M25 PDF
M25 PDF
FIG. 25-1
Nomenclature
25-1
yC1 Ni
KC1 = = 10 Σxi = Σ = 1.0 Eq 25-5
xC1 L + VKi
Other useful versions may be written as
yC2
KC2 = = 0.35 Ni
xC2 L = Σ Eq 25-6
1 + (V/L) Ki
Rewriting for this binary mixture: KiNi
Σyi = Eq 25-7
1 − yC1 L + VKi
= 0.35
1 − xC1 At the phase boundary conditions of bubble point (L = 1.00)
and dew point (V = 1.00), these equations reduce to
Solving the above equations simultaneously:
Σ Ki Ni = 1.0 (bubble point) Eq 25-8
xC1 = 0.0674
and
yC1 = 0.674 Σ Ni/Ki = 1.0 (dew point) Eq 25-9
Also by solving in the same way: These are often helpful for preliminary calculations where
the phase condition of a system at a given pressure and tem-
xC2 = 0.9326 perature is in doubt. If ΣKiNi and ΣNi/Ki are both greater than
1.0, the system is in the two phase region. If ΣKiNi is less than
yC2 = 0.326 1.0, the system is all liquid. If ΣNi/Ki is less than 1.0, the system
To find the amount of vapor in the mixture, let v denote is all vapor.
kmols of vapor. Summing the moles of methane in each phase Example 25-2 — A typical high pressure separator gas is used
gives: for feed to a natural gas liquefaction plant, and a preliminary
Σ kmols C1 + C2 = 100 kmols step in the process involves cooling to –30°C at 4140 kPa (abs)
to liquefy heavier hydrocarbons prior to cooling to lower tem-
kmols C1 + kmols C1 = 60 kmols peratures where these components would freeze out as solids.
in vapor in liquid
Solution Steps
(yC1 × v) + (xc1 [100 − v]) = 60 kmo ls The feed gas composition is shown in Fig. 25-3. The flash
equation 25-5 is solved for three estimated values of L as
(0.674 × v) + (0.0674 [100 − v]) = 60 kmols shown in columns 3, 4, and 5. By plotting estimated L versus
calculated Σxi, the correct value of L where Σxi = 1.00 is L =
v = 87.8
0.030, whose solution is shown in columns 6 and 7. The gas
The mixture consists of 87.8 kmols of vapor and 12.2 kmols composition is then calculated using yi = Kixi in column 8. This
of liquid. "correct" value is used for purposes of illustration. It is not a
completely converged solution, for xi = 1.00049 and yi =
0.99998, columns 7 and 8 of Fig. 25-3. This error may be too
FLASH CALCULATION PROBLEM large for some applications.
To illustrate the calculation of multicomponent vapor-liquid Example 25-3 — Dew Point Calculation
equilibrium using the flash equations and the K-charts, a A gas stream at 40°C and 5500 kPa (abs) is being cooled in
problem is worked out in detail below. a heat exchanger. Find the temperature at which the gas starts
to condense.
The variables are defined in Fig. 25-1. Note that the K-value
is implied to be at thermodynamic equilibrium. Solution Steps
The approach to find the dew point of the gas stream is simi-
A situation of reproducible steady state conditions in a piece lar to the previous example. The equation for dew point con-
of equipment does not necessarily imply that classical thermo-
dition (ΣNi/Ki = 1.0) is solved for two estimated dew point
dynamic equilibrium exists. If the steady composition differs
temperatures as shown in Fig. 25-4. By interpolation, the tem-
from that for equilibrium, the reason can be the result of time-
perature at which ΣNi/Ki = 1.0 is estimated at –41.4°C.
limited mass transfer and diffusion rates. This warning is
made because it is not at all unusual for flow rates through Note that the heaviest component is quite important in dew
equipment to be so high that equilibrium is not attained or point calculations. For more complex mixtures, the charac-
even closely approached. In such cases, equilibrium flash cal- terization of the heavy fraction as a pseudocomponent such as
culations as described here fail to predict conditions in the hexane or octane will have a significant effect on dew point
system accurately, and the K-values are suspected for this fail- calculations.
ure—when in fact they are not at fault.
Carbon Dioxide
Using the relationships
Early conflicting data on CO2 systems was used to prepare
yi K-data (Pk = 4000) charts for the 1966 Edition. Later, experi-
Ki = Eq 25-3
xi ence showed that at low concentrations of CO2, the rule of
thumb
L + V = 1.0 Eq 25-4
KCO2 = √ KC1 • KC2 Eq 25-10
By writing a material balance for each component in the
liquid, vapor, and total mixture, one may derive the flash equa- could be used with a plus or minus 10% accuracy. Develop-
tion in various forms. A common one is, ments in the use of CO2 for reservoir drive have led to exten-
25-2
FIG. 25-2
Sources of K-Value Charts
sive investigations in CO2 processing. See the GPA research Because the solid region extends to a pressure above the
reports (listed in Section 1) and the Proceedings of GPA con- methane critical pressure, it is not possible to fractionate pure
ventions. The reverse volatility at high concentration of pro- methane from a CO2-methane system without entering the
pane and/or butane has been used effectively in extractive solid formation region. It is possible to perform a limited sepa-
distillation to effect CO2 separation from methane and eth- ration of CO2 and methane if the desired methane can contain
ane.23 In general, CO2 lies between methane and ethane in significant quantities of CO2.
relative volatility.
At an operating pressure above 4860 kPa (abs), the methane
Separation of CO2 and Methane purity is limited by the CO2-methane critical locus (Fig. 25-6).
For example, operating at 4930 kPa (abs), it is theoretically
The relative volatility of CO2 and methane at typical oper- possible to avoid solid CO2 formation (Fig. 25-7 and 16-33).
ating pressures is quite high, usually about 5 to 1. From this The limit on methane purity is fixed by the approach to the
standpoint, this separation should be quite easy. However, at mixture critical. In this case, the critical binary contains 6%
processing conditions, the CO2 will form a solid phase if the CO2. A practical operating limit might be 10-15% CO2.
distillation is carried to the point of producing high purity
methane. One approach to solving the methane-CO2 distillation prob-
lem is by using extractive distillation (See Section 16, Hydro-
Fig. 25-5 depicts the phase diagram for the methane-CO2 carbon Recovery). The concept is to add a heavier hydrocarbon
binary system.21 The pure component lines for methane and stream to the condenser in a fractionation column. Around
CO2 vapor-liquid equilibrium form the left and right bounda- 10 GPA research reports present data on various CO2 systems
ries of the phase envelope. Each curve terminates at its critical which are pertinent to the design of such a process.
point; methane at –83°C, 4604 kPa (abs) and CO2 at 31°C,
7382 kPa (abs). The unshaded area is the vapor-liquid region. CO2-Ethane Separation
The shaded area represents the vapor-CO2 solid region which The separation of CO2 and ethane by distillation is limited
extends to a pressure of 4860 kPa (abs). by the azeotrope formation between these components. An
25-3
FIG. 25-3
Flash Calculation at 4140 kPa and –30°C
Column
1 2 3 4 5 6 7 8
Trial values of L Final L = 0.030
Feed Gas 30°C
Component Composition 4140 kPa L = 0.020 L = 0.060 L = 0.040 Liquid Vapor
L + VKi
Ni Ni Ni Ni
Ni Ki xi = yi
L + V Ki L + V Ki L + V Ki L + V Ki
FIG. 25-4
Dew Point Calculation at 5500 kPa (abs)
Column
1 2 3 4 5
Feed Estimated T = -45°C Estimated T = -40°C
Ni Ni
Component Ni Ki Ki
Ki Ki
CH4 0.854 2.73 0.313 2.75 0.311
CO2 0.051 0.866 0.059 0.910 0.056
C2H6 0.063 0.275 0.229 0.300 0.210
C3H8 0.032 0.070 0.457 0.080 0.400
Σ= 1.000 1.058 0.977
KCO2 calculated as √
KC1 • KC2
1.000 − 0.977
Linear interpolation: Tdew = −40 − [−40 − (− 45)] = −41.4°C
1.058 − 0.977
Alternatively iterate until Σ Ni/Ki = 1.0
azeotropic composition of approximately 67% CO2, 33% ethane Separation of CO2 and H2S
is formed at virtually any pressure.24
The distillative separation of CO2 and H2S can be performed
Fig. 25-7 shows the CO2-ethane system at two different with traditional methods. The relative volatility of CO2 to H2S
pressures. The binary is a minimum boiling azeotrope at both is quite small. While an azeotrope between H2S and CO2 does
pressures with a composition of about two-thirds CO2 and one- not exist, vapor-liquid equilibrium behavior for this binary ap-
third ethane. Thus, an attempt to separate CO2 and ethane to proaches azeotropic character at high CO2 concentra-
nearly pure components by distillation cannot be achieved by tions25(See Section 16, Hydrocarbon Recovery).
traditional methods, and extractive distillation is required.26
(See Section 16, Hydrocarbon Recovery)
25-4
FIG. 25-5 K-VALUE CORRELATIONS
Phase Diagram CH4-CO2 Binary21
Numerous procedures have been devised to predict K-val-
ues. These include equations of state (EOS), combinations of
equations of state with liquid theory or with tabular data, and
corresponding states correlations. This section describes sev-
eral of the more popular procedures currently available. It
does not purport to be all-inclusive or comparative.
Equations of state have appeal for predicting thermody-
namic properties because they provide internally consistent
values for all properties in convenient analytical form. Two
popular state equations for K-value predictions are the
Benedict-Webb-Rubin (BWR) equation and the Redlich-
Kwong equation.
The original BWR equation17 uses eight parameters for each
component in a mixture plus a tabular temperature depend-
ence for one of the parameters to improve the fit of vapor-pres-
sure data. This original equation is reasonably accurate for
light paraffin mixtures at reduced temperatures of 0.6 and
above.8 The equation has difficulty with low temperatures,
non-hydrocarbons, non-paraffins, and heavy paraffins.
FIG. 25-6
Isothermal Dew Point and Frost Point Data for Methane-Carbon Dioxide32
25-5
FIG. 25-7 computer. It had shortcomings in the inherent accuracy of its
solutions and has been replaced.
Vapor-Liquid Equilibria CO2-C2H621
Prausnitz and Chueh have developed16 a procedure for high-
pressure systems employing a modified Redlich-Kwong equa-
tion for the vapor phase and for liquid-phase compressibility
together with a modified Wohl-equation model for liquid phase
activity coefficients. Complete computer program listings are
given in their book. Parameters are given for most natural gas
components. Adler et al. also use the Redlich-Kwong equa-
tion for the vapor and the Wohl equation form for the liquid
phase.6
The corresponding states principle10 is used in all the pro-
cedures discussed above. The principle assumes that the be-
havior of all substances follows the same equation forms and
equation parameters are correlated versus reduced critical
properties and acentric factor. An alternate corresponding
states approach is to refer the behavior of all substances to the
properties of a reference substance, these properties being
given by tabular data or a highly accurate state equation de-
veloped specifically for the reference substance.
The deviations of other substances from the simple critical-
parameter-ratio correspondence to the reference substance
are then correlated. Mixture rules and combination rules, as
usual, extend the procedure to mixture calculations. Leland
and co-workers have developed9 this approach extensively for
hydrocarbon mixtures.
"Shape factors" are used to account for departure from sim-
Improvements to the BWR include additional terms for tem- ple corresponding states relationships, with the usual refer-
perature dependence, parameters for additional compounds, ence substance being methane. The shape factors are
and generalized forms of the parameters. developed from PVT and fugacity data for pure components.
Starling20 has included explicit parameter temperature de- The procedure has been tested over a reduced temperature
pendence in a modified BWR equation which is capable of pre- range of 0.4 to 3.3 and for pressures to 27.6 MPa (abs). Sixty-
dicting light paraffin K-values at cryogenic temperatures. two components have been correlated including olefinic,
naphthenic, and aromatic hydrocarbons.
The Redlich-Kwong equation has the advantage of a simple
analytical form which permits direct solution for density at The Soave Redlich-Kwong (SRK)13 is a modified version of
specified pressure and temperature. The equation uses two the Redlich-Kwong equation. One of the parameters in the
parameters for each mixture component, which in principle original Redlich-Kwong equation, a, is modified to a more tem-
permits parameter values to be determined from critical prop- perature dependent term. It is expressed as a function of the
erties. acentric factor. The SRK correlation has improved accuracy in
predicting the saturation conditions of both pure substances
However, as with the BWR equation, the Redlich-Kwong and mixtures. It can also predict phase behavior in the critical
equation has been made useful for K-value predictions by em- region, although at times the calculations become unstable
pirical variation of the parameters with temperature and with around the critical point. Less accuracy has been obtained
acentric factor11, 18, 19 and by modification of the parameter- when applying the correlation to hydrogen-containing mix-
combination rules.15, 19 Considering the simplicity of the tures.
Redlich-Kwong equation form, the various modified versions
predict K-values remarkably well. Peng and Robinson14 similarly developed a two-constant
Redlich-Kwong equation of state in 1976. In this correlation,
Interaction parameters for non-hydrocarbons with hydro- the attractive pressure term of the semi-empirical van der
carbon components are necessary in the Redlich-Kwong equa- Waals equation has been modified. It accurately predicts the
tion to predict the K-values accurately when high concentra- vapor pressures of pure substances and equilibrium ratios of
tions of non-hydrocarbon components are present. They are mixtures. In addition to offering the same simplicity as the
especially important in CO2 fractionation processes, and in SRK equation, the Peng-Robinson equation is more accurate
conventional fractionation plants to predict sulfur compound in predicting the liquid density.
distribution.
In applying any of the above correlations, the original criti-
The Chao-Seader correlation7 uses the Redlich-Kwong cal/physical properties used in the derivation must be inserted
equation for the vapor phase, the regular solution model for into the appropriate equations. One may obtain slightly dif-
liquid-mixture non-ideality, and a pure-liquid property corre- ferent solutions from different computer programs, even for
lation for effects of component identity, pressure, and tempera- the same correlation. This can be attributed to different itera-
ture in the liquid phase. The correlation has been applied to a tion techniques, convergence criteria, initial estimation val-
broad spectrum of compositions at temperatures from –45°C to ues, etc. Determination and selection of interaction
150°C and pressures to 13 800 kPa. The original (P,T) limita- parameters and selection of a particular equation of state
tions have been reviewed.12 The Chao-Seader correlation was must be done carefully, considering the system components,
the first correlation specifically developed for use on a digital the operating conditions, etc.
25-6
EQUATIONS OF STATE R2 Tc2
ac = 0.42747
Refer to original papers for mixing rules for multicomponent Pc
mixtures. α1/2 = 1 + m (1 − T1/2
r )
30
van der Waals m = 0.48 + 1.574 ω − 0.176 ω2
Z − (1 + B) Z + AZ − AB = 0
3 2
R Tc
b = 0.08664
aP Pc
A = 2 2
R T
Peng Robinson 31
bP
B = Z3 − (1 − B) Z2 + (A − 3B2 − 2B) Z − (AB − B2 − B3) = 0
RT
27 R2 T2c aP
a = A =
64 Pc R2 T2
R Tc bP
b = B =
8 Pc RT
R2 T2c
Redlich-Kwong 28 a = 0.45724 α
Z3 − Z2 + (A − B − B2) Z − AB = 0 Pc
α1/2 = 1 + m (1 − T1/2
r )
aP
A = 2 2.5
R T m = 0.37464 + 1.54226 ω − 0.26992 ω2
B =
bP R Tc
RT b = 0.0778
Pc
R2 Tc2.5
a = 0.42747
Pc Benedict-Webb-Rubin-Starling (BWRS) 20, 29
R Tc RT Co Do Eo 1
b = 0.0867 P = + Bo R T − Ao − 2 + 3 − 4 2
V T T T V
Pc
Soave Redlich-Kwong (SRK) 13 d 1 d 1
+ bRT − a − 3 + α a + 6
T V T V
Z − Z + (A − B − B ) Z − AB = 0
3 2 2
−γ 2
⁄V
aP
A = 2 2 c 1 γ
+ 3 2 1 + 2
R T V T V
bP
B =
RT
a = ac α Note: ω, the acentric factor is defined in Section 23, p. 23-30.
25-7
REFERENCES AND BIBLIOGRAPHY 23. Price, B. C., “Looking at CO2 recovery,” Oil & Gas J., p. 48-53
(Dec. 24, 1984).
1. Wilson, G. M., Barton, S. T., NGPA Report RR-2: “K-Values in 24. Nagahana, K., Kobishi, H., Hoshino, D., and Hirata, M., “Binary
Highly Aromatic and Highly Naphthenic Real Oil Absorber Sys- Vapor-Liquid Equilibria of Carbon Dioxide-Light Hydrocarbons
tems,” (1971). at Low Temperature,” J. Chem. Eng. Japan 7, No. 5, p. 323 (1974).
2. Poettman, F. H., and Mayland, B. J., “Equilibrium Constants for 25. Sobocinski, D. P., Kurata, F., “Heterogeneous Phase Equilibria of
High-Boiling Hydrocarbon Fractions of Varying Charac- the Hydrogen Sulfide-Carbon Dioxide System,” AIChEJ. 5, No. 4,
terization Factors,” Petroleum Refiner 28, 101-102, July, 1949. p. 545 (1959).
3. White, R. R., and Brown, G. G., “Phase Equilibria of Complex 26. Ryan, J. M. and Holmes, A. S., “Distillation Separation of Carbon
Hydrocarbon Systems at Elevated Temperatures and Pressures,” Dioxide from Hydrogen Sulfide,” U.S. Patent No. 4,383,841
Ind. Eng. Chem. 37, 1162 (1942). (1983).
4. Grayson, H. G., and Streed, C. W., “Vapor-Liquid Equilibria for 27. Denton, R. D., Rule, D. D., “Combined Cryogenic Processing of
High Temperature, High Pressure Hydrogen-Hydrocarbon Sys- Natural Gas,” Energy Prog. 5, 40-44 (1985).
tems,” Proc. 6th World Petroleum Cong., Frankfort Main, III, Pa-
28. Redlich, O., Kwong, J. N. S., Chem. Rev. 44, 233 (1949).
per 20-DP7, p. 223 (1963).
29. Benedict, M., Webb, G. B., Rubin, L. C., “An Empirical Equation
5. Chappelear, Patsy, GPA Technical Publication TP-4, “Low Tem-
for Thermodynamic Properties of Light Hydrocarbons and Their
perature Data from Rice University for Vapor-Liquid and P-V-T
Mixtures,” Chem. Eng. Prog. 47, 419-422 (1951); J. Chem. Phys.
Behavior,” April (1974).
8, 334 (1940).
6. Adler, S. B., Ozkardesh, H., Schreiner, W. C., Hydrocarbon Proc.,
30. van der Waals, J., “Die Continuitat des Gasformigen und Flus-
47 (4) 145 (1968).
sigen Zustandes,” Barth, Leipzig (1899).
7. Chao, K. C., Seader, J. D., AIChEJ, 7, 598 (1961).
31. Peng, D. Y., Robinson, D. B., “A New Two-Constant Equation of
8. Barner, H. E., Schreiner, W. C., Hydrocarbon Proc., 45 (6) 161 State,” Ind. Eng. Chem. Fundamentals 15, 59-64 (1976).
(1966). 32. RR-76 Hong, J. H., Kobayashi, Riki, “Phase Equilibria Studies
9. Leach, J. W., Chappelear, P. S., and Leland, T. W., “Use of Molecu- for Processing of Gas from CO2 EOR Projects (Phase II).
lar Shape Factors in Vapor-Liquid Equilibrium Calculations with 33. Case, J. L., Ryan, B. F., Johnson, J. E., “Phase Behavior in High-
the Corresponding States Principle,” AIChEJ. 14, 568-576 (1968). CO2 Gas Processing,” Proc. 64th GPA Conv., p. 258 (1985).
10. Leland, T. W., Jr., and Chappelear, P. S., “The Corresponding
States Principle—A Review of Current Theory and Practice,” Ind.
Eng. Chem. 60, 15-43 (July 1968); K. C. Chao (Chairman), “Ap-
plied Thermodynamics,” ACS Publications, Washington, D.C.,
1968, p. 83. Additional References
11. Barner, H. E., Pigford, R. L., Schreiner, W. C., Proc. Am. Pet. Inst. See listing in Section 1 for GPA Technical Publications (TP) and Re-
(Div. Ref.) 46 244 (1966). search Reports (RR). Note that RR-64, RR-77, and RR-84 provide ex-
tensive evaluated references for binary, ternary, and multicomponent
12. Lenoir, J. M., Koppany, C. R., Hydrocarbon Proc. 46, 249 (1967). systems. Also as a part of GPA/GPSA Project 806, a computer data
13. Soave, Giorgio, “Equilibrium constants from a modified Redlich- bank is available through the GPA Tulsa office.
Kwong equation of state,” Chem. Eng. Sci. 27, 1197-1203 (1972). Another extensive tabulation of references only is available from El-
14. Peng, D. Y., Robinson, D. B., Ind. Eng. Chem. Fundamentals 15 sevier Publishers of Amsterdam for the work of E. Hala and
(1976). I. Wichterle of the Institute of Chemical Process Fundamentals,
Czechoslovak Academy of Sciences, Prague-Suchdol, Czechoslovakia.
15. Spear, R. R., Robinson, R. L., Chao, K. C., IEC Fund., 8 (1) 2 (1969).
Also, Hiza, M. J., Kidnay, A. J., and Miller, R. C., Equilibrium Prop-
16. Prausnitz, J. M., Cheuh, P. L., Computer Calculations for High- erties of Fluid Mixtures Volumes I and II, IFI/Plenum, New York,
Pressure Vapor-Liquid Equilibrium, Prentice-Hall (1968). 1975. See Fluid Phase Equilibria for various symposia.
17. Benedict, Webb, and Rubin, Chem. Eng. Prog. 47, 419 (1951).
18. Wilson, G. M., Adv. Cryro. Eng., Vol. II, 392 (1966).
K-DATA CHARTS FOLLOW
19. Zudkevitch, D., Joffe, J., AIChE J., 16 (1) 112 (1970). AS LISTED BELOW
20. Starling, K. E., Powers, J. E., IEC Fund., 9 (4) 531 (1970).
21. Holmes, A. S., Ryan, J. M., Price, B. C., and Stying, R. E., Proceed- Methane-Ethane Binary
ings of G.P.A., page 75 (1982). Nitrogen Pk 2000 psia (13 800 kPa)
22. Hwang, S. C., Lin, H. M., Chappelear, P. S., and Kobayashi, R.,
Methane through Decane Pk 3000 psia (20 700 kPa)
“Dew Point Values for the Methane Carbon Dioxide System,”
G.P.A. Research Report RR-21 (1976). Hydrogen Sulfide Pk 3000 psia (20 700 kPa)
25-8
25-9
25-10
25-11
25-12
25-13
25-14
25-15
25-16
25-17
25-18
25-19
25-20
25-21
25-22
25-23
25-24
NOTES:
1-28