Sea Ray Owner's Manual: 270 Select EX

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Sea Ray

Owner’s
Manual

270 Select EX

Owner’s Manual Part Number: MRP 1803645

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WELCOME

Congratulations on becoming the new owner of the • Original Equipment Manufacturer (OEM)
world’s most prestigious boat. We at Sea Ray® Information
Boats, Inc. welcome you into our worldwide and
ever-expanding family of boating enthusiasts. This section of your Owner’s Manual Packet contains
information from the manufacturers of equipment
The Owner’s Manual Packet, to be kept on board installed on your boat. Examples include the engine,
your Sea Ray, gives you important information on engine control and steering system. Throughout the
all the features of your Sea Ray. For years of trouble- Owner’s Manual you will be referred to information
free boating take the time to carefully review the provided by manufacturers of specific systems.
information in your Owner’s Manual Packet and
really get to know your boat. Have everyone who Because your purchase represents a substantial
will operate your boat read this manual. investment, we know you will want to take the
necessary measures to protect its value. We have
The Owner’s Manual Packet contains the following: outlined a program for proper operation, periodic
• Owner’s Manual maintenance and safety inspections. We urge you
to follow these recommendations. If you have
The Owner’s Manual gives you important operating
questions which are not fully covered by the Owner’s
and safety information, as well as reminding you
Manual Packet, please consult your authorized
about your responsibilities as a boat owner/
dealer for assistance.
operator.

Thank You For Selecting A Sea Ray®!

Bon Voyage

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INTRODUCTION
1. THIS MANUAL 3. SOURCES OF INFORMATION
The material here and in the rest of the Owner’s In North America, contact one of the following for
Manual Packet: boating courses:

• Gives you basic safety information; • U.S. Coast Guard Auxiliary

• Describes the features of your boat; • U.S. Power Squadron

• Describes the equipment on your boat; • Canadian Power and Sail Squadrons

• Describes the fundamentals of boat use; and • Red Cross

• Contains service and maintenance information. • State Boating Offices

You must learn to operate this boat as well as • Yacht Club


read, understand and use this manual.
Contact your dealer or the Boat/U.S. Foundation at
What this manual does not give you is a course in 1-800-336-2628
boating safety, or how to navigate, anchor or dock
your boat. Operating a power boat safely requires Outside of North America, contact your boat dealer
more skills, knowledge and awareness than is and/or your governmental boating agency for
necessary for a car or truck. assistance.

A book that provides a comprehensive background


2. YOUR RESPONSIBILITIES in boating is Chapman - Piloting, Seamanship and
Small Boat Handling, by Elbert S. Maloney,
For your safety, the safety of your passengers, other
published by Hearst Marine.
boaters and people in the water, you must:

• Take a boating safety course;

• Get instruction in the safe and proper handling


of your boat;

• Understand and follow the “rules of the road”;

• Learn how to navigate.

• Registration: In addition to the registration


requirements for your boat in the state where it
is used most frequently. Many states require
additional registration when an out-of-state boat
is used within their boundaries. Contact state
boating authorities or any marine dealer for
registration requirements.

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INTRODUCTION
4. DEALER RESPONSIBILITIES 6. HULL IDENTIFICATION NUMBER
In addition to a predelivery check and service of (HIN)
the boat, your dealer is to give you:
The “Hull Identification Number” located on the
starboard side of the transom, is the most important
• A description and demonstration of the safety identifying factor and must be included in all
systems, features, instruments and controls on correspondence and orders. Failure to include it
your boat; creates delays. Also of vital importance is the engine
• An orientation in the general operation of your serial number and part number when writing about
boat; or ordering parts for your engine. Refer to the
Engine Operator’s Manual for location of engine
• An “In Service Check List” form completed by serial number and record it for future reference.
you and the dealer after your inspection of the
boat;

• A review of all warranty information and how to HULL IDENTIFICATION NUMBER LOCATION
obtain warranty service; (FIG. IV.1)
• The complete Owner’s Manual Packet.

If you do not receive all of these materials, or have


any questions, contact your dealer or call:
1-800-SRBOATS.

5. WARRANTIES
Your boat comes with several warranties. Each
component and/or system on your boat has its own
warranty that will be found with the specific
information and manual for that component. These
are included with your Owner’s Manual Packet.
Locate and read the individual warranties; then put HULL
IDENTIFICATION
them together for easy future reference. The Sea NUMBER

Ray® warranty is on the warranty information sheet


in your packet.

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INTRODUCTION
7. MANUFACTURER’S CERTIFICATION 8. SERVICE, PARTS AND REPAIR FOR
As a boat manufacturer, Sea Ray builds their YOUR BOAT
products to guidelines established under the Federal When your boat needs service, parts or repair, take
Boat Safety Act of 1971. The Act is promulgated by it to an authorized Sea Ray® dealer. To find a dealer
the United States Coast Guard who has authority in your area call:
to enforce these laws on boat manufacturers that
sell products in the United States. Sea Ray ensures
Domestic: 1-800-SRBOATS
that all of its products comply with these laws.
Fax: 1-314-213-7878
(International: 1-314-216-3333)
The NMMA, National Marine Manufacturers
or on the Internet at www.searay.com
Association, provides Sea Ray with a third party
To find repair and parts facilities for the equipment
certification. The NMMA is an organization that
installed on your boat, refer to the manual for that
represents the marine industry and assists
component.
manufacturers, boat dealers, marinas, repair yards
and component suppliers in areas of legislation,
environmental concerns, marine business growth If a problem is not handled to your satisfaction:
and state and federal government agency 1. Discuss any warranty-related problems directly
interaction. The third party certification that Sea with the service manager of the dealership or
Ray participates in, uses the well know Standards your sales person. Give the dealer an
and Recommended Practices of the ABYC, opportunity to help the service department
American Boat and Yacht Council. resolve the matter for you.
Sea Ray Boats participates extensively in the 2. If a problem arises that has not been resolved
American Boat and Yacht Council which is a to your satisfaction by your dealer, contact Sea
nonprofit organization that develops and publishes Ray® Boats at 1-800-SRBOATS (International
voluntary standards and recommended practices 1-314-216-3333) and the appropriate customer
for boat and equipment design, construction, service service department information will be provided
and repair. We utilize all applicable ABYC standards to you.
in the construction of your Sea Ray boat.

Finally, Sea Ray sells their products world wide and


as such must conform to the various rules and
regulations required by other countries. Most
notably, are the ISO standards in Europe which
require the application of the CE (Common
European) mark. This mark, much like the NMMA
certification here in the US, gives you the boat owner
specific information concerning your craft. For more
on this, turn to Section 1 • Safety, subsections 8
and 13 which explains in detail the CE plate and its
importance.

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®

ABOUT YOUR LIMITED WARRANTY

Sea Ray offers an express Limited Warranty on each new Sea Ray purchased through an authorized Sea Ray
dealer. A copy of the Limited Warranty was included in your owner’s packet. If for any reason, you did not
receive a copy of the Limited Warranty, please contact your local dealer or call 1-800 SR BOATS for a
replacement copy. This is a summary of several provisions of the Limited Warranty. Please read the Limited
Warranty, which is the controlling document.

Under the Limited Warranty, Sea Ray covers: (a) structural fiberglass deck or hull defects which
occur within five (5) years of the date of delivery; (b) parts founds to be defective in factory material
or workmanship within one (1) year of the date of delivery; (c) laminate blisters resulting from
defects in factory material or workmanship for five (5) years on a prorated basis.

Sea Ray’s obligation under the Limited Warranty is limited to repair or replacement of parts that are
judged defective by Sea Ray and does not include transportation, haul out, or other expenses. The
foregoing is the sole and exclusive remedy provided by Sea Ray.

The Limited Warranty does not cover engines, stern drives, controls, propellers, batteries, trailers,
or other equipment or accessories carrying their own individual warranties, nor does the Limited
Warranty cover engines, parts or accessories not installed by Sea Ray. The Limited Warranty does
not cover cosmetic gel coat finish. Boats used for commercial purpose are excluded from
coverage. See the Sea Ray Limited Warranty for other exclusions.

SEA RAY EXPRESSLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY


AND FITNESS. NEITHER SEA RAY NOR THE SELLING DEALER SHALL HAVE ANY
RESPONSIBILITY FOR LOSS OF USE OF THE BOAT, LOSS OF TIME, INCONVENIENCE,
COMMERCIAL LOSS OR CONSEQUENTIAL DAMAGES.

The unexpired term of the Limited Warranty may be transferred to a subsequent owner upon the new
owner’s request. The new owner can submit a request for warranty transfer, free of charge, via the
searay.com website. Alternatively, the new owner can submit a written request to the Sea Ray Division of
Brunswick Corporation, 2600 Sea Ray Blvd., Knoxville, TN 37914, accompanied by a Fifty Dollar ($50.00)
processing fee.

Thank you for your decision to buy a Sea Ray.

The Sea Ray Limited Warranty is subject to change at any time at Sea Ray’s discretion. The information contained herein
is general information about the Limited Warranty for the owner’s general knowledge, but does not alter or amend the
terms of the Limited Warranty.

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270 SLX OWNER’S MANUAL • TABLE OF CONTENTS

INTRODUCTION 22. Warning Label Locations ................................. 1.17


1. This Manual ............................................................. iii
2. Your Responsibilities ................................................ iii
3. Sources of Information ............................................ iii SECTION 2 • GENERAL BOAT ARRANGEMENT
4. Dealer Responsibilities ............................................ iv
5. Warranties ............................................................... iv 1. Docking/Lifting/Storage .........................................2.1
6. Hull Identification Number (HIN) ............................. iv A. Bow and Stern Cleats ....................................2.1
7. Manufacturer’s Certification ...................................... v B. Supporting the Boat ........................................2.1
8. Service, Parts and Repair for Your Boat ................... v 2. Passenger Locations .............................................2.2
About Your Limited Warranty ....................................... vi 3. Propulsion System ................................................2.4
4. Basic Boat Dimensions and Clearances ...............2.5
5. Deck Layout ..........................................................2.6
6. Helm, Gauge & Switch Layout .............................2.7
SECTION 1 • SAFETY 7. Function and Location of Through-Hull Cutouts ....2.9
8. Description of Major Controls ..............................2.10
1. Safety Labels .........................................................1.1
A. Gear Shift and Throttle Control .....................2.10
2. Legally Mandated Minimum Required Equipment .1.2
B. Trim Tabs ......................................................2.11
3. Fire Extinguishing System .....................................1.2
C. Power Trim Unit and Gauge .........................2.12
4. Carbon Monoxide ..................................................1.2
D. Trailer Switch ................................................2.13
5. Lifesaving Equipment ............................................1.4
E. Engine Alarm System ...................................2.13
6. Additional Recommended Equipment for Safe
9. Important Gauges ...............................................2.13
Operation ...........................................................1.4
A. SmartCraft™ Gauge System .......................2.13
7. Impaired Operation ................................................1.5
B. Tachometer ...................................................2.14
8. Load Capacity .......................................................1.5
C. Oil Pressure, Water Temperature, Speedometer
A. United States ..................................................1.5
and Fuel Gauges ........................................2.14
B. International ....................................................1.5
D. Magnetic Compass ......................................2.14
9. Power Capacity .....................................................1.6
10. Navigation and Anchor Lights ..........................2.15
10. Propellers ............................................................1.6
11. Stability ................................................................1.7
12. Maintain Control ..................................................1.7
13. Weather ...............................................................1.8 SECTION 3 • USING YOUR BOAT
14. Chart Your Course ...............................................1.9
15. Water Sports .......................................................1.9 1. Pre-Launch, Launch and Post-Launch Checklist ..3.1
A. Swimming .......................................................1.9 2. Fueling the Boat ...................................................3.2
B. Skiing ..............................................................1.9 3. Boarding ................................................................3.3
C. Diving ...........................................................1.10 4. Personal Flotation Devices (PFDs) .......................3.3
16. Emergency Situations ....................................... 1.11 5. Passenger Instruction and Location ......................3.3
A. Medical Emergency ...................................... 1.11 6. Starting the Engine ................................................3.4
B. Water Rescue ...............................................1.11 7. Shifting to Drive the Boat .......................................3.5
C. Fire ...............................................................1.11 8. Stopping the Engine ..............................................3.6
D. Flooding, Swamping and Capsizing ............. 1.12 9. Steering System ....................................................3.6
E. Collisions and Leaking ................................. 1.12 10. Windlass (Optional) .............................................3.7
F. Grounding .....................................................1.12 A. To Operate From the Helm: ............................3.7
G. Propulsion, Control or Steering Failure ........ 1.12 B. To Operate From the Bow: .............................. 3.8
17. Safety Hot Lines ................................................ 1.13 C. To Operate Manually: .....................................3.8
18. International Requirements ............................... 1.13 D. Maintenance: ..................................................3.8
19. Environmental Considerations .......................... 1.13
A. Fuel and Oil Spillage .................................... 1.13
B. Waste Disposal ........................................... 1.14
C. Excessive Noise ......................................... 1.14
D. Wake / Wash .............................................. 1.14
20. Nautical Terms ................................................. 1.14
21. Key to Symbols on Controls and Prints ........... 1.16

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270 SLX OWNER’S MANUAL • TABLE OF CONTENTS

SECTION 4 • BILGE & UNDERWATER GEAR SECTION 7 • OPTIONS & ACCESSORIES


1. Bilge ......................................................................4.1 1. Layout and Accessory Locations ..........................7.1
A. Fuel & Oil Spillage ..........................................4.1 2. Water System ........................................................7.1
B. Electric Sunpad/Engine Hatch ........................4.1 A. Sanitizing the Water System ..........................7.1
C. Drain Plug .......................................................4.1 B. Water Pump and Filter ....................................7.2
D. Bilge Pump .....................................................4.2 C. Winterizing the Water System ........................7.2
E. Bilge Blower ....................................................4.3 D. Shower System ..............................................7.3
2. Engine and Stern Drive .........................................4.4 E. Fresh Water Washdown .................................7.3
A. Maintenance and Service ...............................4.4 3. Gray Water System (Option) .................................7.4
B. Vibration & Causes .........................................4.4 4. Head System .........................................................7.4
C. Impact to Stern Drive .....................................4.4 A. Requirements for Operators ...........................7.5
D. Propeller Selection .........................................4.4 B. Portable Head with Pump-Out ........................7.5
E. Propeller Removal and Installation .................4.5 C. VacuFlush® Head ..........................................7.5
3. Underwater Gear ...................................................4.6 D. Holding Tank Operation ..................................7.5
4. Bilge Layout ...........................................................4.8 E. Vent Filter .......................................................7.6
5. Entertainment Center ............................................7.6
6. Steering Wheel Remote Controls ..........................7.7
7. Water Sport Tower (Optional) ................................7.8
SECTION 5 • FUEL SYSTEM 8. Fire Extinguisher Port ............................................7.8
1. Fuel System ..........................................................5.1 9. Automatic Fire Extinguisher System (Optional) ....7.9
2. Fueling Precautions ..............................................5.2 A. Extinguisher Indicator Light ............................7.9
A. Static Electricity and the Fuel System ............5.2 B. Manual Fire Extinguishing System Pull
B. General: ..........................................................5.2 Handle ...........................................................7.9
C. Before and During Fueling Checklist: ............5.3 C. Safety Pin .....................................................7.10
D. After Fueling Checklist: ..................................5.3 10. Refrigerator (Optional) ...................................... 7.10
11. Canvas .............................................................. 7.10
A. Installation Tips ............................................. 7.11
B. Canvas Care and Maintenance .................... 7.11
SECTION 6 • ELECTRICAL SYSTEM 12. Horn ..................................................................7.11
13. Spot Light (Optional) ........................................ 7.11
1. DC System ............................................................6.1
14. Docking Lights (Optional) ................................ 7.11
A. Direct Current (DC) ........................................6.1
B. Recommended Batteries ................................6.2
C. Battery Switch ................................................6.2
2. Ignition Protection ..................................................6.2 SECTION 8 • REQUIRED INSPECTION, SERVICE &
3. Fuses ....................................................................6.3
4. 12 Volt Accessory Receptacle ...............................6.4
MAINTENANCE
5. Lighting ..................................................................6.4 1. Summary Guide for Inspection, Service and
6. AC System ............................................................6.6 Maintenance ......................................................8.1
7. Main Distribution Panel Controls & Functions .......6.6 2. Useful Service Information ....................................8.3
8. Shore Power (Optional) .........................................6.7 3. Inspection, Service and Maintenance Protocol .....8.4
A. To Connect and Turn on Shore Power ............6.7 A. Bilge Area .......................................................8.4
B. To Disconnect Shore Power ...........................6.8 B. Topside and Supplies .....................................8.5
C. Maintenance for Shore Power Cable & Shore 4. Winterization Checklist for Boats Stored on Land .8.5
Power Inlet .....................................................6.9 A. Boat Storage ..................................................8.5
9. Servicing the Main Distribution Panel ....................6.9 B. Engines ..........................................................8.5
10. Battery Charger / Converter ................................6.9 C. Battery(ies) .....................................................8.5
11. Ground Fault Interrupter Receptacle (GFI) ....... 6.10 D. Head System ..................................................8.6
12. Electrolytic Corrosion and Zinc Anodes ............ 6.11 E. Water System .................................................8.6
13. Marine Electronic Cathodic Anti-Corrosion F. Fuel Systems ................................................ 8.6
System .............................................................6.12
14. Electrical Schematics ........................................6.12

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270 SLX OWNER’S MANUAL • TABLE OF CONTENTS

5. Fitting out After Storage ....................................... 8.7


A. Fuel System .................................................. 8.7
B. Battery (ies) ................................................... 8.7
C. Miscellaneous ............................................... 8.7
6. Security Considerations ....................................... 8.7
7. Seacock Lubrication ............................................ 8.8
8. Quick Reference Checklist .................................. 8.9
A. Boarding the Boat* ........................................ 8.9
B. Preparing to Depart and after Launching ... 8.10
C. While Underway ......................................... 8.11
D. Returning to Port ........................................ 8.11
E. Securing the Boat ....................................... 8.12
F. If the Engine Does Not Start ....................... 8.12
G. Operating the Generator ............................ 8.13
9. After Market Equipment Checklist ..................... 8.14
10. Maintenance Log ............................................. 8.15

SECTION 9 • CARE & REFINISHING


1. Paint Cleaning Agents & Other Substances ..........9.1
2. Fiberglass & Gelcoat .............................................9.1
3. Stains & Scratches ................................................9.2
4. Permanently Moored or Docked Boats .................9.2
5. Care for Bottom Paint ............................................9.2
6. Topside Areas ........................................................9.2
A. Stainless Steel and Alloy Fittings ...................9.2
B. Salt Crystals ...................................................9.3
7. Gauge & Switch Panels .........................................9.3
8. Acrylic Plastic Sheeting (Plastic Glass) ................9.3
9. Canvas and Clear Vinyl .........................................9.3
10. Exterior Upholstery Fabric ...................................9.4
11. Interior Upholstery Fabric ....................................9.4

INDEX

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Information in this publication is based upon the latest product specifications available at printing. Sea Ray® Boats, Inc.
reserves the right to make changes at any time, without notice, in the colors, equipment, specifications, materials and
prices of all models, or to discontinue models. Should changes in production models be made, Sea Ray® is not
obligated to make similar changes or modifications to models sold prior to the date of such changes.

Owner’s Manual
270 Select EX
Printed in the U.S.A. January 2005, Revised July 2005
© Sea Ray Boats, Inc. • A Brunswick Company
MRP #1803645

Sea Ray Boats, Inc. 2600 Sea Ray Blvd., Knoxville, TN 37914
For information call 1-800-SRBOATS or fax 1-314-213-7878
(International 1-314-216-3333)

Internet Address: http://www.searay.com

Note: Not all accessories shown in pictures or described herein are


standard equipment or even available as options.
Options and features are subject to change without notice.

The following are registered trademarks of the Brunswick Corporation: Sea Ray ® & The SR Wave Logo

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SECTION 1 • SAFETY
SAFE BOATING MEANS: 1. SAFETY LABELS
• Knowing the limitations of your boat; Safety precautions are given throughout this manual
• Following the rules of the road; and labels are mounted at key locations throughout
the boat. This safety information advises the owner/
• Keeping a sharp lookout for people and objects operator and passengers of imperative safety
in the water; precautions to follow when operating and/or
servicing equipment.
• Not boating in water or weather conditions that
are beyond the boat’s and the operator’s • Fig. 1.17.1 and 1.18.1 show the location of the
capability; safety labels on your boat.
• Never boating when the operator is under the • Do not remove or obstruct any safety label.
influence of drugs or alcohol;
• Replace any label which becomes illegible.
• Being aware of your passengers’ safety at all Replacement safety labels can be obtained by
times; and calling your dealer or Sea Ray at 1-800-
• Reducing speed when there is limited visibility, SRBOATS (International 1-314-216-3333) for
rough water, nearby people in the water, boats, information on how to contact the manufacturing
or structures. facility for your boat.

Boating in beautiful weather and calm water The meaning associated with each of the four basic
conditions can be a wonderful experience. types of label is:
Pleasurable boating, however, requires
considerably greater skills than operating a land ! DANGER
vehicle. To obtain these skills, you must:
DANGER – Immediate hazards which WILL result in
severe personal injury or death if the warning is
• Take a Coast Guard, U.S. Power Squadron or ignored.
equivalent boating safety course. Call the Boat/
U.S. Foundation at 1-800-336-2628 for
information on available courses.
! WARNING
• Get hands-on training on how to operate your WARNING – Hazards or unsafe practices which
boat properly. COULD result in severe personal injury or death if
the warning is ignored.
IN ADDITION:
• Maintain your boat and its safety and other
systems as recommended in this manual. ! CAUTION
CAUTION – Hazards or unsafe practices which could
• Have the boat inspected by a qualified mechanic result in minor injury or product or property damage
or dealer, at least annually. if the warning is ignored.

• Ensure that the Coast Guard required safety


equipment is on board and functions. (See page NOTICE
1.2).
Information which is important to proper operation
or maintenance, but is not hazard-related.

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SECTION 1 • SAFETY
2. LEGALLY MANDATED MINIMUM 3. FIRE EXTINGUISHING SYSTEM
REQUIRED EQUIPMENT Your boat must be equipped with the fire
extinguishing equipment mandated by the U.S.
Consult your national boating law enforcement
Coast Guard. Your boat is equipped with a fire
agency.
extinguisher discharge port located under the
starboard sunpad cushion (see page 7.8). Your boat
The following equipment is the minimum required
by the U.S. Coast Guard for a boat 26’ to less than may also be equipped with an optional automatic
40’ [7.9 meters to less than 12 meters] in length. fire extinguisher system (see page 7.9).

Personal Flotation Devices (PFD’s): One Coast IF A FIRE IS SUSPECTED, IMMEDIATELY SHUT
Guard approved Type I, II or III device is mandatory DOWN THE ENGINE, POWERED VENTILATION,
for each person aboard. One throwable Type IV ELECTRICAL SYSTEMS AND EXTINGUISH ALL
device is also required to be on board. A Type V SMOKING MATERIALS.
device is acceptable if worn for approved use. See
Page 1.4 for a description of these PFD IF THERE IS A FIRE IN THE ENGINE
classifications. Always wear a PFD when COMPARTMENT DO NOT OPEN THE ENGINE
boating. BOX. THIS WOULD FEED OXYGEN TO THE
FIRE AND THE FIRE COULD RESTART.
Fire Extinguisher - Portable: If no fixed fire
extinguishing system is installed in the engine and DISCHARGE PORTABLE FIRE EXTINGUISHER
generator spaces, the U.S. Coast Guard requires THROUGH THE DISCHARGE PORT ON THE
two (2) Type B-1 or one (1) Type B-2 fire SUNPAD/ENGINE HATCH.
extinguisher be on board. If your boat is equipped
with a fixed fire extinguishing system in the engine Wait at least fifteen (15) minutes before opening the
and generator spaces, the U.S. Coast Guard engine compartment. This gives the compartment
requires one (1) Type B-1 fire extinguisher be on long enough for hot metals and fuels to cool. Have
board. The American Boat and Yacht Council portable extinguishers at hand and ready to use in
(ABYC) recommends that you have three (3) Type case the fire reignites. Do not breathe fumes or
B-1 ABC fire extinguishers on board located outside vapors caused by the fire.
the engine compartment, at the helm station and in
the galley.
4. CARBON MONOXIDE
Whistle, Horn: You must have on board some
means of making a loud sound signal, for example, Symptoms of carbon monoxide poisoning are
whistle or horn. dizziness, ears ringing, headaches, nausea and
unconsciousness. A poisoning victim’s skin often
Visual Distress Signals: If you operate your boat turns cherry red. Because carbon monoxide gas
in coastal waters or on the Great Lakes, you must (CO) is odorless, colorless and tasteless, it is
have visual distress signals for day and night use unlikely to be noticed until a person is overcome.
on board. At least three (3) U.S. Coast Guard
approved pyrotechnic devices marked with date ! DANGER
showing service life must be carried, be readily Fumes from engine, generators, and other equipment
accessible, in serviceable condition and not expired. and appliances using burning fuel contain carbon
Store pyrotechnic signals in a well-marked monoxide.
waterproof container in a dry location. Carbon Monoxide can kill you.

Other: Your Sea Ray is equipped with the required Open all doors, curtains, windows, and hatches to let
fresh air circulate, when running engine, generator or
navigation lights, engine exhaust and ventilation
burning any fuel when boat is anchored, moored or
systems. docked.

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SECTION 1 • SAFETY
burning fuel applications:
! DANGER
Even in rainy cold weather ventilation must be • Be sure to have sufficient ventilation when using
maintained to avoid Carbon Monoxide poisoning. You
canvas or window-type side curtains when
will get wet and/or cold.
underway, anchored, moored or docked.

• If the convertible top is installed, operate with


! DANGER
the forward hatch open and leave cabin door
Sleeping on boat requires an operating Carbon open.
Monoxide detection system in each sleeping location.
• Operate all burning fuel appliances, such as
Dangerous concentrations of carbon monoxide will charcoal, propane, LPG, CNG or alcohol
be present if: cooking devices in areas where fresh air can
circulate. Do not use such devices where there
• the engine and/or generator exhaust systems is no noticeable air movement, especially in the
leak; cabin, when anchored, moored or docked.

• insufficient fresh air is circulating where people • Do not idle engine without moving boat for more
are present; and than 15 minutes at a time.

• fumes move from the rear of the boat into the • Inspect the exhaust system regularly. (See
cockpit and cabin area. Section 8, Required Inspection, Service and
Maintenance.
Fig. 1.3.1 gives examples of boat operating
conditions that can lead to high concentrations of If CO poisoning is suspected, have the victim breath
carbon monoxide gas. fresh air deeply. If breathing stops, resuscitate. A
victim often revives, then relapses because organs
To minimize the danger of CO accumulation when are damaged by lack of oxygen. Seek immediate
the engine and/or generator are running, or using medical attention.

EXAMPLES OF HOW HIGH LEVELS OF CARBON


MONOXIDE MAY ACCUMULATE
(FIG. 1.3.1)

BLOCKING HULL EXHAUSTS. OPERATING AT SLOW OPERATING ENGINE AND/OR GENERATOR IN


SPEED OR DEAD IN THE WATER. CONFINED SPACES.
ILLUSTRATION #A ILLUSTRATION #D

USING CANVAS CURTAINS. OPERATING WITH THE BOW HIGH.

ILLUSTRATION #B ILLUSTRATION #E

WINDS BLOWING EXHAUST TOWARD GOOD VENTILATION.


BOAT OCCUPANTS.
ILLUSTRATION #C ILLUSTRATION #F

270 Select EX 1.3

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SECTION 1 • SAFETY
Throwable Devices (Type IV) –
5. LIFESAVING EQUIPMENT (FIG. 1.4.4)
horseshoe buoys, ring buoys and
Even strong swimmers can tire quickly in the water buoyant cushions are designed to
and drown due to exhaustion, hypothermia, or both. be grasped, not worn.
The buoyancy provided by a personal flotation
device (PFD) will allow the person who has fallen
overboard to remain afloat with far less effort and
heat loss, extending survival time necessary to find Special-Use Devices (Type V) –
and retrieve them. (FIG. 1.4.5) sailboat harnesses, white-water
vests, float coats, and hybrid
Boat operators are required to carry one wearable vests which have minimum
personal flotation device (Type I, II, III or V) for every inherent buoyancy and an
person on board. Boats must also have at least one inflatable chamber.
throwable device (Type IV).
Before purchasing PFDs, ensure
The law requires that PFD’s must be readily that there is an attached tag indicating they are
accessible, if not worn. “Readily accessible” means approved by the U.S. Coast Guard or by your
removed from storage bags and unbuckled. But, national boating law enforcement agency.
children and nonswimmers must wear PFDs at all
times when aboard. It is common sense to have Children and nonswimmers must wear PFDs
everyone on board wearing PFDs. A throwable at all times when aboard. All passengers and
device must also be right at hand and ready to toss. crew should wear them. A loose PFD is often
useless in an emergency.
A. PFD CLASSIFICATIONS
The operator is responsible for instructing everyone
Off-Shore Life Jacket (Type I) – aboard on the location and use of PFDs.
(FIG. 1.4.1) most buoyant, it is designed to
turn an unconscious person face Size PFDs for the wearer. Children require special
up; used in all types of waters attention in the use of PFDs.
where rescue may be slow,
particularly in cold or rough Test PFD buoyancy at least once a year.
conditions.

Near-Shore Life Vest (Type II) –


(FIG. 1.4.2) “keyhole” vest with flotation-filled
head and neck support is also 6. ADDITIONAL RECOMMENDED
designed to turn a person face up, EQUIPMENT FOR SAFE OPERATION
but the turning action is not as
pronounced; used in calm, inland In addition to legally mandated equipment, the
waters or where quick rescue is following items are necessary for safe boating,
likely. especially if your boat is out of sight of land.

Flotation Aid (Type III) – vest is • First aid kit


(FIG. 1.4.3)
designed so conscious wearers • Visual distress signals for day and night use
can turn face up; often designed (required in some areas; consult local
for comfort while engaged in regulations)
sports such as skiing. • Charts of your intended cruising area
• Compass
• GPS or Loran position locating devices
1.4 270 Select EX

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SECTION 1 • SAFETY
• Marine VHF radio with weather channels
7. IMPAIRED OPERATION
• Emergency position-indicating radio beacon
(EPIRB) Drugs and/or alcohol will prevent you from operating
• Manual bilge pump your boat safely. This single factor is involved in
more marine accidents and deaths than any other.
• Moisture repellant The detrimental effects of alcohol and drugs are
• Anchors, chain and line (The anchors must be increased by the wind, waves and sun, quickly
properly sized for your boat. Ask your dealer or impairing your ability to react properly and promptly
marine supply store for recommendations). in an emergency.
• Mooring lines
• Fenders ! WARNING
• Boat hook Drugs and/or alcohol impair the operator’s ability to
control the boat safely.
• Waterproof flashlight(s)
Death or serious injury can result from improper boat
• Extra batteries for flashlights and portable
operation.
electronic devices
• High power spotlight, if you intend to boat at
night
• Spare keys 8. LOAD CAPACITY
• Instruction manuals for engine and accessories
• Lubricating oil A. UNITED STATES
• Tool kit: Use common sense and sound judgement when
- Assorted screwdrivers (Phillips and flat blade) placing equipment and/or passengers in your boat.
The number of people on board must be reduced if
- Pliers (regular, vise-grip, and tongue & groove)
you go out in poor weather and rough water.
- Wrenches (box, open-end, allen, adjustable)
- Socket set (metric or U.S. Standard as • The number of seats does not indicate how
appropriate) many people a boat can carry in poor weather
- Electrical tape and duct tape and rough water.
- Hammer • Above idle speed, all passengers must be
- Utility Knife seated on the seats provided.
• Spare parts kit (spark plugs, fuses, hose The United States Coast Guard does not provide
clamps and ask your dealer to recommend other specific numbers for passenger capacity or
parts) cargo weight for recreational vessels 26 feet
• Extra propeller (7.92 meters) or larger. For safety sake, use the
following information provided for the
international loading standards for maximum
number of passengers plus cargo weight.

B. INTERNATIONAL
The certification plate (See Fig. 1.6.1) located near
the helm indicates maximum weight and number of
persons your boat can handle under calm sea
conditions. Do not exceed the load capacities
stated. The number of people on board must be

270 Select EX 1.5

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SECTION 1 • SAFETY
reduced if you go out in poor weather and rough
water. ! DANGER
Never carry more weight or passengers than indicated
The information present on the certification plate on the certification plate, regardless of weather or
water conditions.
does not relieve the operator from responsibility. Use
common sense and sound judgement when placing The boat can capsize, swamp or sink.
equipment and/or passengers in your boat.

• Do not load to capacity in poor weather or rough 9. POWER CAPACITY


water.
Your boat’s engine and accessories were selected
• The number of seats does not indicate how to provide optimum performance and service.
many people a boat can carry in poor weather Installing a different engine or other accessories
and rough water. may cause unwanted handling characteristics.
Should you choose to install a different engine or to
• Above idle speed, all passengers must be add accessories that will affect the boat’s running
seated on the seats provided. trim, have an experienced marine technician
perform a safety inspection and handling test
BUILDER’S PLATE (INTERNATIONAL) before operating your boat again. Certain
(FIG. 1.6.1) MFR’S MODEL
modifications to your boat will result in cancellation
BOAT MANUFACTURER DESIGNATION of your warranty protection. Always check with
your dealer before making any modifications to
your boat.
270 SLX

10. PROPELLERS
C 10 950
Your Sea Ray® has been equipped with a propeller
MAXIMUM NUMBER MAXIMUM LOAD which our tests have shown to be the best suited
OF PASSENGERS CAPACITY
for general use with our engine under normal
conditions and load. Do not change the pitch of your
propeller without getting your dealer’s
! WARNING recommendations first. If you change to a different
propeller pitch, under no circumstances use a
When engine is running, keep passengers away from propeller which allows the engine to operate at
areas not designed for riding, such as seat backs,
bow, gunwales, transom platform, swim platform, front higher than recommended RPM. (Your engine
and rear decks and on sun pads. manual specifies the maximum recommended
RPM).
Passengers can fall overboard if not seated properly
on the seats provided.
To maintain rated power, propellers should be free
of nicks, excessive pitting and any distortions that
alter them from their original design. Badly damaged
propellers should be replaced, but those that are
chipped, bent or merely out of shape can be
reconditioned by your marine dealer.

It is advisable to carry an extra propeller aboard in


case you damage the one in use.

1.6 270 Select EX

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SECTION 1 • SAFETY
When visibility becomes impaired because of
11. STABILITY weather, time of day or high bow angle you must
Your boat was manufactured to specific stability and slow down so that you have sufficient time to react
flotation standards for the capacity shown on the if an emergency occurs. Nearby boats face similar
certification plate. Any increase from the risks in avoiding a collision with you.
recommended load capacities will put your boat in
jeopardy of capsizing, swamping and/or sinking. A. GENERAL CONSIDERATIONS
IN ADDITION: • Know how your boat handles under different
conditions. Recognize your limitations and the
• Stability may be substantially reduced if boat’s limitations. Modify speed in keeping with
equipment is added above the deck. weather, sea and traffic conditions.
• Stability is substantially reduced by loose fluids • Instruct passengers on location and use of
or weight within the hull. Keep bilge area as dry safety equipment and procedures.
as possible, and close all openings, hatches
and windows in rough weather. • Instruct passengers on the fundamentals of
operating your boat in case you are unable to
! WARNING do so.

Distribute passengers and gear as uniformly as • You are responsible for passenger’s actions. If
possible from front to rear and left to right. they place themselves or the boat in danger,
The manufacturer’s load rating is the maximum
immediately correct them.
allowed under calm conditions.

Reduce boat loading if weather, water or other


! WARNING
conditions are adverse. Death or serious injury can result if you fail to observe
these safety rules:

• Anyone who controls the boat must have


12. MAINTAIN CONTROL taken a boating safety course and have
trained in the proper operation of the
On the water there are no marked traffic lanes, no boat.
traffic signs or lights, and boats have no turn signals.
The boat operator must keep his or her attention • Always operate the boat at speeds that
focused not only on what’s ahead but what’s on the will not put people or property in danger.
left, right and behind the boat. • Be constantly aware of conditions in all
directions when underway and before
The operator must always be alert to approaching turning.
boats (from the rear, right and left sides, as well as
those ahead). There can be people in the water, • Reduce speed, use a lookout to identify
partially submerged debris, and other navigational possible hazards or difficulties, and turn
hazards such as rocks, sand bars, dangerous on navigation lights when:
currents, to name a few. - visibility is impaired;
- in rough water; or
Your passengers are relying on you to operate and
maneuver the boat safely so that they are not in - in congested waterways.
danger of going overboard. If you turn to quickly, • Watch your wake. It can capsize a small
increase or decrease speed abruptly, your boat or damage moored boats or other
passengers are at risk of being thrown overboard property. You are responsible for damage
or thrown about the boat. caused by your wake.

270 Select EX 1.7

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SECTION 1 • SAFETY
Getting caught in severe weather is hazardous. Bad
13. WEATHER weather and/or rough sea or water conditions can
There are four design categories of boats based cause an unsafe situation. Consult local weather
upon their ability to withstand wind and sea or water information, or listen to the NOAA weather reports
conditions: for the latest weather conditions or any impending
deterioration of the weather before setting out and
A. Ocean while underway. Following are a few basic weather-
Wind speed: above 40 knots (46 mph) related rules:
Wave height: above 4 meters (13 feet)
Boat may be used for extended ocean • Check the weather forecast and the water
voyages. conditions before leaving and while underway.

B. Offshore • A sudden change in wind direction or speed or


Maximum wind speed: 40 knots (46 mph) an increase in wave height indicates
Maximum wave height: 4 meters (13 feet) deteriorating weather.
Boat can be used offshore, but not for
• Have everyone wear a personal flotation device.
extended ocean voyages.
• If a storm approaches, immediately seek a safe
C. Inshore
harbor.
Maximum wind speed: 27 knots (31 mph)
Maximum wave height: 2 meters (6.5 feet) • If a storm hits, have everyone sit in the cabin or
Boat use is limited to coastal waters, large on the cockpit deck in the boat. Head the bow
bays, estuaries, lakes and rivers. into the wind with enough power to maintain slow
headway.
D. Sheltered waters
Maximum wind speed: 15 knots (18 mph) • If you encounter fog, determine your position,
Maximum wave height: 0.5 meters (1.5 feet) set a safe course, slow down and alert other
Boat use is limited to small lakes, rivers and boats of your presence with a sound signal.
canals.
• If a lightning storm approaches, the safest action
! DANGER is to dock and disembark. If you cannot return
to shore, have passengers go inside the cabin
DO NOT ATTEMPT TO BOAT IN and remain there until the storm passes.
SEVERE WEATHER CONDITIONS
• Lightning seeks a ground when it strikes. The
DEATH OR SERIOUS INJURY CAN OCCUR best protection is a properly grounded lightning
GET TO SHORE BEFORE rod placed high enough over the deck to provide
THE WEATHER TURNS BAD a protective umbrella over the hull. Depending
upon the likelihood of your being in a lightning
Your 270 Select EX is Design Category C. storm, consult your dealer for installation of a
lightning rod. Stay clear of the lightning rod, all
The wind speed and wave height specified as the attached wiring and all metal parts of the boat.
upper limit for your category of boat does not mean
that you or your passengers can survive if your • Stay out of the water during a lightning storm. If
boat is exposed to these conditions. It is only the caught swimming during a storm, get back into
most experienced operators and crew that may be the boat and remain there until the storm passes.
able to operate a boat safely under these conditions.
You must always be aware of weather conditions
and head for port or protected waters in sufficient
time to avoid being caught in high winds and rough
water. Do not take chances!

1.8 270 Select EX

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SECTION 1 • SAFETY
14. CHART YOUR COURSE 15. WATER SPORTS
! WARNING ! WARNING
Hitting an object in or under the water or boating in Your boat can kill or injure persons in the water.
dangerous currents can cause serious injury or death
to boat occupants. Always stay away from areas designated for
swimming or diving. Unless you are towing a skier,
You must know where the hazards are and avoid them. stay away from water ski areas. Recognize markers
used for such areas.
In uncharted waters, boat very slowly and post a
lookout. When engine is running, close and lock transom door
and do not permit anyone to use boarding ladder and
swim platform.
To avoid boating in unsafe areas where there are
underwater obstructions, shallow water,
unnavigable conditions such as dangerous A. SWIMMING
currents, and others, you must chart a course. This • Do not permit anyone to swim from a moving
means having and using the National Oceanic and boat, or a boat with an engine running.
Atmospheric Administration (NOAA) charts for
coastal waters, observing and understanding all • Many localities prohibit swimming from boats
navigational aids, using the knowledge and except in designated areas.
guidance of experienced boaters, and being aware
of the tide times where appropriate. • Make sure boat’s engines are turned off before
allowing people to swim anywhere near your
boat. Shut the engine OFF and remove the key
! WARNING from the ignition switch so that no one can
Shut engine off if an object is struck or if you run accidentally start the engine while swimmers
aground. are nearby.
Check for hull leaks and drive line damage, before
• Turn off engines when taking swimmers or
restarting engines.
skiers aboard or when they are entering the
Use hand pump if bilge pumps don’t remove water. water. Never permit use of the transom or swim
Boat very slowly, if you must proceed with a damaged
platform while engines are running.
drive line.
• Slow down and look for swimmers or skiers
when cruising in an area where there might be
If you are in an unfamiliar area without knowledge persons in the water.
of the hazards, proceed very slowly and have
someone watch for hazards. B. SKIING
Let others know where you are going. A float
plan describes your intended cruising course and
! WARNING
itinerary, boat description, and your expected time Skiers must wear an approved PFD.
and date of return. Give the float plan to a friend or
relative, so they can give the information to a It is advised that you become familiar with water
national boat agency, like the U.S. Coast Guard, in skiing safety and hand signals as you will most
the event you fail to return. likely, on occasion, find yourself in the vicinity of or
engaging in water skiing activity.

• Anyone who water skis must know how to swim.

270 Select EX 1.9

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SECTION 1 • SAFETY
• Never drive the boat directly behind a water Turn Left – Extend arm out from body to
skier. At 22 knots (25 m.p.h.), it takes only 5 the left.
seconds to overtake a fallen skier who was 60
meters (200 feet) in front. OK After a Fall – Clasp hands together
overhead.
• Keep a downed skier in sight and on the
operator’s side of the boat when approaching • If the skier suddenly releases the tow rope, it
the skier. Never back up to anyone in the water. can backlash into cockpit. Spotters who are
watching the skier must be aware of this fact
• Learn the signals to communicate with a skier. and be prepared to deflect the rope by hand to
The skier is to control the boat through hand avoid injury.
signals (Fig. 1.10.1).

Turn – Arm raised, circle with index finger


extended. C. DIVING
• Recognize and respect diving flags (Fig. 1.10.2).
Skier in Water – Extend one ski vertically out
Keep at least 30 meters (100 feet) away.
of water.
Sport Divers Flag – Red flag with diagonal
Back to Dock – Pat top of head.
white stripe marks a diver in the water.
Cut Motor – Draw finger across throat.
Code Alpha Flag – Blue and white pennant
Slow Down – Thumb pointed down or palm designates boat being used in dive operations.
down, move hand up and down.
DIVERS FLAGS
Faster – Thumb pointed up or palm up, move (FIG. 1.10.2)
hand up and down. RED WHITE
BLUE

OK – Raise arm and form a circle with thumb WHITE

and index finger.

Stop – Raise arm with palm vertical and


facing forward. SPORT DIVER’S
FLAG
CODE ALPHA
FLAG

Turn Right – Extend arm out from body to


the right.

SKIING SIGNALS IN GENERAL


(FIG. 1.10.1)
When engaged in water sports, be safe and
courteous to others sharing the water:

• Be considerate to fishermen.
TURN TURN RIGHT TURN LEFT STOP
• Do not water ski in congested areas.

OR OR • Keep the boat and skier away from navigation


markers.
GO FASTER GO SLOWER

• Stay well clear of other boats and skiers.

OK AFTER FALL SKIER IN WATER CUT MOTOR BACK TO DOCK

1.10 270 Select EX

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SECTION 1 • SAFETY
• Keep the victim constantly in sight.
16. EMERGENCY SITUATIONS
• When almost alongside, stop the engine in gear
Prevention is the safest approach. We hope that
to prevent propeller “windmilling.”
you are never involved in an emergency situation.
GETTING BACK ABOARD
ASSISTING OTHER BOATERS
• Try to reach the victim with a pole, or by throwing
All boaters have a legal obligation to help other
a life preserver. Do not swim to rescue the
boaters who are in distress, as long as rendering
assistance does not endanger you, your passengers victim, except as a last resort.
or your boat.
• Assist the person in boarding the boat. The
person should normally be brought in over the
If you are involved in an emergency situation, it is stern.
imperative that you know how to react, in order to • If the person is injured or cannot get into the
protect the lives in your care. boat, a rescuer should put on a PFD with a
safety line attached to the boat and enter the
A. MEDICAL EMERGENCY water to assist the victim.
You may be far from professional medical help when • Handle the victim with care. Spinal injuries may
you are boating. At least two people on board your have occurred.
boat should be CPR certified, and should have taken
a first aid course. Equip your boat with a first aid C. FIRE
kit.
Fire is a serious boating hazard. Boats will burn
quickly. Do not remain on board and fight a fire for
B. WATER RESCUE more than a few minutes. If the fire cannot be
A person who has fallen overboard will die from extinguished within a few minutes, abandon the
hypothermia in water temperatures below 70°F if boat.
not rescued quickly. Water rescue consists of three
steps: returning to the victim, making contact with Have fire extinguishers handy. A small fire can be
the victim, and getting the victim back on board. extinguished quickly with the right size and type of
fire extinguisher.
RETURNING TO THE VICTIM
• Extinguish smoking materials, shut off blowers,
• Immediately make everyone aware of the stoves, engines and generators.
incident and keep the victim in sight.
• Throw burning materials overboard, if possible.
• Slow the boat and keep pointing toward the
person overboard. At night, direct the best • If the fire is accessible, empty the contents of
available light source at the person. fire extinguishers at the base of the fire.

• Throw a life preserver, even if the person is • If the fire is in the engine compartment and you
wearing a PFD. It will serve as another marker. have an automatic extinguisher for the engine,
wait 15 minutes before opening the
MAKING CONTACT compartment. Have a portable extinguisher
ready in case the fire flares up.
• Stop or slow the boat and circle toward the
victim. • Signal for help.

• Try to approach heading into the wind or into • Grab distress signals and survival gear. Put on
the waves. PFDs. Prepare to abandon ship.

270 Select EX 1.11

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SECTION 1 • SAFETY
D. FLOODING, SWAMPING AND CAPSIZING F. GROUNDING
In the event of flooding, swamping or capsizing: In the event of running aground:

• Try to shut off engines, generators and blowers, • Check for leaks. If water is coming in, stop the
before leaving the boat. intake of water before attempting to get the boat
free.
• Have everyone put on Personal Flotation
Devices (PFDs). • Inspect for damage to the hull, propulsion and
steering systems.
• Account for all who were on board.
• Determine if the tide, wind and current will drive
• If the boat is floating stay with the boat. Hang the boat harder aground or will help to free it.
on, or climb on the boat and signal for help.
• Determine the water depth all around the boat,
• Only as a last resort should you attempt to swim and the type of bottom (sand, mud, rocks, etc.).
to shore - it is further away than it looks and If it can be done without exposing persons to
you can tire and drown. risk of injury, the boat should be moved away
from hard obstructions and toward open water
E. COLLISIONS AND LEAKING with soft ground.
In the event of collision and leaking: • Do not attempt to have your boat towed by other
than a trained and competent service, such as
• Slow down or stop to reduce water intake, the Coast Guard or a salvage company.
unless maintaining speed will keep the hole Recreational craft are not designed to tow other
above water. recreational craft.
• Switch on bilge pumps.
G. PROPULSION, CONTROL OR STEERING
• If equipped, operate the manual bilge pump if FAILURE
the powered bilge pumps can’t handle the water
flow. If the drive train fails, or controls or steering do not
respond properly at all:
• Account for everyone on board and check for
injuries. • Shut off engine.
• Have everyone put on PFDs. • Put out the anchor to prevent drifting.
• Stay with the boat. • Determine whether or not you can repair the
problem yourself. See the proper manuals for
• Signal for help.
assistance in troubleshooting the engine,
• If a leak patch is attempted, it should be done steering and engine controls.
from the outside.
• If you are not sure you can fix the problem, or if
• In the event of a collision, you are required to conditions are adverse, signal for help.
file an accident report. Contact a state
enforcement agency or the nearest Coast Guard
office. If you are boating outside of U.S. waters,
consult the nation you are visiting for accident
reporting requirements.

1.12 270 Select EX

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SECTION 1 • SAFETY
17. SAFETY HOT LINES 19. ENVIRONMENTAL CONSIDERATIONS
The safety information in the preceding pages The following warning is offered for boats sold in
gives only the general areas of concern for the State of California in accordance with California
boating safety. It is not intended to be, nor can Health & Safety Code §§ 25249.5-.13:
it be, exhaustive. You must take a boating safety
course, and get hands-on instruction in the
proper and safe operation of your boat from ! WARNING
experienced persons before cruising. A wide variety of components used on this vessel
contain or emit chemicals known to the State of
The U.S. Coast Guard offers many pamphlets on California to cause cancer and birth defects and other
reproductive harm.
safety and other information not covered in this book.
Contact your local Coast Guard unit or call the toll- EXAMPLES INCLUDE:
free safety hot lines below for information.
• Engine and generator exhaust

• U.S. Coast Guard 1-800-368-5647 • Engine and generator fuel, and other liquids such
as coolants and oil, especially used motor oil
• Canadian Coast Guard 1-800-267-6687
• Cooking fuels
In other countries, ask your marine dealer for • Cleaners, paints, and substances used for vessel
information on how to contact the national boating repair
law enforcement agency.
• Waste materials that result from wear of vessel
components

• Lead from battery terminals and from other sources


18. INTERNATIONAL REQUIREMENTS such as ballast or fishing sinkers

This vessel and its systems have been constructed


in accordance with standards and specifications in TO AVOID HARM:
effect at the time of manufacture as published by
• Keep away from engine, generator, and cooking
the various regulatory authorities listed below.
fuel exhaust fumes.

1. Ministere De La Mer - France


2. Registro Italiano Navale - Italy A. FUEL AND OIL SPILLAGE
3. Det Norske Veritas - Norway Regulations prohibit discharging fuel or oily waste
4. Securite des Nauires - Canada in navigable waters. Discharge is defined as any
5. J.C.I. (Japan Craft Inspection) - Japan action which causes a film, sheen or discoloration
on the water surface, or causes a sludge or
6. N.K.K. (Nippon Kaiji Kyokai) - Japan emulsion beneath the water surface. A common
7. B.S.I. (British Standards Institute) - England violation is bilge discharge. Use rags or sponges
8. Ministerio Obras Publicas Y Transportes - Spain to soak up fuel or oily waste, then dispose of it
properly ashore. If there is much fuel or oil in the
9. EC Recreational Craft Directive - European
bilge, contact a knowledgeable marine service to
Community.
remove it. Never pump contaminated bilge
Further information concerning these requirements overboard. Help protect your waters.
may be obtained from Sea Ray® Customer Service:
1-800-SRBOATS. Fill tank(s) less than rated capacity. Allow for
fuel expansion.

270 Select EX 1.13

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SECTION 1 • SAFETY
B. WASTE DISPOSAL ! CAUTION
• Many areas prohibit overboard sewer Reduce speed in congested waterway.
discharge. Close and disable flow-through
Be alert for No Wake markers.
waste systems to prevent discharge in such
areas.

• Bag all refuse until it can be disposed of ashore. 20. NAUTICAL TERMS
Regulations prohibit disposal of plastic
anywhere in the marine environment and restrict Abeam – object 90 degrees to center line on either
other garbage disposal within specified side of boat.
distances from shore. Abaft – a point on a boat that is aft of another.
Aft – toward the rear or stern of the boat.
NOTICE Beam – the width of a boat.
• There is a possibility of being fined for having an Bow – the fore part of a boat.
operable direct overboard discharge of waste in Bow Eye – bolt with looped head mounted on
some waters. Removing seacock handle, in closed
position, or other means must be used to avoid fine.
extreme forward part of bow.
Bulkhead – vertical partition in a boat.
• It is illegal for any vessel to dump plastic trash
anywhere in the ocean or navigable waters of the Chine – meeting juncture of side and bottom of boat.
United States.
Chock – deck fitting, used as guides for mooring
or anchor lines. Also, a wedge to stop wheels from
rolling.
! CAUTION
Cleat – deck fitting with arms or horns on which
FOR BOATS WITH VACUFLUSH® HEADS ONLY lines may be made fast.
Do not place facial tissues, paper towels or sanitary Cockpit – an open space from which a boat is
napkins in head. Such material can damage the waste operated.
disposal system and the environment.
Deck – upper structure which covers the hull
between gunwales.
C. EXCESSIVE NOISE Draft – depth of water required to float boat and its
propulsion system.
Many areas regulate noise limits. Even if there Fathom – six feet.
are no laws, courtesy demands that boats
operate quietly. Fenders – rope or plastic pieces hung over the side
to protect the hull from chafing.
Freeboard – height of exposed hull from water line
D. WAKE / WASH
to deck.
! WARNING Ground tackle – general term referring to anchors,
anchor lines, etc.
SPEED HAZARD - Watch your wake. It might capsize
a small craft. You are responsible for damage caused Gunwale (pronounced gun’l) – meeting juncture of
by your wake. hull and deck.
Power boat wakes can endanger people and Hatch – an opening in deck to provide access
vessels. Each power boat operator is responsible below.
for injury or damage caused by the boat’s wake. Head – toilet or toilet area in a boat.
Be especially careful in confined areas such as Headroom – vertical distance between the deck
channels or marinas. Observe “no wake” warnings. and cabin or canopy top.

1.14 270 Select EX

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SECTION 1 • SAFETY
Helm – steering console.
Hull – the basic part of a boat that provides
buoyancy to float the weight of the craft and its load.
Keel – the major longitudinal member of a hull; the
lowest external portion of a boat.
Knot – unit of speed in nautical miles per hour.
Lee – the side that is sheltered from the wind.
PFD – Personal Flotation Device; life preserver.
Port – term designating left side of the boat.
Rudder – movable fixture at the stern used for
steering.
Scupper – hole permitting water to drain overboard
from deck or cockpit.
Sheer – curve or sweep of the deck as viewed
from the side.
Snub – to check or tighten a line suddenly.
Starboard – term designating right side of the boat
Stern – the aft end of a boat.
Stern drive – outboard unit of an inboard/outboard
(I/O) engine installation.
Stringer – longitudinal members fastened inside
the hull for additional structural strength.
Transom – transverse part of stern.
Wake – disturbed water that a boat leaves behind
as a result of forward motion.
Windward – toward the direction from which the
wind is blowing.

270 Select EX 1.15

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SECTION 1 • SAFETY
21. KEY TO SYMBOLS ON CONTROLS
AND PRINTS
These symbols may be found on your controls and
gauges and/or used in this owner’s manual. This ENGINE ENGINE
ENGINE
page is to help you understand what the symbols START STOP

mean.

r/min

ENGINE
EMERGENCY ENGINE EXHAUST ENGINE ENGINE (COOLANT) ENGINE OIL
START SWITCH CONTROL ROTATIONAL COOLANT WATER JACKET PRESSURE
(TWIN ENGINE ONLY) SPEED TEMPERATURE

FUEL FUEL LEADED UNLEADED


FUEL, DIESEL
LEVEL FILTER FUEL FUEL
GENERAL FUEL

BILGE BLOWER BILGE OIL ELAPSED INTERIOR RUNNING LIGHTS


PUMP TIME LIGHT UNDER POWER

FRESH WATER WASTE


ANCHOR BASED COOLANT WATER/SEWAGE WINDSHIELD WINDSHIELD WINDSHIELD
LIGHT WIPER WASHER WIPER AND
WASHER

PROPULSION PROPULSION PROPULSION


COMPASS ANCHOR HORN
SYSTEM SYSTEM TRIM SYSTEM TRIM
TRIM BOW UP BOW DOWN

ROTARY CONTROL
(QUANTITY INCREASES
WARNING
TRIM TAB SINGLE CONTROL WITH WIDTH OF BATTERY ELECTRICAL
TRIMMING LEVER CONTROL LEVER OPERAT- SYMBOL)
HAZARD
OPERATION (THROTTLE & SHIFT) ING DIRECTION

LIFT POINT
FIRE NO OPEN FLAME PROPELLER OR PROPER LIFT
RISK NO SMOKING LOCATION OF POINT
SLING

1.16 270 Select EX

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22. WARNING LABEL LOCATIONS

WARNING LABEL LOCATIONS


(FIG. 1.17.1) UNDERSIDE OF ENGINE HATCH
DISCHARGE OF OIL PROHIBITED ! CAUTION
NOTICE THE FEDERAL WATER POLLUTION CONTROL ACT PROHIBITS THE DIS-
WARNING PRIOR TO TOWING VESSEL:
! DANGER CHARGE OF OIL OR OILY WASTE INTO OR UPON THE NAVIGABLE WA- !
• LOCKPROPELLERSHAFT(S)TOPREVENT
NO SMOKING C H E C K B A T T E R Y C E L L F L UID TERS OF THE UNITED STATES OR THE WATERS OF THE CONTIGUOUS
LEAKING FUEL IS A FIRE AND EXPLOSION ! DANGER DAMAGETOSHAFTSEALANDTRANSMISSION

GASOLINE VAPORS ARE EXPLOSIVE LEVEL APPROXIMATELY EVERY 4 DISCOLORATION OF THE SURFACE OF THE WATER OR CAUSES A
HAZARD, INSPECT SYSTEM REGULARLY. BEARINGS.
WEEKS AND MORE OFTEN IN SLUDGE OR EMULSION BENEATH THE SURFACE OF THE WATER. VIO-
EXAMINE FUEL TANKS FOR LEAKS OR STAY CLEAR OF MOVING PARTS
• CLOSESEACOCKSONNON-OPERATING
STAINLESS STEEL SLIDING SWIM LADDERS NOTICE SUMMER AND HOT ZONES. LATORS ARE SUBJECT TO A PENALTY OF $5,000.
CORROSION AT LEAST ANNUALLY. WHILE ENGINE IS RUNNING. ENGINESTOPREVENTSEAWATERINGESTION.
SUGGESTED CARE & MAINTENANCE MRP # 1746895 SR-7139 MRP 852632 SR-151 MRP 1745512 SR-7149 MRP 1751885 SR-7203
GASOLINE RECOMMENDATION MRP # 1744737 SR-744
AFTER EACH USE: Minimum octane rating of 87 AKI.
Fully extend ladder and thoroughly rinse all ladder and slide surfaces with
Refer to the engine owner’s manual for
fresh water. Pay special attention to flushing any debris and salt water additional information.
from the slide areas.
MRP 1745157 SR-7119A
MONTHLY: ! WARNING
Examine the ladder slide grooves and remove any foreign particles 12VDC-15A MAX VISIBILITYFROMTHISHELMSTATIONISLIMITED
lodged within the grooves.
AVOIDCOLLISIONS-MAINTAINLOOKOUT ! DANGER
Wash entire ladder, using ONLY a clean, soft cloth, and mild soap
solution. Rinse thoroughly with fresh water. To prevent damage NEVER MRP # 1744738 SR-747 AS REQUIRED IN ‘RULES OF THE ROAD’
USE ABRASIVES or ABRASIVE CLEANERS! INSIDE SIDE PANEL BY US COAST GUARD STAY CLEAR OF MOVING PARTS
Allow ladder to dry after washing. Apply a light coating of spray lubricant
or clear silicone grease to the slide areas ONLY. Work ladder back and MRP # 1746896 SR-7162
forth to assure distribution of lubricant and ease of operation. MRP # 1752856 SR-7153
CAUTION - TO PREVENT THE POSSIBILITY OF PERSONAL INJURY,
LOCATED UNDER ANCHOR HATCH
ENSURE THAT ANY LUBRICANT IS CLEANED FROM LADDER
RUNGS AND STILES PRIOR TO USE.

Inspect the ladder for damage and check the security of all fasteners.
Repair damage and/or tighten any hardware that may have become loose
prior to use.

MRP 1573112 SR-505

LOCATED ON UNDER SIDE OF SWIM LADDER RECESS

! DANGER
TO AVOID RISK OF SERIOUS INJURY OR DEATH
SHUT OFF ENGINE WHEN NEAR SWIMMERS
OR PRIOR TO USING SWIM PLATFORM AND
BOARDING LADDER.
MRP 1745519 SR-7214

! WARNING
USE CAUTION WITH SKIER IN TOW
AS TOW ROPE MAY BACKLASH INTO
COCKPIT WHEN RELEASED
MRP 1745125 SR-7111

! DANGER
CARBON MONOXIDE CAN BE FATAL. In all gasoline powered boats, engine
exhaust systems produce colorless and odorless carbon monoxide gas “CO”
Direct prolonged exposure can result in CO poisoning which may be harmful or

FIRE PORT ACCESS UNDER FATAL. To prevent excess exposure and reduce the possibility of
accumulations of CO in the boat, the operator should include adequate

KEEP CLEAR ventilation through utilization of cabin hatches and walk-through windshields
to increase the accumulation of CO in and about the boat and require the
operator’s particular attention:
1. Operation at slow speeds or dead in water.
MRP #962985 SR-125
UNDER CENTER CUSHION ! CAUTION 12VDC-15A MAX AUTOMATIC EXTINGUISHER SYSTEM
2. Operation with a high bow angle attitude.
3. Utilization of canvas tops, side curtains and back curtains.
LIGHT ON-UNIT CHARGE/ 4. Contributing climatic conditions, such as a head wind.
5. Operation of engines and/or generator in confined spaces or a dockside.
IF SWITCH IS TURNED OFF WHILE LIGHT OFF-UNIT DISCHARGED.
6. Any blockage of hull exhaust outlets.
ENGINE IS RUNNING ALTERNATOR MRP # 1744738 SR-747 IF SYSTEM DISCHARGED, SHUTDOWN ENGINE,
INDICATIONS OF EXCESSIVE EXPOSURE TO “CO” CONCENTRATIONS
WILL BE DAMAGED. INSIDE SIDE PANEL BLOWER, AND ELECTRICAL SYSTEM
MAY INCLUDE NAUSEA, DIZZINESS, HEADACHE AND DROWSINESS.
AVOID RISK OF INJURY OR DEATH, SHUTOFF ENGINE NEAR SWIMMERS
MRP # 1746901 SR-7167 OR PRIOR TO USING SWIM PLATFORM SUNPAD OR BOARDING LADDER.
! WARNING
ON BATTERY SWITCH PANEL
BEFORE STARTING ENGINE: CHECK ENGINE COMPARTMENT BILGE FOR ! WARNING
GASOLINE OR VAPORS. OPERATE BLOWER FOR FOUR MINUTES,
AVOID COLLISIONS - Maintain lookout as required by “Rules of the Road”.
AND VERIFY BLOWER OPERATION, RUN BLOWER Visibility can be limited by high boat trim angles, persons and gear. Such issues
WHEN VESSEL OPERATING BELOW CRUISING SPEED are considered under the control of the operator.
USE CAUTION WITH SKIER IN TOW AS TOW ROPE MAY BACKLASH
INTO COCKPIT WHEN RELEASED.
NOTICE: It is recommended that all occupants wear approved
Personal flotation Devices (PFD’s).

MRP 1745122 SR-787

UNDER STARBOARD CUSHION

270 Select EX 1. 17

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WARNING LABEL LOCATIONS (CONTINUED)
WARNING LABEL LOCATIONS
(FIG. 1.18.1)

Save Our Seas


It is illegal to dump plastic trash anywhere into the ocean or navigable
waters of the United States. Violation of these requirements may result
in civil penalty up to $25,000, a fine of $50,000 and imprisonment for up
to five years. MRP 1798084
CALIFORNIA RESIDENTS ONLY
THE ABOVE WARNING IS ATTACHED TO THE
STEERING WHEEL PRIOR TO DELIVERY OF ANY
INSIDE 3 MILES DUNNAGE- Material used to
BOATS SOLD IN THE STATE OF CALIFORNIA IN
PLASTIC - Includes but is not ACCORDANCE WITH CALIFORNIA HEALTH &
SAFETY CODE §§ 25249.5-.13:

limited to: plastic bags, styro- (and in U.S. Lakes, Rivers, block and brace cargo, and is
Bays and Sounds) considered a cargo associated
foam cups and lids, six-pack
PLASTICS
holders, stirrers, straws, milk DUNNAGE, LINING AND PACKING waste.
jugs, egg cartons, synthetic fish- MATERIALS THAT FLOAT
ing nets, ropes, lines, and bio or DISHWATER- Means the liquid
ANY GARBAGE EXCEPT DISHWATER/
photo degradable plastics. GRAYWATER/FRESH FISH PARTS residue from the manual or au-
tomatic washing of dishes and
3 TO 12 MILES
GARBAGE - Means paper, cooking utensils which, have
rags, glass, metal, crockery PLASTICS been pre-cleaned to the extent NMMA CERTIFICATION TAG

(generated in living spaces DUNNAGE, LINING AND PACKING that any food particles adhering
MATERIALS THAT FLOAT to them would not normally in-
aboard the vessel-what we nor-
ANY GARBAGE NOT GROUND TO LESS
mally call trash), and all kinds THAN ONE SQUARE INCH
terfere with the operation of au-
270 SLX
of food, maintenance and cargo- tomatic dishwashers.
associated waste. 12 TO 25 MILES
“Garbage” does not include GRAYWATER - Means drainage
fresh fish or fish parts, dishwa-
PLASTICS from a dishwasher, shower, C 10 950
DUNNAGE, LINING AND PACKING
ter, and gray water. MATERIALS THAT FLOAT laundry, bath, and wash basin, THIS TAG INSTALLED WHEN BOAT IS ORDERED WITH
CE INTERNATIONAL OPTION
and does not include drainage
12 TO 25 MILES from toilets, urinals, hospitals,
and cargo spaces.
PLASTICS
MRP 1744745 SR-761
LOCATED ON INSIDE OF
STARBOARD STORAGE DOOR

1. 18 270 Select EX

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SECTION 2 • GENERAL BOAT ARRANGEMENT
With fiberglass boats, severe gelcoat crazing or
1. DOCKING/LIFTING/STORAGE more serious hull damage can occur during
launching and hauling if pressure is created on the
! CAUTION gunwales by the slings. Flat, wide belting-type slings
Do Not use cleats for lifting.
and spreaders long enough to keep pressure from
the gunwales are necessary. Cable-type slings
should be avoided. Do not place the slings where
they may lift on underwater fittings.
A. BOW AND STERN CLEATS
Cleats must not be used for lifting the boat; they Never hoist the boat with an appreciable amount of
are intended for docking or mooring use only. water in the bilge. Fuel and water tanks should
preferably be empty, especially if of large capacity.
When lifting the boat always keep the bow higher
than the stern to drain the exhaust lines and to B. SUPPORTING THE BOAT
prevent water from running forward through the
manifold and into the engine where it can become A cradle is the ideal support for the boat whenever
trapped. It may seem expedient to lift only the stern it is not in the water. Properly designed and
when changing a propeller, but this can result in constructed, it will provide support at the proper
water entering the engine cylinders, causing points, which is essential to avoid stress on the
hydrostatic lock and resulting in possible engine hull. Do not rest boat on underwater fittings.
failure. Even a small amount of water in the engine
can cause rust and is to be avoided.

CLEAT / BOW & STERN EYE LOCATIONS


(FIG. 2.1.1)

BOW EYE
CLEAT BOW & STERN EYE

STERN CLEAT CLEAT


EYE

CLEAT

CLEAT

STERN
EYE CLEAT
CLEAT

270 Select EX 2.1

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SECTION 2 • GENERAL BOAT ARRANGEMENT
PROPER STORAGE
(FIG. 2.2.1)

RIGHT (NO GAP)

16½” 138”
(41.9cm) (350.5cm) WRONG (GAP)
AFT CRADLE FORWARD CRADLE

2. PASSENGER LOCATIONS While the person at the wheel must alert


passengers before any sudden or erratic boat
movement, such as crossing wakes, rapid
! WARNING turns, sudden acceleration or deceleration, etc.,
Boat motion can be erratic. an emergency action may be necessary before
passengers can be warned. All passengers
You can fall overboard or be injured by hitting
must be prepared for rapid boat movement and
something in or on the boat.
be able to hold on to prevent loss of balance.
All persons must be in cockpit area or cabin and be
prepared for sudden boat movement. 2. When persons are on the working deck area,
for anchoring, mooring or in emergencies, they
Use front or bow deck area only during anchoring,
mooring or emergencies. must be holding on and be positioned so as to
prevent falling. In bad weather and/or rough
water, if it is essential to be on deck, persons
should be closely tied to cleats, railing
! WARNING stanchions or other securely fastened boat
Wet decks are slippery. hardware.
You can be seriously injured if you slip and fall. 3. Engines must be turned off if the boat is near
Wear slip resistant footwear secured to your feet and swimmers or persons are on the swim platform
hold on to rails or boat structure. or the swim ladder.

1. When the boat is moving, all passengers must


be in the cockpit area or in the cabin and must
be on seating provided or, if standing, holding
on firmly (Fig. 2.3.1).

2.2 270 Select EX

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SECTION 2 • GENERAL BOAT ARRANGEMENT
PASSENGER LOCATIONS
(FIG. 2.3.1)

ACCOMMODATION DECK
(DECK AREA INTENDED FOR
OCCUPATION DURING NORMAL
OPERATION)

! WARNING
Wet decks are slippery.

You can be seriously injured if


you slip and fall.

Wear slip resistant footwear


secured to your feet and hold
on to rails or boat structure.

! DANGER
Rotating propellers can injure or
kill you.

Shut off engine when persons


are in water, near boat, on swim
platform or ladder.

270 Select EX 2.3

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SECTION 2 • GENERAL BOAT ARRANGEMENT
3. PROPULSION SYSTEM
The engine on your boat is a stern drive propulsion
system also known as an inboard-outboard engine.
This type of propulsion system has the engine inside
the boat secured to the hull’s stringers at the rear
end of the hull. The stern drive unit, also called the
lower unit because it hangs below the hull, is part
of the propulsion system that attaches to the outside
of the hull or transom. The stern drive unit pivots to
steer the boat.

REFER TO THE ENGINE OWNER’S MANUAL


FOR OPERATING INSTRUCTIONS AND
WARRANTY INFORMATION.

STANDARD STERN DRIVE (INBOARD-OUTBOARD)


ENGINE (FIG. 2.4.1)
ENGINE

STERN DRIVE
(OUTDRIVE)

2.4 270 Select EX

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SECTION 2 • GENERAL BOAT ARRANGEMENT
4. BASIC BOAT DIMENSIONS AND CLEARANCES

BOAT DIMENSIONS AND CLEARANCES


(FIG. 2.5.1)

(G) 14” (35.6 cm)

(E) 7’ 4” (2.24 m)

(D) 8’ 11½” (2.73 m)


(F) 5’ 3” (1.6 m)
WATERLINE
(C) 36.5”
(92.7 cm)
KEEL

(A) 28’ 6” (8.69 m)

(B) BEAM
9’ (2.74 M)

270 SELECT EX SPECIFICATIONS HEIGHT DIMENSIONS


(A) Overall Length (D) Keel to Top of Arch ........................... 8ft. 11.5in. 2.73 m
With Std. Swim Platform ........ 28ft. 6in. 8.69 m (E) Waterline to Top of Arch ................... 7ft. 4in. 2.24 m
(B) Beam (Width) .......................... 9ft. 2.74 m (F) Waterline to Top of Windshield ......... 5ft. 3in. 1.6 m
(C) Draft (Stern Drive Down) ....... 36.5in.* 92.7 cm* (G) Arch to Top of Mast Light .................. 14in. 35.6 cm
Draft (Stern Drive Up) ................... 20in.* 50.8 cm*
* MINIMUM WATER DEPTH TO PREVENT RUNNING AGROUND

Dry Weight .................................... 5,555 lbs. 2,520 kg.


Fuel Capacity ................................ 94 gal. 355.8 liters
Usable Fuel ................................... 89 gal. 336.9 liters
Water Capacity ............................. 21 gal. 79.5 liters
Holding Tank ................................. 10 gal. 37.9 liters
Dead Rise ..................................... 21°

270 Select EX 2.5

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SECTION 2 • GENERAL BOAT ARRANGEMENT
5. DECK LAYOUT
GENERAL LAYOUT
(FIG. 2.6.1)

BOW SEATING WITH PORT/STBD COMBO


STORAGE BELOW NAVIGATION LIGHT

BOW WALK ANCHOR CHAIN/ROPE


THRU DOOR STORAGE LOCKER

ENCLOSED HEAD WINDLASS (OPTIONAL)


COMPARTMENT (UNDER HATCH)

COCKPIT FLOOR FWD TABLE BASE


STORAGE

CONTROL STATION
COMPANION SEAT

ADJUSTABLE HELM SEAT


12VAC ADAPTER
(IN PORT SIDE PANEL
STORAGE)

12VAC ADAPTER
(IN STBD SIDE PANEL
STORAGE)
CARRY-ON COOLER
DEDICATED
STORAGE

WET BAR
(WITH STORAGE
BELOW)
CENTER WALK THRU
TRANSOM DOOR

AFT TABLE
BATTERY SWITCH BASE
(UNDER SEAT)

U SHAPED AFT SEATING


SUNPAD / (WITH STORAGE BELOW)
ENGINE HATCH

FRESH
FUEL FILL WATER FILL

SWIM PLATFORM WASTE PUMP-OUT


PLATE

LADDER
(UNDER PLATFORM) TRANSOM SHOWER

2.6 270 Select EX

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SECTION 2 • GENERAL BOAT ARRANGEMENT
6. HELM, GAUGE & SWITCH LAYOUT
INSTRUMENT PANEL (FIG. 2.7.1)
NAVMAN
CHART PLOTTER

SPEEDOMETER SYSTEM TACH

175 UP

80
100
60
210
140
0
25
100F C
DN
50
1/2
345
517
1/4
172 75
25
E 3/4
0 100
PSI kPa F

OIL PRESSURE TEMPERATURE SPOTLIGHT CONTROL TRIM FUEL


(OPTIONAL)

SWITCH PANELS (FIG. 2.7.2)

PORT SWITCH PANEL

STARBOARD SWITCH PANEL

270 Select EX 2.7

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SECTION 2 • GENERAL BOAT ARRANGEMENT
HELM LAYOUT (CONTINUED)
HELM LAYOUT (FIG. 2.8.1)

COMPASS GPS CHART


PLOTTER
(OPTION)

SPOT LIGHT
CONTROLS
(OPTION) GAUGE PANEL

STARBOARD
WINDLASS
SWITCH PANEL
CONTROLS

TRIM TABS
STEREO CONTROLS
REMOTE

STEERING WHEEL
PORT WITH REMOTE
SWITCH PANEL CONTROLS

2.8 270 Select EX

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SECTION 2 • GENERAL BOAT ARRANGEMENT
7. FUNCTION AND LOCATION OF THROUGH-HULL CUTOUTS
STARBOARD THROUGH-HULL CUTOUTS
(FIG. 2.9.1)

BILGE PUMP FWD BILGE HOLDING TANK


DRAIN PUMP DRAIN VENT

CORSA WET BAR DOCKING LIGHT HORN


EXHAUST DRAIN (OPTIONAL)
(OPTIONAL)

PORT THROUGH-HULL CUTOUTS


(FIG. 2.9.2)

DOCKING LIGHT PUMP OUT HEAD CORSA


(OPTIONAL) HEAD VENT SINK EXHAUST
(OPTIONAL) DRAIN (OPTIONAL)

BILGE THROUGH-HULL CUTOUTS TRANSOM THROUGH-HULL CUTOUTS


(FIG. 2.9.3) (FIG. 2.9.4)

STERN EYE BOLTS


(2 EACH PORT & STBD)

TRANSDUCER

GARBOARD DRAIN

270 Select EX 2.9

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SECTION 2 • GENERAL BOAT ARRANGEMENT
The “throttle only” mechanism may differ from one
8. DESCRIPTION OF MAJOR CONTROLS style gear/throttle unit to another. Refer to your Gear
Shift & Throttle Manual for proper operation of this
A. GEAR SHIFT AND THROTTLE CONTROL feature.
The shift/throttle control unit for the engine activates
by the shifting mechanism and the throttle. The The throttle control adjusts the RPM of the engine
control must be in the neutral position to start your and thus, the rotational speed of the propeller.
engine. Moving the lever forward first engages the Regulating the RPM of the engine controls the
forward gear. Further forward movement increases speed of the boat.
engine speed and propeller RPM, moving the boat
faster. To shift to reverse, bring the control lever Forward motion creates forward moving water
back to the neutral position, then move it further called a “following” wake. If the boat is moving
back to engage the reverse gear. Further rearward forward and the shift/throttle is moved quickly from
movement of the lever increases engine speed and forward to reverse, the boat will stop rapidly and
propeller RPM, moving the boat faster in reverse. then move backward. The following wake continues
to move forward and can rise above the transom
and flood the boat.
SHIFT & THROTTLE CONTROL
(FIG. 2.10.1) Do not shift into reverse too quickly. Wait for the
following wake to dissipate.
NEUTRAL
(IDLE)
POWER TRIM
SWITCH ! CAUTION
FORWARD REVERSE
Cockpit can fill with water if boat is moving forward,
when it is put into reverse.

Before shifting into reverse, shift to neutral, wait for


FASTER FASTER
boat to stop moving forward, then shift into reverse.

IGNITION
SHUTDOWN
SWITCH

“THROTTLE ONLY”
BUTTON
(PUSH IN AND HOLD
WHILE MOVING
SHIFT LEVER
FORWARD)

Shift/throttle controls are equipped with a “throttle


only” mechanism which allows the shift mechanism
to be disengaged from the throttle. This allows the
throttle to be advanced without shifting the
transmission when starting. It may be necessary
to use the “throttle only” button in order to pump fuel
into the engine for ease in starting.

2.10 270 Select EX

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SECTION 2 • GENERAL BOAT ARRANGEMENT
B. TRIM TABS Using both switches to lower both tabs on a side-
to-side balanced boat will lower the bow, when on
The trim tabs are two flat plates, plane, if the rear of the boat is highly loaded. Again,
hinged below the water line on the use only short bursts of the trim tab switches to
transom at the rear and are raised adjust the trim.
and lowered hydraulically by using
the rocker switches located at the When running at cruising speed, the trim tabs
helm (see Fig. 2.8.1). should be fully up, unless the rear is heavily loaded.

The trim tabs are used to adjust the sideways listing In heavy following seas or when running in an inlet,
of the boat due to uneven loading, a strong cross best maneuverability is obtained with a bow high
wind or propeller torque. The twisting effect of attitude. To be sure the tabs are full up, push the
propeller torque is especially pronounced when bottom halves of the switches for several seconds.
running the engine at high horsepower output. To
correct the listing, adjust the trim tabs to level the
RUNNING
boat. When the boat is level, right to left, the steering ATTITUDE LIST PUSH
effort will be the same for right and left turns.
BOW UP ...... TOP OF BOTH SWITCHES
BOW UP PORT TOP OF STARBOARD SWITCH
Lower the trim tabs on the listing (lower) side by BOW UP STARBOARD TOP OF PORT SWITCH
pushing the top half of the trim tab switch in one- BOW DOWN PORT BOTTOM OF STARBOARD SWITCH
half second bursts until the boat is righted. BOW DOWN STARBOARD BOTTOM OF PORT SWITCH

TRIM TABS (FIG. 2.11.1) TRIM TAB ROCKER


SWITCH
(AT CONTROL
STATION)

HYDRAULIC RAM

TRIM TAB PUMP

HYDRAULIC FLUID
RESERVOIR FILL

ZINC ANODE
HYDRAULIC RAM

TRIM TAB

TRIM TAB

ZINC ANODE

270 Select EX 2.11

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SECTION 2 • GENERAL BOAT ARRANGEMENT
A PROPERLY TRIMMED BOAT: C. POWER TRIM UNIT AND GAUGE
• Operates at a correct running attitude of a 3 to 5 The power trim allows the operator to raise and
degree angle to the water (bow slightly up). lower the stern drive unit while underway to provide
the ideal boat angle (in relation to water surface) for
• Reduces drag and increases fuel efficiency a given load and water condition (Fig. 2.12.2).

• Preserves good forward visibility. Trimming UP rotates the stern drive and propeller
away from the transom. Trimming DOWN rotates
• Increases safety. the stern drive and propeller closer to the transom.

Use short bursts of trim tab switches to adjust trim When the stern drive is trimmed DOWN, the bow
tabs. Holding switches too long at once may cause of the boat is being forced down. If the trim is in the
sudden steering problems. Adjusting one trim tab full DOWN position when accelerating from idle to
more than the other will adjust list caused by plane, the boat will plane faster with less bow rise.
improper equipment storage, too many people on Once on plane, the stern drive unit can be trimmed
one side or a strong cross wind. UP slightly. This will raise the bow of the boat slightly
and increase speed. You will need to try small
REFER TO OWNER’S MANUAL PACKET FOR differences in the stern drive position to determine
INSTRUCTIONS AND WARRANTY INFORMATION. the trim position you prefer under various conditions.

EFFECTS OF TRIMMING EFFECTS OF POWER TRIM


(FIG. 2.12.1) (FIG. 2.12.2)
UP

DN

BOW-DOWN (“PLOWING”)
STERN DRIVE-DOWN

UP

DN

PROPER TRIM (3-5° BOW-UP ANGLE)


STERN DRIVE - CENTERED

UP

BOW UP (“PORPOISING”) DN

STERN DRIVE - UP

2.12 270 Select EX

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SECTION 2 • GENERAL BOAT ARRANGEMENT
If you raise the stern drive up too far while you are E. ENGINE ALARM SYSTEM
on plane, you could cause a loss of speed and
power due to condition called propeller “ventilation.” ! CAUTION
If this happens, there will be a sudden increase in
engine RPM and loss of speed. Do not let this Always check oil pressure and water gauges while
condition exist. Immediately reduce your engine moving, even if your engine has an alarm.
RPM and trim the outdrives DOWN slightly until Shut down engine immediately if gauges are not in
engine slows down and you regain forward speed. normal ranges, or alarm sounds.

Do not restart engine until problems are corrected.


The trim gauge indicates the position of the stern
drive relative to the transom.
The engine Operator’s Manual will tell you if your
REFER TO YOUR ENGINE OPERATOR’S engine is equipped with an audible alarm and how
MANUAL FOR PROPER TRIM GAUGE to use it.
SETTING.
The alarm indicates a problem with engine water
POWER TRIM SWITCHES (OPTIONAL) temperature, oil pressure and/or stern drive oil level.
(FIG. 2.13.1)

POWER TRIM
SWITCH
9. IMPORTANT GAUGES
A. SMARTCRAFT™ GAUGE SYSTEM

SMART CRAFT SYSTEM TACH


(FIG. 2.13.2)

D. TRAILER SWITCH
Your boat is equipped with the SmartCraft TM
The trailer switch (power trim switch) (Fig. 2.13.1)
instrumentation system. The SmartCraftTM system
is not to be confused with the power trim function.
consists of a smart tachometer with a display
The trailer switch is to be used only when the engine
screen.
is OFF.
The SmartCraftTM system provides a wide range of
The trailer switch allows the drive unit to be raised
engine, boat systems and environmental
for trailering, beaching and launching. To operate,
information to the boat operator to help make your
press and hold the trailer switch until the drive unit
time on the water more enjoyable by providing
reaches the end of upward travel. The mechanism
accurate systems information in one convenient
that raises the lower unit will stop operating at the
location, right at the helm. Below is a list of features
end of the upward travel. To bring the drive unit down
the SmartCraftTM system offers.
into boating position, push the power trim switch
down.
Refer to the SmartCraftTM owner’s manual in the
owner’s packet for all SmartCraft TM operating
instructions.

270 Select EX 2.13

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SECTION 2 • GENERAL BOAT ARRANGEMENT
SOME FEATURES INCLUDE: D. MAGNETIC COMPASS
(Depending on engine type and software version)
Your compass, properly corrected, will indicate
SYSTEM TACH DISPLAY SCREEN: (FIG. 2.14.1) magnetic north (not true north). A compass must
• Depth/Water Temperature be adjusted by a qualified person. The reason for
this is that nearby instruments or objects containing
• Engine Alarm/Hourmeter
magnets or current-carrying electrical wires will
• Fuel Consumption/Usage influence the compass reading. This is especially
• Trim Level true if you add electronic devices to the helm station.
• Troll Control
• Voltage MAGNETIC COMPASS
• Digital Speed (FIG. 2.14.2)

B. TACHOMETER
The tachometer indicates the revolutions per minute
(RPM) of the engine. (It does not indicate the speed
of the boat.) Your Engine Operator’s Manual
indicates the maximum full throttle RPM at which
your engine should operate. This must not be After your compass has been professionally
exceeded or serious engine damage will occur. The adjusted. You will be given a deviation card or chart
tachometer should also be used to determine the indicating the correction to be applied when laying
most comfortable and economical cruising RPM. out a compass course or making navigational
calculations. Keep this correction card or chart
at the helm.

C. OIL PRESSURE, WATER TEMPERATURE, NOTE: The compass adjustment is only good for
SPEEDOMETER AND FUEL GAUGES the equipment arrangement that existed at the time
of the adjustment. If you place different equipment
These gauges function on your boat the same way or remove equipment from the vicinity of the
they do on your car or truck. You must continually compass, you cannot rely on the compass reading.
check these gauges visually to make certain there The compass must be readjusted by a qualified
are no engine system problems even if your boat person after equipment is added or removed from
engine has an alarm system. the vicinity of the compass.

NOTE: The compass roses shown on navigational


charts have both true north and magnetic north
directions superimposed. Make certain you plot
course compass directions from the magnetic north
compass rose.

When not in use, the compass should be protected


from excessive and prolonged sunlight. If your
compass becomes sluggish or erratic, it should be
serviced by an authorized repair station.

2.14 270 Select EX

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SECTION 2 • GENERAL BOAT ARRANGEMENT
To keep the plexiglass dome free from scratches, If you are anchored in open water, i.e. where other
remove salt deposits and dust with a damp cloth. boats can approach yours, you must display your
An occasional treatment with paste wax will help anchor light (Fig. 2.15.2): a white light that can be
preserve the dome surface. seen from all possible directions, i.e. 360 degrees.

REFER TO OWNER’S MANUAL PACKET FOR Read the “Federal Requirements and Safety Tips
INSTRUCTIONS AND WARRANTY INFORMATION. for Recreational Boats” provided in your kit.

10. NAVIGATION AND ANCHOR LIGHTS NAVIGATION LIGHTS


Navigation lights (Fig. 2.15.1) MUST be on while (FIG. 2.15.2)
underway from sunset to sunrise or in conditions
of reduced visibility. “Underway” means the boat is
not docked or at anchor. Trolling or drifting with
engine off is considered “underway” and navigation
lights must be used.
STERN NAVIGATION /
ANCHOR LIGHT
(REMOVABLE)

NAVIGATION AND ANCHOR LIGHT SWITCHES


(STBD HELM SWITCH PANEL) (FIG. 2.15.1)

BOW COMBO
NAVIGATION ANCHOR LIGHT LIGHT
LIGHT SWITCH SWITCH

270 Select EX 2.15

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SECTION 2 • GENERAL BOAT ARRANGEMENT

THIS PAGE LEFT INTENTIONALLY BLANK

2.16 270 Select EX

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SECTION 3 • USING YOUR BOAT
bilge area for visual and odor confirmation that
1. PRE-LAUNCH, LAUNCH AND POST- there are no fuel leaks.
LAUNCH CHECKLIST  Gear shift in neutral position. Throttle pumped
Listed below are the critical items you must check before starting, if necessary.
and do each time you use your boat. It does not list  Oil pressure, engine temperature, voltage - OK
all of the necessary maintenance and service items after starting and warm up.
required to keep your boat running properly. These
other items are found in Section 8.
UNDERWAY
BEFORE LAUNCH  Gradual acceleration and deceleration and
turning.
 Drain plug installed
 Aware of surroundings at all times.
 Enough fuel for trip
 Operate so as to prevent buildup of Carbon
 Float plan given to friend or relative Monoxide (CO)
 Navigation charts for trip  Monitor weather
 Weather forecast - safe  Use navigational aids in water and on shore
 Keep passengers safe
IN THE WATER, BEFORE BOARDING  Check fuel consumption regularly
PASSENGERS OR STARTING ENGINE  Check all gauges frequently
 Equipment stored and balanced
 No gas smell in engine compartment END OF TRIP
 Engine oil and steering fluid levels - OK  Equipment dry and stored.
 Battery switch on  Electronic equipment and switches off.
 Bilge pump working  Battery switch off.
 Bilge blower on  Notify person who had float plan.
 Radio and navigation equipment functioning  Boat covered properly for trailering, docking or
mooring.
PASSENGERS  If boat is pulled from water, drain plug removed.
 If boat is pulled from water, hull and propeller
 Wearing PFDs
inspected for damage.
 Seated properly
 Given safety instructions

! WARNING
STARTING ENGINE An improper trailer can cause structural damage to
the hull.
 Make sure you have read and understand the
dangers of Carbon Monoxide (CO) information A damaged hull can be unsafe; it could cause the
boat to sink.
in this manual.
 Bilge blower on for at least four (4) minutes. Feel Use a trailer that can properly support the boat’s
weight and shape. Get professional help in picking
to confirm airflow at hull vent on hull side. Inspect
the right trailer for your boat.

270 Select EX 3.1

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SECTION 3 • USING YOUR BOAT
2. FUELING THE BOAT FUEL FILL LOCATION
(FIG. 3.2.1)
! DANGER
NO SMOKING
GASOLINE VAPORS ARE EXPLOSIVE

NOTICE
GASOLINE RECOMMENDATIONS

Minimum octane rating of 87 AKI.

Refer to the engine owner’s manual


for additional information

! DANGER
Gasoline vapors can explode from static
electricity if fueling is not done properly.

Read and understand this section and


Section 5 • Fuel System

The fuel fill cap is located on the midship port side WATER FILL

of the boat (Fig. 3.2.1). Do not mistake the water


tank fill located on the port bow or the waste pump
out cap located on the starboard side of the boat,
for the gasoline fill cap. FUEL FILL
WASTE
PUMP OUT

Refer to your engine manual for the proper grade of


gasoline.

BEFORE FUELING • Open fuel fill cap and insert hose nozzle into
the fuel fill opening. Fuel fill hose nozzle must
• Fuel during daylight hours. contact the fuel fill opening BEFORE adding fuel,
and throughout the fueling process, to prevent
• Tie boat to the dock.
discharge of static electricity.
• Shut off engine, bilge blower and all other
electrical equipment. FILLING THE TANKS
• Check the fill plate label to ensure that fuel is
• Shut off gas burning appliances (gas stove,
placed ONLY in the fuel tank. The fuel fill plate
etc.).
is located on the midship port side of your boat
• Close all hatches, doors and keep engine (Fig. 3.2.1).
compartment closed to prevent gasoline fumes
• Keep nozzle in contact with fuel fill opening at
from entering the cabin or cockpit area.
all times during fueling.
• All passengers must leave the boat, as a
• Listen as tank fills and stop adding fuel before it
precaution.
spills. Fuel must have room for expansion.
• There must be no smoking or any flames within
20 feet of the boat, before, during and for at least
5 minutes after fueling is completed.
3.2 270 Select EX

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SECTION 3 • USING YOUR BOAT
AFTER FILLING 4. PERSONAL FLOTATION DEVICES
• DO NOT wash spilled fuel overboard. Wipe up (PFDS)
any spill with rags or paper towels and dispose
of them properly on shore. • Operator must instruct all passengers on
location and use of PFDs (See Section 1-
• Open engine compartment and check for fuel Safety, page 4 for type and usage).
fumes. This is especially important if your boat
is equipped with a gasoline engine. Leave • Children less than sixteen (16) years of age and
compartment open until no odor is apparent. all nonswimmers, adults as well as children,
Close compartment. must wear properly-sized PFDs at all times
when aboard.
• If fumes in the engine compartment do not
disappear, do not turn on blower or start engine. • ALL passengers should wear PFDs. By the time
Get help from trained and experienced persons someone falls overboard, it can be too late for
before using the boat. them to put on a PFD and fasten it properly.
This is especially true in colder waters, below
• Turn on blower for four minutes, then restart 70°F, where survival time, before hypothermia
engine. sets in, is measured in minutes.
• Assist passengers back into the boat. • If there are passengers not wearing PFDs, the
PFDs must be readily accessible. “Readily
accessible” means out of the storage bag and
3. BOARDING unbuckled.

• All throwable flotation devices (cushions, rings,


! WARNING etc.) must be right at hand.
Wet decks are slippery.

You can be seriously injured if you slip and fall.

Wear slip-resistant footwear secured to your feet and


5. PASSENGER INSTRUCTION AND
hold onto rails or boat structure. LOCATION
• Everyone on board must be told about the boat’s
• DO NOT overload the boat.
behavior from starting to getting up on plane.
• Board one person at a time and give assistance
• Before the operator does any high-speed
as needed.
maneuvers or rapidly accelerates or
• Transfer gear and equipment by handing it from decelerates the boat, passengers must be
a person on the dock to a person on board. You warned to sit and hold on and must heed the
can lose your balance and be injured if you warning.
attempt to board while carrying equipment or
• The operator may have to make rapid changes
gear.
in speed and/or direction to avoid a problem,
• Distribute the weight of equipment and with little or no time for alerting passengers. It is
passengers as evenly as possible to keep the critical that all passengers be seated in the
boat balanced. designated seating areas and holding on at all
times to prevent falling overboard or getting
• Stow gear and equipment so that it is accessible, knocked about in the boat when underway.
but everything is to be stored in places to prevent
it from shifting if the boat encounters rough water • If standing, maintain a firm grip on handholds.
or weather. When walking, grasp handholds.

270 Select EX 3.3

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SECTION 3 • USING YOUR BOAT
6. STARTING THE ENGINE 2. Check that water level in bilge is minimal. Verify
that the bilge pump is operating by turning the
bilge pump switch to MANUAL and listening for
! DANGER the pump running and check to see that bilge
water is being pumped overboard.
Gasoline vapors can explode

Before starting the engines, open engine 3. Close the engine compart- (FIG. 3.4.3)
compartment and check for gasoline smell. ment and turn on the
battery switch located BOTH

• If you smell gasoline, do not start engine; get


everyone off the boat and get trained help to find under the cockpit wet bar. 1 GUEST 2

and fix the problem. OFF

If there is no gasoline smell, perform checks specified


by manual, then and only then, close engine
compartment and run blower for at least 4 minutes
before starting. 4. Check fuel level. Be sure
you have enough fuel for (FIG. 3.4.4)
your trip. Remember the 1/2

The engine operation and maintenance manual “1/3 Rule”: Use no more
furnished with your boat describes pre-start and than 1/3 of your fuel for 1/4 3/4

starting procedures. We urge you to thoroughly read outbound trip; use 1/3 of
E F
and understand your engine manual. the fuel for return trip; keep
1/3 for reserve in case of
Listed below are basic pre-start and starting emergency.
reminders. These are not a substitute for the engine 5. Run bilge blowers for at least 4 minutes before
manufacturer’s specific recommendations. attempting to start engine

Open the engine compartment and check for the Unlike your automobile engine which is naturally
smell of gasoline. ventilated even when it is not moving, your boat
engine compartment (the bilge) does not have
• IF YOU SMELL (FIG. 3.4.1) sufficient natural ventilation when the boat is not
GASOLINE, get moving or moving slowly. That is why the engine
everyone off the boat, do compartment must have forced ventilation,
not operate any electrical using the bilge blower, to remove potentially
switches or light any explosive gasoline vapors, before the engine is
matches, lighters, etc. Get started and when the boat is moving slowly.
trained help to find and fix
the problem before starting Because it may be difficult to remember to turn
the engine or operating any on the bilge blower every time you slow down
switches on the boat. the boat, it is recommended that the bilge blower
run all the time when the engines are running.
• If you DO NOT smell gasoline...

1. Check all fluid levels and


(FIG. 3.4.2) 6. Place drive unit in full (FIG. 3.4.5)
any other necessary
checks as specified in DOWN/IN position.
Section 8 and in the engine
manual.

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SECTION 3 • USING YOUR BOAT
7. Put throttle and shift control (FIG. 3.5.1) 11. Check water temperature (FIG. 3.5.4)
lever into neutral; then for to ensure temperature range 175
a: remains normal. 80
60 100
140 210
COLD ENGINE - Press
THROTTLE ONLY button 100
˚F ˚C
250

and move shift/throttle lever


forward to full open throttle,
then return to about 1/4 IF ENGINE TEMPERATURE GOES ABOVE
throttle. In cold weather, it may be necessary to NORMAL RANGE SHUT DOWN THE ENGINE
pump lever several times before engine will start. IMMEDIATELY. GET TRAINED HELP TO FIND
WARM ENGINE - Press THROTTLE ONLY AND FIX THE PROBLEM.
button and move shift/throttle lever about 1/4
open throttle position. Do not pump lever.

FLOODED ENGINE - Press THROTTLE 7. SHIFTING TO DRIVE THE BOAT


ONLY button and move shift/throttle lever to full
open position. DO NOT pump lever. When the ! CAUTION
engine starts, move shift/throttle lever back
rapidly to decrease engine speed to between Cockpit can fill with water if boat is moving forward,
when it is put into reverse.
1000 and 1500 RPM.
Before shifting into reverse, shift to neutral, wait for
8. TO START ENGINE: the boat to stop moving forward, then shift into
reverse.
Turn ignition key (FIG. 3.5.2)
clockwise, as in a car, and Bring the shift/throttle lever
release when engine (FIG. 3.5.5)
back to neutral position. The
starts. Do not crank THROTTLE ONLY button will
engine for more than a few pop out.
seconds if it doesn’t start.
Engine may be very cold
or flooded; see step 7.

9. After engine starts, reduce speed to between


1000 and 1500 RPM and check oil pressure.
Then move shift/throttle lever (FIG. 3.5.6)
10. If oil pressure is correct, (FIG. 3.5.3) rapidly, either forward or
let engine warm up to reverse, but not very far from
the neutral position. The drive
50
normal temperature range
as specified in the engine unit will engage and boat will
345
172 517
25 75

manual, before shifting into 0 100


start to move slowly in either
forward or reverse gear. PSI kPa
forward or reverse. You can
damage the transmission if you
do not shift quickly from neutral into gear. Once clear
IF OIL PRESSURE GOES ABOVE OR BELOW of the dock, mooring, people and/or the no-wake
OPERATING RANGE SHUT DOWN THE zone and the boat has been shifted into forward
ENGINE IMMEDIATELY. GET TRAINED HELP TO gear, move shift/throttle lever forward to desired
FIND AND FIX THE PROBLEM. engine speed.

270 Select EX 3.5

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SECTION 3 • USING YOUR BOAT
8. STOPPING THE ENGINE SHIFT, THROTTLE & STEERING CABLE ROUTING
(FIG. 3.6.4)
1. Move the shift/throttle lever (FIG. 3.6.1)
to NEUTRAL and let
engine idle for about 5
minutes to allow engine to
cool down.

ENGINE
SHIFT
CABLE STEERING
CABLE
(FIG. 3.6.2)
2. Turn OFF ignition key.

ENGINE

4. If you are leaving the boat (FIG. 3.6.3) THROTTLE


CABLE
for more than two hours,
turn OFF battery switch.
BOTH

1 GUEST 2

OFF

9. STEERING SYSTEM
POWER STEERING SYSTEM
! WARNING (FIG. 3.6.5)
Failure of the steering system will cause loss of
POWER STEERING
control of your boat. Any change in steering such as CYLINDER
looseness, tightness, binding, etc., must be checked
immediately by your Sea Ray dealer.
STEERING
CABLE FLUID
RETURN LINE
The steering system is an enclosed push-pull cable
FLUID
that is hydraulically assisted (power steering) at the PRESSURE
LINE
stern drive end (Fig. 3.6.4 & 3.6.5). THE CABLE
AND ITS CONNECTIONS TO THE STEERING CHECK & ADD FLUID
WHEEL AND TO THE OUT DRIVE MUST BE FLUID HERE RETURN
POWER LINE
INSPECTED AT LEAST TWICE A YEAR BY YOUR STEERING
SEA RAY DEALER. See Section 8 of this manual PUMP

for inspection, service and maintenance


recommendations. HELM
STEERING RACK
The power steering pump (Fig. 3.6.5) fluid level
MUST be checked every time prior to using the
boat. Refer to the steering system information in STEERING
WHEEL
your Owner’s Packet.
3.6 270 Select EX

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SECTION 3 • USING YOUR BOAT
10. WINDLASS (OPTIONAL) NOTICE
The windlass is wired to the 12 volt system through It is important that the windlass clutch is tight for
the WINDLASS breaker on the Main DC Breaker proper operation and safety. Periodically check the
Panel located on the cockpit floor storage aft clutch and tighten if necessary.
bulkhead.
To Tighten Clutch: With the anchor in the stowed
position, tighten the windlass clutch by inserting the
The windlass facilitates the anchoring of your boat emergency handle into the clutch nut (see Fig. 3.10.1)
by automatically raising and lowering the anchor. To and turn clockwise.
operate the windlass the WINDLASS power switch
on the control station switch panel must be ON.

A. TO OPERATE FROM THE HELM: ! WARNING


• Make sure that the safety lanyard is removed Keep hands, feet, hair and loose clothing clear of
from the anchor chain. moving parts. Entanglement may cause severe bodily
injury (i.e. loss of fingers or toes).
• Turn the WINDLASS
WINDLASS CONTROLS
MAIN switch ON.
(FIG. 3.7.1)
• Push up on the WINDLASS SAFETY LANYARD AND CHAIN
W I N D L A S S (FIG. 3.7.3)
CONTROL toggle
switch (located below
the control station MAIN CONTROL SAFETY
switch panel) to lower WINDLASS LANYARD

the anchor. To raise


the anchor, push
down on the WINDLASS CONTROL toggle
switch.

WINDLASS
(FIG. 3.7.2)

ANCHOR
SAFETY
CHUTE
LANYARD

PORTIONS OF THE DECK


REMOVED FOR CLARITY

270 Select EX 3.7

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SECTION 3 • USING YOUR BOAT
B. TO OPERATE FROM THE BOW: D. MAINTENANCE:
• Make sure that the safety lanyard is removed • Periodically check the motor and control box
from the anchor chain. electrical connections, remove any residue and
cover the connections with a small coating of
• Turn the WINDLASS MAIN switch ON at the grease.
control station.

• Lift protective cap on foot switches and depress ! DANGER


UP or DOWN switch for the desired result. Make sure that the power is off before any work is
performed on the windlass.
C. TO OPERATE MANUALLY:
• Make sure that the safety lanyard (see Fig. 3.7.3) It is recommended at least once a year to
is removed from the anchor chain. disassemble the windlass (Fig. 3.8.1) and remove
any residue buildup.
• Insert the emergency handle into the clutch nut
(see fig 3.7.4) • Using the emergency handle, unscrew the
clutch nut by turning the handle
• Turn handle clockwise to retrieve anchor. counterclockwise.

• Remove the drum, upper cone, chain wheel and


WINDLASS (MAINTENANCE PROFILE)
(FIG. 3.8.1) lower cone.

EMERGENCY HANDLE
• Wash down with fresh water and remove any
residue.

• Coat contact surfaces with a light film of


CLUTCH NUT
lubricant.

• Reassemble the unit and tighten clutch by


DRUM
turning the handle clockwise.
UPPER CONE
REFER TO WINDLASS OPERATOR’S MANUAL IN
YOUR OWNER’S PACKET FOR DETAILED
OPERATING AND MAINTENANCE INSTRUCTIONS.
CHAIN PULLEY

LOWER CONE

3.8 270 Select EX

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SECTION 4 • BILGE & UNDERWATER GEAR
1. BILGE SUNPAD/ENGINE HATCH ACTUATOR PIN ACCESS
PLATE
A. FUEL AND OIL SPILLAGE (FIG. 4.1.1)

Regulations prohibit discharging fuel or oily waste STBD SUNPAD


CUSHION
ACCESS PLATE

in navigable waters. Discharge is defined as any


action which causes a film, sheen or discoloration
on the water surface, or causes a sludge or
emulsion beneath the water surface. A common
violation is bilge discharge. Use rags or sponges
to soak up fuel or oily waste, then dispose of them
properly ashore. If there is much fuel or oil in the
bilge, contact a knowledgeable marine service to
remove it. Never pump contaminated bilge water
overboard.

Fill fuel tank to less than rated capacity. Allow for


fuel expansion.

B. ELECTRIC SUNPAD/ENGINE HATCH


C. DRAIN PLUG
Open the sunpad/engine hatch by pressing the
HATCH LIFT switch on the starboard switch pad
! DANGER
on the helm.
Install and tighten drain plug before launching boat.
POWER FAILURE AND COCKPIT/ENGINE HATCH Boat will sink if drain plug is not in place and tight.
In the event of power failure the engine hatch can
be opened by removing the pin from the top of the The bottom of the engine compartment is called the
electric actuator ram where it attaches to the “bilge”. It is the lowest and inner part of the hull.
sunpad/engine hatch and then lifting the hatch. Water and other liquids will collect there.
Practice this procedure several times to become
familiar with pin locations. After removing your boat from the water, unthread
the drain plug to drain the bilge (Fig. 4.1.2).
To Manually Lift Sunpad/Engine Hatch:
DRAIN PLUG
1. Have a 2x4 or similar object ready to prop up (FIG. 4.1.2)
the hatch after it is lifted.
GARBOARD
TRANSOM HULL DRAIN

1. Rase the starboard sunpad cushion and Open


actuator access plate.
URETHANE
CAULK
2. Reach inside and feel immediately forward and DRAIN PLUG
find the pin.

3. Pull pin from actuator ram.

4. Manually lift the hatch. Prop up hatch with a 2x4


or similar object.

270 Select EX 4.1

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SECTION 4 • BILGE & UNDERWATER GEAR
D. BILGE PUMP If the liquid level in the bilge is higher than
normal and the bilge pump empties the bilge
when you use the ON switch, either the breaker
! WARNING for the automatic bilge pump circuit has blown
SINKING HAZARD – Ensure the bilge pumps are or the float switch is not operating properly.
operating properly. Have it checked immediately. If the ON switch
does not operate the pump, DO NOT use the
boat until the problem is corrected.
! CAUTION
Run bilge pumps in the manual position only as The forward emergency high water pump and float
long as necessary to remove water. Running bilge switch, located under the cabin entry steps, are
pumps dry can damage the pump motor.
wired to the high water alarm. Should the pump be
activated by water in the forward bilge, the alarm
A bilge pump and float switch are located in the will sound. If the alarm sounds, immediate attention
bottom of the bilge (Fig. 4.2.1). The bilge pump can to the forward bilge area is required.
be manually activated from the switch located on
the Starboard Switch Panel at the helm. The bilge pump automatic circuit is protected by a
breaker on the main DC breaker panel located on
Before starting the engine, push up on the bilge the cockpit floor storage aft bulkhead (See Fig.
pump switch so that the switch light comes ON. 6.6.1). The bilge pump manual circuit is protected
Make sure the pump is working by opening the by a fuse in the accessory fuse block located
engine compartment, listening to hear the pump behind the access panel above the MDP in the
running and checking to see that liquid is being STBD storage area.
pumped out from the hull discharge (See Fig. 2.9.1).
If the bilge has more liquid than normal, see 1. MAINTENANCE
Maintenance Section for locating and correcting the
problem. Frequently inspect the area under the float switch
to ensure it is free from debris and gummy bilge oil.
Except for checking the operation of the bilge pump To clean, soak in heavy duty bilge cleaner for 10
by using the ON position, leave the switch in the minutes, agitating several times. Check for
OFF (AUTO) position. In the OFF (AUTO) position, unrestricted operation of the float. Repeat the
when the bilge liquid is deep enough to activate the cleaning procedure if necessary.
float switch, the bilge pump turns on and pumps
out the bilge liquid until the float switch drops and Inspect the bilge pump intake and keep it free
shuts off the pump. of dirt or material which may impede the flow
of water through the pump. To clean the pump
BILGE PUMP AND FLOAT SWITCH strainer, depress the lock tabs on both sides of the
(FIG. 4.2.1) pump and lift the pump motor.
BILGE PUMP
TROUBLESHOOTING:
If water does not come out of discharge hose:

1. Check the “BILGE PUMP” and “FWD SUMP”


fuses on the bilge component board (see Fig.
6.4.1) to ensure they have not blown.
LOCK TAB
2. Remove the motor module to see if the impeller
FLOAT SWITCH
rotates with the power on.
KNOB TO MANUALLY TEST
FLOAT SWITCH AND PUMP

4.2 270 Select EX

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SECTION 4 • BILGE & UNDERWATER GEAR
3. Remove any debris that may have
accumulated in the nozzle section or strainer
BILGE BLOWER
(FIG. 4.3.2)
base.
4. Check hose and connection on hull side for
debris and proper connections.

E. BILGE BLOWER
To prevent buildup of gasoline fumes to the
explosive level in the engine compartment, the
bilge blower must be run for at least four (4)
minutes before starting the engine and kept The bilge blower is protected by a fuse on the
running at all times when the engine is running to accessory fuse block located behind the access
ensure that there will be adequate ventilation panel above the MDP in the STBD storage area
when you are moving slowly. (See Fig. 6.3.1).

! WARNING
! WARNING
EXPLOSION/FIRE HAZARD – Run blower at least
Do not allow obstructions to interfere with bilge blower four (4) minutes before starting engine or generator.
or ventilation intake operation. Engine performance Check bilge and engine compartment for fumes.
may be adversely affected.

BLOWER LOCATION AND HOSE ROUTING


(FIG. 4.3.1)

BLOWER

BLOWER
HOSE

270 Select EX 4.3

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SECTION 4 • BILGE & UNDERWATER GEAR
moving forward. There is no protection if the stern
2. ENGINE AND STERN DRIVE drive is struck during reverse operation or from an
angle when moving forward.
A. MAINTENANCE AND SERVICE
Engine failure away from shore can be If you strike a submerged object, STOP THE
dangerous. You must follow the recommended ENGINE as soon as possible and examine the
maintenance schedule to best ensure trouble-free stern drive unit for damage. Even if no damage is
operation of your engine and stern drive. visible, there could be internal problems or difficulty
maneuvering. If you must use the boat after impact,
run at the lowest speed possible.
B. VIBRATION AND CAUSES
Some vibration is to be expected in your boat D. PROPELLER SELECTION
because of the action of the engines and the
IMPORTANT: Installed propeller must allow
propeller. But excessive vibration indicates
engine to operate at its specified maximum
conditions which must be promptly corrected to
WOT (wide open throttle) RPM. Use an
avoid damage. The following are some conditions
accurate service tachometer to verify
which may cause vibrations:
engine operating RPM.
• Weeds, ropes, fishing lines, nets or your own
It is the responsibility of the boat manufacturer
trailing lines can become wrapped around the
and/or the selling dealer to equip the power
propeller and/or shaft, causing vibration and loss
package with the correct propeller. Refer to
of speed. Always stop the boat, make sure it is
Quicksilver publication - Everything You Need
clear to the rear, and then reverse the propeller
To Know About Propellers P/N 90-8614492.
after going through a weedy area to unwrap and
Specified engine WOT and operating RPM
clear away any weeds which may have
range are listed in the Mercury MerCruiser
accumulated. If this doesn’t clear the
Operation, Maintenance and Warranty Manual
entanglement, and you can’t anchor or moor the
attached to the engine.
boat in shallow water to get to the stern drive in
the water, the boat will have to be taken out of If full throttle operation is below the
the water. recommended range, the propeller must be
changed to prevent loss of performance and
• A badly damaged or distorted propeller or shaft possible engine damage. On the other hand,
is an obvious cause of vibration. Run at slow operating an engine above the recommended
speed to shore. REPLACE IMMEDIATELY. operating RPM range will cause higher than
normal wear and/or damage.
• If the engine mounts fail and the engine can
contact the hull while it is running, vibration will After initial propeller selection, the following
be felt. Run at slow speed to shore. REPLACE common problems may require that the
IMMEDIATELY. propeller be changed to a lower pitch:
• Warmer weather and greater humidity
C. IMPACT TO STERN DRIVE cause an RPM loss.
The stern drive can be damaged by impact, either • Operating in a higher elevation causes an
while trailering or boating. To minimize the possibility RPM loss.
of impact damage while trailering, keep the stern • Operating with increased load (additional
drive raised to the trailering position. passengers, pulling skiers, etc.).
For better acceleration, such as is needed for
The hydraulic system used to raise and lower the
water skiing, use the next lower pitch propeller.
stern drive can cushion impact and lessen damage
However, do NOT operate at full throttle when
from head-on impacts to the stern drive from
using the lower pitch propeller but not pulling
underwater objects BUT ONLY when the boat is
skiers.
4.4 270 Select EX

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SECTION 4 • BILGE & UNDERWATER GEAR
Because of the many variables of boat design, 3. Remove the propeller nut retainer, the thrust hub
only testing will determine the best propeller and the continuity washer (Figure 4.5.3) and put
for a particular application. Available propellers them in a secure place. Pull the propeller straight
are listed in the Mercury Precision Parts / off the shaft. Remove the thrust washer that is
Quicksilver Accessories Guide. behind the propeller. If the propeller is seized to
the shaft and cannot be removed by hand,
! WARNING special tools are needed. Have the propeller
removed by an authorized dealer or trained
If engine is started during propeller maintenance,
serious personal injury can occur. mechanic.

Shut off engine, remove key, shift into neutral, and 4. Coat the propeller shaft with an anti-seize
put tape over ignition switch key slot. lubricant.

E. PROPELLER REMOVAL AND INSTALLATION PROPELLER


(FIG. 4.5.3) CONTINUITY
WASHER
! WARNING PROPELLER

Place a block of wood between the anti-ventilation THRUST HUB

plate and propeller to protect hands from propeller PROPELLER


blades and to prevent propeller from turning when NUT

tightening propeller nut.


PROPELLER
PROPELLER
SHAFT THRUST
NUT RETAINER
WASHER

PROPELLER
(FIG. 4.5.1) ANTI-VIBRATION
PLATE 5. Install the thrust washer, propeller, continuity
WOOD BLOCK washer, thrust hub, propeller nut retainer and
the propeller nut onto the shaft (Figure 4.5.3).

6. Secure the propeller nut by bending three (3) of


the tabs of the propeller nut retainer into the thrust
hub grooves.
SINGLE PROPELLER DRIVE UNITS:
PROPELLER
1. Shut off engine, remove key, shift into neutral (FIG. 4.5.4) GEAR CASE
and put tape over ignition switch key slot.
WOOD BLOCK

PROPELLER
(FIG. 4.5.2)
SECURING TABS

2. Straighten the bent tabs on the propeller nut


retainer (Figure 4.5.2).

270 Select EX 4.5

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SECTION 4 • BILGE & UNDERWATER GEAR
DUAL PROPELLER DRIVE UNIT: 3. UNDERWATER GEAR
1. Shut off engine, remove key, shift into neutral
and put tape over ignition switch key slot. A. PROPELLER GENERAL INFORMATION
IMPORTANT: Correct rotation propeller MUST Propellers should be free of nicks, excessive
match direction or rotation of propeller shaft. pitting and any distortions that alter them from
their original design. Badly damaged propellers
2. Remove Propeller shaft anode and rear prop should be replaced, but those that are chipped,
nut. Pull the propeller straight off the shaft. bent or merely knocked out of shape can be
Remove the rear thrust washer that is behind reconditioned by your marine dealer.
the rear propeller. If the propeller is seized to
the shaft and cannot be removed by hand, When doing extensive cruising, it is advisable
special tools are needed. Have the propeller to carry an extra propeller aboard.
removed by an authorized dealer or trained
mechanic. BASIC PROPELLER CHARACTERISTICS
3. Remove the front prop nut, propeller and thrust PROPELLER PITCH AND DIAMETER
washer in the same manner. (FIG. 4.6.2)

4. Coat the propeller shaft with an anti-seize


lubricant.

5. Slide front thrust hub onto propeller shaft, with


DIAMETER
tapered side toward propeller hub. PITCH

6. Align splines and place front propeller on


propeller shaft. Propellers have two basic characteristics:

7. Install front prop nut and torque. (Refer to drive • Diameter


owners manual for specific torque value.) • Pitch.
8. Install rear thrust hub, propeller and nut in same
Diameter is that distance measured across the
manner.
propeller hub line from the outer edge of the 360°
9. Install propeller shaft anode. that is made by the propeller’s blade during a single
rotation. Pitch is that distance in inches that a
propeller will travel if rotated one revolution without
PROPELLER PARTS
(FIG. 4.6.1) PROPELLER any slippage.
SHAFT
REAR
REAR
THRUST HUB For example, a propeller with a 12-inch pitch, when
PROPELLER rotated 360° would, theoretically, advance 12
REAR inches through the water. Actually, no propeller
PROPELLER
NUT
FRONT
applied to any boat is 100% efficient. No 12-inch
THRUST HUB pitch blade will, in a single rotation, advance a boat
FRONT
PROPELLER
FRONT 12 inches. This variance is referred to as slippage.
PROPELLER
SHAFT NUT
ANODE

4.6 270 Select EX

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SECTION 4 • BILGE & UNDERWATER GEAR
VENTILATION, ITS CAUSES AND CORRECTIONS Cavitation is a phenomenon that occurs in all
propeller-driven craft under certain conditions. The
While often called “cavitation,” ventilation is surface of propeller blades are not perfectly flat,
really a different effect. At times when a boat and as water is drawn through the blades to be
enters or leaves a sharp turn, the propeller discharged aft into the propeller’s slip stream, the
seems to slip and lose thrust and the engine water flowing over the curved surface of the blade
may over-speed. This problem is normally encounters areas of greater and less pressure.
caused by air or aerated water entering the
propeller. (A damaged propeller can also cause In those areas of reduced pressure, air bubbles are
ventilation.) Ventilation can usually be formed. When they move out of the low pressure
corrected by one or more of the following: area these bubbles collapse. If they collapse while
in contact with an object, such as part of the
1. Replace the damaged or incorrect propeller blade or trim plane, the bubbles create
propeller with the recommended one. such highly localized forces that they erode the
2. With stern drives, set the outdrive at a surface of the object. In the case of the propeller,
lesser trim angle (trim the unit downward). such damage is sometimes called a “burn”. It may
CAVITATION, ITS CAUSES AND CORRECTIONS be caused by an irregularity in the propeller’s leading
edge, and it should be corrected by reconditioning
PROPELLER CAVITATION the propeller or by replacement.
(FIG. 4.7.1)
Cavitation is a normal occurrence in modern sport
boats, and propeller inspection should be part of
routine maintenance.

OPTIMUM PERFORMANCE CAVITATION

270 Select EX 4.7

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SECTION 4 • BILGE & UNDERWATER GEAR
4. BILGE LAYOUT
BILGE LAYOUT (GAS)
(FIG. 4.8.1)

A FRESH WATER PUMP D POWER TRIM PUMP G FRESH WATER TANK K HOLDING TANK VENT FILTER
B BATTERIES E TRIM TAB PUMP H FUEL TANK L BILGE FLOAT SWITCH
C FIRE EXTINGUISHER F BLOWER I TRANSDUCER M WASTE WATER HOLDING TANK
J BILGE PUMP

4.8 270 Select EX

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SECTION 5 • FUEL SYSTEM
1. FUEL SYSTEM ! CAUTION
Section 3 - Using Your Boat contains important Never start an engine until you are certain that fuel
fueling information. Take time to read all the fuel fumes are not present in the engine compartment
or elsewhere in the boat.
related information in the Owner’s Manual.

The 270 Select EX standard gasoline fuel system


consists of a 94 gallon (340.65 liter) fuel tank, fuel A. ELECTRIC FUEL VALVE
tank vent, electric fuel valves, engine fuel supply
The electric fuel valve (Fig 5.1.1) is wired to the
line and fuel fill (Fig. 5.1.1).
ignition switch. When the ignition is turned ON the
valve opens, when the ignition is turned OFF the
The fuel tank vent serves as a pressure/vacuum valve closes. The manual override knob on the side
release and safety overflow. The fuel vent is located of the valve should be left in the OFF position at all
inside the fuel cap on the port side of the deck. times.
Periodically check the vent to assure that it is not
clogged.
In the event of an electrical malfunction, the valve
can be opened and closed manually by turning the
The fuel pickup at the fuel tank has an electric fuel manual override knob.
valve to prevent fuel from siphoning out in the event
of fuel line failure.
The electric fuel valve is installed in-line on the fuel
hose between the fuel tank and the engine.

GASOLINE FUEL SYSTEM ELECTRIC


FUEL VALVE
(FIG. 5.1.1) FUEL TANK

ENGINE FUEL
FEED
FUEL FILL
HOSE

FUEL VENT
HOSE

FUEL VENT

FUEL FILL

MANUAL
OVERRIDE KNOB

KEEP IN NORMAL
FUEL POSITION
DANGER
FILL CAP
NOTICE

270 Select EX 5.1

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SECTION 5 • FUEL SYSTEM
• Fueling should never be done at night except in
2. FUELING PRECAUTIONS well-lighted areas.
Certain precautions must be carefully and
• Always keep the fuel nozzle in contact with the
completely observed every time a boat is fueled,
fuel fill plate or the edge of the fuel tank opening
even with diesel fuel. Diesel fuel is nonexplosive
throughout the filling process.
but it will burn.
• Allow areas where gasoline vapors could collect
to be ventilated before starting the engine(s).
! WARNING
• Wipe any spillage completely and dispose of
CALIFORNIA PROPOSITION 65
rags or waste on shore.
Diesel engine exhaust and some of its constituents
are known to the state of California to cause cancer, • Secure the fill cap tightly.
birth defects and other reproductive harm.
• Fuel tank should never be filled to capacity.
Allow for fuel expansion.
A. STATIC ELECTRICITY AND THE FUEL SYSTEM
• Portable tanks should only be filled while on the
There is a danger that static electricity can ignite ground; never onboard the boat.
gasoline vapors that have not been ventilated
outside an enclosed area. Use extreme caution B. GENERAL:
when fueling your boat from a source outside the
regular venues, (e.g. marinas, fuel service stations.) • Check fill plate label to ensure fuel is placed
only in fuel tank. Fuel fill plate is located port
Your boat has safety features that can be midship on the deck (Fig. 5.3.1).
circumvented by not adhering to standard fueling
practices. Your boat’s bonding system protects it • Avoid spills.
from creating and discharging static electricity. • Know your fuel capacity and consumption.
Record the amount of fuel used since your last
Your boat must be in contact with the water or a fill up, and compute the engine’s hourly fuel
land based grounding system. Here are some usage. As a fuel gauge backup check, deduct
helpful suggestions to keep you safe from static the average hourly fuel usage from fuel tank
electricity while refueling your boat. capacity.

• NEVER fuel your boat in unsafe conditions such • Observe the “Rule of Thirds”: one-third fuel for
as: suspended on a sling or in a situation that trip out, one-third for return and one-third for
increases the likelihood of static discharge. reserve.

• NEVER use homemade containers to fill your • Allow an additional 15 percent fuel reserve when
fuel tank. operating in rough seas.

• Fuel carried onboard outside of a fixed fuel


system should be stored in an approved
container or in a portable tank such as provided
for outboard engines and be stowed safely
outside of the engine or living compartments.

• Shutdown the engine, motors and fans prior to


taking on fuel. Any ignition sources should be
extinguished before filling the fuel tank.

• Close all ports, windows, doors, and hatches.

5.2 270 Select EX

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SECTION 5 • FUEL SYSTEM
FUEL FILL LOCATION C. BEFORE AND DURING FUELING CHECKLIST:
(FIG. 5.3.1) • Fire extinguisher – close at hand.

• Mooring – boat tied securely to fueling pier.

• Crew – at least one knowledgeable person


present.

• Passengers – unnecessary people off the boat.

• Engines – stopped.

• Electrical equipment, including blowers – power


off.

• Windows, doors, hatches – closed.


FUEL TANK
FILL PLATE • Smoking material – extinguished.

WATER • Inboard tanks – grounded.


FILL PLATE

• Filler pipe – marked GAS or DIESEL.

• Fuel nozzle – in contact with filler pipe to prevent


WASTE PUMP
static sparks.
OUT PLATE
• Fill level – fill less than rated capacity of tank;
allow for fuel expansion.

• Trim – fuel weight distributed equally.

D. AFTER FUELING CHECKLIST:


• Windows, doors, hatches – open.

• Sniff test – if fuel fumes remain, operate blowers


until fumes are gone.

• Fuel tank – secure filler cap.

• Spills – wipe; dispose of rags ashore.

270 Select EX 5.3

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SECTION 5 • FUEL SYSTEM

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5.4 270 Select EX

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SECTION 6 • ELECTRICAL SYSTEM
1. Turn off all items drawing power from the battery.
1. DC SYSTEM
2. Turn the battery switch to the OFF position
A. DIRECT CURRENT (DC) (Battery switch is optional equipment on some
models).
The 12 volt direct current (DC) electrical system
(similar to that in your car or truck) derives its power 3. Remove the negative cable first, then the
from the batteries. Batteries are kept charged by positive cable. To replace the cables, first replace
the engine-driven alternator or the optional battery the positive cable, then the negative.
charger/converter which must be powered by shore
power. The battery voltage is indicated by the BATTERY MAINTENANCE
voltmeter on the SmartCraft™ System Tach. The
• Check the fluid levels in the cells approximately
negative terminal of the battery is attached to the
every 4 weeks, and weekly in summer and hot
main negative bus.
zones.
Ask your dealer for a careful analysis of DC power • The fluid level must be between the lower and
needs on your boat. It may be necessary to add upper markings.
batteries or auxiliary charging methods to supply
adequate power for any additional accessories you • Replenish only with distilled water. Do not use
wish to add. metal funnel.
• Coat battery terminal clamps with silicone
BATTERIES grease. Keep batteries clean and dry.
Battery life is shortened if it is drained to zero charge
! DANGER before recharging. It is recommended that a battery
DO NOT USE JUMPER CABLES IN THE not be discharged more than 50 percent. If the
ENGINE COMPARTMENT. battery does become run down, recharge it as soon
as possible.
They can cause an explosion from sparks.
Running the engine to recharge the battery may
not be effective. The alternator only creates
! DANGER charging power at higher engine speeds, so simply
A battery will explode if a flame or spark idling or trolling will not generate enough power to
ignites the free hydrogen given off during recharge the battery.
charging.
If you need to charge a battery, use only a battery
Never use an open flame or strike sparks
in the battery area.
charger designed to charge automotive/marine
batteries. Use charger only when batteries are
disconnected from the boat’s electrical circuit.
The batteries installed in your boat have been Follow the charger instructions.
selected for their ability to furnish starting power
based on engine starting requirements, as well as If the boat is equipped with dockside power and an
its ability to power the DC accessories attached to AC/DC converter/battery charger, keep it on when
the electrical system. See page 6.2 for the shore power is available. This will keep the batteries
recommended batteries for your boat. properly charged and allow use of the DC powered
equipment on board without draining the battery.
To remove the battery cables:
If your boat will not be used for several weeks or
more, and there is no shore power hookup, remove
! CAUTION the batteries from the boat and connect them to a
charger.
To prevent arcing or damage to the alternator,
always disconnect battery cables before doing any
work on the engine’s electrical system.

270 Select EX 6.1

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SECTION 6 • ELECTRICAL SYSTEM
BATTERY CABLE ROUTING (GAS)
(FIG. 6.2.1) PORT

STBD
FWD

BATTERY #2

TERMINAL POST “A”

BATTERY #1

COMPONENT
BOARD

ENGINE
NEGATIVE STUD

TO BATTERY
SWITCH

ENGINE STARTER

B. RECOMMENDED BATTERIES when the boat is docked and unattended. The entire
remaining DC system is turned off with the battery
The following table describes the recommended switch.
marine cranking batteries to install in your boat. All
batteries should be of the same type, age & rating. BATTERY SWITCH (FIG. 6.2.2)
Application Group Volts CCA* Reserve Qty.

Engines 31 12 800 200 2 BATTERY SWITCH LOCATED


UNDER AFT PORT SEAT
*COLD CRANKING AMPS CUSHION
RECOMMENDED BATTERY:
DOUGLAS BATTERY TYPE: 31DCM, ITEM NUMBER: 989 OR EQUIVALENT
DIMENSIONS: 13” x 613/16” x 101/16”

C. BATTERY SWITCH
2. IGNITION PROTECTION
The battery switch controls the delivery of DC power
from the batteries to the engine and all equipment, All electrical components in the engine compartment
lights and accessories using DC power. The battery must be ignition-protected to avoid the possibility
switch is located on the main DC breaker panel on of creating sparks in a gasoline environment.
the cockpit floor storage aft bulkhead.
! DANGER
NOTE: For safety and convenience the following GASOLINE VAPORS CAN EXPLODE
items are not shut off by the battery switches: bilge
pumps, sump pumps, stereo memory, systems Use ONLY Marine-rated parts to replace such items
as starters, distributors, alternators, generators, etc.
monitor and battery charger inputs. These items
need constant power to perform their task. This Do not use automotive parts for these components
allows the bilge pump to operate any time excess or any jumper cables because they are not ignition-
protected and could cause a fire or explosion.
fluid accumulates in the bilge, which can occur
6.2 270 Select EX

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SECTION 6 • ELECTRICAL SYSTEM
Protective terminal covers, such as rubber boots component board (see Fig. 6.4.1). If you need to
on electrical connections, must be in place when replace a fuse, use only the same amperage as
engine is operating or when working in the engine the original. It is recommended that you carry
compartment. spare fuses. See Fig. 6.3.1 and 6.4.1 for the proper
fuse sizes.
Jumper cables are not ignition-protected. DO NOT
USE jumper cables in the engine compartment. The If a fuse is replaced with one of lower amperage, it
engine compartment may accumulate dangerous will not be sufficient to carry the electrical load of
explosive gasoline fumes/vapors and hydrogen gas the equipment it is connected to and will cause
from batteries being charged. A spark produced nuisance fuse failure.
when connecting a jumper cable can cause an
explosion. If a fuse or breaker is replaced with one of higher
amperage, it will not provide adequate protection
against an electrical malfunction and will create a
3. FUSES fire hazard.
Fuses are located in two areas on your 270 SLX.
The accessory fuse block is located behind the ! WARNING
access panel above the Main Distribution Panel in Use of higher amperage fuses or breakers is a fire
the STBD Storage area. The access panel can be hazard.
removed by removing the four (4) screws that hold Use fuses and breakers having the same amperage
it in place. There are also several fuses on the bilge rating as the original or as specified.

ACCESSORY FUSE BLOCK (LOCATED BEHIND FUSE NAME FUSE AMPERAGE 12VDC
ACCESS PANEL IN THE STBD STORAGE)
(FIG. 6.3.1) 1. HORN 5
2. IGNITION 15
3. NAV LIGHTS 10
4. BILGE BLOWER 7.5
5. WINDSHIELD WIPER 5
6. BILGE PUMP 7.5
7. WATER PUMP 10
SCREWS 8. RECEPTACLE 15
9. TRIM TABS 20
10. LIGHTS 10
11. SPOTLIGHT 15
12. HATCH LIFT 10
13. DOCKING LIGHTS 10
14. REFRIGERATOR 10
15. VHF 10
16. CO MONITOR 1
17. CHART 2
18. ACCY BLANK
(*REFER TO MANUFACTURER’S RECOMMENDATION FOR FUSE RATING
FOR CHART PLOTTER)

FUSE CONDITION (ATO TYPE FUSE)

GOOD FUSE BLOWN FUSE

270 Select EX 6.3

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SECTION 6 • ELECTRICAL SYSTEM
BILGE COMPONENT BOARD
(FIG. 6.4.1)
WINDLASS DISCONNECT CONTROL STATION STEREO FWD SUMP
WINDLASS BREAKER SOLENOID (OPTIONAL) MAIN BREAKER MEMORY FUSE FUSE

WASTE SYSTEM
FUSE

BATTERY
CHARGER

STEREO AMP
FUSES

MAIN DC TERMINAL BILGE PUMP TOWER SPEAKER


NEGATIVE BUS POST “A” FUSE SYSTEM AMP FUSE
(OPTIONAL)

FUSE NAME FUSE AMPERAGE 12VDC

STEREO MEMORY 15
FWD SUMP PUMP 7.5
BILGE PUMP 7.5
TOWER SPEAKER SYSTEM (Opt.) 40
WASTE SYSTEM (Opt.) 20
STEREO AMP 25
STEREO AMP 25

4. 12 VOLT ACCESSORY RECEPTACLE 5. LIGHTING


Your boat has a 12 volt accessory receptacle in Your boat is equipped with a variety of different
the helm side storage panel and one in the port side lighting fixtures (See Fig. 6.5.1). Always replace a
storage panel. The receptacle is a cigarette lighter bulb using the type and wattage of the original
style plug that may be used with any 12 volt bulb.
accessories using this type of plug.

12 VOLT ACCESSORY RECEPTACLE


(FIG. 6.4.2)

6.4 270 Select EX

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SECTION 6 • ELECTRICAL SYSTEM
EXTERIOR LIGHTS
(FIG. 6.5.1) BOW NAV. LIGHT

BULB REPLACEMENT
BULB# GE2641L
A 12V R 10W

MAST NAV. LIGHT

BULB REPLACEMENT
FUSE TYPE BULB
B #12V10WPERKO

D COCKPIT LIGHT

C C BULB REPLACEMENT
FUSE TYPE BULB
C #12V10WPERKO #70-0

RECTANGLE LIGHT

BULB
REPLACEMENT
D BULB#CEC1141

C
B

270 Select EX 6.5

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SECTION 6 • ELECTRICAL SYSTEM
6. AC SYSTEM (OPTIONAL) 7. MAIN DISTRIBUTION PANEL
CONTROLS AND FUNCTIONS
! DANGER
(OPTIONAL)
EXTREME HAZARD – Swimming near a boat
operating on AC electrical system can lead to severe
shock and death. Never swim or allow swimming when MAIN DISTRIBUTION PANEL (LOCATED IN THE
AC system is in use.
STBD STORAGE AREA)
(FIG. 6.6.1)
NOTE: Actual usage of equipment will depend on
the amperage output of the power source available.

Line voltage from the shore power is shown by the


voltmeter on the main distribution panel. The main 50 100
0 150

breakers may trip if there is a surge in line voltage, AC VOLTS

an electrical storm or an onboard system overload.


The main breaker interrupts both the neutral and
hot feeds in the AC circuit to prevent equipment
damage due to internal overloads and external
surges.

120 Volt / 60 Hz Wiring (Standard System)

! CAUTION
Never operate 120V shore power at less than 110 V.

The 120 volt wiring installed on Sea Ray® boats


consists of three (3) color-coded wires. The black
wire is the “hot” feed, white is the common, or 120 Volt AC Breakers Amperage
neutral, and the green wire is the ground. All branch Main 30
breakers and switches for AC equipment are Outlet 20
installed on the “hot” wire. The green conductor of Battery Charger 10
the shore power is connected through the galvanic
Accy Blank
isolator and then connected to the AC grounding
bus bar behind the main distribution panel.

220 Volt / 50 Hz Wiring (Optional System)

! CAUTION
Never operate 220V shore power at less than 208 V.

The 220 volt / 50Hz wiring installed on Sea Ray®


boats consists of three (3) color-coded wires. The
brown wire is the “hot” feed, light blue is the common,
or neutral, and the green wire is the ground. All
branch breakers and switches for AC equipment
are installed on the “hot” wire. The green conductor
of the shore power is connected through the
galvanic isolator and then connected to the AC
grounding bus bar behind the main distribution panel.

6.6 270 Select EX

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SECTION 6 • ELECTRICAL SYSTEM
8. SHORE POWER (OPTIONAL) ! CAUTION
A. TO CONNECT AND TURN ON SHORE POWER Shore power cord should be secured or routed
to avoid laying or falling into water and to avoid
1. On the Boat: Turn OFF All Breakers stress on shore power plug and inlet.
A. Turn OFF equipment breakers
B. Turn OFF MAIN AC breaker
! CAUTION
MAIN DISTRIBUTION PANEL (MDP) (FIG. 6.7.1)
The use of extension shore power cords is not
120 VAC recommended. Excessive power cord extensions
can cause a voltage drop and may prevent some
B electronic devices from operating correctly.
50 100
0 150

AC VOLTS

2. On the Dock:
A. Turn OFF Dock DOCK POWER BOX
Breaker. (FIG. 6.7.3)
B. Wipe the outlet
A dry, spray mois-
ture repellant into
the receptacle, A
then plug the
other end of the
Note: The power panel on your boat may not look exactly like this one.
power cord into C
B
the outlet box on
C. Dry off the shore power
SHORE POWER the dock.
cord receptacle on your RECEPTACLE
C. Turn ON Dock
boat. Dry off the ends of (FIG. 6.7.2)
Breaker.
the shore power cord,
and spray a moisture C
repellant into the
3. On the Boat: MAIN AC BREAKER AND
receptacle and cord
A. Turn ON the main SHORE POWER RECEPTACLE
ends.
AC breaker on (FIG. 6.7.4)
On the boat, plug the
the MDP.
cord end into the boat
A
receptacle. Turn clockwise to lock. Thread the
locking ring onto the boat receptacle to prevent
accidental unplugging.

! CAUTION
It is imperative that the shore power outlet is 120 Volt or 220 Volt Main Distribution Panel
dry before plugging into the dock power inlet.
(MDP):
B. POWER Light ON. REVERSE POLARITY Light
! CAUTION OFF.
(If reversed polarity light is on do not turn on
Route and tie the power cord from the boat to breakers, turn OFF MAIN and DOCK break-
the dockside power outlet box to prevent ers. Disconnect power cords. Consult
persons tripping over it and the cord falling in dockmaster.)
the water.

270 Select EX 6.7

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SECTION 6 • ELECTRICAL SYSTEM
C. On the dock, turn
! CAUTION OFF the dockside
DOCK POWER BOX
(FIG. 6.8.3)
Do not energize main breaker under reversed breaker.
polarity conditions. D. Disconnect the
dockside end of
the power cord. C
Turn ON Breakers:
C. Verify proper voltage.
(120 Volt System: 110V to 125V)
(220 Volt System: 208V to 230V) (International) D
D. Turn ON Desired Equipment Breakers.

E. On your boat,
SHORE POWER RECEPTACLE
MAIN DISTRIBUTION PANEL (MDP) (FIG. 6.8.1) disconnect the (FIG. 6.8.4)
power cord from
B C your boat
B 0
50 100
150
receptacle.
AC VOLTS

F. Clean the power cord, spray the cord ends with


moisture repellant, and store the cord in a dry
location on board.

B. TO DISCONNECT SHORE POWER


You must keep the shore power cord and the plug
1. On the Boat: Turn OFF All Breakers ends clean and dry. This is especially necessary if
your boat is used in salt water. Always clean and
A. Turn OFF equipment breakers.
spray your cord ends with moisture repellant before
B. Turn OFF MAIN breaker. using and before storing the cord.

MAIN DISTRIBUTION PANEL (MDP) (FIG. 6.8.2)

50 100
0 150

AC VOLTS

6.8 270 Select EX

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SECTION 6 • ELECTRICAL SYSTEM
C. MAINTENANCE FOR SHORE POWER CABLE 10. BATTERY CHARGER/CONVERTER
AND SHORE POWER INLET (ONLY WITH SHORE POWER
OPTION)
! WARNING
The battery charging unit located on the bilge
Disconnect the power cable from power source before component board is fully automatic and is designed
performing maintenance.
specifically for the marine environment. The high
frequency characteristic has allowed these
The metallic parts of your cable and inlet are made chargers to achieve a huge size and weight
to resist corrosion. In salt water environment, life reduction over their previously used equipment.
of the product can be increased by periodically Commonly called high frequency or smart chargers,
wiping the exposed parts with fresh water, drying these units bring a new sophistication to the battery
and spraying with a moisture repellent. charger field.

A soiled cable can be cleaned with grease-cutting ! WARNING


household detergent. A periodic application of vinyl
Never block air circulation through the unit. Never
protector will help both ends and cable maintain their store any gear on top of the units.
original appearance.
NOTICE
In case of salt water spray or immersion: Rinse
plug end and/or connector end thoroughly in fresh Leave the converter running at all times to
water, shake or blow out excess water and allow maintain the 12 volt system voltage.
to dry. Spray with a moisture repellent before reuse.
Charging characteristics contain four (4) modes:

• Boost Mode - this is initiated at power up and


9. SERVICING THE MAIN DISTRIBUTION provides the chargers full-rated current to the
battery bank at a level of 14.4V until battery
PANEL reaches 90% of full charge.
NOTE: Servicing should be referred to a qualified • Normal Mode - this stage immediately follows
electrician. the bulk charge mode. It maintains the battery
voltage at the bulk charge voltage level, but
! WARNING gradually decreases the current as the battery
accepts the charge until it reaches a
Disconnect the power cable from power source before
performing maintenance. predetermined current level.

• Float Mode - this stage is designed to hold the


battery at a safe, low voltage (typically 13.2V)
A. TO REPLACE A FAULTY COMPONENT ON
providing up to the chargers full rated amperage
THE MAIN DISTRIBUTION PANEL: to accommodate DC load requirements. The
1. Turn all breakers OFF. charge will remain in this mode until the 12 volt
system is activated.
2. Unplug the shore power.
3. Remove screws from all sides except the • Equalize Mode - this stage activates for 15
hinged side of panel. The main distribution panel minutes every 21 hours. When the converter/
is hinged to swing open for servicing. charger is in the float mode the voltage is
4. Reverse the procedure for closing the panel. increased to 14.4 volts which mixes the battery
electrolyte to prevent battery stratification.

270 Select EX 6.9

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SECTION 6 • ELECTRICAL SYSTEM
Note: Leave the charger/converter turned ON at It does not protect persons against line-to-line
all times to maintain battery voltage level. or line-to-neutral faults.

Note: Check monthly to ensure that water level in The GFI receptacle does not protect against
the batteries is properly maintained. short circuits or overloads. This is the function
REFER TO OWNER’S MANUAL PACKET FOR of the circuit breaker.
INSTRUCTIONS AND WARRANTY INFORMATION.
GFI OUTLET
BATTERY CHARGER / CONVERTER (FIG. 6.10.2)
(FIG. 6.10.1)

BATTERY
CHARGER / CONVERTER

A. INTERNATIONAL RECEPTACLE
If equipped, all readily accessible 220V outlets are
protected by a Residual Current Circuit Breaker
(RCCB). This current breaker includes a test switch
11. GROUND FAULT INTERRUPTER to verify proper operation. Its function is similar, but
RECEPTACLE (GFI) (OPTIONAL) not identical to the 120V GFI.

Ground fault interrupter receptacle is located REFER TO OWNER’S MANUAL PACKET FOR
on the Main Distribution Panel. Please read and INSTRUCTIONS AND WARRANTY INFORMATION.
understand the CAUTION block for GFI
receptacles. RCCB OUTLET
(FIG. 6.10.3)
! CAUTION
Persons with heart problems or other conditions
which make them susceptible to electric shock may
still be injured by ground faults on circuits protected
by the GFI receptacle. No safety devices yet designed
will protect against all hazards or carelessly handled
or misused electrical equipment or wiring.

The GFI receptacle is designed to protect


people from the line-to-ground shock hazards
which could occur from defective power tools
or appliances operating from this device, or
from down-line outlets protected by it. It does
not prevent line-to-ground electric shock, but
does limit the time of exposure to a period
considered safe for normally healthy persons.
6.10 270 Select EX

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SECTION 6 • ELECTRICAL SYSTEM
provides a zinc anode in the water bonded to the
12. ELECTROLYTIC CORROSION AND
metal outlet box on the dock, zinc loss on the boat
ZINC ANODES will be reduced. Do not connect this zinc to the
boat's ground system.
Electrolytic corrosion of metals on power boats can
result in rapid and serious deterioration of metal It is extremely important that all electrically-operated
parts. You must set a regular schedule and look for DC equipment and accessories be wired so that
the possibility of electrolytic corrosion (the the ground polarity of each device is the same as
deterioration of metals due to dissimilar that of the battery. Your boat has a negative ground
characteristics when placed in salt water). It is your system. The zinc anode is connected to every metal
responsibility to check for and replace parts item in the boat (fuel tanks, underwater gear, etc.)
damaged due to electrolytic corrosion. via the green bonding wire.
To minimize electrolytic corrosion of the metals on Galvanic Isolator: Electrolytic corrosion can also
your boat, zinc anode plates are provided on your be caused by "stray currents" due to a fault in an
boat to protect underwater hardware. Zinc, being electrical item, even though correctly grounded. A
much less "noble" than the copper-based alloys and galvanic current isolator (zinc saver) is standard
aluminum used in underwater fittings, will deteriorate on all Sea Ray® boats. It is installed between the
first and protect the other metals. shore power ground and the boats' AC grounding
connection to the DC bonding system. This
Stern drives are fitted with zinc anodes on their lower connection maintains the safety ground from
units (refer to your Engine Owner's Manual for their dockside power while stopping the flow of DC
locations). If your boat is equipped with trim tabs, corrosive currents. The galvanic isolator is located
zinc plates are installed on each of the trim tabs. behind the Main Distribution Panel.
Zinc anodes require replacement about every six
months, if the boat is operated in salt water. In fresh
water, the zinc anodes can be replaced about once ! CAUTION
a year. Never disconnect the green wire (safety ground) from
the engine terminal.
If the anodes deteriorate more rapidly than this, there
is probably a stray current problem within the boat
or at the slip or mooring. NOTICE

If the anodes do not deteriorate, they are not DO NOT PAINT BETWEEN THE ZINC AND THE
protecting the other metallic parts of your boat. This METAL IT CONTACTS, AND DO NOT PAINT OVER
THE ZINC.
can be caused by loose anodes or by low grade
zinc or by not having a solid electrical contact
between the anode and the metal it contacts, or by
paint on the anodes.

If the anodes are deteriorating rapidly, or not at all,


contact your dealer.

When an AC shore power system is connected to


the boat, the underwater metal fittings will, in effect,
be connected through the water to grounded metals
ashore. This results in the zincs being consumed
at a faster rate unless the marina maintains a
protective system to prevent this. When the marina

270 Select EX 6.11

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SECTION 6 • ELECTRICAL SYSTEM
13. MARINE ELECTRONIC CATHODIC 14. ELECTRICAL SCHEMATICS
ANTI-CORROSION SYSTEM This owner's manual contains electrical
schematics and wiring harness illustrations for
The automatically controlled Cathodic Anti-
your boat. These electrical schematics were
Corrosion System for marine installation protects
generated by electrical CAD designers at the
underwater metals from the effects of corrosion and
engineering division for technical reference and
electrolysis on stern drives. The system
service technicians. Sea Ray ® does not
components are designed for marine service. DO
recommend that you attempt to work on the boat’s
NOT PAINT THE MERCATHODE® SYSTEM.
electrical system yourself. Instead, we
recommend that you take your boat to your
The anode and reference electrode are attached to
authorized Sea Ray ® dealer for service. Sea
the electrode assembly under each stern drive unit.
Ray® reserves the right to change or update the
The solid state controller is mounted within a plastic
electrical system on any model at any time
housing on the transom in the bilge.
without notice to the consumer and is NOT
obligated to make any updates to units built prior
Maintenance
to changes.
The Mercathode® system must be tested to ensure
adequate output. The test should be performed
every 100 hours or annually. Contact your authorized
Sea Ray® dealer to arrange for this test. Refer to
the engine operator's manual for more detailed
information.

6.12 270 Select EX

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270 SLX ELECTRICAL SCHEMATICS
DC WIRING DIAGRAM (1 OF 3)
(FIG. 6.13.1) DRAWING NO. 09-601 (1 OF 3) REV 04

270 Select EX 6. 13

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270 SLX ELECTRICAL SCHEMATICS (CONTINUED)
DC WIRING DIAGRAM (2 OF 3)
(FIG. 6.14.1) DRAWING NO. 09-601 (2 OF 3) REV 04

6. 14 270 Select EX

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270 SLX ELECTRICAL SCHEMATICS (CONTINUED)
DC WIRING DIAGRAM (3 OF 3)
(FIG. 6.15.1) DRAWING NO. 09-601 (3 OF 3) REV 01

270 Select EX 6. 15

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270 SLX ELECTRICAL SCHEMATICS (CONTINUED)
SPORTS TOWER WIRING SCHEMATIC STEREO WIRING SCHEMATIC
(FIG. 6.16.1) DRAWING NO. 09-607 (FIG. 6.16.2) DRAWING NO. 09-608 (1 OF 2) REV 01

6. 16 270 Select EX

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STEREO WIRING SCHEMATIC (PREMIER STEREO UPGRADE OPTION) WINDLASS WIRING DIAGRAM
(FIG. 6.17.1) DRAWING NO. 09-608 (2 OF 2) REV 01 (FIG. 6.17.2) DRAWING NO. 09-614

270 Select EX 6. 17

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270 SLX ELECTRICAL SCHEMATICS (CONTINUED)

WIRING DIAGRAM (120VAC/60HZ) WIRING DIAGRAM (220VAC/50HZ)


(FIG. 6.18.1) DRAWING NO. 09-630 (FIG. 6.18.2) DRAWING NO. 09-632 REV 02

6. 18 270 Select EX

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270 SLX ELECTRICAL SCHEMATICS (CONTINUED)
SMARTCRAFT SYSTEM DIAGRAM W/ INTELLIWHEEL
(FIG. 6.19.1) DRAWING NO. 09-713

270 Select EX 6. 19

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270 SLX ELECTRICAL SCHEMATICS (CONTINUED)

NAVMAN SYSTEM DIAGRAM


(FIG. 6.20.1) DRAWING NO. 09-720

6. 20 270 Select EX

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270 SLX ELECTRICAL SCHEMATICS (CONTINUED)

WIRE HARNESS WIRE HARNESS


(FIG. 6.21.1) DRAWING NO. 09-801 (1 OF 2) REV 04 (FIG. 6.21.2) DRAWING NO. 09-801 (2 OF 2)

270 Select EX 6. 21

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270 SLX ELECTRICAL SCHEMATICS (CONTINUED)

STARBOARD DECK HARNESS PORT DECK HARNESS


(FIG. 6.22.1) DRAWING NO. 09-805 (FIG. 6.22.2) DRAWING NO. 09-806

6. 22 270 Select EX

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270 SLX ELECTRICAL SCHEMATICS (CONTINUED)

BATTERY CHARGER HARNESS WASTE SYSTEM HARNESS


(FIG. 6.23.1) DRAWING NO. 09-809 (FIG. 6.23.2) DRAWING NO. 09-811

270 Select EX 6. 23

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270 SLX ELECTRICAL SCHEMATICS (CONTINUED)

SPORT SPOILER HARNESS WINDLASS HARNESS


(FIG. 6.24.1) DRAWING NO. 09-813 (FIG. 6.24.2) DRAWING NO. 09-821

6. 24 270 Select EX

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SECTION 7 • OPTIONS & ACCESSORIES
1. LAYOUT AND ACCESSORY LOCATIONS If a water treatment additive is not available, the
following steps may be followed to sanitize the water
Pages 2.6 through 2.8 show the location and system:
arrangement of the most important equipment and
components on your boat. Using these drawings, 1. Pump the water tank empty. Shut OFF the
walk through your boat, locate the features shown, Fresh Water Pump breaker.
and become familiar with their operation and 2. Determine the capacity of your water tank (your
maintenance. standard water tank holds 21 gallons (79.5
liters)). You will need approximately one (1)
gallon of weak bleach solution for each fifteen
2. WATER SYSTEM (15) gallons of tank capacity.

The fresh water system consists of a 21 gallon (79.5 3. Prepare the proper amount of a weak bleach
liter) water tank, 12 volt water pump and water solution by mixing 1/4 cup of unscented
system filter. household chlorine bleach per gallon of water.
4. Pour weak bleach solution into the water tank.
The fresh water system is activated by the FRESH Remember, use about one (1) gallon of weak
WATER PUMP switch on the port switch panel at bleach solution for each fifteen (15) gallons of
the helm (See Fig. 2.7.2). tank capacity.

To begin initial operation: 5. Fill the remainder of the tank with fresh, clean
water. This will further dilute the weak bleach
1. Fill the water tank from a source known to solution.
provide safe, pure drinking water by removing 6. Switch ON the Fresh Water Pump breaker, then
the cap marked WATER located on the turn on the faucets and allow the air to be
starboard transom and inserting the water hose exhausted from the plumbing system. By doing
nozzle in the opening. Do not mistake the fuel this, the entire fresh water system will be filled
fill or the waste plate for the water tank fill cap. with a sanitizing solution.
2. Turn ON the FRESH WATER PUMP breaker, 7. Allow the sanitizing solution to stand in the water
located on the Main Distribution Panel. system for three (3) hours.
3. Open the sink faucet to allow any air trapped in 8. Pump the water tank empty.
the water line to dissipate.
9. Fill the water system completely with fresh,
4. Shut off faucet as flow becomes free of air. clean water. Turn on the faucet and permit the
Shutting off the faucet will cause the pump to entire contents of fresh, clean water to run
shut off. As long as the water pump and battery through the system. This will flush the sanitizing
switches are on, the pump will automatically solution out of the plumbing.
provide water on demand. 10. Fill the water system again, with fresh, clean
water, and turn on the faucet to permit the air
A. SANITIZING THE WATER SYSTEM to dissipate.
If the fresh water system has not been used for Your water system is now sanitized.
some time, or if you suspect that it has been
contaminated, then it should be sanitized. Your
marine dealer may have a water treatment additive
that can be used to sanitize the system. Follow the
instructions provided with the additive.

270 Select EX 7.1

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SECTION 7 • OPTIONS & ACCESSORIES
WATER SYSTEM INSTALLATION
(FIG. 7.2.1)
WATER FILL WET BAR FAUCET WATER HEAD FAUCET
DECK PLATE PUMP &
FILTER

PORT

STBD
FWD

FRESH WATER WATER TANK ROPE LOCKER


WASHDOWN SPRAYER WASHDOWN

B. WATER PUMP AND FILTER Before servicing the system, turn the FRESH
WATER PUMP breaker OFF and open a faucet to
release pressure on the system. To clean the filter,
WATER PUMP AND FILTER
remove the screen and rinse with clean water.
(FIG. 7.2.2) WATER PUMP
DISCHARGE
Replace, making sure the O-ring is in place when
WATER PUMP
FILTER
replacing the cover.

WATER PUMP FILTER


(FIG. 7.2.3)

FILTER SCREEN

O-RING

WATER PUMP WATER PUMP


SUCTION
BOWL

The water pump and filter are located on the port


side of the engine room above the water heater.
COVER
The filter prevents particles from entering the pump
head. The filter should be checked and cleaned
once a season or when flow is restricted.
C. WINTERIZING THE WATER SYSTEM
For winterizing the water system refer to Section 8,
Winterization Checklist For Boats Stored on Land,
E. Water System.

7.2 270 Select EX

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SECTION 7 • OPTIONS & ACCESSORIES
D. SHOWER SYSTEM E. FRESH WATER WASHDOWN
The shower drains into a self-contained shower The washdown pullout sprayer is located on
sump containing a pump and float switch. the starboard transom. The system uses water
from the fresh water tank. The FRESH WATER
The sump pump is fully automatic and is protected PUMP breaker must be ON to operate the
by a fuse on the bilge component board. Check system.
the pump and float switch for obstructions and
proper working order.

The pump comes on when there is enough water


in the sump to raise the float switch and start the
pump. If it does not come on after one or two gallons
of water drain from the shower, turn the water off
and check the pump and float switch for proper
operation.

After using the shower, it is recommended that you


run a gallon of clean water through the shower drain
to clean out soap residue. Check the pump and
float switch for obstructions and proper working
order.

FORWARD SUMP INSTALLATION PORT

(FIG. 7.3.1) FWD

STBD

FWD SUMP PUMP FROM HEAD SINK


& FLOAT SWITCH

TO THRU-HULL FROM HEAD


FITTING FLOOR DRAIN

TO HOLDING SHOWER SUMP


TANK

THRU-HULL FROM COCKPIT


FITTING WET BAR

270 Select EX 7.3

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SECTION 7 • OPTIONS & ACCESSORIES
GRAY WATER SYSTEM HOSE ROUTING STBD

(FIG. 7.4.1) WASTE HOLDING TANK


PORT

FWD

FROM GRAY WATER / SHOWER


SUMP TO WASTE HOLDING
TANK

GRAY WATER /
SHOWER SUMP

HEAD SINK DRAIN


TO T FITTING

HOSE FROM COCKPIT


WET BAR SINK TO
WASTE HOLDING TANK

HOSE FROM SHOWER


DRAIN TO GREY WATER
/ SHOWER SUMP

3. GRAY WATER SYSTEM (OPTION) 4. HEAD SYSTEM


The gray water system is designed for boats that Several different Toilet (head) systems are available
are used in areas that restrict overboard water for your boat. The Owner’s Manual Packet has
discharge. specific information on the system installed in your
boat. Read that material.
The system directs waste water from accessories
such as the galley and head sinks and shower to
the shower sump that is fitted with a float switch ! CAUTION
and pump that pumps the water to the head system
Do not flush facial tissue, paper towels or sanitary
holding tank. The tank must be emptied when it napkins in head. Such material can damage waste
becomes full. disposal system and the environment.

To empty the head/gray water system holding tank,


the services of a dockside pump out station will be
needed. NOTICE
There is a possibility of being fined for having an
Follow instructions at the station and make sure operable direct overboard discharge in some
pump out station hose is inserted into the deck plate waters. Close waste discharge seacock and
marked GRAY WATER/WASTE. remove handle or take other measures to avoid
fine.

7.4 270 Select EX

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SECTION 7 • OPTIONS & ACCESSORIES
A. REQUIREMENTS FOR OPERATORS NOTE: Before leaving the dock make sure caps on
top and bottom tanks are tight. Make sure top tank
The Environmental Protection Agency (EPA) is filled with chemicals and the bottom tank is empty.
standards state that in freshwater lakes, freshwater
reservoirs or other freshwater impoundments DETAILED OPERATING INSTRUCTIONS AND
whose inlets or outlets are such as to prevent the WARRANTY INFORMATION ARE PROVIDED BY
ingress or egress by vessel traffic subject to this THE EQUIPMENT MANUFACTURER AND CAN
regulation, or in rivers not capable of navigation by BE FOUND IN THE OWNER’S PACKET.
interstate vessel traffic subject to this regulation,
marine sanitation devices certified by the U.S. Coast
Guard installed on all vessels shall be designed
and operated to prevent the overboard discharge C. VACUFLUSH® HEAD (OPTION)
of sewage, treated or untreated, or of any waste
VACUFLUSH® HEAD The VacuFlush ® head
derived from sewage. The EPA standards further
(FIG. 7.5.2) utilizes a HEAD SYSTEM
state that this shall not be construed to prohibit the
breaker on the main
carriage of Coast Guard-certified flow-through
distribution panel. The foot
treatment devices which have been secured so as
pedal at the base of the
to prevent such discharges. They also state that
toilet opens a mechanical
waters where a Coast Guard certified marine
seal and vacuum forces
sanitation device permitting discharge is allowed
waste through the opening
include coastal waters and estuaries, the Great
in the bowl to an
Lakes and interconnecting waterways, freshwater
accumulator tank, through
lakes and impoundments accessible through locks,
the vacuum pump and then
and other flowing waters that are navigable
to the holding tank or treatment tank. To Operate:
interstate by vessels subject to this regulation (40
CFR 140.3).
1. Turn ON the WATER PUMP breaker.
B. PORTABLE HEAD WITH PUMP-OUT 2. Turn ON the HEAD SYSTEM breaker.

The portable head unit has two individual holding REFER TO OWNER’S MANUAL PACKET FOR
tanks. The top tank is fitted with a hand pump and INSTRUCTIONS AND WARRANTY INFORMATION.
holds fresh water and chemicals. The bottom tank
is for holding waste material (Figure 7.5.1). There
is also a dockside pump-out hose attached to the D. HOLDING TANK OPERATION
waste material (bottom) tank. The pump-out hose Waste from the head is directed into the holding
leads to the waste pump-out opening on the tank located in the engine room. The holding tank
starboard side of the boat. To empty the holding fluid level indicator is located on the main
tank, the services of a dockside pump-out station distribution panel or in the head which indicates 3/
are needed. Follow instructions at the station and 4 FULL, FULL and DO NOT FLUSH, or on some
make sure the pump-out station hose is inserted models may read FULL, 1/2, or EMPTY. When
into the deck plate marked “Waste.” the FULL light is on, the DO NOT FLUSH light will
also be on. When these lights are ON, the holding
PORTABLE HEAD tank must be emptied before the head can be
(FIG. 7.5.1) reused.

FRESH WATER &


CHEMICAL TANK

WASTE MATERIAL
TANK

270 Select EX 7.5

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SECTION 7 • OPTIONS & ACCESSORIES
DOCKSIDE PUMP-OUT 5. ENTERTAINMENT CENTER
To empty holding tank, the services of a dockside The entertainment center equipment options may
pump out station will be needed. Follow vary from boat to boat. Refer to the Owner’s Manual
instructions at the station and make sure pump Packet to find individual instructions for the
out station hose is inserted into the deck plate equipment installed on your boat.
marked WASTE. The holding tank can also be
emptied through utilization of the macerator (if REFER TO OWNER’S MANUAL PACKET FOR
supplied) (see Macerator in this section). INSTRUCTIONS AND WARRANTY INFORMATION.

A. 12 VOLT STEREO
VACUFLUSH® HEAD WITH HOLDING TANK,
DOCKSIDE PUMP-OUT & OPTIONAL MACERATOR The 12 volt AM/FM radio single CD satellite ready
(FIG. 7.6.1) stereo is located in the port dash.

The system includes six (6) water proof speakers,


DOCKSIDE
PUMP-OUT a subwoofer, a digital remote control located at
the control station and an optional remote on the
VACU - GENERATOR transom. An optional speaker system is available
with the Water Sports Tower option.

STEREO SYSTEM (12 VOLT AM/FM, SATELLITE


RADIO & CD)
(FIG. 7.6.2)

VENT FILTER HOLDING HEAD


TANK

AM/FM/SATELLITE RADIO, SINGLE HEAD ACCESS


CD UNIT DOOR

E. VENT FILTER
STEREO REMOTE (LOCATED ON THE DASH)
The vent filter is designed to control odors ( FIG. 7.6.3)
associated with the head system operations. The
vent filter is located on the holding tank. The filter
must be changed at the beginning of each POWER
SOURCE

boating season to be effective. The vent filter is


installed in-line on the holding tank ventilation hose
(Fig. 7.6.1).
VOL

BAND MUTE
DISC VOL

Note: Do not over fill the holding tank as this will STEREO
flood the vent filter and render it useless. Filter REMOTE

replacement will then be required. See Parts


Manual for correct replacement filter.

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SECTION 7 • OPTIONS & ACCESSORIES
The stereo is protected by the stereo fuse on the channels. When pressed and held for two
bilge component board. The power source and fuse (2) seconds in radio mode cycles between
protection for the stereo memory is on the bilge AM, FM1, FM2 and FM3 bands; in satellite
component board. Power to stereo memory is mode cycles between SAT1, SAT2 and
maintained even if the battery switch is off. SAT3 bands.

REFER TO OWNER’S MANUAL PACKET FOR • In CD player mode - When pressed and
INSTRUCTIONS AND WARRANTY INFORMATION. released skips to the next CD track. When
pressed and held for two (2) seconds
changes to the next CD in the changer.

RIGHT arrow button -


6. STEERING WHEEL REMOTE • In radio or satellite mode - When pressed and
CONTROLS released cycles through the preset
channels. When pressed and held has no
The remote controls on the steering wheel allow effect.
the operator to control the stereo system and the
SmartCraft™ System View display without reaching • In CD player mode - When pressed and
for the dash. released skips to the previous CD track.
When pressed and held has no effect.
STEERING WHEEL REMOTE CONTROLS
(FIG. 7.7.1) The SELECT buttons group controls the
SmartCraft™ System View display or System Tach
and Speedometer.

For Boats with System View:

SELECT button - When pressed and released


performs the same function as the SELECT
button on the System View. When pressed and
held for two (2) seconds performs the same
function as the HOME button on the System
SOURCE BUTTONS SELECT BUTTONS GROUP View.
GROUP (SMARTCRAFT SYSTEM VIEW)
(STEREO SYSTEM)
Direction buttons - When pressed and released
The SOURCE buttons group controls the stereo perform the same functions as the direction
system. buttons on the System View. When pressed and
held have no special function.
SOURCE button - When pressed and released,
powers on the stereo system when it is off. For Boats with System Tach and Speedometer:
When pressed and released while the system
is on cycles between the system sources from SELECT button - When pressed and released
radio to satellite to CD player to auxiliary input performs the same function as the MODE button
and back to radio. When pressed and held for on the System Tach.
one (1) second turns the power off.
Left and Right direction buttons - When pressed
UP and DOWN arrow buttons - Control the volume. and released perform the same functions as the
TROLL- and TROLL+ buttons on the System
LEFT arrow button - TACH.
• In radio or satellite mode - When pressed and Up direction button - When pressed and released
released cycles through the preset selects which system gauge display to control

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SECTION 7 • OPTIONS & ACCESSORIES
(Port Tach, Stbd Tach, Speedo). The selected
gauge will display reversed text for two (2)
8. FIRE EXTINGUISHER PORT
seconds. Not Used on single engine boats with Boats not equipped with the automatic fire
one tachometer and no System Speedometer. extinguisher option are equipped with a fire
extinguisher discharge port. In the event of a fire,
Down direction button - Not used
a fire extinguisher can be inserted through the port
REFER TO THE SMARTCRAFT AND/OR and discharged into the engine compartment
SYSTEM GAUGES OWNER’S MANUAL FOR without having to open the engine box. Do not open
DETAILED OPERATING INSTRUCTIONS. the engine compartment immediately! This feeds
oxygen to the fire and flashback could occur.

IF A FIRE OCCURS, IMMEDIATELY SHUT DOWN


7. WATER SPORT TOWER (OPTIONAL) ALL ENGINES, POWERED VENTILATION,
ELECTRICAL SYSTEMS AND EXTINGUISH ALL
If equipped, the water sport tower provides a raised SMOKING MATERIALS. DO NOT IMMEDIATELY
attached point (ski tow pylon) for the ski rope. The OPEN THE ENGINE COMPARTMENT!! THIS
high attach point enables the skier to perform a wide FEEDS OXYGEN TO THE FIRE AND FLASHBACK
variety of skills not capable with the lower transom COULD OCCUR.
attach point.

The tower attached point is intended for use only FIRE EXTINGUISHER DISCHARGE PORT
when towing a single skier. If you are towing multiple ( FIG. 7.8.2)
skiers or water toys carrying more than one person FIRE PORT

use only the transom attached point.


SUN PAD
! WARNING
DO NOT USE TOWER FOR PULLING INFLATABLES.
Use water sports tower for single skier/wakeboarder
only. Use ski tow or stern eyes on transom for all other
tow behind sports. Heavy loads could collapse tower
causing personal injury.

! WARNING
DO NOT USE WATER SPORTS TOWER FOR TOWING
ANOTHER BOAT OR BEING TOWED. TOWER COULD
COLLAPSE AND CAUSE INJURY. SEE OWNERS
MANUAL FOR INSTRUCTIONS ON TOWING.
AFT SEATING
SUN PAD

WATER SPORT TOWER (OPTIONAL)


( FIG. 7.8.1)

! WARNING
• In case of fire DO NOT open engine box or
compartment.

• Shut down engine and blowers.

• Continuously discharge entire contents of portable


fire extinguisher through port immediately.

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SECTION 7 • OPTIONS & ACCESSORIES
9. AUTOMATIC FIRE EXTINGUISHER B. MANUAL FIRE EXTINGUISHING SYSTEM
SYSTEM (OPTIONAL) PULL HANDLE
Your boat may be equipped Located at the control station, the manual fire
AUTOMATIC FIRE extinguisher system allows the operator to manually
EXTINGUISHER with an automatic fire
extinguisher system activate the automatic extinguisher in the engine
( FIG. 7.9.1)
located forward of the room. Early detection and use of the manual
engine. In the event of a fire, override system will reduce fire damage by
the heat sensitive automatic eliminating the time necessary for heat in the engine
head will release the room to rise to a temperature necessary to activate
extinguishant as a vapor, the automatic fire extinguisher.
totally flooding the area in
fire-killing concentrations. MANUAL FIRE EXTINGUISHING SYSTEM
PULL HANDLE ( FIG. 7.9.3)
WHEN ACTUATION
OCCURS, IMMEDIATELY
SHUT DOWN ALL
ENGINES, POWERED
VENTILATION, ELECTRICAL SYSTEMS AND
EXTINGUISH ALL SMOKING MATERIALS. DO
NOT IMMEDIATELY OPEN THE ENGINE
COMPARTMENT!! THIS FEEDS OXYGEN TO
THE FIRE AND FLASHBACK COULD OCCUR.
TO MANUALLY ACTIVATE
Allow the exinguishant to “soak” the compartment THE ENGINE ROOM FIRE
for at least fifteen (15) minutes and for hot metals EXTINGUISHER:
or fuels to cool before cautiously inspecting for 1. PULL PIN
cause of damage. Have portable extinguishers at 2. PULL HANDLE
hand and ready. Do not breathe fumes or vapors
2
caused by the fire.

1
A. EXTINGUISHER INDICATOR LIGHT
The system indicator light is wired to the ignition
and is turned ON when the ignition is turned ON.
The indicator light, located on the dash panel, TO OPERATE:
indicates to the helmsman when the unit has 1. Pull pin securing the handle.
discharged. Under normal circumstances, when
the ignition is ON the charge indicator light is ON. 2. Pull red FIRE handle quickly and briskly.
If the unit discharges, the light will go OFF.

AUTOMATIC FIRE EXTINGUISHER INDICATOR LIGHT


( FIG. 7.9.2)
AUTOMATIC
HALON SYSTEM
1. LIGHT ON-UNIT CHARGED
2. LIGHT OFF-UNIT DISCHARGED
3. IF SYSTEM DISCHARGES. SHUT
DOWN ENGINE(S), BLOWERS
AND ELECTRICAL SYSTEMS

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SECTION 7 • OPTIONS & ACCESSORIES
C. SAFETY PIN 11. CANVAS
The safety pin is used on boats equipped with the
Manual Fire Extinguishing System Pull Handle. The ! DANGER
safety pin, located at the neck of the extinguisher If the cockpit is totally enclosed with canvas covers
bottle in the engine room is for shipping and transfer and curtains while the engine is running or boat is
of the bottle only. The pin MUST be removed in moving, carbon monoxide will build up and cause
order to manually operate the system. death or permanent injury.

Do not use the rear (aft) curtain while engine is


ENGINE ROOM FIRE EXTINGUISHER running or boat is moving.
( FIG. 7.10.1)
REMOVE The Bimini Top or sunshade should not be used
SAFETY PIN when the vessel speed exceeds 45 MPH. Damage
to the boat or Bimini may occur.

Attached to the inside of the Bimini Top is a


DANGER tag for Carbon Monoxide Gas (CO)
buildup and a WARNING tag for limiting speeds
when Bimini Top canvas is installed. The rear (aft)
curtain also has a WARNING tag stating “The Aft
Curtain must not be used while engine is running
NOTE: THE MANUAL SYSTEM WILL NOT OPERATE or boat is underway”. If your canvas does not have
IF SAFETY PIN IS INSTALLED. these tags, they become lost or are unable to be
read, contact your dealer for replacement labels.

10. REFRIGERATOR (OPTIONAL) ! DANGER


Exhaust fumes from engines contain deadly carbon
The refrigerator is protected by a fuse on the monoxide gas (CO). Boats enclosed with canvas or
accessory fuse block located behind the access with poor ventilation are most likely to collect fumes.
panel in the STBD storage area.
CO sickness symptoms include headache, nausea
and dizziness. Do not mistake these symptoms for
REFER TO OWNER’S MANUAL PACKET FOR sea sickness.
INSTRUCTIONS AND WARRANTY INFORMATION.
Ventilate boat. See Section 1.4, Carbon Monoxide,
for more details.
! CAUTION
Do not cover refrigerator vents. For your safety, decide which canvas pieces you
want to remove or install before you leave the boat
slip or off-load your boat from the trailer into the
water. Removing or installing canvas on the water
can be difficult since rough water or wakes can
cause you or your passengers to lose their balance
while attempting canvas removal or installation.

For safety and ease of installation and removal of


canvas, use at least two people. Know which
canvas piece(s) that you are to install or remove.

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SECTION 7 • OPTIONS & ACCESSORIES
! DANGER B. CANVAS CARE AND MAINTENANCE
In rainy weather and/or cold weather, fresh air must See Section 9, for instructions on the care and
circulate through boat to avoid carbon monoxide maintenance of your canvas.
poisoning.

See Section 1.4, Carbon Monoxide, for more details.


12. HORN
The standard canvas consists of a Sunbrella® Bimini The horn is operated by a momentary switch on
Top w/ Boot. the dash and is protected by a fuse on the
accessory fuse block located behind the access
The optional canvas package consists of: panel in the STBD storage area.
Aft Curtain Canvas Storage Bag
Front Curtains Side Curtains REFER TO OWNER’S MANUAL PACKET FOR
Cockpit cover w/ Tonneau INSTRUCTIONS AND WARRANTY INFORMATION.

The Canvas Cockpit Cover /w Tonneau is also


available as an individual option.

CANVAS 13. SPOT LIGHT (OPTIONAL)


(FIG. 7.11.1) TONNEAU
COVER The spot light is protected by a fuse on the
SUNBRELLA®
BIMINI TOP
accessory fuse block located behind the access
panel in the STBD storage area.
AFT
CURTAIN

TO OPERATE THE SPOT LIGHT:


1. Press the POWER button on the spot light
control pad.
FRONT
CURTAINS 2. Move the toggle switch to direct the spot light.

SIDE REFER TO OWNER’S MANUAL PACKET FOR


CURTAINS
INSTRUCTIONS AND WARRANTY INFORMATION.

A. INSTALLATION TIPS 14. DOCKING LIGHTS (OPTIONAL)


• Zippers: Zippers are located on each canvas
The optional docking lights are protected by a fuse
piece. Make sure canvas is centered over the
on the Accessory Fuse Block (See Fig. 6.3.1). They
metal canvas support rods (bows). When
are operated by pressing the DOCKING LIGHTS
attaching any canvas piece, zip the zippers only
switch on the STBD switch panel at the helm.
partially. This helps to hold the piece in place
and relieves tension, helping the other sides zip
or snap easier. After all the sides of the piece
are snapped in place, finish zipping all the
zippers. This will ensure a tight fit.

• Adjustable Support Rods: Adjustable support


rods are located on the Convertible and Bimini
Top. There is an outside tube and an inside
tube. Push in the button to adjust for longer or
shorter rod lengths.

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SECTION 7 • OPTIONS & ACCESSORIES

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INDEX
SYMBOLS Shore Power ..................................................... 6.7
Electrical System - DC ............................................. 6.1
12 Volt Accessory Receptacle ................................. 6.4
Accessory Fuse Block ...................................... 6.3
Batteries ........................................................... 6.1
Battery Cable Routing ...................................... 6.2
B Battery Switch ................................................... 6.2
Fuses ................................................................ 6.3
Batteries. See Electrical System - DC Main Distribution Panel .................................... 6.6
Battery Charger ....................................................... 6.9 Electrolytic Corrosion ............................................. 6.11
Bilge Emergency Situations ............................................ 1.11
Blower ............................................................... 4.3 Engine
Hatch ................................................................ 4.1 Maintenance ..................................................... 8.4
Layout ............................................................... 4.8 Maintenance and Service ................................ 4.4
Maintenance .............................................. 4.2, 8.4 Starting ............................................................. 3.4
Pump ................................................................ 4.2 Stopping ........................................................... 3.6
Boarding ................................................................... 3.3 Engine Alarm ......................................................... 2.13
Bottom Paint ............................................................ 9.2 Entertainment Center .............................................. 7.6
Breakers & Fuses. See Electrical System
Builder’s Plate .......................................................... 1.6

F
C Failure: Propulsion, Control or Steering ................ 1.12
Fiberglass, Care & Cleaning .................................... 9.1
Canvas ............................................................7.10, 9.3 Fire Extinguisher ...................................................... 1.2
Carbon Monoxide .................................................... 1.2 Fire Extinguisher Port .............................................. 7.8
Certifications Fire Extinguisher System .................................. 1.2, 7.9
CE (Common European) mark ............................ v Flooding ................................................................. 1.12
NMMA (National Marine Manufacturers Assoc.) . v Fuel System
Clearances ............................................................... 2.5 Electric Fuel Valve ............................................ 5.1
Cleats ....................................................................... 2.1 Fuel Fill ............................................................. 5.3
Compass ................................................................ 2.14 Fuel Gauge ..............................................2.7, 2.14
Fueling .............................................................. 3.2
Maintenance ..................................................... 8.4
Static Electrical Discharge ............................... 5.2
D Fuses ....................................................................... 6.3
Dimensions .............................................................. 2.5
Diving ..................................................................... 1.10
Docking .................................................................... 2.1
Docking Lights (Optional) ...................................... 7.11 G
Dockside Pump-out ................................................. 7.6 Galvanic Isolator .................................................... 6.11
Gear Shift and Throttle Control .............................. 2.10
Gelcoat, Care & Cleaning ........................................ 9.1
Gray Water System .................................................. 7.4
E
Electrical Schematics ............................................ 6.12
Electrical System - AC ............................................. 6.6
GFI Receptacles ............................................. 6.10 H
Main Distribution Panel .................................... 6.6 Hatch, Electric Sunpad/Engine ................................ 4.1
RCCB Recepatcle .......................................... 6.10 Head System .................................................... 7.4, 8.6
Holding Tank ............................................................ 7.5
Horn ....................................................................... 7.11

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INDEX
Hull Power Capacity ........................................................ 1.6
Identification Number (HIN) ................................. iv Power Trim ............................................................. 2.12
Through-Hull Cutouts ....................................... 2.9 Propellers .......................................................... 1.6, 4.4
Removal and Installation .................................. 4.5
Propulsion System ................................................... 2.4

I
Inspection Summary Guide ..................................... 8.1
R
Recommended Equipment ...................................... 1.4
Refrigerator ............................................................ 7.10
L Requirements
Layout International Requirements ............................ 1.13
Bilge .................................................................. 4.8 Required Equipment ........................................ 1.2
Deck ................................................................. 2.6
Helm, Gauges & Switches ............................... 2.7
Lighting ............................................................. 6.6
Passenger Locations ........................................ 2.3
S
Lifesaving Equipment .............................................. 1.4 Safe boating ............................................................ 1.1
Lifting ....................................................................... 2.1 Safety Labels ........................................................... 1.1
Lights Service Information .................................................. 8.3
Exterior ............................................................. 6.6 Service, Summary Guide ........................................ 8.1
Lights, Navigation and Anchor ............................... 2.15 Skiing ................................................................1.9, 7.8
Load Capacity .......................................................... 1.5 SmartCraft™ .......................................................... 2.13
Spot Light ............................................................... 7.11
Stability .................................................................... 1.7
Stains ....................................................................... 9.2
M Steering System ...................................................... 3.6
Maintenance Log ................................................... 8.15 Steering Wheel Remote Controls ............................ 7.7
Maintenance, Summary Guide ................................ 8.1 Stern Drive .......................... 2.4, 4.4. See also Engine
Storage .................................................................... 2.1
Sump Pump ............................................................. 7.3
Swimming ................................................................ 1.9
N Symbols ................................................................. 1.15
System Tach .......................................................... 2.14
Nautical Terms ....................................................... 1.14

O T
Tachometer ..... 2.14. See also Layout: Helm, Gauge &
OEM .............................................................................. i
Switches
Oil Pressure .... 2.14. See also Layout: Helm, Gauge &
Trim Tabs ................................................................ 2.11
Switches
Owner’s Manual Packet ................................................ i

P
Personal Flotation Devices (PFDs) .......... 1.2, 1.4, 3.3

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INDEX
U
U.S. Coast Guard (USCG) ..................................... 1.13
Upholstery ................................................................ 9.4

V
VacuFlush® Head .................................................... 7.5
Visual Distress Signals ............................................ 1.2

W
Warranties ............................................................... iv, vi
Water Pump ............................................................. 7.2
Water Sport Tower ................................................... 7.8
Water Sports ............................................................ 1.9
Water System ................................................... 7.1, 8.6
Water Temperature ........ 2.14. See also Layout: Helm,
Gauge & Switches
Weather ................................................................... 1.8
Windlass .................................................................. 3.7
Winterizing ........................................................ 7.2, 8.5

Z
Zinc Anodes ........................................................... 6.11

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INDEX

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
Routine inspection, service and maintenance of The interval between necessary service or
your boat’s systems are vital to assure your safety, maintenance is highly variable, depending on the
as well as for prolonging the life of your boat. You environment your boat is in, and on the severity of
should develop regular routines for inspecting your operating conditions. For example, corrosion of
boat. The chart below summarizes inspection, parts on boats operated in salt water proceeds
service and maintenance activities. This section also much faster than the corrosion of parts on a boat
contains descriptions of some convenient methods operated in fresh water. The intervals listed below
for evaluating the condition of some of your boat’s are recommended maximums, and you must reduce
systems. the time between inspections if your observations
indicate the need.

1. SUMMARY GUIDE FOR INSPECTION, SERVICE AND MAINTENANCE


INTERVAL
ITEM REQUIRED REFERENCE BEFORE AFTER EVERY EVERY EVERY 6
MAINTENANCE/SERVICE SOURCE EVERY FIRST 25* OR 50 50* OR 100 MOS. OR
USE 20 HOURS HOURS HOURS ANNUALLY

Battery Check water level Owner’s Manual p. 6.1 • • •


Bilge Area Clean and check Owner’s Manual p. 4.1 •
Bilge Blower Hose connections tight Owner’s Manual p. 4.3 • •
Bilge Pump Float switch operates freely Owner’s Manual p. 4.1 •
Canvas Clean Owner’s Manual p. 9.2 As Needed

Controls
Steering Check for proper operation To be done by Sea Ray dealer every six months
Power steering oil level Engine Manual •
Gear Shift & Throttle Lubricate. Include all shift Engine Manual • • •
linkage and pivot points
Electrical
Connections Check for looseness To be done by Sea Ray dealer annually
**GFCI (AC) Outlet Check for operation Owner’s Manual p. 6.16 •
Engine
Alarm Check Engine Manual •
Cooling System Check for leaks Engine Manual •
Connections with engine running
Crankcase Clean Engine Manual • •
ventilating system
Drive belts Check Engine Manual •
Exhaust System Check for leaks Engine Manual • • •
Flame Arrestor Clean Engine Manual • •
Fuel Filter Replace Engine Manual •
Mounts (Fasteners) Tighten Engine Manual • •
Oil and Filter Replace Engine Manual • •
Oil Level Check Engine Manual •
Stern Drive (With Stern Drive Engine Option)
Fluid level Check level Engine Manual •
Fluid Replace Engine Manual •

*Use in salt water or other severe operating conditions requires shorter maintenance/service intervals
**May not be on your boat

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
SUMMARY GUIDE FOR INSPECTION, SERVICE AND MAINTENANCE

INTERVAL
ITEM REQUIRED REFERENCE BEFORE AFTER EVERY EVERY EVERY 6
MAINTENANCE/SERVICE SOURCE EVERY FIRST 25* OR 50 50* OR 100 MOS. OR
USE 20 HOURS HOURS HOURS ANNUALLY

Fuel System
Connections & Lines Check for leaks Engine Manual • • •
Tank Check for leaks Owner’s Manual p. 5.1 • • •
Water Separating Replace Engine Manual • •
Fuel Filter
Sliding Seats and Ladder
Helm Seat Spray slider with light coating •
of spray lubricant
Transom Swim Spray slider with light coating •
Ladder of spray lubricant
Propeller Inspect for damage Always after striking object
Seaworthiness
Bilge drain plug Installed and tight Owner’s Manual p. 4.1 •
Hull damage Check for loose, damaged Always after striking object
Stern drive or missing parts
Topside & Supplies Check for loose, damaged Owner’s Manual p. 8.5 •
or missing parts
Anchor rope Check rope for wear •
Transmission
Oil Strainer Screen Clean To be done by Sea Ray dealer annually
Trim Tabs
Fluid Check and add as needed Trim Tab Manual •
Zincs
Transom Zinc Check and replace as needed Owner’s Manual p. 6.20 Every 25 hours of operation
Trim Tabs Check and replace as needed Trim Tab Manual Every 25 hours of operation

*Use in salt water or other severe operating conditions requires shorter maintenance/service intervals
**May not be on your boat

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
2. USEFUL SERVICE INFORMATION

OWNER

HOME PORT

BOAT NAME

REGISTRATION NUMBER STATE

HULL SERIAL NUMBER

WARRANTY REGISTRATION DATE

ENGINE MAKE & MODEL

SERIAL NUMBER

PART NUMBER

FUEL CAPACITY

WATER CAPACITY

KEY NUMBER, IGNITION DOOR

SELLING DEALER

CITY & STATE

LENGTH BEAM DRAFT

VERTICAL CLEARANCE

ESTIMATED WEIGHT

GENERATOR SERIAL # MODEL # KILOWATTS

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
3. INSPECTION, SERVICE AND 2. ENGINE
MAINTENANCE PROTOCOL Engine failure or malfunction, when away from
shore, can be dangerous. Make certain you do the
A. BILGE AREA following each time you use the boat:

Many of your boat’s systems have critical features • Wipe off the engine to remove accumulated
located in the bilge area. A thorough and organized dust, grease and oil.
inspection of the bilge area will address many of
these critical features. For example, engine oil leaks • Check all exposed nuts, bolts and screws for
and fuel system leaks will show themselves as tightness.
contamination on the surface of the liquid that
remains in the bilge. When you see such • Inspect the belts for wear. If they do not require
contamination, you should look for its source. replacement, check and adjust the belt tension
according to the engine manufacturer’s
Once or twice a year, pump the bilge areas dry and recommendation.
remove all loose dirt. Be sure that all the limber holes • Inspect engine wiring, and clean and tighten the
are open. Limber holes are the openings in the terminals on the engine electrical system.
stringers that allow water to flow from the outboard
areas of the bilge to the bilge sump. • Clean and lubricate the battery cables.

Check the bilge pump float switch by moving it • Add distilled water to the battery cells as needed.
manually. (See Fig. 4.1.2) The bilge pump should • Refer to your Engine Operator’s Manual for
start when the float switch is raised and should stop additional engine maintenance requirements.
when lowered. If it does not, first try resetting the
bilge pump breakers, if the pump will still not run
replace the float switch before using your boat. The
float switch should also move freely without sticking,
if it does not, have it serviced or replaced before 3. FUEL SYSTEM
boating.
• Inspect the entire fuel system for evidence of
leakage, including the fuel tank fill lines and
! WARNING vents. Any stain around a joint could be an
DO NOT USE FLAMMABLE SOLVENTS to clean any
indication of a leak.
part of the bilge.
• Test all fittings with a wrench to be sure they
Fumes can accumulate and can be the source of an are not loose, but do not forcefully overtighten
explosion. the fittings.

• Clean fuel filters and vent screens.


1. OIL
If there is oil contamination, look for leaks in engine
oil lines and engine gaskets. If parts of the bilge ! WARNING
have been stained by oil, the stain can be removed Work on electrical wiring can create shock hazards
using a bilge cleaner available from your dealer or or sparks.
a marine store.
Always shut off battery switch, breakers and/or pull
fuses before checking electrical wiring or connectors.

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
4. WIRING SYSTEM • Check your first aid kit, making certain it is
complete and that the items in it have not passed
• Check all wiring for proper support. an expiration date.
• Check all wiring insulation for signs of fraying • Check the signaling equipment and emergency
or chafing. flares. Make sure all items are within their
expiration dates.
• Check all terminals for corrosion - corroded
terminals and connectors should be replaced • Inspect the anchor, mooring and towing lines.
or thoroughly cleaned. Repair or replace as required.
• Tighten all terminals securely and spray them • Check fire extinguishers for full charge.
with light marine preservative oil.

5. FITTINGS, HOSES AND CLAMPS


• Inspect the entire bilge area for evidence of 4. WINTERIZATION CHECKLIST FOR
damage or deterioration. Evidence of
deterioration will first appear around hull fittings, BOATS STORED ON LAND
hoses and clamps.
A. BOAT STORAGE
• Straighten kinked hoses.
• Store boat in a bow high attitude.
• Replace any hose that does not feel pliable.
• Remove hull drain plug.
• Check all hose clamps for tightness and
• Pour one (1) pint (half-liter) of 50% water/
corrosion. Corroded clamps must be replaced.
antifreeze mixture in each bilge pump sump.
• Check the nuts, bolts and screws that retain
equipment, hoses, etc. in the bilge for tightness B. ENGINES
and corrosion. Corroded fasteners must be
• Flush engines with fresh water.
replaced.
• Remove engine drain plugs.

B. TOPSIDE AND SUPPLIES REFER TO YOUR ENGINE OPERATOR’S MANUAL


FOR DETAILED INFORMATION ON PREPARING
Once a year, you should undertake a thorough THE ENGINES FOR STORAGE AND
review of the topside equipment, as well as of the WINTERIZATION.
critical safety supplies on your boat.

• Check cleats, rings, rails, etc. for loose or C. BATTERY(IES)


corroded fasteners, breaks, sharp edges or • Remove from boat. Remove the negative (-)
other conditions that could lead to malfunction cable first, then the positive (+) cable.
or unsafe use. Repair or replace as necessary.
• Remove grease and dirt from top surface.
• Inspect PFDs (life jackets) for tears and
deterioration. • Grease terminal bolts.

• Make certain you have enough PFDs on board • Store on wooden pallet or thick plastic in a cool
for the maximum number of persons you can dry place. Do not store on concrete.
carry.

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
• Keep under a trickle charge. • Blow air through the water lines removed from
the water pump.
• When placing battery back into service, remove
excess grease from terminals, recharge as NOTE: When blowing air be careful not to blow air
necessary and reinstall in boat. with all faucets closed. System could be damaged
by over pressurization and create water leaks.

• Cover hose ends with screen or broad weave


D. HEAD SYSTEM cloth and tape in place to keep out dirt and bugs.
• Flush entire system thoroughly with fresh water.
USING NONTOXIC WINTERIZING ANTIFREEZE:
• Pump out holding tank.
• Purchase a nontoxic winterizing antifreeze for
• Remove water line from inlet fitting located fresh water systems from a marine or RV supply
on back bottom half of water valve on head. retailer.

• Flush one gallon (four liters) antifreeze mixed • With all water pumped out of the system add
with one gallon (four liters) of water through toilet nontoxic antifreeze to the water tank. Pour in
and let vacuum pump run for one or two minutes. enough to be pumped to all faucets and
showers.
• Shut FRESH WATER PUMP breaker OFF.
• Close all faucets and turn on water system.
• Pump out holding tank.
• Open one faucet at a time. Close faucet when
nontoxic antifreeze comes out of faucet.

• After all faucets and showers have been treated,


open all faucets and pump out remaining
nontoxic antifreeze.
E. WATER SYSTEM
WATER HEATER WINTERIZATION
• Turn ON the FRESH WATER PUMP breaker.
• Refer to your water heater Owner’s Manual
• Open water faucet, let system drain completely. for detailed information on preparing water heater
• Turn OFF the FRESH WATER PUMP breaker. for storage and winterization.

• Water must be removed from the water lines


with air pressure or flushed with a nontoxic
antifreeze.
F. FUEL SYSTEMS

Using pressurized air to remove water from water GASOLINE:


lines: • Fill fuel tank with gasoline and the recommended
amount of stabilizer and conditioner such as
• You must have an air compressor with air hose
“Stabil®”.
and air nozzle.
• Run engine(s) for ten minutes to ensure that all
• Remove water hoses from water pump.
gasoline in the carburetor and fuel lines are
• Alternate opening one faucet at a time to make treated.
sure water is removed from each line.

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
DIESEL attaching and tightening the terminal clamps.
Examine all wiring.
• Fill fuel tank with diesel and recommended
amount of biocide, “Biobor®”, which prevents
bacteria and fungi from contaminating diesel fuel C. MISCELLANEOUS
that contains some water. • Check all thru-hull fittings for unobstructed
water passage. Be alert for any deteriorated
• Diesel fuel should also get a petroleum distillate
hoses and/or fittings below the water line which
additive, such as “Stabil®” or Racor® RX100”.
might fail in service and admit water.
This will absorb water in the fuel and prevent
freezing problems. • Test the navigation lights.
• Check all wiring for loose connections.
• Run engine(s) for ten minutes to ensure that all • Check all switches and equipment for proper
diesel fuel in injectors and fuel lines is treated. operation.
DETAILED WINTERIZING, OPERATING INSTRUCTIONS • Check bilge blowers for proper operation. Turn
AND WARRANTY INFORMATION ARE PROVIDED BY ON blowers and place hand over hull blower
THE EQUIPMENT MANUFACTURER AND CAN BE vent to make sure air is coming from vent.
FOUND IN THE OWNER’S PACKET. • Anchor lines and gear should be inspected
and replaced if necessary.
• Make sure the hull drain plug is in place and
! CAUTION tight.
Do not overfill. Filling a tank until the fuel flows from • Clean bilge thoroughly if it was not done at
vents is dangerous. Allow room for expansion.
lay-up.
• Check all engine fluid levels.
• Check fuel lines for damage and/or leaks. Make
sure that they do not come into contact with
5. FITTING OUT AFTER STORAGE moving parts.

A. FUEL SYSTEM
Check the entire fuel system for loose connections,
worn hoses, leaks, etc. and repair. This is a primary 6. SECURITY CONSIDERATIONS
safety precaution.
Be conscious of the security of your boat.
Check fuel lines for damage and make sure that Always remove the keys from the ignition, lock
they do not come in contact with any moving parts. hatches, lock the cabin door, remove and stow
any removable electronic gear (fish finders,
GPS, etc.) and personal gear (fishing poles,
B. BATTERY(IES)
etc.) normally left aboard your boat.
Before installing the batteries, clean the terminal
posts with a wire brush or steel wool and then attach
the cables. After the cable clamps are tightened,
smear the post and clamps with vaseline or grease
to exclude air and acid. Do not apply grease before

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
7. SEACOCK LUBRICATION
• With boat out of water, remove the hose from
top of the seacock.

• Put seacock handle in closed position.

• Add a few drops of lubricating oil inside.

• Work handle back and forth a few times. Add


oil as needed.

• Replace hose and tighten clamp.

• Add a few drops of oil to the handle pivot point.

SEACOCK
(FIG. 8.8.1)
SEACOCK
HANDLE

HOSE OPEN

HOSE CLAMPS
CLOSED

SEACOCK BODY

PIVOT POINT

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
8. QUICK REFERENCE CHECKLIST
As the owner/operator of a Sea Ray® boat, you are responsible for the safe operation of your boat and the safety of
your passengers. Always be sure that required documents, navigational equipment and Coast Guard required
safety equipment is aboard and in proper working order.

A. BOARDING THE BOAT*


GENERAL
1. Weather Conditions ................................................. Is it going to be safe to go out
2. Transom Drain Plug ................................................. Installed
3. PFDs and all other Coast Guard
required safety equipment ...................................... Available for all children and adults
4. Ignition keys ............................................................ Available
5. Tool Box .................................................................. Stocked with a variety of appropriate tools

BOAT SYSTEMS
1. Bilge Pumps ............................................................ Working. Discharge any appreciable amounts of water
overboard
2. Blowers ................................................................... Working. “Sniff” the bilge/engine compartment for fuel
odor
3. Navigation Lights .................................................... Working. Have spare bulbs (and if applicable fuses)
aboard
4. Radio/Electronics ................................................... Working
5. Horn ........................................................................ Working
6. Trim Tabs ................................................................ Full range of motion. No excessive play or binding
7. Fresh Water Tank ................................................... Filled and sanitized
8. Head System Holding Tank .................................... Empty
9. Seacocks ................................................................ Engines & Generator Open (handle parallel to hose),
Head System Holding Tank Closed (handle
perpendicular to hose)
ENGINE
1. Batteries .................................................................. Fully charged (Check water cell levels)
2. Fuel Tank ................................................................. Filled with recommended fuel
3. Fuel System ............................................................ Check for leaks
4. Fuel Filters .............................................................. Check that filters are clean and tight
5. Diesel Racor Fuel Filters ........................................ Check that filters are clean, tight and free of water
6. Engine Coolant Drain Plug ...................................... Secured
7. Steering Fluid .......................................................... Full
8. Throttle & Gearshift Control Test ............................. Full range of motion

*Note: Many of these items should be checked before leaving the house.

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
QUICK REFERENCE CHECKLIST (CONT’D)
B. PREPARING TO DEPART AND AFTER LAUNCHING
GENERAL
1. Bilge/Engine Compartment ..................................... “Sniff” the bilge/engine compartment for fuel odor.
Run the bilge blowers for at least four (4) minutes.
2. Shore Power Cable ................................................ Disconnected from dockside power inlet
3. Lines, Fenders and Anchor .................................... Ready for use
4. Passengers/Crew ................................................... Instructed in duties for getting underway and fitted for a
correct size PFD

ENGINE
1. Battery Switches ..................................................... In the ON position
2. Fuel Valves (Diesel Only) ........................................ Open
3. Engine Alarm .......................................................... Test. Should sound after a few seconds
4. Gear Shift & Throttle Control ................................... In NEUTRAL and IDLE positions

STARTING THE ENGINE*


1. Gearshift & Throttle Control .................................... Shift in NEUTRAL (Refer to your Engine Owner’s
Manual for start-up procedures for your specific
engine)
2. Ignition .................................................................... Turn master ignition keys on DC distribution panel to
the ON position. Depress ignition switch on the helm
switch panel to START position until engine starts, then
release to RUN position (light on).
IMPORTANT: Do not continue to operate starter for more than 10 seconds without
pausing to allow starter motor to cool off for 2 minutes. This also will allow the battery
to recover between starting attempts.*

! WARNING
Do not run the engine or generator in an enclosed
area, such as a closed boat house, as there is
the possibility of buildup and inhaling of carbon
monoxide.

*If engine fails to start, refer to the Engine Owner’s Manual for further troubleshooting procedures

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
QUICK REFERENCE CHECKLIST (CONT’D)

C. WHILE UNDERWAY
GENERAL
1. Passengers/Crew .................................................... Safely seated with PFD’s on or immediately accessible
2. Lines, Fenders and Anchor ..................................... Stowed

BOAT SYSTEMS
1. Trim Tabs ................................................................. Bring boat to “On Plane”. Adjust as necessary

2. Navigation Lights .................................................... On at night or in reduced visibility

ENGINE
1. Tachometer ............................................................. Engines operating in safe RPM range
2. Engine Gauges ....................................................... Continually monitor
3. Engine Operation .................................................... Check idle and shift. Listen for abnormal noises and
visually check the engine compartment while
underway

D. RETURNING TO PORT
GENERAL
1. Passengers/Crew .................................................... Instructed in duties for line handling

2. Lines and Fenders ................................................... Ready for use

BOAT SYSTEMS
1. Navigation Lights .................................................... Turned OFF when secured

2. Anchor Light ............................................................ ON if necessary


3. Bilge/Engine Compartment ..................................... “Sniff” the bilge/engine compartment for fuel odor.
Run the bilge blowers if necessary. Check for water
in bilge. Run bilge pumps if necessary

ENGINE
1. Throttle & Gearshift Control .................................... Bring to IDLE and NEUTRAL positions
2. Tachometer ............................................................. Idle the engines for five (5) minutes to cool down

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
QUICK REFERENCE CHECKLIST (CONT’D)
3. Ignition ..................................................................... Depress ENGINE STOP switches on the helm switch
panel when engines are cooled down.
4. Engine Operation .................................................... Check idle and shift. Listen for abnormal noises

E. SECURING THE BOAT


GENERAL
1. Lines and Fenders .................................................. Fenders in place, lines tied securely to dock

2. Shore Power Cable ................................................ Connected to dockside power inlet

BOAT SYSTEMS
1. Seacocks ................................................................ Closed (handle perpendicular to hose)
2. Helm Switch Panel ................................................. All switches in the OFF position
3. Gearshift & Throttle Control .................................... In the NEUTRAL and IDLE positions

ENGINE
1. Ignition .................................................................... Switched in the OFF position (lights off) and master
ignition keys removed from DC distribution panel
2. Battery Switch ......................................................... In the OFF position

1. Fuel Valves (Diesel Only) ........................................ Closed (handle perpendicular to hose)

F. IF THE ENGINE DOES NOT START


NO STARTER MOTOR RESPONSE
1. Check gearshift control lever in the NEUTRAL position

2. Check battery condition for sufficient charge

3. Check battery cable connections tight and free from corrosion

4. Check battery switch in the ON position


5. Check starter motor and solenoid connections
6. Check ignition switch connections

STARTER MOTOR RESPONDS, BUT NO IGNITION


1. Check that fuel tanks are not empty

2. Check fuel filters and filter/water separators clean

3. Check electrical connections on engine wiring harness and ignition wiring

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
QUICK REFERENCE CHECKLIST (CONT’D)

G. OPERATING THE GENERATOR


STARTING THE GENERATOR
1. Generator Seacock ....................................................... Open
2. Bilge Blower .................................................................. Run for at least 4 minutes and any time the generator is
running
3. Depress PREHEAT/ON ................................................ Preheat time should not exceed 30 seconds
4. Depress START/RUN Switch ....................................... Depress until generator starts
5. When the Generator Starts ........................................... Release the START switch (only continue holding PREHEAT/
ON for a few seconds)
6. Load The Generator ..................................................... Turn ON the generator main breaker on the Main
Distribution Panel. Turn AC breakers ON

STOPPING THE GENERATOR


1. Breakers ........................................................................ Turn AC breakers OFF. Turn OFF the generator main breaker
on the Main Distribution Panel
2. Generator ...................................................................... Let it run a few minutes to cool down

3. STOP Switch ................................................................. Depress to stop the generator set

! WARNING
Do not run the generator or engines in an
enclosed area, such as a closed boat house, as
there is the possibility of buildup and inhaling of
carbon monoxide.

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
9. AFTER MARKET EQUIPMENT CHECKLIST
Any safety or operational equipment added to your boat after delivery should be checked for seaworthiness
and proper working condition. Use the area below to list any equipment and the proper operating condition
of that equipment before getting underway.

Equipment Proper Operating Condition

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
10. MAINTENANCE LOG
Follow the recommended maintenance listed on pages 1 & 2 of this section and keep a record of this and
ALL maintenance performed on your boat. You might want to copy these pages before using them to have
blank ones available when these are full.

Date Maintenance Description Engine Hours

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SECTION 8 • REQUIRED INSPECTION, SERVICE AND
MAINTENANCE
MAINTENANCE LOG (CONT’D)

Date Maintenance Description Engine Hours

8.16 270 Select EX

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SECTION 9 • CARE & REFINISHING
Your new boat has been designed to provide you
with years of enjoyment and satisfaction. In order
2. FIBERGLASS AND GELCOAT
to maintain the factory new appearance of your boat, The fiberglass hull, deck and some interior parts
we recommend the use of 3M™ Marine's one step consist of a molded shell and exterior gelcoat. The
Maintenance and Reconditioning Products gelcoat is the outer surface, often colored, that
designed specifically for pleasure boats. Following presents the shiny smooth appearance associated
proper fiberglass maintenance guidelines will help with fiberglass products. This gelcoat surface is
maintain your boat's performance, value, and painted or taped in some areas for styling purposes.
enjoyment.
Wash the gelcoat and fiberglass regularly with clean,
fresh water. Wax gelcoated surfaces to maintain the
luster. In northern climates, a waxing at the start
1. PAINT CLEANING AGENTS AND and end of the boating season may suffice. In
OTHER SUBSTANCES southern climates, an application of wax every three
months will be required for adequate protection.

! WARNING
EXPLOSION/FIRE HAZARD
! WARNING
Care and refinishing materials may contain
Gelcoat surfaces are slippery when wet.
ingredients that are flammable or explosive. Do not
use such materials in the bilge Always wear nonslip footwear securely fastened to
your feet and hold on to rails or the boat structure.
Shut off electrical power and ventilate when using
such materials anywhere on the boat or in the
cabin.
! WARNING
Do not create sparks or use lighted materials.
Waxed surfaces are slippery.

Do not wax areas that are usually walked on.


Do not use products containing chlorine,
phosphates, perfumes and nondegradable
ingredients. Consult your marine dealer regarding REFER TO THE “3M® ONE STEP MAINTENANCE AND
RECONDITIONING PRODUCTS” PAMPHLET IN YOUR
environmental regulations before painting the hull.
OWNER’S MANUAL PACKET FOR INSTRUCTIONS
Fumes can last for hours, and chemical ingredients AND WARRANTY INFORMATION.
can harm people, property and the environment.
Common household cleaning agents may cause
hazardous reactions. Read and understand
directions on all paint, cleaning and polishing
materials before using. A. KEEP BILGE AREA DRY
Water may accumulate in the engine room where it
is not able to drain to the bilge pump. Check all
areas of the engine room for accumulated water
and dry thoroughly. Water left standing may
penetrate through the gelcoated surfaces and wick
into the fiberglass affecting the life of the product.

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SECTION 9 • CARE & REFINISHING
• Paint the hull below the waterline with a
3. STAINS AND SCRATCHES good grade of antifouling paint. DO NOT
Although gelcoat and painted surfaces are resistant paint the engine drive surfaces.
to deep stains, a need for cleaning will occasionally
NOTE: There are EPA regulations regarding
arise. But, the use of some common cleaning agents
bottom paint application. Consult your Sea
will permanently discolor or otherwise damage the
Ray ® dealer for proper application methods.
finish on your boat.

• Do not use abrasive porcelain-cleaning


powders. These are too abrasive and contain
chlorine and ammonia, either of which will
permanently discolor gelcoat and paint.
5. CARE FOR BOTTOM PAINT
From time to time a slight algae or slime forms
• Never use nail polish remover (acetone) or any
on all vessels. The bottom painted portion of
ketone solvents.
the hull can be wiped off with a coarse Turkish
• Use diluted household detergents to remove towel or a piece of old rug while the boat is in
surface soil and stains. Before using a given the water. Do not use a stiff or abrasive material
brand, check to make sure it contains no to clean the bottom paint.
chlorine or ammonia.
The bottom paint should be inspected annually. If
• Alcohol can be used to remove difficult stains. it needs repainting consult your Sea Ray® dealer.
But it must be promptly washed off with mild
detergent and water.

• Minor scratches and deeper stains that do not


penetrate the gelcoat may be removed by light
sanding and buffing.
6. TOPSIDE AREAS
A. STAINLESS STEEL AND ALLOY FITTINGS
Stainless steel and alloy fittings should be cleaned
4. PERMANENTLY MOORED OR with soap and water or household glass cleaner.
DOCKED BOATS Remove rust spots as soon as possible with a
brass, silver or chrome cleaner. Irreversible pitting
If permanently moored in salt water or fresh will develop under rust that remains for any period
water, your boat will collect marine growth on of time. Never use an abrasive like sandpaper or
its bottom. This will detract from the boat’s steel wool on stainless. These may actually cause
beauty and greatly affect its performance. rust. To help protect the stainless, we recommend
There are two methods of preventing this: the use of a good car wax.

• Periodically haul the boat out of the water


and scrub the bottom with a bristle brush
and a solution of soap and water.

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SECTION 9 • CARE & REFINISHING
B. SALT CRYSTALS 9. CANVAS AND CLEAR VINYL
When instruments are exposed to a saltwater Do not fold or store any of the canvas pieces while
environment, salt crystals may form on the bezel wet. All canvas should be rolled or folded when dry and
and the plastic covers. These salt crystals should stored in a clean, dry place. For clear vinyl pieces, the
be removed with a soft, damp cloth; never use recommended methods for storage are rolling or laying
abrasives or rough, dirty cloths to wipe plastic parts. down flat. The clear vinyl should never be folded or
Mild household detergents or plastic cleaners can creased as cracking will result. To protect the clear vinyl
from rubbing against itself while rolled or stored flat, place
be used to keep the instruments bright and clean.
a piece of very soft, nonabrasive cloth between the
pieces. If the surface of the clear vinyl becomes
REFER TO THE OWNER'S MANUAL PACKET FOR scratched, the canvas manufacturer has provided a
INSTRUCTIONS AND WARRANTY INFORMATION. canvas care sheet located in your Owner’s Manual
Packet. When storing the rear (aft) curtain, fold the
canvas over the clear vinyl window (do not fold clear
vinyl), then roll or store flat.
7. GAUGE AND SWITCH PANELS
The fabric should be cleaned regularly before substances
No special care is needed. Just wipe off with a such as dirt, pollen, etc. are allowed to accumulate on
soft, fresh water damp cloth to remove dust or and become embedded in the fabric. The fabric can be
salt. Dry after with chamois or soft cloth. Use cleaned without being removed from the installation.
of protective chemicals is not required. Simply brush off any loose dirt, particles, etc.; hose down
and clean with a mild solution of a natural soap in
lukewarm water (no more than 100°F, 38°C); rinse
NOTE: Do not use any chemicals to clean or
thoroughly to remove soap. DO NOT USE
protect gauge lenses. DETERGENTS. Allow to completely dry.
Wash and clean vinyl windows with a warm soap
8. ACRYLIC PLASTIC SHEETING solution. Use a soft cloth or sponge and do not scratch
the surface.
(PLASTIC GLASS)
If you have stubborn cleaning cases, call your dealer for
Never use a dry cloth or duster or glass cleaning proper procedures. Do not try your own cleaning
solutions on acrylic. procedures as they may permanently damage the
canvas.
To clean acrylic, first flood it with water to wash off After each use, especially in salt water areas, rinse the
as much dirt as possible. Next, use your bare hand, canvas completely with fresh cold water. Then let the
with plenty of water, to feel and dislodge any caked canvas dry completely before stowing.
dirt or mud. A soft, grit-free cloth may then be used All metal components of the canvas should be rinsed
with a nonabrasive soap or detergent. A soft sponge, with fresh cold water and exposed components wiped
kept clean for this purpose, is excellent. Blot dry dry to maintain appearance and working order.
with a clean damp chamois.

Grease and oil may be removed from acrylic with


kerosene, hexane, white (not aviation or ethyl)
gasoline or aliphatic naphtha (no aromatic content).

Do not use solvents such as acetone, silicone


spray, benzine, carbon tetrachloride, fire
extinguisher fluid, dry cleaning fluid or lacquer
thinner on acrylic, since they attack the surface.

Remove fine scratches with fine automotive acrylic


rubbing and polishing compounds.

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SECTION 9 • CARE & REFINISHING
10. EXTERIOR UPHOLSTERY FABRIC
Exterior fabrics should be cleaned with a sponge or very
soft scrub brush and a mild soap and warm water
solution. After scrubbing, rinse with plenty of cold, clean
water and allow the fabric to air dry in a well ventilated
place, preferably away from direct sunlight.
Mildew can occur if your boat does not have adequate
ventilation. Heat alone will not prevent mildew; you must
also provide for fresh air circulation.
REFER TO THE OWNER'S MANUAL PACKET FOR
INSTRUCTIONS AND WARRANTY INFORMATION.

11. INTERIOR UPHOLSTERY FABRIC


Cleaning and maintenance information provided by the
material manufacturer, is in your Owner’s Manual
Packet.

NOTICE
Always clean spots, stains, etc., immediately. Test
an unseen area of fabric before cleaning stain, to
insure that cleaning material will not cause damage.

REFER TO THE OWNER'S MANUAL PACKET FOR


INSTRUCTIONS AND OTHER CLEANING
INFORMATION.

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