Chips With Everything: Lessons For Effective Government Support For Clusters From The South West Semiconductor Industry
Chips With Everything: Lessons For Effective Government Support For Clusters From The South West Semiconductor Industry
Modern life pulses to the rhythm set by by intelligent, targeted support from local
semiconductors. They are in a staggering array universities.
of products, from mobile phones and laptops,
to traffic lights and trainers. Their ubiquitous Many challenges facing the semiconductor
nature makes them big business. industry reflect problems common to many
industries: difficulties in recruiting good quality
The UK has a vibrant semiconductor graduates (currently only one in five electrical
industry. UK companies compete in global engineering post-graduates are from the UK),
semiconductor markets by combining adequate access to finance for start-ups and
technological innovation with business model creating incentives for growing large companies
innovation. In doing so, these companies in the UK. The industry is not waiting on
make an important contribution towards government to deliver all the answers, and
the UK’s economic success, with the UK has created a number of skills and research
semiconductor market worth $6 billion in 2009 initiatives through bodies such as Silicon
– third in Europe, behind France and Germany. South West and the National Microelectronics
Equally the industry has an important impact Institute, as well as establishing the European
at the regional level, and the South West Micro-Electronics Academy to try to
semiconductor cluster is one of the largest reduce costs for start-ups and inspire new
silicon design clusters in the world. entrepreneurs.
NESTA’s ‘Rebalancing Act’ highlights how the But there are some issues which fall to
continuing success of innovative companies will government to resolve. Government has
be important to the UK economy. A starting signalled its intentions to address start-up and
point for government in considering how to growth barriers through reviews on access to
support innovative, high-tech companies finance and taxation of Intellectual Property.
and regional clusters is to understand the With the university system in flux, the industry
challenges facing these industries. This report is keen to see how government seeks to
examines the semiconductor industry in the improve the quality of graduates.
UK, particularly in the South West, to identify
how this cluster has grown over the past 30 Finally, with government considering how
years and how government, with very limited to help existing regional clusters, it is worth
resources, can effectively support regional drawing out two important lessons from the
clusters. emergence of the South West semiconductor
cluster. Both are relatively low cost and seek
The South West cluster has grown because of to work with private sector networks, rather
a combination of factors. Large semiconductor than replacing them with public sector delivery
companies present in the region in the 1970s agents.
and 1980s, such as Inmos and Plessey, have
endowed the region with a highly skilled • First, investment in networks, whether
workforce and contributed to attracting university or private sector-led, can help
entrepreneurs, companies and investors to grow clusters by introducing customers and
the region. This has been supplemented
3
suppliers, providing mentoring and sharing
resources.
4
Contents
Part 1: Introduction 6
Part 5: Conclusions 26
5
Part 1: Introduction
6
What is a semiconductor?
6. See http://www.solarbuzz.
com/Plants.htm
7. Walden Rhines, Mentor
growth, shipping almost 50 per cent more A landmark event occurred in 1987 when Graphics. Available at:
http://www.eetimes.com/
transistors and 11 per cent more chips year on Taiwan Semiconductor Manufacturing electronics-news/4088277/
year for the last ten years. This compares to Company (TSMC) was spun out of a public Viewpoint-Is-semiconductor-
industry-consolidation-
0.1 per cent annual growth for the automotive research institute to become the world’s first inevitable-
sector and 9.3 per cent for computers.7 semiconductor ‘foundry’, specialising only 8. McKinsey & Company
Underlying this growth trend, the industry is in the manufacture of other company’s chip (2007) ‘Creating Value in the
Semiconductor Industry.’ 2007
highly cyclical, with boom and bust phases. The designs. This consolidation and relentless focus Working Paper.
top companies in the industry have changed on improving manufacturing processes proved
places as the industry has evolved, and new successful, and opened the way for design-only
waves of innovation appear. The industry now companies, who could now easily contract the
seems to have entered a more stable phase: manufacture of their products out to foundries.
Intel has dominated the industry for some
years, and creates significantly more value than This business model is known as a ‘fabless’
others in the sector.8 semiconductor company of which Qualcomm
is a good example. With a foundry company
The industry is global in nature – the supply to take care of the manufacturing, it was
chain is vast, spanning many different possible to set up a semiconductor company
countries and companies, and manufacturing that concentrated on design, outsourcing
occurs mainly in South East Asia, with design manufacturing and no longer needed to own
activities spread across the globe, including fabrication plants (fabs) for their chips. The
the UK. Vertical integration from the raw general trend towards disaggregating research
wafer through to packaged and tested chips, and development, as with other industries,
incorporating design, manufacturing and can benefit small start-ups. It is cheaper and
testing was once the norm. A few Integrated easier to start a company without the need to
Device Manufacturers (IDMs) still exist – Intel manufacture, and small companies are able to
still operates as an IDM – but in a highly supply the innovative ideas that are in demand.
competitive industry, the advantages and
flexibility from breaking this value chain into This disaggregation of the value chain into
separate specialist companies has helped to specialist companies has continued. Rapid
drive improvements, and has changed the unit growth and intense competition means
nature of the industry. that every improvement is valuable, and drives
innovation and specialisation in the sector.
Some, such as the UK’s ARM, specialise only
7
in design, licensing IP to other companies In 2009, the UK semiconductor market was
who then manufacture chips with the design worth $6.0 billion USD, the European market
company collecting royalties. Other new $29.9 billion USD and the global market
companies, especially in South-East Asia, $226.3 billion USD.13 The UK hosts the
specialise in testing and packaging the operations of more than 500 semiconductor
manufactured output from foundries and other firms, 80 per cent of which are foreign-owned.
plants. Many integrated device manufacturers These employ around 8,000 engineering
have become ‘fab-lite’ by continuing to staff.14 The firms are concentrated in clusters
manufacture some products in-house, while in Cambridge, the South West, Thames Valley
working with partners to produce more and ‘Silicon Glen’ in Scotland. The South West
specialist or advanced products. In addition, has a real international reputation for expertise
the trend towards open innovation across in design and communication technologies,
the technology sector has made firms more as well as perhaps the most vibrant start-up
receptive to the ideas and expertise offered by community. It also forms part of the wider
smaller companies. UK electronics industry worth £23 billion and
employing 250,000 people both directly and
The industry trends toward specialisation in the indirectly.15
different stages of the process, as they become
more complex and expensive, and consolidation
across each stage, to generate economies of
scale that allow continued investment in plant How can government policy help high-
and tools. tech semiconductor companies?
8
Part 2: The South West semiconductor cluster
section explores the birth and growth of the decisions of semiconductor companies.
semiconductor industry in the South West.
These factors led to the location of both
Plessey Semiconductors and Inmos in the South
West, in Swindon and Bristol respectively.
Historical background These have been the two most influential
companies in the history of the cluster, creating
As with all clusters, the foundations of the a legacy of skilled people that have remained
South West cluster can be traced to a few key in the area.
decisions and factors, including:
9
Plessey, Inmos and the South West
Plessey was a key driving force for company was divested and the remnants
electronics in the UK from the earliest days of the company were re-acquired and re-
of the industry, originally making radio sets named Plessey Semiconductors in 2010,
for Marconi, and later supplying the Post and the new company aims to make use of
Office and defence communications. Its the Plymouth facility again.
electronics division was formed in 1951,
and the first silicon plant in Europe was Inmos was founded in 1978 by three
opened in 1952. Plessey Semiconductors entrepreneurs from the UK and US and
opened its plant in Swindon in 1957 (the funded with an initial investment of £25
same year that Fairchild Semiconductor, million from the UK government as a
the original Silicon Valley company, was national champion for microelectronics
started in California). Plessey became the through the National Enterprise Board
largest employer in Swindon by 1960, (NEB). The UK company aimed to develop
replacing jobs lost with the decline of the a new generation of microprocessors, which
rail industry. As a large, vertically integrated put the memory on the same chip as the
company, Plessey trained hundreds of processors – dubbed the ‘transputer’.
engineers, taking in many new graduates
and apprentices. It had a small plant in The company was established in Bristol,
Swindon, and in 1985 opened a leading- with additional design expertise in a
edge plant near Plymouth, creating a Colorado office, while a manufacturing
cluster of skills in silicon design and CMOS plant (‘fab’) was constructed in Newport
manufacturing there. in South Wales. The company received a
total of £211 million from the government
In 1989, Plessey was acquired by GEC over six years, and was sold in 1984 to
and Siemens, with GEC taking the Thorn EMI for £192 million, before it had
semiconductor business and Siemens the become profitable. While the impact of
research centre. The resulting GEC Plessey direct government funding is debatable,
Semiconductors (GPS) continued the Inmos has undoubtedly proved to be a
company, but lacked investment, and the fertile training ground for hundreds of
plant technology gradually fell behind the engineers in the cluster, with many former
rest of the world, where places like Taiwan Inmos employees remaining in the South
were making significant investments. West and sustaining the cluster. Spin-offs
Although Plessey did not generate any and companies founded by Inmos alumni
notable spin-offs of its own, it played a include Meiko, Division, PixelFusion,
critical role in training a generation of XMOS and Motion Media Technology.
designers and engineers who went on to Inmos was eventually absorbed into ST
work for other companies in the South Microelectronics in 1994, with the brand
West. After a series of acquisitions, the name being discontinued.
• The rise of the semiconductor serial • Broader network support: Private sector-led
entrepreneur: A virtuous circle has been networks have developed organically and
created by entrepreneurs who have a facilitate the exchange of ideas, and act as
successful company exit and then start a focal point of the semiconductor industry.
again, often investing their own cash, in new This is reinforced with farsighted local
semiconductor companies. universities, and an innovative approach to
incubation of the start-ups.
• Financing new start-ups: Successful
entrepreneurs attract venture capital, and These factors are explored in more detail in the
vice versa. The South West now is a magnet following section.
for venture capital funds seeking to find
start-ups.
10
A highly skilled work force with The rise of the semiconductor serial
excellent sector expertise entrepreneur
The South West now has the dual advantage One of the main residual effects of Inmos,
of a supportive ecosystem and a highly Plessey and other companies is the creation
skilled workforce with good semiconductor of a new set of entrepreneurs. For example,
experience. Critically this provides a ready Hossein Yassaie established Imagination
stream of both semiconductor entrepreneurs Technologies, a mobile graphics and
and a locally based, well trained workforce for microprocessor chip company, after initially
both start-ups and corporations seeking to moving to the area to join Inmos in the late
locate or expand in the region. 1970s.
This workforce comes partly from the local Equally other companies have spurred
universities, although many recruit globally. semiconductor entrepreneurs who have
However, just as in Silicon Valley, companies established companies in the cluster. Stan
within the area are also important sources of Boland, Peter Claydon and Gary Steele were all
trained employees. In particular Plessey and attracted to work at companies with no direct
Inmos are cited as the source of the South links to Inmos and Plessey. With the exception
West’s highly skilled workforce and served to of Simon Knowles, who worked for Inmos and
seed the area with sector expertise. then STM before co-founding Element 14, an 20. Why Peter Claydon set
up picoChip: “I don’t
independent fabless chip company, with Stan want money, but I want
Plessey was attracted to the area, partly by Boland, none of these new companies had commercial success because
that’s how an engineer
Swindon Town council who were well aware direct links to Inmos or Plessey. measures success. I tell
that the railways were in decline and they the VCs I want money,
because that’s what they
needed to attract new employers to the area. Boland, Claydon and Steele are all examples want to hear, but it’s not
of the South West’s serial entrepreneurs, money, it’s the success of
the company in commercial
For Inmos, easy access to trans-Atlantic flights using management expertise gained in their terms that I want.” Source:
from Heathrow, in order to visit customers starting companies to found new ones. Each Electronics Weekly 27
November 2009, http://
and the company’s Colorado Springs research entrepreneur keeps coming back for more, but www.electronicsweekly.
facility, was an important factor. Inmos each is motivated in different ways. com/Articles/2010/06/01/
47541/picochip-loses-its-
may also have been attracted in part by the soul.htm
presence of the Fairchild Semiconductor design All these founders had many reasons for
office in Bristol, which was established in 1972. establishing their companies in the South
The Design Manager at Inmos, Peter Cavill, West. As highlighted above, a highly skilled
was recruited from Fairchild, where he was workforce is a critical factor. Quality of life, well
one of the founding members of the Bristol established networks among individuals and
office. Other factors in the location may have companies and the research expertise of nearby
included the existing industries of the South universities are cited as other key factors in
West: a specialisation in defence companies location decisions.
and research.
These entrepreneurs, though located in the
New companies starting up in the 1990s South West, are focused internationally. That’s
and 2000s could draw on engineers who where their customers are, and that’s where
had located into the region to work at both growth for their companies will arise; there is
companies. Equally, foreign companies seeking no local market for these products. Therefore
to locate new R&D labs or design centres easy access to international companies, via
identify expertise in the area as a key driver nearby Bristol and London airports, influences
of investment decisions. This has undoubtedly their location decisions.
been a fundamental factor in the growth of
the cluster, as the family tree of semiconductor Where successful entrepreneurs reinvest, there
companies in the South West highlights (see are a number of factors involved. Partly it is a
p.12). Other international corporations such matter of professional pride: proving they can
as Intel, Dolby and National Semiconductor do it again, and that it wasn’t just a matter
recognised the growing importance of the of luck the first time.20 It is also a matter of
South West by locating their sales offices there. opportunity: a successful exit provides many
venture capital firms with the confidence
that success can be replicated in another
technological area. Investing in a proven
manager helps to lower their risk, so this gives
these serial entrepreneurs a relatively accessible
audience for any new ideas they have.
11
Figure 1: Family tree of semiconductor companies in the South West
AuPix
Motion Media, 1992
EsGem
Gnodal, 2008
Tvonics, Wales
Imagination Technologies
12
Plessey Semiconductor, 1961, Swindon Dialog Semiconductor, Swindon
TEMIC
GEC Plessey Semiconductors, 1989, Siemens Roke Manor,
Swindon, Roborough 1989, Christchurch
NextWave
Oak
Acapella, Southampton Semtec Cascoda, Southampton, 2009
Conexant
Microcosm
Phyworks
Xintronix
Movement of people and ideas
Nanotech Semiconductor
13
The rise of the South West Serial Entrepreneurs
Serial entrepreneurs have played an unit was wound up. In 2000, he founded
important role in the growth of the picoChip with Doug Pulley, who had also
semiconductor cluster. The experiences worked at Oak and then Conexant. The aim
of Stan Boland, Peter Claydon and Gary was to put together a massively parallel
Steele are highlighted below as example programmable multicore device for digital
entrepreneurs. Obviously, there are many signal processing.
others.
Early conversations with venture capital
Stan Boland company Pond Venture Partners helped to
Stan Boland joined Acorn computers in narrow down the target market to wireless
1997 as Financial Director, having worked and femtocell products, and they invested
at Rolls-Royce and ICL. He became CEO to generate funding of $7 million with the
of Acorn, and proceeded to reorganise founders. When the first devices launched
the company to focus on its chip design in 2003, an additional $17 million was
technology. With Acorn colleagues raised from existing and new investors.
including Sophie Wilson and Simon Knowles The firm now has a total of $112 million
from STM and Inmos, he created Element in venture funding, and major clients for
14 initially as a division of Acorn, and its femtocell technology. He is now with
then spun it out. He became CEO and in Chippenham-based wireless company
1999 they raised £8.1 million in first round Deltenna having left picoChip late last year.
funding. Even this amount was a challenge
– Stan met with nearly 40 funds, and made Gary Steele
77 presentations to raise this amount. Gary Steele is a graduate of the University
Element 14 was bought by Broadcom at of Southampton who has been especially
the height of the internet boom in 2000 for successful as a serial entrepreneur. He
$640 million, before the launch of the first founded Acapella in 1990, the UK’s first
product. fabless chip company, which was sold to
U.S. company Semtech in 1995. He then
Many engineers stayed with Broadcom, co-founded Microcosm, raising two rounds
but Boland, along with Simon Knowles, of venture capital, before selling in 2000 to
who had co-founded Element 14, Steve Conexant Systems, the same company who
Allpress and Nigel Toon went on to found acquired Oak Technology’s Bristol design
Icera in 2002 with the aim of developing centre.
a new generation of chipsets for mobile
broadband cellular communications. They In 2003, Gary Steele moved on to
shipped their first products in 2007, and found another new venture, Nanotech
have also raised around $250 million Semiconductor, with several former
in investment. They bought Canadian Microcosm employees. The company
company Sirific Wireless in 2008 and are designs and supplies integrated circuits for
reported to be considering floating on the the fibre optic communications industry.
London Stock Exchange. Nigel Toon left to The company has so far attracted $11
become CEO of Picochip in 2008. million in funding, and was able to acquire
an experienced design team when Intel sold
Peter Claydon off its fibre optic business.
Peter Claydon worked at the Bristol design
centre of Silicon Valley chip designer, He was also involved in the early days of
Brooktree, which was sold to Pioneer in picoChip and the creation of PhyWorks
1992. The Pioneer Digital Design centre in 2001, and successfully raised further
closed in 1997 and Peter become general venture capital investment in 2003.
manager at the broadband business unit PhyWorks was ranked the 5th fastest
at Oak Technology, another Silicon Valley growing technology company in the UK in
company with an office in Bristol. The Oak 2009, and was sold in September 2010 to
business unit was bought out in 2000, NASDAQ-listed Maxim Integrated Products.
and Peter Claydon stayed on until the
14
Financing new start-ups have been led by the universities who have
worked hard to cultivate links with companies.
Venture capital firms are often eager to back The focus has been on establishing common
managers and technology experts who have ground, rather than securing contracts or
already proved themselves with a successful income. In this way, government funding is
venture, as highlighted above. This can lead to used to work with the grain of private sector
patterns of investment, where the same funds activity rather than creating an alternative
will invest in a series of ventures that have the provider of services. This is illustrated by
same founders. examining the links between companies and
local universities (see Figure 2).
Stan Boland and Simon Knowles had offers
from many VCs after they sold Element 14, for The presence of research expertise at local
consulting and due diligence work as well as for universities has helped to anchor some of
funding. This gave them a receptive audience these companies in the area. Professor Joe
when they needed funding for Icera. McGeehan joined the University of Bath in
1985, bringing his communications research
Amadeus Partners’ Hermann Hauser put money expertise and links with industry; he is also
into Element 14, and then followed up by Managing Director for Toshiba Research
funding Icera, so he recognised the importance Europe. Professor David May was architect of
of backing successful entrepreneurs. Similarly, the transputer at Inmos, and was appointed
Pond Ventures were one of the early backers by the University of Bristol in 1995. He
of Microcosm, and subsequently led the first connects the university with industry very
round of funding for Gary Steele’s Nanotech effectively, influencing the development of
Semiconductor. Bristol’s Computer Science course towards more
practical work, as well as providing feedback
There are a number of mechanisms through to investors on a range of companies over the 21. Funding sources include the
Higher Education Innovation
which government provides support to early- years,22 and starting XMOS to continue the Fund, distributed by HEFCE,
stage technology companies. R&D tax credits transputer legacy. and the local RDA, the
South West of England
seem to be widely used in the sector, and Regional Development
professional bodies offer training sessions These universities are very outward-facing. Agency.
22. Reference: NESTA
on them, along with ways to access other Silicon South West was established by Bath interviews.
R&D funding and grants, both national and Ventures, the technology transfer unit of
European. These all play a part in the financing Bath University. Working with private sector
of semiconductor companies but because the partners, Silicon South West organises
sums of money needed in this industry are so networking events, conferences and industry
large (primarily to fund early research), the and technology updates for semiconductor
majority of company funding has generally companies in the region. They have also
come from venture capital sources. created a test lab in Bath to allow early-
stage companies to access expensive testing
Another way to support start-up financing is equipment at low cost, that would otherwise
to provide access to resources for free or at require a significant capital outlay. Government
low cost, reducing the amount of money that funding for Silicon South West is relatively
they need to raise. Mentor Graphics has been small, in the form of occasional sponsorship
a supporter of this model, offering its design from SWRDA and UKTI, and support for
tools at low cost, as an investment in the future overheads via the University of Bath incubator
custom of these companies. Universities also programme. Staff have leveraged private sector
have a role to play in giving start-ups access to funding through sponsorship and partnerships
their equipment and resources. from semiconductor and associated companies.
This effectively seeds private sector-led
activity and facilitates an open network of
entrepreneurs, companies, investors and
Broader network support university researchers.
15
Figure 2: Connections between companies and the universities of Bristol and Bath
XMOS Semiconductor,
Prof David May
2005, Bristol
Centre for Communications Research
Toshiba Telecommunications
Research Lab , Bristol
GLOphotonics, 2009, Bath
SRT Marine Technology Systems4Silicon, Bristol Nujira Design Centre, 2008, Bath
Deltenna, Chippenham
Movement of people and ideas
picoChip, Bath
between the universities of Bath, Bristol, The partnership has incubated XMOS, a
Southampton and Surrey, where incubators venture capital-backed company established
from all four universities have been developed by Professor David May, from the University
under the same programme, integrating their of Bristol and a core member of the Inmos
enterprise activities. It develops partnerships in transputer team, and James Foster, former
enterprise activities and collectively supports CEO of Oxford Semiconductor. It is currently
the growth and success of new business housing and helping some promising
opportunities through spin-outs, licensing and companies, and more recently nurtured Gnodal,
incubation. The incubation element enables a company developing innovative networking
companies to keep initial costs down and technology to improve the performance of next
build a strong business case. It also works with generation data centres. Another graduate of
industry through research collaboration and SETsquared is Ubiquisys, a globally-recognised
consultancy. They provide services, and a focus femtocell company based in Swindon with
for service-provision companies such as IP backing from leading venture capital firms
lawyers and accountants. This is not specific to Accel Partners, Atlas Ventures and Advent
semiconductors. However, as microelectronics Venture Partners.
is a local industry, they support a number of
such companies in this area, and their mentor
network is biased towards the industry.
16
Part 3: Challenges for the semiconductor industry
Despite its exposure to economic cycles The success of UK companies and the South
and fluctuating consumer demand, the West cluster should not be taken for granted.
semiconductor industry continues to show The ability of firms to innovate is influenced by
strong underlying growth and this was seen the business and policy environment in the UK.
through the recent recession with demand The current business environment is obviously
for semiconductors holding throughout the very challenging, but there are some specific
industry (Figure 3). UK companies, particularly policy areas that are throwing up challenges
those firms at the design end of the process, for the industry. Some of the challenges
appear to have been less affected by the faced are industry specific, but most go wider
recession than other parts of industry. As and are similar to those that often arise in
innovation continues to drive the industry conversations with UK entrepreneurs and
forward, the services they provide remain in corporate executives. These wider challenges
demand. are outlined below.
350
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Revenue 200
in USD
billions
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17
Skills and those are the people who now lead UK
Recruiting in the UK is becoming challenging companies. Training is costly, and too few
as the pool of graduate electronic engineers companies are able to fund it now, leaving
continues to shrink. These companies also a skills gap. There can also be ‘too much’
need to be able to access and attract global emphasis on engineering skills: leadership,
talent, many of whom are being trained in UK vision, and business skills are also essential.
universities. Apprenticeships and funded work placements
may be part of the solution.
While UK universities are conducting
leading research, and providing courses in This shrinking pool of trained people endangers
microelectronics, large numbers of those the skills base of the South West cluster, and
taking them are not UK residents, and may as the generation of engineers trained at Inmos
not remain in the UK when they graduate. start to retire, there may be a critical shortage
In 2007/08, 68 per cent of electronic and of up-and-coming talent to replace them.
electrical engineering undergraduates and 21
per cent of postgraduates were UK residents. Access to finance
Overall numbers of electronic and electrical A critical issue for a high-tech cluster is
engineering graduates have fallen by 25 per attracting investors to provide financial support
cent since 2002/03.23 Although semiconductor for the high-risk, high-cost endeavours that
companies often recruit globally, it can be hard these companies undertake. While start-up
to attract people to the UK if they are also able activities in a sector such as semiconductors
to work in California, South Korea, Taiwan or are inherently risky, and expensive to test,
any other centre of the industry. many things can be done to mitigate the
risks associated with a new venture. The
The shortage of skills reflects not just the semiconductor industry, unlike some other
23. Higher Education Statistics pool of current graduates, but also those sectors such as digital media, has a more
Agency data.
with industrial experience and business skills. acute problem in that start-up costs are high,
Not everyone in the industry has a degree. with £3 million+ required simply to get a
A generation of engineers were trained at design implemented in silicon. The Innovation
large companies like Plessey and Inmos,
Innovation in semiconductors
Innovation is critical to success in this The high costs are a result of:
industry, with a very competitive market
and a demanding customer base. • Masking costs for patterning the silicon
Innovations in process and production wafers that have risen to around $500,000.
lead to lower prices, which make new
applications viable, which leads to further • Complex design tools needed to handle
product innovation. However, innovation is design tasks that make the best use
expensive, because even the design tools of chip real-estate, whilst operating at
needed to create a new chip design are nanometre scales.
expensive, and a modern manufacturing
plant can cost $3 billion or more. This leads • A demanding customer base which
to a position where incumbents are best seeks smaller, more powerful, lower cost
placed to innovate, because the knowledge and lower power use chips from each
and resources are cumulative, making it generation of technology.
very hard for start-ups to penetrate.
• A complicated, and expensive production
process, requiring clean rooms and
very high precision manufacture. A
semiconductor fabrication plant can cost
$3 billion or more.
18
Investment Fund (IIF) launched last year at pure blue sky research, and should seek to
should support some investment in this area. build consortia across Europe which are capable
of competing with Far East ones. Equally,
Incentives for R&D and manufacturing funding criteria for EU projects are often
Several industry players have argued confusing, with criteria difficult to understand
that the current tax framework does not or contradictory (“you only qualify for this
incentivise companies to invest in R&D and money if you don’t need it”). Companies felt
manufacturing, and arguably recent changes to that UK organisations, such as the Technology
capital allowances further tilts the tax system Strategy Board, also strayed into this territory.
away from more capital-intensive companies.
With the UK public purse firmly shut over the
While the case for greater incentives for R&D next few years, ensuring that EU funding is
and manufacturing need to be considered as fit for purpose and can be accessed by UK
part of the UK Government’s review of taxation companies will be important if the UK is to
of Intellectual Property and the support R&D maintain a steady stream of new entrants into
tax credits provide for innovation, this should the semiconductor market.
not ignore other areas where government could
play a role in supporting high-tech industries, No large companies in the UK
including semiconductors. Specifically the An underlying structural problem appears to
role of procurement and EU grant funding is be the lack of large companies in the UK who
considered below. are active acquirers. Large companies play
a number of important roles in the industry,
The best form of financing for a growing from training engineers to acquiring promising
company is its order book: securing a large small businesses to developing the next wave
contract from government has been the making of entrepreneurs. The UK’s lack of large player
of many firms. The Small Business Innovation in this area is a frequent source of frustration, 24. Bound, K. and Puttick, R.
(2010) ‘Buying Power? Is
Research (SBIR) scheme in the United States, leading many talented people to go overseas. the Small Business Research
established under the Reagan administration, A lack of ambition is cited, as is the desire for Initiative for procuring R&D
driving innovation in the
has been very successful at channelling many UK entrepreneurs to cash out early and UK?’ London: NESTA.
government R&D spending to small companies, get out of the business.
and stimulating growth by doing so. The
UK has a similar scheme, the Small Business It is also a reflection of a mainly venture-
Research Initiative (SBRI). After a slow start, funded industry, where access to the markets
the programme was reformed in 2009, and now has become very difficult, so the main exit
seems to be making progress, as highlighted in route is through a trade sale. When the only
a recent NESTA report.24 There are examples of companies large enough to become acquirers
how procurement by international governments are based overseas, this inevitably means that
has helped semiconductor companies. companies are under pressure to create an
exit for investors that involves control of the
Japan provided support for local procurement company leaving the UK.
of semiconductors from the 1960s onwards,
to encourage a local industry. Low-cost
financing was also made available, as well as
co-investment in R&D. Qualcomm, now one of Industry is leading the way
the leading fabless semiconductor companies,
benefited from the US Small Business Industry is not standing still. Many companies
Innovation Research programme in the early have recognised that these challenges need to
days of the company. be addressed as an industry, and a number of
initiatives seek to do this.
As well as funding, such initiatives also provide
a motivator for companies to work with Standards and regulation are long-standing
partners and construct both local and global roles for industry bodies. An example of this
supply chains to respond to a public service is Femto Forum, a not-for-profit organisation
challenge. conceived by Ubiquisys CTO Will Franks,
with global membership. This pushes for
More widely, the UK government could play standardisation and agreement on common
a role in ensuring that European initiatives interfaces, encourages deployment and
have more impact. Companies flagged that EU adoption of femtocell technologies, and
joint technology initiatives should be bigger develops the market.
and more market-targeted, rather than aimed
19
In research, the Semiconductor Research partnering with their supply chain and
Corporation is a leading technology research providing access to quality people. This would
consortium, involving industry, academics and reduce the seed capital required to get the
government bodies in its research programmes, company to a first major investment round.
in the U.S. and around the world. It sponsors
pre-competitive university research of The cost of getting to a first product has
long-term benefit to the industry. SRC was increased exponentially for microelectronics
created in 1982 to boost the contributions start-ups, and it is now common to need to
of university research for the semiconductor raise £3 million or more simply to test a design
industry. EPSRC is a member of the Global in silicon. This level of risk is off-putting for
Research Collaboration programme within SRC, investors, and too large for more risk-friendly
connecting academics and industry researchers. seed investors and angels.
This programme directs research towards long-
term goals for the industry. The EMA aims to get a start-up to its first
product and initial customer engagement
The UK Electronics Skills Foundation was through brokering risk-sharing relations with
launched this year to improve the quality all of the critical and costly components of the
and supply of employment-ready graduates microelectronics supply chain:
to industry. The National Microelectronics
Institute was instrumental in putting together • ‘Platinum Partners’ – suppliers and
this collaboration, but critical to its creation manufacturers such as foundry, EDA tools
has been the willingness of industry to commit and IP companies.
resources to the Foundation and to sponsoring
individual students. Even a company as small as • ‘Blue Chip Partners’ – who provide access to
five employees is sponsoring a student through the end customer and market intelligence.
this scheme. The activities of the Foundation
extend from student sponsorship through to • ‘Knowledge Partners’ – such as universities
summer schools, scholarships and encouraging and Knowledge Transfer Networks (KTNs).
employers to work with schools.
Alongside these relationships, the Academy has
access to an ‘alumni network’ of entrepreneurs,
leaders and experts to help build teams, to
The European Microelectronics validate opportunities, and potentially to
Academy invest. The Academy aims to tackle some
of the specific challenges facing the UK
Industry is also playing a leading role in the semiconductor industry:
creation of the European Microelectronics
Academy (EMA) to overcome issues raised • Funding: by providing access to tools and
by high start-up costs and foster greater expertise that would be too costly for a start-
entrepreneurship. Successful entrepreneurs also up to acquire, the cost of getting to the first
attract venture capital firms, which are essential product will be lowered.
for the industry.
• Entrepreneurship: Access to a network of key
The founding partners in the EMA will be people and customers will provide support to
Mentor Graphics and NESTA. Mentor Graphics new ventures.
is one of three Electronic Design Automation
(EDA) tool giants whose customers are • Skills: Provide access to experienced people
microelectronics companies. Mentor has very to help support skills.
successfully operated a business development
unit, Cre8Ventures, for the last eight years. It will also help to reinforce the inter-company
This was set up to give them early access to relationships which are a characteristic of the
companies that could become the ‘next Cisco’ – South West cluster.
i.e. a multi-million account for their EDA tools
– via sharing the risk at the start-up phase
The Academy extends the risk-sharing What next for the South West cluster?
approach to other partners, to try to increase
the chances of these companies becoming The South West semiconductor cluster
‘Ciscos’. It is an incubator business that aims highlights how a successful cluster can grow
to de-risk microelectronics start-ups through with targeted, low level support:
20
• Investment in private sector led networks.
Shared facilities
Silicon South West set up its test labs from
second-hand equipment donated by a down-
sizing multinational. Shared facilities are an
effective way of supporting small companies,
allowing them to pay only for usage, and save
on capital expenditure. Mentor Graphics/Cre8
ventures has been good at doing this with EDA
design tools and the Silicon South West Labs
are doing the same with test facilities, but
there are other areas such as verification, first
silicon shuttle runs from Taiwan, trade show
attendance and marketing that could benefit
from this approach. Indeed, the National
Microelectronics Institute has already convened
discussions on industry co-operation in the
area of verification.
21
Part 4: Broader implications for government clusters
policy
At a time where clusters have again come to of governments investing heavily and still not
the forefront of policy discussions, it is worth creating a successful industry in their country.25
considering what lessons can be learned No semiconductor clusters created in the last
from the growth of the South West cluster. In 15 years have demonstrated sustained growth,
particular, it is worth asking the question: what despite significant efforts and investment in a
should governments do when faced with an number of countries.
existing cluster, to support its growth?
25. McKinsey Global Institute McKinsey Global Institute’s estimates of the
(2010) ‘How to compete
and grow: A sector guide levels of government investment are shown in
to policy.’ McKinsey & Table 1.
Company.
26. Ibid. Not a new industrial strategy
• In South Korea, unrestrained subsidised
An industrial strategy approach to cluster government investment led to the financial
development appears to be a high risk strategy. crisis that followed, with the chaebol left
A brief glance at the semiconductor industry with large debts, and oversupply in the
across the globe shows that this strategy industry.
is high risk and more prone to failure than
success. Whilst McKinsey Global Institute • Taiwan also supported its industry, but
points out that no successful semiconductor insisted on each company having a niche and
cluster has been created without government business model, making it much more robust
intervention, there are far too many examples when memory chip prices fell dramatically.
Japan 19 - 54 16%
Taiwan 15 - 43 5%
Singapore 5 - 16 n/a
Germany 2 - 7 2%
China 6 - 17 21%
Malaysia 1 - 3 n/a
22
Those countries that have intervened creates competitive pressures that improve
successfully have had fortunate timing – when productivity and innovation, while customers
few competitors existed, or by introducing and suppliers that are clustered together
innovation, as in Taiwan’s new ‘foundry’ model. support the existence of specialist providers.30
The industry as a whole is highly cyclical, so
it is important for companies to be able to Porter recognises the problems with industrial
survive through periodic downswings, without policy, but argues that cluster policies can
preventing Schumpeter’s ‘creative destruction’ reinforce the development of all clusters.
from taking place. With funding extremely tight Targeting government support to clusters is a
in the UK, seeking to repeat the investments controversial policy. In defining the boundaries
of Inmos and Plessey is not an option open to of a cluster, industrial definitions are often
anyone. used, which can lead cluster policy to become
industrial policy by another name. This can
mean targeting a specific industry at the
expense of others through subsidies, tariffs or
Academic theories on clusters specific R&D funding.
23
Intermediary research centres – the example of the Interuniversity
Microelectronics Centre in Leuven, Belgium (IMEC)
growth of a cluster. Porter suggests a number The key elements are to help organisations
of roles that a trade association or other to organise into supply chains; to seek out
intermediary can play to support a cluster:33 the infrastructure and services that there is a
collective need for; and to help promote and
• Provide a forum for the exchange of ideas market the cluster, to ensure it becomes better
and a focal point for collective action. known as a source of expertise and output.
The South West highlights how intermediaries
• Establish university-based testing facilities can provide links to mentors and management
and/or specialist training programmes. talent, and the industry working together
can make equipment or resources available at
• Collect information and data relating to the favourable rates to allow companies to test
cluster. ideas or prototypes at lower cost.
24
Facilitating movement between universities • University courses which combine technology
and industry training with business can help to provide the
There is a high level of job mobility in Silicon graduates that are most sought after, as well
Valley,34 due to a number of factors, including as providing an opportunity to engage the
the modular nature of the computer industry, businesses themselves with the curriculum
where external economies of scale are and even delivery.
particularly important; a ‘California’ effect
due to the unenforceability of non-compete
agreements in California law; and an industry
where gains from new innovations are both
large and uncertain.
25
Part 5: Conclusions
Semiconductors are not considered a particular Clusters can be reinforced by measures and
strength in the UK – we don’t have an Intel institutions that anchor the industry to
or a Samsung here. And yet, semiconductor the area, and promote the inter-industry
design is considered a real UK strength links that promote the cluster and support
by the global industry, and contributes to smaller companies. Intermediaries can rally
regional growth in several areas of the UK, but companies around common causes such as
most notably in the South West, attracting promotion and standards; incubators provide
significant investment and people into the support to smaller companies and make
area. critical connections to people who can make
a difference to the business; shared resources
This cluster is anchored on an historic skills between companies or provided by academia
base dating back several decades. But the can lower costs for companies in an industry
cluster would not be sustained on that basis where every part of the process is characterised
alone. It survives because those skills are by incredibly expensive tools and processes.
retained in the area, the expertise is renewed,
and new companies continue to be formed.
With the retirement of a generation of Inmos-
trained engineers, the South West will face a
new challenge in finding skilled engineers who
understand the processes involved as well as
the business issues.
26
Acknowledgements
NESTA is grateful for the time and insights of the following people. All views and omissions are, of
course, our own.
27
NESTA
1 Plough Place
London EC4A 1DE
[email protected]
www.nesta.org.uk