Laboratory English
Laboratory English
Muffle Furnaces
Preheating Furnaces
Ashing Furnaces
Tube Furnaces
Ovens
Forced Convection Furnaces
Chamber Furnaces
Melting Furnaces
High-Temperature Furnaces
Retort Furnaces
Vacuum Furnaces
Annealing Furnaces
Clean Room Furnaces
Made
in
www.nabertherm.com Germany
Made in Germany
Nabertherm with 500 employees worldwide have been developing and producing industrial furnaces for many
different applications for 70 years. As a manufacturer, Nabertherm offers the widest and deepest range of furnaces
worldwide. 150,000 satisfied customers in more than 100 countries offer proof of our commitment to excellent
design, quality and cost efficiency. Short delivery times are ensured due to our complete inhouse production and our
wide variety of standard furnaces.
Innovative Nabertherm control technology provides for precise control as well as full documentation and remote
monitoring of your processes. Our engineers apply state-of-the-art technology to improve the temperature
uniformity, energy efficiency, reliability and durability of our systems with the goal of enhancing your competitive
Front made of textured stainless steel for edge.
mostly all furnace models
2
Table of Contents
Page
Muffle/Preheating/Ashing Furnaces and Accessories........................................................................... 4
Weighing furnace incl. scale and software for determination of combustion loss up to 1200 °C............................13
Exhaust systems/Accessories...................................................................................................................14
Retort Furnaces
Hot-wall retort furnaces up to 1100 °C........................................................................................................ 58
Bottom loading retort furnaces up to 1100 °C.............................................................................................. 62
Cold-wall retort furnaces up to 2400 °C or up to 3000 °C.............................................................................. 63
Cold-wall retort furnaces up to 2400 °C...................................................................................................... 64
Retort furnace cooling systems................................................................................................................ 69
3
Muffle Furnaces with Flap Door or Lift Door
The muffle furnaces L 1/12 - LT 40/12 are the right choice for daily laboratory use. These models stand out for their
excellent workmanship, advanced and attractive design, and high level of reliability. The muffle furnaces come equipped
with either a flap door or lift door at no extra charge.
Additional equipment
Chimney, chimney with fan or catalytic converter (not for L 1)
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with
EN 60519-2 as temperature limiter to protect the furnace and load
Protective gas connection to purge with non-flammable protective or reaction gases (not available in combination
with chimney, chimney with fan or catalytic converter)
Observation hole in the door
Manual or automatic gas supply system
Over-temperature limiter Please see page 14 for more accessories
Process control and documentation via VCD software package for monitoring, documentation and control see
page 75
4
Muffle furnace LT 5/12 Muffle furnace L 3/11
Model Tmax Inner dimensions in mm Volume Outer dimensions3 in mm Connected Electrical Weight Minutes
Flap door °C w d h in l W D H load kW connection* in kg to Tmax2
L 3/11 1100 160 140 100 3 385 330 405 1.2 1-phase 20 60
L 5/11 1100 200 170 130 5 385 390 460 2.4 1-phase 30 60
L 9/11 1100 230 240 170 9 415 455 515 3.0 1-phase 35 75
L 15/11 1100 230 340 170 15 415 555 515 3.5 1-phase 40 95
L 24/11 1100 280 340 250 24 490 555 580 4.5 3-phase 55 95
L 40/11 1100 320 490 250 40 530 705 580 6.0 3-phase 65 95
LT 3/12 1200 160 140 100 3 385 330 405+155 1.2 1-phase 20 75
LT 5/12 1200 200 170 130 5 385 390 460+205 2.4 1-phase 30 75
LT 9/12 1200 230 240 170 9 415 455 515+240 3.0 1-phase 35 90
LT 15/12 1200 230 340 170 15 415 555 515+240 3.5 1-phase 40 110
LT 24/12 1200 280 340 250 24 490 555 580+320 4.5 3-phase 55 110
LT 40/12 1200 320 490 250 40 530 705 580+320 6.0 3-phase 65 110
1
Including opened lift door *Please see page 73 for more information about supply voltage
2
If connected at 230 V 1/N/PE rsp. 400 V 3/N/PE Adjustable air inlet integrated in the door
3
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
5
Muffle Furnaces Basic Models
With their unbeatable price/performance ratio, these compact muffle furnaces are perfect for many applications
in the laboratory. Quality features like the dual shell furnace housing of rust-free stainless steel, their compact,
lightweight constructions, or the heating elements encased in quartz glass tubes make these models reliable
partners for your application.
Additional equipment
Chimney, chimney with fan or catalytic converter (not for L 1)
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with
EN 60519-2 as temperature limiter to protect the furnace and load
Protective gas connection to purge with non-flammable protective or reaction gases
Manual gas supply system
Over-temperature limiter
Observation hole in the door
Please see page 14 for more accessories
Model Tmax Inner dimensions in mm Volume Outer dimensions2 in mm Connected Electrical Weight Minutes
°C w d h in l W D H load kW connection* in kg to Tmax1
LE 1/11 1100 90 115 110 1 290 280 430 1.5 1-phase 10 10
LE 2/11 1100 110 180 110 2 330 385 430 1.8 1-phase 10 25
LE 6/11 1100 170 200 170 6 390 435 490 1.8 1-phase 18 35
LE 14/11 1100 220 300 220 14 440 535 540 2.9 1-phase 25 40
1
If connected at 230 V 1/N/PE rsp. 400 V 3/N/PE *Please see page 73 for more information about supply voltage
2
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
6
Muffle Furnaces with Brick Insulation and Flap Door or Lift Door
Heating elements on support tubes radiating freely into the furnace chamber provide for particularly short heating
times for these muffle furnaces. Thanks to their robust lightweight refractory brick insulation, they can reach a
maximum working temperature of 1300 °C. These muffle furnaces thus represent an interesting alternative to the
familiar L(T) 3/11 models, when you need particularly short heating times or a higher application temperature.
Tmax 1300 °C
Heating from two sides
Heating elements on support tubes ensure free heat radiation and a long service life
Multi-layer insulation with robust lightweight refractory bricks in the furnace chamber
Housing made of sheets of textured stainless steel
Dual shell housing for low external temperatures and stability Furnace lining with high-quality lightweight
Optional flap door (L) which can be used as work platform or lift door (LT) with hot surface facing away from the refractory brick insulation
operator
Adjustable air inlet in the furnace door
Exhaust air outlet in rear wall of furnace
Solid state relays provide for low-noise operation
Defined application within the constraints of the operating instructions
NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive
Controls description see page 72
Additional equipment
Chimney, chimney with fan or catalytic converter
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with
EN 60519-2 as temperature limiter to protect the furnace and load
Protective gas connection to purge with non-flammable protective or reaction gases
Manual or automatic gas supply system Over-temperature limiter
Observation hole in the door
Please see page 14 for more accessories
Process control and documentation via VCD software package for monitoring, documentation and control see
page 75
Model Tmax Inner dimensions in mm Volume Outer dimensions3 in mm Connected Electrical Weight Minutes
°C w d h in l W D H1 load kW connection* in kg to Tmax2
L, LT 5/13 1300 200 170 130 5 490 450 580+320 2.4 1-phase 42 45
L, LT 9/13 1300 230 240 170 9 530 525 630+350 3.0 1-phase 60 50
L, LT 15/13 1300 260 340 170 15 530 625 630+350 3.5 1-phase 70 60
1
Including opened lift door (LT models) *Please see page 73 for more information about supply voltage
2
If connected at 230 V 1/N/PE rsp. 400 V 3/N/PE
3
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request. 7
Muffle Furnaces up to 1400 °C
These models stand out for their excellent workmanship, advanced and attractive design, and high level of reliability.
Heating elements on support tubes radiating freely into the furnace chamber provide for particularly short heating
times and a maximum temperature of 1400 °C. These muffle furnaces are a good alternative to the familiar L(T) ../11
series when higher application temperatures are needed.
Tmax 1400 °C
Heating from two sides
Heating elements on support tubes ensure free heat radiation and a long service life
Only fiber materials are used which are not classified as carcinogenic according to TRGS 905, class 1 or 2
Dual shell housing for low external temperatures and high stability
Adjustable air inlet integrated in door
Over-temperature limiter
Exhaust air outlet in rear wall of furnace
Solid state relays provide for low-noise operation
Defined application within the constraints of the operating instructions
NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive
Controls description see page 72
Additional equipment
Chimney, chimney with fan or catalytic converter
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with
EN 60519-2 as temperature limiter to protect the furnace and load
Protective gas connection to purge with non-flammable protective or reaction gases (not available in combination
with chimney, chimney with fan or catalytic converter)
Manual or automatic gas supply system
Please see page 14 for more accessories
Process control and documentation via VCD software package for monitoring, documentation and control see
page 75
Model Tmax Inner dimensions in mm Volume Outer dimensions4 in mm Connected Electrical Weight Minutes
°C2 w d h in l W D H1 load kW connection* in kg to Tmax3
Gas supply system for non-flammable L, LT 5/14 1400 200 170 130 5 490 450 580+320 2.5 1-phase 38 55
protective or reactive gas with shutoff L, LT 9/14 1400 230 240 170 9 530 525 630+350 3.0 1-phase 55 60
valve and flow meter with regulator valve, L, LT 15/14 1400 260 340 170 15 530 625 360+350 3.5 1-phase 65 70
optionally with magnetic valve 1
Including opened lift door *Please see page 73 for more information about supply voltage
2
Recommended working temperature for processes with longer dwell times is 1300 °C
3
If connected at 230 V 1/N/PE rsp. 400 V 3/N/PE
4
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
8
Muffle Furnaces with Embedded Heating Elements in the Ceramic Muffle
L 9/11/SKM
We particularly recommend the muffle furnace L 9/11/SKM if your application involves aggressive substances. The furnace
has a ceramic muffle with embedded heating from four sides. The muffle furnace thus combines a very good temperature
uniformity with excellent protection of the heating elements from aggressive atmospheres. Another aspect is the smooth,
nearly particle free muffle (furnace door made of fiber insulation), an important quality feature for some ashing processes.
Tmax 1100 °C
Muffle heated from four sides
Furnace chamber with embedded ceramic muffle, high resistance to aggressive gasses and vapours
Dual shell housing made of sheets of textured stainless steel
Only fiber materials are used which are not classified as carcinogenic according to TRGS 905, class 1 or 2
Optional flap door (L) which can be used as work platform or lift door (LT) with hot surface facing away from the Gas supply system for non-flammable
protective or reactive gas with shutoff
operator
valve and flow meter with regulator valve,
Adjustable working air inlet in the door optionally with magnetic valve
Exhaust air outlet in rear wall of furnace
Solid state relays provide for lownoise operation
Defined application within the constraints of the operating instructions
NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive
Controls description see page 72
Additional equipment
Chimney, chimney with fan or catalytic converter
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with
EN 60519-2 as temperature limiter to protect the furnace and load
Protective gas connection to purge with non-flammable protective or reaction gases
Manual or automation gas supply system
Observation hole in the door Muffle heated from four sides
Please see page 14 for more accessories
Process control and documentation via VCD software package for monitoring, documentation and control see page 75
Model Tmax Inner dimensions in mm Volume Outer dimensions3 in mm Connected Electrical Weight Minutes
°C w d h in l W D H load kW connection* in kg to Tmax2
L 9/11/SKM 1100 230 240 170 9 490 505 580 3.4 1-phase 50 90
LT 9/11/SKM 1100 230 240 170 9 490 505 580+3201 3.4 1-phase 50 90
1
Including opened lift door *Please see page 73 for more information about supply voltage
2
If connected at 230 V 1/N/PE rsp. 400 V 3/N/PE Over-temperature limiter
3
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
9
Ashing Furnaces with Flap Door or Lift Door
Exhaust
Fiber muffle
Air preheating
Air inlet
Heating plate
The ashing furnaces LV 3/11 - LVT 15/11 are especially designed for ashing in the laboratory. A special air intake and
exhaust system allows air exchange of more than 6 times per minute. Incoming air is preheated to ensure a good
temperature uniformity.
Tmax 1100 °C
Heating from two sides
Ceramic heating plates with integral heating element which is safeguarded against fumes and splashing, and
easy to replace
Air exchange of more than 6 times per minute
Observation hole in the door as additional Good temperature uniformity due to preheating of incoming air
equipment
Only fiber materials are used which are not classified as carcinogenic according to TRGS 905, class 1 or 2
Housing made of sheets of textured stainless steel
Dual shell housing for low external temperatures and stability
Optional flap door (LV) which can be used as work platform or lift door (LVT) with hot surface facing away from the
operator
Solid state relays provide for lownoise operation
Defined application within the constraints of the operating instructions
NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive
Controls description see page 72
10
Ashing furnace LVT 5/11 Ashing furnace LVT 9/11
Additional equipment
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with
EN 60519-2 as temperature limiter to protect the furnace and load
Observation hole in the door
Please see page 14 for more accessories
Process control and documentation via VCD software package for monitoring, documentation and control see
page 75
Model Tmax Inner dimensions in mm Volume Outer dimensions3 in mm Connected Electrical Weight Minutes
Flap door °C w d h in l W D H1 load kW connection* in kg to Tmax2 Over-temperature limiter
LV 3/11 1100 160 140 100 3 385 360 735 1.2 1-phase 20 120
LV 5/11 1100 200 170 130 5 385 420 790 2.4 1-phase 35 120
LV 9/11 1100 230 240 170 9 415 485 845 3.0 1-phase 45 120
LV 15/11 1100 230 340 170 15 415 585 845 3.5 1-phase 55 120
Model Tmax Inner dimensions in mm Volume Outer dimensions3 in mm Connected Electrical Weight Minutes
Lift door °C w d h in l W D H1 load kW connection* in kg to Tmax2
LVT 3/11 1100 160 140 100 3 385 360 735 1.2 1-phase 20 120
LVT 5/11 1100 200 170 130 5 385 420 790 2.4 1-phase 35 120
LVT 9/11 1100 230 240 170 9 415 485 845 3.0 1-phase 45 120
LVT15/11 1100 230 340 170 15 415 585 845 3.5 1-phase 55 120
1
Including exhaust tube (Ø 80 mm) *Please see page 73 for more information about supply voltage
2
If connected at 230 V 1/N/PE rsp. 400 V 3/N/PE
3
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
11
Ashing Furnaces with Integrated Exhaust Gas Cleaning
The ashing furnaces have a passive safety system and integrated exhaust
gas post combustion. An exhaust gas fan extracts flue gases from the
furnace and simultaneously supplies fresh air to the furnace atmosphere
with the result that sufficient oxygen is always available for the incineration
process. The incoming air is guided behind the furnace heating and
preheated to ensure good temperature uniformity. Exhaust gases are led
from the furnace chamber to the integrated post combustion system, where
they are postburned and catalytically cleaned. Directly after the incineration
process (up to max. 600 °C) a subsequent process up to max. 1100 °C can
take place.
Additional equipment
Process control and documentation via VCD software package for monitoring, documentation and
control see page 75
Model Tmax Inner dimensions Volume Outer dimensions2 Max. weight Max. Connected Electrical Weight
in mm in mm of hydrocar- evaporation load
bons rate
°C w d h in l W D H1 in g g/min kW connection* in kg
L 9/11 BO 1100 230 240 170 9 415 575 750 75 1.0 7.0 3-phase 60
L 24/11 BO 1100 280 340 250 24 490 675 800 150 2.0 9.0 3-phase 90
L 40/11 BO 1100 320 490 250 40 530 825 800 200 2.5 11.5 3-phase 110
1
Including exhaust tube (Ø 80 mm) *Please see page 73 for more information about supply voltage
2
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
12
Weighing Furnace incl. Scale and Software
for Determination of Combustion Loss
This weighing furnace with integrated precision scale and software, was designed
especially for combustion loss determination in the laboratory. The determination
of combustion loss is necessary, for instance, when analyzing sludges and
household garbage, and is also used in a variety of technical processes for
the evaluation of results. The difference between the initial total mass and the
combustion residue is the combustion loss. During the process, the software
included records both the temperature and the weight loss.
4 scales available for different maximum weights and scaling ranges
Process control and documentation for temperature and combustion loss via VCD software package for
monitoring, documentation and control see page 75
Defined application within the constraints of the operating instructions
Controls description see page 72
Additional equipment
Chimney, chimney with fan or catalytic converter
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with
EN 60519-2 as temperature limiter to protect the furnace and load
Observation hole in the door 4 scales available for different maximum
Please see page 14 for more accessories weights and scaling areas
Model Tmax Inner dimensions in mm Volume Outer dimensions3 in mm Connected Electrical Weight Minutes
flap door °C w d h in l W D H load kW connection* in kg to Tmax2
Over-temperature limiter
L 9/11/SW 1100 230 240 170 9 415 455 740 3.0 1-phase 50 75
L 9/12/SW 1200 230 240 170 9 415 455 740 3.0 1-phase 50 90
Model Tmax Inner dimensions in mm Volume Outer dimensions3 in mm Connected Electrical Weight Minutes
Lift door °C w d h in l W D H1 load kW connection* in kg to Tmax2
LT 9/11/SW 1100 230 240 170 9 415 455 740+240 3.0 1-phase 50 75
LT 9/12/SW 1200 230 240 170 9 415 455 740+240 3.0 1-phase 50 90
1
Including opened lift door *Please see page 73 for more information about supply voltage
2
If connected at 230 V 1/N/PE rsp. 400 V 3/N/PE
3
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
Scale Readability Weight range Weight of plunger Calibration value Minimum load
type in g in g in g in g in g
EW-2200 0.01 2200 incl. plunger 850 0.1 0.5 Software for documentation of the
EW-4200 0.01 4200 incl. plunger 850 0.1 0.5 temperature curve and combustion loss
EW-6200 0.01 6200 incl. plunger 850 - 1.0 using a PC
EW-12000 0.10 12000 incl. plunger 850 1.0 5.0
13
Exhaust Systems/Accessories
Chimney for connection to an exhaust pipe. Chimney with fan, to remove exhaust gas from Catalytic converter with fan for removal
the furnace better. The B400 - P480 controllers of organic components from the exhaust air.
can be used to activate the fan automatically (not Organic components are catalytically oxidized
for models L(T) 15.., L 1/12, LE 1/11, LE 2/11).* at about 600 °C, broken into carbon dioxide
and water vapour. Irritating odors are thus
* Note: If other controller types are used an adapter cable for connection to mains supply has to be largely eliminated. The B400 - P480 controllers
ordered separately. The device will be activated by plugging in the socket. can be used to switch the catalytic converter
automatically (not for models L(T) 15.., L 1/12,
LE 1/11, LE 2/11).*
Select between different bottom plates and collecting pans for protection of the furnace and easy loading (for models L, LT, LE, LV and LVT on
pages 4 - 13).
Ceramic ribbed plate, Tmax 1200 °C Ceramic collecting pan, Tmax 1300 °C Steel collecting pan, Tmax 1100 °C
For models Ceramic ribbed plate Ceramic collecting pan Steel collecting pan (Material 1.4828)
Articel No. Dimensions in mm Articel No. Dimensions in mm Articel No. Dimensions in mm
L 1, LE 1 691601835 110 x 90 x 12.7 - - 691404623 85 x 100 x 20
LE 2 691601097 170 x 110 x 12.7 691601099 100 x 160 x 10 691402096 110 x 170 x 20
L 3, LT 3, LV 3, LVT 3 691600507 150 x 140 x 12.7 691600510 150 x 140 x 20 691400145 150 x 140 x 20
LE 6, L 5, LT 5, LV 5, LVT 5 691600508 190 x 170 x 12.7 691600511 190 x 170 x 20 691400146 190 x 170 x 20
L 9, LT 9, LV 9, LVT 9, N 7 691600509 240 x 220 x 12.7 691600512 240 x 220 x 20 691400147 240 x 220 x 20
LE 14 691601098 210 x 290 x 12.7 - - 691402097 210 x 290 x 20
L 15, LT 15, LV 15, LVT 15, N 11 691600506 340 x 220 x 12.7 - - 691400149 230 x 330 x 20
L 24, LT 24 691600874 340 x 270 x 12.7 - - 691400626 270 x 340 x 20
L 40, LT 40 691600875 490 x 310 x 12.7 - - 691400627 310 x 490 x 20
Heat-resistant gloves for protection of the operator when loading or removing hot materials, resistant to 650 °C or 700 °C.
Gloves, Tmax 650 °C Gloves, Tmax 700 °C Various tongs for easy loading and unloading of
the furnace
14
Assay Furnaces
Assay furnace N 25/13 CUP Assay furnace N 8/13 CUP with optional
base frame on castors
These furnaces are especially used for the assay of precious metals and ashing processes where the insulation and
heating must be protected from emerging gasses and vapours. The furnace chamber forms a ceramic muffle which
can easily be replaced. The assay furnace is equipped with an integrated exhaust hood above the furnace door for
connection to and exhaust sytem.
Muffle heated from four sides (three sides for assay furnace N 25/13 CUP)
Heating elements and insulation protected by muffle
Simple replacement of muffle
Only fiber materials are used which are not classified as carcinogenic according to TRGS 905, class 1 or 2
Warm furnace can be opened
Tool holder on furnace
Stainless steel exhaust chimney above the door opening for connection of an exhaust system
Dual shell housing with fan cooling to reduce exterior temperatures Laboratory assay furnace N 4/13 CUP
Defined application within the constraints of the operating instructions
NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive
Controls description see page 72
Additional equipment
Base frame on castors (not for assay furnace N 4/13 CUP)
Process control and documentation via VCD software package for monitoring, documentation and control see
page 75
Chamber furnace N 7/H as table-top model To withstand harsh use in the laboratory, e.g. when heat-treating metals, robust insulation with light refractory
bricks is necessary. The chamber furnaces N 7/H - N 87/H are a perfect fit to solve this problem. The furnaces can
be extended with a variety of accessories, like annealing boxes for operation under protective gas, roller guides, or
a cooling station with a quench tank. Even high-performance applications like the annealing of titanium in medical
applications can be implemented without the use of expensive and complicated annealing systems.
Tmax 1280 °C
Deep furnace chamber with three-sides heating: from both side walls and bottom
Heating elements on support tubes ensure free heat radiation and a long service life
Bottom heating protected by heat-resistant SiC plate
Low energy consumption due to multi-layer insulation
Exhaust opening in the side of the furnace, or on back wall of chamber furnace N 31/H and higher
Base frame included in the delivery, N 7/H - N 17/HR designed as table-top model
Parallel guided downward swinging door (user protected from heat radiation)
Gas spring dampers provide for easy door opening and closing
Defined application within the constraints of the operating instructions
Working with protective gas boxes for
NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive
a protective gas atmosphere using a Controls description see page 72
charging cart
Model Tmax Inner dimensions in mm Volume Outer dimensions3 in mm Connected Electrical Weight Minutes
°C w d h in l W D H load kW connection* in kg to Tmax2
N 7/H 1280 250 250 140 9 800 650 600 3.0 1-phase 60 180
N 11/H 1280 250 350 140 11 800 750 600 3.5 1-phase 70 180
N 11/HR 1280 250 350 140 11 800 750 600 5.5 3-phase1 70 120
N 17/HR 1280 250 500 140 17 800 900 600 6.4 3-phase1 90 120
N 31/H 1280 350 350 250 31 1040 1100 1340 15.0 3-phase 210 105
N 41/H 1280 350 500 250 41 1040 1250 1340 15.0 3-phase 260 120
N 61/H 1280 350 750 250 61 1040 1500 1340 20.0 3-phase 400 120
N 87/H 1280 350 1000 250 87 1040 1750 1340 25.0 3-phase 480 120
1
Heating only between two phases *Please see page 73 for more information about supply voltage
2
If connected at 230 V 1/N/PE rsp. 400 V 3/N/PE
3
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
16
Accessories for Annealing Hardening and Brazing
Our wide selection of chamber furnaces for annealing, hardening and brazing can be extended with a variety of
accessories to suit your application. The accessories shown below represent only a small fraction of the products
available. For further details, please see our separate catalogues for heat-treatment furnaces and hardening
accessories.
Annealing Boxes
Annealing boxes with or without protective gas connectors, up to 1100 °C, also in a tailor-made variant for cold
evacuation, for instance for the annealing of small parts and bulk goods
Hearth Plates
Hearth plates for up to 1100 °C for protection of the furnace floor for models N 7/H to N 87/H, edged on three
sides
Hardening Tongs
Hardening tongs in various sizes and forms for use in annealing and hardening
Gloves
Heat-resistant gloves to 650 °C or 700 °C for protection of operator during loading see page 14
17
Chamber Furnaces with Brick Insulation or Fiber Insulation
Chamber furnace LH 30/14 Chamber furnace LH 216/12SW with scale to measure weight
reduction during annealing
The chamber furnaces LH 15/12 - LF 120/14 have been trusted for many years as professional chamber furnaces for
the laboratory. These furnaces are available with either a robust insulation of light refractory bricks (LH models) or
with a combination insulation of refractory bricks in the corners and low heat storage, quickly cooling fiber material
(LF models). With a wide variety of optional equipment, these chamber furnaces can be optimally adapted to your
processes.
18
Chamber furnace LF 60/14 with fresh air fan to accelerate the cooling times
Additional equipment
Parallel swinging door, pivots away from operator, for opening when hot
Lift door with electro-mechanic linear drive
Separate wall-mounting or floor standing cabinet for switchgear
Cooling fan for shorter cycle times
Protective gas connection to purge with non-flammable protective or reaction gases
Manual or automatic gas supply system
Scale to measure weight reduction during annealing
Process control and documentation via VCD software package or Nabertherm Control Center (NCC) for Chamber furnace LH 30/12 with manual
lift door
monitoring, documentation and control see page 75
Model Tmax Inner dimensions in mm Volume Outer dimensions2 in mm Connected Electrical Weight
°C w d h in l W D H load kW connection* in kg
LH 15/12 1200 250 250 250 15 680 860 1230 5.0 3-phase1 170
LH 30/12 1200 320 320 320 30 710 930 1290 7.0 3-phase1 200
LH 60/12 1200 400 400 400 60 790 1080 1370 8.0 3-phase 300
LH 120/12 1200 500 500 500 120 890 1180 1470 12.0 3-phase 410
LH 216/12 1200 600 600 600 216 990 1280 1590 20.0 3-phase 450
LH 15/13 1300 250 250 250 15 680 860 1230 7.0 3-phase1 170
LH 30/13 1300 320 320 320 30 710 930 1290 8.0 3-phase1 200
LH 60/13 1300 400 400 400 60 790 1080 1370 11.0 3-phase 300
LH 120/13 1300 500 500 500 120 890 1180 1470 15.0 3-phase 410
LH 216/13 1300 600 600 600 216 990 1280 1590 22.0 3-phase 460
LH 15/14 1400 250 250 250 15 680 860 1230 8.0 3-phase1 170
LH 30/14 1400 320 320 320 30 710 930 1290 10.0 3-phase1 200
LH 60/14 1400 400 400 400 60 790 1080 1370 12.0 3-phase 300
LH 120/14 1400 500 500 500 120 890 1180 1470 18.0 3-phase 410
LH 216/14 1400 600 600 600 216 990 1280 1590 26.0 3-phase 470
LF 15/13 1300 250 250 250 15 680 860 1230 7.0 3-phase1 150
LF 30/13 1300 320 320 320 30 710 930 1290 8.0 3-phase1 180
LF 60/13 1300 400 400 400 60 790 1080 1370 11.0 3-phase 270 Parallel swinging door for opening when
LF 120/13 1300 500 500 500 120 890 1180 1470 15.0 3-phase 370 hot
LF 15/14 1400 250 250 250 15 680 860 1230 8.0 3-phase1 150
LF 30/14 1400 320 320 320 30 710 930 1290 10.0 3-phase1 180
LF 60/14 1400 400 400 400 60 790 1080 1370 12.0 3-phase 270
LF 120/14 1400 500 500 500 120 890 1180 1470 18.0 3-phase 370
1
Heating only between two phases *Please see page 73 for more information about supply voltage
2
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request. 19
High-Temperature Furnaces with SiC Rod Heating up to 1600 °C
These powerful laboratory muffle furnaces are available for temperatures up to 1400 °C, 1500 °C, 1550 °C or 1600 °C.
The durability of the SiC rods in periodic use, in combination with their high heating speed, make these high-temperature
furnaces to all-rounders in the laboratory. Heating times of 40 minutes to 1400 °C can be achieved, depending on the
furnace model and the conditions of use.
Additional equipment
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with
EN 60519-2 as temperature limiter to protect the furnace and load
Square saggar for charging of up to three layers see page 14
Lid for top saggar
Manual or automatic gas supply system
Saggars with top lid Process control and documentation via VCD software package for monitoring, documentation and control see page 75
Model Tmax Inner dimensions in mm Volume Outer dimensions4 in mm Connected Electrical Weight Minutes
°C w d h in l W D H2 load kW connection* in kg to Tmax3
LHTC(T) 03/14 1400 120 210 120 3.0 415 545 490 9.0 3-phase1 30 40
LHTC(T) 08/14 1400 170 290 170 8.0 490 625 540 13.0 3-phase 40 40
LHTC(T) 03/15 1500 120 210 120 3.0 415 545 490 9.0 3-phase1 30 50
LHTC(T) 08/15 1500 170 290 170 8.0 490 625 540 13.0 3-phase 40 50
LHTCT 01/16 1550 110 120 120 1.5 340 300 460 3.5 1-phase 18 40
LHTC(T) 03/16 1600 120 210 120 3.0 415 545 490 9.0 3-phase1 30 60
LHTC(T) 08/16 1600 170 290 170 8.0 490 625 540 13.0 3-phase 40 60
Over-temperature limiter 1
Heating only between two phases *Please see page 73 for more information about supply voltage
2
Plus maximum 240 mm for models LHTCT when open 3
If connected at 230 V 1/N/PE rsp. 400 V 3/N/PE
4
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
20
High-Temperature Furnaces with MoSi2 Heating Elements
up to 1800 °C
High-temperature furnace
LHT 01/17 D
Designed as tabletop models, these compact high-temperature furnaces have a variety of advantages. The
first-class workmanship using high-quality materials, combined with ease of operation, make these furnaces
all-rounders in research and the laboratory. These high-temperature furnaces are also perfectly suited for the
sintering of technical ceramics, such as zirconium oxide dental bridges.
Additional equipment
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with
EN 60519-2 as temperature limiter to protect the furnace and load
Square saggar for charging of up to three layers see page 14
Protective gas connection to purge with non-flammable protective or reaction gases
Manual or automatic gas supply system
Process control and documentation via VCD software package for monitoring, documentation and control see page 75
LHT 01/17 D 1650 110 120 120 1 385 425 525+195 2.2 1-phase 28 10
LHT 03/17 D 1650 135 155 200 4 470 630 760+260 3.0 1-phase 75 60
LHT 02/17 1750 90 150 150 2 470 630 760+260 3.0 1-phase 75 60
LHT 04/17 1750 150 150 150 4 470 630 760+260 5.2 3-phase1 85 40
LHT 08/17 1750 150 300 150 8 470 810 760+260 8.0 3-phase1 100 40
LHT 02/18 1800 90 150 150 2 470 630 760+260 3.6 1-phase 75 75
LHT 04/18 1800 150 150 150 4 470 630 760+260 5.2 3-phase1 85 60
LHT 08/18 1800 150 300 150 8 470 810 760+260 9.0 3-phase 1
100 60
1
Heating only between two phases *Please see page 73 for more information about supply voltage Over-temperature limiter
2
If connected at 230 V 1/N/PE rsp. 400 V 3/N/PE 3
Including opened lift door
4
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
21
High-Temperature Bottom Loading Furnaces up to 1700 °C
The motor-driven lifting table significantly simplifies the charging of the high-temperature furnaces LHT/LB. The
heating all around the cylindrical furnace chamber provides for an opitimal temperature uniformity. For the tabletop
models LHT 01/17 LB and LHT 02/17 LB the charge can be placed in charge saggars made of technical ceramics. Up
to three charge saggars can be stacked on top of each other resulting in a high productivity. Due to its volume the
high-temperature furnace LHT 16/17 LB can also be used for applications in production.
Saggar
22
Additional equipment
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with
EN 60519-2 as temperature limiter to protect the furnace and load
Stackable saggars for loading in up to two or three levels, depending on model, see page 14
Protective gas connection to purge with non-flammable protective or reaction gases
Manual or automatic gas supply system
Adjustable air inlet through the floor
Process control and documentation via VCD software package for monitoring, documentation and control see
page 75
Model Tmax Inner dimensions in mm Volume Outer dimensions1 in mm Connected Electrical Weight
°C w d h in l W D H load kW connection* in kg
LHT 01/17 LB 1650 145 180 100 1 350 590 680 2.2 1-phase 40
LHT 02/17 LB 1650 185 180 185 2 390 590 765 3.4 1-phase 50
LHT 16/17 LB 1700 Ø 260 260 16 650 1250 1980 12.0 3-phase 410
1
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
*Please see page 73 for more information about supply voltage
High-temperature furnace LHT 04/16 SW with scale for measuring weight reduction during annealing
and with gas supply system
These high-temperature furnaces were specially developed to determine combustion loss during annealing and
for thermogravimetric analysis (TGA) in the lab. The complete system consists of the high-temperature furnace for
1600 °C or 1750 °C, a table frame, precision scale with feedthroughs into the furnace and powerful software for
recording both the temperature curve and the weight loss over time.
High-temperature furnace HT 16/18 with gas supply system High-temperature furnace HT 160/17 with gas supply system
Due to their solid construction and compact stand-alone design, these high-temperature furnaces are perfect for
processes in the laboratory where the highest precision is needed. Oustanding temperature uniformity and practical
details set unbeatable quality benchmarks. For configuration for your processes, these furnaces can be extended
with extras from our extensive option list.
24
Additional equipment
Uncontrolled or controlled cooling system with frequency-controlled cooling fan
and motor-driven exhaust air flap
Furnace in DB design featuring fresh air preheating, exhaust gas ventilation
and an extensive safety package for debinding and sintering in one process, i.
e. without transfering the material from the debinding furnace to the sintering
furnace
Stainless steel exhaust gas top hats
Special heating elements for zirconia sintering provide for longer service life with
respect to chemical interaction between charge and heating elements
Protective gas connection to purge with non-flammable protective or reaction
gases
Manual or automatic gas supply system
Inner process box to improve the gas tightness and to protect the furnace
chamber against contamination
Lift door
Motorized exhaust air flap, switchable via the program
Thermal or catalytic exhaust cleaning systems see page 70
Process control and documentation via VCD software package or Nabertherm
Control Center (NCC) for monitoring, documentation and control see page 75
HT 04/17 1750 150 150 150 4 730 490 1400 5.2 3-phase1 150
HT 08/17 1750 150 300 150 8 730 640 1400 8.0 3-phase1 200
HT 16/17 1750 200 300 260 16 810 700 1500 12.0 3-phase1 270
HT 40/17 1750 300 350 350 40 1000 800 1620 12.0 3-phase 380
HT 64/17 1750 400 400 400 64 1130 900 1670 18.0 3-phase 550 Two-door design for high-temperature
HT 128/17 1750 400 800 400 128 1130 1290 1670 26.0 3-phase 750 furnaces > HT 276/..
HT 160/17 1750 500 550 550 160 1250 1050 1900 21.0 3-phase 800
HT 276/17 1750 500 1000 550 276 1300 1600 1900 36.0 3-phase 1100
HT 450/17 1750 500 1150 780 450 1350 1740 2120 64.0 3-phase 1500
HT 04/18 1800 150 150 150 4 730 490 1400 5.2 3-phase1 150
HT 08/18 1800 150 300 150 8 730 640 1400 8.0 3-phase1 200
HT 16/18 1800 200 300 260 16 810 700 1500 12.0 3-phase1 270
HT 40/18 1800 300 350 350 40 1000 800 1620 12.0 3-phase 380
HT 64/18 1800 400 400 400 64 1130 900 1670 18.0 3-phase 550
HT 128/18 1800 400 800 400 128 1130 1290 1670 26.0 3-phase 750
HT 160/18 1800 500 550 550 160 1250 1050 1900 21.0 3-phase 800
HT 276/18 1800 500 1000 550 276 1300 1600 1900 42.0 3-phase 1100
HT 450/18 1800 500 1150 780 450 1350 1740 2120 64.0 3-phase 1500
1
Heating only between two phases *Please see page 73 for more information about supply voltage
2
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
25
High-Temperature Furnaces with SiC Rod Heating up to 1550 °C
Tmax 1550 °C
Dual shell housing with fan cooling for low shell temperatures
Heating from both sides via vertically mounted SiC rods
High-quality fiber insulation backed by special insulation
Side insulation constructed with tongue and groove blocks provides for
low heat loss to the outside
Long-life roof insulation with special suspension
Only fiber materials are used which are not classified as carcinogenic
according to TRGS 905, class 1 or 2
Chain-guided parallel swivel door for defined opening and closing of the
door without destroying the insulation
High-temperature furnace HTC 40/16
Two-door design (front/back) for high-temperature furnaces > HTC 276/..
Labyrinth sealing ensures the least possible temperature loss in the door area
Reinforced floor as protection for bottom insulation
Exhaust air opening in the furnace roof
Heating elements switched via SCR‘s
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with
EN 60519-2 as temperature limiter to protect the furnace and load
Defined application within the constraints of the operating instructions
NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive
Controls description see page 72
Model Tmax Inner dimensions in mm Volume Outer dimensions2 in mm Connected Electrical Weight
°C w d h in l W D H load kW connection* in kg
HTC 16/16 1550 200 300 260 16 810 700 1500 12.0 3-phase1 270
HTC 40/16 1550 300 350 350 40 1000 800 1620 12.0 3-phase 380
HTC 64/16 1550 400 400 400 64 1130 900 1670 18.0 3-phase 550
HTC 128/16 1550 400 800 400 128 1130 1290 1670 26.0 3-phase 750
HTC 160/16 1550 500 550 550 160 1250 1050 1900 21.0 3-phase 800
HTC 276/16 1550 500 1000 550 276 1300 1600 1900 36.0 3-phase 1100
Exhaust air flap and charge thermocouple HTC 450/16 1550 500 1150 780 450 1350 1740 2120 64.0 3-phase 1500
including a stand as additional equipment 1
Heating only between two phases *Please see page 73 for more information about supply voltage
2
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
26
High Temperature Furnaces with Molybdenum Disilicide Heating Elements
with Refractory Brick Insulation up to 1700 °C
The high-temperature furnaces HFL 16/16 HFL 160/17 are characterized by their lining with robust light refractory
bricks. This version is recommended for processes producing aggressive gases or acids, such as under glass
melting.
Model Tmax Inner dimensions in mm Volume Outer dimensions2 in mm Connected Electrical Weight
°C w d h in l W D H load kW connection* in kg
HFL 16/16 1600 200 300 260 16 1000 890 1620 12 3-phase1 500
HFL 40/16 1600 300 350 350 40 1130 915 1890 12 3-phase 660
HFL 64/16 1600 400 400 400 64 1230 980 1940 18 3-phase 880
HFL 160/16 1600 500 550 550 160 1400 1250 2100 21 3-phase 1140 Gas supply system for non-flammable
protective or reaction gases
HFL 16/17 1700 200 300 260 16 1000 890 1620 12 3-phase1 530
HFL 40/17 1700 300 350 350 40 1130 915 1890 12 3-phase 690
HFL 64/17 1700 400 400 400 64 1230 980 1940 18 3-phase 920
HFL 160/17 1700 500 550 550 160 1400 1250 2100 21 3-phase 1190
1
Heating only between two phases *Please see page 73 for more information about supply voltage
2
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
27
Ovens, also with Safety Technology According to EN 1539
With their maximum working temperature of up to 300 °C and air circulation, the ovens achieve a perfect temperature
uniformity which is much better than in ovens of most competitors. They can be used for various applications such as
e.g. drying, sterilizing or warm storing. Ample warehousing of standard models provides for short delivery times.
Tmax 300 °C
Working temperature range: + 5 °C above room temperature up to 300 °C
Ovens TR 30 - TR 240 designed as tabletop models
Ovens TR 450 and TR 1050 designed as floor standing models
Horizontal, air circulation results in temperature uniformity better than +/- 5 °C see page 71
Electrical rotating device as additional Stainless steel chamber, alloy 304 (AISI)/(DIN material no. 1.4301), rust-resistant and easy to clean
equipment
Only fiber materials are used which are not classified as carcinogenic according to TRGS 905, class 1 or 2
Large handle to open and close the door
Charging in multiple layers possible using removeable grids (number of removeable grids included, see table to the
right)
Large, wide-opening swing door, hinged on the right with quick release for models TR 30 - TR 450
Double swing door with quick release for TR 1050
TR 1050 equipped transport rollers
Infinitely adjustable exhaust at the rear wall with operation from the front
PID microprocessor control with self-diagnosis system
Solid state relays provide for lownoise operation
Defined application within the constraints of the operating instructions
Extricable metal grids to load the oven in
NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive
different layers
Controls description see page 72
28
Oven TR 450 Oven TR 1050 with double door
Additional equipment
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in
accordance with EN 60519-2 as temperature limiter to protect the oven and load
Infinitely adjustable fan speed of the air circulation fan
Window for charge observing
Further removeable grids with rails
Side inlet
Stainless steel collecting pan to protect the furnace chamber
Door hinges on the left side
Reinforced bottom plate
Safety technology according to EN 1539 for charges containing liquid solvents (TR .. LS) up to
model TR 240 LS, achievable temperature uniformity +/- 8 °C see page 71
Transport castors for model TR 450
Various modifications available for individual needs
Upgrading available to meet the quality requirements of AMS 2750 E or FDA
Process control and documentation via VCD software package for monitoring, documentation and
control see page 75
Model Tmax Inner dimensions Volume Outer dimensions3 Connected Electrical Weight Grids in- Grids Max. Oven TR 120 LS with safety technology ac-
in mm in mm cording to EN 1539 for charges containing
°C w d h in l W D H load kW2 connection* in kg cluded max. total load1 liquid solvents
TR 30 300 360 300 300 30 610 520 665 2.1 1-phase 45 1 4 80
TR 60 300 450 390 350 60 700 610 710 3.1 1-phase 90 1 4 120
TR 60 LS 260 450 360 350 57 700 680 710 5.2 3-phase 92 1 4 120
TR 120 300 650 390 500 120 900 610 860 3.1 1-phase 120 2 7 150
TR 120 LS 260 650 360 500 117 900 680 860 6.2 3-phase 122 2 7 150
TR 240 300 750 550 600 240 1000 780 970 3.1 1-phase 165 2 8 150
TR 240 LS 260 750 530 600 235 1000 850 970 6.2 3-phase 167 2 8 150
TR 450 300 750 550 1100 450 1000 780 1470 6.2 3-phase 235 3 15 180
TR 1050 300 1200 670 1400 1050 1470 940 1920 9.4 3-phase 450 4 14 250
1
Max load per layer 30 kg *Please see page 73 for more information about supply voltage
2
If EN 1539 is ordered connected load will increase
3
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request. 29
Chamber Ovens
Electrically Heated or Gas-Fired
Chamber oven KTR 1500 Chamber oven KTR 4500 Chamber oven KTR 6125
The chamber ovens of the KTR range can be used for complex drying processes and heat treatment of charges to
an application temperature of 260 °C. The high-performance air circulation enables optimum temperature uniformity
throughout the work space. A wide range of accessories allow the chamber ovens to be modified to meet specific
process requirements. The design for the heat treatment of flammable materials in conformance with EN 1539
(NFPA 86) is available for all sizes.
Tmax 260 °C
Electrically heated (via a heating register with integrated chrome steel heating
elements) or gas-fired (direct or indirect gas-fired including injection of the hot air
into the intake duct)
Temperature uniformity up to
+/- 3 °C according to DIN 17052-1
(for design wihout track cutouts)
see page 71
High-quality mineral wool insulation
provides for outer temperatures of
< 25 °C above room temperature
Only fiber materials are used which
are not classified as carcinogenic
according to TRGS 905, class 1
or 2
High air exchange for fast drying
processes
Double-wing door for furnaces
KTR 3100 and larger
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in
accordance with EN 60519-2 as temperature limiter to protect the oven and load
Incl. floor insulation
Defined application within the constraints of the operating instructions
NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive
Controls description see page 72
Additional equipment
Track cutouts for level drive-in of charging cart
Base frame to charge the oven via a charging forklift KTR 3100/S for curing of composites in
Additional Door in the back for charging from both sides or to use the oven as lock between two rooms vacuum bags incl. pump and necessary
connections in the oven chamber
Fan system for faster cooling with manual or motor-driven control of the exhaust flaps
Programmed opening and closing of exhaust air flaps
Air circulation with speed control, recommendable for processes with light or sensitive charge
Observation window and furnace chamber lighting
Safety technology according to EN 1539 (NFPA 86) (models KTR .. LS) for charges containing solvents
Charging cart with or without rack system
Design for clean room heat treatment processes see page 37
Rotating systems for tempering processes
Process control and documentation via VCD software package or Nabertherm Control Center (NCC) for
monitoring, documentation and control see page 75
31
Chamber Ovens
Electrically Heated or Gas-Fired
Charging cart with pull-out trays KTR 4500 with platform cart, inner lightning and observation windows
Accessories
Adjustable plate shutters to adapt the air guide to the charge and improve temperature uniformity
Guide-in tracks and shelves
Shelves with 2/3 extraction with evenly distributed load on the whole shelve surface
Platform cart in combination with drive-in tracks
Charging cart with rack system in combination with drive-in tracks
Sealing shoes for ovens with drive-in tracks to improve temperature uniformity in the work space
Model Tmax Inner dimensions in mm Volume Outer dimensions in mm2 Heating Electrical
power in kW1
°C w d h in l W D H KTR/KTR ..LS connection*
KTR 1000 (LS) 260 1000 1000 1000 1000 1900 1430 1815 18/on request 3-phase
KTR 1500 (LS) 260 1000 1000 1500 1500 1900 1430 2315 18/36 3-phase
KTR 3100 (LS) 260 1250 1250 2000 3100 2150 1680 2905 27/45 3-phase
KTR 4500 (LS) 260 1500 1500 2000 4500 2400 1930 2905 45/54 3-phase
KTR 6125 (LS) 260 1750 1750 2000 6125 2650 2200 3000 45/63 3-phase
KTR 6250 (LS) 260 1250 2500 2000 6250 2150 3360 3000 54/on request 3-phase
KTR 8000 (LS) 260 2000 2000 2000 8000 2900 2450 3000 54/81 3-phase
KTR 9000 (LS) 260 1500 3000 2000 9000 2400 3870 3000 72/on request 3-phase
KTR 12300 (LS) 260 1750 3500 2000 12300 2650 4400 3000 90/on request 3-phase
KTR 16000 (LS) 260 2000 4000 2000 16000 2900 4900 3000 108/on request 3-phase
KTR 21300 (LS) 260 2650 3550 2300 21300 3750 4300 3500 108/on request 3-phase
Pull-out shelves, running on rolls
KTR 22500 (LS) 260 2000 4500 2500 22500 2900 5400 3500 108/on request 3-phase
Depending on furnace design connected load might be higher
1
*Please see page 73 for more information about supply voltage
Outer dimensions from chamber ovens KTR .. LS are different
2
32
Max. amount of silicone per charge at a fresh air amount of 120 l/min/kg silicone
kg silicone/charge
T work
To ensure safe operation of the oven when tempering silicone, the fresh air supply of the oven must be monitored. A
fresh air volume flow of 100 - 120 l/min/kg silicone (6-7,2 m3/h/kg silicone) has to be considered. The graph shows
the maximum amount of silicone depending on the operating temperature for various KTR models at a fresh air
supply of 120 l/min/kg silicone. The oven will be carried out in accordance with the requirements of the standard
EN 1539 (NFPA 86).
KTR 3100 DT with rotating system for tempering of silicone parts. Four baskets will be charged in the frame and can Drive-in ramp
be taken out separately
33
High-Temperature Ovens, Forced Convection Chamber
Furnaces
These chamber furnaces with air circulation are characterized by their extremely high temperature uniformity. Hence,
Forced convection chamber furnace they are especially suitable for processes such as cooling, crystalizing, preheating, curing, but also for numerous
NA 250/45
processes in tool making. Due to the modular concept, the forced convection furnaces can be adjusted to the
process requirements by adding suitable equipment.
Model Tmax Inner dimensions in mm Volume Outer dimensions3 in mm Connected Electrical Weight
°C w d h in l W D H load kW connection* in kg
NA 30/45 450 290 420 260 30 1040 1290 1385 3.6 1-phase 285
NA 60/45 450 350 500 350 60 1100 1370 1475 6.6 3-phase 350
NA 120/45 450 450 600 450 120 1250 1550 1550 9.8 3-phase 460
NA 250/45 450 600 750 600 250 1350 1650 1725 12.8 3-phase 590
NA 500/45 450 750 1000 750 500 1550 1900 1820 18.8 3-phase 750
NA 15/651 650 295 340 170 15 470 790 460 2.8 1-phase 60
NA 30/65 650 290 420 260 30 870 1290 1385 7.0 3-phase2 285
NA 60/65 650 350 500 350 60 910 1390 1475 9.0 3-phase 350
NA 120/65 650 450 600 450 120 990 1470 1550 13.0 3-phase 460
NA 250/65 650 600 750 600 250 1170 1650 1680 21.0 3-phase 590
NA 500/65 650 750 1000 750 500 1290 1890 1825 28.0 3-phase 750
N 30/85 HA 850 290 420 260 30 607 + 255 1175 1315 6.0 3-phase2 195
N 60/85 HA 850 350 500 350 60 667 + 255 1250 1400 9.6 3-phase 240
N 120/85 HA 850 450 600 450 120 767 + 255 1350 1500 13.6 3-phase 310
For additional information about forced
N 250/85 HA 850 600 750 600 250 1002 + 255 1636 1860 21.0 3-phase 610
convection chamber furnaces please ask
N 500/85 HA 850 750 1000 750 500 1152 + 255 1886 2010 31.0 3-phase 1030
for our separate catalog! 1
Table-top model *Please see page 73 for more information about supply voltage
2
Heating only between two phases
3
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
34
Sealed Forced Convection Chamber Furnaces NA-I and NA-SI
NA-I design
Like forced convection chamber furnaces < 675 l
(page 34) with the following changes
Tmax 450 °C and 650 °C
Silicone door seal
Furnace housing sealed with silicone
Protective gas connection in the back wall
Defined application within the constraints of the
operating instructions
Residual oxygen concentration < 1 % depending on the Forced convection chamber furnace
volume and type of protective gas NA 120/65 I
NA-SI design
Additional features
Tmax 650 °C
Welded inner housing
2-sided heating and air circulation
Door sealed with seal gas
Sealed connection to circulation motor
Gas inlet via circulator shaft
Defined application within the constraints of the operating instructions
Residual oxygen concentration to 0.1 % depending on the volume and type of protective gas
For non-flammable protective and reaction gases such as argon, nitrogen, and forming gas (national regulations Forced convection chamber furnace
must be considered) NA 15/65 I as tabletop model with manual
gas supply system
Model Tmax Inner dimensions in mm Volume Outer dimensions4 in mm Heating Electrical Weight
°C w d h in l W D H power in kW3 connection* in kg
NA 30/45 I 450 290 420 260 30 1040 1290 1385 3.0 1(3)-phase 285
NA 60/45 I 450 350 500 350 60 1100 1370 1475 6.0 3-phase 350
NA 120/45 I 450 450 600 450 120 1250 1550 1550 9.0 3-phase 460
NA 250/45 I 450 600 750 600 250 1350 1650 1725 12.0 3-phase 590
NA 500/45 I 450 750 1000 750 500 1550 1900 1820 18.0 3-phase 750
NA 675/45 I 450 750 1200 750 675 1550 2100 1820 24.0 3-phase 900
NA 15/65 I1 650 295 340 170 15 470 790 460 2.8 1-phase 60
NA 30/65 I 650 290 420 260 30 870 1290 1385 5.0 3-phase2 285
N A 60/65 I (SI) 650 350 500 350 60 910 1390 1475 9.0 3-phase 350
NA 120/65 I (SI) 650 450 600 450 120 990 1470 1550 12.0 3-phase 460
NA 250/65 I (SI) 650 600 750 600 250 1170 1650 1680 20.0 3-phase 590
NA 500/65 I (SI) 650 750 1000 750 500 1290 1890 1825 27.0 3-phase 750
NA 675/65 I 650 750 1200 750 675 1290 2100 1825 27.0 3-phase 900
1
Table-top model *Please see page 73 for more information about supply voltage
2
Heating only between two phases 3
Depending on furnace design connected load might be higher
4
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
35
Chamber Furnaces for Processes with High Vaporization Rates of Organic Matter
or for Thermal Cleaning by Ashing
Electrically Heated or Gas-Fired
The chamber furnaces of the model series N(B) .. BO are used for processes with large amounts of organic matters
or high vaporization rates. These models can be used for products which are insensitive against temporarily
uncontrolled temperature increases. Processes in which the product or contaminations on the product are ashed
by ignition can be also carried out safely in this type of chamber furnace. Examples include residual wax removal of
pouring clustersfollowed by sintering, or thermal cleaning of oxide catalytic honey combs from soot or fuel residues.
The electrically heated N...BO furnaces can be used for processes with exact temperature control and uniformity.
For safety reasons, they are equipped with an integrated gas torch for igniting the flammable components in the gas
mixture. The accumulation of flammable components is avoided and their safe combustion is ensured.
The gas-fired NB…BO furnaces are designed for processes which require a heat-up time to temperatures > 500 °C
The burning of unwanted organic ingrediants can take place at temperatures > 500 °C. Following this, a subsequent
process can take place up to max. 1400 °C (electrically) or up to 1000 °C (gas-fired).
For safety, the furnace door locks after the program was started and cannot be opened again until the temperature
has dropped below a defined value. In case of burner malfunction or gas shortage the process is aborted.
Chamber furnaces N 100 BO - N 650/14 BO, electrically heated and gas-fired ignition flame
Tmax 1000 °C or 1400 °C
Only fiber materials are used which are not classified as carcinogenic according to TRGS 905, class 1 or 2
Air Standard sizes up to 650 liters furnace chamber, additional sizes on request
Exhaust hood
Fully automatic temperature control
Optional thermal afterburning
Ignition flame using natural gas or liquid gas (LPG)
Defined application within the constraints of the operating instructions
Controls description see page 72
36
Clean Room Solutions
Clean room applications impose particularly high requirements to the design of the
chosen furnace. If the complete furnace is operated in a clean room an essential
contamination of the clean room atmosphere must be avoided. Especially, the particle
contamination must be reduced to a minimum.
The specific application determines the choice of the required furnace technology.
In many cases forced convection furnaces are required to achieve the necessary
temperature uniformity at lower temperatures. For higher temperatures, Nabertherm
has also delivered many furnaces with radiant heating.
recommended to install the switchgear and the furnace controls outside the clean
room.
Furnace Installation in the Grey Room, Furnace Charging from the Clean Room
Optimal results with respect to cleanness will be achieved by placing the furnace in the grey room with
charging from the clean room. This significantly reduces the amount of costly space needed in the
clean room to a minimum. The front and the furnace interior in the clean room are designed for easy
cleaning. With this configuration even the highest clean room classes can be achieved.
Please contact us if you are looking for a heat treatment solution under clean room conditions. We would be pleased High-temperature furnace with loading
from the clean room; switchgear and
to quote for the oven or furnace model that meets best your requirements. furnace installed in grey room
Hot-wall retort furnace NRA 1700/06 with charging frame for installation in grey Forced convection chamber oven
room with charging door in clean room NAC 250/45 with clean room specs
37
Compact Tube Furnaces
RD 30/200/11
The RD tube furnaces convince with their unbeatable price-performance ratio, very compact outer dimensions and
their low weight. These all-rounders are equipped with a working tube which also serves as support for the heating
wires. Thus, the working tube is part of the furnace heating which has the advantage that the furnaces achieve very
high heat-up rates. The tube furnaces can be supplied for 1100 °C or 1300 °C.
Over-temperature limiter
Both models are designed for horizontal application. If the customer requires protective gas atmosphere, a separate
working tube incl. gas supply system 1, e.g. made of quartz glass, must be inserted in the working tube.
Additional equipment
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with
EN 60519-2 as temperature limiter to protect the furnace and load
Gas supply system for non-flammable protective or reactive gas
Model Tmax Outer dimensions3 in mm Inner tube Ø Heated Length constant Connected Minutes Electrical Weight
length temperature +/- 5 K load in
°C1 W D H in mm in mm in mm1 kW to Tmax2 connection* kg
RD 30/200/11 1100 350 200 350 30 200 65 1.5 20 1-phase 12
RD 30/200/13 1300 350 200 350 30 200 65 1.5 25 1-phase 12
1
Values outside the tube. Difference to temperature inside the tube up to + 50 K *Please see page 73 for more information about supply voltage
2
If connected at 230 V 1/N/PE rsp. 400 V 3/N/PE 3
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
38
Tube furnace R 170/1000/13
These compact tube furnaces with integrated control systems can be used
universally for many processes. Equipped with a standard working tube of C 530
ceramic and two fiber plugs, these tube furnaces have an unbeatable price/performance ratio.
Additional equipment
Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with
EN 60519-2 as temperature limiter to protect the furnace and load
Charge control with temperature measurement in the working tube and in the furnace chamber outside the tube see
page 54
Three-zoned design (heated length from 500 mm)
Working tubes see chart on page 51
Please see page 52 for additional equipment
Gas supply systems for protective gas or vacuum operation see page 52
Process control and documentation via VCD software package for monitoring, documentation and control see page 75
Model Tmax Outer dimensions4 in mm Outer tube Ø Heated Length constant Tube length Connected Electrical Weight
length temperature +/- 5 K load
in mm1
°C1 W2 D H in mm in mm single-zoned three-zoned in mm kW connection* in kg
R 50/250/12 1200 434 340 508 50 250 80 - 450 1.6 1-phase 22
R 50/500/12 1200 670 340 508 50 500 170 250 700 2.33 1-phase 34
R 120/500/12 1200 670 410 578 120 500 170 250 700 6.5 3-phase 44
R 170/750/12 1200 920 460 628 170 750 250 375 1070 10.0 3-phase 74
R 170/1000/12 1200 1170 460 628 170 1000 330 500 1400 11.5 3-phase 89
These compact tube furnaces are used when laboratory experiments must be performed horizontally, vertically, or at
specific angles. The ability to configure the angle of tilt and the working height, and their compact design, also make
these tube furnaces suitable for integration into existing process systems.
Model Tmax Outer dimensions2 in mm Inner tube Ø Heated Length constant Tube length Connected Electrical Weight
length temperature +/- 5 K load in
°C W1 D H in mm in mm in mm1 in mm kW connection* kg
RT 50-250/11 1100 350 380 740 50 250 80 360 1.8 1-phase 25
RT 50-250/13 1300 350 380 740 50 250 80 360 1.8 1-phase 25
RT 30-200/15 1500 445 475 740 30 200 70 360 1.8 1-phase 45
1
Values outside the tube. Difference to temperature inside the tube up to + 50 K *Please see page 73 for more information about supply voltage
2
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
40
High-Temperature Tube Furnaces with SiC Rod Heating
Gas Atmosphere or Vacuum
Tmax 1500 °C
Dual shell housing made of sheets of textured stainless steel
Tube furnace RHTC 80-230/15 with manual
Only fiber materials are used which are not classified as carcinogenic
gas supply system
according to TRGS 905, class 1 or 2
Active cooling of housing for low surface temperatures
Type S thermocouple
Solid state relays provide for low-noise operation
Prepared for assembly of working tubes with water-cooled flanges
Ceramic tube, C 799 quality
Standard working tube see chart on page 51
Defined application within the constraints of the operating instructions
NTLog Basic for Nabertherm controller: recording of process data with USB-flash
drive
Controls description see page 72
Additional equipment
Over-temperature limiter with adjustable cutout temperature for thermal protection
class 2 in accordance with EN 60519-2 as temperature limiter to protect the
furnace and load
Charge control with temperature measurement in the working tube and in the
furnace chamber outside the tube see page 54 Tube furnace RHTC 80-450/15
Fiber plugs
Check valve at gas outlet avoids intrusion of false air
Working tubes for operation with water-cooled flanges
Display of inner tube temperature with additional thermocouple
Alternative gas supply systems for protective gas or vacuum operation see page 52
Alternative working tubes see chart on page 51
Process control and documentation via VCD software package for monitoring, documentation and control see
page 75
Model Tmax Outer dimensions4 in mm Outer tube Ø/ Heated Length constant Tube length Connected Electrical Weight
length temperature +/- 5 K load in
°C3 W D H in mm in mm in mm3 in mm kW connection* kg
RHTC 80-230/15 1500 600 440 585 80 230 80 600 7.5 3-phase2 50
RHTC 80-450/15 1500 820 440 585 80 450 150 830 11.3 3-phase1 70
RHTC 80-710/15 1500 1075 440 585 80 710 235 1080 13.8 3-phase1 90
1
Heating only between two phases *Please see page 73 for more information about supply voltage
2
Heating only between phase 1 and neutral 4
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
3
Values outside the tube. Difference to temperature inside the tube up to + 50 K
41
High-Temperature Tube Furnaces for Horizontal and Vertical Operation up to 1800 °C
Gas Atmosphere or Vacuum
The high-temperature tube furnaces are available in either horizontal (type RHTH)
or vertical (type RHTV) designs. High-quality insulation materials made of vacuum-formed
fiber plates enable energy-saving operation and a fast heating time due to low heat storage and heat
conductivity. By using different gas supply systems, operations can be performed under non-flammable or
Tube furnace RHTH 120/600/17
flammable protective or reactive gases or under vacuum.
42
Additional equipment
Charge control with temperature measurement in the
working tube and in the furnace chamber outside the tube
see page 54
Display of inner tube temperature with additional
thermocouple
Gas tight flanges for protective gas and vacuum operation
Manual or automatic gas supply system
Three-zone control for optimization of
temperature uniformity (only tube
furnaces RHTH)
Check valve at gas outlet avoids
intrusion of false air
Alternative working tubes designed
for process requirements see chart on
page 51
For more additional equipment see
page 52
Process control and documentation via
VCD software package or Nabertherm
Control Center (NCC) for monitoring,
documentation and control see page 75
Tube furnace RHTV 120/480/16 LBS with working tube closed at one
side, protective gas and vacuum option as well as with electric screw
drive of the lift table
Over-temperature limiter
Model Tmax Outer dimensions4 in mm Max. outer Heated Length constant Tube length Connected Electrical Weight
tube Ø length temperature +/- 5 K load
Horizontal design °C3 W2 D H in mm in mm in mm3 in mm W connection* in kg
RHTH 50/150/.. 1600 or 470 480 640 50 150 50 380 5.4 3-phase1 70
RHTH 80/300/.. 1700 or 620 550 640 80 300 100 530 9.0 3-phase1 90
RHTH 120/600/.. 1800 920 550 640 120 600 200 830 14.4 3-phase1 110
Model Tmax Outer dimensions4 in mm Max. outer Heated Length constant Tube length Connected Electrical Weight
tube Ø length temperature +/- 5 K load
Vertical design °C3 W D H2 in mm in mm in mm3 in mm kW connection* in kg
RHTV 50/150/.. 1600 or 500 650 510 50 150 30 380 5.4 3-phase1 70
RHTV 80/300/.. 1700 or 580 650 660 80 300 80 530 10.3 3-phase1 90
RHTV 120/600/.. 1800 580 650 960 120 600 170 830 19.0 3-phase1 110
1
Heating only between two phases *Please see page 73 for more information about supply voltage
2
Without tube 4
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
3
Values outside the tube. Difference to temperature inside the tube up to + 50 K
43
Split-Type Tube Furnaces for Horizontal or Vertical Operation up to 1300 °C
Gas Atmosphere or Vacuum
These tube furnaces can be used for horizontal (RSH) or vertical (RSV) operation. The split-type design makes it
easy to change the working tube. It allows for a comfortable exchange of various working tubes (e.g. working tubes
made of different materials).
Using the wide range of accessories these professional tube furnaces can be optimally tailored to your process.
By upgrading the furnaces with different gas supply systems the operation in a protective gas atmosphere, under
Tube furnace RSV 170/1000/11 with gas vacuum or under flammable protective or reactive gases is possible. Besides convenient standard controllers for
supply system 2
process control modern PLC control systems are also available.
44
Additional equipment Tube furnace RSH 80/500/13 with gas tight
tube and water-cooled flanges
Charge control with temperature measurement in the working tube and in the furnace chamber outside the tube
see page 54
Display of inner tube temperature with additional thermocouple
Different gas supply systems for non-flammable or flammable protective or reactive gases and vacuum operation
see page 52
Three-zone control for optimization of temperature uniformity
Cooling systems for accelerated cooling of the working tube and charge
Check valve at gas outlet avoids intrusion of false air
Base frame with integrated switchgear and controller
Alternative working tubes designed for process requirements see chart on page 51
For more additional equipment see page 52
Process control and documentation via VCD software package or Nabertherm Control Center (NCC) for
monitoring, documentation and control see page 75
Model Tmax Outer dimensions5 in mm Max. outer Heated Length constant Tube length Connected load Electrical Weight
tube Ø length temperature +/- 5 K
in mm1 kW3 in
°C 1
W2
D H in mm in mm single zoned three zoned in mm 1100 °C 1300 °C connection* kg
RSH 50/250/.. 420 375 510 50 250 80 - 650 1.9 1.9 1-phase 25
RSH 50/500/.. 670 375 510 50 500 170 250 850 3.4 3.4 1-phase4 36
RSH 80/500/.. 670 445 580 80 500 170 250 850 6.6 6.6 3-phase4 46
RSH 80/750/.. 1100 920 495 630 80 750 250 375 1100 10.6 12.0 3-phase4 76
RSH 120/500/.. or 670 445 580 120 500 170 250 850 6.6 6.6 3-phase4 46
RSH 120/750/.. 1300 920 495 630 120 750 250 375 1100 10.6 12.0 3-phase4 76
RSH 120/1000/.. 1170 495 630 120 1000 330 500 1350 13.7 13.7 3-phase4 91
RSH 170/750/.. 920 495 630 170 750 250 375 1100 10.6 12.0 3-phase4 76
RSH 170/1000/.. 1170 495 630 170 1000 330 500 1350 13.7 13.7 3-phase4 91
RSV 50/250/.. 545 590 975 50 250 80 - 650 1.9 1.9 1-phase 25
RSV 50/500/.. 545 590 1225 50 500 170 250 850 3.4 3.4 3-phase4 36
RSV 80/500/.. 615 590 1225 80 500 170 250 850 6.6 6.6 3-phase4 46
RSV 80/750/.. 1100 665 590 1475 80 750 250 375 1100 10.6 12.0 3-phase4 76
RSV 120/500/.. or 615 590 1225 120 500 170 250 850 6.6 6.6 3-phase4 46
RSV 120/750/.. 1300 665 590 1475 120 750 250 375 1100 10.6 12.0 3-phase4 76
RSV 120/1000/.. 665 590 1725 120 1000 330 500 1350 13.7 13.7 3-phase4 91
RSV 170/750/.. 665 590 1475 170 750 250 375 1100 10.6 12.0 3-phase4 76
RSV 170/1000/.. 665 590 1725 170 1000 330 500 1350 13.7 13.7 3-phase4 91
1
Values outside the tube. Difference to temperature inside the tube up to + 50 K 3
At 415 volt
2
Without tube 4
At 3-phase execution an N conductor ist required (3/N/PE)
5
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request. *Please see page 73 for more information about supply voltage
45
Rotary Tube Furnaces for Batch Operation up to 1100 °C
Rotary tube furnace RSRB 80/500/11 as tabletop version for batch operation
The rotary tube furnaces of the RSRB series are ideally suited for batch operation. The permanent rotation of the
working tube ensures that the charge is constantly in motion. Due to the special shape of the quartz reactor with the
tapered pipe ends the batch is kept in the rotary tube furnace and can be heat-treated an arbitrarily long time period
time; a controlled heating to the temperature profiles is also possible.
Tmax 1100 °C
Thermocouple type K
Dual shell housing made of sheets of textured stainless steel
Connection set for vacuum operation Only fiber materials are used which are not classified as carcinogenic according to TRGS 905, class 1 or 2
Tube furnace designed as table-top model with quartz glass reactor which opens on both sides, tapered ends
Reactor is removed for emptying out of the rotary tube furnace. Beltless drive and hinged furnace housing
(opening temperature < 180 °C) provide for very easy removal through
Adjustable drive of approx. 2-45 rpm
Switchgear and control unit separate from tube furnace in own wall or standing cabinet
Defined application within the constraints of the operating instructions
NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive
Controls description see page 72
Additional equipment
Three-zone control for the optimization of temperature uniformity
Temperature display unit in the working tube with measurement by means of an additional thermocouple
Charge control by means of an additional thermocouple in the working tube
Gas tight closing plug for tubes made of
Different gassing ensures good flushing of the charge with process gas through inlet on one side and outlet on
quartz glass closed at one side
other side of tube
Gas-tight rotary feedthrough for connection of the rotating reactor to a gas supply system
46
Rotary tube furnace tilted towards the right
side for charging and batch operation
Model Tmax Outer dimensions4 in mm Max. outer Ø Terminal Heated Length constant Tube length Connected Electrical Weight
(Table-top model) tube Ø end length Temperature +/- 5 K load in
in mm3
°C3 W D H in mm in mm in mm single zoned three zoned in mm kW connection* kg
RSRB 80-500/11 1100 1145 475 390 76 28 500 170 250 1140 3.7 1-phase 100
RSRB 80-750/11 1100 1395 475 390 76 28 750 250 375 1390 4.9 3-phase2 115
RSRB 120-500/11 1100 1145 525 440 106 28 500 170 250 1140 5.1 3-phase2 105
RSRB 120-750/11 1100 1395 525 440 106 28 750 250 375 1390 6.6 3-phase 1
120
RSRB 120-1000/11 1100 1645 525 440 106 28 1000 330 500 1640 9.3 3-phase1 125
1
Heating only between two phases *Please see page 73 for more information about supply voltage
2
Heating only between phase 1 and neutral 4
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
3
Values outside the tube. Difference to temperature inside the tube up to + 50 K
47
Rotary Tube Furnaces for Continuous Processes up to 1300 °C
Tmax 1100 °C
--Working tube made of quartz glass open at both sides
--Thermocouple type K
Tmax 1300 °C
--Open tube made of ceramics C 530
--Thermocouple type S
Screw-conveyor with adjustable speed Heating elements on support tubes provide for free radiation
Dual shell housing made of sheets of textured stainless steel
Only fiber materials are used which are not classified as carcinogenic according to TRGS 905, class 1 or 2
Adjustable drive of approx. 2-45 rpm
Digital display unit for the tilting angle of the rotary tube furnace
Beltless drive and split-type furnace housing (opening temperature < 180 °C) provide for very easy tube removal
Compact system, rotary tube furnace positioned on a base frame with
--Manual spindle drive with crank to preset the tilting angle
--Switchgear and controls integrated
--Castors
Defined application within the constraints of the operating instructions
NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive
Controls description see page 72
48
Additional equipment
Three-zone control for the optimization
of temperature uniformity
Temperature display unit in the working tube
with measurement by means of an additional
thermocouple
Charge control by means of an additional
thermocouple in the working tube
Different gassing systems with good flushing
of the charge with process gas (also possible
with hydrogen) in counterflow (only in Rotary tube furnace
combination with feeding system below) RSRC 80/500/11 for processes
under protective gas or in
Vacuum design, up to 10-2 mbar depending on vacuum
the applied pump
Vibrating channel and extension piece on the
rotary tube for convenient material supply/removal, suitable for processes in normal atmosphere
Charging system for continuous material transport, consisting of:
--Stainless steel funnel incl. electric vibration generator to optimize the material feeding into the working tube
--Electrically driven screw-conveyor at the inlet of the working tube with 10, 20 or 40 mm pitch and adjustable
speed between 0.28 and 6 revolutions per minute, different gear transmissions for other speeds on request
--Collecting bottle made of laboratory glass at the outlet of the working tube
Vibrating channel on the rotary tube for
--Suitable for operation in gas atmosphere or vacuum convenient material feeding
Working tubes made of differents materials see page 50
Quartz glass batch reactors, Tmax 1100 °C
Higher temperatures up to 1500 °C available on request
Digital display unit for the tilting angle of the furnace
PLC controls for temperature control and the control of connected aggregates such as gearshift and speed of the
screw-conveyor, speed of the working tube, switching of the vibration generator, etc.
Process control and documentation via VCD software package or Nabertherm Control Center (NCC) for
monitoring, documentation and control see page 75
Model Tmax Outer dimensions4 in mm Max. outer Heated Length constant Tube length Connected Electrical Weight
tube Ø length Temperature +/- 5 K in mm3 load in
°C3 W D H in mm in mm single zoned three zoned in mm kW connection* kg
RSRC 80-500/11 1100 2505 1045 1655 80 500 170 250 1540 3.7 1-phase 555
RSRC 80-750/11 1100 2755 1045 1655 80 750 250 375 1790 4.9 3-phase2 570
RSRC 120-500/11 1100 2505 1045 1715 110 500 170 250 1540 5.1 3-phase2 585
RSRC 120-750/11 1100 2755 1045 1715 110 750 250 375 1790 6.6 3-phase1 600
RSRC 120-1000/11 1100 3005 1045 1715 110 1000 330 500 2040 9.3 3-phase1 605
RSRC 80-500/13 1300 2505 1045 1655 80 500 170 250 1540 6.3 3-phase1 555
RSRC 80-750/13 1300 2755 1045 1655 80 750 250 375 1790 9.6 3-phase1 570
RSRC 120-500/13 1300 2505 1045 1715 110 500 170 250 1540 8.1 3-phase1 585
RSRC 120-750/13 1300 2755 1045 1715 110 750 250 375 1790 12.9 3-phase1 600
RSRC 120-1000/13 1300 3005 1045 1715 110 1000 330 500 2040 12.9 3-phase1 605
1
Heating only between two phases *Please see page 73 for more information about supply voltage
2
Heating only between phase 1 and neutral 4
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
3
Values outside the tube. Difference to temperature inside the tube up to + 50 K
49
Working Tubes
There are various working tubes available, depending on application and temperatures. The technical specifications
of the different working tubes are presented in the following table:
Material Tube outside Ø Max. heat-up ramp Tmax in air* Tmax in vacuum operation Gas tight
mm K/h °C °C
< 120 unlimited
C 530 (Sillimantin)1 1300 not possible no
from 120 200
< 120 300
C 610 (Pytagoras) 1
1400 1200 yes
from 120 200
< 120 300
C 799 (99.7 % Al2O3)1 1800 1400 yes
from 120 200
Quartz glass all unlimited 1100 950 yes
Various working tubes as option CrFeAl-Alloy all unlimited 1300 1100 yes
*The max. allowed temperature might be reduced operating under aggressive atmospheres
1
Tolerances with respect to form and position acc. to DIN 40680
Working Tubes for Rotary Tube Furnaces: Standard (l) and Options (¡)
Measurements Article No.1 Rotary tube furnace, continuous operation Batch operation
outer Ø x inner Ø x length work tube spare tube RSRC RSRB
1100 °C 1300 °C 1100 °C
120-1000
120-1000
120-1000
120-500
120-500
120-500
120-750
120-750
120-750
80-500
80-500
80-500
80-750
80-750
80-750
Ceramic tube C 530
80 x 65 x1540 mm 601405318 691404536 ¡ l
80 x 65 x 1790 mm 601405319 691404537 ¡ ¡ l ¡
80 x 65 x 2040 mm 601404701 691404538 ¡ ¡
110 x 95 x 1540 mm 601405320 691404539 ¡ l
110 x 95 x 1790 mm 601405321 691403376 ¡ l
110 x 95 x 2040 mm 601405322 691404540 ¡ l
Ceramic tube C 610
80 x 65 x1540 mm 601405313 691404541 ¡ ¡
80 x 65 x 1790 mm 601405314 691404542 ¡ ¡ ¡ ¡
80 x 65 x 2040 mm 601404707 691404543 ¡ ¡
110 x 95 x 1540 mm 601405315 691404544 ¡ ¡
110 x 95 x 1790 mm 601405316 691404561 ¡ ¡
110 x 95 x 2040 mm 601405317 691403437 ¡ ¡
Quartz glass tube
76 x 70 x 1540 mm 601405308 691404545 l ¡ ¡
76 x 70 x 1790 mm 601405309 691404546 l ¡ ¡ ¡
76 x 70 x 2040 mm 601404713 691404547 ¡ ¡
106 x 100 x 1540 mm 601405310 691403519 l ¡
106 x 100 x 1790 mm 601405311 691403305 l ¡
106 x 100 x 2040 mm 601405312 691404548 l ¡
Quartz glass tube with pimple
76 x 70 x 1540 mm 601405301 691404549 ¡ ¡
76 x 70 x 1790 mm 601405304 691404550 ¡ ¡ ¡ ¡
76 x 70 x 2040 mm 601404719 691404551 ¡ ¡
106 x 100 x 1540 mm 601405305 691404552 ¡ ¡
106 x 100 x 1790 mm 601405306 691403442 ¡ ¡
106 x 100 x 2040 mm 601405307 691404553 ¡ ¡
CrFeAl-Alloy
75 x 66 x 1540 mm 601405296 691405357 ¡ ¡ ¡ ¡
75 x 66 x 1790 mm 601405297 691405231 ¡ ¡ ¡ ¡
109 x 99 x 1540 mm 601405298 691403682 ¡ ¡
109 x 99 x 1790 mm 601405299 691403607 ¡ ¡
109 x 99 x 2040 mm 601405300 691405122 ¡ ¡
Quartz glas reactor
76 x 70 x 1140 mm 601402746 691402548 l ¡
76 x 70 x 1390 mm 601402747 691402272 l ¡
106 x 100 x 1140 mm 601402748 691402629 l
106 x 100 x 1390 mm 601402749 691402638 l
Quartz glass reactor with pimples
76 x 70 x 1140 mm 601404723 691402804 ¡ ¡
76 x 70 x 1390 mm 601404724 691403429 ¡ ¡
106 x 100 x 1140 mm 601404725 691403355 ¡
106 x 100 x 1390 mm 601404726 691403296 ¡
Quartz glass mixing reactor
76 x 70 x 1140 mm 601404727 691403407 ¡
76 x 70 x 1390 mm 601404728 691404554 ¡ ¡
106 x 100 x 1140 mm 601404732 691404557 ¡
106 x 100 x 1390 mm 601404733 691404558 ¡
l Standard working tube 1
Tubes/reactors incl. mounted sleeves for connection to the rotary drive. Spare tubes come without sleeves.
¡ Working tube available as an option
50
Working Tubes: Standard (l) and Options (¡)
Working tube Article No. Model
outer Ø x inner Ø x length R RSH/RSV RHTC RHTH RHTV
120-1000
170-1000
170-1000
120-500
120-500
120-600
120-600
120-750
170-750
170-750
50-250
50-500
50-250
50-500
80-500
80-230
80-450
80-300
80-300
80-750
50-150
50-150
80-710
C 530
40 x 30 x 450 mm 692070274 ¡ ¡
40 x 30 x 700 mm 692070276 ¡ ¡ ¡ ¡ ¡
50 x 40 x 450 mm 692070275 l l
50 x 40 x 700 mm 692070277 l ¡ l ¡
60 x 50 x 650 mm 692070106
60 x 50 x 850 mm 692070305 ¡ ¡ ¡
60 x 50 x 1100 mm 692070101 ¡ ¡
70 x 60 x 1070 mm 692070048
80 x 70 x 650 mm 692070036
80 x 70 x 850 mm 692070108 ¡ l ¡
80 x 70 x 1100 mm 692070109 ¡ l ¡
95 x 80 x 1070 mm 692070049
120 x 100 x 850 mm 692070110 l l
120 x 100 x 1100 mm 692070111 ¡ l ¡
120 x 100 x 1350 mm 692070131 ¡ l
120 x 100 x 1400 mm 692070279
170 x 150 x 1100 mm 692071659 l l
170 x 150 x 1350 mm 692071660 l l
Vacuum tube¹ C 610
50 x 40 x 650 mm 692070207 ¡ ¡
50 x 40 x 900 mm 691405352 ¡ ¡
60 x 50 x 1030 mm 692070179
60 x 50 x 1230 mm 692070180 ¡ ¡ ¡
60 x 50 x 1480 mm 692070181 ¡ ¡ ¡ ¡
80 x 70 x 1230 mm 692070182 ¡ ¡ ¡
80 x 70 x 1480 mm 692070183 ¡ ¡ ¡ ¡
120 x 100 x 1230 mm 692070184 ¡ ¡
120 x 100 x 1480 mm 692070185 ¡ ¡ ¡
120 x 100 x 1730 mm 692070186 ¡ ¡ ¡
170 x 150 x 1480 mm 692070187 ¡ ¡
170 x 150 x 1730 mm 692070188 ¡ ¡
C 799
50 x 40 x 380 mm 692071664 l l
50 x 40 x 450 mm 691403622 ¡
50 x 40 x 530 mm 692071665 ¡ ¡
50 x 40 x 690 mm 692071714 ¡
50 x 40 x 830 mm 692070163 ¡ ¡
80 x 70 x 600 mm 692070600 l
80 x 70 x 830 mm 692071670 l ¡ ¡
80 x 70 x 530 mm 692071669 l l
80 x 70 x 1080 mm 692071647 l
120 x 105 x 830 mm 692071713 l l
Vacuum tube¹ C 799
50 x 40 x 990 mm 692070149 ¡ ¡
50 x 40 x 1140 mm 692070176 ¡ ¡
50 x 40 x 1440 mm 692070177 ¡ ¡
80 x 70 x 990 mm 692070190 ¡
80 x 70 x 1140 mm 692070148 ¡ ¡
80 x 70 x 1210 mm 692070191 ¡ ¡ ¡
80 x 70 x 1470 mm 692070192 ¡ ¡ ¡ ¡
80 x 70 x 1440 mm 692070178 ¡ ¡
120 x 105 x 1440 mm 692070147 ¡ ¡
Vacuum tube² APM
75 x 66 x 1090 mm 691402564
75 x 66 x 1290 mm 691402565 ¡
75 x 66 x 1540 mm 691400835 ¡ ¡
115 x 104 x 1290 mm 691402566 ¡
115 x 104 x 1540 mm 691402567 ¡ ¡
115 x 104 x 1790 mm 691402568 ¡
164 x 152 x 1540 mm 691402569 ¡
164 x 152 x 1790 mm 691402570 ¡
Vacuum quartz glass tube
50 x 40 x 650 mm 691403182 ¡ ¡
50 x 40 x 900 mm 691406024 ¡ ¡
60 x 54 x 1030 mm 691404422
60 x 54 x 1230 mm 691404423 ¡ ¡ ¡
60 x 54 x 1480 mm 691404424 ¡ ¡ ¡ ¡
80 x 74 x 1230 mm 691404425 ¡ ¡ ¡
80 x 74 x 1480 mm 691404426 ¡ ¡ ¡ ¡
120 x 114 x 1230 mm 691404427 ¡ ¡
120 x 114 x 1480 mm 691404428 ¡ ¡ ¡
120 x 114 x 1730 mm 691404429 ¡ ¡ ¡
170 x 162 x 1480 mm 691404430 ¡ ¡
170 x 162 x 1730 mm 691404431 ¡ ¡
¹With grinded tube ends for the use with water-cooled end flanges l Standard working tube
²With attached holder for gas tight flange ¡ Working tube available as an option
51
Gas Supply Systems/Vacuum Operation for Tube Furnaces
When equipped with various equipment packages, the tube furnace product lines can be adapted for operation with
nonflammable or flammable gasses or for vacuum operation.
Additional equipment
Extension of gas supply system with a second or third nonflammable type of gas
Bottle pressure regulator for use with bottled gas
Automatic switching on/off by means of the program segments of the controller, only possible with control
systems which include programmable extra functions
Water-cooled stainless steel flange
Gas Supply System 2 for non-flammable protective or reactive gases/vacuum operation
For increased atmospheric purity requirements in the working tube, we recommend this gas supply system. The
system can also be equipped for vacuum operation.
Available for tube furnaces R, RSH, RSV, RSRB, RSRC, RHTC, RHTH, RHTV
Gas supply system for nonflammable protective gas (Ar, N2, forming gas, others on request) with shutoff valve
and flow meter with control valve, optionally with magnetic valve. One gas intake pressure at 300 mbar to be
provided by customer.
Additional equipment for static tube furnaces:
--Longer, gas tight working tube of ceramic C 610 for furnaces to 1300 °C or of C 799 for temperatures above
1300 °C
--2 vacuum-tight, water-cooled stainless steel flanges with fittings on the outlet side (cooling water supply with
NW9 hose connector to be provided by the customer)
--Mounting system on furnace for the flanges
Additional equipment for RSRC models (continuous operation): charging system
Additional Equipment for RSRB models: gas-tight rotarylead-outs on gas inlet and outlet, gas cooler and gas
Gas supply system for non-flammable
protective or reactive gas with shutoff outlet valve
valve and flow meter with regulator valve,
optionally with magnetic valve
Additional equipment
Extension of gas supply system with a second or third nonflammable type of gas
Bottle pressure regulator for use with bottled gas
Automatic switching on/off by means of the program segments of the controller, only possible with control
systems which include programmable extra functions
Gas-supply programmable via mass-flow controllers (only in combination with PLC-controls)
Process tubes made of different materials
Quick-locks for watercooled flanges
Cooling unit for closed loop water circuit
Window for charge observation in combination with gas tight flanges
* Country-specific guidelines with respect to the possible gas mixing ration have to be considered
Observation window as additional equip-
ment for gas tight flanges
52
Vacuum Operation
Vacuum package for evacuation of the working tube, consisting of connector for the gas outlet, ball valve,
manometer, manually operated rotary vane vacuum pump with corrugated stainless steel hose connected to the
gas outlet, max. attainable end pressure in working tube depending on pump type
Pumps for max. final pressure of up to 10-5 mbar (models RSRB/RSRC up to
10‑2 mbar) on request see page 53
The decrease in strength of the working tube at high temperatures limits the
maximum operating temperature under vacuum see page 50
Additional equipment
Gas supply system extension for additional nonflammable gas types
Operation with other flammable gases on request
Bottle pressure reducer for use with bottled gas
Cooling unit for closed loop water circuit
Vacuum packages (with hydrogen operation, this package can only be used for pre-evacuation)
Gas supply via program-dependent, controllable mass flow controllers
Information:
Independent pressure gauge for a pressure
For protection of the vacuum pump only cold stage evacuation is allowed. range of 10-3 mbar or 10-9 mbar
53
Control Alternatives for Tube Furnaces
Charge Control
with temperature measurement both in the furnace chamber outside the working tube as well as in the working tube.
Furnace control Advantages: Very precise and rapid control adjustment
Disadvantage: Costs
Tube furnace RS 200/4500/08 with lift door for RS 460/1000/16S for integration in a
heat treatment of bars production plant
With their high level of flexibility and innovation, Nabertherm offers the optimal solution for customer-specific
applications.
Based on our standard models, we develop individual solutions also for integration in overriding process
systems. The solutions shown on this page are just a few examples of what is feasible. From working
under vacuum or protective gas via innovative control and automation technology for a wide selection of
temperatures, sizes, lenghts and other properties of tube furnace systems – we will find the appropriate
solution for a suitable process optimization.
RS 250/2500/11S, five-zone controlled, for wire annealing in high-vacuum or under protective gases, incl. forced cooling and exhaust
hood
55
Melting Furnaces
These compact melting furnaces for the melting of non-ferrous metals and alloys are one of a kind
and have a number of technical advantages. Designed as tabletop models, they can be used for many
laboratory applications. The practical counter balanced hinge with shock absorbers and the spout (not
for KC) on the front of the furnace make exact dosing easy when pouring the melt. The melting furnaces
are available for furnace chamber temperatures of 1000, 1300, or 1500 °C. This corresponds to melt
Melting furnace K 4/10 temperatures of about 80 °C - 110 °C lower.
Tmax 1000 °C, 1300 °C, or 1500 °C, with melt temperature about 80 °C - 110 °C lower
Crucible sizes of 0,75, 1,5 or 3 liters
Crucible with integrated pouring spout of iso-graphite included with delivery
Additional spout (not for KC), mounted at the furnace for exact pouring
Compact bench-top design, simple emptying of crucible by tiltiing system with gas damper
Crucible for heating up of melting furnace insulated with a hinged lid, lid opened when pouring
Defined application within the constraints of the operating instructions
Controls description see page 72
Additional equipment
Other crucible types available, e.g. steel
Design as bale-out furnace without tilting device, e.g. for lead melting
Over-temperature limiter for the furnace chamber with automatic reset to protect against overtemperature. The
limit controller switches off the heating when the pre-set limit temperature has been reached and does not switch
it on again until the temperature falls below the setting again.
Observation hole for melt
Tmax 1300 °C
Very compact design
Ceramic grid tubes as charge support
Floor and lid heating
Two-zone control, bottom and lid
Integrated cooling fans, programmable to speed up charge cooling including housing cooling
Programmable lid opening of approximately 60 mm for faster cooling without activating the fan
Thermocouple type S for top and bottom zone
Castors for easy furnace moving
Defined application within the constraints of the operating instructions
NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive
Controls description see page 72 Fast-firing furnace LS 25/13
Model Tmax Inner dimensions in mm Volume Outer dimensions2 in mm Connected Electrical Weight
°C w d h in l W D H load kW connection* in kg
LS 12/13 1300 350 350 40 12 750 880 1090 15 3-phase1 150
LS 25/13 1300 500 500 100 25 900 1030 1150 22 3-phase1 160
1
Heating only between two phases *Please see page 73 for more information about supply voltage
Firing curves of fast-firing furnaces
2
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
LS 12/13 and LS 25/13
Tmax 1300 °C
Heated length: 1300 mm
Heating elements on support tubes providing for free heat radiation in the kiln chamber
Charging from the top or through the right side door
Gas damper suspension of the lid
6-zone control Gradient furnace GR 1300/13S
Separate control of heating zones (each 160 mm long)
Temperature gradient of 400 °C over the entire length of the kiln chamber, each zone can individually be controlled
Fiber separators dividing the chamber in six equally sized chambers
Defined application within the constraints of the operating instructions
Controls description see page 72
Additional equipment
Up to ten control zones
Second parallel swivel door for use as lab strand annealing furnace
Vertical instead of horizontal strand furnace
Process control and documentation via Nabertherm Control Center (NCC) for monitoring, documentation and control
see page 75
Furnace chamber of gradient furnace
Model Tmax Inner dimensions in mm Outer dimensions1 in mm Connected Electrical Weight GR 1300/13 with second door as additional
°C w d h W D H load kW connection* in kg equipment
GR 1300/13 1300 1300 100 60 1660 740 1345 18 3-phase 300
1
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
*Please see page 73 for more information about supply voltage
57
Hot-Wall Retort Furnaces up to 1100 °C
1 Retort
2 Heating
3 Insulation
4 Gas management system
5 Vacuum pump
6 Fan for indirect cooling
7 Outlet indirect cooling
8 Exhaust torch
9 Fan for gas circulation (NRA models)
10 Charging frame
11 Emergency flushing container
These gas tight retort furnaces are equipped with direct or indirect
heating depending on temperature. They are perfectly suited for
various heat treatment processes requiring a defined protective
or a reaction gas atmosphere. These compact models can also be
laid out for heat treatment under vacuum up to 600 °C. The furnace
chamber consists of a gas tight retort with water cooling around the
door to protect the special sealing. With the corresponding safety
technology, retort furnaces are also suitable for applications under
reaction gases, such as hydrogen or, in combination with the IDB
package, for inert debinding or for pyrolysis processes.
Material 1
Material 2
Material 3
Temperature [°C]
58
Retort furnace NRA 25/09 Retort furnace NRA 150/09 with controls
H1700 and bayonet door lock
Basic version
Compact housing in frame design with removable stainless steel sheets
Controls and gas supply integrated in the furnace housing
Welded charging supports in the retort resp. air-baffle box in the furnaces with atmosphere circulation
Swivel door hinged on right side
Open cooling water system
Depending on furnace volume for 950 °C- and 1100 °C-models the control system is divided in one or more
heating zones
Furnace temperature control with measurement outside the retort
Gas supply system for one non-flammable protective or reaction gas with flow meter and magnetic valve
Port for vacuum pump for cold evacuation
Operation under vacuum up to 600 °C with optional single-stage rotary vane pump
Defined application within the constraints of the operating instructions
NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive
Controls description see page 72
Additional equipment
Upgrade for other non-flammable gases, H2 version for flammable gases see page 60
Automatic gas injection, including MFC flow controller for alternating volume flow, controlled with process control Vacuum pump for cold evacuation of the
retort
H3700, H1700
Vacuum pump for evacuating of the retort up to 600 °C, attainable vacuum up to 10-5 mbar subject to selected
pump
Indirect cooling see page 69
Direct cooling see page 69
Heat exchanger with closed-loop cooling water circuit for door cooling
Measuring device for residual oxygen content
Door heating
Temperature control as charge control with temperature measurement inside and outside the retort
Retort, made of 2.4633 for Tmax 1150 °C
Process control and documentation via VCD software package or Nabertherm Control Center (NCC) for Process control H3700 for automatic
version
monitoring, documentation and control see page 75
59
Hot-Wall Retort Furnaces up to 1100 °C
Model Tmax Model Tmax Work space dimensions in mm Useful volume Electrical
°C °C w d h in l connection*
NRA 17/.. 650 or 950 NR 17/11 1100 225 350 225 17 3-phase
NRA 25/.. 650 or 950 NR 25/11 1100 225 500 225 25 3-phase
NRA 50/.. 650 or 950 NR 50/11 1100 325 475 325 50 3-phase
NRA 75/.. 650 or 950 NR 75/11 1100 325 700 325 75 3-phase
NRA 150/.. 650 or 950 NR 150/11 1100 450 750 450 150 3-phase
NRA 200/.. 650 or 950 NR 200/11 1100 450 1000 450 200 3-phase
NRA 300/.. 650 or 950 NR 300/11 1100 590 900 590 300 3-phase
NRA 400/.. 650 or 950 NR 400/11 1100 590 1250 590 400 3-phase
NRA 500/.. 650 or 950 NR 500/11 1100 720 1000 720 500 3-phase
Charging of the retort furnace NRA 300/06 NRA 700/.. 650 or 950 NR 700/11 1100 720 1350 720 700 3-phase
with a pallet truck NRA 1000/.. 650 or 950 NR 1000/11 1100 870 1350 870 1000 3-phase
*Please see page 73 for more information about supply voltage
60
Hot-wall retor furnace NRA 1700/06 with chargin frame. For grey
room/clean room installation for heat treatment of glass under
protective gases.
With their high level of flexibility and innovation, Nabertherm offers the optimal
solution for customer-specific applications.
Based on our standard models, we develop individual solutions also for integration in
overriding process systems. The solutions shown on this page are just a few examples
of what is feasible. From working under vacuum or protective gas via innovative
control and automation technology for a wide selection of temperatures, sizes, lenghts
and other properties of retort furnaces – we will find the appropriate solution for a
suitable process optimization.
61
Bottom Loading Retort Furnaces up to 1100 °C
Bottom loading retort furnace The bottom loading retort furnaces of the LBR series are suitable for production processes that are carried out in
LBR 300/11 H2 with safety technology for
protective/reaction gas atmosphere. With regard to the basic performance data, these models are constructed like
operation with Hydrogen as process gas
the SR models. Their size and design with electro-hydraulically driven lifting bottom make it easier to load heavy
duties. The retort furnaces are available in different sizes and designs.
Additional equipment, H2 version and IDB version see models NR and NRA
62
Cold-Wall Retort Furnaces up to 2400 °C or up to 3000 °C
Compared with the VHT models (page 64 ff), the retort furnaces
of the SVHT product line offer improved performance data with
regard to achievable vacuum and maximum temperature. Due to
the design as pit-type furnace with tungsten heating, processes
up to max. 2400 °C even in high vacuum can be implemented with
retort furnaces of the SVHT..-W product line. Retort furnaces
of the SVHT..-GR product line with graphite heating, also in
pit-type design, can be operated in an inert gas atmosphere
even up to max. 3000 °C.
Heating Options
SVHT ..-GR
Applicable for processes:
--Under protective or reaction gases or in the vacuum up to 2200 °C under consideration of relevant max.
temperature limits
--Under inert gas argon up to 3000 °C
Max. vacuum up to 10-4 mbar depending on the type of pump used Graphite heating module
Heating: graphite heating elements in cylindrical arrangement
Insulation: graphite felt insulation
Temperature measurement by means of an optical pyrometer
SVHT ..-W
Applicable for processes under protective or reaction gases or in vacuum up to 2400 °C
Max. vacuum up to 10-5 mbar depending on the type of pump used
Heating: cylindrical tungsten heating module
Insulation: tungsten and molybdenum radiant plates Cylindrical retort with tungsten heating
Optical temperature measurement with pyrometer
Additional equipment such as automatic process gas control or design for the operation with flammable gases incl.
safety system see VHT models page 64.
Model Tmax Work space dimensions Useful volume Outer dimensions2 in mm Heating power Electrical
°C Ø x h in mm in l W D H in KW1 connection*
SVHT 2/24-W 2400 150 x 150 2.5 1300 2500 2000 55 3-phase
SVHT 9/24-W 2400 230 x 230 9.5 1400 2900 2100 95 3-phase
SVHT 2/30-GR 3000 150 x 150 2.5 1400 2750 2100 65 3-phase
SVHT 9/30-GR 3000 230 x 230 9.5 1500 2900 2100 90 3-phase
1
Depending on furnace design connected load might be higher *Please see page 73 for more information about supply voltage Cooling water distribution
2
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request. 63
Cold-Wall Retort Furnaces up to 2400 °C
Retort furnace VHT 500/22-GR H2 with The compact retort furnaces of the VHT product line are available as electrically heated chamber furnaces with
CFC-process box and extension package
graphite, molybdenum, tungsten or MoSi2 heating. A wide variety of heating designs as well as a complete range of
for operation under hydrogen
accessories provide for optimal retort furnace configurations even for sophisticated applications.
The vacuum-tight retort allows heat treatment processes either in protective and reaction gas atmospheres or in a
vacuum, subject to the individual furnace specs to 10-5 mbar. The basic furnace is suited for operation with non-
flammable protective or reactive gases or under vacuum. The H2 version provides for operation under hydrogen or
other flammable gases. Key of the specification up is a certified safety package providing for a safe operation at all
times and triggers an appropriate emergency program in case of failure.
VHT ../..-KE with Fiber Insulation and Heating through Molybdenum Disilicide Heating Elements
Suitable for processes under protective and reaction gases, in air or under vacuum
Tmax 1800 °C
Max. vacuum up to 10-2 mbar (up to 1300 °C) depending on pump type
Insulation made of high purity aluminum oxide fiber
Only fiber materials are used which are not classified as carcinogenic according to TRGS 905, class 1 or 2
1 Retort
2 Heating
3 Insulation
4 Gas management system
5 Vacuum pump
6 Cooling water distribution
7 Controls
8 Integrated switchgear
9 Heating transformer
10 Charging frame inside the inner process chamber
Basic version
Standard furnace sizes 8 - 500 liters
Water-cooled retort made of stainless steel
Frame made of stable steel profiles, easy to service due to easily removable stainless steel
panels
Housing of the VHT 8 model on castors for easy repositioning of furnace
Cooling water manifold with manual tap, automatic flow monitoring, open-loop cooling water
system
Adjustable cooling water circuits with flowmeter and temperature indicator
and overtemperature protection Retort furnace VHT 8/16‑MO with automa-
Switchgear and controller integrated in furnace housing tion package
Process control with controller P470
Over-temperature limiter with adjustable cutout temperature for thermal
protection class 2 in accordance with EN 60519-2
Manual operation of the process gas and vacuum functions
Manual gas supply for one process gas (N2 , Ar or non-flammable forming
gas) with adjustable flow
Bypass with manual valve for rapid filling or flooding of furnace chamber
Manual gas outlet with overflow valve (20 mbar relative) for over-pressure
operation
Single-stage rotary vane pump with ball valve for pre-evacuating and heat
treatment in a rough vacuum to 5 mbar
Pressure gauge for visual pressure monitoring
Defined application within the constraints of the operating instructions
Turbo-molecular pump
66
Single-stage rotary vane pump for heat treatment in Two-stage rotary vane pump for heat treatment in a Turbo-molecular pump with booster pump for heat
a rough vacuum to 5 mbar vacuum to 10-2 mbar treatment in a vacuum to 10-5 mbar
If there is no way to avoid the escape of small amounts of residual binder during the process, even in the VHT
furnace, the retort furnace should be designed to meet this contingency.
The furnace chamber is equipped with an additional process box that has a direct outlet to the exhaust gas torch
through which the exhaust gas can be directly vented. This system enables a substantial reduction in the amount of
furnace chamber contamination caused by the exhaust gases generated during debinding.
Model Inner dimensions in mm Volume Max. charge Outer dimensions6 in mm Heating power in kW4
w d h in l weight/kg W D H Graphite Molybdenum Tungsten Ceramic fiber
VHT 8/.. 170 240 200 8 5 1250 (800)1 1100 27005 27/27/-2 19/343 50 12
VHT 25/.. 250 400 250 25 20 1500 2500 2200 70/90/-2 45/653 85 25
VHT 40/.. 300 450 300 40 30 1600 26005 2300 83/103/1252 54/903 110 30
VHT 70/.. 375 500 375 70 50 18005 33005 2400 105/125/1502 70/1103 130 55
VHT 100/.. 450 550 450 100 75 1900 35005 2500 131/155/1752 90/1403 on request 85
VHT 250/.. 600 750 600 250 175 30001 4300 3100 180/210/-2 on request on request on request
VHT 500/.. 750 900 750 500 350 32001 4500 3300 220/260/-2 on request on request on request
1
With separated switching system unit 4
Depending on furnace design connected load might be higher
2
1800 °C/2200 °C 5
Dimensions may be smaller depending on the heater type
3
1200 °C/1600 °C 6
External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
67
Retort furnace VHT 40/16-MO H2 with hydrogen extension package and process box
Retort furnace VHT 100/15-KE H2 with H2 Version for Operation with Hydrogen or other Reaction Gases
fiber insulation and extension package for
In the H2 version the retort furnaces can be operated under hydrogen or other reaction gases. For these
operation under hydrogen, 1400 °C
applications, the systems are additionally equipped with the required safety technology. Only certified and industry
proven safety sensors are used. The retort furnaces are controlled by a fail-safe PLC control system (S7-300F/safety
controller).
Additional equipment
Partial pressure operation: H2 flushing at underpressure in the retort starting from 750 °C furnace chamber
temperature
Inner process hood in the retort for debinding under hydrogen
Process control and documentation via Nabertherm Control Center (NCC) for monitoring, documentation and
control see page 75
68
Retort Furnace Cooling Systems
Setpoint
Without cooling
Indirect cooling
Rapid gas cooling
Indirect cooling and rapid gas cooling
Temperature [°C]
Time [min]
69
Catalytic and Thermal Post Combustion Systems, Exhaust Gas Washer
For exhaust gas cleaning, in particular in debinding, Nabertherm offers exhaust gas cleaning systems
tailored to the process. The afterburning system is permanently connected to the exhaust gas
fitting of the furnace and accordingly integral part of the control system and the safety matrix of the
furnace. For existing furnaces, independent exhaust gas cleaning systems are also available that can
be separately controlled and operated.
Perfectly suited for debinding processes in air with only organic exhaust gases
Decomposition of gases in carbon dioxide and water
Standard laboratory muffle furnace L 5/11
with catalyst KAT 50 see page 14 Integrated in a compact stainless steel housing
Electric heating provides for preheating of the exhaust gas to the optimal reaction temperature for catalytic
treatment
Cleaning in different layers of catalytic honeycombs within the system
Thermocouples for measuring the temperatures of raw gas, reaction honeycombs and discharge
Over-temperature limiter with adjustable cutout temperature protects the catalyst
Tight connection between the exhaust gas outlet of the debinding furnace and the exhaust gas fan with
corresponding integration into the overall system with respect to control and safety technology
Catalyst dimensioned in relation to the exhaust gas flow
Measuring port for clean gas measurements (FID)
70
Temperature Uniformity and System Accuracy
Temperature uniformity is defined as the maximum temperature deviation in the work space of the furnace. There
is a general difference between the furnace chamber and the work space. The furnace chamber is the total volume
available in the furnace. The work space is smaller than the furnace chamber and describes the volume which can
be used for charging.
The system accuracy is defined by adding Precision of the controls, e.g. Deviation of thermocouple, e.g. +/- 1.5 °C Deviation from measuring point
the tolerances of the controls, the thermo- +/- 1 K to the average temperature in
couple and the work space the work space e.g. +/-3 °C
71
Process Control and Documentation
Nabertherm has many years of experience in the design and construction of both standard and custom control
alternatives. All controls are remarkable for their ease of use and even in the basic version have a wide variety of
functions.
Standard Controllers
Our extensive line of standard controllers satisfies most customer requirements. D60Based on the specific furnace
model, the controller regulates the furnace temperature reliably and is equipped with an integrated USB-interface
for documentation of process data (NTLog/NTGraph).
The standard controllers are developed and fabricated within the Nabertherm group. When developing controllers,
B400/C440/P470 our focus is on ease of use. The user can choose between 17 languages. From a technical standpoint, these devices
are custom-fit for each furnace model or the associated application. From the simple controller with an adjustable
temperature to the control unit with freely configurable control parameters, stored programs and PID microprocessor
control with self-diagnosis system, we have a solution to meet your requirements.
Recommended for heat treatment processes with extensive requirements in respect to documentation e.g. for
metals, technical ceramics or in the medicine field
Software extension can be used also in accordance with the AMS 2750 E (NADCAP)
Documentation according to the requirements of Food and Drug Administration (FDA), Part 11, EGV 1642/03
H3700 with colored graphic presentation possible
Charge data can be read in via barcodes
Interface for connection to overriding systems
Connection to mobile phone or stationary network for malfunction message transmission via SMS
Control from various locations over the network
Measurement range calibration up to 18 temperatures per measuring point for use at different temperatures. For
norm-relevant applications a multilevel calibration is possible.
72
Assignment of
LH 15/12 - LF 120/14
LE 1/11 - LE 14/11
NR, NRA .. H2
RSRB, RSRC
L(T) 9/../SW
RHTH/RHTV
LHT ../.. (D)
NA-I, NA-SI
L 9/11/SKM
L 3 - LT 40
N(B) .. BO
L ../11 BO
RSH/RSV
NA 15/65
N .. CUP
LHTC(T)
TR .. LS
HT, HFL
(S)VHT
LV, LVT
L1/12
RHTC
KTR
GR
RD
KC
TR
RT
LS
R
K
Catalog page 4 4,7,8 6 9 10 12 13 15 16 19 20 21 22 23 24,27 26 28 28 30 34 34 35 36 38 39 40 41 42 44 46 56 56 57 57 58 60 60 63
Controller
R7 l l l l l
C6/3208 ¡ ¡ ¡
3216 ¡ ¡
3504 ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡
3508 l
B400 l l l l l l l
B410 l l l l l ¡ l l l l l
C440 ¡ ¡ ¡ ¡ ¡ ¡
C450 ¡ ¡ ¡ l ¡ ¡ ¡ l ¡ ¡ ¡ ¡ ¡
P470 ¡ ¡ l l l l3 l3 ¡ ¡ ¡ l ¡ l3 l l3
P480 ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡
H500/PLC ¡ l3 l3 ¡ ¡ ¡ ¡ ¡ ¡
H700/PLC ¡ ¡ ¡ ¡ l3
H1700/PLC ¡ ¡ ¡ ¡ ¡ l l l
H3700/PLC ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ l ¡
NCC ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡
Functionality of the Standard Controllers R7 C6 3216 3208 B400/ C440/ P470/ 3504 H500 H700 H1700 H3700 NCC
B410 C450 P480
Number of programs 1 1 1 5 10 50 25 20 1/103 10 10 50
Segments 1 2 8 4 20 40 5003 20 20 20 20 20
Extra functions (e.g. fan or autom. flaps) maximum 2 2 2-6 2-83 33 ¡3 6/23 8/23 16/43
Maximum number of control zones 1 1 1 1 1 1 3 21,2
1-3 ¡
3 3
8 8 8
Drive of manual zone regulation l l l
Charge control/bath control l ¡ ¡ ¡ ¡ ¡ ¡
Auto tune l l l l l l
Real-time clock l l l l l l l l
Plain, blue-white LC-display l l l
Graphic color display 4" 7" 7" 7" 12" 19"
Status messages in clear text l l l l l l l l l l
Data entry via touchpanel l l l l
Data input via jog dial and buttons l l l
Entering program names (i.e.“Sintering“) l l l l
Keypad lock l l l l
User administration l l l ¡ ¡ ¡ ¡ l
Skip-button for segment jump l l l l l l l l
Program entry in steps of 1 °C or 1 min. l l l l l l l l l l l l
Start time configurable (e.g. to use night power rates) l l l l l l l l
Switch-over °C/°F ¡ ¡ ¡ l l l ¡ l l3 l3 l3 l3
kWh meter l l l
Operating hour counter l l l l l l l l
Set point output ¡ l l l ¡ ¡ ¡ ¡ ¡
NTLog Comfort for HiProSystems: recording of process data on an external storage medium ¡ ¡ ¡ ¡
NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive l l l
Interface for VCD software ¡ ¡ ¡
Malfunction memory l l l l l l l l
Number of selectable languages 17 17 17
¹ Not for melt bath control l Standard
² Control of additional separate slave regulators possible ¡ Option
3
Depending on the design
73
Temperature Recorder
Besides the documentation via the software which is connected to the controls, Nabertherm offers different
temperature recorders which can be used with respect to the application.
The process documentation with NTLog Basic requires no additional thermocouples or sensors. Only data recorded
which are available in the controller.
The data stored on the USB stick (up to 80,000 data records, format CSV) can afterwards be evaluated on the PC
either via NTGraph or a spreadsheet software used by the customer (e.g. MS Excel).
For protection against accidental data manipulation the generated data records contain checksums.
NTLog Comfort for data recording of a Visualization with NTGraph for Single-Furnace Control
Siemens PLC The process data from NTLog can be visualized either using the customer‘s own spreadsheet program (e.g.
MS‑Excel) or NTGraph (Freeware). With NTGraph Nabertherm provides for an additional user-friendly tool free of
charge for the visualization of the data generated by NTLog. Prerequisite for its use is the installation of the program
MS-Excel for Windows (version 2003/2010/2013). After data import presentation as diagram, table or report can be
chosen. The design (color, scaling, reference labels) can be adapted by using prepared sets. NTGraph is available in
seven languages (DE/EN/FR/SP/IT/CH/RU). In addition, selected texts can be generated in other languages.
74
VCD-Software for Visualization, Control and Documen-
tation
Documentation and reproducibility are more and more
important for quality assurance. The powerful VCD software
represents an optimal solution for single multi furnace systems
as well as charg documentation on the basis of Nabertherm
controllers.
Features
Available for controllers B400/B410/C440/C450/P470/P480
Suitable for operating systems Microsoft Windows 7 or 8/8.1
or 10 (32/64 Bit)
Example lay-out with 3 furnaces
Simple installation
Setting, Archiving and print of programs and graphics
Operation of controllers via PC
Archiving of process curves from up to 16 furnaces (also multi-zone controlled)
Redundant saving of archives on a server drive
Higher security level due to binary data storage
Free input of charge date with comfortable search function
Possibility to evaluate data, files can be converted to Excel
Generation of a PDF-report
17 languages selectable
Extension package 2 for the connection of up to three, six or nine measuring point, independant of
the furnace controls
Connection of three thermocouples, tpye K, S, N or B to the included connecting box
Possible extension of up to two or three connecting boxes with up to nine measuring points
Conversion and transmission of measured values to the VCD software
Data evaluation, see VCD features Graphic display of main overview (version with
4 furnaces)
75
The whole World of Nabertherm: www.nabertherm.com
Please visit our website
www.nabertherm.com and find out all you
want to know about us - and especially about
our products.
Reg No. C 5.10/06.18 (englisch), information herein is subject to change without notice. Nabertherm assumes no liability for any errors that may appear in this document.
Headquarters:
Nabertherm GmbH
Bahnhofstr. 20
28865 Lilienthal, Germany
[email protected]
Sales Organisation
China Switzerland
Nabertherm Ltd. (Shanghai) Nabertherm Schweiz AG Altgraben 31
150 Lane, No. 158 Pingbei Road, Minhang District Nord
201109 Shanghai, China 4624 Härkingen, Switzerland
[email protected] [email protected]
France Spain
Nabertherm SARL Nabertherm España
20, Rue du Cap Vert c/Marti i Julià, 8 Bajos 7a
21800 Quetigny, France 08940 Cornellà de Llobregat, Spain
[email protected] [email protected]
Italy USA
Nabertherm Italia Nabertherm Inc.
Via Trento N° 17 54 Read‘s Way
50139 Florence, Italy New Castle, DE 19720, USA
[email protected] [email protected]