Design Methodology of A Passive Damped Modified LCL Filter For Leakage Current Reduction in Grid-Connected Transformerless Three-Phase PV Inverters
Design Methodology of A Passive Damped Modified LCL Filter For Leakage Current Reduction in Grid-Connected Transformerless Three-Phase PV Inverters
Research Article
three-phase PV inverters
Julian C. Giacomini1 , Leandro Michels2, Humberto Pinheiro2, Cassiano Rech2
1Federal Institute of Education, Science and Technology Farroupilha, Panambi, Brazil
2Power Electronics and Control Research Group, Federal University of Santa Maria, Santa Maria, Brazil
E-mail: [email protected]
Abstract: Although grid-connected transformerless photovoltaic (PV) inverters present higher efficiency and power density
compared with inverters with a transformer, the leakage current caused by the inverter common-mode voltage introduces
several problems. Among the techniques to reduce the leakage current, the modified LCL (MLCL) filter with passive damping is
an effective and simple solution. However, the classical design of the filter damping resistance is not adequate for ensuring both
proper leakage current attenuation and control system stability. Therefore, this study proposes a methodology to design the
resistance in a low-loss passive damping structure applied to the MLCL filter. In addition to the conventional specifications for
LCL-type filters, this study includes the leakage current limit in the design procedure. Simulation and experimental results for a
10 kW PV inverter show the damping resistance impact on the leakage current. The results related to the efficiency and grid
inductance variation are also presented. Therefore, it is possible to conclude that the proposed design methodology is very
useful for obtaining a damping resistance that ensures control system stability and a leakage current in conformity with PV
standards.
be properly designed in order to not compromise the filter voltage in the PV array. A capacitor (Cp) is included at the DC bus
attenuation and the leakage current reduction. negative terminal to model the parasitic capacitance of the PV
Consequently, the main challenge is to determine the damping system [9, 20]. The grid impedance is considered purely inductive
resistance values in which the current control loop is stable and the and represented by the inductor Lg. The PV inverter modulation
leakage current is below the standard limits. Therefore, this strategy is the pulse width modulation (PWM) with phase
manuscript proposes a methodology to design the resistance in a disposition carriers that presents an easy implementation provided
low-loss passive damping structure applied to MLCL filter to by the carrier-based concept [28]. A common-mode signal is used
comply with main PV standards [7, 8]. Differently from most LCL- to extend the modulation index of the NPC inverter and for the DC
type filter methodologies, the proposed approach considers the bus capacitors' voltage balance (C1 and C2). A low-loss passive
leakage current limit in the design procedure in addition to the damping is used to reduce the MLCL filter's resonance peak,
usual specifications. The methodology is applied to a three-phase avoiding the control system instability. This damping scheme keeps
PV inverter and it is based on the trade-off between leakage current the high-frequency attenuation of the filter even by increasing the
reduction and control system stability. In addition, the passive damping resistance Rd [29]. Moreover, the damping effect, as well
damping losses and the impact of the grid impedance on the
as the power losses, increases with Cd/Cn ratio.
passive damping design are also analysed. The proposed design
methodology can be extended to other grid-connected
transformerless three-phase PV inverter topologies that employ the 3 Proposed passive damping design technique
MLCL filter, including another passive damping schemes and
3.1 Step 1: design of L1, L2, and Cf
control techniques.
The main contributions of this manuscript are: (i) a design The first step is the design of the main filter parameters, i.e. L1, L2,
methodology for the damping resistance in the passive damped and Cf=Cd+Cn. Nevertheless, it is not addressed in this paper,
MLCL filter to keep the current control loop stable and the leakage
since conventional techniques can be applied. For instance, L1 can
current below the standard limits; (ii) a systematic and simple
procedure to calculate the leakage current level of the PV inverter. be designed from the desired inverter output current ripple [30].
Similarly, the filter capacitance Cf can be designed from the
inverter reactive power consumption at the fundamental frequency
2 Topology description [31]. A typical range of 5–10% of the inverter reactive power
A typical grid-connected transformerless three-phase PV system consumption at the fundamental frequency is generally adopted.
using an LCL filter is shown in Fig. 1a. It is well known that the Furthermore, the Cf value is also related to the leakage current
LCL filter presents a smaller size and a better harmonic attenuation reduction in the MLCL filter, since this capacitor offers a low
than an L filter. Nevertheless, a low leakage current cannot be impedance path for the high-frequency harmonic current
achieved with this classical LCL filter without a proper leakage components. Increase in the Cf value is desirable for better leakage
current reduction technique. On the other hand, the use of the current reduction. Nevertheless, special attention should be taken
MLCL filter, as shown in Fig. 1b, is the simplest solution to reduce to avoid low-frequency resonance excitation [32]. Regarding the
the leakage current in three-phase PV inverters [21, 22]. The inductance L2, it can be designed based on the grid current total
MLCL filter performs two tasks in the conversion system: harmonic distortion (THD) [33] or based on the ripple attenuation
harmonic attenuation of the grid currents and leakage current criteria [31].
reduction. It has the same components of the classical LCL-type Consequently, a total capacitance of 25 µF was adopted to
filters, except by the connection of the filter capacitors' common balance leakage current reduction and the reactive power
point to the central point of the DC bus. This connection produces consumption, which results in fundamental reactive power
a low-pass filter and attenuates the high-frequency components of consumption around 10% at rated power. This filter capacitance
the voltage on parasitic capacitance Cp, reducing the leakage was divided in the following proportions to obtain a balance
current of the PV system. between damping and losses: Cd is equal to 0.6Cf and Cn is equal
The transformerless three-phase neutral point clamped (NPC) to 0.4Cf [29]. The inductances L1 and L2 were designed to meet a
inverter considered in this paper is shown in Fig. 1c. NPC topology
grid current THD <2% of the fundamental current at inverter rated
generates line-to-line voltages with five levels, improving the
power. The resulting inverter and filter parameters are described in
waveforms quality [27]. Moreover, the voltage across the
Table 1. A parasitic capacitance of 1.25 μF was adopted in this
semiconductors is equal to half of the DC bus, allowing a high
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analysis according to the typical values for crystalline silicon k1 = CdRd
modules [34]. The next steps consider the parameters of Table 1, Cp Cp
but it can be extended for other set of parameters. k2 = L1 Cd + Cn + + L2 + Lg
3 3
3.2 Step 2: analysis of the impact of Rd on the leakage Cp L1 + L2 + Lg
k3 = CdRd CnL1 +
current 3 (6)
It is necessary to obtain the common-mode equivalent circuit of the Cd + Cn
k4 = CpL1 L2 + Lg
three-phase PV inverter to evaluate the leakage current. Many 3
works have addressed the achievement of the common-mode CdCpCnL1 L2 + Lg Rd
circuit and their respective equations [5, 9, 20]. Fig. 2 shows the k5 = .
3
common-mode equivalent circuits of the three-phase PV inverter
using a single L filter (see Fig. 2a) and using the passive damped
Consequently, the rms value of the leakage current (ip,rms) is
MLCL filter [see Fig. 2b]. The models in Fig. 2 considers that filter
elements are equal for all phases and the DC bus capacitors (C1 evaluated from (4), (5), and using
and C2) are replaced by two equivalent voltage sources with a hmax hmax
1 1
2 h∑ 2 h∑
constant value of Vdc/2. The grounding impedance and the ip, rms = ip jω1h
2
= vcmv jω1h Gcm jω1h 2
(7)
resistance of the filter elements were not included, representing the =1 =1
worst case from the point of view of the leakage current magnitude
[5]. The voltage source vcmv is the inverter common-mode voltage, where h is the harmonic order related to the angular fundamental
which is defined as [9, 20] frequency ω1 and hmax is the maximum harmonic considered. The
unknown variables in (7) are only the damping resistance Rd and
vao + vbo + vco the rms value of the leakage current ip,rms, since the filter
vcmv = . (1)
3 parameters (L1, L2, Cd and Cn) were defined previously. In
addition, the common-mode voltage spectrum vcmv (jω) shown in
The amplitude variations in the vcmv are responsible by the
Fig. 3a is obtained by the fast Fourier transform of (1) considering
generation of the leakage current [5, 9–11, 20]. From the a time interval equal to the grid period. Furthermore, the inverter
equivalents circuits of Fig. 2 and neglecting the effect of the leg voltages (vao, vbo, and vco) are obtained from the comparison of
resistive elements, it is possible to obtain the high-frequency
the modulating signals with the triangular carriers. As a
attenuation gain of the leakage current for the simple L filter and
consequence, Fig. 3b shows the behaviour of the rms value of the
for the MLCL filter, respectively:
leakage current obtained from (7) as a function of the damping
1 resistance, considering Lg = 0 µH, hmax = 1024, and the parameters
AttenL ω = (2) of Table 1.
ωLT
By increasing Rd, the capacitive branch impedance also
3 increases, which results in a higher leakage current value as can be
AttenMLCL = (3) observed in Fig. 3b. Therefore, the maximum value for the
ω3L1 L2 + Lg Cf
damping resistance (Rd = Rd,max) is given by the crossing point
between the standard line and the leakage current curve. Note that
where LT=Lf+Lg. Note that (3) has a third-order gain attenuation
Rd,max = 4.0 Ω for the parameters shown in Table 1. On the other
while (2) has a first-order gain attenuation. Therefore, it is verified
hand, the damping resistance must not be so small to preserve the
that the MLCL filter provides a better attenuation of the common-
control system stability, which implies that the minimum value for
mode voltage harmonics in comparison with a simple L filter. This
Rd must be chosen to comply with the stability criteria of the
is the reason for the use of the MLCL filter in many applications
[21–23]. Fig. 2b shows how the capacitive branch (Cn–Cd–Rd) control system, as presented in the next step.
creates a low-pass filter, thereby reducing the leakage current
circulation through the grid. 3.3 Step 3: analysis of the impact of Rd on the system
Nevertheless, the attenuation of the MLCL filter is affected by stability
the damping resistance used in the MLCL filter. Higher values for
The Rd design is also related to the control system stability, since it
Rd reduce the effectiveness of the leakage current filtering since the
affects the MLCL filter resonance peak. Moreover, the stability
impedance of the capacitive branch is modified. Generally, the
analysis is dependent on the control technique used. In this way, a
design of the damping resistance is made by adopting criteria such
digital proportional-integral (PI)-based control was adopted in a
as harmonic attenuation, power losses, and/or control system
synchronous reference frame (dq) for the grid current control [35],
stability. However, the leakage current requirement is included in
as illustrated in Fig. 4a. The DC bus voltage control loops are not
the present paper. Therefore, the leakage current behavior in
addressed here, since their dynamics are slower than the current
function of the damping resistance Rd has to be found.
control loop. The duty cycle d0 is the common-mode signal used to
The leakage current spectrum can be obtained from the
extend the modulation index of the inverter [28]. The discrete-time
common-mode voltage spectrum vcmv(jω) and from the transfer
equivalent control system for the current control loop useful for the
function Gcm(jω) of the equivalent circuit of Fig. 2b, resulting in stability analysis is represented in Fig. 4b.
The control system shown in Fig. 4b is valid for both axes (d
ip jω = vcmv jω Gcm jω (4) and q). The unit delay z−1 is included due to digital implementation,
where Ts is the sampling period. Furthermore, the zero-order-hold
where Gcm(jω) is the complete common-mode circuit transfer (ZOH) models the PWM dynamic. The dq transformation effect
function: was not taken into account in Fig. 4b since the switching frequency
is sufficiently higher than the fundamental frequency [36]. The
jωCp jωCdRd + 1 continuous-time filter model Gid is given by
Gcm jω = (5)
jω 5k5 + jω 4k4 + jω 3k3 + jω 2k2 + jω k1 + 1
V dc CdRds + 1
and the coefficients k1 to k5 are: Gid s = (8)
s4 p4 + s3 p3 + s2 p2 + sp1
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where p1 = L1 + L2 + Lg, p2 = CdL1Rd + RdCd L2 + Lg , The decrease in the damping resistance tends to reduce the
p3 = L1Cf L2 + Lg , and p4 = CdCnL1Rd L2 + Lg . relative stability of the control system, as shown in Fig. 5a.
The filter discrete-time model can be obtained from the Z- Therefore, the impact of Rd on the closed-loop poles of the current
transform, taking into account the ZOH model [37] and adopting a control loop is shown in Fig. 5b. As expected, the reduction of the
sampling frequency equal to twice the switching frequency (fs = damping resistance tends to move the closed-loop poles to outside
2fsw). In this sense, considering the filter discrete-time model, the of the unity circle (instability region). The minimum resistance (Rd
PI controller parameters were designed using the w-plane = Rd,min) that can be used is given by the lowest value that ensures
technique [37] to meet a gain crossover frequency of fGC = 400 Hz that the closed-loop poles are within the unity circle. In Fig. 5b,
with a phase margin of γ = 60°, which results in kp = 0.0042857, a Rd,min = 0.3 Ω in order to ensure current control loop stability. One
= 1.02441 and b = −0.97558. These performance parameters (fGC can verify from this analysis that Rd must be chosen between the
and γ) are not significantly affected by Rd, since the gain crossover minimum and maximum value given by the stability limit and by
the leakage current limit, respectively.
frequency is sufficiently lower than the filter resonance frequency.
In other words, the PI controller design could be made considering
the output filter as a purely inductive filter (L1 + L2), since the filter 3.4 Step 4: analysis of the impact of the grid impedance
capacitor Cf can be neglected for frequencies lower than the Leakage current and the control system stability are affected by the
resonance peak [31]. These statements can be verified from the grid impedance because it modifies the frequency response of the
open-loop frequency response of the control system, shown in common-mode circuit and changes the position of the closed-loop
Fig. 5a. Similar current controller is obtained if the symmetrical poles of the current control loop. Consequently, the analysis of
optimal method was applied [38]. these two requirements for distinct grid impedance values is
required. The fifth order common-mode circuit shown in Fig. 2b is
considered for the evaluation of the grid impedance impact on the
leakage current. Neglecting the influence of the damping resistance
Table 1 Inverter and filter parameters and considering Cf ≫ Cp, the two resonance peaks of this circuit
Parameter Value are located at the following frequencies (in Hertz):
inverter output power 10 kW
grid line voltage/frequency 380 V/60 Hz 1
f1 ≅ (9)
DC bus voltage 700 V 2π L1Cf
inductance L1 1100 μH
1
inductance L2 200 μH f2 ≅ .
Cp (10)
capacitance Cd 15 μF 2π L2 + Lg
3
capacitance Cn 10 μF
capacitance Cp 1.25 μF Since Cf ≫ Cp, it results that f1<f2. Note that f2 can change in
switching frequency fsw 7.68 kHz practice, since the grid inductance is uncertain. For better
understanding, the gain frequency response of the common-mode
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Fig. 4 Control system of the transformerless PV inverter
(a) Grid current control in a synchronous reference frame, (b) Block diagram of the grid current control loop
circuit Gcm(jω) for different grid inductances is shown in Fig. 6a μH, there is not a feasible range for the choice of Rd, since
considering Rd=0.3 Ω. One can observe that f2 tends to reduce with Rd,min=Rd,max = 1.3 Ω. In this case, it is necessary to return to step
the increase of the grid inductance and, as a consequence, it may 3 and to reduce fGC to improve the system stability, making the
match with the switching frequency components of vcmv, resulting reduction of Rd,min possible. However, the control system
in an increase in the leakage current. On the other hand, f1 is well performance will be deteriorated with the current loop bandwidth
defined, since it only depends on well-known filter parameters. reduction. Similarly, if, for some Lg, the leakage current remains
Nevertheless, special attention should be taken to avoid the above the standard limit regardless of Rd, such as Lg = 450 μH in
excitation of f1 if a low-frequency common-mode signal is used to Fig. 6b, it is necessary to return to step 1 for the filter redesign to
extend the inverter modulation index [32]. comply with the leakage current standard.
From this analysis, the rms value of the leakage current is
obtained in function of Rd using (1), (4)–(7) for different grid
4 Rd impact on the damping losses
inductance values, as shown in Fig. 6b. As expected, the leakage
current increase with Lg for the same Rd. As a consequence, Rd,max The proposed design process is based on leakage current and
tends to reduce, and the choice of Rd becomes more restrictive. control system stability, which results in a maximum and a
Similarly, the closed-loop poles of the control system for different minimum damping resistance value. Nevertheless, it is also
values of Rd and Lg are shown in Fig. 6c. One can observe that the important to verify the damping resistance losses, which is an
inherent concern in these schemes. The losses are composed of
increase in Lg moves the closed-loop poles to the outside of the
fundamental frequency and switching frequency harmonic
unit circle (instability region). Consequently, Rd,min increases and components [31]. From the spectrum of the damping resistance
the solution range for Rd is reduced. current, the total losses are obtained by
From Figs. 6b and c, one can note that Lg values exist wherein it
is not possible to both comply with the leakage current standard
and ensure the control system stability. For instance, if Lg = 300
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Fig. 6 Impact of the grid impedance on system performance
(a) Gain frequency response of the common-mode circuit for different grid inductances (Rd = 0.3 Ω), (b) Leakage current for different grid inductances and different damping
resistances, (c) Position of closed-loop poles for Lg varying from 0 to 450 µH with steps of 150 µH
hmax b show the grid currents and the leakage current for distinct values
3
2 d h∑
2
PR = R iRd jω1h (11) of damping resistance.
=1 Fig. 7a shows that the rms value of the leakage current is 334.9
mA (above the standard limit) if a damping resistance equal to 7.4
where iRd is the damping resistance peak current (one phase) at Ω is used. On the other hand, if a resistance of 1.0 Ω is used, the
harmonic order h and PR are the total damping losses. Expression leakage current level complies with the standard, since ip,rms =
(11) considers that all phases have the same current (in module). 210.5 mA, as illustrated in Fig. 7b. These results show the impact
The current iRd can be found from: of the damping resistance on the leakage current, confirming the
theoretical analysis. In addition, Figs. 7c and d show the impact of
iRd jω = L2vao jω + L1vgrid jω Gd jω + vcmv jω Gc jω . (12) the damping resistance on the control system stability. According
to the theoretical analysis of Section 3, the minimum resistance
One can observe from (11) to (12) that the losses are affected by value to ensure control system stability, with Lg = 0 µH, is 0.3 Ω.
the harmonic spectrum of the voltage vao, grid voltage vgrid and Fig. 7c demonstrates that by using Rd = 0.3 Ω the control system is
common-mode voltage vcmv. The transfer functions Gd and Gc are really close to instability. On the other hand, using Rd = 0.35 Ω the
control system is stable, as can be verified in Fig. 7d.
Cd
Gd jω = (13)
jω 4 p4 + jω 3 p3 + jω 2 p2 + jω p1 5.2 Experimental results
Experimental results were obtained considering the parameters
L1Gd jω (CdRd(jω) + 1) presented in Table 1. The control algorithm was implemented using
Gc jω = . (14)
jω CdCnRdL1 + jω 2 Cd + Cn L1 + jω CdRd + 1
3
the digital signal processor TMS320F28335 from Texas
Instruments. The PV system was emulated with a controlled DC
Considering the parameters in Table 1 and hmax = 192, the total power source and the converter was connected to the utility grid.
power losses for Rd,max = 4.0 Ω are 43 W, which represents 0.43% The leakage current was measured with the precision power
of the inverter rated power. In fact, the power losses are reduced analyser Yokogawa WT1800. The parasitic capacitance of 1.25 μF
for lower damping resistance values, but the control system gets was modelled by the connection of a polypropylene capacitor at
closer to the instability limit, as presented in Section 3. The negative terminal of the DC bus. The prototype of the PV inverter
complete theoretical curve of the damping losses is presented in is shown in Fig. 8.
Section 5 together with the experimental losses. Fig. 9a shows the current injected into the grid (phase a) and the
multilevel line-to-line voltages generated at inverter output at rated
conditions using a damping resistance equal to 1.0 Ω. Moreover,
5 Results Fig. 9b shows the satisfactory dynamic performance of the current
5.1 Simulation results control, where a grid current step from 5 to 10 kW was applied.
The maximum efficiency obtained was 96.2% and the current THD
Some simulation results are presented in this section to validate the was around 2.5% at rated power with a power factor of 0.99.
proposed methodology. The parameters used in simulations were Experimental results for the leakage current (ip), grid voltage
the same as shown in Table 1 and a parasitic capacitance of 1.25 μF (vgrid) and grid current (igrid) of phase a are illustrated in Figs. 9c
was connected at the negative terminal of the DC bus. Figs. 7a and
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Fig. 7 Simulation results
(a) Grid currents and leakage current (Lg = 0 µH, Rd = 7.4 Ω), (b) Grid currents and leakage current (Lg = 0 µH, Rd = 1.0 Ω), (c) Grid currents and modulating signals (Lg = 0 µH, Rd
= 0.3 Ω), (d) Grid currents and modulating signals (Lg = 0 µH, Rd = 0.35 Ω)
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Fig. 9 Experimental results Fig. 10 Experimental results
(a) Grid current (20 A/div) and phase-to-phase voltages (500 V/div) generated by (a) Leakage current ip (1 A/div), grid current igrid (20 A/div), and grid voltage vgrid
inverter using Rd = 1.0 Ω, (b) Grid current step (5 kW → 10 kW) using Rd = 1.0 Ω: (200 V/div) using Rd = 2.7 Ω and Lg = 250 μH, (b) leakage current ip (1 A/div), grid
grid voltage (100 V/div) and grid current (20 A/div) in phase a, (c) Leakage current ip current igrid (20 A/div), and grid voltage vgrid (200 V/div) using Rd = 2.7 Ω and Lg =
(1 A/div), grid current igrid (50 A/div), and grid voltage vgrid (200 V/div) using Rd = 340 μH, (c) rms value of the leakage current, (d) Damping losses and efficiency at
7.4 Ω, (d) Leakage current ip (1 A/div), grid current igrid (50 A/div), and grid voltage output rated power
vgrid (200 V/div) using Rd = 1.0 Ω
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