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Machine Design 1

The document outlines the syllabus for the Machine Design - I course for the Bachelor of Technology program. The course covers key topics in machine design like design procedures, fluctuating loads, springs, belt drives, chain drives, rope drives, and pressure vessels. Students will learn design fundamentals and carry out the design of various mechanical components and systems. The syllabus details the teaching scheme, course outcomes, topics, reference materials, experiments, and equipment for the course.

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450 views

Machine Design 1

The document outlines the syllabus for the Machine Design - I course for the Bachelor of Technology program. The course covers key topics in machine design like design procedures, fluctuating loads, springs, belt drives, chain drives, rope drives, and pressure vessels. Students will learn design fundamentals and carry out the design of various mechanical components and systems. The syllabus details the teaching scheme, course outcomes, topics, reference materials, experiments, and equipment for the course.

Uploaded by

rajdecorators
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Syllabus for Bachelor of Technology

Subject Code: 01ME0503


Subject Name: Machine Design - I
B.Tech. III Year – (Sem-5) Mechanical Engineering

Type of course: Programme Core


Prerequisite: Machine Design & Industrial Drafting
Rationale: To develop an ability to design a system, component, or process to meet desired needs
within realistic constraints. To determine the fundamentals of design procedure of machine
components like Pressure vessel, spring and transmission system like belts, chain and
ropes and analysis of components subjected to fluctuating loads.

Teaching and Examination Scheme:

Teaching Scheme ( Hours) Evaluation Scheme


Theory Marks Practical Marks
Theory Tutorial Practical Credits Total
Term Work Marks
ESE (E) IA CSE Viva (V) (TW)
4 0 2 5 50 30 20 25 25 150

COURSE OUTCOME
After completion of syllabus, students will be able to:
1. Understand basic knowledge of design and design procedures and its effect under
certain conditions.
2. Carry out preliminary selection of materials for mechanical components.
3. Design mechanical components subjected to fatigue failure criteria.
4. Design mechanical springs with geometrical features and use the techniques, skills and
modern tools necessary for the practice.
5. Design pressure vessels using conventional methods and understanding of standard
codes.
6. Evaluate and design a Belt drive, Chain drive and Rope drive systems to meet desired
needs in the field of mechanical engineering.
Syllabus for Bachelor of Technology

Sr. Total
Contents Weightage
No. Hours
1 Machine Design Introduction: 6 10 %
Classification of machine design, Design Procedure of Machine
Elements, Manufacturing considerations in Design, Aesthetic
Considerations in Design, Ergonomic Considerations in Design,
Concurrent Engineering, Selection of Preferred Sizes, Selection of
Material, BIS System of Designation of Steels, Cast Irons, Alloy
Steels.
2 Design for Fluctuating Loads: 10 20 %
Stress Concentration, Stress Concentration Factors, Reduction of
Stress Concentration, Fluctuating Stresses, Fatigue Failure, Endurance
Limit, Low cycle and High cycle Fatigue, Notch Sensitivity,
Endurance Limit - Approximate Estimation, Reversed Stresses -
Design for Finite and Infinite Life, Cumulative Damage in Fatigue,
Soderberg and Goodman Lines, Modified Goodman Diagrams, Gerber
Equation, Fatigue Design under Combined Stresses.
3 Design of Springs: 8 20 %
Introduction, Types of Springs, Terminology of Helical Springs, Styles
of End, Stress and Deflection Equations, Series and Parallel
Connections, Spring Materials, Design of Helical Springs, Spring
Design – Trial and Error Method, Concentric Springs, Optimum
Design of Helical Spring, Surge in Spring, Helical Torsion Springs,
Spiral Springs, Multi-Leaf Spring, Nipping of Leaf Springs,
Introduction of Belleville Spring, Shot Peening.
4 Belt Drives: 9 20 %
Belt Drives, Belt Constructions, Geometrical Relationships, Analysis
of Belt Tensions, Condition for Maximum Power, Characteristics of
Belt Drives, Selection of Flat-belts from Manufacturer’s Catalogue,
Pulleys for Flat Belts, Arms of Cast-iron Pulley, Working of Timing
belt, V-belts, Selection of V-belts, V-grooved Pulley, Belt-Tensioning
Methods, Ribbed V-belts.
Syllabus for Bachelor of Technology

5 Chain Drives and Rope Drives: 5 10 %


Chain Drives, Roller Chains, Geometric Relationships, Polygonal
Effect, Power Rating of Roller Chains, Sprocket Wheels, Design of
Chain Drive, Chain Lubrication, Silent Chain, Rope Drives,
Construction and Lay of Wire Ropes, Stresses in Wire Ropes, Pulley
System, Design of Sheave and drums.
6 Design of Cylinders and Pressure Vessels: 10 20 %
Thin and Thick Cylinders, Design of Thin Cylindrical Vessels, Design
of Thin Walled Spherical Vessels, Design of Thick Cylinders, Lame's
Equation, Clavarino's Equation, Birnie's Equation, Cylinders
Subjected to External Pressure, Autofrettage, Compound Cylinder,
Gaskets, Gasketed Joint, Thickness of Cylindrical and Spherical
Shells, End Closures, Introduction of design codes for pressure vessel.

Note: Use of Design data book should be permitted during the examination.
Distribution of Theory Marks
R Level U Level A Level N Level E Level C Level
15 20 20 20 15 10

Legends: R: Remembrance; U: Understanding; A: Application, N: Analyze, E: Evaluate and


C: Create
Note: This specification table shall be treated as a general guideline for students and teachers. The
actual distribution of marks in the question paper may vary slightly from above table.

Reference Books:
1. Abdulla Shariff, Design of Machine Elements, 1/e, Dhanpat Rai Publications.
2. V B Bhandari, Design of Machine Elements, 3/e, McGraw Hill.
3. Farazdak Haideri, Machine Design Vol. - I, II, 1/e, Nirali Prakashan.
4. P C Gope, Machine Design: Fundamentals and Applications, 1/e, PHI.
5. R C Juvinall, Fundamentals of Machine Component Design, 4/e, Wiley.
6. R L Norton, Machine Design an Introduction, 1/e, Pearson.
Design Data Book:
1. V. B. Bhandari, Machine Design Data Book, 1/e, McGraw Hill Education.
2. Data Book of Engineers by PSG College, Kalaikathir Achchagam, Coimbatore.
Syllabus for Bachelor of Technology

List of the Experiments:

1. Design and testing of different components undergoes to stress concentration.


2. Design of component considering fatigue failure criteria.
3. Design and testing of stresses and strains in a thick and thin cylinder.
4. Design and selection of Flat belt and V-belt using manufacturer’s Catalogue.
5. Testing of belt drive for different tension (tightening) levels.
6. Design and testing of different types of springs.
7. Design and testing of chain drive.
8. Design and selection of wire rope.

Design based Problem / Open Ended Problem:


1. Design of Pressure vessel using software.

Major Equipment:
1. Digital Fatigue Testing Machine
2. Combined Coil And Belt Friction apparatus
3. Thick and Thin cylinder apparatus
4. Chain drive apparatus

List of Open Source Software / learning website:


1. https://ocw.mit.edu
2. www.nptel.ac.in
3. https://cosmolearning.org
4. http://ekeeda.com

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