DISTILLE RY & SLOP / V I NA SSE FIR E D

C O- GE NERA T ION P LANT PR OFILE

AVANT-GARDE ENGINEERS AND CONSULTANTS (P) LTD

(AN ISO 9001:2015 AND ISO 17020:2012 ACCREDITED ORGANISATION)

Old No: 68A, New No: 79, Porur Kundrathur High Road, Porur
Chennai - 600 116, India
Tel: + 91 -44 -4598 1200 / 2482 8717 – 22
Fax: + 91 -44 -24828531
[email protected]
avantgarde-india.com | avant-garde.in
 INCEPTION

 YEAR OF ESTABLISHMENT - 1990

STAFFING

 MULTI DISCIPLINARY TEAM COMPRISE OF MORE THAN 200 WORKFORCE

Mechanical
40
Software Development Civil & Structural
35
30
Administration & Accounts 25 Material Handling
20
15
10
Business Development 5 Thermal Design
0

Site Services Piping

Quality / Inspection Electrical & Instrumentation

Project Management Process Engineering

YEARS OF
EXPERIENCE

12% 10%
> 25 Years

22%
15 - 25 Years
5 - 14 Years
< 5 Years
56%

CONTACT PERSON

 P.S. SANKARANARAYANAN, DIRECTOR

Page | 2
ENGINEERING SERVICES PROVIDED FOR DISTILLERY

 Feasibility Report for Distillery installation in existing Sugar Plants

 Feasibility Report for Distillery installation in new Sugar Plants or stand alone plants
 Detailed Project Report for Distillery installation in new Sugar plants or stand alone
plants
 Detailed Project Report for Distillery installation in existing Sugar plants or stand
alone plants
 Plant layout, project design and equipment layout
 Distillery plant automation
 Detailed engineering of Electrical, Mechanical, Instrumentation, Civil & Structures
for Distillery plant & ETP of distillery plant
 Piping for process area, steam distribution
 Instrumentation - DCS, PLC, Micro-processor
 Plant Building Design
 Civil works, foundation design for plant, equipment, TG, chimney etc
 Structural design and engineering.
 SLOP fired steam generator design and engineering
 Waste Water Treatment to ensure ‘Zero’ Liquid Effluent Discharge from the
Distillery
 Third party inspection services
 Procurement engineering for Distillery plant & machinery
 Distillery turnkey consultancy services
 Site supervision services
 Engineering software development

PROCUREMENT SERVICES

 Vendor rating
 Preparation of Specification for bought out items
 Evaluation of offers received.
 Preparation of Draft Purchase Order.
 Vendor Drawing Review.
 Expediting Services

OTHER SERVICES

 Project Engineering and Co-Ordination Services

 Inspection Services
 Supervision of Erection and Commissioning
 Performance Testing Services

Page | 3
DISTILLERY PLANT TURNKEY CONSULTANCY EXPERIENCE

I. DISTILLERY PROJECTS WITH EFFLUENT TREATMENT SYSTEM

A. LIST OF COMMISSIONED PROJECTS

S.No Project Description

1. Mumias Sugars Company Ltd, 80 KLPD Multi product Distillery with Slop
Mumias Kenya fired Boiler and 2 MW back pressure
Turbogenerator system
2. Madhucon Sugar and Power 65 KLPD Multi product Molasses & Grain
Industries Limited., Andhra Pradesh based distillery with Slop fired Boiler and
2.3 MW back pressure Turbogenerator
system
3. S.V. Sugar Mills Limited, Tamil Avant-Garde have provided Lender’s
Nadu Engineers services for 100 KLPD Distillery
plant which includes Distillery with Bio-
Gas, Evaporation system, Boiler, etc., This
project has been commissioned and
performing well

B. LIST OF PROJECTS UNDER VARIOUS STAGES OF IMPLEMENTATION

S.No Project Description

1. Dhanalakshmi Srinivasan Sugars 60 KLPD Multi product Distillery with Slop
Private Ltd, Tamil Nadu firing system
2. Coromandel Sugars Ltd, Karnataka 45 KLPD Multi product Distillery with Slop
firing system
3. Gobind Sugar Mills Limited, Uttar 60 KLPD Multi product Distillery with Slop
Pradesh firing system
4. Rajarambapu Patil Sahakari Sakhar 45 KLPD Distillery with Slop firing system
Karkhana Limited, Maharashtra
5. Lokmangal Mauli Industries 120 KLPD Multi product Distillery with
Limited., Maharashtra Slop firing system
6. DSCL Sugar (DCM Shriram), Uttar 150 KLPD Multi product Distillery with
Pradesh Slop firing system

C. LIST OF BANKABLE DETAILED PROJECT REPORTS

S.No Project Description

1. Dhanalakshmi Srinivasan Sugars 60 KLPD Multi product Distillery with Slop
Private Ltd, Tamil Nadu firing system

2. Dharani Sugars and chemicals Ltd, 75 KLPD Multi product Distillery with Slop
Unit-III, Tamil Nadu firing system

Page | 4
S.No Project Description
3. Manakula Vinayagar Sugars Private 30 KLPD Multi product Distillery with Slop
Ltd, Pondicherry firing system

4. Nava Bharat Ventures Limited, 45 KLPD Multi product Distillery with Slop
Andhra Pradesh firing system and 60 KLPD Multi product &
Grain/Cassava based distillery with DDGS
System
5. HRUDAI Bio Tech Private Limited, 60 KLPD Grain based Distillery Plant
Andhra Pradesh
6. Hemarus Technologies Ltd, 45 KLPD Multi product Distillery with Slop
Maharashtra firing system
7. Sunil HiTech Enginerrs Ltd, 60 KLPD Multi product Distillery with Slop
(Gangakhed Sugar & Energy Private firing system
Ltd), Maharashtra
8. Lokmangal Agro Industries Limited, 80 KLPD Multi product Distillery
Distillery division, Maharashtra expansion system with bio digestion, bio-
gas introduction and bio composting
9. Alkoplus Producers Private Limited., Conversion of Distillery from Grain to
Maharashtra Molasses and Slop fired Cogeneration
Project
10. Bhoruka Power Corporation Ltd 45 KLPD Multi product Distillery with Slop
(Bhagyalaxmi SSK Ltd) Karnataka firing system
11. Sri Chamundeswari Sugars Limited, 50 KLPD Multi Product Distillery with bio-
(Hemavathy SSK Ltd) Unit-II, composting
Karnataka
12. Alagawadi Bireshwar Sugars Pvt. 100 KLPD Multi product Distillery with
Ltd, (GMR Group), Karnataka Slop firing System
13. Shree Basaveshwar Sugars Ltd, 60 KLPD Multi product Distillery with Slop
Karnataka firing system
14. Coromandel Sugars Ltd, Karnataka 45 KLPD Multi product Distillery with Slop
firing system
15. C.F. Energy & Biofuels Private Ltd, 175 KLPD Sweet Sorghum / Sugar cane
Gadag, Karnataka molasses based distillery with Slop firing
system
16. Gobind Sugar Mills Limited, Uttar 60 KLPD Multi product Distillery with Slop
Pradesh firing system
17. Concast Beverages Pvt. Ltd, West 45 KLPD Grain based Distillery Plant
Bengal
18. Nzoia Sugars Company Ltd, Two phases of 45 KLPD Multi product
Bungoma, Kenya Distillery with Slop firing system and other
ETP system

Page | 5
S.No Project Description
19. Kakira Sugars Limited, Uganda 60 KLPD Multi product Distillery with Slop
firing and other ETP systems

D. DETAILED ENGINEERING SERVICES FOR PIPING, ELECTRICAL, CIVIL,

INSTRUMENTATION PACKAGES AND ADDITION OF THERMIC FLUID
HEATERS

S.No Project Description

1. Dalmia Chini Mills Ltd, Unit-I, 45 KLPD Distillery (Electrical & piping
Jawaharpur, Uttar Pradesh Engineering services)
2. A.B.Grains and Spirits Ltd, Batala, Power plant for 120 KLPD grain based
Punjab Distiller
3. Triveni Engineering Industries Ltd, 160 KLPD Distillery (Electrical & Piping
Uttar Pradesh engineering services)
4. Nanglammal Distilleries Ltd (Unit of 130 KLPD Distillery (Electrical & Piping
Mawana Sugars), Uttar Pradesh engineering services)
5. Sri Ambika Sugar Mills Ltd, Tamil 60 KLPD Distillery (Biomass fired boiler
Nadu and 2 MW back pressure TG Power plant
for the distillery and piping engineering
services)
6. GMR Industries Ltd, Haliyal, 45 KLPD Distillery (Piping and Electrical
Karnataka Engineering services)
7. Alkoplus Producers Private Limited., Installation of Thermic Fluid Heater for 60
Maharashtra KLPD AA plant
8. Lokmangal Agro Industries Limited., Installation of Thermic Fluid Heater for
Maharashtra 300 KLPD AA Plant.

II. SLOP FIRED CO-GENERATION PLANT IN DISTILLERY PLANTS

A. LIST OF COMMISSIONED PROJECTS

S.No Project Description

1. Rajashree Sugars and Chemicals Ltd, Slop fired boiler and back pressure TG for
Gingee, Tamil Nadu 60 KLPD Multi product distillery

2. EID Parry India Ltd, Sivaganga Unit, Slop fired boiler and back pressure TG for
Tamil Nadu 60 KLPD Multi product distillery

3. Sunil HiTech Engineers Ltd, Slop fired boiler for 60 KLPD Multi
(Gangakhed Sugar & Energy Private product distillery
Ltd), Maharashtra

4. Shri Ambalika Sugar Pvt Ltd, Slop fired boiler and back pressure TG for
Maharashtra 45 KLPD Multi product distillery

Page | 6
S.No Project Description
5. Daund Sugars Limited, Ahmednagar, Slop fired boiler and back pressure TG for
Maharashtra 110 KLPD Multi product distillery

6. Bannari Amman Sugars Ltd, Slop fired boiler and back pressure TG for
Nanjangud, Karnataka 80 KLPD Multi product distillery

7. GMR Industries Ltd, Haliyal, Slop fired boiler for 45 KLPD Multi
Karnataka product distillery

8. Vijayanagar Sugars Ltd, Andhra Slop fired boiler and back pressure TG for
Pradhesh 130 KLPD Multi product distillery

9. Shri Datta SakharKarkhana, (A Unit Slop fired boiler and back pressure TG for
of Dalmia Bharat Sugar and 60 KLPD Multi product distillery
Industries Limited) Kolhapur
Maharashtra

10. Mankapur Chini Mills Ltd, Uttar Slop fired Boiler and back pressure TG for
Pradesh. 100 KLPD Multi product Distillery
11. Blue Nile Distilleries Limited Study and evaluation of 63 KLPD grain
based distillery with 1.8 MW CPP for the
purpose of acquisition from M/s. Empee
Distilleries, Andhra Pradesh

B. LIST OF PROJECTS UNDER VARIOUS STAGES OF IMPLEMENTATION

S.No Project Description

1. Dhanalakshmi Srinivasan Sugars Slop fired Boiler and back pressure TG for
Private Ltd, Tamil Nadu 60 KLPD Multi product Distillery
2. Sakthi Sugars Ltd, Unit-1, Tamil Nadu Slop fired Boiler and TG for 135 KLPD
Multi product Distillery
3. Godavari Biorefineries Limited, Slop fired Boiler and back pressure TG for
Sameerwadi, Karnataka 200 KLPD Multi product Distillery
4. Sudalagunta Sugars Ltd, Andhra Slop fired Boiler and back pressure TG for
Pradesh 130 KLPD Multi product Distillery
5. Godavari Biorefineries Limited, Slop fired Boiler and back pressure TG for
Sakarwadi, Maharashtra 150 KLPD Multi product Distillery
6. Jay Mahesh Sugar Industries Limited, Slop fired Boiler and back pressure TG for
Pawarwadi, Maharashtra 100 KLPD Multi product Distillery
7. Athani Sugars Limited (Unit – II), SLOP Fired Cogeneration Plant for 90
Maharashtra. KLPD Distillery
8. Jarandeshwar Sugar Mills Limited, Slop fired Boiler and back pressure TG for
Maharashtra 45 KLPD Multi product Distillery
9. Astoria Agro & Allied Industries Pvt Slop fired Boiler and back pressure TG for
Ltd, Maharashtra 45 KLPD Multi product Distillery

Page | 7
S.No Project Description
10. Lokmangal Agro Industries Limited, Slop fired Boiler and back pressure TG for
Solapur, Maharashtra 160 KLPD Multi product Distillery
11. Vikas Sahakari Sakhar Karkhana Ltd, Slop fired Boiler and back pressure TG for
Maharashtra (Unit – I) 2 X 30 KLPD Distillery Plant
12. Rajarambapu Patil Sahakari Sakhar Slop fired Boiler and back pressure TG for
Karkhana Limited, Maharashtra 100 KLPD Distillery plant
13. Jaywant Sugars Limited., Slop fired boiler and back pressure TG for
Maharashtra 47 KLPD Distillery Plant
14. K.M Sugar Mills Limited., Uttar Slop fired boiler and back pressure TG for
Pradesh 55 KLPD Distillery Plant
15. Gobind Sugar Mills Limited, Uttar Slop fired Boiler and back pressure TG for
Pradesh the proposed 60 KLPD Distillery Plant
16. Balrampur Chini Mills Ltd, Uttar Slop fired Boiler and back pressure TG for
Pradesh. (Babnan Unit) 100 KLPD Multi product Distillery

GROUP COMPANY
 Avant-Garde Systems and Controls (P) Limited, Chennai.
 Avant-Garde Engineers & Consultants FZC, Sharjah, U.A.E
AFFILIATIONS & MEMBERSHIP
 CEAI – Consulting Engineers Association of India (CEAI is member of FIDIC
International Federation of Consulting Engineers)
 Consultancy Development Centre (CDC)
 Registered with Indian Renewable Energy Development Agency (IREDA)
 Enlisted with Power Finance Corporation of India and Asian Development Bank
 IIT, Chennai – Industrial Associateship Scheme (IAS) Membership and Library
Membership
 Anna University – Industrial Associateship Scheme (IAS) Membership and Library
Membership
 BIS – Bureau of Indian Standards Library Membership
 Institute of Engineers Fellow Membership – Directors (Chartered Engineers)
 Indian Chamber of Commerce and Industry (ICCI)
 Madras Chamber of Commerce and Industry (MCCI)
 Indian Wind Power Association
 Indian Welding Society
 Institute of Fire Engineers
 Bureau of Energy Efficiency (BEE)
 Maharashtra Energy Development Agency
 South Indian Sugarcane and Sugar Technologists Association
 Sugar Technologist Association of India (STAI)
 Engineering Export Promotion Council (EEPC)

Page | 8