearing capability refers to static
(dead) loads only. 12.5 mm 17 27 37 30 50
12.5 + 10 mm 20 30 40 35 60
• For live loads which are subject to increase
(eg washbasins or stair-rails), the maximum 15 mm 18 28 38 30 55
load should be calculated and patresses of 18 mm 20 30 40 35 60
plywood or reinforcing pads of Fermacell 12.5 mm H2O N/A N/A N/A N/A 40
added behind the wall.
2 x 12.5 mm H2O N/A N/A N/A N/A 50
Impact
• Fixing back to the existing studs will provide

additional support where required. (1) Maximum stud centres = 50 x board thickness.
N.B. Where fixings are less than 500 mm apart, reduce the load per fixing
Fermacell Fixings and Loadings
by 50%. If a stud support separates the fixings, then use the full loadbearing
MAxIMUM WALL LOADING strength shown above.
• With single stud walls a maximum of (3) Depth of cupboard or shelves: max. 350 mm.
(4) Standard toggle bolt with > 4 mm dia. screw.
150 kg/lm is recommended. (The toggle bolt manufacturer’s instruction should be observed.)
Moisture
• For separated stud walls and independent wall The stated load values can be added up, if the fixing centres are ≥ 500 mm.
For lesser fixing centres, 50% of the relevant permissible load per fixing should
linings, a maximum of 40 kg/lm is recommended. be used. The total single loads for walls should not exceed 1.5 kN/m and for
This figure is increased when the studs are braced. free-standing Dry Lining and double studwalls not physically connected to
one another, 0.4 kN/m. The stability of the wall or casing should be verified
as described above according to DIN 4103 Part 1 and BS 5234.
FIxINGS TO CEILINGS
• Ceiling loads can easily be fixed to Fermacell

Environmental
CEILING LOADING
ceilings. Special steel cavity fixings and steel Maximum allowable load in kg (1)
spring fixings can be used. per Fermacell Board thickness in mm (2)
• Smaller loads may be fixed directly with fully Fermacell Board thickness (mm) kg (3)
threaded screws. 10 mm 20
12.5 mm 22
15 mm 23
10 + 10 mm 24
Product Use
12.5 + 12.5 mm 25
12.5 mm H2O 20
(1) Tested to DIN 4103, safety factor 2.

(2) Support spacing of the sub-structure ≤ 35 x board thickness.
Board fixed to the sub-structure with ceiling toggle fixings.
(3) Observe the manufacturers operating and installation instructions.
Health & Safety
Where additional loads are to be applied then the loading capability of

the sub-structure should be checked.
MAxIMUM TILE WEIGHTS
COSHH
• With Fermacell Boards, tiles can be directly fixed.

The maximum load of tiles is 35 kg/m2.
Toggle type fixings for
loaded ceiling fittings
• For any weight greater than that please
contact our Technical Department on
+44 (0) 870 6090 306 for more details.
20 FERMACELL +44 (0) 870 6090 306

MOISTURE
www.fermacell.co.uk FERMACELL GYPSUM FIBREBOARD
However, the totally environmentally-friendly board

is not limited to providing cost effective systems
The exceptional moisture only for external use – its benefits when used
resistance qualities of internally are equally as impressive. With such a
high resistance to moisture and mould it is the
Fermacell high density first choice for use as a tile backer in bathrooms,
boards have been
Fire
laundries, kitchens and shower rooms and as a
liner for plant rooms. The board also plays a key
confirmed by a series of role lining bathroom pods manufactured off site.**
the most uncompromising
Furthermore, Fermacell Board can make a significant
tests developed specifically
contribution to improved BREEAM ratings of new and
Acoustics
for rainscreen evaluation.* refurbished commercial and residential buildings.
Simulated cascading rain, 600 kpa wind The moisture resistance qualities of Fermacell are
speeds and intense humidity, far in accompanied by a host of additional advantages
excess of normal weather conditions that including: substantial financial benefits (Fermacell
would hit a building in its entire lifetime, can save up to 50% per m² when compared to other
have demonstrated that the 12.5 mm boards); its excellent fire and acoustic properties; its
Fermacell as a backerboard product is ease of fixing, cutting, jointing and general handling;
Impact
ideal for external use. and considerably less remedial problems.
Fermacell Moisture Resistant Plasterboard

It may be applied as a sheathing board All these benefits are accompanied by Fermacell’s
on both timber frames and structural commitment to a totally environmentally friendly
steel framed external wall infill panels, product manufactured from 100% recyclable
used as a liner for unexposed eaves soffits materials which therefore makes Fermacell itself also
and canopies and also for lining roof completely recyclable.
Moisture
trusses used as separating wall frames.
Fermacell’s nominal density is 1,150 ± 50 kg/m² and
its bending strength value after drying at 40°C is ≥5.8
N/mm² with a transverse strength
of ≥0.3 N/mm².
Environmental
Bending, pressure and shearing tensile values
perpendicular to the board surface are
1.2 N/mm², 2.5 N/mm² and 0.6 N/mm² respectively
and bending, pressure and shearing in the board
surface are certified as 1.1 N/mm², 2.0 N/mm² and
0.3 N/mm² respectively. The tension in the board
surface is recorded at 0.5 N/mm².
Product Use
E-Modulus calculations perpendicular to the

board surface, parallel to the surface, tension and
compression are all 3,800 N/mm² while shearing
modulus G perpendicular to the board surface and
bending in board surface are both 1,600 N/mm².
Health & Safety
*The tests were conducted in accordance with guidelines set down by the
Centre for Windows and Cladding Technology and embraced air permeability,
static and dynamic watertightness, and wind resistance from both serviceability
and safety points of view.
COSHH
**Tiled Areas - We recommend reducing stud centres to 400mm for tiled areas
to ensure a solid and stable background.
FERMACELL +44 (0) 870 6090 306 21

ENVIRONMENTAL
CREDENTIALS www.fermacell.co.uk
At a state-of-the-art production facility in

Holland, gypsum, a waste product from a nearby
Fermacell, the high power station, and cellulose fibres from recycled
performance Dry Lining paper and magazines collected throughout the
Netherlands are mixed with recycled water in an
board with Class 0 fire 80%-20% ratio to produce homogenous sheet
rating, excellent acoustic
Fire
materials that are cured and cut to size.
qualities and superb All by products are fed back into the production
resistance to impact cycle and Fermacell have even instigated a
scheme for the collection and recycling of off
and moisture, brings
cuts and waste created on construction sites,
Acoustics
the highest levels of giving customers the opportunity to enhance their

environmental care and environmental reputations by demonstrating social
responsibility through reduced demand for land fill.
sustainability to the
construction industry. Since its introduction to the U.K. in 1971, Fermacell,
one of the brands of world-wide building materials
Fermacell’s unique manufacturing group Xella International, has developed a fine
reputation for effective solutions that meet
technique produces board of
Impact
today’s challenging building and sustainability

quality, flexibility and strength requirements.
completely from recycled
Environmental Credentials
materials, making it a totally The product, and its manufacturing process, have
been awarded the coveted Rosenheim Institute
sustainable product that is ideal of Construction Biology and Ecology Certificate
for walls, ceilings or floors. and the Low Emissions Product Eco Certificate.
Moisture
In addition Fermacell itself has been defined as a

“healthy living building material” for allergy-free
environments.
• BBA certificate No 90/2439

• DN EN ISO : 14001
Environmental
• Recycled content to ISO 14021: newspaper and

gypsum recovered from desulphurisation plants
(100%)
• ETA – 03/0050: Nr. Z-1/746-1/04
• EWC – European Waste Catalogue Ref listing REF
– NO 1708 02
• Life expectancy = life of the building
• Environmental certification: Rosenheim Institute
Product Use
Ecology Certificate
• eco INSTITUT – Quality Assurance
• WRAP – Recycled Content – Fermacell 91.5%
• LONDON Remade – Green Procurement –
Fermacell 100%
• Greenspec – Material Details
Health & Safety
• GreenGuide –
England
Wales
COSHH
Scotland
22 FERMACELL +44 (0) 870 6090 306

PROdUCT USE
www.fermacell.co.uk PRISONS, HOSPITALS, SCHOOLS, RETAIL AND GALLERIES
Architects, main contractors and installers

also have a second common denominator:
Different construction an installation method that is fast, and easy
projects naturally have to schedule into the fitting out programme.
Fermacell boasts both those benefits, as well as
different partitioning the unique FST finishing system which ensure a
requirements, but it is often
Fire
quality finish that eliminates the wet trades such
as plastering.
the case that no matter
what the final use of a eDUCaTION aND healThCare
building, there are common
This sector is probably the most demanding of any
Acoustics
partitioning needs. element of construction today.
Acoustic, Fire, Impact Performance

As well as calling for high performance levels,
and Environmental considerations are
sustainability credentials and speedy construction
at the top of the list of partitioning
which in many cases allows the partitions to be
priorities: whether it is an educational
installed before the building envelope is complete,
establishment; retail store; sport
these projects also demand partitioning that is able
or recreational centre or residential
to withstand the “treatment” of people as well as
Prisons, Hospitals, Schools, Retail and Galleries
Impact
development, partitioning with a
objects. In fact impact resistance is as critical as the
demonstrable pedigree such as Fermacell
acoustic properties of Fermacell.
is no longer an option. It is an essential.
Note: For further guidance please refer to:
EDUCATION
Moisture
www.partnershipsforschools.org.uk
‘Standard Specifications, Design & Guidance:
Partitions In Schools’ Fermacell Referenced as
Gypsum Fibreboard ISBN: 978-1-88478-923-8
HOSPITALS
Environmental
Note: For further guidance on wall requirements
to meet radiation protection, please contact our
Technical Department on +44 (0) 870 6090 306.
Product Use
Health & Safety
COSHH
FERMACELL +44 (0) 870 6090 306 23

PROdUCT USE
PRISONS, HOSPITALS, SCHOOLS, RETAIL AND GALLERIES www.fermacell.co.uk
eDUCaTION aND healThCare MOST POPULAR SYSTEMS

1S15
The Education and Healthcare construction sectors
are alike in many ways and have similar needs when
specifying internal partitions, linings and ceilings.
Fire
The careful selection of the systems used in these 1S21

public buildings is vital as they have to perform
at the highest level in demanding environments.
Particular attention has to be paid to the ‘whole life
costs’ of the products used during the construction
1S29
as the cost of maintenance of the building has to
Acoustics
be managed from strict budgets.
Fermacell Gypsum Fibreboards provide significant

benefits and often exceed the requirements in 1S31
relation to durability and low life costs with such
projects. Due to the composition of Fermacell
Boards our systems give the Architect, Main
Contractor and Client peace of mind as they have
Impact
the ability to withstand the everyday knocks and

1S32
impacts that the partitions in these sectors receive
everyday.
Fermacell Boards have very high load carrying

capabilities which means that the amount of
reinforcement within the partition can be drastically
Moisture
reduced, saving cost and on site installation

time. Due to the strength of Fermacell, high 3S11
performance partitions with high fire protection

and excellent acoustic performance can be achieved
with a narrow width partition which means that
the overall footprint of the partitions can be
Environmental
significantly reduced saving space and optimising

room space.
For individual system performance please

All Fermacell Boards are tested during refer to the Partition performance tables
rigorous performance tests by third party test starting on page 40.
establishments, listed here are the most commonly
specified Fermacell systems in the Education and
Healthcare sector.
Product Use
Health & Safety
COSHH
24 FERMACELL +44 (0) 870 6090 306

PROdUCT USE
PRISONS, HOSPITALS, SCHOOLS, RETAIL AND GALLERIES
reTaIl reSIDeNTIal
Loadbearing comes high on the list of essentials The single board solution with fewer layers and less
in retail developments, although an ability to cope insulation than plasterboard is one of the many
with impact is equally as important. An enviable attractions that Fermacell holds for the house builder,
loadbearing performance enables retailers using particularly those operating in the high end of the
Fire
Fermacell to install most of the fixtures and fittings market and self builders seeking the best for their
directly to the Fermacell Board reducing the property. The Fermacell package of superior acoustic
amount of reinforcement. performance, strength, speed, quality, ease of finish,
and moisture resistance have made it a firm favourite
SPOrTS, reCreaTION aND The arTS in this market – and even more so with builders of
timber frame properties seeking a strong breathing
Acoustics
The smooth finish of Fermacell, enhanced by wall construction that eliminates the need for
the use of Fine Surface Treatment and the even plywood as a racking board at the same time.
smoother double sanded version, is ideal for arts
and cultural centres where large, heavy pictures PrISONS aND DeTeNTION CeNTreS
and paintings are hung and regularly rehung in a
quality environment. There is no environment more demanding than
the HM Prison and Magistrates Court facilities.
These needs for strong partitioning are Fermacell provides an accepted solution with a
Impact
accompanied by a requirement for high impact range of historical and current projects throughout
resistance, but probably not quite as high as sports England, Wales & Scotland. Drawing on this expertise
and recreation centres where hard ball sports and Fermacell can provide tailored design and accepted
hefty human impact resistance is paramount. Not systems to suit all requirements demanded by Home
only does Fermacell meet all these criteria – it can Office or HM Prison Services.
be supplied in standard size sheets up to 3 m high
(special longer boards available) making it ideal for
Moisture
installations of this type.
Note: For further design guidance please refer to:
‘Designing Galleries: the complete guide to
Environmental
developing & designing spaces & services for
temporary exhibitions’ Author: Mike Sixsmith
ISBN: 0728707802 - Fermacell reference section
‘Wall-Lining Material’.
Product Use
Health & Safety
COSHH
FERMACELL +44 (0) 870 6090 306 25

COSHH HEALTH & SAFETY
CONTROL OF SUBSTANCES HAZARDOUS TO HEALTH AND HEALTH & SAFETY INFORMATION
healTh aND SaFeTY

Fermacell Gypsum Due to the multifunctional nature of Fermacell
Fibreboards are produced Gypsum Fibreboards, they are stored and used in
both internal and external environments. Care must
for use in commercial and be taken when using Fermacell and its associated
domestic construction
Fire
accessories in areas of limited ventilation and around

other working personnel. Although Fermacell itself
projects as a Dry Lining does not contain any dangerous chemicals, it is
board for partitions, linings, imperative that safe working practices are followed.
ceilings, fire protection,
Health and Safety Executive Guidance Note EA44
Acoustics
flooring and a cladding outlines the general approach to control occupational

backerboard. exposure to airborne dust, but it should always be
considered that good working practice will ensure
Control of Substances Hazardous to Health (Coshh) and Health & Safety Information
COSHH Data Sheets for all Fermacell products that occupational exposure is minimised. When
including accessories are available, please installing Fermacell Boards these include:
contact our Technical Department on
+44 (0) 870 6090 306 or • Ensure good ventilation when cutting Fermacell
email [email protected] • Use dust extractors where possible to minimise
Impact
airborne dust contamination when cutting with

At Fermacell, we take our responsibilities power tools
for the health of people seriously, which
• Use a dust mask that meets EN 149 specifications
is why we strive to ensure that where
possible all of our products are safe from • Avoid contact of the dry products with the skin
an environmental and health viewpoint. • Irrigate eyes immediately with water in the event of
Moisture
contact with dust

• Always wash exposed skin after use
FERMACELL JOINTSTIK AND FLOOR GLUE

Skin contact: Wipe off uncured product with a
Environmental
paper towel or cotton pad. Wash skin thoroughly

with soapy water. Cured product should not be
removed. Please note: should skin irritation persist
obtain medical assistance.
Eye contact: Keep the eyelids open and rinse
thoroughly with clean running water, and obtain
medical assistance immediately.
Ingestion: DO NOT induce vomiting.
Product Use
Seek IMMEDIATE medical assistance.

Health & Safety
COSHH
26 FERMACELL +44 (0) 870 6090 306

COSHH HEALTH & SAFETY
CONTROL OF SUBSTANCES HAZARDOUS TO HEALTH AND HEALTH & SAFETY INFORMATION
FERMACELL FINE SURFACE TREATMENT

AND JOINT FILLER
General information: Wash soiled clothing
before reuse.
Inhalation: Inhalation of dust when mixing
or sanding may cause short term irritation.
Fire
Use a dust mask that meets EN 149 specifications.
Skin contact: Flush and wash with water
and soap.
Eye Contact: Rinse eyes immediately with
clean water.
Acoustics
Ingestion: Drink plenty of milk or water.
For further COSHH information for the full
Control of Substances Hazardous to Health (Coshh) and Health & Safety Information
range of Fermacell products please contact
+44 (0) 870 6090 306.
Safe working habits and conditions also embrace

subjects such as lifting of heavy materials (which
Impact
should be undertaken in the correct manner
using mechanical handling equipment where
appropriate); cutting and handling of metal
components (the wearing of gloves to avoid cuts
and abrasions is recommended); and the avoidance
of contact between the eyes and liquid products.
Moisture
Please see the diagrams opposite for handling and
storage guidance.
Where possible, Fermacell Boards should be stored

on a flat level base. They should be protected from
Environmental
moisture; wet boards should be allowed to dry out
completely on a level surface before use. The
stacking of boards on their edges can lead to
deformation of the boards and damage to the
edges. Boards should generally be carried upright
and the use of board lifters is advised when fitting
boards to ceilings.
Occupational Exposure Standards are reviewed

Product Use
annually by the Health and Safety Executive

in the light of any new medical evidence.
The tables shown indicate the OES values
of the constituents of Fermacell Gypsum Fibreboard
and demonstrate that exemplary working habits
and good working practice are the main health and
Health & Safety
safety issues associated with the use of the product.
Please contact our Technical Department

COSHH
on +44 (0) 870 6090 306 or

email [email protected] for further
COSHH information.
FERMACELL +44 (0) 870 6090 306 27

Partitions
Introduction 29
Components & Accessories 32
Detailed Overview 33
Component Details 34
Installation Overview 39
Performance Details 40
PARTITIONS
www.fermacell.co.uk INTRODUCTION
MARKET SECTORS Using Fermacell Boards on

either Metal or Timber partitions
Arts
provides properties associated
Partitions
Education with solid masonry with the
Introduction
flexibility and speed of drywall,
Residential
in a construction that is often
Healthcare thinner, quicker and cheaper to
Components & Accessories

install than both.
Linings
Recreation
This is largely achievable due to the all
Industrial/Office
round performance of the Fermacell
Boards that provide superior Fire, Acoustic
Prisons
& Ceilings
and Impact performance that eliminates
Floorings
wet trades making practical, technical and
PERFORMANCE RATINGS commercial sense.
Detailed Overview
41 71 MeTal STUD ParTITIONS
Fire Protection
dB dB
Fermacell Boards are fixed to steel studs(1), which

30 120 have a 0.6 mm gauge metal thickness with a 50 mm
mins mins
fixing face allowing a versatile, high performing and
cost effective solution for domestic to commercial
applications often achieving superior Fire, Acoustic
Timber Frames
FERMACELL PERFORMANCE
and Impact resistance over drywall construction.
The excellent screw retention properties of Fermacell
Component Details
Impact – Severe duty, able to
means that significantly fewer noggings or plywood
withstand impact from people as
well as objects (door handles etc). is needed for dead load fixtures and fittings; this
also allows junctions to be started from any point.
Acoustics – Greater acoustic
performance often with less layers
than plasterboard constructions TIMBer STUD ParTITIONS
Rainscreens
providing slimmer partitions.
These are more commonly used in domestic
Loadbearing – The composition
Installation Overview
applications. Timber partitions provide versatility
of Fermacell allows up 50 kg per
fixing to be hung from Fermacell and performance including racking strength for
using a toggle bolt and 30 kg from timber framed properties. The ability of Fermacell
a single screw. to be stapled to timber studs means increased
speed of fixing.
Fix & Finish
Speed of construction – Fermacell

allows the partitions to be installed
before the building envelope TWIN FraMe SYSTeMS
is complete. Due to the unique
finishing system (FST) the overall
Fermacell partitions achieve a number of
installation of Fermacell is faster
Performance Details
than plasterboard. advantages over masonry construction by reducing

the weight, build time and cost often associated
Environmental – Fermacell Boards
Wet Areas
with masonry construction. We offer a number of

are manufactured from 100%
Robust Detail Compliant solutions.
recycled content and are recyclable.
Decreasing the carbon footprint
(1) Typically DIN standard
and increasing the BREEAM rating
of the building.
FERMACELL +44 (0) 870 6090 306 29

PARTITIONS
INTRODUCTION www.fermacell.co.uk
A key component within

the new £28 million AV Hill
Partitions
research facility at the

Introduction
University of Manchester
is the Fermacell Dry Lining
board.
Linings
The building was constructed

using a range of internal partition
systems developed by Fermacell,
Protector and Rockwool. The
& Ceilings
partitions deliver the highest

Floorings
levels of environmental care

and sustainability. The systems
components comprise high
Detailed Overview
Fire Protection
impact boards, robust metal

studs and a thermal/acoustic
wool insulation core combining
to give excellent sound and fire
protection with a severe
duty rating.
Timber Frames
The six-storey building incorporates laboratories,

Component Details
meeting rooms, cellular offices and open plan areas

for researchers. It will house the University’s Life
Science and Medical facilities for Bio-Medical Science
Research. Built between the existing Michael Smith
Building, Core Technology Facility and Stopford
Building, each neighbouring structure can be
Rainscreens
accessed via link bridges at third floor level.

Designed by Wilson Mason and Partners, the

AV Hill building was orchestrated by Main
Contractors Morgan Ashurst. The building is
approximately 70 m long and 40 m wide and
occupies over 9465 m2 gross internal areas.
Fix & Finish
Alan Williams, Partner Architect at Wilson Mason,

commented: “The University wanted a high quality,
day lit building. The inclusion of the light well at the
Performance Details
heart of the building delivers daylight to all levels.

The light well extends the full height of the building
and is up to 30 m high. We are delighted that the
Wet Areas
building received an excellent BREEAM

(BRE Environmental Assessment Method) rating.”
30 FERMACELL +44 (0) 870 6090 306

PARTITIONS
Partitions
Introduction
Linings
& Ceilings
Floorings
Detailed Overview
Fire Protection
Timber Frames
Fermacell recommended contractor Cheshire-based article which has a ‘wow factor’ with a minimalist
Component Details
Total Fire Stopping Systems, worked alongside concept.
the Architect to develop the use of Fermacell for
the scheme. Director Clare Church commented: The Fermacell Board was selected for a number
“Because of the composition of Fermacell we have of reasons including quicker installation and
been able to commence on site 6 months before subsequent Client alterations are easily managed,
the building envelope was watertight and thereby its environmentally friendly properties, 100%
Rainscreens
accelerate the programme. recyclable, water and impact resistance together
with the inherent strength for direct fixing of heavy Installation Overview
We have completed a range of installations, loads i.e. cupboards and shelving without the need
standard partition types 1S21 and 1S31, Shaftwall, for noggings or plywood.”
Security walls and wall linings to a height of
26 metres integrating large slot windows and Fermacell offers a range of systems of varying
link bridges. thicknesses and performances. “The versatility
Fix & Finish
assists the Architect when specifying products

The fact that Fermacell combines all the attributes for fire, acoustics and strength, and eliminates
we are looking for in one board, rather than having plastering trades with a BBA approval and longevity
to select multiple types of board on site avoids the of 30 years. The recommended contractor Total
Performance Details
risk of incorrect board selection. Firestopping Systems have given the Client,
Architect and Main Contractor confidence tackling
My colleague Neil Fairhurst managed the Partitions difficult aspects such as the Atrium wall, lining
Wet Areas
& Ceiling packages and it’s great to see a large 26 metre columns and the gable ends.”
project from a bare concrete frame to the finished
FERMACELL +44 (0) 870 6090 306 31

PARTITIONS
COMPONENTS & ACCESSORIES www.fermacell.co.uk
aCCeSSOrIeS
COMPONENTS ACCESSORIES
Partitions
Fermacell Board
Introduction
Fermacell Square edge or Fermacell Board Knife

Tapered edge for Direct Bond. For scoring and snapping
Fermacell Boards.
Thickness 10 mm, 12.5 mm, 15 mm and 18 mm
Sizes 1200 x 1000 mm to 1200 x 3000 mm

Linings
Fermacell Fine Surface Treatment

For giving Fermacell Boards a smooth Fermacell Spatula
finish prior to painting. For applying Fine Surface Treatment.
Coverage 6 m2 per ltr

Size 450 mm
Pack Size 3 ltr or 10 ltr
& Ceilings
Floorings
Fermacell Joint Filler DIN standard by others

For filling 5–7 mm gaps between boards Metal Stud System
& stopping screw heads.
Size
Detailed Overview
5 m2 per kg for filling Tapered edge Nominal 0.6 gauge 50 mm fixing face
Fire Protection
Coverage joints. 10 m2 for finishing glue joints

and screw heads.
30/50 mm Fermacell
Pack Size 5 kg or 20 kg
Powerpanel Screws
For fixing Powerpanel H2O boards to
steel or studs.
Fermacell Jointstik
For edge glueing square edged 20 m2 walls
Coverage
Fermacell Boards. 22 m2 ceilings
250 (30 mm)
Pack Size
Timber Frames
500 (50 mm)

20 lm / 310 ml tube
Coverage 37 lm / bulk applicator refill
Component Details
310 ml tubes or Fermacell Powerpanel H2O

Pack Size 580 ml bulk applicator refills Surface Finish
Cement-based surface covering for a
smooth plaster finish, without the need
Fermacell Mesh Jointing Tape for reinforcement mesh. Colour: grey.
Mesh tape or paper tape used to reinforce
Tapered edge joints. Coverage 1 ltr at 1 mm thickness
Pack Size 10 ltrw

Rainscreens
Pack Size 45 mtr roll
Fermacell Primer/Sealer
For sealing floors, walls and ceilings prior

Fermacell Paper Jointing Tape to waterproof applications or tiling.
Paper tape or mesh tape used to reinforce
Tapered edge joints.
6 – 8 m2 per bottle (1 kg)
Coverage 33 – 40 m2 per bottle (5 kg)
Pack Size 75 mtr roll Pack Size 1 kg bottle or 5 kg bottle

Fix & Finish
30/40/55 mm Fermacell Screws

For fixing Fermacell Boards to steel and Fermacell Flexible Sealing Tape
timber subframes. For sealing and waterproofing at corners.
Performance Details
Coverage 13 m2 for walls Coverage As required
Pack Size Box of 250 screws or box of 1000 screws

Pack Size
5 m long, 12 cm wide 0.5 kg
50 m long, 12 cm wide 1 kg
Wet Areas
Fermacell Waterproofing
Fermacell Powerpanel H2O Application
12.5 mm thickness. For sealing all splashback areas prior
to tiling.
1200 x 1000 mm, 1200 x 2600 mm or 4 – 6 m2 per 5 kg bucket

Size Coverage 16 – 25 m2 per 20 kg bucket
1200 x 3000 mm
Pack Size 5 kg or 20 kg bucket
32 FERMACELL +44 (0) 870 6090 306

PARTITIONS
www.fermacell.co.uk DETAILED OVERVIEW
MeTal STUD CONSTrUCTION
Finishing Partitions – following stopping of screws or staples and

filling of joints, Fermacell accepts a range of finishes. Fermacell FST
Partitions
(Fine Surface Treatment) is used as an alternative to plastering.
Refer to finishing section of manual for guidelines on FST,
Introduction
plastering, tiling or wall papering.
Linings
Fermacell screws @ 250 mm c/c
Twin stud construction
DIN standard stud
& Ceilings
Mineral insulation
Floorings
Acoustic strip to all head
and foot track and abutments
Detailed Overview
Fire Protection
Timber grounds to
full stud height and
fill stud profile
Timber Frames
Door header
formed with the
Component Details
track 200mm folded
over and secured to
studs each end
Min. 200 mm
overlap at door
head stud/track
junctions
Rainscreens
Board edges glued

with Fermacell
Jointstik or taped
Joints dry butted and jointed with
Fix & Finish
on first layer of Fermacell Tape

double boarded and Joint Filler
partitions
Acoustic isolation
strip to all floor and
Performance Details
wall intersections,
fire rated and
Wet Areas
acoustic mastic seal

as required.
Fermacell Board should be fixed at max 250 mm centres for partitions applications.
FERMACELL +44 (0) 870 6090 306 33

PARTITIONS
COMPONENT DETAILS www.fermacell.co.uk
JUNCTIONS, CONNeCTIONS, exPaNSION JOINTS
WALL AND CEILING JUNCTIONS WITH SINGLE-LAYER FERMACELL BOARDING

Partitions
Separate wall and ceiling connections

Introduction
Where Fermacell abuts other materials such as plaster, [2] [1]

exposed concrete, masonry, steel or wood, care must
be taken as each has a different differential movement
rate (expansion and contraction with environmental
changes).
(1) Junctions with elastic/flexible sealing material.
The back of the profile being fixed to the wall must

Linings
be backed with an isolation strip (for fire and acoustic

purposes). Any gaps can then be filled with a flexible
sealant which has a permanent expansion of at least
20 %. Nominally the gap left should be a minimum
of 3–5 mm.
(2) Junctions using Fermacell Joint Filler.
Fit studwork and isolation material. When fixing the
boards to the studs, leave a 5–7 mm gap and fill with
& Ceilings
Floorings
Fermacell Joint Filler.

For fire resistance requirements:
Use a fire rated isolation strip. Rockwool type material
should be of a thickness ≤ 5 mm.
(1) Junctions with sealing material
(2) Junctions with Fermacell Joint Filler
Detailed Overview
Fire Protection
DEFLECTION CONNECTIONS A = Expansion in mm

Deflection head details
Deflection head details are required where deflection
20
≤≤ 20
is expected to exceed 10 mm.
A
There are three sections which must have the same
Min. board
≥ 20
Timber Frames
minimum distance left for the deflection head to work. overlap 10 mm

These are:-
Component Details
1. The distance from the top of the board ≤ 20 ≤ 20 ≤≤ 20

20
AA
A
to the Soffit.
2. The distance from the top of the stud to
A
the head track.

≤ 20
AA
3. The distance from the bottom of the head track leg

to the first fixing into the stud.
A = Deflection ≤ 20 mm, typically 25 mm
Fermacell partition, single-layer boarding. F-30 B/F 60-B,
Rainscreens
Deflection Head Detail Deflection Head constructions will give a reduction in overall acoustic performance unless special detailing is used.
FERMACELL partition, single- FERMACELL partition,

layer boarding, F 30 B/F 60-B, double-layer boarding, F

DEFLECTION CONNECTIONS A = Expansion inDeflection
mm
A = Expansion in mm Head Detail Deflection Head Detail
A = Expansion in mm
A = Expansion in mm
Deflection head detail can be constructed using
Fermacell strips or timber sections. The total thickness
of the Fermacell strips or timber section must
20
20
A
≤ 20
≤ 20
≤≤≤ 20
A
A
A
A
A
correspond to the deflection specified/expected,

Fix & Finish
plus the overlap for the boarding. Min. board

≥ 20
overlap 10 mm
≥ 20
Minimum timber widths for F30 and F60 solutions are:

F30 = Minimum 50 mm wide timber
20
≤ 20 ≤A 20 ≤ 20
A = Expansion in mm A A = Expansion in mm
≤≤≤ 20
20
≤ 20
F60 = Minimum 70 mm wide timber A = Expansion in mm

A
AA
AA
A
For F90 partitions use Fermacell strips, minimum

Performance Details
20
A
AA
≤ 20
≤≤ 20
≤ 20
20
50 mm wide.
A
A
A
AA
≤ 20≤ 20 ≤
20
For F120 solution please contact the Fermacell

≥ 20
≥ 20
≤20
A
≤≤ 20
A
AA
A
A
A
A
Technical Department.
Wet Areas
≤ 20
≤ 20 ≤ 20 ≤ 20
≤ 20 ≤ 20 ≤ 20
A
A
A
For wall heights above 5000 mm, the deflection

head detail must be mechanically stabilised with
A
A
A
≤≤ 20
appropriate extra measures, such as support brackets.

20
A
AA
A
A
A = Deflection in ≤ 20 mm
Fermacell partition,FERMACELL partition,

double-layer boarding, F 90-A,single- FERMACELL partition, FERMACELL sep
Deflection Head
FERMACELL
layer boarding,
Detail
partition, single-
F 30 B/F 60-B,
FERMACELL partition, F 90-A,
double-layer boarding, FERMACELL
FERMACELL s
double-layer bo
FERMACELL partition, single- FERMACELL partition, FERMACELL separated studpartition,
partition,single- FERMACELL partition,
layer
Fermacell separated
layer boarding,
stud partition,
Deflection
boarding, F 30 Head
B/F F
60-B,30 B/F
double-layer
Detail 60-B,
boarding,
double-layer boarding, F 90-A, double-layer
Deflection Head boarding,
Detail F 90-A,
double-layer layer boarding,
boarding, F 90-A, F 30 B/F 60-B, double-layer
double-layer boarding, F 90-A,
Deflection Head
Deflection Head Detail Deflection Head Detail
Deflection
Deflection
F 90-A, Deflection HeadHead
Detail Head Detail
Detail Deflection Head Deflection
Detail A is shown
Dimension Head
here as 20mm. This shouldDetail
Deflection
be adjusted Head Detaildeflection on a project specific basis.
for required Deflection He
34 FERMACELL +44 (0) 870 6090 306

PARTITIONS
www.fermacell.co.uk COMPONENT DETAILS
JUNCTIONS, CONNeCTIONS, exPaNSION JOINTS
CORNER & T-JUNCTIONS

➂
Partitions
T-junctions with single or double-layer
boarding, with C stud fixed to Fermacell [1]
Introduction
Board. [2]
[5]
(1) Fermacell Boards 12.5 or 10 mm

(2) Insulating material [4]
[1]
[7]
(3) Edge isolation strips [5] [2]
(4) Stud profile [8] [8]
➂
[3] [9] [5] [7] [4]
(5) Header or footer track

[9]
(7) Fermacell screws 3.9 x 30 mm [3]
T-junctions with single or double-layer boarding, with Protektor C stud fixed to FERMACELL board.
Linings
(8) Staples, galvanised, for fixing Fermacell
in Fermacell
(9) Fermacell Joint Filler
T-junctions with single or double-layer boarding, with Protektor C stud fixed to FERMACELL board.
& Ceilings
Floorings
Corner connections with single 1) FERMACELL boards

or double-layer boarding. [1] 2) Insulating material
[2]
3) Edge insulating strip
(1) Fermacell Boards 12.5 or 10 mm 4) Protektor Stud profi
[5]
Detailed Overview
(2) Insulating material 5) Protektor Header or
Fire Protection
(4) Stud profile [4]
[1] 6) Inner corner profile
(5) Header or footer track [5] [7] [2]
7) FERMACELL screws
(6) Inner corner profile [5] 1) FERMACELL boards 12.5 or 1
A = screws
(7) Fermacell Expansion
3.9 x 30in
mm mm [9]
[5] [9]
[8] 8) Staples,
2) Insulating galvanised,
material
[6]
(8) Staples, galvanised, for fixing Fermacell FERMACELL
3) Edge insulating stripsin FER
in Fermacell 9) FERMACELL
4) Protektor Stud profileJoint F
≤ 20
5) Protektor Header or footer tr

A
6) Inner corner profile

≥ 20
7) FERMACELL screws 3.9 x 30
Timber Frames
[7] 8) Staples, galvanised, for fixing
Component Details
FERMACELL in FERMACELL
≤ 20 ≤ 20 ≤ 20
9) FERMACELL Joint Filler

Corner connections with single or double-layer boarding
A

A
Wall T-junction with interrupted

[1]
longitudinal flanking transmission
and inner corner profile. [2]
Corner connections with single or double-layer boarding
Rainscreens
[8] [8]
(1) Fermacell Boards 12.5 or 10 mm
FERMACELL separated stud partition,
(2) Insulating material [5] Installation Overview
90-A, (5) Header or footerdouble-layer
track boarding, F 90-A, [6]
(6) Header or footerDeflection
track Head Detail [7] [9] [5]
(7) Fermacell screws 3.9 x 30 mm
(8) Staples, galvanised, for fixing Fermacell
in Fermacell
Fix & Finish
A = Expansion in mm
Performance Details
≤ 20
A
≥ 20
Standard Details are available from Fermacell. Please contact the

Wet Areas
≤ 20 ≤ 20 ≤ 20
Technical Department Helpline on +44 (0) 870 609 0306

A
A
parated stud partition,

separated stud partition,
oarding, F 90-A, FERMACELL separated stud partition,
dboarding,
Detail F 90-A,Deflection Head Detail
double-layer boarding, F 90-A,
ead Detail
FERMACELL +44 (0) 870 6090 306 35

PARTITIONS
JUNCTIONS, CONNeCTIONS aND exPaNSION JOINTS
MOVEMENT CONTROL JOINTS

Partitions
Movement control joints ≥ 20 ≥10 ≥ 20 ≥10

A A
Movement control joints are required in
Introduction
Fermacell steel stud partitions. They should

also be placed in linings or partitions to
mirror any structural movement joints in
the main shell of the building.
Fermacell stud partition wall, single-layered boarding F 30-A/F 60-A. Expansion joint
The spacing of movement control joints is
dependant on the jointing method used.

When using the adhesive Jointstik method
Linings
≥10 ≥ 20 ≥10 ≥ 20 ≥10

then they can be placed at maximum 10 A A A
m intervals. When using the Joint filler
method or Tapered edge board method
then they can be placed at maximum
intervals of 8 m.
Where required, movement joints and end

& Ceilings
wall movement joints can be used together

Floorings
Fermacell stud partition wall, double-layered boarding, F 90-A. Expansion joint

to provide the simplest solution.
≥10 ≥ 20 ≥10 ≥ 20 ≥10
A = Degree of expansion in mm A A A
Minimum expansion allowance = 10mm

Detailed Overview
Fire Protection
For Powerpanel H2O Movement Joints

must be placed at maximum 8 m intervals.
Fermacell separated stud partition wall, double-layer boarding, F 90-A. Expansion joint
Timber Frames
Component Details
CURVED PARTITIONS
Bending Fermacell
Gypsum Fibreboards
When preparing curved wall and ceiling
structures using standard size 10 mm and
12.5 mm Fermacell Boards, there are three
Rainscreens
methods of application. These depend on

the areas where the curved walls are to be
used and the required radius.
Quarter element
For a radius ≥ 4000 mm, use dry bending

with stud spacing ≤ 300 mm. In this case,
standard size boards are fixed lengthways
on to the studs.
Fix & Finish
For a radius between ≤ 4000 mm to ≥

1000 mm, wet bending (locally, on site)
is recommended; the stud centres should
be ≤ 250 mm. The Fermacell Boards must
be humidified/wetted over a period of Half element
about 10 hours, placed over pre-formed
templates to the required radius. After
Performance Details
drying, the Fermacell Boards will regain

their original properties, but will be a
curved board.
Wet Areas
‘S’ curved wall
36 FERMACELL +44 (0) 870 6090 306

PARTITIONS
JUNCTIONS, CONNeCTIONS aND exPaNSION JOINTS
REDUCTION JUNCTIONS
Partitions
Wall movement joints and façade ≥ 20
junctions. A A
Introduction
Exterior facades, principally curtain walls,
can be subject through wind loads, causing
pressure and suction movements, and must
be designed accordingly. Ensure that no
structural forces affect the Fermacell Boards
and that the required sound-reduction and
fire resistance characteristics are met.

Fermacell partition, single-layer boarding,
Linings
F 30-A /F 60-A. Wall movement joint and/or
façade junction with a steel stud and strips
of board.
A= Expansion in mm
& Ceilings
Floorings
REDUCTION JUNCTIONS
Reduction junctions (Tapered wall

and façade junctions).
When joining partitions to narrow building
components (such as window posts), the
Detailed Overview
thickness of the partition must be reduced
Fire Protection
to match the size of the junction section.
To compensate acoustically, a lead sheet
can be fitted in the reduced wall section
on one or both sides.
Reduction junction for a double stud wall

with sound reduction requirements Max 500mm, Typical RwdB 44–56
Timber Frames
Component Details
SKIRTING
Skirting and 12.5 12.5 12.5 12.5

Recessed Skirting
The junction of the Fermacell Boards with
the floor can be constructed in various ways
Rainscreens
to meet function and design requirements.
• Conventional skirting Installation Overview
• Recessed skirting
• Recessed skirting partition with double-
layer boarding – to maintain the sound
reduction and fire resistance, additional
layers of board material should be built
into the wall cavity.
Fix & Finish
≥25
Recessed skirting F 90-A according to report

on DIN 4102 Part 4 (sizes in mm)
Performance Details
Wet Areas
12.5 12.5
FERMACELL +44 (0) 870 6090 306 37

PARTITIONS
DOOrS aND WINDOWS
DOOR MOUNTINGS, FRAMES AND WALL OPENINGS

Partitions
Door mountings, frames, glazing [1] [2] [3]

and wall openings
Introduction
Please refer to the Fermacell Data

Sheet about door reinforcement
recommendations.
Frame fixing to steel studs with timber inserts

(1) Fermacell (2) Header/footer track (3) Rockwool
(4) C stud (5) Door frame (6) Timber reinforcement

Linings
& Ceilings
Floorings
[5] [6] [4]
Frame fixing to steel studs

with timber inserts
FIxING DOOR FRAMES TO 2 MM THICK DOOR REINFORCEMENT max. KITS
600 600 600
Detailed Overview
max.
Fire Protection
Door frame installation methods 600 600 600

There are many different methods of fixing max.
max.
that can be used for securing door frames 600
600 600
600 600
600
to/in Fermacell partitions and fire walls. sub-structure (dimensions in mm)
These depend on the room height (wall
height), door width, weight of the door
[1]
leaf, including door furniture, etc. [1] [3] [4] [5]
Please see the Fermacell datasheet
regarding door frame reinforcement.
Timber Frames
The guidelines for different door support [4]

types are based on the following door
Component Details
weights as a guide. Double door and

leaf and a half doors will always require
additional support.
≤ 25 kg doors – Timber inserts are required
max. [2]
up to 2.5m of the partition height. 600 600 600
200 mm overlap
25 kg – 50 kg doors – Timber inserts are
required to the full partition height. An
L bracket is required at the head of the
Rainscreens
Installation method for frames with Protektor reinforcing sub-structure (dimensions in mm) [2]
timber support.
50 kg – 60 kg doors – Timber inserts are
required to the full partition height. An L
bracket is required at the head and the foot

of the timber support.
60 kg + doors – Steel Door Reinforcement
kit and timber insert.
When boarding around doors and
openings it is imperative that joints do not
Fix & Finish
run vertically from corners. The boards [1] [6]

should be cut to allow joints to sit above Installation method for frames with reinforcing
[3]
the door head and offset from the edge of Installation method for
sub-structure (dimensions frames with Protektor reinforcing
in mm) sub-structure (dimensions in mm)
the door/opening by > 200 mm.
Installation method
(1) Header/footer profile for frames with Protektor reinforcing sub-structure (dimensions in mm)
Installation methods for glazing
(2) C stud
Where glazing details are to be installed (3) C stud with reinforcement kit
Performance Details
in Fermacell walls, additional support will [1]

(4) Header/footer Lock profile
be required. Installation method for frames with Protektor reinforcing sub-structure (dimensions in mm)
(5) Frames
(6) Fixing strap
Wet Areas
38 FERMACELL +44 (0) 870 6090 306

PARTITIONS
www.fermacell.co.uk INSTALLATION OVERVIEW
STeel STUDS
STEP ONE STEP TWO
Partitions
Ensure the floor is clean Fix the base track to the
and flat; mark out the floor at 600 mm centres
Introduction
line of the partition using suitable fixings.
allowing for the width of Isolating strips must
the Fermacell Boards. be used to ensure the
correct Acoustic and Fire
performance.
Linings
STEP THREE STEP FOUR
Once the base track is The intermediate studs
& Ceilings
Floorings
fixed, plumb the top should be cut no more
track in to position that 10 mm shorter than
and fix with Fermacell the floor to ceiling height
screws or proprietary and not mechanically
fixings. Fix end studs to fixed. They should be
the substrates ensuring installed facing the same
adequate acoustic direction.
Detailed Overview
insulation at 600 mm
Fire Protection
Door openings should
centres. be marked and the studs
either side of the door
opening fixed.
Installation method for frames with Protektor reinforcin
STEP FIVE STEP SIx
Timber Frames
Install insulation (if Screw fix the boards as
required) making sure per the fixing sequence
that there is a cavity (7 & 8) at 250 maximum
Component Details
between the insulation centers using Fermacell
and one face of the screws. The vertical
Fermacell Boards. Cut the joints can be “mirrored“
Fermacell Boards 10 mm through the partition
less than the room height when using Fermacell
and install tight to the Jointstik. Do not fix the
ceiling line. boards to the top and
bottom tracks.
Rainscreens
600 600 STEP SEVEN

600 STEP EIGHT
max.
Ensure the boards are Screw fix to the open

2 1
fixed as per this fixing side of the stud first
sequence to ensure a flat working from the end
and uniform surface. of the partition.
Fix & Finish
1.8
1.7
≤ 250 mm
6.1 5.1 4.1 3.1 2.1 1.1

2 1
6.2 2.2 1.2
Fixing sequence
6.3 2.3 1.3
7 6 5 4 3 2 1
2.4 1.4
Performance Details
1.5
1.6
7 6 5 4 3 2 1
Wet Areas
FERMACELL +44 (0) 870 6090 306 39

PARTITIONS
PERFORMANCE DETAILS www.fermacell.co.uk
FerMaCell ParTITION WallS ON STeel WallS WIThOUT INSUlaTION
Sound Insulation
(Without Fire Rating)
Wall Thickness
Partitions
(With Fire Rating)

Wall Weight
Wall Height
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
SYSTEM SPECIFICATIONS kg/m2 m m mm mins Rw Grade
1S15
Studs 50 mm DIN standard studs @ 600 mm centres
Severe
Linings
31 3 3 75 30 41
Facings 1 layer 12.5 mm Fermacell Board each side
Severe
32 4.5 4.5 100 30 43
Severe
33 6 5 125 30 43
& Ceilings
Floorings
Severe
34 7.9 5.5 150 30 43
1S15/2
Detailed Overview
Severe
Fire Protection
38 4.5 4.5 105 60 43

Facings 1 layer 15 mm Fermacell Board each side
1S16
Severe
Timber Frames
1 layer 12.5 mm Fermacell Board each side plus 44 4.85 4.5 110 30 46
Facings
1 layer 10 mm Fermacell Board outer side
Component Details
Severe
1 layer 12.5 mm Fermacell Board each side plus 45 6.65 5 135 30 48
Facings
Studs 125 mm DIN standard studs @ 600 mm centres Severe
Facings
Rainscreens
1S22
Severe
63 6.5 5.5 125 60 52

Facings 2 layers 12.5 mm Fermacell Board each side

Severe
63 8.95 6.5 150 60 54


Severe
Fix & Finish
64 10.8 7.5 175 60 54

Performance Details
Wet Areas
40 FERMACELL +44 (0) 870 6090 306

PARTITIONS
www.fermacell.co.uk PERFORMANCE DETAILS
FerMaCell ParTITION WallS ON STeel WallS WIThOUT INSUlaTION
Sound Insulation
Wall Thickness
Partitions
(With Fire Rating)
Wall Weight
Wall Height
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1S23

Severe
Linings
1 layer 12.5 mm plus 10 mm Fermacell Board each 67 7.65 5.5 130 60 57
Facings
side plus 1 layer 10 mm Fermacell Board outer side
Severe
Facings
Severe
& Ceilings
Floorings
Facings
1S35
Severe
79 9.35 6.5 140 90 60
Detailed Overview
1 layer 12.5 mm Fermacell Board each side plus
Fire Protection
Facings
2 layers 10 mm Fermacell Board each outer side
Severe
Facings
Severe
1 layer 12.5 mm Fermacell Board each side plus 81 12 8.5 190 90 62
Facings
Timber Frames
Component Details
Rainscreens
Fix & Finish

Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 41

PARTITIONS
FerMaCell ParTITION WallS ON STeel WallS WITh INSUlaTION
Sound Insulation
Wall Thickness
Partitions
(With Fire Rating)

Wall Weight
Wall Height
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1S11

Linings
Heavy
Facings 1 layer 10 mm Fermacell Board each side 27 4 3 70 30 48
Insulation 40 mm mineral stone wool density 40 kg/m 3
Heavy
Facings 1 layer 10 mm Fermacell Board each side 28 4.55 4.5 95 30 48
Insulation 40 mm mineral stone wool density 40 kg/m3

& Ceilings
Floorings
Heavy
Facings 1 layer 10 mm Fermacell Board each side 28 6.3 5 120 30 48

Detailed Overview
Fire Protection
Severe
Facings 1 layer 12.5 mm Fermacell Board each side 34 3.7 3 75 30 48
Severe
Facings 1 layer 12.5 mm Fermacell Board each side 34 4.5 4.5 100 30 52

Timber Frames
Severe
Component Details
Severe

Rainscreens
1S14
Severe

Facings 46 5 4.5 110 30 55


Severe

Facings 46 6.65 5 135 30 57
Fix & Finish

1S21
Severe
Performance Details
Facings 1 layer 12.5 mm Fermacell Board each side 35 5 4 100 60 52

Wet Areas
42 FERMACELL +44 (0) 870 6090 306

PARTITIONS
Sound Insulation
Wall Thickness
Partitions
(With Fire Rating)
Wall Weight
Wall Height
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1S21 (CONTINUED)

Linings
Severe
Facings 1 layer 12.5 mm Fermacell Board each side 35 5 4.5 100 60 54
Severe
& Ceilings
Floorings
Severe
Detailed Overview
1S24
Fire Protection
Severe
1 layer 12.5 mm Fermacell Board each side plus 58 4 4 95 60 59
Facings
1 layer 10 mm Fermacell Board each outer side
1S25
Timber Frames
Studs 2 x 75 mm DIN standard studs @ 600 mm centres 3.5 3.5
Component Details
Severe
(10)
, (10),
Facings 1 layer 12.5 mm Fermacell Board each side 38 ≥185 60 60
4 (9), 4 (9),
5 (11) 5 (11)
Studs 2 x 75 mm DIN standard studs @ 600 mm centres 3.5 3.5
Severe
(10)
, (10),
Facings 1 layer 12.5 mm Fermacell Board each side 38 ≥185 60 57
5 (9), 5 (9),
6 (11)
6 (11)
Rainscreens
1S29
Severe

Facings 46 4 3 85 60 54

Fix & Finish

Severe
Facings 46 5 5 110 60 56
70 mm mineral stone wool density 30 kg/m3 or
Insulation
60 mm mineral stone wool density 35 kg/m3
Performance Details

Severe
Facings 46 6.65 5 135 60 57

70 mm mineral stone wool density 30 kg/m or 3
Insulation
Wet Areas
(9) Wall thickness, heights and construction properties quoted are for separated steel stud partitions with U channels and C studs fixed parallel to each other and jointed
with an isolation strip (for example a self adhesive insulation strip). No mechanical bracing across studs. (10) Wall thickness, heights and construction properties quoted
are for separated steel stud partitions with U channels and C studs fixed parallel to each other without any jointing between the two separated stud sections. (11) Wall
thickness, heights and construction properties quoted are for separated steel stud partitions with U channels and C studs fixed parallel to each other and connected to each
other at <1/3 height with a fillet of board or an off-cut of steel stud.
FERMACELL +44 (0) 870 6090 306 43

PARTITIONS
Sound Insulation
Wall Thickness
Partitions
(With Fire Rating)

Wall Weight
Wall Height
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1S31

Linings
Severe
Facings 2 layers 10 mm Fermacell Board each side 57 4.1 4 90 90 52
Severe

& Ceilings
Floorings
Severe

Detailed Overview
1S31
Fire Protection
Severe
Facings 58 4 4 90 90 59
Severe
Facings 2 layers 12.5 mm Fermacell Board each side 64 4 4 100 90 59
Timber Frames

Insulation
Component Details
Severe
Facings 58 6.1 5.5 120 90 62

Severe
Rainscreens
Facings 2 layers 12.5 mm Fermacell Board each side 64 6.5 5.5 125 90 62


Severe
1 layer 12.5 mm Fermacell Board plus

Facings 59 8.5 6.5 145 90 62

Fix & Finish
Severe

Severe
Performance Details
120 minute solution Facings 2 layers 12.5 mm Fermacell Board each side 65 8.95 4.5 125 120 62

Wet Areas
44 FERMACELL +44 (0) 870 6090 306

PARTITIONS
Sound Insulation
Wall Thickness
Partitions
(With Fire Rating)
Wall Weight
Wall Height
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1S31 (CONTINUED)

Linings
Severe
Facings 59 10.4 7.5 170 90 62
Severe
& Ceilings
Floorings
1S31W
75 mm acoustic DIN standard studs
Studs
@ 600 mm centres
Severe
Detailed Overview
Facings 58 4 4 120 90 64
Fire Protection
Insulation
Studs
@ 600 mm centres
Severe
Facings 2 layers 12.5 mm Fermacell Board each side 64 4 4 125 90 64
Insulation
Timber Frames
Studs
@ 600 mm centres
Component Details
Severe
Facings 59 4.5 4.5 145 90 64
Insulation
Studs
@ 600 mm centres
Severe
Rainscreens
Insulation
60 mm mineral stone wool density 35 kg/m3 Installation Overview
When using Acoustic Studs, confirm the test data with the Stud manufacturer first Fix & Finish
Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 45

PARTITIONS
Sound Insulation
Wall Thickness
Partitions
(With Fire Rating)

Wall Weight
Wall Height
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1S32
Studs 2 x 50 mm DIN standard studs @ 600 mm centres 3.5 (9), 3.5 (9),
Linings
1 layer 12.5 mm Fermacell Board each side plus 3.15 3.15
Severe
Facings 60 (10) , (10) , ≥150 90 64
50 mm mineral stone wool density 50 kg/m3 or 4.5 4.5
Insulation (11) (11)
Studs 2 x 50 mm DIN standard studs @ 600 mm centres 3.5 (9), 3.5 (9),
3.2 3.2
Severe
Facings 2 layers 12.5 mm Fermacell Board each side 68 (10) , (10) , ≥155 90 64
& Ceilings
Floorings
50 mm mineral stone wool density 50 kg/m3 or 4.5 4.5

Insulation
60 mm mineral stone wool density 35 kg/m3 (11) (11)
Studs 2 x 75 mm DIN standard studs @ 600 mm centres 4.5 4

(9)
, ,
(9)
Severe
Facings 60 3.5 3.5 ≥200 90 64
1 layer 10 mm Fermacell Board each outer side (10)
, (10)
,
Detailed Overview
Fire Protection
50 mm mineral stone wool density 50 kg/m3 or 6.5 5

Insulation
Studs 2 x 75 mm DIN standard studs @ 600 mm centres 4.5 4

(9)
, ,
(9)
Severe
Facings 2 layers 12.5 mm Fermacell Board each side 69 3.5 3.5 ≥205 90 64
(10)
, (10)
,
50 mm mineral stone wool density 50 kg/m3 or 6.5 5
Insulation
Timber Frames
1S32/2
Studs 2 x 75 mm DIN standard studs @ 500 mm centres
Component Details
Severe
Facings 2 layers 10 mm Fermacell Board each side 61 3.5 (10) 3.5 (11) ≥205 60 64
Insulation 70 mm mineral stone wool density 33–60 kg/m 3

Rainscreens
Robust detail solution must

have a minimum cavity gap
of 200 mm between inner

board faces.
Fix & Finish
Performance Details
Wet Areas
46 FERMACELL +44 (0) 870 6090 306

PARTITIONS
Sound Insulation
Wall Thickness
Partitions
(With Fire Rating)
Wall Weight
Wall Height
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1S33

Linings
Severe
Facings 1 layer 18 mm Fermacell Board each side 50 4 4 111 90 57
Severe
Facings 1 layer 18 mm Fermacell Board each side 50 5.9 5 136 90 57
& Ceilings
Floorings
Severe
Facings 1 layer 18 mm Fermacell Board each side 50 5.9 4.5 136 120 57
Detailed Overview
1S34/1
Fire Protection
Severe
1 layer 12.5 mm plus 10 mm Fermacell Board each
Facings 71 10.8 7 180 90 62
1S34/2
Timber Frames
Component Details
Severe
Facings 81 12 9 190 90 63

Severe

Facings 81 12 7 190 120 63
Rainscreens
1S36 Installation Overview

Severe

Facings 73 4.5 4 (10)
≥230 90 70
Insulation 2 x 60 mm mineral stone wool density 30 kg/m3

Fix & Finish
Severe
Facings 2 layers 12.5 mm Fermacell Board each side 79 4.5 4 (10)

≥235 90 70

Severe
Performance Details

Facings 74 4.5 4 (10)
≥280 90 71
Wet Areas

Severe
Facings 2 layers 12.5 mm Fermacell Board each side 80 4.5 4 (10)

≥285 90 71
Insulation 2 x 80 mm mineral stone wool density 90 kg/m 3
FERMACELL +44 (0) 870 6090 306 47

PARTITIONS
Sound Insulation
Wall Thickness
Partitions
(With Fire Rating)

Wall Weight
Wall Height
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1S41

Linings
Severe
1 layer 15 mm Fermacell Board each side plus
Facings 76 5.5 5 135 120 62
1 layer 12.5 mm Fermacell Board each outer side
Severe
Facings 77 6.5 6 160 120 62
& Ceilings
Floorings
Severe
Facings 77 7 6.5 185 120 62
Detailed Overview

Fire Protection
1S42
Severe
Facings 72 6.5 6.5 ≥215 120 62
1 layer 12.5 mm Fermacell Board each outer side (11) (11)

Timber Frames
Severe
Facings 2 layers 15 mm Fermacell Board each side 78 6.5 6.5 ≥220 120 62
Component Details
(11) (11)
1S51
Severe
2 layers 12.5 mm Fermacell Board each side plus
Facings 89 6.5 6 170 180 64
Rainscreens

Severe

Facings 89 7 6.5 195 180 64
1S52
Fix & Finish
Severe

Facings 90 6.5 6.5 ≥220 180 ≥64
1 layer 10 mm Fermacell Board each outer side (11) (11)

Performance Details
Wet Areas
48 FERMACELL +44 (0) 870 6090 306

PARTITIONS
FerMaCell h2O ParTITION WallS ON STeel STUD
Sound Insulation
Wall Thickness
Partitions
(With Fire Rating)
Wall Weight
Wall Height
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1S15 H2O

Severe
Linings
1 layer 12.5 mm Powerpanel H2O inner side plus 29 3.05 3.05 75 30 41
Facings
1 layer 12.5 mm Fermacell Board outer side
Severe
1 layer 12.5 mm Powerpanel H2O inner side plus 29 4 4 100 30 41
Facings
Severe
& Ceilings
Floorings
1 layer 12.5 mm Powerpanel H2O inner side plus 29 4.8 4.8 125 30 41
Facings
1S11 H2O
Severe
Detailed Overview
Facings 1 layer 12.5 mm Powerpanel H2O each side 30 4.5 4.5 100 30 49
Fire Protection
Severe
Facings 1 layer 12.5 mm Powerpanel H2O each side 30 5 5 125 30 49
1S12 H2O
Timber Frames
Component Details
Severe
1 layer 12.5 mm Powerpanel H2O inner side plus
Facings 33 3.7 3 75 30 49

Severe

Facings 33 4.2 4.2 100 30 51
Rainscreens
Severe
Facings 33 6 5 125 30 51
1S13 H2O
Fix & Finish
1 layer 12.5 mm Powerpanel H2O on inner side plus

Severe
Facings 1 layer 12.5 mm plus 10 mm Fermacell Board 48 4 3 85 30 56

outer side
Performance Details

Severe
Facings 1 layer 12.5 mm plus 10 mm Fermacell Board 48 5 4.5 110 30 56

Wet Areas
outer side

Severe
Facings 1 layer 12.5 mm plus 10 mm Fermacell Board 48 7.2 5 135 30 56

outer side
FERMACELL +44 (0) 870 6090 306 49

PARTITIONS
FerMaCell h2O ParTITION WallS ON STeel STUDS WITh INSUlaTION
Sound Insulation
Wall Thickness
Partitions
(With Fire Rating)

Wall Weight
Wall Height
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1S31 H2O

Linings
Severe
Facings 2 layers 12.5 mm Powerpanel H2O on both sides 64 3.5 3 155 90 61

& Ceilings
Floorings
1S41 H2O
Severe
Facings 2 layers 12.5 mm Powerpanel H2O each side 55 4 4 125 120 57

Detailed Overview
Fire Protection
Studs 100 mm @ 600 mm centres
Severe
Facings 2 layers 12.5 mm Powerpanel H2O each side 55 5.85 5.85 150 120 57
1S42 H2O
Severe
Timber Frames
Facings 60 4.85 4.85 125 120 60

1 layer 12.5 mm Powerpanel H2O each outer side
Component Details
Severe
Facings 60 7.45 6.5 150 120 60
1 layer 12.5 mm Powerpanel H2O each outer side
1S43 H2O
Rainscreens

Severe
Facings 2 layers 12.5 mm Powerpanel H2O on both sides 65 4 3.5 205 120 63

Fix & Finish
Performance Details
Wet Areas
50 FERMACELL +44 (0) 870 6090 306

PARTITIONS
FerMaCell TIMBer WallS WITh INSUlaTION – NON lOaDBearING
Sound Insulation
Wall Thickness
Partitions
Wall Weight
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
SYSTEM SPECIFICATIONS kg/m2 m mm mins Rw Grade
1H11

Studs 60 mm x 40 mm @ 600 mm centres
Linings
Severe
Facings 1 layer 12.5 mm Fermacell Board each side 38 3.1 85 30 44
Severe
& Ceilings
Floorings
Severe
Detailed Overview
Fire Protection
Severe
1H12
Heavy
Facings 1 layer 10 mm Fermacell Board each side 32 3.1 80 30 44
Timber Frames
Component Details
Heavy

Heavy
Rainscreens
Heavy
1H15
Studs 2 x 60 mm x 40 mm @ 600 mm centres with 30 mm air gap
Fix & Finish
Severe

Severe

Performance Details

Wet Areas
Severe
FERMACELL +44 (0) 870 6090 306 51

PARTITIONS
Sound Insulation
Wall Thickness
Partitions
Wall Weight
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1H22

Linings
Severe
Insulation
Insulation 70 mm x 30 kg/m3 47
Studs 89 mm x 38 @ 600 mm centres
Severe
& Ceilings
Floorings

Insulation
1H22RB
Detailed Overview
Fire Protection
Severe
Facings 1 layer 12.5 mm Fermacell Board each side 40 4.1 100 60 52*
Insulation
Severe
Resilient Bar to inner side
Facings 1 layer 12.5 mm Fermacell Board each side 41 4.1 114 60 52*
Timber Frames

Insulation
Component Details
1H23
Severe

Rainscreens
Severe


Severe

Fix & Finish
1H29
Severe

Facings 53 4.1 110 60 51
Performance Details

Severe

Facings 53 4.1 124 60 51
Wet Areas

* - Interpolated performance
52 FERMACELL +44 (0) 870 6090 306

PARTITIONS
Sound Insulation
Wall Thickness
Partitions
Wall Weight
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1H31

Linings
Severe
Facings 62 3.1 105 90 51
Insulation
Severe
Facings 64 4.1 125 90 54
& Ceilings
Floorings
Severe
Facings 64 4.1 120 90 54
Detailed Overview
Fire Protection
Severe
Facings 64 4.1 134 90 54
1H31RB
Timber Frames
Severe
Component Details
Facings 64 4.1 120 90 60*

Severe
Resilient Bar to inner side 1 layer 12.5 mm Fermacell Board each side plus
Facings 64 4.1 134 90 60*
Rainscreens
1H32
75 mm x 50 @ 600 mm centres (one-sided traverse
Studs
30/50 timber without mineral stone wool strip)
Severe
1 layer 12.5 mm Fermacell Board each side plus 65 3.6 150 90 54

Facings
75 mm x 50 mm @ 600 mm centres (one-sided traverse
Fix & Finish
Studs
30/50 timber with mineral stone wool strip)
Severe

Facings
Performance Details
* - Interpolated performance
Wet Areas
FERMACELL +44 (0) 870 6090 306 53

PARTITIONS
Sound Insulation
Wall Thickness
Partitions
Wall Weight
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1H35

Linings
Severe
Facings 65 3.1 175 90 66
Severe
Facings 69 4.1 205 90 66
& Ceilings
Floorings
Severe
Facings 70 4.1 233 90 66
Detailed Overview

Fire Protection
1H36
Severe
Facings 2 layers 10 mm Fermacell Board each side 41 4.1 280 60 62
Severe
Timber Frames
Facings 2 layers 12.5 mm Fermacell Board each side 41 4.1 290 60 64

Component Details
Robust Detail compliant with

240 mm gap between inner
faces of boards
1H37
Rainscreens

Severe

* Studs 2 x 89 mm x 38 mm @ 500 mm centres with 90 mm air gap

Severe

Fix & Finish
* 9 mm Sheathing Board or 10 mm Fermacell Board

Robust Detail compliant with
240 mm gap between inner
faces of boards
Performance Details
Wet Areas
54 FERMACELL +44 (0) 870 6090 306

PARTITIONS
FerMaCell TIMBer WallS WIThOUT INSUlaTION – NON lOaDBearING
Sound Insulation
Wall Thickness
Partitions
Wall Weight
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1H13

Severe
Linings
37 3.1 85 30 41
Severe
39 4.1 105 30 41
Severe
40 4.1 100 30 41
& Ceilings
Floorings
Severe
40 4.1 114 30 41
Severe
46 4.1 100 60 41
Detailed Overview
Fire Protection
1H14
Severe
Facings
Studs 89 mm x 38mm @ 600 mm centres
Severe
Facings
Timber Frames
Component Details
1H21
Severe
61 4.1 115 60 48
Facings 2 layers 10 mm Fermacell Board each side

Severe

Facings
Rainscreens
Severe
61 4.1 129 60 48
Facings 2 layers 10 mm Fermacell Board each side Installation Overview

Severe

Facings
Similar performance is achievable by using 40 mm x 60 mm studs, and 40 mm x 80 mm studs with the same boarding
and insulation configurations.
Fix & Finish
1H33
Severe

Facings
Performance Details

Severe

Facings
Wet Areas

Severe

Facings
Severe

Facings
FERMACELL +44 (0) 870 6090 306 55

PARTITIONS
FerMaCell TIMBer WallS – h2O – NON lOaDBearING
Sound Insulation
Wall Thickness
Partitions
(With Fire Rating)

Wall Weight
Wall Height
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1H13 H2O

Linings
Severe
1 layer 12.5 mm Fermacell Powerpanel H2O Board
Facings 33 3.1 3.1 85 60 40
each side
Severe
Facings 35 4.1 4.1 100 60 40
each side
& Ceilings
Floorings
Severe
Facings 36 4.1 4.1 114 60 40
each side
Detailed Overview

Fire Protection
Timber Frames
Component Details
Rainscreens
Fix & Finish
Performance Details
Wet Areas
56 FERMACELL +44 (0) 870 6090 306

PARTITIONS
FerMaCell TIMBer WallS WIThOUT INSUlaTION – lOaDBearING
Sound Insulation
Wall Thickness
Partitions
Applied Load
Wall Weight
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
SYSTEM SPECIFICATIONS kN/stud kg/m2 m mm mins Rw Grade
1HT14

Severe
Linings
12 35 3 105 30 41
Severe
5.56 35 2.6 114 30 41
1HT15
& Ceilings
Floorings
Severe
6.4 39 3 110 30 41
Severe
5.56 39 2.6 119 30 41
Detailed Overview
Fire Protection
1HT21
Severe
10 64 2.6 130 60 47
Timber Frames
Component Details
Rainscreens
Fix & Finish

Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 57

PARTITIONS
FerMaCell TIMBer WallS WITh INSUlaTION – lOaDBearING
Sound Insulation
Wall Thickness
Partitions
Applied Load
Wall Weight
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1HT11

Linings
Severe
Severe
Facings 1 layer 12.5 mm Fermacell Board each side 9.3 40 3 100 30 44

& Ceilings
Floorings
Severe
Facings 1 layer 12.5 mm Fermacell Board each side 5.56 41 2.6 114 30 44
Insulation
Detailed Overview
Fire Protection
1HT22
Severe
Facings 1 layer 18 mm Fermacell Board each side A 58 3 125 60 ≥46
Severe
Facings 1 layer 15 mm Fermacell Board each side 10.8 48 3 150 60 ≥46
Timber Frames

Component Details
Severe
Facings 1 layer 15 mm Fermacell Board each side 10 48 3 150 60 ≥46
1HT23
Rainscreens
Severe
2 layers 12.5 mm Fermacell Board inner side plus 60/

Facings 5.56 56 2.6 127 ≥46
1 layer 12.5 mm Fermacell Board outer side 30†
1HT23 – Twin Wall

Studs 2 x 89 mm x 38 mm @ 600 mm centres
Fix & Finish
2 layers 12.5 mm Fermacell Board inner side plus

Severe
2 layers 12.5 mm Fermacell Board outer side.

Facings 5.56 112 2.6 270 60 ≥66
Inner cavity single layer may be timber based
product. Refer to Fermacell technical information
Performance Details
Wet Areas
58 FERMACELL +44 (0) 870 6090 306

PARTITIONS
Sound Insulation
Wall Thickness
Partitions
Applied Load
Wall Weight
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1HT 31-6

Linings
Severe
Facings 2 layers 15 mm Fermacell Board each side 15 84 3.5 160 90 ≥51
1HT 32-2RB
& Ceilings
Floorings
Severe
2 layers 12.5 mm Fermacell Board each side
Facings 16.8 78 3.5 ≈ 215 90 ≥60*
with a resilient bar to inner side
Detailed Overview
Fire Protection
1HT 32-12RB
Severe
2 layers 15 mm Fermacell Board each side
Facings 16.8 ≈ 94 3.5 ≈ 225 90 ≥60*
with a resilient bar to one side
Insulation 140 mm Homatherm
Timber Frames
Component Details
1HT 35-1
100 mm x 60 mm @ 600 mm centres plus
Studs
60 mm x 45 mm @ 600 mm centres
Severe
Facings 2 layers 15 mm Fermacell Board each side 15 87 3.5 230 90 66
Rainscreens
N.B. Only 100 mm x 60 mm stud is loaded. Installation Overview
Fix & Finish

Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 †

60 minutes fire from double board side 59
PARTITIONS
FerMaCell NON exPOSeD WallS – lOaDBearING
Sound Insulation
Wall Thickness
Partitions
Applied Load
Wall Weight
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
N/
SYSTEM SPECIFICATIONS mm2
kg/m2 m mm mins Rw Grade
1HG31-1

Linings
Severe
1 layer 12.5 mm Fermacell Board inner side plus 30/
Facings 2.5 63 3 142.5 68†
2 layers 15 mm Fermacell Board outer side 90**
Severe
External protection sheeting Facings 2 62 3 142.5 68†
& Ceilings
Floorings
material as required. Contact

Fermacell technical helpline Insulation 100 mm mineral stone wool density 20 kg/m3
Severe
Facings 2 62 2.6 162.5 68†
Detailed Overview

Fire Protection
1HG31-8
Severe
Facings 2 ≈ 77 3 190 ≥68†
3 layers 12.5 mm Fermacell Board outer side 90**
Timber Frames
Component Details
External protection sheeting

material as required. Contact
Fermacell technical helpline
1HG32
Rainscreens
1 layer 12.5 mm Fermacell Board inner side plus

Severe
30/
Facings 1 layer 15 mm Fermacell Powerpanel HD Board 2 ≈ 53 3 167.5 ≥66†
90**
outer side

1 layer 12.5 mm Fermacell Board inner side plus
Severe
30/
Facings 1 layer 15 mm Fermacell Powerpanel HD Board 2 ≈ 53 3 167.5 ≥66†
90**
outer side
Fix & Finish

Performance Details
Wet Areas
** From inside 30, from outside 90

60 †As part of a twin wall system FERMACELL +44 (0) 870 6090 306
PARTITIONS
FerMaCell exTerNal lOaDBearING WallS
Sound Insulation
Wall Thickness
Partitions
Applied Load
Wall Weight
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
N/
SYSTEM SPECIFICATIONS mm2
1HA11

Linings
1 layer 12.5 mm Fermacell Board plus vapour barrier
inner side plus 1 layer 12.5 mm Fermacell Board
Severe
Facings plus breather membrane, 60 mm PS15 rigid 2 54 3 ≈ 230 30 48
insulation, 3 mm reinforcement and 3 mm render
outer side
& Ceilings
Floorings
1HA31
Severe
Facings 2 layers 12.5 mm Fermacell Board outer side plus 2 ≈ 77‡ 3 190‡ 90 ≥51
Weatherboard
Detailed Overview
Fire Protection
2 layers 15 mm Fermacell Board inner side plus
Severe
Facings 2 layers 15 mm Fermacell Board outer side plus 2 ≈ 77‡ 3 165 90 ≥51
Weatherboard
Timber Frames
Component Details
Rainscreens
Fix & Finish

Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 ‡ Without weatherboard 61

Linings
Introduction 63
LININgS
MARKET SECTORS Fermacell is perfectly suited for

wall lining solutions, from lining
Refurbishment
of proprietary metal systems to
Partitions
Academic traditional timber frame as well
Introduction
as dot and dab fixing.
Residential
The use of Fermacell with wall lining
Healthcare
systems creates a quick and simple way to
Linings
Recreation
install systems that reduce the wet trades
required as the fast and simple jointing
Industrial systems for Fermacell Boards Fine Surface
Treatment (FST).
& Ceilings
Floorings
PERFORMANCE RATINGS
MeTal FraMe lINING SYSTeMS
20 60
dB dB
The use of Fermacell with metal frame Dry Lining
Detailed Overview
systems allows a dry system to be installed
Fire Protection
30 60 for lining walls where the background may be
mins mins
unsuitable for “dabbing”, where the existing wall
may be out of true or the surface may not allow the
adhesion of the Fermacell Bonding Compound.
Metal frame systems allow the system to be fixed
Timber Frames
Impact – Able to withstand impact directly to the existing wall allowing different
from people as well as objects
cavity widths to be accommodated. This can be
Component Details
(door handles etc).
as little as 15 mm with a metal furring system.
Insulation and vapour barriers can be installed
Acoustics – Enhanced acoustic
insulation providing simple behind the Fermacell Boards. Where possible place
solutions to upgrade existing walls. the insulation between the battens and the wall
where there is a narrow cavity otherwise this will
Ease of construction – A variety reduce its overall effectiveness and may cause cold
Rainscreens
of Shaftwall and variable cavity bridging. We recommend that thermal calculations
lining systems allowing simple, are undertaken to eliminate cold bridging issues.
cost effective solutions for

refurbishment projects eliminating
wet trades.

Fix & Finish

of the building.
Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 63

LININgS
Partitions
Introduction
Linings
& Ceilings
Floorings
Detailed Overview
Fire Protection
Timber Frames
Component Details
TIMBer BaTTeNS It is important to note that the surface to which the

boards are to be bonded should be clean, dry and
Fermacell may be fixed to timber battens of a mechanically stable. Plaster dabs (Fermacell bonding
minimum size of 50 mm x 30 mm using 30 mm compound) should be applied to the existing wall
Fermacell screws or Galvanised staples. The use (see the Lining Section for spacing). This method will
of battens adds little to the lining thickness and allow a quick and cost effective way of cosmetically
Rainscreens
provides a service cavity. lining an existing wall.

Where greater level of thermal insulation are INDePeNDeNT Wall lININGS

required insulation boards may be sandwiched
between the battens and the wall. If possible place Independent Wall linings are generally used where a
the insulation between the battens and the wall clear cavity is required from the existing background.
otherwise this will reduce its overall effectiveness A DIN standard C stud is used as a framework to
Fix & Finish
and may cause cold bridging. support the Fermacell Boards and these are set
generally at 400 mm centres for greater stability.
DIreCT BOND – “DOT aND DaB” Greater centres are allowable, please contact our
Technical department for further information. As
Performance Details
Fermacell can be installed using the dot and the C stud is not fixed to the background there is no
dab method; to do so Tapered edge boards restriction in the size of cavity and space is allowed
Wet Areas
must be used. for acoustic insulation or services.
Note – on external walls a vapour barrier should be used.
64 FERMACELL +44 (0) 870 6090 306

LININgS
The new school, built by Costain Limited, was part

of a £210m investment by Lewisham to transform
Fermacell helps BREEAM secondary education in the borough through the
Building Schools for the Future programme.
rating of new Sedgehill
Partitions
School.
Introduction
Designed by the Architects Co-Partnership, the school
maximizes the use of natural light and ventilation,
Environmentally friendly Fermacell offers excellent thermal insulation, as well as night
time cooling. Other environmental features include
Dry Lining is an integral part of
20% renewable energy and the overall carbon
many of the internal walls within

footprint of the new school is around half that of the
Linings
the new Sedgehill Secondary old one.
School in Lewisham which is
Sedgehill Secondary School opened at the beginning
aiming to achieve an “excellent”
of 2009 and accommodates 1,700 boys and girls
BREEAM rating. aged between 11 and 19 years. A Performing Arts
& Ceilings
Specialist School, it offers first class amenities
Floorings
Pupils continued their education including drama and dance facilities comprising four
studios as well as a central external performance
within the old school building
facility not only for use by the students, but also
during a phased demolition the local community.
Detailed Overview
process and the creation of, in
Fire Protection
effect, a five building campus Behrouz Shomali from Architects Co-Partnership,
commenting on the project said: “The design concept
surrounding a central courtyard.
is based around a sea shell – the idea being to deliver
an inclusive learning environment.”
A feature of the complex is a
circular series of six cantilevered A range of Fermacell partition and lining systems
Timber Frames
were used within the scheme and, in particular, the
barrel vault walkways around the
Component Details
3S11 and adjustable cavity wall lining systems.
main school courtyard.
There are a number of major benefits to using
the Fermacell 3S11 system. One of these is that it
provides a cavity when installed independently to
the Metsec structural steel framing allowing the
Rainscreens
contractor to overcome any protruding fixings and
provide a vapour barrier. Installation Overview
Fermacell is not only a high performance, multi-

purpose building board providing exceptional fire,
impact and moisture resistant properties; but it offers
high levels of acoustic and weight carrying capacity.
Fix & Finish
Also, from a BREEAM viewpoint, it is highly desirable

because it is 100% recyclable and manufactured
from 80% recycled gypsum and 20% cellulose fibres
derived from recycled papers.
Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 65

LININgS
DIreCT BOND & aDJUSTaBle Wall lININGS
Partitions
Fermacell Board
Introduction

Tapered edge for Direct Bond. For scoring and snapping
Fermacell Boards.
Sizes 1200 x 1000 mm to 1200 x 3000 mm

Linings


Size 450 mm
& Ceilings
Floorings
DIN standard Lining System

Fermacell Joint Filler by Others
For filling 5–7 mm gaps between boards
Size
Detailed Overview
5 m2 per kg for filling Tapered edge Nominal 0.6 gauge 50 mm fixing face
Fire Protection

and screw heads.
Fermacell Jointstik
For edge glueing square edged
Fermacell Boards.
Timber Frames
20 lm / 310 ml tube
Component Details
310 ml tubes or
Pack Size 580 ml bulk applicator refills

For fixing Fermacell Boards to steel and
timber subframes.
Rainscreens
Coverage 13 m2 for walls

Fermacell Bonding Compound

For dot & dabbing Tapered edge
Fermacell Boards.
Fix & Finish
Coverage 3–4 kg/m2
Pack Size 20 kg bag
Fermacell Mesh Jointing Tape

Mesh tape or paper tape used to reinforce
Performance Details

Wet Areas
Fermacell Paper Jointing Tape

Paper tape or mesh tape used to reinforce
66 FERMACELL +44 (0) 870 6090 306

LININgS
lINING SYSTeM CONSTrUCTION
Partitions
Introduction
Compound at 400–600 mm
depending on board size
Linings
Fermacell Screws
Fermacell Bonding
@ 250 mm c/c
Compound continuous
(12.5 mm board)
50 mm from edge
Board edges glued

with Fermacell
& Ceilings
Floorings
Jointstik or taped
and jointed with
Fermacell
Fermacell Tape
Bonding
and Joint Filler,
Compound
dependent on
Detailed Overview
board type used
Fire Protection
Metal Furring
Lining system
Timber Frames
mechanically
fixed as required
Component Details
or DIN standard
independent
lining
Dot and Dab lining system with
Rainscreens
Tapered edge Fermacell Boards
With Dot and dab fixing, Fermacell recommends two mechanical fixings
Fix & Finish
once bonding has set. Advisable where greater loads are to be fixed directly
to the boards.
For installation data please refer to the Fermacell Handy Guide.

Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 67

LININgS
INDePeNDeNT & aDJUSTaBle Wall lININGS
LININGS
Partitions
(1) Independent Wall Lining

Independent wall linings can be constructed
Introduction
by using DIN standard C Stud sections

• Allow a minimum cavity of 10 mm; a
vapour control barrier should be installed
as required
• Fix the bottom track allowing for the
desired cavity at 600 mm centres using
proprietary fixings. Plumb the ceiling line

Linings
track in to position and fix

• Cut the DIN standard studs 5 mm shorter
than the floor – ceiling height and position
at the recommended centres for the board
width
• Insulation can be inserted either between
the studs or in the cavity providing there
is adequate clearance to the existing
& Ceilings
Floorings
substrate
• Install the board as per fixing instructions in
the Fixing and Finishing section
* For double layer systems the second layer
can be screw fixed or stapled into place –
Detailed Overview
please contact our technical department for

Fire Protection
staple fixing details.
LININGS
(2) Adjustable cavity steel lining systems

Variable cavity width from 30 – 125 m can
be achieved by using DIN standard Lining
Timber Frames
systems.
• Mark horizontal lines at 800 mm centres
Component Details
and 600 mm vertical centres on the

existing wall
• Fix the bottom track allowing for the
desired cavity at 600 mm centres using
proprietary fixings. Plumb the ceiling line
track and fix
• Install the adjustable brackets fixing directly
to the wall using proprietary fixings at the
Rainscreens
intersections of the setting out lines

• Cut the adjustable channels 5 mm shorter
than the floor – ceiling height and position
inline with the brackets. Fix the brackets to

the channels, bend back excess
the Fixing and Finishing section
Fix & Finish
Performance Details
Wet Areas
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LININgS
DIreCT BOND & INDePeNDeNT Wall lININGS
LININGS
Partitions
(3) Timber lining systems
• Allow a minimum cavity of 50 mm and a
Introduction
breather membrane to BS 4016 should be
installed for timber frame constructions
• Construct the timber lining as required
• Insulation can be inserted either between
the studs or in the cavity allowing adequate
clearance to the existing substrate

Linings
the Fixing and Finishing section. Fermacell
Boards can be screw fixed or stapled in
to place – please contact our technical
department for staple fixing details
DOT & DAB
& Ceilings
Floorings
(4) Dot and Dab (Direct Bond)
• Ensure the masonry background is dry
and dust free
• Direct bonding is not recommended for
solid exterior walls prone to moisture
Detailed Overview
ingress, an adjustable or independent
Fire Protection
lining system should be used instead
• The minimum finished dab thickness
should be no less than 10mm and not
greater than 25 mm
• Apply Fermacell Bonding Compound dabs
at 400 mm or 600 mm centres vertically to
suit the board width
• Each dab should be 50-75 mm wide
Timber Frames
x 250 mm long and 25 mm in from the
board edge at 30 mm vertical centres
Component Details
• A continuous ribbon of Fermacell Bonding
Compound should be applied around the
perimeter of the external walls and around
door/window frames and sockets
• The contact area of the dabs should be at
least 20% of the board surface
Rainscreens
Fix & Finish

Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 69

LININgS
INSTALLATION OVERVIEW www.fermacell.co.uk
Wall lININGS
STEP ONE
Partitions
Ensure the floor is clean and flat; mark out the Plumb the ceiling line with the floor track and
line of the wall lining allowing for the width of mark out.
Introduction
the Fermacell Boards and any desired cavity. Fix the base and ceiling tracks at 600 mm
If using an adjustable cavity metal system centres using suitable fixings and insert DIN
mark out the bracket centres along the standard studs into the tracks.
channel paths. If using an adjustable cavity system, fit the
brackets and then secure the channels to them.
Linings
STEP TWO STEP THREE
Insert any desired Screw fix the boards

& Ceilings
insulation whilst at maximum 250 mm

Floorings
maintaining a cavity from centres using Fermacell

the background, cut the screws. When direct
Fermacell Boards 10 mm bonding using a
less than the room height traditional dot & dab
and install, leaving gaps method, the use of
as required for jointing to Tapered edge boards is
Detailed Overview
the ceiling. recommended.

Fire Protection
STEP FOUR STEP FIVE
Square edge boards: After 8 hours remove the

Timber Frames
Apply Fermacell Jointstik excess Jointstik and fill

to the board edge, tightly the screw heads, sand
Component Details
butt the next board and the Joint Filler for Tapered
screw fix. edge boards once dry.
Tapered edge board:
Position and fix the next
board. Once bonding
is dry, apply Fermacell
Joint filler, embedding a
reinforcement tape, and
Rainscreens
strike off flush with the

taper area.
STEP SIx
For both Square edge

and Taper Edge boards
apply Fermacell Fine
Fix & Finish
Surface Treatment to
the entire surface for a
smooth finish prior to
painting. See installation
manual for other
finishing options.
Performance Details
Wet Areas
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LININgS
FerMaCell INDePeNDeNT Wall lININGS – STeel
Improved Sound
Wall Thickness
Partitions
Wall Weight
Wall Height
Fire Rating
Insulation
DIN 4103
BS 5234/
Introduction
SYSTEM SPECIFICATIONS kg/m2 m mm mins ΔR1w Grade
3S01

Linings
Heavy
Facings 1 layer 12.5 mm Fermacell Board one side 20 3 62.5 N/A N/A
Insulation Optional
Severe
Facings 1 layer 12.5 mm Fermacell Board one side 20 3.5 87.5 N/A N/A
Insulation Optional
& Ceilings
Floorings
Severe
Facings 1 layer 12.5 mm Fermacell Board one side 20 4.1 112.5 N/A N/A
Insulation Optional
Detailed Overview
3S11
Fire Protection
Heavy
Facings 1 layer 15 mm Fermacell Board one side 23 3 65 30 20
Insulation 50 mm mineral wool density 40 kg/m3
Severe
Facings 1 layer 15 mm Fermacell Board one side 23 3.5 90 30 20
Timber Frames
Component Details
Severe
3S12
Severe
1 layer 12.5 mm Fermacell Board plus 32 3 72.5 30 ‡ N/A
Rainscreens
Facings
1 layer 10 mm Fermacell Board one side
Severe
1 layer 12.5 mm Fermacell Board plus 32 3.5 97.5 30 ‡ N/A

Facings
Severe
1 layer 12.5 mm Fermacell Board plus 32 4.5 122.5 30 ‡ N/A

Facings
Fix & Finish
3S21
Severe
Facings 2 layers 12.5 mm Fermacell Board one side 41 3 75 60 ‡ 22

Performance Details

Severe
Facings 2 layers 12.5 mm Fermacell Board one side 41 3.5 100 60 ‡ 22

Wet Areas

Severe
Facings 2 layers 12.5 mm Fermacell Board one side 41 4.75 125 60 ‡ 22
FERMACELL +44 (0) 870 6090 306 71

LININgS
FerMaCell INDePeNDeNT Wall lININGS – STeel
Improved Sound
Wall Thickness
Partitions
Wall Weight
Wall Height
Fire Rating
Insulation
DIN 4103
BS 5234/
Introduction
3S31

Linings
Severe
1 layer 15 mm Fermacell Board plus
Facings 53 3.5 90 90 ‡ ≥22
2 layers 12.5 mm Fermacell Board outer side
Severe
Facings 53 4 115 90 ‡ ≥22
& Ceilings

Floorings
Severe
Facings 53 4.5 140 90 ‡ ≥22
Detailed Overview
Fire Protection
Severe
Facings 53 5 165 90 ‡ ≥22
Timber Frames
Component Details
DIreCT BOND
Wall Thickness
Performance
Wall Weight
Rainscreens
Thermal
m2
SYSTEM SPECIFICATIONS kg/m2 mm
k/W
3TP01
Facings 1 layer 10 mm Tapered Edge Fermacell Board one side 12.5 10 0.03
Fix & Finish
Facings 1 layer 12.5 mm Tapered Edge Fermacell Board one side 15 12.5 0.03
Performance Details
Wet Areas
‡
Classification from both sides
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LININgS
FerMaCell INDePeNDeNT Wall lININGS – h2O
Improved Sound
Wall Thickness
Partitions
Wall Weight
Wall Height
Fire Rating
Insulation
DIN 4103
BS 5234/
Introduction
3S01 H2O

Heavy
Linings
1 layer 12.5 mm Fermacell Powerpanel H2O Board 19 2.55 62.5 N/A N/A
Facings
one side
Heavy
1 layer 12.5 mm Fermacell Powerpanel H2O Board 19 3.5 87.5 N/A N/A
Facings
one side
& Ceilings
Floorings
3S02 H2O
Heavy
2 layers 12.5 mm Fermacell Powerpanel H2O Board 32 3.5 100 N/A N/A
Facings
Detailed Overview
one side
Fire Protection
3S11 H2O
Timber Frames
Severe
2 layers 12.5 mm Fermacell Powerpanel H2O Board
Facings 37 3.5 100 30 ‡ 21
one side
Component Details
Rainscreens
Fix & Finish

Performance Details
Wet Areas
‡
FERMACELL +44 (0) 870 6090 306 73
LININgS
FerMaCell VarIaBle CaVITY Wall lININGS
Flanking Sound
inc. blockwork
Wall Thickness
Partitions
Performance
Wall Weight
Wall Height
Fire Rating
Resistance
DIN 4103
BS 5234/
Thermal
Introduction
SYSTEM SPECIFICATIONS kg/m2 m mm mins RL,W k2 k/W Grade
3WS01
DIN Std
Wall Liner System @ 600 mm centres
Linings
Studs
Severe
Facings 1 layer 12.5 mm Fermacell Board one side 17 8 ≥42 n/a 57 0.53
DIN Std
Studs
Severe
Facings 1 layer 12.5 mm Fermacell Board one side 20 8 62.5 n/a 57 1.28
& Ceilings
Floorings
DIN Std
Studs
Severe
Facings 1 layer 12.5 mm Fermacell Board one side 20 8 87.5 n/a 57 1.28
Detailed Overview

Fire Protection
3WS02
DIN Std
Studs
Severe
Facings 2 layers 12.5 mm Fermacell Board one side 32 8 ≥55 30 62 0.57
DIN Std
Timber Frames
Studs
Severe
Facings 2 layers 12.5 mm Fermacell Board one side 35 8 75 30 62 1.31
Component Details
DIN Std
Studs
Facings 2 layers 12.5 mm Fermacell Board one side 35 8 100 30 62 1.31 Severe

Rainscreens
3WS11
DIN Std
Studs
Severe
Facings 1 layer 12.5 mm Fermacell Board one side 17 8 ≥62.5 30 57 1.31
DIN Std
Studs
Severe
Fix & Finish
Facings 1 layer 12.5 mm Fermacell Board one side 20 8 62.5 30 57 1.31
3WS12
DIN Std Wall Liner System 50 mm DIN standard studs
Performance Details
Studs @ 600 mm centres

Severe
Facings 2 layers 12.5 mm Fermacell Board one side 32 8 ≥75 60 62 1.31

Wet Areas
DIN Std
Studs
Severe
For installation details please refer to the Fermacell Handy Guide.

‡
74 FERMACELL +44 (0) 870 6090 306
LININgS
FerMaCell Wall lINING ON TIMBer
Flanking Sound
inc. blockwork
Wall Thickness
Partitions
Performance
Wall Weight
Wall Height
Fire Rating
Resistance
DIN 4103
BS 5234/
Thermal
Introduction
SYSTEM SPECIFICATIONS kg/m2 m mm mins RL,W k2 k/W Grade
3WH01

Battens 30 mm x 50 mm @ 600 mm centres
Linings
Severe
Severe
& Ceilings
Floorings
Severe
Detailed Overview
3WH02
Fire Protection
Severe
Facings 26 8 52.5 60 63 0.81
Severe
Facings 26 8 62.5 60 63 1.06
Timber Frames
Component Details
Facings
27 8 82.5 60 63 1.56 Severe

Severe
Rainscreens
Facings 2 layers 12.5 mm Fermacell Board one side 29.5 8 55 60 63 0.82

Severe

Fix & Finish
Severe

Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 75

& Ceilings
Floorings
Introduction 77
FLOORINgS & CEILINgS
MARKET SECTORS Using Fermacell Flooring and

Residential & Ceiling systems provide simple
Self build solutions to acoustic and fire
Partitions
requirements.
Introduction
Refurbishment
The flooring systems offer a dry screed

Healthcare
system solution which provides impact
Education acoustic performance for refurbishment

as well as new build and timber frame.
Linings
Timber Frame
The range of systems we produce not only increase
sound insulation but also give a dry screed solution
to overlay underfloor heating and levelling solutions
PERFORMANCE RATINGS
to uneven floors.
& Ceilings
Floorings
17 69
dB dB Fermacell’s ceiling systems provide superior acoustic
and fire performance to timber and concrete ceilings
by using either a resilient bar or a suspended
30 90
ceiling system, decreasing the airborne acoustic
Detailed Overview
mins mins
Fire Protection
transmission.
Impact sound insulation – Fermacell

flooring systems offer a variety
Timber Frames
of cost effective, simple to install
solutions for improving the acoustic
Component Details
insulation of solid masonry floors
and timber floor constructions.
Airborne sound insulation –

The use of Fermacell with resilient
or suspended ceiling systems to the
underside of the joists will greatly
Rainscreens
enhance the airborne acoustic
performance. Installation Overview
Fire protection – Using the floor

elements along with our ceiling
systems provide superior fire
protection from above and below
Fix & Finish
the structure.
Speed of installation – The

Fermacell dry flooring systems
allows a dry screed to be laid on
Performance Details
uneven floors and heating systems,

eliminating drying times and
reducing installation time and cost.
Wet Areas

recycled content and are recyclable,
decreasing the carbon footprint
of the building.
FERMACELL +44 (0) 870 6090 306 77

Fermacell and Jupiter

provide innovative
Partitions
Underfloor heating
Introduction
solution.
A luxury Swanage apartment

development by Swan Country

Linings
Homes is benefiting from a

unique solution utilising the
Jupiter Ideal ECO underfloor
heating system in conjunction
with Fermacell Flooring Elements
& Ceilings
Floorings
over suspended timber floors.

Detailed Overview
Fire Protection
Fermacell 2E22 25 mm thick Flooring Elements,

combined with Jupiter recycled wood fibre heating
elements, has created a low-height underfloor
heating solution that substantially outperformed
Timber Frames
the acoustic requirements of Part E of the Building

Component Details
Regulations for separating floors. Not only this, but

it has also saved a brick course at each floor level.
Swan Country Homes, developers of the eight

elegantly finished 2 bed apartments and two luxury
penthouses on Broad Leys, opted for the Jupiter/
Rainscreens
Fermacell solution in preference to a more complex

Robust Detail solution. The latter option required
either pipework being installed in between joists

and putting a floating floor on top, or laying down
a resilient batten, or cradle and batten system with
chipboard on top.
Fix & Finish
This innovative new approach has paid dividends

for the developer. Only two overlaid components
were needed - dramatically reducing build time
and providing the perfect substrate for a multitude
Performance Details
of floor finishes; whilst maintaining the thermal

transparency required by modern efficient underfloor
heating systems.
Wet Areas
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Partitions
Introduction
Linings
& Ceilings
Floorings
Detailed Overview
Fire Protection
Pre-completion testing produced acoustic “Fermacell Flooring Elements have a much lower
performances which comfortably exceeded thermal resistance than chipboard, therefore
Part E requirements. The minimum airborne sound the response time of the heating system is much
result was 11 dB over the requirement, whilst quicker, and when you turn the heating down –
Timber Frames
the minimum impact sound result surpassed the or off – there is minimal delay.
Component Details
guidelines by 14 dB.
In addition, Fermacell is not an insulator, and so
Chris Smith, Managing Director of Jupiter can make UFH systems more efficient – the pipe
Underfloor Heating, commented: “On the face of temperature can be up to 5 degrees lower, saving
it our quote appeared to be more expensive than energy and money.”
that of the competitors. However, our proposal
Rainscreens
required only 55 mm depth compared to the Mark Swan commented: “Floor heating system
minimum 100 to 145 mm depth needed for the components need to be compatible in order to Installation Overview
Robust Detail construction. By saving a brick provide an efficient, integrated solution. We
course at each floor level, Swan Homes was able certainly achieved that through the joint initiative
to make substantial savings on build cost. put forward by Fermacell and Jupiter. Not only did
the Fermacell Gypsum Fibreboard enable us to save
“We worked very closely with Fermacell on this a brick course at each level of the building, but it
Fix & Finish
project in order to come up with an alternative enabled us to comfortably surpass the required
solution to the traditional tried and tested route.” acoustic sound test standards laid down by Part E
requirements.”
Andrew Richardson, Technical Manager with
Performance Details
Fermacell commented: “The Fermacell UFH overlay

2E22 combines the heat transfer benefits of a wet
screed system with the speed and installation and
Wet Areas
flexibility of wooden board systems such

as chipboard.
FERMACELL +44 (0) 870 6090 306 79

FlOOrING eleMeNTS
COMPONENTS COMPONENTS
Partitions
Fermacell Flooring Element 30 mm, 60 mm Fermacell

Introduction
Honeycomb sheets
For screeding, levelling and
insulating floors. 1500 mm x 1000 mm
A retaining sheet for honeycombing infill.
20 mm, 25 mm, 30 mm, 40 mm, 45 mm
Pack Size and 50 mm
Pack Size 30 mm – 30 sheets, 60 mm – 15 sheets
Coverage 1500 mm x 500 mm per sheet
Coverage 1.5 m2 per board

Linings
Fermacell Floor Glue Honeycomb Infill

For bonding floor elements. Mass providing infill for
honeycomb sheets.
Pack Size 1 kg bottle
Pack Size 22.5 kg bag/48 per pallet
Coverage 25 m – 28 m2/bottle
& Ceilings
Coverage
Floorings
2 bags per m2 for 30 mm infill
Fermacell Joint Filler Fermacell Bonded Levelling

For stopping screw heads. Compound
Cement base levelling compound for
levelling from 40 mm to 2000 mm.
Detailed Overview
Fire Protection
Pack Size 80 lt bag (22 kg) /16 per pallet

10 m2 per kg for fine finishing glue
Coverage joints and stopping screw heads
Coverage 10 litres/ m2 per 10mm of leveling
19 mm or 22 mm Fermacell
Floor Screws Fermacell Self Levelling Compound
For securing flooring elements. To level uneven floors.
Timber Frames
Pack Size 1000 or 250

Pack Size 5 ltr bag/25 kg
Component Details
Coverage 15 per m2
Coverage 5m2 per bag at 10 mm of levelling
30 mm, 50 mm, 100 mm

Fermacell Perimeter Strip
Fermacell Levelling Set
To reduce flanking transmission
between flooring and walls. For levelling dry flooring compound.
60 lm for 30mm and 50mm depth

Rainscreens
Pack Size
30 lm for 100mm depth Pack Size Each 15 kg
Fermacell Dry Levelling Compound Fermacell H2O Flooring

Element 25 mm
To level uneven floors 10 mm – 60 mm.
For use in wet areas.
Pack Size 50 ltr bag

Pack Size 60 per pack
Fix & Finish
Coverage 5 m2/bag @ 10 mm thick

Coverage 1250 mm x 500 mm per sheet
Fermacell Trickle Protection Sheet 23 mm Fermacell H2O

For use under Fermacell Dry Flooring Screws
Levelling Compound.
Performance Details
For fixing H2O flooring elements.
Pack Size 1.5 m x 50 m Roll

Pack Size 500
Wet Areas
Coverage 75 m2
Coverage 20 m2
80 FERMACELL +44 (0) 870 6090 306

TIMBer JOIST/FlOOr CONSTrUCTION
FerMaCell FlOOrING SOlUTIONS
Partitions
Fermacell flooring solutions are designed for use
Introduction
as floating floors in a wide variety of applications.
Manufactured from Fermacell Gypsum Fibreboards,
they give a dry, robust and simple solution to your
flooring requirements.

Used in conjunction with Fermacell to the ceiling,
Linings
the flooring elements give a wide variety of solutions
as a complete floor/ceiling specification.
There are five main areas of use for Fermacell

flooring, and the constructions vary slightly
according to the specific application. All the systems
& Ceilings
Floorings
share the same basic technology which produces
a continuous floating membrane capable of
installation and use in 24 hours, and which is
ready to accept a wide range of floor finishes.
Detailed Overview
Fire Protection
CEILING LOADS
1. Improving acoustic insulation:
Types 2E31 & 2E32
2. Over floor heating: Types 2E22 & 2E11
3. Levelling uneven floors: A range of solutions
from 0 – 2000 mm are available.
4. Improving thermal insulation:
Timber Frames
Types 2E13 & 2E14
Component Details
5. Wet-room floors: TE Powerpanel H2O
Flooring element.
FerMaCell CeIlING SOlUTIONS
Fermacell ceiling solutions give simple solutions
Rainscreens
to timber, steel and concrete floors by providing
acoustic, fire, thermal mass and fixing performance.
Due to the nature of the Fermacell Robust details Maximum allowable load in kg (1)
can be easily achieved as 2 layers of 10 mm board to per Fermacell Board thickness in mm (2)
the ceiling, giving the minimum mass requirement. Fermacell Board thickness (mm) kg (3)
This mass is used in multiple layers in thermal mass Toggle type fixings for
10 mm loaded ceiling
20 fittings
Fix & Finish
applications giving a fast dry solution.

12.5 mm 22
15 mm 23
Due to the screw holding ability, simple fittings can
be screwed directly into the ceiling board, or where 10 + 10 mm 24
greater loads are required, specialist fittings can

Performance Details
12.5 + 12.5 mm 25
be used. Please see table opposite, or contact our 12.5 mm H2O 20

Technical Department for more details on
Wet Areas
+44 (0) 870 6090 306. (1) Tested to DIN 4103, safety factor 2.
(2) Support spacing of the sub-structure ≤ 35 x board thickness.
Board fixed to the sub-structure with Fermacell screws.
(3) Observe the manufacturers operating and installation instructions.
Where additional loads are to be applied then the loading capability

of the sub-structure should be checked.
FERMACELL +44 (0) 870 6090 306 81

MF CeIlING CONSTrUCTION
Partitions
Introduction
Recommended Maximum Ceiling Loadings

Maximum loading
Metal angle suspension centres Primary Channel Centres
inc board kg/m2
1200 600 74
1200 900 50
1200 1200 35
Linings
Minimum 150 mm overlap

& Ceilings
Edge Channel
Floorings
fixed at 600 mm
centres Soffit
Cleat
Detailed Overview
Fire Protection
Primary Channels fixed between

600 - 1200 mm depending on
ceiling weight.
Ceiling Channels
at 400 or 450 mm
centres secured
Metal right Angle at max
by clips to Primary
1200 mm centres along
Channels
Timber Frames
Primary Channel depending

on ceiling weight.
Component Details
Suitable Fixing
Structural Soffit
Rainscreens
Strap Hanger or
Angle Section
Primary Channel
Fix & Finish
Top hat ceiling

Channel
Fermacell to suit
specification
Performance Details
"U" Channel Wafer Head

Perimeter Support Jackpoint Screws
Wet Areas
Note: Where ceiling weight exceeds 20 kg/m2 use Wafer Head Self Drilling Screws in lieu
of Connecting Clips. It is recommended that all double board systems are screw fixed.
25 mm flat strap may be used on ceiling drops up to 1 metre deep.
82 FERMACELL +44 (0) 870 6090 306

FlOOrING & CeIlING CONSTrUCTIONS
Partitions
Introduction
Fermacell Acoustic Fermacell Acoustic
Floor Element – Floor Element –
2E31 or 2E32 2E31 or 2E32

Timber Floor
Linings
Concrete Rib Deck
Engineered 'I' Joist
MF Ceiling System
2 x 15 mm Fermacell
10 mm Fermacell Resilient Bar
& Ceilings
Floorings
Detailed Overview
Fermacell Acoustic
Fire Protection
Fermacell Acoustic
Floor Element – Floor Element –
2E31 or 2E32 2E31 or 2E32
Timber Floor
Concrete Slab Timber Joist
Insulation
MF Ceiling System
Timber Frames
Resilient Bar
Component Details
10 mm Fermacell 2 x 10 mm Fermacell
Rainscreens
Fermacell Acoustic
Floor Element – Fermacell Acoustic
2E31 or 2E32 Floor Element –
2E31 or 2E32
Screed
Fermacell 60 mm
Honeycomb Mass
Acoustic Flooring
Precast Concrete Floor
Fix & Finish
Thick Timber
MF Ceiling System Floorboards
Timber Joists
10 mm Fermacell
Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 83

FlOOrING SYSTeM
aCOUSTIC FlOOrING
Partitions
STEP ONE STEP TWO

Introduction
Place an edging strip For the first row of

along the walls to boarding remove the
avoid flanking acoustic overlaps to ensure a close
transmission, and to fit against the perimeter
allow for differential strip. An off cut from the
movement. first row can be used to
start the next row but

must be a minimum of
Linings
250 mm in length, avoid

cruciform (cross) joints.
STEP THREE
& Ceilings
STEP FOUR
Floorings
Lay the Fermacell flooring The Fermacell flooring

boards as shown in step system must be screwed
1 and glue the overlaps or stapled together at
with Fermacell flooring 200 mm centres to apply
adhesive. clamping pressure whilst
Detailed Overview
If the Fermacell flooring the glue sets.

Fire Protection
boards are being laid

on levelling compound,
we recommend that
you work from the door
to avoid disturbing the
granules. This method is
shown in step 2.
Timber Frames
STEP FIVE
Component Details
When the glue is dry

and the excess has been
scraped off, Fermacell
Joint Filler should be used
for finishing the joints
and filling screw heads.
Rainscreens
Fix & Finish
Performance Details
Wet Areas
84 FERMACELL +44 (0) 870 6090 306

FlOOr leVellING SYSTeMS & hONeYCOMB FlOOrING
FlOOr leVellING SYSTeMS
Partitions
STEP ONE STEP TWO
Introduction
Mark on the walls the Lay the Fermacell levelling
finished floor level. The compound to a minimum
thickness of the Floor of 10 mm deep a
Elements must be taken maximum of 60 mm.
into account when
calculating the finished

floor level (‘FFL’).
Linings
Repeat step 1 Acoustic
Flooring.
& Ceilings
STEP THREE STEP FOUR
Floorings
Level using the Fermacell Using pads of Fermacell
floor levelling set, strips to spread body weight
of graded timber may be lay the appropriate
used to set the height of Fermacell Flooring
the compound. element as steps 2–5
Detailed Overview
Acoustic Flooring.
Fire Protection
The Fermacell Trickle
Protection Sheet must
be used for timber floors
to avoid loss of the
granules.
Timber Frames
*when using Fermacell Self Levelling Compound the compound must be completely dry before installing the Fermacell Flooring Elements.
Component Details
aCOUSTIC hONeYCOMB FlOOrING
STEP ONE STEP TWO
Rainscreens
Place an edging strip Lay the Honeycomb
along the walls to flooring element and
avoid flanking acoustic infill with the honeycomb Installation Overview
transmission, and to infill, level and repeat
allow for differential steps 2-5.
movement. The Fermacell
Trickle Protection Sheet
must be used for timber
floors to avoid loss of the
granules.
Fix & Finish
Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 85

FerMaCell CeIlINGS IN STeel aND TIMBer SUBSTrUCTUreS
Ceiling performance irrespective of structure above.
Ceiling Weight
Partitions
Construction
Fire Rating
Introduction
Height
SYSTEM SPECIFICATIONS kg/m2 mm mins
2S11↑U
Channels 60 mm x 0.6 @ max 400 mm centres

Linings
Facings 2 layers 10 mm Fermacell Board one side 27 75 30

Suspended steel ceiling system with fire protection from below.
Type
Min 0.6 gauge. Confirm hanging and layout first
Facings 2 layers 12.5 mm Fermacell Board one side 33 80 30

& Ceilings

Floorings
Type
2S11↑U↓O
Facings 2 layers 10 mm Fermacell Board one side

Detailed Overview
Fire Protection
28 130 30
Suspended steel ceiling system with fire protection from above
Type
and below. Min 0.6 gauge. Confirm hanging and layout first
Facings 2 layers 12.5 mm Fermacell Board one side

35 135 30
Timber Frames

Type
Component Details
2S21↑U

39 85 60
Insulation None
Type
Rainscreens


38 85 60
Insulation None
Type
Fix & Finish
2S34↑U
Facings
2 layers 12.5 mm Fermacell Board one side
51 95 90
Insulation None
Performance Details

Type
Wet Areas

52 95 90
Insulation None
Type
86 FERMACELL +44 (0) 870 6090 306

FerMaCell CeIlINGS IN STeel aND TIMBer SUBSTrUCTUreS
Ceiling Weight
Partitions
Construction
Fire Rating
Introduction
Height
2S34↑U↓O

Linings
Facings
2 layers 12.5 mm Fermacell Board one side
52 140 90
Type
& Ceilings
Floorings
53 140 90
Type
Detailed Overview
2H13↑U
Fire Protection
Min primary timber size 60 mm x 40 mm and min batten size 24 mm
Battens
x 48 mm at max 400 mm centres. Confirm support layout as required
28 85 30
Insulation None
Type Suspended timber ceiling system with fire protection from below
Battens
Timber Frames
Component Details
37 90 30
Insulation None
2H23↑U
Battens
Rainscreens
46 95 60
Insulation None Installation Overview
Battens
40 95 60
Fix & Finish
Insulation None
2H34↑U
Battens
Performance Details

Facings
2 layers 12.5 mm Fermacell Board one side 57 95 90
Wet Areas
Insulation None
Battens
63 105 90
Insulation None
FERMACELL +44 (0) 870 6090 306 87

FerMaCell CeIlINGS WITh STeel aND TIMBer SUBSTrUCTUreS
Ceiling Weight
Partitions
Construction
Fire Rating
Introduction
Depth
2S01 H2O

Linings
Facings 1 layer 12.5 mm Powerpanel H2O one side

16 70 N/A
Insulation None
Type
2S11 H2O↑U
& Ceilings
Floorings

Facings
1 layer 12.5 mm Powerpanel H2O one side
32 80 30
Insulation None
Detailed Overview
Type
Fire Protection
2S11 H2O↑U↓O
Facings
1 layer 12.5 mm Powerpanel H2O one side
34 135 30
Timber Frames
Type
Component Details
Sound Insulation
Ceiling Weight
Fire Rating
Rainscreens
SYSTEM SPECIFICATIONS kg/m2 Rw mins

2S14
Studs 225 mm Steel Joists set at 400 mm Centres with structural floorboard
Fix & Finish
Facings 1 layer 10 mm Fermacell Board one side 11.5 >40 30
Facings 1 layer 12.5 mm Fermacell Board one side 15 N/A 30

Performance Details
Insulation None
2S16
Wet Areas
Facings 2 layers 10 mm Fermacell Board one side 23 >40 60
88 FERMACELL +44 (0) 870 6090 306

FerMaCell TIMBer CeIlINGS
Sound Insulation
Ceiling Weight
Partitions
from below
Fire Rating
Introduction
2H12

Timber battens min 48 mm x 24 mm, steel resilient bar or
Battens
Linings
MF suspended ceiling at max 400 mm centres
Facings 1 layer 10 mm Fermacell Board one side
16 >40 30
Insulation Optional - required for acoustic performance
Type Timber joisted ceiling systems with a layer of structural overlay board
Battens
MF suspended Ceiling at max 500 mm centres
& Ceilings
Floorings
Facings 1 layer 12.5 mm Fermacell Board one side
19 40 30
Battens optional when joist
Insulation Optional
centres exceeds 400mm
2H15
Detailed Overview
Fire Protection
Engineered timber joists min 235 mm deep/without timber battens
Battens
minimum 50 mm x 30 mm at max 400 mm centres
min. 40 dB
Part E
Facings 1 layer 12.5 mm or 1 x 15 mm Fermacell Board one side
35 N/A*
Insulation Optional
* For fire rating on Engineered Joists please contact
Timber Frames
our Technical department on 0870 6090 306
Component Details
2H21
Battens
min. 40 dB
Part E

35 60
Insulation Optional
Rainscreens
Fix & Finish

Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 89

Sound Insulation
Ceiling Weight
Partitions
from below
Fire Rating
Introduction

Linings
2H23
Battens
29 45 60
Insulation
& Ceilings
Floorings

Battens
35 50 60
Insulation
Detailed Overview
Fire Protection
2H31
Timber joists with 2 sets of battens min 60 mm x 40 mm, or for lower
Battens
batten steel resilient bar or MF suspended Ceiling at max 350 mm centres
38 N/A 90
50 mm mineral stone wool density 80 kg/m3 with wire netting
Insulation
Timber Frames
to hold up insulation
Component Details

Battens
44 N/A 90
Insulation
Rainscreens
Fix & Finish
Performance Details
Wet Areas
90 FERMACELL +44 (0) 870 6090 306

Height below joist

Ceiling Weight
Partitions
Construction
from below
Fire Rating
Introduction
2H32

Battens Steel resilient bar or MF suspended ceiling at max 400 mm centres
Linings
46 ≥60 90
Insulation 2 layers 100 mm mineral stone wool density 30 kg/m3
& Ceilings
Floorings
2H33
Battens Timber battens (60/40) or steel acoustic hangers at 350 mm centres

34 70 90
Detailed Overview
Fire Protection
Insulation None
Type Glulam floors
Battens Timber battens (60/40) or steel acoustic hangers at 400 mm centres

40 75 90
Insulation None
Type Glulam floors
Timber Frames
2H34
Component Details
Battens
Facings
2 layers 12.5 mm Fermacell Board one side 54 ≥65 90
Insulation None
Type Timber joisted ceiling irrespective of any overlay system
Rainscreens
Battens
≥65
54 90
Insulation None
Type Timber joisted ceiling irrespective of any overlay system
2H41
Fix & Finish
Battens
38 110 120
Insulation
Performance Details
Battens
Wet Areas

44 115 120
Insulation
FERMACELL +44 (0) 870 6090 306 91

FerMaCell TIMBer rOOF CONSTrUCTIONS
Ceiling Weight
Partitions
Construction
from below
Fire Rating
Introduction
Height
2HD11
* Timber battens min 50 mm x 30 mm, steel resilient bar or

Battens
Linings

17 40 30
Type Timber joisted ceiling systems without a layer of structural overlay board
Battens
& Ceilings
Floorings

20 45 30
2HD12
Detailed Overview
Fire Protection

Battens
29 45 30
Insulation Optional
Battens
Timber Frames

35 50 30
Component Details
Insulation None Required
2HD13
Battens
Rainscreens
16 35 30
Insulation Optional
Battens
19 40 30
Insulation None Required
Fix & Finish
* Roofing Battens
Performance Details
Wet Areas
92 FERMACELL +44 (0) 870 6090 306

FerMaCell TIMBer rOOF CONSTrUCTIONS
Ceiling Weight
Partitions
Construction
from below
Fire Rating
Introduction
Height
2HD21

Battens
Linings
29 45 60
Insulation Optional
Battens
& Ceilings
Floorings
35 50 60
Insulation Optional
Detailed Overview
2HD34
Fire Protection
Battens
Facings
2 layers 12.5 mm Fermacell Board one side 54 ≥65 90
Insulation None
Timber Frames
Battens
Component Details
54 ≥65 90
Insulation None
* Roofing Battens
Rainscreens
Fix & Finish

Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 93

FerMaCell FlOOrING
Element Weight
Point Loading
Partitions
Performance
from above
Admissible
Fire Rating
Thickness
Thermal
Introduction
[1/Δ]
SYSTEM SPECIFICATIONS kN/m2 kN mm mins
m2K/W
2E11
Type 20 mm dry flooring element

Linings
0.23 2* 20 30 0.06
Areas of Application 1 + 2
2E22
Type 25 mm dry flooring element
& Ceilings
Floorings
0.29 3* 25 60 0.075
Areas of Application 1 + 2 + 3
Detailed Overview
2E13
Fire Protection
20 mm dry flooring element +

Type
20 mm rigid foamed polystyrene 0.23 2 40 30 0.56
2E14
Timber Frames

Type
Component Details
30 mm rigid foamed polystyrene 0.23 2 50 30 0.81

2E31
20 mm element dry flooring elements +
Rainscreens
Type
10 mm wood fibre insulating slab 0.25 3 30 90 0.26
OPTION
Include 35 mm element - using 25 mm dry flooring
Type
2 layers 12.5 mm Fermacell Board 0.25 3 35 90 0.26
Fix & Finish
2E32
Type
10 mm mineral wool insulating slab 0.25 1 30 90 0.31
Areas of Application 1
OPTION
Performance Details
Include 35 mm dry flooring element +

Type
2 layers 12.5 mm Fermacell Board 0.25 1 35 90 0.31
Wet Areas
Areas of Application 1
* Where the flooring elements are laid directly onto a concrete or stable base, then
the point loading increases as follows:
2E11 - 3.0kN
2E22 - 4.0kN
94 FERMACELL +44 (0) 870 6090 306

FerMaCell POWerPaNel FlOOrING
Point Loading
Partitions
Performance
from above
Admissible
Fire Rating
Thickness
Element
Thermal
Weight
Introduction
[1/Δ]
SYSTEM SPECIFICATIONS kN/m2 kN mm mins
m2K/W
H2O TE Flooring

25 mm Powerpanel dry flooring element
Type
Linings
for wet areas 0.25 3 25 90 0.15
& Ceilings
Floorings
raNGeS OF USe aND aPPlICaTION
Detailed Overview
The addition of extra layers does not restrict the
Fire Protection
Premises and corridors in buildings for habitation, range of use and does not change the resistance
1 hotel bedrooms with bathrooms.
to concentrated loads. If the flooring elements
are laid on top of a concrete slab, the allowable
Offices and corridors, surgeries including wards
2 and waiting rooms and corridors ≤ 50 m2 adjacent concentrated load rating increases to 2.5 kN for
to an apartment, office or similar buildings. the 2E11 flooring elements and to 3.5 kN for the
2E22 flooring elements. The scope of use extends
Timber Frames
Corridors in hotels, retirement homes and boarding to field 3 for 2E11 and to field 4 for 2E22.
3 schools or similar buildings. Treatment and operating
Component Details
rooms not containing any heavy equipment.
Areas containing tables such as classrooms,

3 cafés, restaurants, dining rooms, lecture halls
and reception lounges.
Corridors in hospital buildings, retirement homes,

4
Rainscreens
treatment rooms and operating rooms containing
heavy equipment.
Areas intended for large gatherings of people,
for example: classrooms, auditoria, churches,
4 theatres, cinemas, conference rooms, waiting
rooms, concert halls.
Large open areas, for example: museums, exhibition

Fix & Finish
4 halls, entrances to public buildings and hotels.
Sports and leisure halls, for example: dance halls,

4 gymnasia, fitness rooms, stages, specialist shops
and superstores.
Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 95

FerMaCell COMPleTe aCOUSTIC FlOOr-CeIlING SOlUTIONS
Overall Thickness
Airborne Sound
Impact Sound
Partitions
Performance
Fire Rating
Insulation
Introduction
DnTw
SYSTEM SPECIFICATIONS mm mins
+ Ctr
(L'n,w)
2FCH21

Linings

Min 235 mm x 50 mm solid timber joists at 400 mm centres with
Main Floor
22 mm chipboard overlay ≥305 60 ≥45 ≤62
Flooring
2E31 or 2E32 Fermacell acoustic flooring element
Solution
Ceiling MF or resilient bar system set at max 400 mm centres
& Ceilings
Solution at 90° to joist

Floorings
2FCH22

Detailed Overview
Min 241 mm x 50 mm engineered timber I Joists at 400 mm centres

Fire Protection
Main Floor
with 22 mm chipboard overlay ≥320 60* ≥45 ≤62
Flooring
Solution
Robust Detail compliant * Expected performance
2FCS21
Timber Frames

Component Details

Min 225 mm x 50 mm steel joists at 400 mm centres with
Main Floor
22 mm chipboard overlay. Steel gauge as required structurally ≥305 60 ≥45 ≤62
Flooring
Solution
Rainscreens
Robust Detail compliant
2FCM21
Insulation As required
As required
Main Floor Mass concrete floor 300 kg/m² min

60 ≥45 ≤62
Flooring
Fix & Finish

Solution
Ceiling 50 mm x 50 mm timber battens at 400 mm centres.
Solution Min 75 mm ceiling void
Robust Detail compliant
Performance Details
As required

60 ≥45 ≤62
Flooring
Wet Areas

Solution
Ceiling MF ceiling system at 400 mm centres.
96 FERMACELL +44 (0) 870 6090 306

FerMaCell COMPleTe aCOUSTIC FlOOr-CeIlING SOlUTIONS
Overall Thickness
Airborne Sound
Impact Sound
Partitions
Performance
Fire Rating
Insulation
Introduction
DnTw
SYSTEM SPECIFICATIONS mm mins
+ Ctr
(L'n,w)
2FCM22

Linings
As required
Main Floor Precast concrete floor 300 kg/m² min + 40 mm screed
60 ≥50 ≤62
Flooring
Solution
& Ceilings
Floorings
Robust Detail compliant Facings 1 layer 10 mm Fermacell Board one side
As required
60 ≥50 ≤62
Flooring
Detailed Overview
Solution
Fire Protection
Ceiling
MF ceiling system at 400 mm centres. Min 75 mm ceiling void
Solution
2FCM23
As required
Timber Frames
60 ≥45 ≤62
Flooring 2E22 Fermacell flooring element with proprietary hot water floor
Component Details
Solution heating system
As required

60 ≥45 ≤62
Rainscreens
Ceiling
Solution
2FCM24
As required
Fix & Finish

60 ≥50 ≤62
Performance Details
As required
Wet Areas

60 ≥50 ≤62
Ceiling
Solution
FERMACELL +44 (0) 870 6090 306 97

Fire Protection
Introduction 99

FIRE PROTECTION
MARKET SECTORS Fermacell provides simpler

solutions for Shaftwall and
Healthcare
Beam and Column Encasement.
Partitions
Education
Introduction
BeaM & COlUMN eNCaSeMeNT
Commercial property
A 30 minute construction is achieved using a single
layer of 10 mm Fermacell for beam and column
Recreation
encasement. Using only a single Hp/A rating,

Fermacell’s solution is easier to specify. Due to
Linings
Retail the unique composition of Fermacell Boards the
installation time of the encasement systems can
Prisons and detention be reduced by stapling the boards together or to
timber sections and beams.
& Ceilings
Floorings
PERFORMANCE RATINGS
ShaFTWall
20 52
dB dB From simple fire rated independent linings to full
Shaftwall solutions, Fermacell offers a range of
Fire Protection
30 240 performance systems from 30 minutes to 2 hours.
mins mins
Using simple stud systems and standard Fermacell
Boards, without the need for any specialist board,
the Fermacell Shaftwall system offers speed
FERMACELL PERFORMANCE of installation, whilst retaining our excellent
environmental credentials.
Timber Frames
Impact – Severe duty, able to
Component Details
well as objects (door handles etc).
Acoustics – Greater performance

often with less layers than
plasterboard constructions.
Rainscreens
Load bearing – The composition
fixing to be hung from Fermacell
using a toggle bolt and 30 kg from
a single screw.
Speed of construction – Fermacell

allows Fire Protection systems to
Fix & Finish
be installed before the building

envelope is complete. Due to the
unique finishing system (FST) the
overall installation of Fermacell is
faster than plasterboard systems.
Performance Details

Wet Areas

of the building.
FERMACELL +44 (0) 870 6090 306 99

FIRE PROTECTION
The resplendent and

gently curving six storey
Partitions
University Campus Suffolk

Introduction
(UCS) waterfront building

– located alongside the
Orwell quay – has been
designed by architects
Linings
RMJM.
Martin Lardner Burke from

RMJM commented: “The
& Ceilings
Floorings
simplicity and flexibility of the

Fermacell system allowed us
to easily meet and overcome
requirements and potential
Fire Protection
issues on site”. The development

is Suffolk’s first University and
is a joint initiative between the
Universities of East Anglia and
Essex. The scheme has established
Timber Frames
a new university student hub

Component Details
and administration HQ.
Main contractors on the scheme were Willmott

Dixon Construction, with Essex-based BG Contracts
Rainscreens
as sub contractors. Fermacell is a product that

Willmott Dixon has used on various projects enabling
them to meet and exceed all of the performance
requirements.
Through the construction stage the Fermacell

Boards were robust enough to take the day-to-day
Fix & Finish
knocks of site conditions. This eliminated the

co-ordination and setting out issues giving the Client
and design teams greater scope. The hub has been
awarded an ‘excellent’ rating by BREEAM. Fermacell’s
Performance Details
environmental credentials certainly contributed to

this award.
Wet Areas
100 FERMACELL +44 (0) 870 6090 306

FIRE PROTECTION
Partitions
Introduction
Linings
& Ceilings
Floorings
Fire Protection
Timber Frames
Component Details
The centre pieces of the building are two art lecture Fermacell Technical Manager Andy Richardson
theatres – each able to accommodate 140 people. commented: "The level of fire protection will
Rainscreens
It also comprises an impressive reception area depend on a number of factors. These include
and restaurant, as well as two exhibition areas. whether the Fermacell Boards are integrated within
Throughout the building are a further three 80 a timber or steel structure, if there is insulation
seater and six 60 seater classrooms, with a host present and the height of the walls. We can react
of inter-changeable rooms available. very quickly to given design requirements and
provide solutions for walls up to 15 metres high.”
Fermacell was not only specified for the internal
Fix & Finish
walling because of its durability and robustness. Simple to install – although the technique is slightly
As with any public building, protection against fire different to plasterboard – Fermacell does not need
was a major consideration when designing a wet plaster skim to produce a suitable surface for
the partitions. Fermacell carries Class O painting. It is inherently stronger than conventional
Performance Details
classification as standard which means that it plasterboard and, as well as its strength and fire
achieves high levels of fire protection. Even with properties, it also provides acoustic, impact and
slim partitions it is possible to achieve up to moisture resistance.
Wet Areas
120 minutes fire protection and a single layer can

achieve 60 minutes protection up to 10 m high.
FERMACELL +44 (0) 870 6090 306 101

FIRE PROTECTION
Partitions
Fermacell Board
Introduction

Tapered edge. For scoring and snapping
Fermacell Boards.
Sizes 1200 x 1000 mm to 1200 x 3000 mm

Linings


Size 250 mm
& Ceilings
Floorings
Metal Framing Systems or Timber by others
Fermacell Joint Filler

5 m2 per kg for filling Tapered edge

Fire Protection

and screw heads.
Fermacell Jointstik
Fermacell Boards.
Timber Frames
20 lm / 310 ml tube
Component Details
310 ml tubes or

For fixing Fermacell Boards to
steel and timber subframes.
Rainscreens

Fix & Finish
Performance Details
Wet Areas
102 FERMACELL +44 (0) 870 6090 306

FIRE PROTECTION
BEAM & COLUMN ENCASEMENT
Partitions
Using only a single Hp/A rating, Fermacell’s Steel Solution
Introduction
solution is easier to specify (see tables below).
BEAM ENCASEMENT
The following tables are valid for steel sections Fire resistance category
with a section factor of Hp/A ≤ 300m-1
F 30-A F 60-A F 90-A F 120-A
according to the formula: Hp/A = 2b – 2h – b2

Fermacell in mm
A
Linings
10 10 + 10 15 + 12.5 18 + 18
Where Hp = Heated perimeter and
Minimum lining thickness for steel girders with Hp/A ≤ 300 m-1
A = Cross Sectional Area of Metal Element
COLUMN ENCASEMENT
Timber Solution
Fire resistance category
& Ceilings
Fire resistance category
Floorings
F 30-A F 60-A F 90-A F 120-A F 180-A
F 30-B F 60-B
Fermacell in mm
Fermacell in mm
2 x 15 +
10 10 + 10 10 2 x 10 4 x 15 5 x 15
1 x 12.5
Minimum lining thickness of timber beams and columns Minimum lining thickness for steel supports with Hp/A ≤ 300 m-1
Fire Protection
Classification to DIN 4102
TYPICAL LAYOUTS
Calculation of board dimensions must take into account the board thickness needed to achieve
Timber Frames
the required fire rating. Support frames must be set at maximum 400mm centres.
Component Details
Rainscreens
Proprietary steel encasement systems are suitable for use with Fermacell. Timber grounds may
be placed in the web as supports. These must be set at a maximum of 400 mm centres.
Fix & Finish
Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 103

≥ 40
Stag
FIRE PROTECTION
Staggered joint
BeaM & COlUMN eNCaSeMeNT Encasement of a steel support
≥ 400 mm
for 4-sided exposure to fire
3 SIDED BEAM CONSTRUCTIONS

Partitions
Encasement of a steel supp

Introduction

Encasement of a steel support

Linings
≥ 30 mm
≥ 30 mm
3 layer steel beam encasement
≥ 30 mm ≥ 30 mm
& Ceilings
Floorings
Single-layer steel beam encasement 2 layer steel beam encasement

for 3-sided exposure to fire for 3-sided exposure to fire
Multiple layers can be stapled board to board using proprietary diverging staples, refer to the
Fermacell Dry Lining Walls and Ceilings guide for further details, or contact our Technical Department
on +44 (0) 870 6090 306.
Fire Protection
3 layer steel beam encasement

1 layer timber beam lining F 30-B
3 layer steel beam encasem

Timber Frames
Component Details
1 layer timber beam lining F30-B 2 layer timber support lining

3 layer steel beam encasement for 3-sided
1 layer timber beamexposure to fire
lining F 30-B F60-B for 4-sided exposure to fire
for 4-sided exposure to fire 2 layer timber support lining F 60-B
For 30 minute constructions with one layer of Fermacell, edge joints should be sealed with exposure
for 4-sided a fire to fire
Rainscreens
rated mastic. For multiple layer constructions, the outer layer should be jointed with Fermacell Joint
1 layer timber beam lining F 30-B
filler or Jointstik.
USING FERMACELL POWERPANEL HD BOARD

Fix & Finish
Fire resistance/ Fermacell Fermacell

Hp/A Report
r beam lining F 30-B Fire test category Powerpanel HD Gypsum Fibreboard
2 layer timber support lining F 60-B
posure to fire F 30-A ≤ 300 15 mm –
F 60-A ≤ 300 15 mm –
Performance Details
P-30004/1293 2 layer timber support linin

F 90-A ≤ 160 15 mm – for 4-sided exposure to fire
F 120-A ≤ 120 15 mm 12.5 mm
Wet Areas
Layer buildup dependent on Hp/A rating.
Classification to DIN 4102
2 layer timber support lining F 60-B

104 FERMACELL +44 (0) 870 6090 306
FIRE PROTECTION
Staggered joint
≥ 400 mm
Board Weight
Partitions
from below
Fire Rating
port
Introduction
e
SYSTEM SPECIFICATIONS kg/m2 mins
BEAM ENCASEMENT

SubFrame Steel clip system, timber grounds
Linings
11.5 30

23 60

1 layer 15 mm Fermacell Board plus 33 90
& Ceilings
Facings
Floorings
1 layer 12.5 mm Fermacell Board one side
For Hp/A > 300m-1 SubFrame Steel clip system, timber grounds
42 120
COLUMN ENCASEMENT
Fire Protection
SubFrame Steel clip system, timber grounds or frameless casing
11.5 30

23 60
ment
e 51 90
Facings
Timber Frames
1 layer 12.5 mm Fermacell Board one side
For Hp/A > 300m-1
Component Details
72 120

90 180
Rainscreens
Fix & Finish
Performance Details
ng F 60-B
e
Wet Areas
FERMACELL +44 (0) 870 6090 306 105

FIRE PROTECTION
FIre PrOTeCTION WITh INDePeNDeNT lINING SYSTeMS
Improved Sound
Wall Thickness
Partitions
Wall Weight
Wall Height
Fire Rating
Insulation
DIN 4103
BS 5234/
Introduction
3S11

Linings
Heavy
Facings 1 layer 15 mm Fermacell Board one side 23 3 65 30 20
Insulation 50 mm mineral wool density 40 kg/m 3
Severe

& Ceilings
Floorings
Severe
3S12
Fire Protection
Severe
1 layer 12.5 mm Fermacell Board plus 32 3 72.5 30 N/A
Facings
Severe
1 layer 12.5 mm Fermacell Board plus 32 3.5 97.5 30 N/A
Facings
Timber Frames
Severe
1 layer 12.5 mm Fermacell Board plus 32 4.5 122.5 30 N/A
Facings
Component Details
3S21
Facings 2 layers 12.5 mm Fermacell Board one side 41 3 75 60 22 Severe

Rainscreens

Severe
Facings 2 layers 12.5 mm Fermacell Board one side 41 3.5 100 60 22

Severe
Facings 2 layers 12.5 mm Fermacell Board one side 41 4.75 125 60 22

Fix & Finish
Performance Details
Wet Areas
106 FERMACELL +44 (0) 870 6090 306

FIRE PROTECTION
FIre PrOTeCTION WITh ShaFTWall SYSTeMS
Sound Insulation
without Fire Rating
Wall Thickness
Partitions
with Fire Rating
Wall Height
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
SYSTEM SPECIFICATIONS m m mm mins Rw Grade
SHAFTWALL 1

Back to Back 100 mm x 0.7 mm Shaftwall profile stud
Studs
Linings
at max 400 mm centres
Severe
1 layer 15 mm Fermacell Board plus 60/
Facings 6 4 112.5 47
1 layer 12.5 mm Fermacell Board one side 30
Insulation 60 mm mineral wool density 33 kg/m3 with infill strips
Fire performance for integrity only 60/60
SHAFTWALL 2
& Ceilings
Floorings
Studs
Severe
Facings 6 4 125 52
2 layers 12.5 mm Fermacell Board one side 60
Fire Protection
Fire performance for integrity only 120/120
Studs
Severe
Facings 6 4 137.5 52
3 layers 12.5 mm Fermacell Board one side 120
Timber Frames
ShaFTWall
Component Details
From simple fire rated independent linings to full shaftwall solutions, Fermacell offers a range of
performance systems from 30 minutes to 2 hours. Using simple stud systems and standard Fermacell
Boards, without the need for any specialist board, the Fermacell Shaftwall system offers speed of
installation, whilst retaining our excellent environmental credentials.
Rainscreens
Fix & Finish
Performance Details
Wet Areas
FERMACELL +44 (0) 870 6090 306 107

Timber Frames
Introduction 109

TIMbER FRAMES
MARKET SECTORS TIMBer STUD ParTITIONS
Self build
These are more commonly
Partitions
Factory built/Offsite used in domestic applications.
Introduction
Fermacell Timber stud
Education/Healthcare partitions provide versatility
Social housing and performance including
Category 1 racking strength
Linings
for Timber Framed properties.
PERFORMANCE RATINGS
41 66 The ability of Fermacell to be stapled

dB dB
or nailed to timber studs means a
& Ceilings
Floorings
significantly increased speed of fixing.
30 90
mins mins
TWIN FraMe SYSTeMS
Detailed Overview
FERMACELL PERFORMANCE Fermacell partitions achieve a number of
Fire Protection
advantages over masonry construction by reducing
the weight, build time and cost often associated
Impact – Severe duty, able to with masonry construction. Fermacell also meets
Part E and a number of Robust Detail Compliant
well as objects (door handles etc).
systems as a gypsum based board.
Timber Frames
performance often with less layers raCkING STreNGTh
than plasterboard constructions
Testing carried out at the CERAM testing centre
confirmed that Fermacell can replace timber sheet
Loadbearing – The composition
materials when used in timber frame constructions
fixing to be hung from Fermacell as the racking board adding lateral structural
using a toggle bolt and 30 kg from strength to the building. This means that Fermacell
Rainscreens
a single screw. can be used as a Dry Lining board giving fire and
acoustic properties, and a structural board also
Speed of construction – Fermacell saving time and money on fixing separate gypsum
Performance Details
allows the partitions to be installed and timber sheet materials. The table on page 8
before the building envelope shows the racking test data.
Fix & Finish
than plasterboard.

of the building.
Wet Areas
FERMACELL +44 (0) 870 6090 306 109

TIMbER FRAMES
Years of experience in
the European Timer
Partitions
frame market has allowed

Introduction
Fermacell to evolve into a

multifunctional solution.
Combining the speed of

Linings
installation with enhanced

performance in sound, fire,
racking and moisture resistance,
makes Fermacell a product that
& Ceilings
should never be overlooked.

Floorings
Fermacell – the real alternative

to plasterboard.
Detailed Overview
Fire Protection
Timber Frames
TIMBer FraMe SYSTeMS
Fermacell has a number of Timber frame solutions

to suit Loadbearing or non-Loadbearing applications
for walls, as well as dry screed systems for acoustic
flooring and simple robust ceiling solutions. When the
one product provides all these benefits, specifying,
Rainscreens
logistics and installation is made much easier.
Timber walls with Fermacell do NOT need noggins,

Performance Details
thus reducing cost again as well as providing easier

installation for services and insulation.
By using Fermacell the construction time of timber

Fix & Finish
frame can be reduce by stapling or nailing Fermacell

to the timber substrate; in addition the use of
Fermacell Jointstik and FST (Fine Surface Treatment)
reduces the drying times associated with traditional
dry lining / plastering methods.
Wet Areas
110 FERMACELL +44 (0) 870 6090 306

TIMbER FRAMES
TIMBer FraMe SYSTeMS
INTerNal WallS rOBUST DeTaIlS aND ParT e
Partitions
Simple single stud solutions with 12.5mm Fermacell to Fermacell offers simple acoustic solutions to
Introduction
each side exceed the Part E requirement of Rw 40dB, Part E, BB93 and HTM requirements. Fermacell
as well as providing a wall ready to accept tiles or a also meets and exceeds Robust Detail compliancy
simple FST and paint finish. This give a 30 minute fire as a gypsum based board due to exceeding
rating and can be fixed to directly for dead loading the mass requirements in thinner board layers.
such as Kitchen Cabinets, shelving, large TV’s etc.
Please refer to screw loading on page 6. BreaThING WallS
Linings
TWIN FraMe SYSTeMS Breathing walls rely on the racking board to be
positioned on the inside of the timber frame,
Fermacell partitions achieve a number of unlike traditional timber frame systems where
advantages over masonry construction by reducing it is normally positioned to the cold cavity side.
& Ceilings
Floorings
the weight, build time and often cost associated A vapour control layer is not needed in a breathing
with masonry construction. wall construction as the structure allows the free
passage of moisture. Such constructions can include
ClOSeD PaNelS aND OPeN PaNelS a natural fibre insulation board or a breather
Detailed Overview
membrane holding the thermal insulation in place.
IN OFFSITe MaNUFaCTUrING
Fire Protection
Using a natural fibre insulation board will add to the
air tightness of the building and will also add to the
Fermacell is produced in a panel size of 6000 mm thermal mass of the building.
x 2540 mm. This gives the flexibility of board sizing
and joint reduction in a factory environment where
exTerNal WallS aND raINSCreeN
processing time is key.
Timber Frames
The ability of Fermacell to withstand a degree of Fermacell has been independently tested as a
moisture lends it to reducing those programme Rainscreen backed board for Vented and Insulated
glitches on site where inclement weather can really systems. Thus the same board can be used on
slow things down. Prefabricated spandrel panels the inside and the outside of the frame. This gives
are already fitted into roof spaces where no weather an inherently greater fire performance at boundary
protection is in place, with no degradation of the conditions, especially where reduced distance
boards. We would always recommend that our between dwellings are now commonplace.
Rainscreens
advice is sought in these matters first as Fermacell
is moisture resistant, not waterproof. raCkING PerFOrMaNCe Performance Details
FIre PrOTeCTION Independent testing at CERAM has shown that 12.5

mm Fermacell, either square edged or taper edged,
With the increasing pressure to provide fire protection gives a Category 1 Racking performance. This allows
Fix & Finish
to timber frame buildings during and after the build, for the substitution of a traditional two layer system
finding a cost effective solution is easy with Fermacell. with a single layer to give structural performance as
Due to it’s moisture resistance, Fermacell can be well as fire, acoustic, hanging and moisture resistance.
installed before the building envelope is complete.
For the minimal risk, Fermacell gives an inherent fire SIPS PaNelS
protection to the timber frame during the build.
As well as then providing an internal lining board to Fermacell can provide additional fire protection to
Wet Areas
all areas for acoustic, hanging, racking and impact SIPS panels. A single layer of 18 mm Fermacell, with
protection. This can have a significant positive effect insulation, gives a loaded 89x38 mm timber frame a
on programme of works on any tightly controlled site. single layer solution, which can be factory fitted as
an added benefit.
FERMACELL +44 (0) 870 6090 306 111

TIMbER FRAMES
Sound Insulation
Wall Thickness
Partitions
Wall Weight
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
1H12
Linings
Heavy
Heavy

& Ceilings
Floorings
1H13
Severe
40 4.1 114 30 41
Detailed Overview
Severe
Fire Protection
40 4.1 100 30 41
Severe
46 4.1 105 60 41
1H22
Timber Frames
Severe
Insulation

Severe
Insulation
Rainscreens
3H11 – Independent Lining

Performance Details

Severe
Facings 1 layer 12.5 mm Fermacell Board one side 26 3 87.5 n/a* **

Fix & Finish

Severe
Facings 1 layer 12.5 mm Fermacell Board one side 26 3 101.5 n/a* **
* For a Fire Performance of a complete wall, please contact the Fermacell Technical Department.
** Up to ΔRw 20dB Sound Improvement as an independant lining.
Wet Areas
112 FERMACELL +44 (0) 870 6090 306

TIMbER FRAMES
Sound Insulation
Wall Thickness
Partitions
Applied Load
Wall Weight
Wall Height
Fire Rating
DIN 4103
BS 5234/
Introduction
kN/
SYSTEM SPECIFICATIONS stud
1HT11
Linings
Severe
Facings 1 layer 12.5 mm Fermacell Board each side 5.56 41 2.6 114 30 44
Insulation
Severe
Facings 1 layer 12.5 mm Fermacell Board each side 9.3 40 3 100 30 44
& Ceilings
Floorings
1HT22
Severe
Facings 1 layer 18 mm Fermacell Board each side A 58 3 125 60 ≥46
Detailed Overview
Fire Protection
Severe
Facings 1 layer 15 mm Fermacell Board each side 10.8 48 3 150 60 ≥46
Severe
Facings 1 layer 15 mm Fermacell Board each side 10 48 3 150 60 ≥46
Timber Frames
1HT23 – Twin Wall

* Studs 2 x 89 mm x 38 mm @ 600 mm centres
Severe
2 layers 12.5 mm Fermacell Board outer side. Inner

Facings 5.56 112 2.6 270 60 ≥66
cavity single layer may be timber based product.
Refer to Fermacell technical information
Rainscreens
* 9 mm Sheathing Board or 10 mm Fermacell Board

Performance Details
3HT22
1 layer 18 mm Fermacell Board inner side plus
Severe
Fix & Finish
Facings Timber Sheathing board to 9mm OSB, ply or similar A ≈ 31 3 116 60† ≈ 43
outer side
75 mm x 50 mm or 70 mm x 44 mm
Studs
@ 600 mm centres
Severe
1 layer 18 mm Fermacell Board inner side plus

Facings Timber Sheathing board to 9mm OSB, ply or similar A ≈ 31 3 102 60† ≈ 43
outer side
Wet Areas
A – Loading up to maximum for timber grade stress in accordance with EN 1995-1-1 and EN 1995-1-2
†
Fire rating from Fermacell side only
FERMACELL +44 (0) 870 6090 306 113

Rainscreens
Introduction 115

RAINSCREENS
Fermacell provides
outstanding performance
Partitions
in new gateway building.
Introduction
More than 20,000 m2 of Fermacell
Boards has been used in the
construction of the new
Linings
£5.6 million Gateway Building
at the University of Cumbria,
Lancaster Campus.
Not only was Fermacell selected
& Ceilings
Floorings
for the internal walls but has
also been utilised as an external
carrier board for the structure’s
Detailed Overview
rainscreen cladding.
Fire Protection
Timber Frames
Fermacell has been widely used in rainscreen
applications on timber frame constructions
throughout Europe for the past 20 years.
The environmentally friendly design of the University

of Cumbria incorporates natural ventilation and the
integration – wherever possible - of local natural
materials such as Cumbrian Stone and Zinc cladding.
Rainscreens
The use of 12.5 mm Fermacell as an external
backer board proved very successful in this
application. It was exposed to the rain for nearly
three months before the rainscreen cladding was
installed and coped admirably with the conditions.
Fix & Finish
Rigorous testing of Fermacell as an external

backing board was undertaken at the Taylor
Woodrow Technology Centre in Leighton Buzzard
in accordance with strict guidelines set down
by the CWCT (Centre for Windows and Cladding
Technology).
Wet Areas
No other competitive board systems – to our

knowledge - have gone through this test process,
which has been developed specifically for rainscreen
evaluation. Fermacell passed the tests with flying
colours, and with a cost saving per m2 when
compared with established products.
FERMACELL +44 (0) 870 6090 306 115

RAINSCREENS
DETAILED OVERVIEW www.fermacell.co.uk
INSUlaTeD & VeNTIlaTeD raINSCreeNS

Partitions
INSULATED
Introduction
4
Linings
7
2
6
& Ceilings
Floorings
1
Detailed Overview
3
Fire Protection
Timber Frames
VENTED
4
Rainscreens
7
2
6
Fix & Finish
3
Wet Areas
116 FERMACELL +44 (0) 870 6090 306

RAINSCREENS
INSUlaTeD & VeNTIlaTeD raINSCreeNS
Fermacell Gypsum Fibreboard has been tested 1. 12.5 mm Fermacell Square edge board
independently for use as a backer board in vented 2. Dry Lining (Fermacell / Internal Lining Board) with
Partitions
rainscreen applications. Testing has shown it to be vapour control layer where required
weather resistant, and that it does not degrade
Introduction
3. Fermacell Jointstik adhesive to horizontal joints
with permanent exposure. Discolouration may and minimum 50 mm foil tape over all joints
occur due to moisture absorption in the board and screws.
surface. A surface treatment or other protection 4. Metal or Timber stud to suit loading requirements.
is recommended for prolonged exposure prior to
5. Head & Foot Track
the installation of the cladding system.
6. Insulation
Linings
Test in accordance with CWCT Standard Test 7. Screws wafer head zinc plated 4.2 mm gauge with
Methods at UKAS accredited facility. 10.5 mm Head. eg Hilti S-DD03Z 4.2 x 25 mm
Taylor Woodrow Technology @ 150 mm c/c.
Leighton Buzzard 8. Anchor Fixing
LU7 4OH
& Ceilings
Floorings
Shown is an indicative cladding system using
Test Sequence brackets and rails, and an insulated system. Suitable
(i) Water tightness : Static system to be specified by architect or specifier
(ii) Air Permeability : Pressure Cycling
Fermacell is not only an excellent Rainscreen backer
Detailed Overview
(iii) Wind Resistance : up to 1.5 kN (+Ve & -Ve)
Fire Protection
(iv) Air Permeability : Pressure Cycling material, Fermacell is also a high performance,
(v) Water tightness : Static multipurpose building board. It combines in a
(vi) Wind Resistance : Above 2.1 kN (+Ve & -Ve) single product exceptional fire, impact and moisture
(vii) Dynamic Water Test : 600 Kpa resistant properties with high levels of acoustic
insulation and weight carrying capacity.
Timber Frames
12.5 mm Fermacell
Fixing type Material condition Applied load
6 mm Woodscrew Dry 0.8 KN
6 H Insulation screw Dry 0.9 KN
Rainscreens
6 mm Woodscrew Soaked 0.7 KN
6 H Insulation screw Soaked 0.9 KN
15 mm Fermacell
Fixing type Material condition Applied load
Fix & Finish
6 H Insulation screw Dry 1.0 KN
6 H Insulation screw Soaked 0.9 KN

Wet Areas
Independent Test Data from Third Party
For technical data on Fermacell Board properties please see page 8.
FERMACELL +44 (0) 870 6090 306 117

Fix & Finish
Steel Studs
Acoustic Studs
Curved Studs
Introduction 119

FIX & FINISH
The use of Fermacell Gypsum

Fermacell Boards are Fibreboards alleviates the majority
fitted and finished of the fitting and finishing
Partitions
slightly differently to problems associated with
Introduction
traditional plasterboard; traditional Dry Lining methods.
thus speeding up the The screw retention capabilities of
installation time by Fermacell allows most fixtures to be fitted

reducing drying out times
Linings
directly to the board (see table below).
and providing a more user
friendly finishing system BOarD FITTING
with our FST (Fine Surface Fermacell Boards are cut and fitted in a similar way
Treatment).
& Ceilings
to plasterboard eliminating the need for specialist
Floorings
tools and skills.
BOarD JOINT reINFOrCeMeNT
Detailed Overview
Fire Protection
Fermacell's Joint filler or Jointstik provides quicker
and more simple application versus traditional Dry
Lining methods; with Jointstik a stronger joint can be
achieved without the need for further reinforcement.
SUrFaCe FINISh
Timber Frames
With Fermacell’s FST (Fine Surface Treatment) a skim
plaster type finish can be achieved in a fraction of the
time without the need of specialist skills; allowing the
experienced tradesman, self builder or DIY enthusiast
to achieve a flawless finish.
Rainscreens
LOAD-CARRYING CAPACITY OF FERMACELL WALLS
Fermacell Loadbearing strength in kg (2)
Gypsum
Fibreboards
(thickness) (1)
Picture hooks fixed by nails Screw Toggle
with cont. Bolt/
thread Cavity
5 mm Fixing (4)
Fix & Finish
dia. (3)
10 mm 15 25 35 20 40
12.5 mm 17 27 37 30 50
12.5 + 10 mm 20 30 40 35 60
Wet Areas
15 mm 18 28 38 30 55
18 mm 20 30 40 35 60
(1) Maximum stud centres = 50 x board thickness. N.B. Where fixings are less
than 500 mm apart, reduce the load per fixing by 50%. If a stud support
separates the fixings, then use the full loadbearing strength shown above.
(3) Depth of cupboard or shelves: max. 350 mm.
(4) Standard toggle bolt with > 4 mm dia. screw. (The toggle bolt
manufacturer’s instruction should be followed.)
FERMACELL +44 (0) 870 6090 306 119

FIX & FINISH
FOr all FerMaCell SYSTeMS
Partitions
Fermacell Board
Introduction

Tapered edge. For scoring and snapping
Fermacell Boards.
Sizes 1200 x 1000 mm to 1200 x 3000 mm

Linings

For giving Fermacell Boards Fermacell Spatula
a smooth finish prior to painting. For applying Fine Surface Treatment.

Size 250 mm
& Ceilings
Floorings
Metal Framing Systems or Timber by others
Fermacell Joint Filler

Detailed Overview
5 m2 per kg for filling Tapered edge

Fire Protection

and screw heads.
Fermacell Jointstik
Fermacell Boards.
Timber Frames
20 lm / 310 ml tube
310 ml tubes or

For fixing Fermacell Boards to steel and
timber subframes.
Rainscreens

Fix & Finish
Wet Areas
120 FERMACELL +44 (0) 870 6090 306

FIX & FINISH
www.fermacell.co.uk COMPONENTS & ACCESSORIES
FITTING FerMaCell BOarDS
TOOLS YOU WILL NEED

Fermacell Boards can be installed on to a variety of
backgrounds; typically Metal studs, Timber studs,
Partitions
Electric Screwdriver
directly bonded, or mounted on a SFS frame to
exterior walls.
Introduction
Electric screwdriver with a minimum speed
of 3500 rpm. A cordless screwdriver may
be used, but check the speed first. Slower
speed tools may cause lipping when
installing boards on steel studwork.
GeNeral SITe GUIDelINeS.
Fermacell components should not be installed when

Pneumatic Gun the mean relative humidity is ≥80%.
Linings
If using staples or nails, a pneumatic gun
and compressor operating at 7 bar will be
needed. (This equipment is available from Fermacell Boards should be fixed at a mean relative
many hire centers).
humidity of ≤80% and a room temperature of
+5° C. The temperature of the adhesive should
be +10° C.
& Ceilings
Floorings
Plumb Line
Plumb line or long spirit level. The boards must be acclimatised to the installation
area, and in the 12 hours after jointing the relative
room climate should not change significantly.
Lower temperatures prolong curing times.
Detailed Overview
Fire Protection
Mastic Gun Filling joints with Joint filler and the application
Mastic gun for Jointstik tubes. of FST should only be carried out at a mean
relative humidity of ≥70% (corresponding to a
board moisture content of ≤1.3%), and the room
temperature should be +5° C.
Timber Frames
Decorator’s Scraper
Decorator’s scraper or similar for removing Wet trades or wet screeding, or asphalting should
excess Fermacell Jointstik (after curing). be completed prior to joint filling.
The adhesive method of jointing can be used
prior to these applications, however, check
with the our Technical Department first on
Taping knife +44 (0) 870 6090 306.
Taping knife or plastering trowel for
applying Fermacell Joint filler to the joint.
Rainscreens
Gas burner heating can damage the boards due
to the risk condensation and thermal shock. This
applies particularly to cold interiors with poor
Rigid Bladed Scoring Knife ventilation. Rapid heating, which can result in
Rigid bladed scoring knife, such as a thermal shock, must be avoided.
Fermacell knife, for scoring and snapping
the boards.
Fix & Finish
A Circular or Jig Saw

A circular or jig saw may also be used.
If using a hand-held electric circular
saw, we recommend using a vacuum
attachment to collect dust.
Wet Areas
Steel Trowel
A steel trowel for applying Fermacell FST
(Fine Surface Treatment). Special Fermacell
applicators are available from selected
distributors.
FERMACELL +44 (0) 870 6090 306 121

FIX & FINISH
DETAILED OVERVIEW www.fermacell.co.uk
FINIShING
Partitions
Introduction
Linings
& Ceilings
Floorings
Detailed Overview
Fire Protection
PlaSTerS aND TexTUreD PlaSTerS PaINTING

Timber Frames
A plaster is not normally recommended as the Fermacell Boards can be painted directly. Refer to
same finish can be achieved using FST, which is our instruction manual for recommendations for
much faster and a fraction of the cost. Where joint treatment in this case. Fermacell FST gives
a skim is to be used, for whatever reason, our a smooth surface ready to accept a paint finish.
recommendation is that the boards should be Typically a mist coat and two undiluted top coats
sealed with a Board Sealer or High Suction Plaster are required. Where vinyl or oil based paints are
Primer, as recommended by the skim manufacturer. to be used without the prior application of FST,
Rainscreens
Fibre tape must be applied to all joints, and a we recommend the boards are sealed first.
test area of at least 1 m2 should be completed
first, to confirm compatibility / suitability. We do not recommend the use of eggshell paint
finishes. However, where eggshell paints are used,
a minimum of two coats of FST must be applied
first, followed by a sealant. In all cases, refer to
Fix & Finish
the relevant British standards. In all cases, the

paint manufacturers recommendations should
be followed.
Wet Areas
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FIX & FINISH
FINIShING
Partitions
Introduction
Linings
& Ceilings
Floorings
Detailed Overview
Fire Protection
TIlING that require sealing must be protected against
the penetration of water to a height of 2000 mm
Timber Frames
above the bath floor, with adequate spacing above
Before tiling, all areas should be clean and free
the actual shower and bath areas. For showers,
from dust. If a priming coat is required, this should
waterproofing must extend to at least 300 mm
be allowed to dry for 24 hours before tiling work
above the shower head.
starts.
Corners and penetration should be sealed with

Wet areas like showers and bathrooms, which are
recommended sealing tapes or collars. It is
subject to frequent splashing, should be treated
Rainscreens
recommended that all walls in any shower or
with a waterproofing system such as the Fermacell
bathroom are sealed against rising moisture
Waterproofing system. This is a paintable system Installation Overview
to a height of 150mm. In all cases refer to
suitable for use with cement based adhesives. Tile
manufacturers instructions. Fermacell recommends
adhesives with a low water content should be used
a maximum tile size of 300 mm x 300 mm.
and tiles fixed with a thin bead adhesive method,
For larger tiles please contact our Technical
without pre-wetting.
Department on +44 (0) 870 6090 306.
Fix & Finish
Generally tiles should not be grouted for a 24 hour

period after fixing. Follow the adhesive and tile
manufacturer’s recommendations. Wall surfaces
Wet Areas
FERMACELL +44 (0) 870 6090 306 123

FIX & FINISH
1. STUDWORK
Partitions
If you are using a steel subframe, a minimum Allow for full height stud every 500 mm of wall
50 mm fixing face and a 0.6 mm gauge stud length when using 1500 mm x 1000 mm one-
Introduction
must be used, with associated head and floor man boards, or every 600 mm of wall length
track to suit. when using other sizes in 12.5 mm thickness or
If you are using timber for the subframe, you every 400 mm of wall length when using
will need (75 mm x 50 mm) P.S.E. well seasoned 10 mm thickness, plus one extra stud for the
timber for both the vertical studwork and the final wall fix. Allow two times the wall length
head and floor track. An 89 mm x 38 mm studs for the head and floor tracks. In all cases ensure
may be used, but only with the adhesive or that studwork spacing is suitable for the size
Tapered edge jointing system. of board to be used.

Linings
2. FIxING
For the steel frame use ≥ 40 mm screws with For timber frame use ≥ 80 mm screws with wall
wall plugs (if appropriate) for fixing head and plugs (if appropriate) for fixing head and floor
floor tracks, and end studs to the existing tracks and end studs to the existing structure.
structure. Allow for fixing frame anchors at ≤ Allow for fixing frame anchors at ≤ 600 mm
& Ceilings
Floorings
600mm centres. Intermediate studs are not centres. Use 100 mm round headed nails for
fixed to the head and floor track. screw fixing the studs to the head and sole
plate (3 per fixing, 6 per stud).
Detailed Overview
Fire Protection
3. MINERAL FIBRE INSULATION
For most general applications we recommend This grade of insulation gives excellent all round
40 mm thick, 45 kg/m3 mineral fibre insulation thermal and acoustic properties and when used
in batt or roll form. The width of the insulation in conjunction with 12.5 mm board provides
should match the stud spacing (see note 1). F60 partitions (see Fermacell systems 1S21and
1H22).
Timber Frames
4. FERMACELL BOARDS
Fermacell Boards available in both Square and Our Tapered edge boards are designed to
Tapered edge (2 sides and 4). For board sizes accommodate a joint reinforcement tape as with
Rainscreens
please refer to board size table on page 8. traditional Dry Lining. Once the tape has been
Square edge boards can be easily fitted and bedded into place and the Tapered area filled
finished using Fermacell Jointstik and Fine and the Fermacell Filler is set the entire surface is
Surface Treatment. then coated with Fine Surface Treatment.

*For double layers systems the base layer should be square
edged Fermacell. If Tapered edge Fermacell is used as a base
layer then all joints must be filled with Fermacell filler, prior
to fitting the outer layer of board.
Fix & Finish
5. FERMACELL SCREWS
The boards should be screwed to the studs or Nails should be galvanised, 45 mm long and a
frame using Fermacell screws (3.9 x 30 mm) at minimum of 2.2 mm gauge. Staples and nails
250 mm centres along the studs. Staples should should be fixed at 200 mm centres. Refer to
be 38 mm long, have a head width of 10mm the fixings tables for specific fixings information
and be a minimum of 1.4 mm gauge. dependant on Fermacell thickness and
application. Fixings should be 10 mm from the
edge of the board, and 50 mm from corners.
Wet Areas
Please fixing sequence in table 5b.
For screw spacing and usage for wall and ceilings please refer to our Dry Lining Wall & Ceilings Guide.
Fermacell Boards are fixed at the following maximum screw centres:-
(1) Wall 250 mm
(2) Ceiling 200 mm
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FIX & FINISH
6 FERMACELL JOINTSTIK
Partitions
Jointstik is used for gluing square edge boards Because the adhesive expands on contact with
together. Each cartridge will cover 20 linear air, the bead should be applied to the edge of
Introduction
meters of joint using a 3 mm bead. This equates square edge boards and not the ‘V’ between
to approximately 8 boards. the tapers of Tapered edge boards.
Fermacell Jointstik adhesive is applied to the If the bead is applied incorrectly, excess Jointstik
edge of the board in a continuous 3 mm bead may be trapped between board and subframe
prior to fixing the next board. causing subsequent lipping.
Linings
7 FERMACELL JOINTSTIK
Once Jointstik is applied the next board is then Any greater than this may result in weaker
fitted to the subframe, spreading the adhesive joints. If Jointstik has been for a long period
across the face of the board edge and ensuring it may be hard to remove, a Surform or any
a tight fit of less than 1 mm. Allow the adhesive similar tool may be used to remove it. The joint
& Ceilings
Floorings
to harden fully before attempting to remove and screw heads should then be filled with
any excess (typically 24 hours). Once hardened, Fermacell Joint Filler. All joints above 2500 mm
the excess can be struck off with a decorator's partition height must be jointed using Jointstik
scraper. There is no requirement for noggings or reinforced with noggings. Horizontal joints
behind these joints. The final gap between are jointed in the same manner as vertical
boards with Jointstik should be less than 1 mm. Joints.
Detailed Overview
Fire Protection
8 FERMACELL JOINT FILLER
A hard filler used for jointing Tapered edge If using Tapered edge boards, jointing tape
boards, jointing the gaps between cut edges will be required. We recommend a paper tape
and for filling screw heads. As well as an rather than a self adhesive fibre tape as this
alternative to Jointstik when using square edge gives a stronger joint. When using Fermacell
boards. Joint Filler for Tapered edge boards, allow 1 kg
*For double layers systems the base layer should be per 4 meters of joint length, and 1 kg per 7–8
Timber Frames
square edged Fermacell. If Tapered edge Fermacell meters of joint length for jointing off cuts.
is used as a base layer then all joints must be filled
with Fermacell filler, prior to fitting the outer layer
of board.
9 FERMACELL JOINT FILLER
Offcuts and Square edge boards

5–7 mm
Fermacell Joint Filler may be used to joint square
Rainscreens
Edge boards and off cuts. Where square edge boards
or offcuts are installed prior to jointing, a 5 – 7 mm
gap is left between boards, which is then filled with
Fermacell Joint Filler ensuring that the joint filler is
pushed fully through the gap. (Fermacell Jointstik
adhesive is not a gap filler). The filler can then be
rubbed down prior to final decoration. Ensure filled
joints are backed/supported.
Fix & Finish
10 FLExIBLE SEALANT
For use in sealing the gap between boards and The edges of the boards must be primed prior
other material surfaces such as walls, floors to application, and the sealant should be fire or
and ceilings. Typically, this should be where acoustic rated as required.
any building movement is expected on internal
corners or abutments. Typically a 3 – 5 mm gap
should be left.
Wet Areas
FERMACELL +44 (0) 870 6090 306 125

FIX & FINISH
5b. FIxING SEqUENCE

Partitions
When fixing boards in a double

height partition, cross joints must
Introduction
be avoided by installing boards as 2 4

shown in Diagram A. When fixing 2 4
boards, work from one side of the
board to the other (e.g. from left to Diagram A
right) or from the centre outwards. 1 3
Don’t fix the four corners first 1 3
as this can set up stresses in the
board. Ensure that there is a gap

at junctions with other adjoining
Linings
surfaces. This applies to both layers

of a double layer partition system.
See Diagram B.
≥ 200 mm
When using Fermacell square ≥ 200 mm
edge one-man boards (1500 mm
x 1000 mm), you should alternate Diagram B
the orientation of the boards as ≥ 200 mm
shown in Diagram C. This 4 5
& Ceilings
≥ 200 mm
Floorings
sequence prevents cross joints.

A similar system for using
1200 mm x 1200 mm taper edge
boards (Tapered on 4 sides) is 1 2 3
shown in Diagram D. All joints
should be staggered by a minimum
of 200 mm both horizontally and
Detailed Overview
4 5
Fire Protection
vertically.
Diagram C
Isolation Strips
1 2 3
Typically strips 50 mm to 75 mm
wide and 10 mm thick, these
should be sized to suit the wall
thickness. These can be either
purchased as a roll or may be
offcuts from the insulation material
Timber Frames
from the wall.

These strips are placed between
the head and floor track and
2 4
the end studs, and adjoining
surfaces to prevent flanking sound Diagram D
transmission. Alternative materials
may be used, but these must be 1 3 5
suitable for the performance of
the partition in regard to fire and
acoustics.
2 4
Rainscreens
Fixing and jointing Tapered

1
edge boards 3 5
Tapered edge boards are fitted to Joint variation 1: Two factory Tapered edge
the subframe with the board edges boards with Fermacell Jointing Tape and
touching. The boards are jointed Fermacell Joint Filler
using Fermacell Joint Filler and is
applied to the joint, ensuring that
the central ‘V’ of the joint is fully
Fix & Finish
filled, paper tape is bedded into

the joint and the filler is struck off
flush with the taper.
Self adhesive fibre tape may be Joint variation 2: Two factory Tapered
used instead of paper tape and the edge boards with paper tape and
filler pushed through the mesh to Fermacell Joint Filler
the back of the joint. Please note
that the joint strength when using
fibre tape is less than paper tapes
Wet Areas
and cracking may occur in certain

circumstances. Once the filler is
dry, a second fill may be necessary
to take up any shrinkage, fill the Joint variation 3: One factory Tapered edge
screw heads and apply Fine Surface board and one edge cut on-site, bevelled
Treatment to the entire surface. and chamfered, with Fermacell Jointing
Tape and Fermacell Joint Filler
126 FERMACELL +44 (0) 870 6090 306

FIX & FINISH
FIxING CeNTreS aND USaGe ON WallS aND CeIlINGS
Staples (galvanised and resinated) Fermacell screws

BOARD THICKNESS Gauge ≥ 1.5 mm, Head Width ≥ 10 mm Gauge = 3.9 mm
Partitions
Fixing Fermacell to Walls Length (mm) Spacing (mm) Use (no./m2) Length (mm) Spacing (mm) Use (no./m2)
Metal – single-layer
Introduction
10 mm – – – 30 250 26
12.5 mm – – – 30 250 20
15 mm – – – 30 250 20
18 mm – – – 40 250 20
Metal – 2 layered /
2nd. layer into the stud

1st Layer: 12.5 mm – – – 30 400 12
Linings
2nd Layer: 10 mm or 12.5 mm – – – 40 250 20
1st Layer: 15 mm – – – 30 400 12
2nd Layer: 12.5 mm or 15 mm – – – 40 250 20
Wood – single layer
10 mm ≥30 200 32 30 250 26
12.5 mm ≥35 200 24 30 250 20
15 mm ≥44 200 24 40 250 20
Wood – 2 layered /
& Ceilings
Floorings
2nd. layer into the stud
1st Layer: 12.5 mm ≥35 400 12 30 400 12
2nd Layer: 10 mm or 12.5 mm ≥50 200 24 40 250 20
BOARD TO BOARD FIxING
Detailed Overview
Fire Protection
Wall zone per m2 wall surface Length (mm) Spacing (mm) Use (no./m2) Length (mm) Spacing (mm) Use (no./m2)
10 mm Fermacell on 10 mm Fermacell 18 – 19 150 43 30 250 26
12.5 mm Fermacell on 12.5 or 15 mm Fermacell 21 – 22 150 43 30 250 26
15 mm Fermacell on 15mm Fermacell 25 – 28 150 43 30 250 26
18 mm Fermacell to 18 mm Fermacell 31 – 34 150 43 40 250 26
Timber Frames
Fixing Fermacell to Ceilings Length (mm) Spacing (mm) Use (no./m2) Length (mm) Spacing (mm) Use (no./m2)
Metal – single-layer
10 mm – – – 30 200 22
12.5 mm – – – 30 200 19
15 mm – – – 30 200 16
Metal – double-layer /
2nd layer into the sub-structure
1st Layer: 10 mm – – – 30 300 16
2nd Layer: 10 mm – – – 40 200 22
Rainscreens
1st Layer: 12.5 mm – – – 30 300 14
2nd Layer: 12.5 mm – – – 40 200 19
1st Layer: 15 mm – – – 30 300 12
2nd Layer: 12.5 mm or 15 mm – – – 40 200 16

Timber – single layer
10 mm ≥30 150 30 30 200 22
12.5 mm ≥35 150 25 30 200 19
15 mm ≥44 150 20 40 200 16
Fix & Finish
Timber – double-layer /
2nd layer into the sub-structure
1st Layer: 10 mm ≥30 300 16 30 300 16
2nd Layer: 10 mm ≥44 150 30 40 200 22
1st Layer: 12.5 mm ≥35 300 14 30 300 14
2nd Layer: 12.5 mm ≥50 150 25 40 200 19
1st Layer: 15 mm ≥44 300 12 40 300 12
2nd Layer: 12.5 mm or 15 mm ≥60 150 22 40 200 16
Wet Areas
BOARD TO BOARD FIxING

Ceiling zone per m2 ceiling surface Length (mm) Spacing (mm) Use (no./m2) Length (mm) Spacing (mm) Use (no./m2)
12.5 mm Fermacell on 12.5 or 15 mm Fermacell 21 – 22 120 35 30 150 30
FERMACELL +44 (0) 870 6090 306 127

FIX ANd FINISH
FINIShING
We do not recommend the use of a skim plaster USe OF FST

finish to the board as our simple FST system
Partitions
gives a fast and easy equivalent that this dry Apply straight from the tub using a trowel or
in 45 minutes, ready to accept a paint finish.
Introduction
a Fermacell FST applicator. Work on 1-2m² at a

time and ensure that the surface is fully covered.
SUrFaCe PreParaTION Then remove the excess FST in a smoothing
out motion using a trowel or a FST applicator.
The surface should be dry and free of stains and Do not scrape off too hard or too much will be
dirt. Any damage or indentations must be filled removed. The FST will dry within 45 minutes and
Linings
with Fermacell Joint filler and allowed to dry. subsequent layers can be applied as required.
Before any decoration, the moisture content If necessary, smooth the surface with ‘fine 240
of the boards must be less than 1.3%. This grit’ sandpaper, prior to final decoration. For
moisture content will be achieved automatically larger projects or modular applications, FST
within 48 hours if the relative humidity of the is available in a sprayable format for use with
airless spray equipment. Spray nozzle sizes
& Ceilings
air is kept below 70%, the air temperature is

Floorings
over 15°C and the boards are stored off the should be 431-435 (i.e. a 40° spray angle with
ground in well ventilated conditions. an opening size of 31-35).
FerMaCell FST WallPaPerING

Detailed Overview
Fire Protection
(FINe SUrFaCe TreaTMeNT)

With the exception of vinyl wallpapers, all
FST is a ready-mixed face filler used for types of paper can be applied to Fermacell
smoothing the surface of the boards. A 10 litre using standard trade pastes, without priming
tub will cover approximately 60 m2 of wallboard. the surface. When using vinyl papers, it is
FST is used where an equivalent of skim-coat recommended that the board is primed and
a suitable paste is used.
Timber Frames
smoothness is required. FST can also be used

for a feather fill over Tapered edge board joints,
prior to the final finish coat as described above.
Rainscreens
Fix & Finish
Wet Areas
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FIX & FINISH
CreaTING COrNerS
INTerNal COrNerS FerMaCell TO FerMaCell USING

a FlexIBle FIller
Partitions
There are a number of ways to construct an
Introduction
internal corner depending on the installers Leave a 3-5 mm gap the gap at the junction
preference. between the boards the gap is filled using a
flexible filler.
FerMaCell TO exISTING
SUBSTraTeS A paper jointing tape, if desired, can be bedded

over the filled gap using a coat of Fermacell
Linings
Leave a 3 -5 mm gap between the Femacell and Joint Filler.
other building backgrounds, the gap can then
be filled with a flexible decorators’ filler and over Once the filling material and tape (if used)
coated with Fermacell Fine Surface Treatment had dried the corner is then over coated with
(FST) at the same time as finishing coat is Fermacell Fine Surface Treatment (FST) at the
& Ceilings
same time as the rest of the boards.
Floorings
applied to the boards.
exTerNal COrNerS
FerMaCell TO FerMaCell USING
FerMaCell JOINT FIller Fermacell boards are strong enough to
Detailed Overview
Fire Protection
withstand day to day impacts on external
Leave a 5-7 mm gap at the junction between corners with out the requirement of additional
the boards, the gap is filled using Fermacell corner protection.
Joint Filler
To create an external corner the boards should
A paper jointing tape, if desired, can be bedded be aligned flush and fixed to the stud using
over the filled gap using an additional coat of Fermacell screws or staples with timber studs
Timber Frames
Fermacell Joint Filler. and secured with Fermacell Jointstik.
Once the filling material and tape (if used) Once the Jointstik is dry it can then be struck
had dried the corner is then over coated with off and any deviation dressed with Fermacell
Fermacell Fine Surface Treatment (FST) at the Joint Filler. A final coat of Fermacell Fine Surface
same time as the rest of the boards. Treatment is then applied the corner at the same
time as the rest of the board.
Rainscreens
Alternatively the boards are fixed to the studs Installation Overview
leaving a 5-7mm gap, which is then filled with

Fermacell Joint Filler. And then finished as above.
The installer may elect to use protection in areas

of extreme activity or when they are looking for
Fix & Finish
uniformity of the angle. This can be provided

by bedding a steel reinforced paper bead or
suitable skim bead to the corner using Fermacell
Joint filler and over coating with Fermacell Fine
Surface Treatment.
Wet Areas
FERMACELL +44 (0) 870 6090 306 129

Wet Areas
Introduction 131

WET AREAS
MARKET SECTORS From shower areas to swimming

pools and wet areas water-
Self build
proofing has always provided
Partitions
New build a challenge for the developer.
Introduction
Factory built Fermacell has four options for exposure to
water and moisture.
Recreation

FerMaCell GYPSUM FIBreBOarDS
Linings
PERFORMANCE RATINGS In general domestic applications and where the
relative humidity does not exceed 80% or where
49 60 protection from water is provided by tiles, regular
dB dB
Fermacell Gypsum Fibreboards can be used in
& Ceilings
Floorings
partitions and linings.
30 120
mins mins
FerMaCell POWerPaNel h2O BOarDS

aND FlOOrING eleMeNTS
Detailed Overview
Fire Protection
For shower and wet areas in commercial and
Impact – Severe duty, able to domestic applications, Fermacell Powerpanel H2O
withstand impact from people as board provides an impervious to water solution. H2O
well as objects (door handles etc). boards can also be used for semi exposed external
applications such as soffits.
Timber Frames
performance often with less layers
than plasterboard constructions FerMaCell POWerPaNel hD BOarDS
Component Details
Fermacell Powerpanel HD Boards are for external
Loadbearing – Fermacell gives cladding on timber-framed construction providing
a category 1 racking strength. weatherproofing, structural rigidity, fire
Powerpanel HD and Fermacell also
protection and sound proofing.
provide structural solutions to Euro
Rainscreens
Code 5.
FerMaCell GYPSUM FIBreBOarDS Installation Overview
Speed of construction – Fermacell WITh FerMaCell WaTerPrOOFING
allows the partitions to be installed
before the building envelope SYSTeM
The Fermacell Waterproofing system is for surface
Fix & Finish
than plasterboard. sealing Fermacell Boards against moisture providing

an impervious coating. This allows the installer/
developer to utilise the benefits of Fermacell and
sealing the boards against water in wet areas
(splashback areas) at the same time.
Wet Areas
FERMACELL +44 (0) 870 6090 306 131

WET AREAS
Fermacell’s H2O board at

the heart of new Evesham
Partitions
Leisure Centre.
Introduction
More than 20,000 square metres

of Fermacell Board has been
used in three different types of
Linings
application within a superb new

£11m Leisure Centre complex
built for Wychavon District
Council in Worcestershire.
& Ceilings
Floorings
Detailed Overview
Fire Protection
Timber Frames
Evesham Leisure Centre’s facilities include a

Component Details
25 metre swimming pool and a 12 metre studio

pool. Both pools partition walls are lined with
Fermacell Powerpanel H2O boards, which provide
an ideal base for tiling and other wall finishes.
In addition, 12.5 mm Fermacell Board has also
been utilised as an external backing board for
Rainscreens
the building’s cladding, as well as on many of

the interior walls.
The aesthetically pleasing building - designed

by project architects Roberts Limbrick - features
a dramatic green, copper clad curved entrance
and climbing wall enclosure providing a unique,
Fix & Finish
recognisable focus to the 4,500 m2 Centre, which

has been developed to replace an outdated facility
developed more than 30 years ago.
Wet Areas
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WET AREAS
Partitions
Introduction
Linings
& Ceilings
Floorings
Detailed Overview
Fire Protection
Timber Frames
FaCIlITIeS Brian Dukes, Site Agent for main contractors
Component Details
Galliford Try, commented: “We specified the use
The main entrance to the Centre leads directly to of Fermacell’s H2O board on this project. One
the main foyer space which contains a dramatic of its strengths is that it is ideally suited to the
climbing wall, reception and café with views environment.
directly into the pool area and up to the fitness
suite above. The reception area leads to a multi Internally Fermacell Boards (with glued joints)
Rainscreens
purpose room providing facilities for dance, were used by the sub contractor for Galliford
exercise classes, soft play and functions. There is Try, providing lightweight walls achieving all the Installation Overview
also a pool, wet health, sports hall and changing requirements for fire, acoustics and severe duty
facilities on this floor. rating using a single board rather than using
many different combination of boards with
A large changing village with facilities for group other systems. This enabled partition walls to
and accessible changing leads to a 25 m x 5-lane be constructed both rapidly and to the required
Fix & Finish
level deck Community Pool, a separate 13 m standard providing a very high quality, robust finish
x 7 m level deck Studio Pool, with movable floor throughout the first floor. A high standard of finish
for flexibility of use and the Wet Health Suite which is provided poolside with the H2O readymixed
includes two Spa Pools, a Steam Room and Sauna. surface finish.
Spectator access to the main pool is provided direct
from the café area.
Wet Areas
FERMACELL +44 (0) 870 6090 306 133

WET AREAS
COMPONENTS & ACCESSORIES
GeNeral DOMeSTIC USe
STaNDarD FerMaCell BOarDS

Partitions
Standard Fermacell Boards have a high vapour special primers. This makes standard Fermacell
Introduction
resistively capability and can perform up to relative Boards a cost effective and simple solution for
humidity up to 80%. around bath areas that are tiled full height.
Making them versatile for domestic usage in Wet areas and painted areas – Standard Fermacell
kitchens and bathrooms, the boards themselves Boards can be waterproofed using the Fermacell
are ready to accept a tiled finish with no need for Waterproofing system with the following products:
Linings
PRIMER SEALER
The Fermacell Waterproofing application:
• impermeable to water
& Ceilings
• Free of solvents and softening agents

Floorings
• Quick drying time of 2 to 3 hours

For sealing the
Fermacell Boards
• Superior adhesive strength and excellent
and Powerpanel H2O crack resistance
Detailed Overview
Fire Protection
• Compatible tile adhesives,

solvent free coatings and sealants
FLExIBLE SEALING TAPES 30/50 mm FERMACELL POWERPANEL SCREWS

Timber Frames
For fixing Powerpanel

H2O boards to steel or
Component Details
timber studs.
Coverage
For watertight corner and
20 m2 walls
joint protection
22 m2 ceilings
Pack size
500 (35 mm)
500 (50 mm)
Rainscreens
WATERPROOFING APPLICATION TILING
2000 mm
300 mm
Fix & Finish
For waterproofing
Fermcell boards in
splashback areas, and
for sealing internal corners
with Powerpanel H2O 150 mm
Area exposed to water Area not exposed

Wet Areas
– Splashback Area
134 FERMACELL +44 (0) 870 6090 306

WET AREAS
DETAILED OVERVIEW
COMMerCIal, WeT areaS aND exTerNal aPPlICaTIONS
FerMaCell POWerPaNel Fermacell Powerpanel HD Board can used in

loadbearing timber frame constructions for racking
h2O BOarDS
Partitions
resistance. They are used as a supporting, structural
and stiffening sheathing in external wall cassettes
Introduction
Fermacell Powerpanel H2O is a cement-bonded
to provide racking against wind loads, buckling and
light concrete construction board with a laminated
vertical loading.
structure, reinforced on both sides with an alkali-
resistance glass fibre mesh (5 mm x 5 mm), it is non
The mineral composition of Fermacell Powerpanel
combustible and conforms to construction material

HD Board means it is classified as A1 – Non
class A1.
Linings
combustible – in accordance with DIN 4102.
Powerpanel H2O is a water resistant board for wet
areas and domestic bathrooms as well as showers,
wet areas and kitchens in commercial, education RENDER FINISH TO POWERPANEL HD
and healthcare projects. Fermacell HD
& Ceilings
Joint Reinforcement
Floorings
Tape
The properties of Powerpanel H2O means it can also
be used in swimming pools, in this instance special Fermacell
HD Adhesive Fermacell HD
treatment of steel profiles is required. Building Board
Detailed Overview
Fire Protection
The Fermacell Waterproofing system can be
used to further enhance the performance of the
Powerpanel H2O system.
POWerPaNel h2O FlOOrING
Fermacell Powerpanel H2O flooring is an addition
Timber Frames
to our flooring range enabling the complete
Component Details
waterproof construction of wet areas including
preformed drainage and shower tray outlets.
FerMaCell POWerPaNel
hD BOarDS
Rainscreens
Fermacell HD Boards are cement-bonded, glass
fibre–reinforced sandwich boards with an
aggregate of aerated clay and recycled foamed

glass granules.
Fermacell HD
Light Render
With Fermacell Powerpanel HD Board all the
Fix & Finish
Fermacell HD
essential characteristics required in external
Reinforcing
cladding are combined in a single component. Mesh
External render is applied directly to the board. (embedded)
No composite thermal insulation substrate is Finishing coats
required. During construction the boards seal of Fermacell HD
the building envelope even without rendering, Light Render or a
proprietary render
and can be stored outside.
Wet Areas
FERMACELL +44 (0) 870 6090 306 135

WET AREAS
COMPONENT DETAILS
STrONG & DUraBle WeaTher PrOTeCTION FOr all CONSTrUCTION TYPeS
ExTERNAL WALL WITH DIRECTLY BOARDED, NON-VENTILATED CONSTRUCTION

Partitions
Jointing technique
(1) Fermacell HD Joint Reinforcement Tape Fermacell HD
Introduction
for reinforcing board joints Building Board
(2) Fermacell HD Adhesive for covering the joint

reinforcement tape and the fixings
Render system
(1) Fermacell HD Light Render for applying a full
surface covering to the boards (5–6 mm thick layer)

Linings
(2) Fermacell HD Reinforcing Mesh for full surface

Vapour barrier
embedding in the Fermacell HD Light Render
Fermacell Gypsum
(Mesh size: 4 mm x 4 mm; alkali resistant)
Fibreboard
ExTERNAL WALL WITH CLADDING, VENTILATED CONSTRUCTION

& Ceilings
Floorings
(e.g. horizontal
timber boards)
Ventilated cavity
Vertical battening
Fermacell HD
Detailed Overview
Fire Protection
Building Board
Vapour barrier
Timber Frames
Fermacell Gypsum
Fibreboard
Component Details
ExTERNAL WALL WITH OUTER LEAF OF MASONRY CONSTRUCTION

Rainscreens
≥ 100
Masonry facade/
outer leaf
≥ 20 ≥ 30
Air cavity
Rigid foamed plastic

insulation board
Fermacell HD
Fix & Finish
Building Board
Vapour barrier
Fermacell Gypsum
Wet Areas
Fibreboard
136 FERMACELL +44 (0) 870 6090 306

WET AREAS
POWerPaNel h2O INSTallaTION
CUTTING BOARDING
Partitions
Powerpanel H2O boards Install insulation (if
can be cut in a similar required) making sure
Introduction
way to regular Fermacell that there is a cavity
Boards either using a between the insulation
standard rail guided hand and one face of the
held circular saw with a Powerpanel H2O boards.
tungsten tipped blade or Cut the boards 10 mm
cut by lightly scoring with less than the room height
a Stanley knife. and install tight to the

ceiling line.
Linings
FIxING JOINTING
Screw fix the boards Apply Fermacell Jointstik
& Ceilings
Floorings
using Fermacell H2O to the edge of the board
screws at ≤ 250 mm and position the next
centres or staple at board once the Jointstik
≤200 mm centres. has dried (approx 8
hours) remove the excess
with a scraping knife.
Detailed Overview
Fire Protection
FINISHING
Timber Frames
Where the Powerpanel
H2O boards are not being
tiled the whole surface can
Component Details
be finished with Fermacell
Powerpanel H2O. Surface
Finish which is available
ready mixed. The joints
can be further reinforced
with a self adhesive
fibre tape.
Prior to tiling in
Rainscreens
permanently wet areas
Powerpanel H2O boards
must be sealed with
Fermacell Primer and

taped at internal corners
with Flexible Sealing Tape.
For Powerpanel H2O Movement Joints

must be placed at maximum 8m intervals
Fix & Finish
Wet Areas
FERMACELL +44 (0) 870 6090 306 137

gLOSSARY
www.fermacell.co.uk
Absorption Floor Glue Robust Detail

The use of a porous material to convert sound energy Adhesive for bonding Fermacell flooring elements. Following a minimum of 30 field tests resulting in a
into heat. Floating Floor recorded mean performance 5dB better than the sound
Absorption Material Fermacell flooring system with a resilient layer to provide insulation requirements as described in Approved
Sound energy absorbing material. acoustic isolation. Document E for new build separating walls and floors, a
Airborne Sound Furring robust detail for Part E of the Building Regulations is given
Noise sources such as speech and television transmitted Metal channels to even the surface and provide a true the status RD.
through the air. surface for the fixing of Fermacell boards.
Shrinkage
Airborne Sound Insulation Glass Mineral Wool Caused by the evaporation of water from Joint Filler.
Sound insulation that reduces the transmission of airborne Glassed based product for improved thermal or acoustic
sound. insulation. Self-drilling, Self-tapping
Gypsum Shank and point design of metal screws that give
Angle Bead
Calcium sulphate dihydrate (CaSO4.2H²O). penetration and grip into light gauge metal section.
Metal or plastic angle used to reinforce external corners.
Board Knife Honeycomb Sheets Self Levelling Compound
Fermacell knife for scoring and snapping Fermacell boards. Retaining sheet for Fermacell Honeycomb infill. For levelling uneven floors.
Bonding Agent Honeycomb Infill Separating Floor

Liquid preparation applied to walls or ceilings prior to Mass providing infill for Honeycomb sheets. A floor that separates adjoining dwellings.
finishing. H2O & HD Boards
Separating Wall
Cement bonded board for moisture affected areas.
Bonding Compound A wall that separates adjoining dwellings.
A gypsum based compound which provides an adhesive H2O Surface Finish
for Fermacell boards. For finishing H2O boards. Shaftwall
Partitions or linings that form fire protective enclosures to
Bonded Levelling Compound Impact Sound
The impact directly onto a structure of short duration lift shafts and service cores.
Cement levelling compound for levelling uneven floors.
sound such as foot steps or slamming doors. Sheathing Board
Caulk
Flexible sealing material. Independent Wall Lining Sheath material fixed to external wall frameworks to
A lining erected independently of the external walling. assist with weather protection and to a degree of racking
Composite Resilient Batten
Internal Wall resistance.
A timber batten with a pre-bonded resilient material
isolating the flooring surface layers and floor base. Wall or partition dividing dwelling space into different Skin
functions but not separation between dwellings.
Control joint A single thickness of panelling or cladding or one leaf of
A joint that caters for lateral expansion or contraction Joint Tape a cavity wall.
allowing relatively small movements without damage to Tape within the bedding compound to reinforce a joint.
Soffit
the internal surface. Jointstik
Any semi exposed under surface.
Ctr Adhesive for bonding the edges of square edged Fermacell
Spectrum adaptation term (no. 2) from BS EN ISO boards. Sound Absorption
717-1: 1997 taking account of a specific sound spectre, Jointing The loss of sound when striking or transmitting into a
predominately low frequency based, representing ‘A’ The use of joint filler to tapered edge Fermacell, boundary surface material or obstacle, or when a volume
weighted urban noise. or Jointstik to achieve a flush seamless surface on of air resonates.
walls and ceilings.
Cut End Sound Leakage
End of a Femacell board. Masonry Partition Airborne sound transmission via gaps or cracks that allows
A brick or block partition.
Decibel (dB) sound to escape from one area to another so lowering
A unit of magnitude for sound pressure, sound intensity, Mass Per Unit Area potential sound reduction properties.
sound power and sound insulation through the Mass per unit area, or surface density, is expressed in
measurement of sound reduction brought about by the kilograms per square metre (kg/m³). Spatular
insulation. Blade to apply Fine Surface Treatment.
Metal Stud Partition (DIN standard)
Deflection Head A stud and sheet partition comprising a metal stud with Square Edge Boards
A feature that ensures integrity at the head of a partition channel framework lined both sides with sheet materials Fermacell boards with a square edge profile.
allowing floor slab or beam deflection. such as Fermacell. Metal studs to be at least .6 mm gauge
thick metal with a 50mm fixing face. Standard Level Different
Density (kg/m³) The different in sound level for a stated frequency between
Mass per unit volume expressed in kilograms per cubic Metal Stud Party Wall
A metal stud partition that separates multi occupancy source and receiving rooms corrected for the reverberation
metre.
dwellings. time in the receiving room. Expressed in Dnt. BS EN ISO
DIN standard metal 140-4: 1998 applies.
Metal stud ceiling channel or Lining framework at least Mineral Wool
Rock based mineral material manufactured in a quilt or Stud
.6mm gauge thick metal with a 50mm fixing face.
batt form. Vertical member in a framed wall or partition.
Direct Transmission
Nogging Suspended Ceilings
Sound transmitted only through the main separating
Cross member between main members of a framed
element involving no other flanking element. Ceilings formed of boards or tiles attached to a grid below
construction.
Dry Lining the structural soffits joists or trusses.
Noise
The use of plasterboard or Gypsum Fibreboard rather than Tapered Edge
Unwanted sound leading to distraction and disturbance,
solid plaster to create a wall or ceiling lining. Fermacell board with edges for jointing using Joint Filler
interference with speech and stress or damage to hearing.
Dry Levelling Compound Nominal Density and tape available two sided and four sided.
For levelling uneven floors. The density in the robust detail with a tolerance of up to Timber Stud Partition
Dwang –0.3kg/m² per layer. Partitions comprising timber frames lined with Fermacell.
See nogging. Partition
Trickle Protection Sheet
Edge Profile A non-loadbearing vertical construction dividing space.
For use under Fermacell flooring systems.
Square or tapered edge of Fermacell board. Perimeter Strip
Expansion Joints Fibre mineral strip to reduce flanking transmission between Vapour Control Layer
A permanent joint between different parts of a structure Fermacell flooring elements and walls. A membrane that substantially reduces the transfer of
allowing small movement without damage to the surface. Primer Sealer water vapour through a building element in which it is
For priming and sealing Fermacell boards prior to Fermacell incorporated.
Field of Board
The surface of the Fermacell board. waterproofing system. Waterproofing Application
Fine Surface Treatment (FST) Reverberation For sealing Fermacell boards in wet areas.
A Dolomite marble latex emulsion for finishing Fermacell Presence of sound in an enclosure through its continual
reflection or scattering from surfaces or objects after the Weighted Standardised Level Difference (1)
boards, applied to the whole surface.
sound source has ceased. A single number weighted quantity characterising the
Flanking Sound airborne sound insulation between two rooms. Expressed
The structure-borne transmission of sound between RW
A (weighted) single-number quantity characterising in Dntw. BS EN ISO 717-1: 1997 applies.
adjacent rooms or spaces that by pass the obvious barriers.
airborne sound insulation of a building element derived Weighted Standardised Level Difference (2)
Flexible Sealing Tape from laboratory measurements (excluding flanking
The airborne sound insulation characteristics between two
Corner and joint protection for the Fermacell elements). BS EN ISO 717-1:1997 applies.
waterproofing system. rooms using spectrum adaptation term (2) from BS EN ISO
RW + CTR 717-1: 1997 representing ‘A’ urban noise.
Flooring Element Weighted airborne sound insulation of a building using
Fermacell dry flooring element for screeding, levelling and spectrum adaptation term (No 2) from BS EN ISO 717-1: Working Time
insulating floors. 1997 representing “A” weighted urban noise. The amount of time during which Joint filler is workable.
138 FERMACELL +44 (0) 870 6090 306

Fermacell GmbH
Export Department
Düsseldorfer Landstr. 395
47259 Duisburg
Germany
www.fermacell.com
For additional information please visit

the fermacell website.
Technical modifications subject

to changes
Last updated: 06/2013
The most recent edition applies.

Should you require additional
information, please contact our
fermacell customer service.
fermacell customer service:

phone: +49 (0) 203 60 880 - 8328
fax: +49 (0) 203 60 880 - 8329
e-mail: [email protected]
www.fermacell.com
www.fermacell.co.uk
www.fermacell.fr
www.fermacell.es
fermacell® is a registered trademark

and a company of the XELLA group.
FC-022-00016/k/06.13

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fermacell

The Orange Book

Modern construction needs

Design innovation combined with

Fermacell is one such material. A high performance

Fermacell is produced using ordinary materials in

The manufacturing technique is not only unique

Moisture Resistant Rapid Finishing

FERMACELL +44 (0) 870 6090 306 5

GeNeral PrOPerTIeS FEATURES & BENEFITS

consider when specifying internal finishes. Severe Duty Rating

layers, often with costly and time consuming

From Commercial Projects through to DIY, Fermacell

6 FERMACELL +44 (0) 870 6090 306

Fermacell is available in standard MODULAR BUILDING

FERMACELL +44 (0) 870 6090 306 7

FerMaCell BOarD DaTa

DATA, NOMINAL VALUES BOARDS

Length ± 1 mm Weight per m (kg)

Thickness: 10 / 12.5 / 15 / 18 ± 0.3 mm

Nominal density, strength

Nominal density (production target) 1150 ± 50 kg/m3

Transverse strength ≥ 0.3 N/mm2

E-Modulus perpendicular to the board surface 3800 N/mm2

E-Modulus parallel to the board surface 3800 N/mm2

E-Modulus tension 3800 N/mm2

E-Modulus compression 3800 N/mm2

Shearing modulus G perpendicular to the board surface 1600 N/mm2

Shearing modulus G bending in the board surface 1600 N/mm2

Vapour Diffusion Resistance EN ISO 12572 μ 13

Thermal conductivity λ 0.32 W/mK

Specific heat capacity c 1.1 kJ/kgK

Brinell hardness 30 N/mm2

Swelling after 24 hrs saturation < 2%

Thermal co-efficient of expansion 0.001%/K

Expansion/shrinkage on alteration of the relative humidity of 30% (20°C) 0.25 mm/m

Construction material category according to DIN 4102 Part 1 (non-combustible) A2

Shear fv,k 1.9 1.8 1.7 1.6

In plane of the board

Shear fv,k 3.7 3.6 3.5 3.4

8 FERMACELL +44 (0) 870 6090 306

Fermacell’s daily and continued use CPD

RESEARCH LED R&D

Our purpose built R&D centre in the Harz Mountains

FERMACELL +44 (0) 870 6090 306 9

Fermacell Gypsum Fibreboards carry this Class

The “fire resistance” performance criteria deal

to another. The effectiveness of the construction

fire propagation and surface in temperature leading to a requirement for

Fermacell have solutions for loadbearing and

ratings and assessments for non-standard details.

10 FERMACELL +44 (0) 870 6090 306

WHAT ARE DECIBELS?

embraces all aspects of

Airborne sources of sound, generated in WHAT IS SOUND FREqUENCY?

30 dB Normal conversation can be distinguished

Loud conversation can be heard but

45 dB Loud conversation can be heard

50 dB Shouting can be heard but not distinguished