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AC/DC Motors
and Generators
Printed in Canada
Student Manual
30329-00 |3030329000000.~
Electric Power / Controls
AC/DC Motors
and Generators
Student Manual
30329-00
A
ELECTRIC POWER / CONTROLS
AC/DC MOTORS
AND GENERATORS
by
the Staff
of
Lab-Volt Ltd.
ISBN 978-2-89640-422-3
ISBN 978-2-89289-331-1 (1st Edition)
Printed in Canada
May 2010
Foreword
Computer-based teaching technologies are becoming more and more widespread
in the field of education, and the Lab-Volt Data Acquisition and Control for
Electromechanical Systems (LVDAC®-EMS), the Lab-Volt Data Acquisition and
Management for Electromechanical Systems (LVDAM®-EMS), and the Lab-Volt
Simulation Software for ElectroMechanical Systems (LVSIM®-EMS) are witness to
this new approach.
The existing EMS courseware has been completely revised and adapted for the
LVDAC-EMS (or LVDAM-EMS) system as well as LVSIM-EMS, and the new series
is titled Electrical Power Technology Using Data Acquisition. Exercises have been
grouped in two separate volumes, Volume 1 – Power Circuits and Transformers and
Volume 2 – AC / DC Motors and Generators. The renewed courseware series has
been structured in a Unit-Exercise format with Volumes 1 and 2 containing 9 and 7
units respectively.
Each exercise approaches the subject matter from a practical point of view, and uses
a hands-on approach to the study of Electrical Power Technology. Students are
guided through step-by-step exercise procedures that confirm concepts and theory
presented in the exercise discussion. A conclusion and set of review questions
complete each exercise, and a 10-question unit test helps evaluate knowledge
gained in the courseware unit.
III
Acknowledgments
IV
Table of contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
The operating principles of direct current (dc) motors and generators. The
different types of dc motors and generators and their particularities.
V
Table of Contents (cont’d)
The behaviour of dc machines when the armature and field currents exceed
the nominal values. Operation of the universal motor.
VI
Table of Contents (cont’d)
VII
Table of Contents (cont’d)
Bibliography
VIII
Introduction
– Units 2 and 3 deal with the basic operation and characteristics of direct current
motors and generators, and explore some of the particularities of dc machines.
– Units 4, 5, and 6 define and explain the concepts related to alternating current
motors and generators. The operation of induction motors as well as that of
synchronous motors and generators (alternators) are covered.
The hands-on exercises in this manual can be performed using either the actual
Electromechanical System (EMS system) or the Electromechanical System
simulation software (LVSIM-EMS). When using the EMS system, you should turn on
the computer and start Windows® before each exercise. On the other hand, when
using LVSIM-EMS, you should turn on the computer, start Windows®, and start
LVSIM-EMS before each exercise.
The hands-on exercises guide students through circuit setup and operation, and
uses many of the measurement and observation capabilities of the virtual
instrumentation system. Much detailed information about rotating machine
parameters (voltages and currents, torque and speed, output power, and efficiency,
etc.) can be visualized with the computer-based instruments, and students are
encouraged to fully explore system capabilities.
Various symbols are used in many of the circuit diagrams given in the exercises.
Each symbol is a functional representation of a device used in Electrical Power
Technology. The use of these symbols greatly simplifies the circuit diagrams by
reducing the number of interconnections shown, and makes it easier to understand
circuit operation. Appendix A lists the symbols used, the name of the device which
each symbol represents, and a diagram showing the equipment and connections
required to obtain the device.
The exercises in this manual can be carried out with ac network voltages of 120 V,
220 V, and 240 V. The component values used in the different circuits often depend
on the ac line voltage. For this reason, components in the circuit diagrams are
identified where necessary with letters and subscripts. A table accompanying the
circuit diagram indicates the component value required for each ac network voltage
(120 V, 220 V, 240 V).
Appendix B provides a table giving the usual impedance values that can be obtained
with each of the 120-V, 220-V, and 240-V versions of the EMS load modules.
IX
Introduction (cont'd)
Appendix C provides a chart outlining the exact equipment required for each
exercise.
Appendix D is a glossary of the new terms and words used in this manual.
X
Unit 1
UNIT OBJECTIVE
After completing this unit, you will be able to explain motor and generator operation
using basic concepts of magnetism. You will also be able to demonstrate torque,
speed, and mechanical power measurements with the prime mover/ dynamometer
module.
DISCUSSION OF FUNDAMENTALS
Everyone is familiar with some type of electric motor or another, whether it is the
tiny dc motor in battery-operated toys, the dc starter motor in automobiles, or the ac
motor in washing machines and clothes dryers. Electric motors are also used in
fans, electric drills, pumps and many other familiar devices. But how and why do
these motors work, and why do they turn? Well the answer is surprisingly simple, its
because of the interaction between two magnetic fields.
If you take two magnets and fix one of them on a shaft so it can rotate, and then
move the second magnet in a circle around the first, the rotor magnet will be pulled
along because of the magnetic force of attraction between the two, as shown in
Figure 1-1 (a). As a result, the rotor magnet will rotate in synchronization with the
pulling magnet.
This simple image of the interaction between two magnets is shown in a more
realistic way with Figure 1-1 (b). In this drawing, magnets A and B can both rotate
freely on the same axis. When magnet A is turned, magnet B follows, and vice-versa,
because of magnetic attraction between the two.
Figure 1-2 (a) shows how magnet A from Figure 1-1 (b) can be used to make an
electromagnet. A coil of wire is wrapped around an iron core. The ends of the coil
are connected to a dc power source to make current flow in the coil and produce
north and south magnetic poles. Magnet A is now an electromagnet.
1-1
Fundamentals for Rotating Machines
When the electromagnet is rotated manually, magnet B also rotates, as when two
magnets were used. At first glance, this setup seems to offer no advantage because
a first object (the electromagnet) must still be rotated in order to cause rotation of a
second object (magnet B). Furthermore, to prevent the leads interconnecting the
dc power source and the electromagnet from twisting, the source must be rotated as
the electromagnet rotates, which is not very convenient.
1-2
Fundamentals for Rotating Machines
1-3
Fundamentals for Rotating Machines
1-4
Fundamentals for Rotating Machines
1-5
Fundamentals for Rotating Machines
1. A voltage is induced between the terminals of a wire loop if the magnetic flux
linking the loop varies as a function of time.
2. The value of the induced voltage is proportional to the rate of change of the
magnetic flux.
The induced voltage is given by the following equation, and Figure 1-5 illustrates the
principle of magnetic flux that varies inside a coil of N turns.
For the values given in the circuit of Figure 1-5, the induced voltage will be:
1-6
Fundamentals for Rotating Machines
If the rotor magnet of Figures 1-3 and 1-4 is turned manually, its magnetic lines of
force will induce a voltage in the electromagnet coils, which are usually referred to
as the stator coils because they never rotate. This will cause current to flow in the
stator coils when their ends are short-circuited, thus producing another magnetic
field. The interaction between the magnetic fields of the stator coils and the rotor
magnet will create a force opposing rotation of the rotor magnet. This is the principle
used by the Dynamometer to create braking torque.
W=F×d
The work W is expressed in Joules (J) when the force F and the distance d are
expressed in Newtons (N) and in meters (m), respectively. On the other hand, when
the force F and the distance d are expressed in pound forces (lbf) and in inches (in),
respectively, the work W is expressed in pound force-inches (lbfAin).
Now consider that the block is moved over the same distance using a pulley that has
a radius r, as shown in Figure 1-7. A twisting force must be applied to turn the pulley
so that the rope pulls the block with a force F. This twisting force is known as torque
and it is defined by the following equation:
T=F×r
The torque T is expressed in Newton-meters (NAm) when the force F and the radius r
are expressed in Newtons (N) and in meters (m), respectively. On the other hand,
when the force F and the radius r are expressed in pound forces (lbf) and in
inches (in), respectively, the torque T is expressed in pound force-inches (lbfAin).
1-7
Fundamentals for Rotating Machines
At the end of each complete rotation of the pulley, the block has advanced a distance
of 2πr meters (inches), meaning that 2πrF joules (pound force-inches) of work has
been done. Since torque equals F × r, the work may be expressed as 2πT joules
(pound force-inches) per revolution.
Power P, is defined as the rate of doing work, and it is given by the following
equation when the work W is expressed in Joules:
Since power is work done per unit of time, the power of a motor turning at a speed n,
can be found using the following equation when the torque T is expressed in newton-
meters:
Note: In this equation, the term 1/60 is used to convert the speed n, expressed
in r/min, into a speed expressed in revolutions per second (r/s).
1-8
Fundamentals for Rotating Machines
When torque T is expressed in pound force-inches, the power of the motor can be
found using the following equation:
1-9
1-10
Exercise 1-1
Note: If you are using the Prime Mover / Dynamometer, model 8960-1, skip this
exercise and perform Exercise 1-2 instead.
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to demonstrate the
operation of a prime mover and a dynamometer, using the Four-Quadrant
Dynamometer / Power Supply, Model 8960-2. You will be able to measure the
opposition torque caused by a machine driven by a prime mover. You will be able to
measure the output torque of a drive motor using a dynamometer.
DISCUSSION
The direction of rotation of the prime mover is selected using the FUNCTION button
on the Four-Quadrant Dynamometer / Power Supply. The rotation speed of the prime
mover is set by using a speed control (COMMAND knob) on the Four-Quadrant
Dynamometer / Power Supply. The prime mover speed can be set to any value
between 0 and 2500 r/min.
1-11
Prime Mover and Dynamometer Operation (Model 8960-2)
display of speed and torque using the Speed and Torque meters in the Metering
window of the software.
The displayed speed, either on the module display or the Speed meter in the
Metering window, is the actual speed at which the prime mover rotates. It is positive
for clockwise (CW) rotation and negative for counterclockwise (CCW) rotation.
To rotate, the prime mover must produce sufficient magnetic torque (TM(P.M.)) to
overcome all forces that oppose its rotation. The combined effect of all these forces
results in a torque that opposes the prime mover rotation. This torque is known as
the opposition torque (TOPP.). As a result, when the prime mover rotates at constant
speed, the magnetic torque TM(P.M.) and the opposition torque TOPP. are equal in
magnitude but are of opposite polarity, i.e., TM(P.M.) = !TOPP..
When no rotating machine is coupled to the prime mover's shaft, the opposition to
rotation is only due to the bearing friction, windage friction, and brushes friction in
the prime mover. The combined effect of these frictions results in the prime mover
friction torque TF(P.M.), as indicated in Figure 1-9 and the following equation:
where TBRUSHES is the torque that opposes rotation which results from the
brushes friction,
TBEARING is the torque that opposes rotation which results from the
bearing friction,
TWINDAGE is the torque that opposes rotation which results from the
windage friction.
1-12
Prime Mover and Dynamometer Operation (Model 8960-2)
When no rotating machine is coupled to the prime mover's shaft, the prime mover
friction torque TF(P.M.) is the only opposition to prime mover rotation, and therefore,
the opposition torque TOPP. is equal to the prime mover friction torque TF(P.M.). Note
that the prime mover friction torque TF(P.M.), and thereby, the opposition
torque TOPP., increase as speed increases. However, this torque-versus-speed
relationship is not linear.
When the prime mover is mechanically coupled to another rotating machine, the
opposition torque TOPP. increases because of additional opposition to rotation caused
by the other machine and the coupling device (timing belt), as indicated in the
following equation:
Therefore, the opposition torque TOPP. indicated by the display of the Four-Quadrant
Dynamometer / Power Supply and the Torque meter in the Metering window is
higher when a rotating machine is coupled to the prime mover.
When the prime mover drives another rotating machine, it is often useful to know the
opposition to rotation caused by the driven machine. In other words, it is useful to
know the torque that opposes the prime mover rotation which is caused by the driven
machine (TOPP.(MACHINE)). This torque is equal to the opposition torque TOPP. minus
the sum of the prime mover friction torque (TF(P.M.)) and belt friction
torque (TF(BELT)), as indicated in the following equation:
A function in the Metering window allows the torque indicated by the Torque
meter (TOPP.) to be corrected so that it corresponds to the opposition torque produced
1-13
Prime Mover and Dynamometer Operation (Model 8960-2)
by the driven machine (TOPP.(MACHINE)). This function simply subtracts the typical
value of TF(P.M.) and TF(BELT) from TOPP. to obtain TOPP.(MACHINE). The corrected
torque (TOPP.(MACHINE)) is always smaller than the original uncorrected
torque (TOPP.).
Dynamometer operation
As for the prime mover, the display on the Four-Quadrant Dynamometer / Power
Supply allows direct reading of the speed and torque values. Connecting ANALOG
OUTPUTS T (torque) and n (speed) of the Four-Quadrant Dynamometer / Power
Supply to the corresponding inputs on the data acquisition module permits
measurement and display of speed and torque using the Speed and Torque meters
in the Metering window of the software.
The displayed speed, either on the module display or the Speed meter in the
Metering window, is the actual speed at which the dynamometer rotates. It is positive
for clockwise rotation and negative for counterclockwise rotation.
The mechanical load which the dynamometer produces when it is coupled to a drive
motor consists of friction in the coupling device (timing belt), friction in the
dynamometer (bearing, brushes, and windage frictions), and a magnetic torque
which the dynamometer produces to oppose rotation of the motor (TM(DYN)). The
combined effect of these frictions and this torque results in a load torque (TLOAD) that
opposes rotation of the motor coupled to the dynamometer, as indicated in the
following equation:
where TF(BELT) is the torque that opposes rotation which results from the belt
friction,
TF(DYN.) is the torque that opposes rotation which results from friction in
the dynamometer,
TM(DYN.) is the magnetic torque produced in the dynamometer to oppose
rotation.
Figure 1-10 illustrates the forces that oppose rotation when a drive motor is coupled
to the dynamometer.
1-14
Prime Mover and Dynamometer Operation (Model 8960-2)
Torques TF(BELT) and TF(DYN.), which result from friction, vary as speed varies, as
is the case with torque TF(P.M.) seen in the previous subsection. On the other hand,
torque TM(DYN.) does not vary with speed, but it can be varied over a range
of 0 to 3 NAm (0 to 27 lbfAin) using the torque control of the dynamometer. Therefore,
the load torque TLOAD can be varied by varying torque TM(DYN.).
1-15
Prime Mover and Dynamometer Operation (Model 8960-2)
A function allows the torque indicated by the Torque meter in the Metering window
to be corrected so that it indicates the motor output torque TOUT. This function simply
adds the typical value of TF(BELT) and TF(DYN.) to TM(DYN.). The corrected torque,
i.e. the motor output torque TOUT, is thus always greater than the original uncorrected
torque.
Procedure Summary
In the first part of this exercise, you will experiment with the Four-Quadrant
Dynamometer / Power Supply operating in the prime mover mode. You will set up
the equipment in the Workstation, connect the equipment as shown in Figure 1-11,
and make the appropriate settings on the Four-Quadrant Dynamometer / Power
Supply. You will learn how to change the direction of rotation of the prime mover by
using the FUNCTION button on the Four-Quadrant Dynamometer / Power Supply.
You will check that the polarity of the speed indicated on the Speed meter in the
Metering window changes when the direction of rotation is changed. You will then
measure the prime mover friction torque. Finally, you will couple the prime mover to
a squirrel-cage induction motor and measure the opposition torque caused by the
motor.
In the second part of this exercise, you will experiment with the Four-Quadrant
Dynamometer / Power Supply operating in the dynamometer mode. You will couple
the dynamometer to a DC motor. You will vary the setting of the torque command
(COMMAND knob) of the dynamometer while observing the speed and torque
polarity indicated by the Speed and Torque meters in the Metering window. You will
learn how to correct the torque indicated by the Torque meter to determine the
output torque of the DC motor.
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
1-16
Prime Mover and Dynamometer Operation (Model 8960-2)
G 3. Ensure that the data acquisition module is connected to a USB port of the
host computer.
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
1-17
Prime Mover and Dynamometer Operation (Model 8960-2)
In the following blank space, record the speed n of the primer mover
indicated by the display of the Four-Quadrant Dynamometer / Power
Supply.
Notice that the Speed meter in the Metering window also indicates the prime
mover speed.
Direction of rotation =
1-18
Prime Mover and Dynamometer Operation (Model 8960-2)
Set the speed command of the prime mover to about !250 r/min using the
COMMAND knob. Start the prime mover by momentarily pressing the
START/STOP button.
Direction of rotation =
With the 2Q CCW Prime Mover function, what difference is there in the
speed indicated by the Speed meter in the Metering window?
Set the speed command of the prime mover to about 1500 r/min using the
COMMAND knob. Start the prime mover by momentarily pressing the
START/STOP button.
G 10. Record the friction torque TF(P.M.) indicated by the display of the Four-
Quadrant Dynamometer / Power Supply.
Why is the torque indicated by the module display negative while the prime
mover speed is positive (clockwise rotation)?
1-19
Prime Mover and Dynamometer Operation (Model 8960-2)
G 11. On the Four-Quadrant Dynamometer / Power Supply, stop the prime mover
by momentarily pressing the START/STOP button.
Set the speed command of the prime mover to !1500 r/min using the
COMMAND knob. Start the prime mover by momentarily pressing the
START/STOP button.
G Yes G No
G 12. Stop the prime mover by setting the POWER INPUT switch of the Four-
Quadrant Dynamometer / Power Supply to the O (off) position.
1-20
Prime Mover and Dynamometer Operation (Model 8960-2)
Set the speed command of the prime mover to about 1500 r/min using the
COMMAND knob. Start the prime mover by momentarily pressing the
START/STOP button.
Record the opposition torque (TOPP. ) indicated by the Torque meter in the
Metering window.
G 14. In the Metering window, enable the torque correction function for the Torque
meter by clicking the button in the lower left corner of the meter. The
indication "C" appears in this button to indicate that the torque correction is
enabled. The Torque meter now indicates the opposition torque caused by
the Four-Pole Squirrel-Cage Induction Motor TOPP.(MACHINE). Record this
torque in the following blank space.
Using the torque measured in this step and the previous step, compare the
opposition torque caused by the Four-Pole Squirrel-Cage Induction Motor
(TOPP.(MACHINE)) to the total opposition torque (TOPP.).
G 15. Stop the prime mover by setting the POWER INPUT switch of the Four-
Quadrant Dynamometer / Power Supply to the O (off) position.
On the Four-Pole Squirrel-Cage Induction Motor, tilt the front panel forward
to get access to the motor's shaft.
Turn the motor's shaft manually. While doing this, notice the twisting force
you must apply to make the motor's shaft rotate.
CAUTION!
1-21
Prime Mover and Dynamometer Operation (Model 8960-2)
Turn the motor's shaft manually. While doing this, notice the twisting force
you must apply to make the motor's shaft rotate. Is this force much smaller
than that required to make the motor's shaft rotate when the motor is
coupled to the prime mover?
G Yes G No
Is your observation the same as when you compared the opposition torques
in step 16? Briefly explain.
Dynamometer Operation
1-22
Prime Mover and Dynamometer Operation (Model 8960-2)
1-23
Prime Mover and Dynamometer Operation (Model 8960-2)
On the DC Motor / Generator, set the FIELD RHEOSTAT so that the current
indicated by meter I field (IF) in the Metering window is equal to the value
given in the following table.
V ac mA
120 300
220 190
240 210
On the Power Supply, set the voltage control knob so that the DC motor
rotates at a speed of 1500 r/min. The display of the Four-Quadrant
Dynamometer / Power Supply and the Speed meter in the Metering window
indicate the motor speed.
In the Metering window, disable the torque correction function for the Torque
meter by clicking the button in the lower left corner of the meter. The
indication "NC" appears in this button when the torque correction is
disabled.
What happens to the speed as the torque passes from 0 to 1.0 NAm
(0 to 9.0 lbfAin).
Notice that the torque has the same polarity as the speed n. Why?
1-24
Prime Mover and Dynamometer Operation (Model 8960-2)
G 20. On the Power Supply, readjust the voltage control knob so that the
DC motor rotates at a speed of 1500 r/min.
Make sure that the torque indicated by the display of the Four-Quadrant
Dynamometer / Power Supply and the Torque meter in the Metering window
is equal to 1.0 N m (9.0 lbf in). Slightly readjust the torque control
(COMMAND knob) if necessary.
Record the DC motor torque indicated by the Torque meter in the following
blank space. Explain
[n = 1500 r/min]
[TM(DYN.) = !1 NAm (!9.0 lbfAin)]
G 21. In the Metering window, enable the torque correction function for the Torque
meter by clicking the button in the lower left corner of the meter. The
indication "C" appears in this button to indicate that the torque correction is
enabled. The Torque meter now indicates the DC motor output torque
TOUT (corrected). Record this torque in the following blank space.
[n = 1500 r/min]
[TM(DYN.) = !1.0 NAm (!9.0 lbfAin)]
What happened to the torque indicated by the Torque meter when you
selected the torque correction function? Briefly explain why.
G 22. On the Power Supply, turn the voltage control knob fully counterclockwise
and set the main power switch to the O (off) position.
Turn the Power Supply on and set the voltage control knob so that the
DC Motor rotates at a speed of !1500 r/min.
1-25
Prime Mover and Dynamometer Operation (Model 8960-2)
Record the DC Motor output torque TOUT (corrected) in the following blank
space.
[n = !1500 r/min]
[TM(DYN.) = 1.0 NAm (9 lbfAin)]
What effect does changing the direction of rotation have on the DC Motor
output torque TOUT (corrected)?
G 23. On the Power Supply, set the main power switch and the 24 V - AC power
switch to the O (off) position.
CONCLUSION
In the first part of this exercise, you learned that the prime mover in the Four-
Quadrant Dynamometer / Power Supply operates basically like a linear voltage-to-
speed converter. The prime mover speed and direction of rotation can be changed
by using the COMMAND knob and FUNCTION button, respectively, on the Four-
Quadrant Dynamometer / Power Supply. The speed indicated on the Speed meter
in the Metering window is positive for clockwise rotation, and negative for
counterclockwise rotation. The torque indicated on the Torque meter in the Metering
window is the torque that opposes the prime mover rotation (opposition torque). A
torque correction function can be enabled so that the meter indicates the opposition
torque caused by the driven machine.
In the second part of this exercise, you learned that the dynamometer in the Four-
Quadrant Dynamometer / Power Supply is used to mechanically load a motor in
order to measure the speed and output torque of the motor. You saw that the
mechanical load (torque command) to the motor can be changed by using the
COMMAND knob on the Four-Quadrant Dynamometer / Power Supply. When the
torque command is increased, the motor speed decreases due to the increased
mechanical load on the motor. The Torque meter in the Metering window indicates
the torque which the motor must produce to overcome the opposition torque
produced by the dynamometer. A torque correction function can be enabled so that
the meter indicates the output torque of the motor.
1-26
Prime Mover and Dynamometer Operation (Model 8960-2)
REVIEW QUESTIONS
1. In the prime mover mode, a negative speed value on the Speed meter in the
Metering window indicates that
2. In the prime mover mode, why does the Torque meter in the Metering window
indicate a torque value even with no mechanical load applied to the machine's
shaft?
3. In the prime mover mode, will the torque indicated by the Torque meter be a
negative or positive value for clockwise rotation?
a. Negative.
b. Positive.
c. It depends on how fast the prime mover rotates.
d. It depends on the value of the applied voltage.
4. In the dynamometer mode, what does the Torque meter indicate when the
torque correction function is disabled?
a. The sum of the dynamometer friction torque TF(DYN.) and belt friction
torque TF(BELT).
b. The magnetic torque produced by the dynamometer to oppose rotation
(TM(DYN.)).
c. The torque which the motor coupled to the dynamometer must produce to
overcome the magnetic torque TM(DYN.), i.e. the inverse of TM(DYN.).
d. The load torque TLOAD produced by the dynamometer.
5. When the dynamometer is coupled to a drive motor, what does the Torque meter
indicate when the torque correction function is enabled?
1-27
1-28
Exercise 1-2
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to demonstrate the
operation of a prime mover and a dynamometer, using the Prime Mover /
Dynamometer, Model 8960-1. You will be able to measure the opposition torque
caused by a machine driven by a prime mover. You will be able to measure the
output torque of a drive motor using a dynamometer.
DISCUSSION
The prime mover in the Prime Mover / Dynamometer operates basically like a linear
voltage-to-speed converter as illustrated in Figure 1-13, and the direction of rotation
is directly related to the input voltage polarity. A positive voltage produces clockwise
rotation, while reversing the input voltage polarity results in counterclockwise or
negative rotation. The speed-voltage relationship is a straight line, and the higher the
applied voltage, the faster the motor turns. The Prime Mover uses a dc motor, which
will be seen in Unit 2.
A digital display on the Prime Mover / Dynamometer module allows direct reading
of either speed or torque values. Connecting the SPEED and TORQUE OUTPUTS
of the Prime Mover / Dynamometer to the corresponding inputs on the data
acquisition module permits measurement and display of speed and torque using the
Speed and Torque meters in the Metering window of the software.
The displayed speed, either on the module display or the Speed meter in the
Metering window, is the actual speed at which the prime mover rotates. It is positive
for clockwise (CW) rotation and negative for counterclockwise (CCW) rotation.
1-29
Prime Mover and Dynamometer Operation (Model 8960-1)
To rotate, the prime mover must produce sufficient magnetic torque (TM(P.M.)) to
overcome all forces that oppose its rotation. The combined effect of all these forces
results in a torque that opposes the prime mover rotation. This torque is known as
the opposition torque (TOPP.). As a result, when the prime mover rotates at constant
speed, the magnetic torque TM(P.M.) and the opposition torque TOPP. are equal in
magnitude but are of opposite polarity, i.e., TM(P.M.) = !TOPP..
The opposition torque (TOPP.) is displayed on the module display and the Torque
meter in the Metering window. Therefore, the displayed torque for clockwise
(positive) rotation is negative. For counterclockwise (negative) rotation, the displayed
torque is positive because the forces opposing rotation always act in the opposite
direction. In other words, the prime mover torque and speed displayed are always
of opposite polarity.
When no rotating machine is coupled to the prime mover's shaft, the opposition to
rotation is only due to the bearing friction, windage friction, and brushes friction in
the prime mover. The combined effect of these frictions results in the prime mover
friction torque TF(P.M.), as indicated in Figure 1-14 and the following equation:
where TBRUSHES is the torque that opposes rotation which results from the
brushes friction,
TBEARING is the torque that opposes rotation which results from the
bearing friction,
TWINDAGE is the torque that opposes rotation which results from the
windage friction.
1-30
Prime Mover and Dynamometer Operation (Model 8960-1)
When no rotating machine is coupled to the prime mover's shaft, the prime mover
friction torque TF(P.M.) is the only opposition to prime mover rotation, and therefore,
the opposition torque TOPP. is equal to the prime mover friction torque TF(P.M.). Note
that the prime mover friction torque TF(P.M.), and thereby, the opposition
torque TOPP., increase as speed increases. However, this torque-versus-speed
relationship is not linear.
When the prime mover is mechanically coupled to another rotating machine, the
opposition torque TOPP. increases because of additional opposition to rotation caused
by the other machine and the coupling device (timing belt), as indicated in the
following equation:
Therefore, the opposition torque TOPP. indicated by the module display and on the
Torque meter in the Metering window is higher when a rotating machine is coupled
to the prime mover.
When the prime mover drives another rotating machine, it is often useful to know the
opposition to rotation caused by the driven machine. In other words, it is useful to
know the torque that opposes the prime mover rotation which is caused by the driven
machine (TOPP.(MACHINE)). This torque is equal to the opposition torque TOPP. minus
the sum of the prime mover friction torque (TF(P.M.)) and belt friction
torque (TF(BELT)) as is indicated in the following equation:
A function in the Metering window allows the torque indicated by the Torque
meter (TOPP.) to be corrected so that it corresponds to the opposition torque produced
by the driven machine (TOPP.(MACHINE)). This function simply subtracts the typical
1-31
Prime Mover and Dynamometer Operation (Model 8960-1)
value of TF(P.M.) and TF(BELT) from TOPP. to obtain TOPP.(MACHINE). The corrected
torque (TOPP.(MACHINE)) is always smaller than the original uncorrected torque
(TOPP.).
Dynamometer operation
The dynamometer in the Prime Mover / Dynamometer module is a device which can
be coupled to a drive motor using a timing belt. It is used to mechanically load the
motor and measure the speed and output torque of the motor. The mechanical load
to the motor can be changed using a torque control (MANUAL LOAD CONTROL
knob) on the dynamometer. This allows study of the behaviour of a motor under
various load conditions.
As for the prime mover, the digital display on the Prime Mover / Dynamometer
module allows direct reading of either speed or torque values. Connecting the
SPEED and TORQUE OUTPUTS of the Prime Mover / Dynamometer to the
corresponding inputs on the data acquisition module permits measurement and
display of speed and torque using the Speed and Torque meters in the Metering
window.
The displayed speed, the either on the module display or the Speed meter in the
Metering window, is the actual speed at which the dynamometer rotates. It is positive
for clockwise rotation and negative for counterclockwise rotation.
The mechanical load which the dynamometer produces when it is coupled to a drive
motor consists of friction in the coupling device (timing belt), friction in the
dynamometer (bearing, brushes, and windage frictions), and a magnetic torque
which the dynamometer produces to oppose rotation of the motor (TM(DYN)). The
combined effect of these frictions and this torque results in a load torque (TLOAD) that
opposes rotation of the motor coupled to the dynamometer as indicated in the
following equation:
where TF(BELT) is the torque that opposes rotation which results from the belt
friction,
TF(DYN.) is the torque that opposes rotation which results from friction in
the dynamometer,
TM(DYN.) is the magnetic torque produced in the dynamometer to oppose
rotation.
Figure 1-15 illustrates the forces that oppose rotation when a drive motor is coupled
to the dynamometer.
1-32
Prime Mover and Dynamometer Operation (Model 8960-1)
Torques TF(BELT) and TF(DYN.), which result from friction, vary as speed varies, as
is the case with torque TF(P.M.) seen in the previous subsection. On the other hand,
torque TM(DYN.) does not vary with speed, but it can be varied over a range of
0 to 3 NAm (0 to 27 lbfAin) using the torque control of the Dynamometer. Therefore,
the load torque TLOAD can be varied by varying torque TM(DYN.).
The torque indicated by the module display and the Torque meter in the Metering
window has the same magnitude as the magnetic torque TM(DYN.) but is of opposite
polarity. In other words, the indicated torque is equal to !TM(DYN.). This means that
the torque display of the Prime Mover / Dynamometer and the Torque meter indicate
the torque which the motor coupled to the dynamometer must provide to overcome
the opposition to rotation caused by torque TM(DYN.). Therefore, the displayed
torque for clockwise (positive) rotation is positive. For counterclockwise (negative)
rotation, the displayed torque is negative. In brief, the dynamometer torque and
speed displayed are always of the same polarity. Furthermore, when the MANUAL
LOAD CONTROL knob is set to minimum (fully counterclockwise, or CCW position),
torque TM(DYN.) is zero, and thereby, the torque indicated is also 0. This torque
increases as the LOAD CONTROL knob is turned clockwise.
However, the torque indicated by the module display and the Torque meter does not
correspond to the output torque (TOUT) of the motor coupled to the dynamometer. To
rotate, this motor must produce sufficient output torque TOUT to overcome the load
torque TLOAD, which consists of the dynamometer magnetic torque TM(DYN.) plus the
belt friction torque TF(BELT) plus the dynamometer friction torque TF(DYN.). In other
words, the motor output torque TOUT must be equal to the load torque TLOAD but of
opposite polarity. This is indicated in the following equation:
A function in the Metering window allows the torque indicated by the Torque meter
in the Metering window to be corrected so that it indicates the motor output
1-33
Prime Mover and Dynamometer Operation (Model 8960-1)
torque TOUT. This function simply adds the typical value of TF(BELT) and TF(DYN.)
to TM(DYN.). The corrected torque, i.e. the motor output torque TOUT, is thus always
greater than the original uncorrected torque.
Procedure Summary
In the first part of this exercise, you will experiment with the Prime Mover /
Dynamometer operating in the prime mover mode. You will set up the equipment in
the Workstation, connect the equipment as shown in Figure 1-16, and make the
appropriate settings on the Prime Mover / Dynamometer. You will check that the
direction of rotation of the prime mover changes when the polarity of the input
voltage is changed. You will observe the effect of the MODE switch on the prime
mover operation. You will then measure the prime mover friction torque. Finally, you
will couple the prime mover to a squirrel-cage induction motor and measure the
opposition torque caused by the motor.
In the second part of this exercise, you will experiment with the Prime Mover /
Dynamometer operating in the dynamometer mode. You will couple the
dynamometer to a DC motor. You will vary the setting of the torque command (LOAD
CONTROL knob) of the dynamometer while observing the speed and torque polarity
indicated by the Speed and Torque meters in the Metering window. You will learn
how to correct the torque indicated by the Torque meter to determine the output
torque of the DC motor.
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
G 3. Ensure that the data acquisition module is connected to a USB port of the
host computer.
1-34
Prime Mover and Dynamometer Operation (Model 8960-1)
Connect the LOW POWER INPUTs of the data acquisition module and
Prime Mover / Dynamometer to the 24 V - AC output of the Power Supply.
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
1-35
Prime Mover and Dynamometer Operation (Model 8960-1)
G 7. Turn the Power Supply on by setting its main power switch to the
I (on) position, and set the voltage control knob at about 10%.
Notice that the Speed meter in the Metering window also indicates the prime
mover speed.
Direction of rotation =
G 8. Turn the Power Supply off by setting its main power switch to the O (off)
position. Do not change the setting of the voltage control knob.
Turn the Power Supply on and observe the Prime Mover / Dynamometer.
What is the direction of rotation?
Direction of rotation =
With this reversed polarity connection, what difference is there in the speed
indicated by the Speed meter in the Metering window?
G 9. Turn the voltage control knob fully counterclockwise and turn the Power
Supply off.
Reconnect the leads at the PRIME MOVER INPUT as they were in step 7.
G 10. Turn the Power Supply on and set the voltage control knob at about 10%.
1-36
Prime Mover and Dynamometer Operation (Model 8960-1)
Does the prime mover stop rotating, thus showing that power has been cut
off?
G Yes G No
G 11. On the Prime Mover / Dynamometer, set the MODE switch back to the
PRIME MOVER (P.M.) position.
On the Power Supply, set the voltage control knob so that the prime mover
rotates at a speed of 1500 r/min.
G 12. On the Prime Mover / Dynamometer, set the DISPLAY switch to the
TORQUE (T) position.
Record the friction torque (TF(P.M.)) indicated by the prime mover display.
On the Prime Mover / Dynamometer, set the DISPLAY switch back to the
SPEED (N) position.
G 13. On the Power Supply, turn the voltage control knob fully counterclockwise
and turn the Power Supply off.
Turn the Power Supply on and set the voltage control knob so that the prime
mover rotates at a speed of !1500 r/min.
G Yes G No
1-37
Prime Mover and Dynamometer Operation (Model 8960-1)
G 14. On the Power Supply, turn the voltage control knob fully counterclockwise
and turn the Power Supply off.
CAUTION!
G 15. Turn the Power Supply on and set the voltage control knob so that the prime
mover rotates at a speed of 1500 r/min.
Record the opposition torque (TOPP.) indicated by the Torque meter in the
Metering window.
G 16. In the Metering window, enable the torque correction function for the Torque
meter by clicking the button in the lower left corner of the meter. The
indication "C" appears in this button to indicate that the torque correction is
enabled. The Torque meter now indicates the opposition torque caused by
the Four-Pole Squirrel-Cage Induction Motor TOPP.(MACHINE). Record this
torque in the following blank space.
Using the torque measured in this step and the previous step, compare the
opposition torque caused by the Four-Pole Squirrel-Cage Induction Motor
(TOPP.(MACHINE)) to the total opposition torque (TOPP.).
1-38
Prime Mover and Dynamometer Operation (Model 8960-1)
On the Four-Pole Squirrel-Cage Induction Motor, tilt the front panel forward
to get access to the motor's shaft.
Turn the motor's shaft manually. While doing this, notice the twisting force
you must apply to make the motor's shaft rotate.
CAUTION!
Remove the timing belt that couples the Prime Mover / Dynamometer to the
Four-Pole Squirrel-Cage Induction Motor.
Turn the motor's shaft manually. While doing this, notice the twisting force
you must apply to make the motor's shaft rotate. Is this force much smaller
than that required to make the motor's shaft rotate when the motor is
coupled to the Prime Mover / Dynamometer module?
G Yes G No
Is your observation the same as when you compared the opposition torques
in step 16? Briefly explain.
Dynamometer Operation
1-39
Prime Mover and Dynamometer Operation (Model 8960-1)
G 19. On the Prime Mover / Dynamometer module, set the controls as follows:
On the DC Motor / Generator, set the FIELD RHEOSTAT so that the current
indicated by meter I field (If) in the Metering window is equal to the value
given in the following table.
1-40
Prime Mover and Dynamometer Operation (Model 8960-1)
V ac mA
120 300
220 190
240 210
On the Power Supply, set the voltage control knob so that the DC motor
rotates at a speed of 1500 r/min. The display of the Prime
Mover / Dynamometer and the Speed meter in the Metering window indicate
the motor speed.
In the Metering window, disable the torque correction function for the Torque
meter by clicking the button in the lower left corner of the meter. The
indication "NC" appears in this button when the torque correction is
disabled.
Observe that the torque indicated by the dynamometer display and the
Torque meter in the Metering window is zero. Briefly explain why.
G 21. On the Prime Mover / Dynamometer, slowly turn the LOAD CONTROL knob
(torque control) clockwise until the torque indicated by the module display
and the Torque meter in the Metering window is equal to 1.0 NAm (9.0 lbfAin).
While doing this, observe the speed indicated by the Speed meter in the
Metering window.
What happens to the speed as the torque passes from 0 to 1.0 NAm
(0 to 9.0 lbfAin).
Notice that the torque has the same polarity as the speed n. Why?
1-41
Prime Mover and Dynamometer Operation (Model 8960-1)
G 22. On the Power Supply, readjust the voltage control knob so that the
DC motor rotates at a speed of 1500 r/min.
Make sure that the torque indicated by the dynamometer display and the
Torque meter in the Metering window is equal to 1.0 N m (9.0 lbf in). Slightly
readjust the torque control if necessary.
Record the DC motor torque indicated by the Torque meter in the following
blank space.
[n = 1500 r/min]
[TM(DYN.) = !1 NAm (!9.0 lbfAin)]
G 23. In the Metering window, select the torque correction function for the Torque
meter by clicking the button in the lower left corner of the meter. The
indication "C" appears in this button to indicate that the torque correction is
enabled. The Torque meter now indicates the DC motor output torque
TOUT (corrected). Record this torque in the following blank space.
[n = 1500 r/min]
[TM(DYN.) = !1.0 NAm (!9.0 lbfAin)]
What happened to the torque indicated by the Torque meter when you
selected the torque correction function? Briefly explain why.
G 24. On the Power Supply, turn the voltage control knob fully counterclockwise
and set the main power switch to the O (off) position.
Turn the Power Supply on and set the voltage control knob so that the
DC Motor rotates at a speed of !1500 r/min.
Record the DC Motor output torque TOUT (corrected) in the following blank
space.
[n = !1500 r/min]
[TM(DYN.) = 1 NAm (9 lbfAin)]
1-42
Prime Mover and Dynamometer Operation (Model 8960-1)
What effect does changing the direction of rotation have on the DC Motor
output torque TOUT (corrected)?
G 25. On the Power Supply, set the main power switch and the 24 V - AC power
switch to the O (off) position. Remove all leads and cables.
CONCLUSION
In the first part of this exercise, you learned that the prime mover in the Prime
Mover / Dynamometer operates basically like a linear voltage-to-speed converter.
The prime mover speed and direction of rotation can be changed by changing the
magnitude and polarity of the input voltage, respectively. You saw that the speed
indicated on the Speed meter in the Metering window is positive for clockwise
rotation, and negative for counterclockwise rotation. The torque indicated on the
Torque meter in the Metering window is the torque that opposes the prime mover
rotation (opposition torque). A torque correction function can be enabled so that the
meter indicates the opposition torque caused by the driven machine.
In the second part of this exercise, you learned that the dynamometer in the Prime
Mover / Dynamometer is used to mechanically load a motor in order to measure the
speed and output torque of the motor. You saw that the mechanical load (torque
command) to the motor can be changed by using the LOAD CONTROL knob on the
Prime Mover / Dynamometer. When the torque command is increased, the motor
speed decreases due to the increased mechanical load on the motor. The Torque
meter in the Metering window indicates the torque which the motor must produce to
overcome the opposition torque produced by the dynamometer. A torque correction
function can be enabled so that the meter indicates the output torque of the motor.
REVIEW QUESTIONS
2. Why does the prime mover display show a torque value even with no
mechanical load applied to the machine's shaft?
1-43
Prime Mover and Dynamometer Operation (Model 8960-1)
3. Will the torque indicated by the prime mover display be a negative or positive
value for clockwise rotation?
a. Negative.
b. Positive.
c. It depends on how fast the prime mover rotates.
d. It depends on the value of the applied voltage.
4. What does the dynamometer display indicate when the DISPLAY switch is set
to the TORQUE (T) position?
a. The sum of the dynamometer friction torque TF(DYN.) and belt friction
torque TF(BELT).
b. The magnetic torque produced by the dynamometer to oppose rotation
(TM(DYN.)).
c. The torque which the motor coupled to the dynamometer must produce to
overcome the magnetic torque TM(DYN.), i.e. the inverse of TM(DYN.).
d. The load torque TLOAD produced by the dynamometer.
5. The Torque meter in the Metering window is used to display torque when the
dynamometer is coupled to a drive motor. The torque correction function is
enabled. What does the Torque meter now indicate?
1-44
Exercise 1-3
Motor Power, Losses, and Efficiency
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to determine motor power,
losses, and efficiency using a dynamometer.
DISCUSSION
Torque was earlier defined as a twisting force that causes an object to rotate. In
electric motors, this twisting force comes from the interaction of magnetic fields, and
its value is related to the current flowing in the motor. Since the magnetic forces in
the rotor of a dc motor are produced by current flowing in a wire loop, increasing the
current will increase the strength of the magnetic forces. The motor will therefore
produce more torque, meaning increased motor power, and it will consume more
electric power.
The prime mover that you have been using is actually a dc motor and it converts
electrical power to mechanical power. Figure 1-18 gives an overview of the power
flow and power losses in a dc motor.
Electric motor efficiency is expressed as the ratio of its mechanical output power
to its electrical input power, Pm / Pin. The mechanical output power of a motor
depends on its speed and torque, and can be determined using one of the following
two formulas, depending on whether torque is expressed in NAm or lbfAin:
1-45
Motor Power, Losses, and Efficiency
Efficiency for a motor is usually shown in the form of a graph of efficiency versus
mechanical output power, although a specific value at the nominal power rating is
sometimes given.
Rotating machine losses fall into two categories, mechanical losses and electrical
losses. Mechanical losses come from bearing friction, brushes friction, as well as
windage or cooling-fan friction. These losses vary somewhat as speed increases
from zero to its nominal value but remain fairly constant over the normal operating
range between no-load and full-load. A typical losses and efficiency versus
mechanical output power graph for a 10-kW dc motor is shown in Figure 1-19.
Electrical losses are classed as copper losses, brushes losses, and iron losses.
Copper losses (I²R) result from the resistance of the wire used in the machine, are
dissipated as heat, and depend on the value of current in the machine. Brushes
losses are usually very small, and are due to the contact resistance of the brush
which causes a typical voltage drop between 0.8 and 1.3 volts. Finally, iron losses
come from hysteresis and eddy currents in the machine, and depend on the
magnetic flux density, the speed of rotation or frequency, the kind of steel and the
size of the motor.
Figure 1-19. Typical Losses and Efficiency Graph for a 10-kW DC Motor.
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation,
connect the equipment as shown in Figure 1-20, and make the appropriate settings
on the equipment.
In the second part of the exercise, you will set the dc motor speed to 1500 r/min and
adjust the torque setting of the dynamometer to set the mechanical load applied to
the dc motor. You will then measure the dc motor speed, output torque (TOUT), and
electrical input power (Pin). You will use these results to calculate the dc motor
1-46
Motor Power, Losses, and Efficiency
mechanical output power (Pm) and efficiency (η) as well as the amount of power lost
in the dc motor. You will compare the calculated mechanical output power and
efficiency to those measured with meters in the Metering window.
In the third part of the exercise, you will vary the mechanical load applied to the
dc motor in 0.2-NAm (1.5 lbfAin) steps. For each step, you will record data in the Data
Table to plot a graph of the dc motor efficiency versus the mechanical output power.
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
G 1. Install the equipment required in the EMS workstation, making sure that the
DC Motor / Generator is installed to the left of the prime
mover / dynamometer module (Four-Quadrant Dynamometer / Power
Supply, Model 8960-2, or Prime Mover / Dynamometer, Model 8960-1).
Note: If you are performing the exercise using the EMS system,
ensure that the brushes of the DC Motor / Generator are adjusted
to the neutral point. To do so, connect an ac power source
(terminals 4 and N of the Power Supply) to the armature of the
DC Motor / Generator (terminals 1 and 2) through CURRENT
INPUT I1 of the data acquisition module. Connect the shunt
winding of the DC Motor / Generator (terminals 5 and 6) to
VOLTAGE INPUT E1 of the data acquisition module. Start the
Metering application and open setup configuration file
ACMOTOR1.DAI. Turn the Power Supply on and set the voltage
control knob so that an ac current (indicated by meter I line 1)
equal to half the nominal value of the armature current flows in
the armature of the DC Motor / Generator. Adjust the brush
adjustment lever on the DC Motor / Generator so that the voltage
across the shunt winding (indicated by meter E line 1) is
minimum. Turn the Power Supply off, exit the Metering
application, and disconnect all leads and cable.
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
1-47
Motor Power, Losses, and Efficiency
G 3. Ensure that the data acquisition module is connected to a USB port of the
computer.
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
1-48
Motor Power, Losses, and Efficiency
Figure 1-20. Setup for Measuring the DC Motor Power, Losses, and Efficiency.
On the DC Motor / Generator, set the FIELD RHEOSTAT so that the field
current IF indicated in the Metering window is equal to the value given in the
table below. The field current IF flows in the shunt winding of the dc motor
and is necessary for its operation. This will be explained later in this manual.
V ac mA
120 300
220 190
240 210
1-49
Motor Power, Losses, and Efficiency
In the Metering window, make sure that the torque correction function of
the Torque meter is enabled.
G 7. On the Power Supply, set the voltage control knob so that the dc motor
rotates at a speed of 1500 r/min.
On the dynamometer, set the torque control so that the torque indicated by
the Torque meter in the Metering window is equal to 1.3 NAm (11.7 lbfAin).
G 8. Record the dc motor speed (n) and output torque (TOUT) in the following
blank spaces. These are indicated by the Speed and Torque meters in the
Metering window.
n= r/min
Calculate the dc motor mechanical output power (Pm) using the measured
speed n and output torque TOUT, and one of the following two formulas,
depending on whether torque is expressed in NAm or lbfAin:
Pm = W
Pm = W (measured)
G Yes G No
G 9. Record in the following blank space the dc motor electrical input power (Pin)
indicated by meter Pin in the Metering window.
Pin = W
1-50
Motor Power, Losses, and Efficiency
G 10. Calculate the dc motor efficiency (η) using the measured dc motor electrical
input power Pin and mechanical output power Pm, and the following formula:
η= %
η= %
G Yes G No
G 11. On the dynamometer, set the torque control to minimum (fully CCW
position). The torque indicated by the dynamometer display should be equal
to 0.0 NAm (0.0 lbfAin).
On the Power Supply, slightly readjust the voltage control knob so that the
dc motor speed is equal to 1500 r/min (if necessary).
G 12. In the Metering window, record the dc motor voltage, current, electrical input
power, speed, output torque, mechanical output power, and efficiency in the
Data Table. These parameters are indicated by meters E arm. (EA),
I arm. (IA), Pin, Speed, Torque, Mech. Power, and Pm / Pin, respectively.
On the dynamometer, set the torque control so that the torque indicated by
the Torque meter in the Metering window increases by 0.2 N@m (1.5 lbf@in)
increments up to 2.0 N@m (18.0 lbf@in). For each torque setting, record the
dc motor voltage, current, electrical input power, speed, torque, mechanical
output power, and efficiency in the Data Table.
1-51
Motor Power, Losses, and Efficiency
G 13. When all data has been recorded, turn the voltage control knob fully
counterclockwise and turn the Power Supply off.
In the Data Table window, confirm that the data has been stored, entitle the
data table as DT131, and print the data table.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to entitle and print a data
table.
G 14. In the Graph window, make the appropriate settings to obtain a graph of the
dc motor efficiency (obtained from meter Pm / Pin) as a function of the
dc motor mechanical output power (obtained from meter Mech. Power).
Entitle the graph as G131, name the x-axis as DC Motor Mechanical Output
Power, name the y-axis as DC Motor Efficiency, and print the graph.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to use the Graph
window of the Metering application to obtain a graph, entitle a
graph, name the axes of a graph, and print a graph.
G 15. On the Power Supply, set the 24 V - AC power switch to the O (off) position.
CONCLUSION
This exercise allowed you to calculate the mechanical output power produced by a
motor using its speed and output torque. You determined motor efficiency by
calculating the ratio of mechanical output power to electrical input power, and
produced an efficiency versus mechanical output power graph.
1-52
Motor Power, Losses, and Efficiency
REVIEW QUESTIONS
1. What is the formula for calculating the mechanical output power of a motor?
a.
b.
c.
d.
a. 94%
b. 91%
c. 79%
d. 86%
4. Using the data of the previous question, calculate the amount of power lost in
the motor.
a. 829 W
b. 553 W
c. 355 W
d. 237 W
5. What are the two main categories of losses for rotating machines?
1-53
1-54
Unit Test
1. When the prime mover / dynamometer module operates as a prime mover, why
does the Torque meter in the Metering window indicate a torque value even with
no load applied to the machine's shaft?
2. A moving loop of wire cuts a magnetic field. Knowing that the magnetic flux
linking the loop passes from 0 to 280 mWb in 0.05 second as the loop cuts the
magnetic field, what is the voltage induced across the loop of wire?
a. 14 V
b. 5.6 kV
c. 5.6 V
d. 0.014 V
a. The output torque TOUT of the drive motor coupled to the dynamometer
minus the belt friction torque TF(BELT).
b. The sum of the belt friction torque TF(BELT), dynamometer friction
torque TF(DYN.), and dynamometer magnetic torque TM(DYN.).
c. The output torque TOUT of the drive motor coupled to the dynamometer.
d. The load torque TLOAD.
1-55
Unit Test (cont'd)
a. 31.4 kW.
b. 3.14 kJ.
c. 1.88 MJ.
d. 31.4 kJ.
a. The magnetic torque TM(DYN.) did not vary because the torque produced
by the prime mover is not dependent on torque TM(DYN.).
b. The magnetic torque TM(DYN.) increased by 2.2 NAm (19.5 lbfAin).
c. The magnetic torque TM(DYN.) decreased by 2.2 NAm (19.5 lbfAin).
d. None of the above.
a. η = 91%, IM = 33.8 A
b. η = 95%, IM = 32.1 A
c. η = 91%, IM = 32.1 A
d. η = 95%, IM = 33.8 A
10. Is motor power greater or smaller when it drives a load at a higher speed?
a. It is greater.
b. It is smaller.
c. Neither, because power and speed are independent of each other.
d. It depends on whether rotation is clockwise or counterclockwise.
1-56
Unit 2
UNIT OBJECTIVE
After completing this unit, you will be able to use the DC Motor / Generator module
to demonstrate and explain the operation of dc motors and generators.
DISCUSSION OF FUNDAMENTALS
As stated in Unit 1, motors turn because of the interaction between two magnetic
fields. This unit will discuss how these magnetic fields are produced in dc motors,
and how magnetic fields induce voltage in dc generators.
The basic principle of a dc motor is the creation of a rotating magnet inside the
mobile part of the motor, the rotor. This is accomplished by a device called the
commutator which is found on all dc machines. The commutator produces the
alternating currents necessary for the creation of the rotating magnet from dc power
provided by an external source. Figure 2-1 illustrates a typical dc motor rotor with its
main parts. This figure shows that the electrical contact between the segments of the
commutator and the external dc source is made through brushes. Note that the rotor
of a dc motor is also referred to as the armature.
2-1
DC Motors and Generators
In Figure 2-2 (a), the brushes make contact with segments A and B of the
commutator and current flows in wire loop A-B. No current flows in the other wire
loop (C-D). This creates an electromagnet A-B with north and south poles as shown
2-2
DC Motors and Generators
in Figure 2-2 (a). If the rotor is turned clockwise a little as shown in Figure 2-2 (b),
current still flows in wire loop A-B and the magnetic north and south poles rotate
clockwise. As the rotor continues to rotate clockwise, a time comes where a
2-3
DC Motors and Generators
commutation occurs, i.e. the brushes make contact with segments C and D instead
of segments A and B, as shown in Figure 2-2 (c). As a result, current now flows in
wire loop C-D instead of flowing in wire loop A-B. This creates an electromagnet C-D
with north and south poles as shown in Figure 2-2 (c). By comparing
Figures 2-2 (b) and (c), you can see that the magnetic north and south poles rotate
90E counterclockwise at the commutation. As the rotor continues to rotate clockwise,
the same phenomenon repeats every 90E angle of rotation as shown in
Figures 2-3 (a) to (c).
In brief, as the rotor turns, the north and south poles of the electromagnet go back
and forth (oscillate) over a 90E angle as shown in Figure 2-4. In other words, the
north and south poles are stationary, i.e. they do not rotate as the rotor turns. This
is equivalent to having an electromagnet in the rotor that rotates at the same speed
as the rotor but in the opposite direction. The higher the number of segments on the
commutator, the lower the angle of rotation between each commutation, and the
lower the angle over which the north and south poles oscillate. For example, the
north and south poles would oscillate over an angle of only 11.25E if the commutator
in Figures 2-2 to 2-4 were having 32 segments.
Figure 2-4. The North and South Poles Oscillate Around a Fixed Position.
2-4
DC Motors and Generators
Figure 2-5. Rotation Resulting from Interaction of Magnetic Fields in the Stator and the Rotor.
Previously, we saw that the variation of magnetic flux in a coil of wire caused a
voltage to be induced between the ends of the coil of wire. If a wire loop is placed
between two magnets and rotated as shown in Figure 2-6, magnetic lines of force
are cut and a voltage "e" is induced in the loop. The polarity of the induced
voltage "e" depends on the direction in which the wire loop moves as it cuts the
magnetic lines of force. Since the wire loop cuts magnetic lines of force in both
direction within a full revolution, the induced voltage is an ac voltage similar to that
shown in Figure 2-6.
If a commutator such as that shown in Figure 2-1 is used, it will act as a rectifier and
convert the induced ac voltage into a dc voltage (with ripple) as shown in Figure 2-6.
Direct current will therefore be produced at the output of the generator. The faster
the rotor turns, the more lines of force that are cut and the higher the output voltage.
Also, the stronger the stator magnet, the more lines of force that are present, and
therefore, the higher the output voltage.
2-5
DC Motors and Generators
2-6
Exercise 2-1
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to demonstrate the main
operating characteristics of a separately-excited dc motor using the DC Motor /
Generator module.
DISCUSSION
Previously, you saw that a dc motor is made up basically of a fixed magnet (stator)
and a rotating magnet (rotor). Many dc motors use an electromagnet for the stator,
as illustrated in Figure 2-7.
When power for the stator electromagnet is supplied by a separate dc source, either
fixed or variable, the motor is known as a separately-excited dc motor. Sometimes
the term independent-field dc motor is also used. The current flowing in the stator
electromagnet is often called field current because it is used to create a fixed
magnetic field. The electrical and mechanical behaviour of the dc motor can be
understood by examining its simplified equivalent electric circuit shown in Figure 2-8.
2-7
The Separately-Excited DC Motor
In the circuit, EA is the voltage applied to the motor brushes, IA is the current flowing
through the brushes, and RA is the resistance between the brushes. Note that EA, IA,
and RA are usually referred to as the armature voltage, current, and resistance,
respectively. ERA is the voltage drop across the armature resistor. When the motor
turns, an induced voltage ECEMF proportional to the speed of the motor is produced.
This induced voltage is represented by a dc source in the simplified equivalent circuit
of Figure 2-8. The motor also develops a torque T proportional to the armature
current IA flowing in the motor. The motor behavior is based on the two equations
given below. The first relates motor speed n and the induced voltage ECEMF, and the
second relates the motor torque T and the armature current IA.
n = K1 × ECEMF and T = K2 × IA
2-8
The Separately-Excited DC Motor
Figure 2-9. Linear Relationship Between the Motor Speed and the Armature Voltage.
Since the relationship between voltage EA and speed n is linear, a dc motor can be
considered to be a linear voltage-to-speed converter as shown in Figure 2-10.
The same type of relationship exists between the motor torque T and the armature
current IA, so that a dc motor can also be considered as a linear current-to-torque
converter. Figure 2-11 illustrates the linear relationship between the motor torque T
and the armature current IA. Constant K2 is the slope of the line relating the two. In
Figure 2-12, the linear current-to-torque converter is illustrated.
2-9
The Separately-Excited DC Motor
Figure 2-11. Linear Relationship Between the Motor Torque and the Armature Current.
When the armature current IA increases, the voltage drop ERA (RA x IA) across the
armature resistor also increases and can no longer be neglected. As a result, the
armature voltage EA can no longer be considered to be equal to ECEMF, but rather the
sum of ECEMF and ERA as indicated in the following equation:
EA = ECEMF + ERA
2-10
The Separately-Excited DC Motor
Figure 2-13. Motor Speed Drop as the Armature Current Increases (Fixed Armature Voltage EA).
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation,
connect the equipment as shown in Figure 2-14, and make the appropriate settings
on the equipment.
In the second part of the exercise, you will measure the armature resistance RA of
the DC Motor / Generator. It is not possible to measure the armature resistance RA
directly with a conventional ohmmeter because the non-linear characteristic of the
motor brushes causes incorrect results when IA is too small. The general method
used to determine the armature resistance RA consists in connecting a dc power
source to the motor armature and measuring the voltage required to produce
nominal current flow in the armature windings. Power is not connected to the stator
electromagnet to ensure that the motor does not turn, thus ECEMF equals zero. The
ratio of the armature voltage EA to the armature current IA yields the armature
resistance RA directly.
Note: The motor will not start to rotate because it is mechanically loaded.
In the third part of the exercise, you will measure data and plot a graph of the motor
speed n versus the armature voltage EA to demonstrate that the speed of the
separately-excited dc motor is proportional to the armature voltage EA under no-load
conditions.
In the fourth part of the exercise, you will measure data and plot a graph of the motor
torque T versus the armature current IA to demonstrate that the torque of the
separately-excited dc motor is proportional to the armature current IA.
In the fifth part of the exercise, you will demonstrate that when the armature
voltage EA is set to a fixed value, the speed of the separately-excited dc motor
decreases with increasing armature current or torque because of the increasing
voltage drop across the armature resistor.
2-11
The Separately-Excited DC Motor
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
Note: If you are performing the exercise using the EMS system,
ensure that the brushes of the DC Motor / Generator are adjusted
to the neutral point. To do so, connect an ac power source
(terminals 4 and N of the Power Supply) to the armature of the
DC Motor / Generator (terminals 1 and 2) through CURRENT
INPUT I1 of the data acquisition module. Connect the shunt
winding of the DC Motor / Generator (terminals 5 and 6) to
VOLTAGE INPUT E1 of the data acquisition module. Start the
Metering application and open setup configuration file
ACMOTOR1.DAI. Turn the Power Supply on and set the voltage
control knob so that an ac current (indicated by meter I line 1)
equal to half the nominal value of the armature current flows in
the armature of the DC Motor / Generator. Adjust the brush
adjustment lever on the DC Motor / Generator so that the voltage
across the shunt winding (indicated by meter E line 1) is
minimum. Turn the Power Supply off, exit the Metering
application, and disconnect all leads and cable.
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
G 3. Ensure that the data acquisition module is connected to a USB port of the
computer.
2-12
The Separately-Excited DC Motor
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
2-13
The Separately-Excited DC Motor
G 7. Turn the Power Supply on by setting its main power switch to the
I (on) position, and set the voltage control knob so that the rated armature
current flows in the DC Motor / Generator. The armature current is indicated
by meter I arm. (IA) in the Metering window.
RA = Ω
G 8. Turn the voltage control knob fully counterclockwise and turn the Power
Supply off.
On the DC Motor / Generator, set the FIELD RHEOSTAT so that the field
current IF indicated by meter I field (IF) in the Metering window is equal to the
value given in the following table:
2-14
The Separately-Excited DC Motor
V ac mA
120 300
220 190
240 210
G 10. In the Metering window, make sure that the torque correction function of the
Torque meter is enabled. The Torque meter now indicates the dc motor
output torque. Record the armature voltage, armature current, field current,
speed, and output torque in the Data Table. These parameters are indicated
by meters E arm. (EA), I arm. (IA), I field (IF), Torque, and Speed,
respectively.
On the Power Supply, set the voltage control knob to 10%, 20%, 30% etc.
up to 100% in order to increase the armature voltage EA by steps. For each
voltage setting, wait until the motor speed stabilizes, and then record the
data in the Data Table.
G 11. When all data has been recorded, turn the voltage control knob fully
counterclockwise and turn the Power Supply off.
In the Data Table window, confirm that the data has been stored, entitle the
data table as DT211, and print the data table.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to edit, entitle, and print
a data table.
G 12. In the Graph window, make the appropriate settings to obtain a graph of the
dc motor speed n (obtained from the Speed meter) as a function of the
armature voltage EA [(obtained from meter E arm. (EA)]. Entitle the graph as
G211, name the x-axis as Armature Voltage, name the y-axis as DC Motor
Speed, and print the graph.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to use the Graph
window of the Metering application to obtain a graph, entitle a
graph, name the axes of a graph, and print a graph.
What kind of relationship exists between the armature voltage EA and the
dc motor speed n?
2-15
The Separately-Excited DC Motor
G Yes G No
G 13. Use the two end points to calculate the slope K1 of the relationship obtained
in graph G211. The values of these points are indicated in data
table DT211.
On the Power Supply, set the voltage control knob so that the dc motor
speed is 1500 r/min. Note the value of the armature voltage EA in the
following blank space.
EA = V (n = 1500 r/min)
G 15. Record the dc motor output torque T, armature voltage EA, armature
current IA, field current IF, and speed n in the Data Table.
On the dynamometer, set the torque control so that the torque indicated by
the Torque meter in the Metering window increases by 0.2 N@m (2.0 lbf@in)
increments up to about 2.3 N@m (about 20.4 lbf@in). For each torque setting,
readjust the voltage control knob of the Power Supply so that the armature
voltage EA remains equal to the value recorded in the previous step, then
record the data in the Data Table.
Note: The armature current may exceed the rated value while
performing this manipulation. It is, therefore, suggested to
complete the manipulation within a time interval of 5 minutes or
less.
G 16. When all data has been recorded, set the torque control on the
dynamometer to minimum (fully CCW), turn the voltage control knob fully
counterclockwise, and turn the Power Supply off.
In the Data Table window, confirm that the data has been stored, entitle the
data table as DT212, and print the data table.
2-16
The Separately-Excited DC Motor
G 17. In the Graph window, make the appropriate settings to obtain a graph of the
dc motor torque (obtained from the Torque meter) as a function of the
armature current IA [obtained from meter I arm. (IA)]. Entitle the graph as
G212, name the x-axis as Armature Current, name the y-axis as DC Motor
Torque, and print the graph.
What kind of relationship exists between the armature current IA and the
dc motor torque T as long as the armature current does not exceed the
nominal value?
G Yes G No
G 18. Use the two end points of the linear portion of the relationship obtained in
graph G212 to calculate the slope K2. The values of these points are
indicated in data table DT212.
G 19. Using the armature resistance RA and the constant K1 determined previously
in this exercise, the armature voltage EA measured in step 14, and the set
of equations given below, determine the dc motor speed n for each of the
three armature currents IA given in Table 2-2.
ERA = IA x RA
n = ECEMF x K1
2-17
The Separately-Excited DC Motor
V ac A A A
When IA equals A:
ERA = V
ECEMF = V
n = r/min
When IA equals A:
ERA = V
ECEMF = V
n = r/min
When IA equals A:
ERA = V
ECEMF = V
n = r/min
Based on your calculations, how should ECEMF and the dc motor speed n
vary as the armature current is increased?
G 20. In the Graph window, make the appropriate settings to obtain a graph of the
dc motor speed (obtained from the Speed meter) as a function of the
armature current IA [obtained from meter I arm. (IA) ], using the data
recorded previously in the data table (DT212). Entitle the graph as G212-1,
name the x-axis as Armature Current, name the y-axis as DC Motor Speed,
and print the graph.
2-18
The Separately-Excited DC Motor
Does graph G212-1 confirm the prediction you made in the previous
step about the variation of the dc motor speed as a function of the armature
current IA?
G Yes G No
Briefly explain what causes the dc motor speed to decrease when the
armature voltage EA is fixed and the armature current IA increases.
G 21. In the Graph window, make the appropriate settings to obtain a graph of the
dc motor speed (obtained from the Speed meter) as a function of the
dc motor torque T (obtained from the Torque meter) using the data recorded
previously in the data table (DT212). Entitle the graph as G212-2, name the
x-axis as Separately-Excited DC Motor Torque, name the y-axis as
Separately-Excited DC Motor Speed, and print the graph. This graph will be
used in the next exercise of this unit.
G 22. On the Power Supply, set the 24 V - AC power switch to the O (off) position.
ADDITIONAL EXPERIMENTS
You can obtain graphs of the dc motor speed n versus the armature voltage EA, and
dc motor torque T versus the armature current IA, with reversed armature
connections. To do so, make sure the Power Supply is turned off and reverse the
connection of the leads at terminals 7 and N of the Power Supply. Refer to steps 6 to
17 of this exercise to record the necessary data and obtain the graphs. This will allow
you to verify that the linear relationships between the speed and armature voltage,
and the torque and armature current, are valid regardless the polarity of the armature
voltage. Recalculating constants K1 and K2 will show you that their values are
independent of the armature voltage polarity.
2-19
The Separately-Excited DC Motor
CONCLUSION
In this exercise, you have learned how to measure the armature resistance of a
dc motor. You have seen that the speed of a separately-excited dc motor is
proportional to the armature voltage applied to the motor. You saw that the torque
produced by a dc motor is proportional to the armature current. You observed that
the dc motor speed decreases with increasing armature current when the armature
voltage is fixed. You demonstrated that this speed decrease is caused by the
increasing voltage drop across the armature resistor as the armature current
increases.
If you have performed the additional experiments, you observed that the speed
versus voltage and torque versus current relationships are not affected by the
polarity of the armature voltage. You also observed that the direction of rotation is
reversed when the polarity of the armature voltage is reversed.
REVIEW QUESTIONS
1. What kind of relationship exists between the speed and armature voltage of a
separately-excited dc motor?
a. A linear relationship.
b. A parabolic relationship.
c. An exponential relationship.
d. The speed of the motor is independent of the applied voltage.
2. What kind of relationship exists between the torque and armature current of a
separately-excited dc motor as long as the armature current does not exceed the
nominal value?
a. A linear relationship.
b. A parabolic relationship.
c. An exponential relationship.
d. The motor torque is independent of the current.
a. It increases.
b. It decreases.
c. It stays the same because speed is independent of motor current.
d. The speed will oscillate around the previous value.
2-20
The Separately-Excited DC Motor
2-21
2-22
Exercise 2-2
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to demonstrate how the
field current affects the characteristics of a separately-excited dc motor using the
DC Motor / Generator module. You will also be able to demonstrate the main
operating characteristics of series, shunt, and compound motors.
DISCUSSION
Separately-Excited DC Motor
Figure 2-15 illustrates how the speed versus armature voltage and torque versus
armature current relationships of a separately-excited dc motor are affected when
the field current is decreased below its nominal value. Constant K1 becomes greater
and constant K2 becomes smaller. This means that the motor can rotate at higher
speeds without exceeding the nominal armature voltage. However, the torque which
the motor can develop, without exceeding the nominal armature current, is reduced.
It is also possible to set the field current of a separately-excited dc motor above its
nominal value for short time intervals. The effect on the speed versus armature
voltage and torque versus armature current relationships is reversed, i.e. constant K1
becomes smaller and constant K2 becomes higher. As a result, the motor can
develop a higher torque during these time intervals but the speed at which the motor
can rotate, without exceeding the nominal armature voltage, is reduced. Increasing
the field current of a separately-excited dc motor when it is starting improves the
motor torque, and thereby, provides faster acceleration.
2-23
Separately-Excited, Series, Shunt,
and Compound DC Motors
Figure 2-15. Decreasing Current IF Below its Nominal Value Affects Constants K1 and K2.
The strength of the fixed magnetic field in a dc motor can also be changed by
changing the way the stator electromagnet is implemented. The stator electro-
magnet, or field electromagnet, can be a shunt winding connected directly to a dc
voltage source, as in the separately-excited dc motor. A shunt winding can also be
connected in parallel with the armature of the dc motor. The field electromagnet can
also be a series winding, a coil consisting of a few loops of heavy-gage wire,
connected in series with the armature. A combination of the shunt and series
windings can also be used to implement the field electromagnet.
Various electromagnet implementations have been used so far to build several types
of dc motors having different characteristics when powered by a fixed-voltage dc
source. This was necessary at the time the first dc motors were in used, because
variable-voltage dc sources were not still available. These dc motors, which are used
less and less today, are briefly described in the following sections of this discussion.
Series Motor
The series motor is a motor in which the field electromagnet is a series winding
connected in series with the armature as shown in Figure 2-16. The strength of the
field electromagnet, therefore, varies as the armature current varies. As a result, K1
and K2 vary when the armature current varies. Figure 2-16 shows the speed versus
torque characteristic of a series motor when the armature voltage is fixed. This
characteristic shows that the speed decreases non linearly as the torque increases,
i.e. as the armature current increases.
2-24
Separately-Excited, Series, Shunt,
and Compound DC Motors
Figure 2-16. Series Motor and its Speed Versus Torque Characteristic.
The series motor provides a strong starting torque and a wide range of operating
speeds when it is supplied by a fixed-voltage dc source. However, the speed, torque,
and armature current depend on the mechanical load applied to the motor. Also, the
series motor has non-linear operating characteristics as suggested by the speed
versus torque relationship in Figure 2-16. As a result, it is difficult to operate a series
motor at a constant speed when the mechanical load fluctuates. Furthermore, the
armature current must be limited to prevent damage to the motor when it is starting
(when power is applied to the motor). Finally, a series motor must never run with no
mechanical load because the speed increases to a very-high value which can
damage the motor (motor runaway).
Today, series motors can operate with fixed-voltage power sources, for example,
automobile starting motors; or with variable-voltage power sources, for example,
traction systems.
Shunt Motor
The shunt motor is a motor in which the field electromagnet is a shunt winding
connected in parallel with the armature, both being connected to the same dc voltage
source as shown in Figure 2-17. For a fixed armature voltage, constants K1 and K2
are fixed, and the speed versus torque characteristic is very similar to that obtained
with a separately-excited dc motor powered by a fixed-voltage dc source, as shown
in Figure 2-17. As in a separately-excited dc motor, the characteristics (K1 and K2)
of a shunt motor can be changed by varying the field current with a rheostat.
However, it is difficult to change the speed of a shunt motor by changing the
armature voltage, because this changes the field current, and thereby, the motor
characteristics, in a way that opposes speed change.
2-25
Separately-Excited, Series, Shunt,
and Compound DC Motors
The main advantage of a shunt motor is the fact that only a single fixed-voltage dc
source is required to supply power to both the armature and the shunt winding. Also,
speed varies little as the mechanical load varies. However, a shunt motor has a
limited speed range because speed cannot be easily varied by varying the armature
voltage. Furthermore, the armature current must be limited to prevent damage to the
motor when it is starting (when power is applied to the motor). Finally, when the
shunt winding opens accidentally, the field current IF becomes zero, the motor speed
increases rapidly, and motor runaway occurs as suggested by the speed versus field
current characteristic shown in Figure 2-17.
Compound Motor
2-26
Separately-Excited, Series, Shunt,
and Compound DC Motors
Figure 2-18. Compound Motor and its Speed Versus Torque Characteristic.
Figure 2-19 is a graph that shows the speed versus torque characteristics of the
various types of dc motors discussed so far. As can be seen, the separately-excited
dc motor and the shunt motor have very similar characteristics. The main feature of
these characteristics is that the motor speed varies little and linearly as the torque
varies. On the other hand, the series motor characteristic is non linear and shows
that the motor speed varies a lot (wide range of operating speed) as the torque
varies. Finally, the characteristic of a cumulative compound motor is a compromise
of the series and shunt motor characteristics. It provides the compound motor with
a fairly wide range of operating speed, but the speed does not vary linearly as the
torque varies.
2-27
Separately-Excited, Series, Shunt,
and Compound DC Motors
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation,
connect the equipment as shown in Figure 2-20, and make the appropriate settings
on the equipment.
In the second part of the exercise, you will set the field current of the separately-
excited dc motor to a lower value than in the previous exercise (below the nominal
value). You will measure data and plot a graph of the motor speed n versus the
armature voltage EA. You will calculate constant K1. You will compare constant K1
and the graph with those obtained in the previous exercise to determine how
decreasing the field current affects these characteristics.
In the third part of the exercise, you will measure data and plot a graph of the motor
torque T versus the armature current IA. You will calculate constant K2. You will
compare constant K2 and the graph with those obtained in the previous exercise to
determine how decreasing the field current affects these characteristics.
In the fourth part of the exercise, you will connect the DC Motor / Generator as a
series motor (see setup in Figure 2-21). You will measure data and plot a graph of
the motor speed n versus the motor torque T. You will compare the speed versus
torque characteristic of the series motor to that of the separately-excited dc motor
obtained in the previous exercise.
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
2-28
Separately-Excited, Series, Shunt,
and Compound DC Motors
Note: If you are performing the exercise using the EMS system,
ensure that the brushes of the DC Motor / Generator are adjusted
to the neutral point. To do so, connect an ac power source
(terminals 4 and N of the Power Supply) to the armature of the
DC Motor / Generator (terminals 1 and 2) through CURRENT
INPUT I1 of the data acquisition module. Connect the shunt
winding of the DC Motor / Generator (terminals 5 and 6) to
VOLTAGE INPUT E1 of the data acquisition module. Start the
Metering application and open setup configuration file
ACMOTOR1.DAI. Turn the Power Supply on and set the voltage
control knob so that an ac current (indicated by meter I line 1)
equal to half the nominal value of the armature current flows in
the armature of the DC Motor / Generator. Adjust the brush
adjustment lever on the DC Motor / Generator so that the voltage
across the shunt winding (indicated by meter E line 1) is
minimum. Turn the Power Supply off, exit the Metering
application, and disconnect all leads and cable.
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
G 3. Ensure that the data acquisition module is connected to a USB port of the
computer.
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
2-29
Separately-Excited, Series, Shunt,
and Compound DC Motors
Note: If you are performing the exercise with a line voltage of
220 V, use the Resistive Load module to connect a 880-Ω resistor
in series with the rheostat of the DC Motor / Generator. If you are
performing the exercise with a line voltage of 240 V, connect a
960-Ω resistor in series with the rheostat.
Note: If you are performing the exercise using LVSIM®-EMS, you can
zoom in on the Prime Mover / Dynamometer before setting the controls in
order to see additional front panel markings related to these controls.
2-30
Separately-Excited, Series, Shunt,
and Compound DC Motors
On the DC Motor / Generator, set the FIELD RHEOSTAT so that the field
current IF indicated by meter I field (IF) in the Metering window is equal to the
value given in the following table:
V ac mA
120 200
220 125
240 140
G 8. In the Metering window, make sure that the torque correction function of the
Torque meter is enabled. The Torque meter now indicates the dc motor
output torque. Record the armature voltage, armature current, field current,
speed, and output torque in the Data Table. These parameters are indicated
by meters E arm. (EA), I arm. (IA), I field (IF), Speed, and Torque,
respectively.
On the Power Supply, set the voltage control knob to 10%, 20%, 30% etc.
up to 100% in order to increase the armature voltage EA by steps. For each
voltage setting, wait until the motor speed stabilizes, and then record the
data in the Data Table.
G 9. When all data has been recorded, turn the voltage control knob fully
counterclockwise and turn the Power Supply off.
In the Data Table window, confirm that the data has been stored, entitle the
data table as DT221, and print the data table.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to edit, entitle, and print
a data table.
G 10. In the Graph window, make the appropriate settings to obtain a graph of the
dc motor speed n (obtained from the Speed meter) as a function of the
armature voltage EA [obtained from meter E arm. (EA)]. Entitle the graph as
G221, name the x-axis as Armature Voltage, name the y-axis as DC Motor
Speed, and print the graph.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to use the Graph
window of the Metering application to obtain a graph, entitle a
graph, name the axes of a graph, and print a graph.
2-31
Separately-Excited, Series, Shunt,
and Compound DC Motors
G 11. Use the two end points to calculate the slope K1 of the relationship obtained
in graph G221. The values of these points are indicated in data
table DT221.
On the Power Supply, set the voltage control knob so that the dc motor
speed is 1500 r/min. Note the value of the armature voltage EA in the
following blank space.
EA = V (n = 1500 r/min)
G 13. In the Metering window, make sure that the torque correction function of the
Torque meter is enabled. Record the dc motor output torque T, armature
voltage EA, armature current IA, field current IF, and speed n in the Data
Table.
On the dynamometer, set the torque control so that the torque indicated by
the Torque meter increases by 0.2 N@m (2 lbf@in) increments up to about
1.5 N@m (about 14.0 lbf@in). For each torque setting, readjust the voltage
control knob of the Power Supply so that the armature voltage EA remains
equal to the value recorded in the previous step, then record the data in the
Data Table.
Note: The armature current may exceed the rated value while
performing this manipulation. It is, therefore, suggested to
complete the manipulation within a time interval of 5 minutes or
less.
2-32
Separately-Excited, Series, Shunt,
and Compound DC Motors
G 14. When all data has been recorded, set the torque on the dynamometer to
minimum (fully CCW), turn the voltage control knob fully counterclockwise,
and turn the Power Supply off.
In the Data Table window, confirm that the data has been stored, entitle the
data table as DT222, and print the data table.
G 15. In the Graph window, make the appropriate settings to obtain a graph of the
dc motor torque (obtained from the Torque meter) as a function of the
armature current IA [(obtained from meter I arm. (IA)]. Entitle the graph as
G222, name the x-axis as Armature Current, name the y-axis as DC Motor
Torque, and print the graph.
G 16. Use the two end points of the linear portion of the relationship obtained in
graph G222 to calculate the slope K2. The values of these points are
indicated in data table DT222.
G 17. Modify the connections so as to obtain the series motor circuit shown in
Figure 2-21.
G 18. Turn the Power Supply on and set the voltage control knob so that the
armature voltage EA indicated by meter E arm. (EA) is equal to the value
recorded in step 14 of the previous exercise. The series motor should start
to rotate.
2-33
Separately-Excited, Series, Shunt,
and Compound DC Motors
G 19. In the Metering window, make sure that the torque correction function of the
Torque meter is enabled. Record the dc motor speed n, output torque T,
armature voltage EA, and armature current IA in the Data Table.
On the dynamometer, set the torque control so that the torque indicated by
the Torque meter increases by 0.2 N@m (2 lbf@in) increments up to about
2.3 N@m (about 20.3 lbf@in). For each torque setting, readjust the voltage
control knob of the Power Supply so that the armature voltage EA remains
equal to the value set in the previous step, wait until the motor speed
stabilizes, and then record the data in the Data Table.
G 20. When all data has been recorded, set the torque control on the
dynamometer to minimum (fully CCW), turn the voltage control knob fully
counterclockwise, and turn the Power Supply off.
In the Data Table window, confirm that the data has been stored, entitle the
data table as DT223, and print the data table.
G 21. In the Graph window, make the appropriate settings to obtain a graph of the
series motor speed (obtained from the Speed meter) as a function of the
series motor torque (obtained from the Torque meter). Entitle the graph as
G223, name the x-axis as Series Motor Torque, name the y-axis as Series
Motor Speed, and print the graph.
2-34
Separately-Excited, Series, Shunt,
and Compound DC Motors
Briefly describe how the speed varies as the mechanical load applied to the
series motor increases, i.e. as the motor torque increases.
G 22. On the Power Supply, set the 24 V - AC power switch to the O (off) position.
ADDITIONAL EXPERIMENTS
You can obtain the speed versus torque characteristic of a shunt motor and compare
it to those obtained for the separately-excited dc motor and series motor. To do so,
make sure the Power Supply is turned off and set up the shunt motor circuit shown
in Figure 2-22. Make sure the torque control on the dynamometer is set to minimum
(fully CCW). Turn the Power Supply on, set the armature voltage EA to the value
recorded in step 14 of the previous exercise. Set the FIELD RHEOSTAT on the
DC Motor / Generator so that the field current IF is equal to the value indicated in
Table 2-1. Clear the data recorded in the data table. Refer to steps 19 to 21 of this
exercise to record the necessary data and obtain the graph. Entitle the data table
and graph as DT224 and G224, respectively. Compare the speed versus torque
characteristic of the shunt motor (graph G224) to those of the separately-excited dc
motor (graph G212-2 obtained in the previous exercise) and series
motor (graph G223).
2-35
Separately-Excited, Series, Shunt,
and Compound DC Motors
You can obtain the speed versus torque characteristic of a cumulative compound
motor and compare it to those obtained for the other dc motors. To do so, make sure
the Power Supply is turned off and set up the cumulative compound motor circuit
shown in Figure 2-23. Make sure the torque control on the dynamometer is set to
minimum (fully CCW). Turn the Power Supply on, set the armature voltage EA to the
value recorded in step 14 of the previous exercise. Set the FIELD RHEOSTAT on
the DC Motor / Generator so that the current in the shunt winding IF is equal to the
value indicated in Table 2-1. Clear the data recorded in the data table. Refer to
steps 19 to 21 of this exercise to record the necessary data and obtain the graph.
Entitle the data table and graph as DT225 and G225, respectively. Compare the
speed versus torque characteristic of the cumulative compound motor (graph G225)
to those of the other dc motors (graphs G212-2, G223, and G224).
2-36
Separately-Excited, Series, Shunt,
and Compound DC Motors
CONCLUSION
In this exercise, you observed that decreasing the field current of a separately-
excited dc motor below its nominal value increases constant K1 but decreases
constant K2. You saw that this allows the motor to rotate at higher speeds without
exceeding the nominal armature voltage but reduces the torque which the motor can
develop without exceeding the nominal armature current. You also saw that it is
possible to increase the field current above its nominal value for short time intervals
to improve the starting torque. You plotted a graph of the speed versus torque
characteristic of a series motor and compared it to that obtained in the previous
exercise with a separately-excited dc motor. You observed that the speed of a series
motor decreases more rapidly than that of the separately-excited dc motor as the
torque increases. Furthermore, you observed that the speed versus torque
characteristic of the separately-excited dc motor is linear whereas that of the series
motor is non linear.
If you have performed the additional experiments, you plotted graphs of the speed
versus torque characteristic for a shunt motor and a cumulative compound motor.
You compared these characteristics to those obtained with the separately-excited
dc motor and the series motor. You found that the characteristic of a shunt motor is
very similar to that of a separately-excited dc motor. You saw that the characteristic
of a cumulative compound motor is a compromise of the characteristics of the
separately-excited dc motor and series motor.
2-37
Separately-Excited, Series, Shunt,
and Compound DC Motors
REVIEW QUESTIONS
1. What effect does decreasing the field current below its nominal value have on
the speed versus voltage characteristic of a separately-excited dc motor?
a. Constant K1 increases.
b. Constant K2 increases.
c. Constant K1 decreases.
d. Constant K2 decreases.
2. What effect does decreasing the field current below its nominal value have on
the torque-current characteristic of a separately-excited dc motor?
a. Constant K1 increases.
b. Constant K2 increases.
c. Constant K1 decreases.
d. Constant K2 decreases.
3. What is the advantage of increasing the field current above its nominal value for
a short time interval when starting a separately-excited dc motor?
4. Does the speed of a shunt motor increase or decrease when the armature
current increases?
a. It increases.
b. It decreases.
c. It oscillates around the previous value.
d. It does not change because speed is independent of the armature current.
a. This allows the motor to develop a higher torque without exceeding the
nominal armature voltage.
b. This allows the motor to develop a higher torque without exceeding the
nominal armature current.
c. This allows the motor to rotate at a higher speed without exceeding the
nominal armature voltage.
d. This has no advantage.
2-38
Exercise 2-3
Separately-Excited, Shunt,
and Compound DC Generators
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to demonstrate the main
operating characteristics of separately-excited, shunt, and compound generators
using the DC Motor / Generator module.
DISCUSSION
Although dc generators are rarely used today, it is important to know their operation
because this helps understanding how a separately-excited dc motor can be used
as an electric brake in modern dc motor drives.
You saw earlier in this unit that a dc motor can be considered as a linear voltage-to-
speed converter. This linear conversion process is reversible, meaning that when a
fixed speed is imposed on the motor by an external driving force, the motor produces
an output voltage EO, and thus, operates as a linear speed-to-voltage converter, i.e.
a dc generator. Figure 2-24 illustrates a dc motor operating as a dc generator.
The linear relationship that exists between torque and current for the dc motor is also
reversible and applies to the dc generator, i.e. a torque must be applied to the
generator's shaft to obtain a certain output current. Figure 2-25 illustrates a dc motor
operating as a linear torque-to-current converter, i.e. a dc generator.
2-39
Separately-Excited, Shunt,
and Compound DC Generators
Figure 2-26 (a) shows the output voltage versus speed relationship of a separately-
excited dc generator. Figure 2-26 (b) shows the output current versus applied torque
relationship of a separately-excited dc generator. Notice that the slopes of these
linear relationships are equal to the reciprocal of constants K1 and K2.
2-40
Separately-Excited, Shunt,
and Compound DC Generators
the equivalent of a dc source whose output voltage can be controlled by the field
current IF. Figure 2-27 shows the variation of output voltage EO for a separately-
excited dc generator operating at a fixed speed, when the field current IF is varied
over the range from zero to its nominal value.
In the first exercise of this unit, you observed that when a fixed armature voltage EA
is applied to a separately-excited dc motor, its speed decreases as the armature
current IA increases. You found that this decrease in speed is due to the armature
resistance RA. Similarly, when the same motor operates as a generator and at a fixed
speed, the armature resistance causes the output voltage EO to decrease with
2-41
Separately-Excited, Shunt,
and Compound DC Generators
increasing output current as shown in Figure 2-29. The output voltage EO can be
calculated using the following equation:
EO = EEMF ! RA × IO
2-42
Separately-Excited, Shunt,
and Compound DC Generators
a dc source is connected to the shunt field winding to force nominal current flow in
the proper direction. Interrupting the current suddenly sets the polarity of the
magnetic poles in the shunt field winding. When the generator is started once again,
voltage build-up at the proper polarity occurs.
Figure 2-30 is a graph that shows the voltage versus current characteristics of
various types of dc generators. As can be seen, the separately-excited dc generator
and the shunt generator have very similar characteristics. The difference is that the
output voltage of the shunt generator decreases a little more than that of the
separately-excited dc generator as the output current increases. In both cases, the
output voltage decreases because the voltage drop across the armature resistor
increases as the output current increases. In the shunt generator, the voltage across
the shunt field winding, and thereby, the field current, decreases as the output
voltage decreases. This causes the output voltage to decrease a little more.
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation,
connect the equipment as shown in Figure 2-31, and make the appropriate settings
on the equipment.
In the second part of the exercise, you will set the field current of the separately-
excited dc generator to the same value as that used in Exercise 2-1. You will
measure data and plot a graph of the output voltage EO versus speed n when no
electrical load is connected to the generator output. You will calculate the slope of
2-43
Separately-Excited, Shunt,
and Compound DC Generators
the voltage versus speed relationship and compare it to constant K1 determined in
Exercise 2-1 when the DC Motor / Generator was operating as a separately-excited
dc motor.
In the third part of the exercise, you will connect an electrical load to the generator
output (setup shown in Figure 2-32), measure data, and plot a graph of the output
current IO versus the applied torque T when the separately-excited dc generator
rotates at a fixed speed. You will calculate the slope of the current versus torque
relationship and compare it to constant K2 determined in Exercise 2-1 when the
DC Motor / Generator was operating as a separately-excited dc motor.
In the fourth part of the exercise, you will vary the field current IF of the separately-
excited dc generator and observe how the output voltage is affected.
In the fifth part of the exercise, you will use the data obtained in the third part of the
exercise to plot a graph of the output voltage versus output current when the
separately-excited dc generator operates at a fixed speed.
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
Note: If you are performing the exercise using the EMS system,
ensure that the brushes of the DC Motor / Generator are adjusted
to the neutral point. To do so, connect an ac power source
(terminals 4 and N of the Power Supply) to the armature of the
DC Motor / Generator (terminals 1 and 2) through CURRENT
INPUT I1 of the data acquisition module. Connect the shunt
winding of the DC Motor / Generator (terminals 5 and 6) to
VOLTAGE INPUT E1 of the data acquisition module. Start the
Metering application and open setup configuration file
ACMOTOR1.DAI. Turn the Power Supply on and set the voltage
control knob so that an ac current (indicated by meter I line 1)
equal to half the nominal value of the armature current flows in
the armature of the DC Motor / Generator. Adjust the brush
adjustment lever on the DC Motor / Generator so that the voltage
across the shunt winding (indicated by meter E line 1) is
minimum. Turn the Power Supply off, exit the Metering
application, and disconnect all leads and cable.
2-44
Separately-Excited, Shunt,
and Compound DC Generators
Mechanically couple the prime mover / dynamometer module to the
DC Motor / Generator using a timing belt.
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
G 3. Ensure that the data acquisition module is connected to a USB port of the
computer.
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
2-45
Separately-Excited, Shunt,
and Compound DC Generators
Figure 2-31. Separately-Excited DC Generator Coupled to a Prime Mover (No Electrical Load).
On the DC Motor / Generator, set the FIELD RHEOSTAT so that the field
current IF indicated by meter I field (IF) in the Metering window is equal to the
value given in the following table:
2-46
Separately-Excited, Shunt,
and Compound DC Generators
V ac mA
120 300
220 190
240 210
G 8. In the Metering window, make sure that the torque correction function of the
Torque meter is enabled. The Torque meter now indicates the torque
produced by the dc generator. This torque opposes to rotation. It is equal in
magnitude to the torque applied to the dc generator's shaft but of opposite
polarity. This explains why the torque indicated by the Torque meter is
negative.
Record the dc generator output voltage EO, field current IF, speed n, and
torque T in the Data Table. These parameters are indicated by meters
E arm. (EA), I field (IF), Speed, and Torque, respectively.
G 9. When all data has been recorded, set the prime mover speed to 0, then turn
the Power Supply off.
In the Data Table window, confirm that the data has been stored, entitle the
data table as DT231, and print the data table.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to edit, entitle, and print
a data table.
G 10. In the Graph window, make the appropriate settings to obtain a graph of the
dc generator output voltage [obtained from meter E arm. (EA)] as a function
of the speed n (obtained from the Speed meter). Entitle the graph as G231,
name the x-axis as DC Generator Speed, name the y-axis as Separately-
Excited DC Generator Output Voltage, and print the graph.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to use the Graph
window of the Metering application to obtain a graph, entitle a
graph, name the axes of a graph, and print a graph.
2-47
Separately-Excited, Shunt,
and Compound DC Generators
Does this graph confirm that the separately-excited dc generator is
equivalent to a linear speed-to-voltage converter, with higher speed
producing greater output voltage?
G Yes G No
G 11. Use the two end points to calculate the slope of the relationship obtained in
graph G231. The values of these points are indicated in data table DT231.
G 12. Modify the connections to connect a resistive load (R1) across the
separately-excited dc generator output as shown in the circuit of
Figure 2-32. Connect the three resistor sections on the Resistive Load
module in parallel to implement resistor R1.
Set the prime mover speed so that it is equal to the nominal speed of the
DC Motor / Generator.
G 14. Record the dc generator output voltage EO, output current IO, field current IF,
torque, and speed in the Data Table. These parameters are indicated by
meters E arm. (EA), I arm.(IA), I field (IF), Torque, and Speed, respectively.
2-48
Separately-Excited, Shunt,
and Compound DC Generators
Figure 2-32. Separately-Excited DC Generator Coupled to a Prime Mover (with an Electrical Load).
Modify the settings on the Resistive Load module so that the resistance of
resistor R1 decreases by steps as indicated in Table 2-5. You can refer to
Appendix B of this manual to know how to obtain the various resistance
values given in Table 2-5. For each resistance setting, readjust the speed
setting (if necessary) so that the prime mover speed remains equal to the
nominal speed of the DC Motor / Generator and then record the data in the
Data Table.
2-49
Separately-Excited, Shunt,
and Compound DC Generators
LINE
R1 R1 R1 R1 R1 R1 R1 R1
VOLTAGE
V ac Ω Ω Ω Ω Ω Ω Ω Ω
G 15. When all data has been recorded, set the prime mover speed to 0 then turn
the Power Supply off.
In the Data Table window, confirm that the data has been stored. Reverse
the polarity of the torque values indicated in the Torque column to obtain the
torque applied to the dc generator's shaft. Entitle the data table as DT232,
and print the data table.
G 16. In the Graph window, make the appropriate settings to obtain a graph of the
dc generator output current [obtained from meter I arm.(IA)] as a function of
the torque T (obtained from the Torque meter). Entitle the graph as G232,
name the x-axis as Torque Applied to the DC Generator, name the y-axis
as Separately-Excited DC Generator Output Current, and print the graph.
Note: The torque is not zero when the output current is zero
because some torque is required to overcome opposition to
rotation due to friction in the dc generator.
G Yes G No
G 17. Use the two end points to calculate the slope of the relationship obtained in
graph G232. The values of these points are indicated in data table DT232.
2-50
Separately-Excited, Shunt,
and Compound DC Generators
Output Voltage Versus Field Current of a Separately-Excited DC Generator
G 18. On the Resistive Load module, set the resistance of resistor R1 to the value
given in the following table.
LINE
R1
VOLTAGE
V ac Ω
120 171
220 629
240 686
Set the prime mover speed so that it is equal to the nominal speed of the
DC Motor / Generator.
Note below the dc generator output voltage EO and field current IF indicated
by meters E arm. (EA) and I field (IF), respectively:
EO = V IF = A
G 19. On the DC Motor / Generator, slowly turn the FIELD RHEOSTAT knob fully
clockwise so that the field current IF increases. While doing this, observe the
output voltage EO indicated by meter E arm. (EA).
Note the output voltage EO and field current IF in the following blank spaces:
EO = V IF = A
Describe what happens to the output voltage EO when the field current IF is
increased.
G 20. On the DC Motor / Generator, slowly turn the FIELD RHEOSTAT knob fully
counterclockwise so that the field current IF decreases. While doing this,
observe the output voltage EO indicated by meter E arm. (EA).
2-51
Separately-Excited, Shunt,
and Compound DC Generators
Note the output voltage EO and field current IF in the following blank spaces:
EO = V IF = A
Describe what happens to the output voltage EO when the field current IF is
decreased.
G Yes G No
Set the prime mover speed to 0, then turn the Power Supply off.
G 21. In the Graph window, make the appropriate settings to obtain a graph of the
separately-excited dc generator output voltage EO [(obtained from
meter E arm. (EA)] as a function of the separately-excited dc generator
output current IO [obtained from meter I arm. (IA)] using the data recorded
previously in the data table (DT232). Entitle the graph as G232-1, name the
x-axis as Separately-Excited DC Generator Output Current, name the y-axis
as Separately-Excited DC Generator Output Voltage, and print the graph.
G 22. On the Power Supply, set the 24 V - AC power switch to the O (off) position.
ADDITIONAL EXPERIMENTS
You can obtain the output voltage versus output current characteristic of a shunt
generator and compare it to that obtained for the separately-excited dc generator.
To do so, make sure the Power Supply is turned off and connect terminals 8 and N
of the Power Supply to terminals 5 and 6 of the DC Motor / Generator, respectively.
2-52
Separately-Excited, Shunt,
and Compound DC Generators
Turn the Power Supply on then turn it off. This sets the polarity of the residual
magnetism. Set up the shunt generator circuit shown in Figure 2-33.
Figure 2-33. Shunt Generator Coupled to a Prime Mover (with an Electrical Load).
Note: The output voltage of the shunt generator decreases rapidly as the
output current increases because the armature resistance of the
DC Motor / Generator is quite large. This is also due to another phenom-
enon which is called armature reaction. This phenomenon will be studied
in the next unit of this manual.
2-53
Separately-Excited, Shunt,
and Compound DC Generators
Figure 2-34. Cumulative Compound Generator Coupled to a Prime Mover (with an Electrical Load).
You can obtain the output voltage versus output current characteristic of a
cumulative compound generator and compare it to that obtained for the separately-
excited dc generator. To do this, carry out the same manipulations as those used to
obtain the voltage versus current characteristic of the shunt generator using the
circuit of a cumulative compound generator shown in Figure 2-34. Entitle the data
table and graph as DT234 and G234, respectively. Compare the output voltage
versus output current characteristic of the cumulative compound generator
(graph G234) to those of the separately-excited dc generator (graph G232-1) and
shunt generator (graph G233).
You can obtain the output voltage versus output current characteristic of a differential
compound generator and compare it to that obtained for the separately-excited
dc generator. To do so, carry out the same manipulations as those used to obtain the
voltage versus current characteristic of the shunt generator using the circuit of a
differential compound generator shown in Figure 2-35. Entitle the data table and
graph as DT235 and G235, respectively. Compare the voltage versus current
2-54
Separately-Excited, Shunt,
and Compound DC Generators
characteristic of the differential compound generator (graph G235) to those obtained
with the other types of dc generators (graphs G232-1, G233, and G234).
Figure 2-35. Differential Compound Generator Coupled to a Prime Mover (with an Electrical Load).
CONCLUSION
If you have performed the additional experiments, you plotted graphs of the voltage
versus current characteristics for shunt, cumulative compound, and differential
compound generators. You compared the various voltage versus current
characteristics obtained in the exercise. You observed that the output voltage of the
shunt generator decreases more rapidly than that of the separately-excited
dc generator when the output current increases. You found that the output voltage
of a cumulative compound generator varies little as the output current varies. Finally,
2-55
Separately-Excited, Shunt,
and Compound DC Generators
you saw that the output voltage of a differential compound generator decreases more
rapidly than that of the separately-excited and shunt generators when the output
current increases.
REVIEW QUESTIONS
1. What effect does decreasing the field current have on the output voltage of a
separately-excited dc generator operating at fixed speed?
2. What effect does increasing the output current have on the input torque of a
separately-excited dc generator?
a. The output voltage becomes unstable when the output current decreases.
b. The output voltage decreases when the output current increases.
c. The output voltage increases when the output current increases.
d. The output voltage varies little when the output current varies.
a. The output voltage becomes unstable when the output current decreases.
b. The output voltage decreases fairly rapidly when the output load current
increases.
c. The output voltage increases when the output current increases.
d. The output voltage is made independent of the output current.
2-56
Unit Test
a. K2 x ECEMF
b. K1 x IA
c. K1 x ECEMF x IA
d. K1 x ECEMF
a. decreased.
b. increased.
c. This is not possible because the speed is independent of the field current.
d. None of the above.
2-57
Unit Test (cont'd)
a. EO = 360 V
b. EO = 540 V
c. EO = 600 V
d. EO = 200 V
2-58
Unit 3
UNIT OBJECTIVE
After completing this unit, you will be able to demonstrate and explain some of the
special operating characteristics of dc motors.
DISCUSSION OF FUNDAMENTALS
However, the operation of a dc motor is no longer linear when either the field or
armature current exceeds its nominal value. When the field current is too high, the
phenomenon of saturation in the iron of the dc machine occurs. Consequently, the
flux of the fixed magnetic field in the dc machine no longer increases proportionally
to the field current. When the armature current is too high, a phenomenon called
armature reaction occurs. Armature reaction causes the flux of the fixed magnetic
field in the dc machine to be modified, and thereby, changes the characteristic of
torque versus armature current. It also causes a reduction in the induced voltage
(ECEMF or EEMF depending on whether the dc machine operates as a motor or a
generator).
In Unit 2 of this manual, the operation of shunt and series dc motors connected to
a dc power source has been observed. These two motors can also operate from ac
power but their performance is poor. In this unit, you will observe that the addition of
a special compensating winding allows acceptable performance to be obtained from
a series motor operating from an ac power source. This type of series motor is called
a universal motor.
3-1
3-2
Exercise 3-1
Armature Reaction and Saturation Effect
EXERCISE OBJECTIVE
When you have completed this exercise you will be able to demonstrate some of the
effects of armature reaction and saturation in dc machines using the
DC Motor / Generator module.
DISCUSSION
Armature Reaction
Previously, you saw that the speed of a dc motor or generator is proportional to the
armature voltage EA and the torque is proportional to the armature current IA.
However, these two relationships no longer apply when the armature current IA
considerably increases and exceeds its nominal value. This is because the magnetic
field produced by the armature starts to negatively affect the magnetic field produced
by the field electromagnet. The effect of armature reaction on the output voltage of
a dc generator is illustrated in Figure 3-1.
3-3
Armature Reaction and Saturation Effect
When the armature current IA equals zero, the flux φ in the dc generator is horizontal,
the commutator perfectly rectifies the voltage induced in the armature winding, and
the dc generator output voltage is maximum, as shown in Figure 3-1 (a). However,
when the armature current IA does not equal zero, the magnetic fields produced by
the armature and the field electromagnet add vectorially. The magnetic flux resulting
from the interaction of both magnetic fields is no longer horizontal as shown in
Figure 3-1 (b), and the induced voltage is delayed. Since the instants of commutation
have not changed, the average value of the rectified voltage (output voltage) is
reduced. Along with producing a lower output voltage, commutation occurs at
instants when the induced voltage is not zero, and thus, causes sparking at the
brushes and commutator. This increases wear on the brushes and commutator.
Another problem created by armature reaction is a decrease in the magnetic torque
when the armature current IA increases.
Figure 3-2 (a) shows the effect of armature reaction on the output voltage versus
output current relationship of a separately-excited dc generator. The dotted line is the
voltage versus current relationship for a theoretical dc generator (without armature
reaction, i.e., EO = EEMF ! RA x IO). The other curve is the actual voltage versus
current of the same generator, including armature reaction. As can be seen,
armature reaction causes an additional decrease in the output voltage. This
additional decrease becomes higher and higher as the output current increases.
Figure 3-2 (b) shows the effect of armature reaction on the torque versus current
relationship of a separately-excited dc machine. The dotted line is the theoretical
(linear) torque versus current relationship, i.e, without armature reaction. The other
curve is the actual relationship including armature reaction. As can be seen,
armature reaction causes the torque to cease increasing linearly with current (IA or
IO depending on whether the dc machine operates as a motor or generator).
The most serious consequence of armature reaction is the increased wear on the
brushes and the commutator caused by sparking. For small dc machines,
commutation can be improved by shifting the position of the brushes, but this
solution only applies to the exact operating point at which they are adjusted. If one
wish to change the direction of rotation or operate the dc machine as a generator,
the brush position must be readjusted. To improve commutation, large motors
include extra windings, called commutating windings, through which armature current
3-4
Armature Reaction and Saturation Effect
flows. They are physically located so as to produce a magnetic field that causes a
weak voltage to be induced in the armature coils being commutated. In this way,
proper commutation is ensured independently of the value of the armature current,
the direction of rotation, and the machine operation (motor or generator).
Saturation Effect
As you saw previously, the field current IF of a dc motor can be varied to modify the
operating characteristics. For example, when IF is decreased, the speed increases
even though the armature voltage remains fixed. However, the motor torque
developed for a given armature current decreases. As a result, the motor output
power remains the same because it is proportional to the product of speed and
torque.
Many times, it is desirable to have a motor that produces a maximum value of torque
at low speed. To obtain such a motor, the strength of the field electromagnet must
be increased (higher field current IF), as well as the strength of the rotating
electromagnet in the armature (higher armature current IA). However, the armature
current must be limited to prevent overheating. Furthermore, the field current must
also be limited to prevent saturation. When one starts to increase the field current,
constant K2 increases proportionally. However, once the field current exceeds a
certain value, saturation in the iron of the machine starts to occur. As a result, the
strength of the field electromagnet no longer increases proportionally to the field
current. Figure 3-3 illustrates how the torque produced by a dc motor increases when
the field current IF increases and the armature current IA remains to a fixed value.
3-5
Armature Reaction and Saturation Effect
As can be seen, the curve of the torque T versus the field current IF flattens out for
higher values of IF. The extra increase in torque for additional increases in field
current becomes smaller once the saturation knee is exceeded. Higher values of
field current also produce more heating in the motor. Usually, the nominal value of
the field current is chosen to be just at the beginning of the saturation knee to obtain
as much torque as possible with a field current that is as low as possible.
3-6
Armature Reaction and Saturation Effect
Procedure Summary
In the first part of this exercise, you will perform calculations with data obtained in
Exercises 2-1 and 2-3. You will use the results of these calculations to draw on
graph G232-1 the theoretical output voltage versus output current relationship of the
separately-excited dc generator used in Exercise 2-3. This will allow you to illustrate
the effect of armature reaction on the output voltage of a dc generator.
In the second part of the exercise, you will set up the equipment in the Workstation,
connect the equipment as shown in Figure 3-5, and make the appropriate settings
on the equipment.
In the third part of the exercise, you will set the field current of the separately-excited
dc generator. You will vary the output current of the dc generator from zero to twice
its nominal value to obtain the necessary data to plot a graph of the torque applied
to the dc generator versus the output current IO. This will allow you to demonstrate
the effect of armature reaction on the torque versus current relationship of a dc
machine.
In the fourth part of the exercise, you will connect the equipment as shown in
Figure 3-6. You will vary the field current of a separately-excited dc motor from zero
to approximately 175% of its nominal value, while maintaining a fixed armature
current, to obtain the necessary data to plot a graph of the motor torque versus the
field current IF. This will allow you to demonstrate the effect of saturation in dc
machines.
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
RA = Ω
G 2. Refer to graph G232-1 obtained in Exercise 2-3. This graph shows the
output voltage versus output current relationship of a separately-excited
dc generator operating at a fixed speed. Record the no load output voltage
(voltage obtained when the dc generator output current IO = 0 A) in the
following blank space (this voltage is recorded in data table DT232). This
3-7
Armature Reaction and Saturation Effect
voltage is equal to the voltage induced across the armature winding of the
dc generator (EEMF).
EEMF = V
G 3. Calculate the dc generator output voltage EO for each of the output currents
indicated in Table 3-1 using the following equation:
EO = EEMF ! RA x IO
V ac A A A A
When IO equals A, EO = V
When IO equals A, EO = V
When IO equals A, EO = V
When IO equals A, EO = V
G 4. Use the output voltages and currents obtained in the previous step to draw
on graph G232-1 the theoretical output voltage versus output current
relationship of the separately-excited dc generator.
G Yes G No
3-8
Armature Reaction and Saturation Effect
Note: If you are performing the exercise using the EMS system,
ensure that the brushes of the DC Motor / Generator are adjusted
to the neutral point. To do so, connect an ac power source
(terminals 4 and N of the Power Supply) to the armature of the
DC Motor / Generator (terminals 1 and 2) through CURRENT
INPUT I1 of the data acquisition module. Connect the shunt
winding of the DC Motor / Generator (terminals 5 and 6) to
VOLTAGE INPUT E1 of the Data Acquisition Interface module.
Start the Metering application and open setup configuration file
ACMOTOR1.DAI. Turn the Power Supply on and set the voltage
control knob so that an ac current (indicated by meter I line 1)
equal to half the nominal value of the armature current flows in
the armature of the DC Motor / Generator. Adjust the brush
adjustment lever on the DC Motor / Generator so that the voltage
across the shunt winding (indicated by meter E line 1) is
minimum. Turn the Power Supply off, exit the Metering
application, and disconnect all leads and cable.
G 6. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
G 7. Ensure that the data acquisition module is connected to a USB port of the
computer.
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
3-9
Armature Reaction and Saturation Effect
On the DC Motor / Generator, set the FIELD RHEOSTAT so that the field
current IF indicated by meter I field (IF) in the Metering window is equal to the
value given in the following table:
3-10
Armature Reaction and Saturation Effect
V ac mA
120 250
220 160
240 175
In the Metering window, make sure that the torque correction function of the
Torque meter is enabled. The Torque meter now indicates the torque
produced by the dc generator. This torque opposes to rotation. It is equal in
magnitude to the torque applied to the dc generator's shaft but of opposite
polarity.
G 12. Record the dc generator output current IO, field current IF, speed n, and
torque T in the Data Table. These parameters are indicated by meters
I arm. (IA), I field (IF), Speed, and Torque, respectively.
Gradually increase the prime mover speed to increase the generator output
current IO [indicated by meter I arm. (IA)] to approximately twice the nominal
armature current of the DC Motor / Generator in ten steps. For each current
setting, record the data in the Data Table.
G 13. When all data has been recorded, set the prime mover speed to 0, then turn
the Power Supply off.
In the Data Table window, confirm that the data has been stored. Reverse
the polarity of the torque values indicated in the Torque column to obtain the
torque applied to the dc generator's shaft. Entitle the data table as DT311,
and print the data table.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to edit, entitle, and print
a data table.
3-11
Armature Reaction and Saturation Effect
G 14. In the Graph window, make the appropriate settings to obtain a graph of the
torque applied to the dc generator (obtained from the Torque meter) as a
function of the dc generator output current IO [obtained from
meter I arm. (IA)]. Entitle the graph as G311, name the x-axis as DC
Generator Output Current, name the y-axis as Torque Applied to the DC
Generator, and print the graph.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to use the Graph
window of the Metering application to obtain a graph, entitle a
graph, name the axes of a graph, and print a graph.
Can we say that the variation in torque is linear when the dc generator
output current IO exceeds the nominal armature current of the
DC Motor / Generator?
G Yes G No
G 16. In the Metering window, make sure that the torque correction function of the
Torque meter is enabled. Turn the Power Supply on, adjust the voltage
control knob so that the dc motor armature current indicated by
meter I arm. (IA) is equal to 50% of the nominal value, then record the
dc motor armature voltage EA, armature current IA, field current IF, speed n,
and torque T in the Data Table.
Turn the voltage control knob fully counterclockwise and turn the Power
Supply off.
3-12
Armature Reaction and Saturation Effect
G 17. Turn the Power Supply on, adjust the voltage control knob so that the
dc motor armature current indicated by meter I arm. (IA) is equal to 50% of
the nominal value, then record the data in the Data Table.
Set the resistance of resistor R1 (by changing the settings of the toggle
switches on the Resistive Load module) and the FIELD RHEOSTAT so that
the field current IF increases by steps as indicated in Table 3-3. For each
current setting, readjust the voltage control knob of the Power Supply so
that the armature current IA remains equal to 50% of the nominal value, then
record the data in the Data Table.
3-13
Armature Reaction and Saturation Effect
V ac mA mA mA mA mA mA mA mA
G 18. On the DC Motor / Generator, turn the FIELD RHEOSTAT knob fully
clockwise, readjust the voltage control knob of the Power Supply so that the
armature current remains equal to 50% of the nominal value, then record
the data in the Data Table.
Turn the voltage control knob fully counterclockwise and turn the Power
Supply off.
In the Data Table window, confirm that the data has been stored, entitle the
data table as DT312, and print the data table.
G 19. In the Graph window, make the appropriate settings to obtain a graph of the
dc motor torque (obtained from the Torque meter) as a function of the field
current IF [obtained from meter I field (IF)]. Entitle the graph as G312, name
the x-axis as Field Current, name the y-axis as DC Motor Torque, and print
the graph.
Observe graph G312. How does the dc motor torque vary as the field
current increases?
Briefly explain what happens when the field current exceeds the nominal
value.
3-14
Armature Reaction and Saturation Effect
G 20. On the Power Supply, set the 24 V - AC power switch to the O (off) position.
ADDITIONAL EXPERIMENTS
You can determine the armature inductance of the DC Motor / Generator. To do so,
make sure the Power Supply is turned off and the voltage control knob is turned fully
counterclockwise, then set up the circuit shown in Figure 3-7. In the Metering
window, open setup configuration file ACMOTOR1.DAI, select meter layout 2, and
change the function of the Frequency meter so that it measures reactance X. Turn
the Power Supply on and adjust the voltage control knob so that an ac current
(indicated by meter I line 1) equal to the nominal armature current of the
DC Motor / Generator flows in the armature. Record the armature reactance, XA,
indicated by the reactance meter, turn the Power Supply off, and convert XA into
inductance using the following formula:
Figure 3-7. Circuit for Measuring the Armature Inductance of the DC Motor / Generator.
3-15
Armature Reaction and Saturation Effect
If you are using the Prime Mover / Dynamometer, Model 8960-1, you can determine
the inductance of the armature of the prime mover; this prime mover is a permanent-
magnet dc motor. To do this, make sure the Power Supply is turned off and the
voltage control knob is turned fully counterclockwise, then set up the circuit shown
in Figure 3-8. On the Prime Mover / Dynamometer, set the MODE switch to the
PRIME MOVER position. In the Metering window, open setup configuration file
ACMOTOR1.DAI, select meter layout 2, and set the function of the Frequency meter
so that it measures reactance X. Turn the Power Supply on and adjust the voltage
control knob so that a 3-A ac current (indicated by meter I line 1) flows in the prime
mover. Record the armature reactance (XA) indicated by the reactance meter, turn
the Power Supply off, and convert XA into inductance using the following formula:
Compare the armature inductance of the prime mover with that of the
DC Motor / Generator found in the previous experiment.
Figure 3-8. Circuit for Measuring the Armature Inductance of the Prime Mover of the Prime Mover/
Dynamometer, Model 8960-1.
You can observe the effect which armature reaction has on the torque versus current
characteristic of a separately-excited dc motor. To do so, refer to graph G212. This
graph shows the torque versus current characteristic of the separately-excited
dc motor used in Exercise 2-1. Observe that the torque versus current characteristic
is no longer linear for high armature currents.
3-16
Armature Reaction and Saturation Effect
CONCLUSION
In this exercise, you saw that armature reaction in dc machines causes the output
voltage of a generator to decrease rapidly as the armature current increases. You
observed that motor torque is also affected in the same manner. You saw that the
torque ceases to increase linearly with the field current when the iron in the dc
machine begins to saturate.
If you have performed the additional experiments, you found that the armature
inductance of the DC Motor / Generator is much higher than that of the prime mover
(permanent-magnet DC motor) in the Prime Mover / Dynamometer, Model 8960-1.
You observed that armature reaction affects the torque versus current characteristic
of a separately-excited dc motor.
REVIEW QUESTIONS
3-17
Armature Reaction and Saturation Effect
3-18
Exercise 3-2
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to demonstrate both ac and
dc operation of universal motors using the Universal Motor module.
DISCUSSION
You saw in Unit 2 that the armature winding creates a rotating magnetic field in the
rotor of a dc motor. This magnetic field rotates at the same speed as the motor but
in the opposite direction. As a result, the poles of the rotor electromagnet remain at
a fixed location. Furthermore, the poles of the rotor electromagnet are always at 90E
to the poles of the stator magnet or electromagnet (field electromagnet) as was
illustrated in Figure 2-5.
However, if either the polarity of the stator electromagnet or that of the rotor
electromagnet is reversed, the motor direction of rotation is reversed because the
forces of attraction and repulsion between the two magnets are reversed. Figure 3-9
illustrates the different possibilities when the polarities of the armature current IA and
field current IF are changed. When currents IA and IF are of the same polarity, the
motor rotates clockwise. Conversely, when currents IA and IF are of opposite polarity,
it rotates counterclockwise.
Figure 3-9. Direction of Rotation Depends on the Polarities of the Armature and Field Currents.
When both the armature and the field electromagnet of a dc motor are powered from
the same source, which is the case for shunt and series motors, reversing the
polarity of the voltage source reverses the polarity of both the armature and field
currents. Consequently, the torque does not change direction when the polarity of
the voltage applied to the motor changes. Therefore, shunt and series dc motors
3-19
The Universal Motor
rotate when connected to an ac power source despite the fact that the source
voltage polarity is constantly changing.
However, since motors are made of windings and iron, they always have inductance
associated with their windings. For example, the field winding of a shunt motor
usually has a large inductance value because it consists of many turns of wire. This
makes it difficult for alternating current to flow in the winding because a large
inductance means a high impedance. For this reason, it is almost impossible to
obtain satisfactory performance from a shunt motor connected to an ac power
source.
A series motor has a field winding that consists of only a few turns of wire.
Consequently, the field winding of the series motor has a low inductance. Its
impedance is therefore much lower than that of the shunt winding, and the series
motor operates on ac power with better results than a shunt motor. However, the
performance obtained with ac power is naturally much poorer than that obtained
when the series motor is connected to a dc power source.
The performance of a series motor operating with ac power can be greatly improved
by decreasing the inductance of the armature winding. This can be done by adding
a new winding, called compensating winding, to the series motor. This winding is
installed in the stator slots and the armature current flows through the winding. The
wire loops of the compensating winding are connected so that the direction of current
flow in each loop is opposite to the direction of current flow in the corresponding
armature loop lying next to it, as illustrated in Figure 3-10.
This is equivalent to winding the coil of an inductor with ten turns of wire in one
direction, and then ten turns of wire in the opposite direction. The resulting inductor
has a very small inductance because of the cancelling effect caused by equal
number of coils being wound in opposite directions. This new type of series motor
is known as a universal motor because it can operate indifferently on ac power, as
well as dc power.
3-20
The Universal Motor
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation,
connect the equipment as shown in Figure 3-11, and make the appropriate settings
on the equipment.
In the second part of the exercise, you will change the polarities of the armature and
field currents of a series motor operating on dc power and observe the effect on the
direction of rotation. You will also measure the dc voltage required to make the
series motor rotate at a speed of approximately 1000 r/min.
In the third part of the exercise, you will replace the dc power source with an ac
power source. You will observe that the direction of rotation of the series motor can
be changed by reversing the armature connections. You will measure the ac source
voltage required to make the series motor rotate at a speed of approximately
1000 r/min. You will measure the armature impedance ZA. You will compare the
series motor performance obtained with dc power and ac power.
In the fourth part of the exercise, you will modify the connections to obtain the
universal motor circuit shown in Figure 3-12. You will change the polarities of the
armature and field currents of the universal motor operating on dc power and
observe the effect on the direction of rotation. You will also measure the dc voltage
required to make the universal motor rotate at a speed of approximately 1000 r/min.
In the fifth part of the exercise, you will replace the dc power source with an ac power
source. You will observe that the direction of rotation of the universal motor can be
changed by reversing the armature connections. You will measure the ac source
voltage required to make the universal motor rotate at a speed of approximately
1000 r/min. You will measure the armature impedance ZA. You will compare the
universal motor performance obtained with dc power and ac power. You will
compare the performance of the universal motor to that of the series motor.
In the sixth part of the exercise, you will add a compensating winding to the universal
motor. You will observe the effect on the performance of the universal motor
operating on ac power.
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
3-21
The Universal Motor
Note: If you are performing the exercise using the EMS system,
ensure that the brushes of the DC Motor / Generator are adjusted
to the neutral point. To do so, connect an ac power source
(terminals 4 and N of the Power Supply) to the armature of the
DC Motor / Generator (terminals 1 and 2) through CURRENT
INPUT I1 of the data acquisition module. Connect the shunt
winding of the DC Motor / Generator (terminals 5 and 6) to
VOLTAGE INPUT E1 of the Data Acquisition Interface module.
Start the Metering application and open setup configuration file
ACMOTOR1.DAI. Turn the Power Supply on and set the voltage
control knob so that an ac current (indicated by meter I line 1)
equal to half the nominal value of the armature current flows in
the armature of the DC Motor / Generator. Adjust the brush
adjustment lever on the DC Motor / Generator so that the voltage
across the shunt winding (indicated by meter E line 1) is
minimum. Turn the Power Supply off, exit the Metering
application, and disconnect all leads and cable.
Also, ensure that the brushes of the Universal Motor are adjusted
to the neutral point. To do so, repeat the above procedure,
connecting the series winding of the Universal Motor to
VOLTAGE INPUT E1 of the data acquisition module.
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
G 3. Ensure that the data acquisition module is connected to a USB port of the
computer.
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
3-22
The Universal Motor
3-23
The Universal Motor
G 7. Turn the Power Supply on and slowly turn the voltage control knob until the
series motor rotates at a speed of 1000 r/min ± 25 r/min. Check that both
the armature current IA and the field current IF [indicated by meters I arm. (IA)
and I field (IF), respectively] are positive. Record the source voltage ES
[indicated by meter E arm. (EA)] and the direction of rotation.
ES = V
Turn the Power Supply on and slightly adjust the voltage control knob until
the series motor rotates at a speed of 1000 r/min ± 25 r/min. Check that
both the armature current IA and the field current IF are negative. Record the
source voltage ES [indicated by meter E arm. (EA)] and the direction of
rotation.
ES = V
What is the direction of rotation when the armature current IA and the field
current IF are of the same polarity?
Turn the Power Supply on and slightly adjust the voltage control knob until
the series motor rotates at a speed of 1000 r/min ± 25 r/min.
Note: Neglect the sign of the speed indicated by the Speed meter
in the Metering window.
Check that the armature current IA is positive and the field current IF is
negative. Record the source voltage ES and the direction of rotation.
ES = V
3-24
The Universal Motor
G 10. On the Power Supply, reverse the connection of the leads at terminals 7
and N to reverse the polarity of the voltage applied to the series motor.
Turn the Power Supply on and slightly adjust the voltage control knob until
the series motor rotates at a speed of 1000 r/min ± 25 r/min.
Note: Neglect the sign of the speed indicated by the Speed meter
in the Metering window.
Check that the armature current IA is negative and the field current IF is
positive. Record the source voltage ES and the direction of rotation.
ES = V
Turn the voltage control knob fully counterclockwise and turn the Power
Supply off.
What is the direction of rotation when the armature current IA and the field
current IF are of opposite polarity?
In the Metering window, set meters E arm. (EA), I arm. (IA), and I field (IF) in
the ac mode.
Turn the Power Supply on and slowly turn the voltage control knob until the
series motor rotates at a speed of 1000 r/min ± 25 r/min. Record the source
voltage ES [indicated by meter E arm. (EA)] and the direction of rotation.
ES = V
Does the series motor rotate in the same direction as when it was operating
on dc power with IA and IF of the same polarity (steps 7 and 8)?
G Yes G No
3-25
The Universal Motor
G 12. Reverse the armature connection at points A and B shown in Figure 3-11.
Turn the Power Supply on and slightly adjust the voltage control knob until
the series motor rotates at a speed of 1000 r/min ± 25 r/min.
Note: Neglect the sign of the speed indicated by the Speed meter
in the Metering window.
ES = V
Does the series motor rotate in the same direction as when it was operating
on dc power with IA and IF of opposite polarity (steps 9 and 10)?
G Yes G No
G 13. On the Power Supply, slowly turn the voltage control knob until the series
motor stops rotating.
ZA = Ω
Turn the voltage control knob fully counterclockwise and turn the Power
Supply off.
G 14. Remove the timing belt which couples the prime mover / dynamometer
module to the DC Motor / Generator.
3-26
The Universal Motor
In the Metering window, set meters E arm. (EA), I arm. (IA), and I field (IF) in
the dc mode.
G 15. Turn the Power Supply on and slowly turn the voltage control knob until the
universal motor rotates at a speed of 1000 r/min ± 25 r/min. Check that both
the armature current IA and the field current IF are positive. Record the
source voltage ES and the direction of rotation.
ES = V
G 16. On the Power Supply, reverse the connection of the leads at terminals 7
and N to reverse the polarity of the voltage applied to the universal motor.
Turn the Power Supply on and slightly adjust the voltage control knob until
the universal motor rotates at a speed of 1000 r/min ± 25 r/min. Check that
3-27
The Universal Motor
both the armature current IA and the field current IF are negative. Record the
source voltage ES and the direction of rotation.
ES = V
What is the direction of rotation when the armature current IA and the field
current IF are of the same polarity?
G 17. Reverse the armature connection at points A and B shown in Figure 3-12.
Turn the Power Supply on and slightly adjust the voltage control knob until
the universal motor rotates at a speed of 1000 r/min ± 25 r/min.
Note: Neglect the sign of the speed indicated by the Speed meter
in the Metering window.
Check that the armature current IA is positive and the field current IF is
negative. Record the source voltage ES and the direction of rotation.
ES = V
G 18. On the Power Supply, reverse the connection of the leads at terminals 7
and N to reverse the polarity of the voltage applied to the universal motor.
Turn the Power Supply on and slightly adjust the voltage control knob until
the universal motor rotates at a speed of 1000 r/min ± 25 r/min.
Note: Neglect the sign of the speed indicated by the Speed meter
in the Metering window.
Check that the armature current IA is negative and the field current IF is
positive. Record the source voltage ES and the direction of rotation.
ES = V
Turn the voltage control knob fully counterclockwise and turn the Power
Supply off.
3-28
The Universal Motor
What is the direction of rotation when the armature current IA and the field
current IF are of opposite polarity?
G Yes G No
In the Metering window, set meters E arm. (EA), I arm. (IA), and I field (IF) in
the ac mode.
Turn the Power Supply on and slowly turn the voltage control knob until the
universal motor rotates at a speed of 1000 r/min ± 25 r/min. Record the
source voltage ES and the direction of rotation.
Does the universal motor rotate in the same direction as when it was
operating on dc power with IA and IF of the same polarity (steps 15 and 16)?
G Yes G No
G 20. Reverse the armature connection at points A and B shown in Figure 3-12.
Turn the Power Supply on and slightly adjust the voltage control knob until
the universal motor rotates at a speed of 1000 r/min ± 25 r/min.
Note: Neglect the sign of the speed indicated by the Speed meter
in the Metering window.
3-29
The Universal Motor
Does the universal motor rotate in the same direction as when it was
operating on dc power with IA and IF of opposite polarity (steps 17 and 18)?
G Yes G No
G 21. On the Power Supply, slowly turn the voltage control knob until the universal
motor stops rotating.
Turn the voltage control knob fully counterclockwise and turn the Power
Supply off.
Compare the dc voltages required to make the universal motor and the
series motor rotate at a speed of approximately 1000 r/min.
Compare the ac voltages required to make the universal motor and the
series motor rotate at a speed of approximately 1000 r/min.
3-30
The Universal Motor
Turn the Power Supply on and slowly turn the voltage control knob until the
universal motor rotates at a speed of 1000 r/min ± 25 r/min. Record the
source voltage ES.
On the Power Supply, slowly turn the voltage control knob until the universal
motor stops rotating.
Turn the voltage control knob fully counterclockwise and turn the Power
Supply off.
3-31
The Universal Motor
G 23. On the Power Supply, set the 24 V - AC power switch to the O (off) position.
ADDITIONAL EXPERIMENTS
You can obtain the speed versus torque characteristic of a universal motor (with a
compensating winding) powered by an ac source. To do so, make sure the Power
Supply is turned off and set up the universal motor circuit shown in Figure 3-13. Set
the dynamometer torque control to minimum (fully CCW position). In the Metering
window, make sure that meters E arm. (EA), I arm. (IA), and I field (IF) are in the
ac mode and the torque correction function of the Torque meter is enabled. Clear the
data (if any) recorded in the data table. Turn the Power Supply on and set the
ac source voltage ES to the nominal voltage of the Universal Motor. On the
dynamometer, set the torque control so that the torque indicated by the Torque
meter in the Metering window increases by 0.2 N@m (2.0 lbf@in) increments up to
about 2.3 N@m (about 20.0 lbf@in). For each torque setting, readjust the voltage
control knob of the Power Supply so that the armature voltage EA remains equal to
the value set previously, wait until the motor speed stabilizes, and then record the
data in the Data Table. When all data has been recorded, turn the Power Supply off.
Edit the data table so as to keep only the values of the speed n, torque T, armature
current IA, and source voltage ES. Entitle the data table as DT321. Plot a graph of the
speed (obtained from the Speed meter) as a function of the torque (obtained from
the Torque meter). Entitle the graph as G321. Compare the speed versus torque
characteristic of the universal motor (graph G321) to that of the dc series
motor (graph G223 obtained in Exercise 2-2).
Note: The armature current may exceed the rated value while
performing this manipulation. It is, therefore, suggested to
complete the manipulation within a time interval of 5 minutes or
less.
3-32
The Universal Motor
You can observe the operation of a shunt motor connected to an ac power source.
To do so, make sure the Power Supply is turned off and set up the shunt motor
circuit shown in Figure 3-14. In the Metering window, make sure that
meters E arm. (EA), I arm. (IA), and I field (IF) are in the ac mode. Turn the Power
Supply on and turn the voltage control knob until the shunt motor starts to rotate.
Note the direction of rotation. Turn the Power Supply off. Reverse the armature
connection at points A and B shown in Figure 3-14. Turn the Power Supply on and
turn the voltage control knob until the shunt motor starts to rotate. Note the direction
of rotation. Turn the Power Supply off.
CONCLUSION
In this exercise, you demonstrated that the dc series motor and the universal motor
without compensating winding have similar operation whether they are supplied with
dc or ac power. You observed that the direction of rotation of these motors depends
on the polarities of the armature and field currents. You found that the performance
of these motors is rather poor when they operate on ac power because their
armature impedance ZA is fairly high. You observed that the performance of a
universal motor operating on ac power can be greatly improved by adding a
compensating winding that reduces the armature impedance ZA.
If you have performed the additional experiments, you plotted a graph of speed
versus torque for an ac-powered universal motor with a compensating winding. You
found that the speed-torque characteristic of this motor is similar to that of the dc
series motor, i.e., the speed decreases rapidly and non linearly as the torque
increases. You verified that a dc shunt motor can operate on ac power.
3-33
The Universal Motor
REVIEW QUESTIONS
1. What effect does reversing the dc power connections to a series motor have on
its direction of rotation?
a. It remains clockwise.
b. It reverses.
c. It changes from clockwise to counterclockwise.
d. It remains the same.
2. What effect does reversing the armature winding connections to a series motor
have on its direction of rotation?
a. It remains counterclockwise.
b. It reverses.
c. It changes from counterclockwise to clockwise.
d. It remains the same.
3-34
Unit Test
3-35
Unit Test (cont'd)
9. The ac voltage required to make a series motor rotate at a given speed is higher
than the dc voltage required to make the same motor rotate at the same speed.
This is because
3-36
Unit 4
AC Induction Motors
UNIT OBJECTIVE
After completing this unit, you will be able to demonstrate and explain the operation
of ac induction motors using the Squirrel-Cage Induction Motor module and the
Capacitor-Start Motor module.
DISCUSSION OF FUNDAMENTALS
As you saw in Unit 1, a voltage is induced between the ends of a wire loop when the
magnetic flux linking the loop varies as a function of time. If the ends of the wire loop
are short-circuited together, a current flows in the loop. Figure 4-1 shows a magnet
that is displaced rapidly towards the right above a group of conductors. The
conductors are short-circuited at their extremities by bars A and B and form a type
of ladder.
Current flows in the loop formed by conductors 1 and 2, as well as in the loop formed
by conductors 2 and 3. These currents create magnetic fields with north and south
poles as shown in Figure 4-2.
4-1
AC Induction Motors
The interaction between the magnetic field of the magnet and the magnetic fields
produced by the currents induced in the ladder creates a force between the moving
magnet and the electromagnet (the conducting ladder). This force causes the ladder
to be pulled along in the direction of the moving magnet. However, if the ladder
moves at the same speed as the magnet, there is no longer a variation in the
magnetic flux. Consequently, there is no induced voltage to cause current flow in the
wire loops, meaning that there is no longer a magnetic force acting on the ladder.
Therefore, the ladder must move at a speed which is lower than that of the moving
magnet for a magnetic force to pull the ladder in the direction of the moving magnet.
The greater the speed difference between the two, the greater the variation in
magnetic flux, and therefore, the greater the magnetic force acting on the conducting
ladder.
4-2
AC Induction Motors
To make it easier for the magnetic flux to circulate, the rotor of a squirrel-cage
induction motor is placed inside a laminated iron cylinder. The stator of the induction
motor acts as a rotating electromagnet. The rotating electromagnet causes torque
which pulls the rotor along in much the same manner as the moving magnet in
Figure 4-1 pulls the ladder.
4-3
4-4
Exercise 4-1
EXERCISE OBJECTIVE
When you have completed this exercise you will be able to demonstrate the
operating characteristics of a three-phase induction motor using the Four-Pole
Squirrel-Cage Induction Motor module.
DISCUSSION
4-5
The Three-Phase Squirrel-Cage
Induction Motor
When sine-wave currents phase shifted of 120E to each other, like those shown in
Figure 4-5, flow in stator electromagnets A, B, and C, a magnetic field that rotates
very regularly is obtained.
Figure 4-6 illustrates the magnetic field created by stator electromagnets A, B, and C
at instants numbered 1 to 6 in Figure 4-5. Notice that the magnetic lines of force exit
at the north pole of each electromagnet and enter at the south pole. As can be seen,
the magnetic field rotates clockwise.
The use of sine-wave currents produces a magnetic field that rotates regularly and
whose strength does not vary over time. The speed of the rotating magnetic field is
known as the synchronous speed (nS) and is proportional to the frequency of the ac
power source. A rotating magnetic field can also be obtained using other
combinations of sine-wave currents that are phase-shifted with respect to each other,
but three-phase sine-wave currents are used more frequently.
4-6
The Three-Phase Squirrel-Cage
Induction Motor
Figure 4-6. Position of the Rotating Magnetic Field at Various Instants. (From Electrical Machines,
Drives, and Power Systems by Theodore Wildi. Copyright © 1991, 1981 Sperika Enterprises
Ltd. © Published by Prentice Hall. All rights reserved.)
Referring to what has been said in the Discussion of Fundamentals of this unit, one
can easily deduce that the torque produced by a squirrel-cage induction motor
4-7
The Three-Phase Squirrel-Cage
Induction Motor
increases as the difference in speed between the rotating magnetic field and the
rotor increases. The difference in speed between the two is called slip. A plot of the
speed versus torque characteristic for a squirrel-cage induction motor gives a curve
similar to that shown in Figure 4-7. As can be seen, the motor speed (rotor speed)
is always lower than the synchronous speed nS because slip is necessary for the
motor to develop torque. The synchronous speed for the Lab-Volt motors is
1800 r/min for 60-Hz power, and 1500 r/min for 50-Hz power.
The speed versus torque characteristic of the squirrel-cage induction motor is very
similar to that obtained previously for a separately-excited dc motor. However, the
currents induced in the squirrel-cage rotor must change direction more and more
rapidly as the slip increases. In other words, the frequency of the currents induced
in the rotor increases as the slip increases. Since the rotor is made up of iron and
coils of wire, it has an inductance that opposes rapid changes in current. As a result,
the currents induced in the rotor are no longer directly proportional to the slip of the
motor. This affects the speed versus torque characteristic as shown in Figure 4-8.
Figure 4-8. The Motor Inductance Affects the Speed Versus Torque Characteristic.
As the curve shows, the no-load speed is slightly less than the synchronous
speed nS, but as the load torque increases, motor speed decreases. For the nominal
4-8
The Three-Phase Squirrel-Cage
Induction Motor
value of motor torque (full-load torque) corresponds a nominal operating speed (full-
load speed). Further increases in load torque lead to a point of instability, called
breakdown torque, after which both motor speed and output torque decrease. The
torque value at zero speed, called locked-rotor torque, is often less than the
breakdown torque. At start-up, and at low speed, motor current is very high and the
amount of power that is consumed is higher than during normal operation.
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation,
connect the equipment as shown in Figure 4-9, and make the appropriate settings
on the equipment.
In the second part of the exercise, you will apply the nominal line voltage to the
squirrel-cage induction motor, note the motor direction of rotation, and measure the
motor no-load speed. You will then increase the mechanical load applied to the
squirrel-cage induction motor by steps. For each step, you will record in the data
table various electrical and mechanical parameters related to the motor. You will
then use this data to plot various graphs and determine many of the characteristics
of the squirrel-cage induction motor.
In the third part of the exercise, you will interchange two of the leads that supply
power to the squirrel-cage induction motor and observe if this affects the direction
of rotation.
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
4-9
The Three-Phase Squirrel-Cage
Induction Motor
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
G 3. Ensure that the data acquisition module is connected to a USB port of the
computer.
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
4-10
The Three-Phase Squirrel-Cage
Induction Motor
Note: If you are performing the exercise using LVSIM®-EMS, you can
zoom in on the Prime Mover / Dynamometer before setting the controls in
order to see additional front panels markings related to these controls.
G 7. Turn the Power Supply on and set the voltage control knob so that the line
voltage indicated by meter E line 1 is equal to the nominal line voltage of the
squirrel-cage induction motor.
Record in the following blank space the motor speed indicated by the Speed
meter in the Metering window.
n= r/min
Is the no-load speed almost equal to the speed of the rotating magnetic field
(synchronous speed) given in the Discussion?
G Yes G No
G 8. In the Metering window, make sure that the torque correction function of the
Torque meter is enabled. The Torque meter indicates the output torque of
the squirrel-cage induction motor.
Record the nominal speed nNOM., torque TNOM., and line current INOM. of the
squirrel-cage induction motor in the following blank spaces. These
parameters are indicated by meters Speed, Torque, and I line 1,
respectively.
nNOM. = r/min
INOM. = A
4-11
The Three-Phase Squirrel-Cage
Induction Motor
On the dynamometer, set the torque control to minimum (fully
CCW position). The torque indicated by the dynamometer module display
should be 0 NAm (0 lbfAin).
G 9. Record the motor line voltage ELINE, line current ILINE, active power P,
reactive power Q, speed n, and output torque T in the Data Table. These
parameters are indicated by meters E line 1, I line 1, Act. Power,
React. Power, Speed, and Torque, respectively.
On the dynamometer, carefully adjust the torque control so that the torque
indicated by the Torque meter increases by 0.3 NAm (3.0 lbfAin) increments
up to about 2.1 NAm (19 lbfAin). For each torque setting, record the data in
the Data Table.
Once the motor speed has stabilized, record the data in the Data Table.
G 10. When all data has been recorded, set the torque control knob on the
dynamometer to minimum (fully CCW), turn the voltage control knob fully
counterclockwise, and turn the Power Supply off.
In the Data Table window, confirm that the data has been stored, entitle the
data table as DT411, and print the data table.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to edit, entitle, and print
a data table.
Does the motor line current indicated in column I line 1 increase as the
mechanical load applied to the squirrel-cage induction motor increases?
G Yes G No
G 11. In the Graph window, make the appropriate settings to obtain a graph of the
motor speed (obtained from the Speed meter) as a function of the motor
torque (obtained from the Torque meter). Entitle the graph as G411, name
the x-axis as Squirrel-Cage Induction-Motor Torque, name the y-axis as
Squirrel-Cage Induction-Motor Speed, and print the graph.
4-12
The Three-Phase Squirrel-Cage
Induction Motor
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to use the Graph
window of the Metering application to obtain a graph, entitle a
graph, name the axes of a graph, and print a graph.
Briefly describe how the speed varies as the mechanical load applied to the
squirrel-cage induction motor increases, i.e. as the motor torque increases.
G 12. Indicate on graph G411 the nominal speed and torque of the squirrel-cage
induction motor measured previously.
Compare the breakdown torque and locked-rotor torque with the nominal
torque of the squirrel-cage induction motor.
G 13. In the Graph window, make the appropriate settings to obtain a graph of the
motor active (P) and reactive (Q) power (obtained from meters Act. Power
and React. Power, respectively) as a function of the motor speed (obtained
from the Speed meter) using the data recorded previously in the data table
(DT411). Entitle the graph as G411-1, name the x-axis as Squirrel-Cage
Induction-Motor Speed, name the y-axis as Squirrel-Cage Induction Motor
Active and Reactive Powers, and print the graph.
Does graph G411-1 confirm that the squirrel-cage induction motor always
draws reactive power from the ac power source?
G Yes G No
4-13
The Three-Phase Squirrel-Cage
Induction Motor
Does graph G411-1 confirm that the squirrel-cage induction motor draws
more electrical power from the ac power source as it drives an heavier load?
G Yes G No
Observe that when the squirrel-cage induction motor rotates without load,
the reactive power exceeds the active power. What does this reveal?
G 14. In the Graph window, make the appropriate settings to obtain a graph of the
motor line current ILINE (obtained from meter I line 1) as a function of the
motor speed (obtained from the Speed meter) using the data recorded
previously in the data table (DT411). Entitle the graph as G411-2, name the
x-axis as Squirrel-Cage Induction-Motor Speed, name the y-axis as
Squirrel-Cage Induction-Motor Line Current, and print the graph.
How does the line current vary as the motor speed decreases?
G 15. Indicate on graph G411-2 the nominal line current of the squirrel-cage
induction motor measured previously.
By how many times is the starting line current greater than the nominal line
current? (Use the line current measured at minimum speed as the starting
current.)
Direction of Rotation
G 16. On the Four-Pole Squirrel-Cage Induction Motor, interchange any two of the
three leads connected to the stator windings.
Turn the Power Supply on and set the voltage control knob so that the line
voltage indicated by meter E line 1 is approximately equal to the nominal
line voltage of the squirrel-cage induction motor.
4-14
The Three-Phase Squirrel-Cage
Induction Motor
Does the squirrel-cage induction motor rotate opposite to the direction noted
previously in this exercise?
G Yes G No
G 17. On the Power Supply, turn the voltage control knob fully counterclockwise,
then set the 24 V - AC power switch to the O (off) position.
CONCLUSION
In this exercise, you observed that when the nominal line voltage is applied to the
stator windings of a squirrel-cage induction motor without mechanical load, the rotor
turns at approximately the same speed as the rotating magnetic field (synchronous
speed). You saw that interchanging any two of the three leads supplying power to
the stator windings reverses the phase sequence, and thereby, causes the motor to
rotate in the opposite direction. You observed that the motor line currents increase
as the mechanical load increases, thus showing that the squirrel-cage induction
motor requires more electric power to drive heavier loads. You plotted a graph of
speed versus torque and used it to determine the nominal, breakdown, and locked-
rotor torques of the squirrel-cage induction motor. You also plotted a graph of the
motor reactive power versus speed and observed that the squirrel-cage induction
motor draws reactive power from the ac power source to create its magnetic field.
Finally, you plotted a graph of the motor line current versus speed and observed that
the starting current is many times greater than the nominal line current.
REVIEW QUESTIONS
1. The speed of the rotating magnetic field created by three-phase power is called
a. no-load speed.
b. synchronous speed.
c. slip speed.
d. nominal speed.
2. The difference between the synchronous speed and the rotation speed of a
squirrel-cage induction motor is
a. known as slip.
b. always greater than 10%.
c. known as slip torque.
d. always less than 1%.
4-15
The Three-Phase Squirrel-Cage
Induction Motor
3. Reactive power is consumed by a squirrel-cage induction motor because
a. It increases.
b. It decreases.
c. It stays the same because speed is independent of motor load.
d. The speed oscillates around the original value.
5. What happens when two of the three leads supplying power to a squirrel-cage
induction motor are reversed?
4-16
Exercise 4-2
Eddy-Current Brake
and Asynchronous Generator
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to demonstrate the main
operating characteristics of an eddy-current brake as well as those of an
asynchronous generator using the Four-Pole Squirrel-Cage Induction Motor and
prime mover / dynamometer module.
DISCUSSION
Figure 4-10 illustrates the magnet and the conducting ladder shown previously in
Figure 4-1. This time, however, the magnet is fixed and the ladder is displaced
rapidly towards right.
This causes current to flow in the loop formed by conductors 1 and 2, as well as in
the loop formed by conductors 2 and 3. These currents create magnetic fields with
north and south poles as shown in Figure 4-11.
The interaction between the magnetic field of the magnet and the magnetic fields
produced by the currents induced in the ladder creates a force between the fixed
magnet and the moving electromagnet (the conducting ladder). This force causes the
ladder to be pulled along in the direction of the fixed magnet, and thereby, tends to
reduce the ladder speed. However, if the ladder stops moving, there is no longer a
variation in the magnetic flux. Consequently, there is no induced voltage to cause
current flow in the wire loops, meaning that there is no longer a magnetic force acting
on the ladder. Therefore, a magnetic braking force acts on the ladder as long as it
is moving. The greater the ladder speed (up to a certain limit), the greater the
variation in magnetic flux, and therefore, the greater the magnetic braking force
acting on the conducting ladder.
4-17
Eddy-Current Brake
and Asynchronous Generator
The above principle is used to advantage in the eddy-current brake, in which a fixed
(stator) electromagnet creates a braking torque that acts on a squirrel-cage rotor
obtained by closing a ladder similar to that shown in Figure 4-10 upon itself.
Figure 4-12 illustrates an eddy-current brake. Notice that a variable-voltage dc
source is used to make current flow in the stator electromagnet. Varying the dc
source voltage allows variation of the current in the electromagnet, and thereby,
variation of the electromagnet strength. The greater the electromagnet strength, the
greater the magnetic flux in the machine, the greater the currents induced in the
squirrel-cage rotor as it turns, and the greater the braking force.
4-18
Eddy-Current Brake
and Asynchronous Generator
Note that mechanical energy from the driving machine is transferred to the eddy-
current brake during braking. This energy is converted to electrical energy that is
dissipated as heat in the squirrel-cage rotor of the eddy-current brake.
In brief, when the rotor of a squirrel-cage induction machine rotates slower than the
synchronous speed, the machine operates as a motor because the interaction of the
magnetic fields in the machine creates a force that tends to increase the rotor speed.
Conversely, when the rotor turns at a speed higher than the synchronous speed, the
interaction of the magnetic fields creates a force that tends to slow down the motor,
and thus, the machine operates as an asynchronous generator. Figure 4-13
illustrates the two cases.
Figure 4-13. Motor or Generator Operation Depends on the Squirrel-Cage Rotor Speed.
4-19
Eddy-Current Brake
and Asynchronous Generator
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation,
connect the equipment as shown in Figure 4-15, and make the appropriate settings
on the equipment.
In the second part of the exercise, you will demonstrate eddy-current braking. An
eddy-current brake will be implemented by connecting one of the stator winding of
the Four-Pole Squirrel-Cage Induction Motor to a dc power source through a
resistive load. Varying the value of the resistive load will allow variation of the
electromagnet current, and thereby, variation of the braking torque.
In the third part of the exercise, you will observe the operation of a squirrel-cage
induction motor operating as an asynchronous generator.
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
4-20
Eddy-Current Brake
and Asynchronous Generator
Setting up the Equipment
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
G 3. Ensure that the data acquisition module is connected to a USB port of the
computer.
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
G 5. Connect the equipment as shown in Figure 4-15. Connect the three resistor
sections on the Resistive Load module in parallel to implement resistor R1.
Note that the resistance value of R1 is initially set to infinite (4).
4-21
Eddy-Current Brake
and Asynchronous Generator
G 7. Turn the Power Supply on. Adjust the prime mover speed (indicated by the
Speed meter) to 150 r/min.
In the Metering window, set meter I line 1 in the dc mode and make sure
that the torque correction function of the Torque meter is enabled. The
Torque meter now indicates the braking torque TBRAKING caused by the
squirrel-cage induction motor.
Record the prime mover speed n, the electromagnet current IEM, and the
braking torque TBRAKING, in the following blank spaces. These parameters are
indicated by meters Speed, I line 1, and Torque, respectively. Also, record
the direction of rotation.
n= r/min
IEM = A
Direction of rotation :
G 8. Close the switches on the Resistive Load module one at a time to increase
the current in the stator electromagnet by steps. While doing this, observe
the speed and torque indicated in the Metering window.
4-22
Eddy-Current Brake
and Asynchronous Generator
When all switches are closed, record the prime mover speed n, the
electromagnet current IEM, the braking torque TBRAKING, and the direction of
rotation in the following blank spaces.
n= r/min
IEM = A
Direction of rotation :
Describe how the braking torque varies when the electromagnet current is
increased.
G Yes G No
G 9. On the Resistive Load module, make the appropriate settings so that the
resistance value of resistor R1 is infinite.
Turn the Power Supply on and set the prime mover speed to !150 r/min.
Record the prime mover speed n, the electromagnet current IEM, the braking
torque TBRAKING (indicated in the Metering window) and the direction of
rotation in the following blank spaces.
n= r/min
IEM = A
Direction of rotation :
G 10. Close the switches on the Resistive Load module one at a time to increase
the current in the stator electromagnet by steps. While doing this, observe
the speed and torque indicated in the Metering window.
4-23
Eddy-Current Brake
and Asynchronous Generator
When all switches are closed, record the prime mover speed n, the
electromagnet current IEM, the braking torque TBRAKING, and the direction of
rotation in the following blank spaces.
n= r/min
IEM = A
Direction of rotation :
Set the prime mover speed to 0, then turn the Power Supply off.
Describe how the braking torque varies when the electromagnet current is
increased.
G Yes G No
Turn the Power Supply on and set the prime mover speed (indicated by the
Speed meter) to 1200 r/min.
4-24
Eddy-Current Brake
and Asynchronous Generator
Note: If you are using the Prime Mover / Dynamometer,
Model 8960-1, and the prime mover rotates in the
counterclockwise direction, turn the Power Supply off, reverse the
connection of the leads at the PRIME MOVER INPUT, turn the
Power Supply on, and adjust the speed.
Turn the Power Supply off without modifying the setting of the prime mover
speed.
G 12. Connect lines A, B, and C of the three-phase power source to the circuit as
shown in Figure 4-16.
In the Metering window, set meter I line 1 in the ac mode and set meters
Act. Power and Mech. Power so that they have a zero-centre analog-type
display and a 750-W scale.
G 13. Turn the Power Supply on and verify that the squirrel-cage induction
machine rotates clockwise.
G 14. On the dynamometer, set the torque control so that the torque indicated by
the Torque meter in the Metering window is about 1.3 NAm (about
11.5 lbfAin).
P= W Q= var
Pm = W n= r/min
T= NAm (lbfAin)
Does active power flow from the ac power source to the squirrel-cage
induction machine?
G Yes G No
4-25
Eddy-Current Brake
and Asynchronous Generator
What does this indicate about the operation of the squirrel-cage induction
machine?
Set the prime mover speed so that the machines rotate at the synchronous
speed of the Four-Pole Squirrel-Cage Induction Motor.
P= W Q= var
Pm = W n= r/min
T= NAm (lbfAin)
G Yes G No
G 16. Slowly adjust the prime mover speed so that the machines rotate at 105%
of the synchronous speed of the Four-Pole Squirrel-Cage Induction Motor.
P= W Q= var
Pm = W n= r/min
T= NAm (lbfAin)
Does active power flow from the squirrel-cage induction machine to the ac
power source?
G Yes G No
4-26
Eddy-Current Brake
and Asynchronous Generator
What does this indicate about the operation of the squirrel-cage induction
machine?
G 17. Set the prime mover speed to 0 then turn the Power Supply off.
Turn the Power Supply on and set the prime mover speed to
about 1000 r/min.
ELINE = V
Does this confirm that generator operation is not possible unless the
squirrel-cage induction machine is connected to the a three-phase ac power
network?
G Yes G No
G 18. On the Power Supply, set the 24 V - AC power switch to the O (off) position.
ADDITIONAL EXPERIMENTS
You can obtain the speed versus torque characteristic of a squirrel-cage induction
motor for both the motor and generator modes of operation. To do so, set the
Four-Quadrant Dynamometer / Power Supply or the Prime Mover / Dynamometer
to operate as a prime mover. Open setup configuration file ACMOTOR1.DAI and
select meter layout 2. Make sure the torque correction function of the Torque meter
is enabled. Make sure the Power Supply is turned off and refer to steps 11 to 13 of
this exercise to set up the circuit shown in Figure 4-16. Clear the data recorded in
the data table (if any). Set the Four-Quadrant Dynamometer / Power Supply or the
Prime Mover / Dynamometer to operate as a prime mover and adjust the prime
mover speed until the Torque meter indicates !2.7 NAm (!24.0 lbfAin). The machine
4-27
Eddy-Current Brake
and Asynchronous Generator
speed should be greater than the synchronous speed when the torque is !2.7 NAm
(!24.0 lbfAin). Adjust the prime mover speed so that the torque indicated by the
Torque meter passes from !2.7 NAm (!24.0 lbfAin) to 0.0 NAm (0.0 lbfAin) in steps of
0.3 NAm (3.0 lbfAin). For each torque setting record the data in the Data Table.
After recording the data for 0.0 NAm (0.0 lbfAin), set the Four-Quadrant
Dynamometer / Power Supply or the Prime Mover / Dynamometer to operate as a
dynamometer, then make sure the torque control on the prime mover is set to
minimum (turned fully CCW). Refer to step 9 of Exercise 4-1 to complete the
measurements. Turn the equipment off. Edit the data table so as to keep only the
values of the line voltage ELINE, line current ILINE, active power P, reactive power Q,
speed n, and torque T. Entitle the data table as DT421. Plot a graph of the speed
(obtained from the Speed meter) as a function of the torque (obtained from the
Torque meter). Entitle the graph as G421.
CONCLUSION
If you have performed the additional experiments, you plotted a graph of speed
versus torque for a squirrel-cage induction motor. This graph covers both the motor
and generator modes of operation.
REVIEW QUESTIONS
a. field.
b. wire.
c. brake (eddy-current brake).
d. flux.
2. When a squirrel-cage induction motor turns faster than the synchronous speed
determined by the ac network, it
4-28
Eddy-Current Brake
and Asynchronous Generator
3. A squirrel-cage induction motor always requires
4-29
4-30
Exercise 4-3
Effect of Voltage on the Characteristics
of Induction Motors
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to use the Four-Pole
Squirrel-Cage Induction Motor module to demonstrate how the voltage applied to an
induction motor affects its characteristics.
DISCUSSION
It is also possible to plot the speed versus torque characteristic for different motor
voltages. Figure 4-18 shows an example of speed versus torque characteristics for
both nominal and reduced motor voltages.
4-31
Effect of Voltage on the Characteristics
of Induction Motors
Figure 4-18. Speed Versus Torque Characteristics for Nominal and Reduced Motor Voltages.
As shown in Figure 4-18, both the locked-rotor torque and the breakdown torque
decrease greatly when the motor voltage is reduced. In practice, the torque
decreases by a factor equal to the square of the reduction factor of the motor
voltage. For example, the torque is reduced by a factor of four when the motor
voltage is reduced by a factor of two (i.e. decreased to one half its original value). In
some circumstances, the motor voltage is reduced intentionally to obtain small
variations in the speed of an induction motor. Furthermore, reducing the motor
voltage allows the starting current of the motor to be lowered.
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation and
connect the equipment as shown in Figure 4-19.
In the second part of the exercise, you will vary the voltage applied to the windings
of the squirrel-cage induction motor at no load while measuring and recording the
winding current. You will plot a graph of the winding voltage versus the winding
current and observe the effect of saturation.
In the third part of the exercise, you will set up the circuit shown in Figure 4-20 and
make the appropriate settings on the equipment. You will then set the voltage
applied to the squirrel-cage induction motor below the nominal value to see the effect
this has on the no-load speed.
In the fourth part of the exercise, you will vary the load applied to the squirrel-cage
induction motor operating with reduced voltage. For each load setting, you will record
in the data table various electrical and mechanical parameters related to the motor.
You will then use this data to plot various graphs and determine many of the
characteristics of the squirrel-cage induction motor when it operates with reduced
voltage.
4-32
Effect of Voltage on the Characteristics
of Induction Motors
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
G 3. Ensure that the data acquisition module is connected to a USB port of the
computer.
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
4-33
Effect of Voltage on the Characteristics
of Induction Motors
Note: The windings of the Four-Pole Squirrel-Cage Induction
Motor are connected in delta to allow a greater voltage to be
applied to the windings.
Figure 4-19. Delta Connection of the Stator Windings of the Four-Pole Squirrel-Cage Induction
Motor.
G 6. Turn the Power Supply on and set the voltage control knob so that the
voltage applied to each of the squirrel-cage induction motor windings
(indicated by meter E line 1) is equal to 50% of the nominal voltage of these
windings.
When all data has been recorded, turn the voltage control knob fully
counterclockwise and turn the Power Supply off.
4-34
Effect of Voltage on the Characteristics
of Induction Motors
G 8. In the Data Table window, confirm that the data has been stored, entitle the
data table as DT431, and print the data table.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to edit, entitle, and print
a data table.
G 9. In the Graph window, make the appropriate settings to obtain a graph of the
motor winding voltage (obtained from meter E line 1) as a function of the
motor winding current (obtained from meter I line 1). Entitle the graph as
G431, name the x-axis as Squirrel-Cage Induction-Motor Winding Current,
name the y-axis as Squirrel-Cage Induction-Motor Winding Voltage, and
print the graph.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to use the Graph
window of the Metering application to obtain a graph, entitle a
graph, name the axes of a graph, and print a graph.
G 10. Indicate the nominal winding voltage of the squirrel-cage induction motor in
graph G431.
Is the nominal winding voltage located near the knee of the motor saturation
curve?
G Yes G No
G Yes G No
G 11. Use graph G431 to approximate the winding voltage (EWINDING) at which
nominal current flows in the motor windings (when no load is applied to the
motor).
4-35
Effect of Voltage on the Characteristics
of Induction Motors
Connect the equipment as shown in Figure 4-20.
G 14. Turn the Power Supply on and set the voltage control knob so that the line
voltage indicated by meter E line 1 is equal to 75% of the nominal line
voltage of the squirrel-cage induction motor.
Record in the following blank space the no-load speed n of the motor
indicated by the Speed meter in the Metering window.
Is the no-load speed obtained when the line voltage is set to 75% of the
nominal value less than the no-load speed obtained when the line voltage
is set to the nominal value, as in step 7 of Exercise 4-1?
G Yes G No
G Yes G No
4-36
Effect of Voltage on the Characteristics
of Induction Motors
G 15. In the Metering window, clear the data recorded in the Data Table and make
sure that the torque correction function of the Torque meter is enabled. The
Torque meter now indicates the output torque of the squirrel-cage induction
motor.
Record the motor line voltage ELINE, line current ILINE, active power P,
reactive power Q, speed n, and output torque T in the Data Table. These
parameters are indicated by meters E line 1, I line 1, Act. Power,
React. Power, Speed, and Torque, respectively.
On the dynamometer, set the torque control so that the torque indicated by
the Torque meter in the Metering window increases by 0.3 N@m (2.0 lbf@in)
increments up to 1.2 NAm (11.0 lbfAin). For each torque setting, record the
data in the Data Table.
Once the motor speed has stabilized, record the data in the Data Table.
G 16. When all data has been recorded, set the torque control on the
dynamometer to minimum (fully CCW), turn the voltage control knob fully
counterclockwise, and turn the Power Supply off.
In the Data Table window, confirm that the data has been stored, entitle the
data table as DT432, and print the data table.
Does the motor line current indicated in column I line 1 increase as the
mechanical load applied to the squirrel-cage induction motor increases?
G Yes G No
G 17. In the Graph window, make the appropriate settings to obtain a graph of the
motor speed (obtained from meter N) as a function of the motor torque
(obtained from meter T). Entitle the graph as G432, name the x-axis as
Squirrel-Cage Induction-Motor Torque, name the y-axis as Squirrel-Cage
Induction-Motor Speed, and print the graph.
4-37
Effect of Voltage on the Characteristics
of Induction Motors
Determine the breakdown torque of the squirrel-cage induction motor using
graph G432.
Compare the breakdown torque and locked-rotor torque obtained when the
motor voltage is set to 75% of the nominal value to those obtained when the
motor voltage is set to the nominal value, as in step 12 of Exercise 4-1.
Does reducing the motor voltage decrease the torque developed by the
motor?
G Yes G No
G 18. In the Graph window, make the appropriate settings to obtain a graph of the
motor active (P) and reactive (Q) power values (obtained from
meters Act. Power and React. Power, respectively) as a function of the
motor speed (obtained from the Speed meter) using the data recorded
previously in data table DT432. Entitle the graph as G432-1, name the
x-axis as Squirrel-Cage Induction-Motor Speed, name the y-axis as Squirrel-
Cage Induction Motor Active and Reactive Powers, and print the graph.
Compare the active and reactive powers obtained when the motor voltage
is set to 75% of the nominal value (graph G432-1) to those obtained when
the motor voltage is set to the nominal value (graph G411-1 obtained in
Exercise 4-1).
G 19. In the Graph window, make the appropriate settings to obtain a graph of the
motor line current ILINE (obtained from meter I line 1) as a function of the
motor speed (obtained from the Speed meter) using the data recorded
4-38
Effect of Voltage on the Characteristics
of Induction Motors
previously in data table DT432. Entitle the graph as G432-2, name the
x-axis as Squirrel-Cage Induction-Motor Speed, name the y-axis as Squirrel-
Cage Induction-Motor Line Current, and print the graph.
Compare the starting current (line current at low speeds) obtained when the
motor voltage is set to 75% of the nominal value (graph G432-2) to that
obtained when the motor voltage is set to the nominal value (graph G411-2
obtained in Exercise 4-1).
Does reducing the motor voltage decrease the motor starting current?
G Yes G No
G 20. On the Power Supply, set the 24 V - AC power switch to the O (off) position.
CONCLUSION
In this exercise, you observed that the winding current increases greatly when the
nominal winding voltage is exceeded because saturation occurs in the squirrel-cage
induction motor. You plotted the saturation curve of the squirrel-cage induction motor
and found that the nominal voltage of the motor is located near the knee of the curve.
You plotted a graph of speed versus torque with reduced voltage applied to the
squirrel-cage induction motor. You used this graph to determine the breakdown and
locked-rotor torques of the motor. You found that reducing the motor voltage
decreases the torque developed by the motor at any speed. You also plotted a graph
of the motor active and reactive powers versus speed and observed that the squirrel-
cage induction motor draws less power from the ac power source when the motor
voltage is reduced. Finally, you plotted a graph of the motor line current versus
speed and observed that reducing the motor voltage decreases the starting current
(line current at low speeds).
REVIEW QUESTIONS
a. It decreases.
b. It increases.
c. It does not change.
d. It depends on the speed of the motor.
4-39
Effect of Voltage on the Characteristics
of Induction Motors
2. What variation in torque is caused by a motor voltage reduction of 50%?
a. An increase of 25%.
b. A decrease of 50%.
c. A decrease of 75%.
d. A decrease of 100%.
3. When the strength of the stator electromagnet is increased, the torque produced
by a squirrel-cage induction motor
4-40
Exercise 4-4
Single-Phase Induction Motors
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to demonstrate the main
operating characteristics of single-phase induction motors using the Capacitor-Start
Motor module.
DISCUSSION
The operating principle of this type of motor is more complex than that of the three-
phase squirrel-cage induction motor. The simple induction motor of Figure 4-21 can
even be considered as an eddy-current brake that brakes in an intermittent manner
since the sinusoidal current in the stator electromagnet continually passes from
peaks to zeros. One could even wonder how this motor can turn since it seems to
operate similarly as an eddy-current brake.
However, when the rotor of the simple induction motor of Figure 4-21 is turned
manually, a torque which acts in the direction of rotation is produced, and the motor
continues to turn as long as ac power is supplied to the stator electromagnet. This
torque is due to a rotating magnetic field that results from the interaction of the
magnetic field produced by the stator electromagnet and the magnetic field produced
by the currents induced in the rotor. A graph of speed versus torque for this type of
motor is shown in Figure 4-22. The curve shows that the torque is very small at low
speeds. It increases to a maximum value as the speed increases, and finally
decreases towards zero again when the speed approaches the synchronous
speed nS.
4-41
Single-Phase Induction Motors
The low torque values at low speeds are due to the fact that the currents induced in
the rotor produce magnetic fields that create forces which act on the rotor in various
directions. Most of these forces cancel each other and the resulting force acting on
the rotor is weak. This explains why the single-phase induction motor shown in
Figure 4-21 must be started manually. To obtain torque at low speeds (starting
torque), a rotating magnetic field must be produced in the stator when the motor is
starting. In Unit 1 of this manual, you saw that it is possible to create a rotating
magnetic field using two alternating currents, I1 and I2, that are phase shifted 90E
from one another, and two electromagnets placed at right angles to each other.
Figure 4-23. Adding a Second Electromagnet to the Simple Induction Motor of Figure 4-21.
Figure 4-23 shows the simple induction motor of Figure 4-21 with the addition of a
second electromagnet placed at right angle to the first electromagnet. The second
electromagnet is identical to the first one and is connected to the same ac power
source. The currents I1 and I2 in the electromagnets (winding currents) are in phase
because the coils have the same impedance. However, because of the inductance
4-42
Single-Phase Induction Motors
of the coils of the electromagnets, there is a phase shift between the currents and
the ac source voltage as illustrated in the phasor diagram of Figure 4-23.
Since currents I1 and I2 are in phase, there is no rotating magnetic field produced in
the stator. However, it is possible to phase shift current I2 by connecting a capacitor
in series with the winding of electromagnet 2. The capacitance of the capacitor can
be selected so that current I2 leads current I1 by 90E when the motor is starting as
shown in Figure 4-24. As a result, an actual rotating magnetic field like that
previously illustrated in Unit 1 is created when the motor is starting. The capacitor
creates the equivalent of a two-phase ac power source and allows the motor to
develop starting torque.
Figure 4-24. Adding a Capacitor Allows the Induction Motor to Develop Starting Torque.
Another way to create a phase shift between currents I1 and I2 is to make a winding
with fewer turns of smaller-sized wire. The resulting winding, which is called auxiliary
winding, has more resistance and less inductance, and the winding current is almost
in phase with the source voltage. Although the phase shift between the two currents
4-43
Single-Phase Induction Motors
is less than 90E when the motor is starting, as shown in Figure 4-25, a rotating
magnetic field is created. The torque produced is sufficient for the motor to start
rotating in applications not requiring high values of starting torque.
Figure 4-25. Phase Shift Between the Winding Currents when an Auxiliary Winding Is Used.
However, the auxiliary winding cannot support high currents for more than a few
seconds without being damaged because it is made of fine wire. It is therefore
connected through a centrifugal switch which opens and disconnects the winding
from the motor circuit when the motor reaches about 75% of the normal speed. After
the centrifugal switch opened, the rotating magnetic field is maintained by the
interaction of the magnetic fields produced by the stator and the rotor.
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation and
connect the equipment as shown in Figure 4-26.
In the second part of the exercise, you will observe both two-phase and single-phase
operation of the three-phase squirrel-cage induction motor using the Phasor
Analyzer.
In the third part of the exercise, you will observe the operation of a single-phase
induction motor using a capacitor-start motor and the Phasor Analyzer.
4-44
Single-Phase Induction Motors
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
G 3. Ensure that the data acquisition module is connected to a USB port of the
computer.
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
4-45
Single-Phase Induction Motors
G 6. Turn the Power Supply on and set the voltage control knob so that the
voltage applied to each of the motor windings (indicated by meter E line 1)
is equal to the nominal voltage of these windings.
Does the squirrel-cage induction motor start readily and rotate normally?
G Yes G No
G 7. In the Phasor Analyzer window, select the phasor of the ac source line-to-
neutral voltage (channel E1) as the reference phasor, then make the proper
settings to observe this voltage, as well as the phasors representing the line
currents in the three-phase squirrel-cage induction motor (channels I1, I2,
and I3).
Are the line current phasors (I1, I2, and I3) all equal in magnitude and
separated by a phase angle of 120E, thus showing they create a normal
rotating magnetic field?
G Yes G No
4-46
Single-Phase Induction Motors
Open the circuit at point A shown in Figure 4-26. Make sure that input
VOLTAGE E1 of the data acquisition module remains connected to the
ac power source.
Does the squirrel-cage induction motor start readily and rotate normally?
G Yes G No
G Yes G No
G 10. Turn the Power Supply off and turn the voltage control knob fully
counterclockwise.
G 11. Turn the Power Supply on, set the voltage control knob to about 50%, wait
approximately 5 seconds, then turn the Power Supply off and turn the
voltage control knob fully counterclockwise.
Does the squirrel-cage induction motor start readily and rotate normally?
G Yes G No
G 12. Use the Capacitive Load module to connect a capacitor to the motor circuit
as shown in Figure 4-27. Set the capacitance of the capacitor to the value
indicated in the figure.
G 13. Turn the Power Supply on and slowly set the voltage control knob to 100%.
While doing this, observe phasors I2 and I3 in the Phasor Analyzer window
as the voltage increases.
Does the squirrel-cage induction motor start to rotate? Briefly explain why.
4-47
Single-Phase Induction Motors
G 14. On the Capacitive Load module, open the switches to disconnect the
capacitor from the motor circuit and cut off the current in one of the two
windings of the squirrel-cage induction motor.
Does the squirrel-cage induction motor continue to rotate, thus showing that
it can operate on single-phase ac power once it has started?
G Yes G No
Turn the Power Supply off and turn the voltage control knob fully
counterclockwise.
G 15. Remove all leads except the 24-V ac power cable then set up the capacitor-
start motor circuit shown in Figure 4-28.
4-48
Single-Phase Induction Motors
G 16. Turn the Power Supply on and set the voltage control knob to about 10%.
In the Phasor Analyzer window, make the proper settings to observe the
source voltage phasor (channel E1) and current phasor (channel I1).
Observe that the current phasor (representing the main winding current)
lags the source voltage phasor.
On the Power Supply, set the voltage control knob to the 50% position.
G Yes G No
G 17. Turn the Power Supply off and turn the voltage control knob fully
counterclockwise.
Figure 4-29. Connecting the Auxiliary Winding to the Capacitor-Start Motor Circuit.
4-49
Single-Phase Induction Motors
G 18. Turn the Power Supply on and slowly set the voltage control knob to
about 10%.
Observe the current phasors (channels I1 and I2) in the Phasor Analyzer
window. These phasors represent the main winding current and the auxiliary
winding current, respectively.
Is the phase shift of the auxiliary-winding current phasor with respect to the
source voltage phasor (channel E1) less than that of the main-winding
current phasor, thus confirming that the impedance of the auxiliary winding
is more resistive and less inductive when the motor is starting?
G Yes G No
Is the phase shift between the current phasors (channels I1 and I2) less
than 90E?
G Yes G No
On the Power Supply, set the voltage control knob to the 50% position.
G Yes G No
G 19. Turn the Power Supply off and turn the voltage control knob fully
counterclockwise.
4-50
Single-Phase Induction Motors
G 20. Turn the Power Supply on and slowly set the voltage control knob to
about 10%.
Observe the current phasors (channels I1 and I2) in the Phasor Analyzer
window.
G Yes G No
On the Power Supply, set the voltage control knob to the 50% position.
G Yes G No
Let the motor operate during a few minutes while observing the current
phasors (on channels I1 and I2) in the Phasor Analyzer window.
G 21. Turn the Power Supply off and turn the voltage control knob fully
counterclockwise.
4-51
Single-Phase Induction Motors
G 22. Turn the Power Supply on and slowly set the voltage control knob to 100%.
While doing this, observe the current phasors (on channels I1 and I2) in the
Phasor Analyzer window as the voltage increases.
G Yes G No
Figure 4-31. Connecting a Centrifugal Switch in Series with the Auxiliary Winding and Capacitor.
G 23. On the Power Supply, turn the voltage control knob fully counterclockwise
then set the 24 V - AC power switch to the O (off) position.
4-52
Single-Phase Induction Motors
CONCLUSION
In this exercise, you observed that a three-phase squirrel-cage induction motor starts
and runs almost normally when powered by only two phases of a three-phase ac
power source, because a rotating magnetic field is maintained. However, you saw
that when only one phase is connected to the motor, there is no rotating magnetic
field and the motor is not able to start rotating. You demonstrated that adding an
auxiliary winding and a capacitor to an induction motor allows it to start and run
normally when powered by a single-phase ac power source. You saw that this
produces two currents (the main- and auxiliary-winding currents) that are phase
shifted of approximately 90E, and that these currents produce the necessary rotating
magnetic field when the motor is starting. Finally, you observed that a centrifugal
switch is used to disconnect the auxiliary winding when the single-phase induction
motor reaches sufficient speed to maintain the rotating magnetic field.
REVIEW QUESTIONS
a. it start.
b. to increase the starting torque.
c. to produce a phase shift between the winding currents.
d. All of the above.
4-53
Single-Phase Induction Motors
5. The auxiliary winding has fewer turns of finer wire and therefore has
4-54
Unit Test
1. When a magnet moves above a conducting ladder, the currents induced in the
ladder produces a magnetic field. This field interacts with the magnetic field of
the magnet to produce a force that
a. pulls the ladder in the direction opposite to the direction of the moving
magnet.
b. pulls the ladder in the same direction as the moving magnet.
c. brakes the ladder.
d. None of the above.
a. two electromagnets placed at right angle from each other and two sine wave
currents phase shifted of 90E from one another.
b. three electromagnets placed at 90E from each other and three sine wave
currents phase shifted of 120E from one another.
c. three electromagnets placed at 120E from each other and three sine wave
currents phase shifted of 120E from one another.
d. three electromagnets placed at 120E from each other and three sine wave
currents phase shifted of 90E from one another.
4-55
Unit Test (cont’d)
6. When a conducting ladder moves below a fixed magnet, the currents induced
in the ladder produces a magnetic field. This field interacts with the magnetic
field of the magnet to produce a force that
4-56
Unit 5
Synchronous Motors
UNIT OBJECTIVE
After completing this unit, you will be able to demonstrate and explain the operating
characteristics of synchronous motors using the Synchronous Motor / Generator
module.
DISCUSSION OF FUNDAMENTALS
The principles of operation of the three-phase synchronous motor are very similar
to those of the three-phase squirrel-cage induction motor. The stator is usually built
in the same way (refer to Figure 4-4), and it creates a rotating magnetic field the
same as illustrated in Figure 4-6. The rotor of the synchronous motor, however, is
not a squirrel-cage construction, but rather a permanent magnet or an electromagnet
installed on the motor shaft, as shown in Figure 5-1. This rotor is pulled along by the
rotating magnetic field exactly as shown in Unit 1.
5-1
Synchronous Motors
There is, however, a problem when starting a synchronous motor. When three-phase
ac power is applied to the stator windings, a rotating magnetic field at synchronous
speed nS is immediately created. Since the rotor is at rest, it cannot catch up to the
rotating magnetic field and the resulting torque acting on the rotor is fairly weak.
One way to aid in starting a synchronous motor having a rotor of the electromagnet
type is to add a squirrel-cage to the rotor. During start-up, power is removed from the
rotor electromagnet and three-phase ac power is applied to the stator windings. A
rotating magnetic field is created, currents are induced in the squirrel cage, and the
motor starts to rotate like a conventional three-phase squirrel-cage induction motor.
When the motor speed stabilizes, dc power is applied to the electromagnet and the
rotor locks to the rotating magnetic field and turns at exactly the synchronous
speed nS.
5-2
Exercise 5-1
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to demonstrate how to start
a synchronous motor as well as some characteristics of a synchronous motor using
the Synchronous Motor / Generator module.
DISCUSSION
The most interesting features of the three-phase synchronous motor are its ability to
operate at exactly the same speed as the rotating magnetic field, the capability of
running at unity power factor, and to be able to supply reactive power to an ac power
source. As seen in Unit 4, an asynchronous motor always consumes reactive power,
whether it operates as a motor or a generator. This is because the squirrel-cage
induction motor requires reactive power to produce the rotating magnetic field. In the
case of the three-phase synchronous motor, the rotating magnetic field is the sum
of the magnetic fields produced by the stator and the rotor. If the rotor field is weak,
the stator must contribute almost all the reactive power for the rotating magnetic
field. The motor thus consumes reactive power like an inductor or an asynchronous
motor. However, if the rotor field is strong, the stator acts to decrease the resulting
field, and the motor thus supplies reactive power like a capacitor.
A graph of the reactive power Q versus the field current IF (current in the rotor
electromagnet) of a three-phase synchronous motor operating without load is shown
in Figure 5-2. When the field current IF is minimum, the magnetic field produced by
the rotor is weak and the motor consumes a maximum of reactive power
(Q is positive). The reactive power that is consumed decreases to zero as current IF
increases because the strength of the magnetic field produced by the rotor
increases. When current IF exceeds a certain value that depends on the
characteristics of the motor, the rotor magnetic field is so strong that the motor starts
to supply reactive power, i.e. Q becomes negative as illustrated in Figure 5-2.
The graph of the reactive power Q versus the field current IF shows that a three-
phase synchronous motor without load behaves like a three-phase reactive load
whose nature (inductive or capacitive) and value depend on the field current IF.
Therefore, three-phase synchronous motors without load are also known as
synchronous condensers when used to control the power factor on three-phase
power networks.
5-3
The Three-Phase Synchronous Motor
Figure 5-2. Reactive Power Q Versus Field Current IF for a Three-Phase Synchronous Motor
Operating Without Load.
The graph of the line current IL versus the field current IF for a three-phase
synchronous motor is a "V" type curve like that shown in Figure 5-3. This graph
shows that the line current to the motor can be minimized by setting the field
current IF to the appropriate value. The field current required to minimize the line
current is the same as that required to decrease the reactive power to zero.
Therefore, the motor reactive power is zero when the line current is minimum.
Figure 5-3. Line Current IL Versus Field Current IF for a Three-Phase Synchronous Motor Operating
Without Load.
The most inconvenient aspect of a three-phase synchronous motor is that it does not
start easily, as is explained earlier in this unit.
5-4
The Three-Phase Synchronous Motor
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation,
connect the equipment as shown in Figure 5-4, and make the appropriate settings
on the equipment.
In the second part of the exercise, you will see how to start a three-phase
synchronous motor with a rotor of the electromagnet type. You will also vary the field
current to see if this affects the motor speed and line current.
In the third part of the exercise, you will vary the field current by steps. For each step,
you will record in the data table various electrical parameters related to the three-
phase synchronous motor. You will then use this data to plot various graphs and
determine many of the characteristics of the three-phase synchronous motor.
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
G 3. Ensure that the data acquisition module is connected to a USB port of the
computer.
5-5
The Three-Phase Synchronous Motor
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
G 5. Connect the equipment as shown in Figure 5-4. Connect the three resistor
sections on the Resistive Load module in parallel to implement resistor R1.
5-6
The Three-Phase Synchronous Motor
G 7. In the Metering window, make sure that the torque correction function of the
Torque meter is enabled.
Turn the Power Supply on and set the voltage control knob so that the line
voltage indicated by meter E line 1 is equal to the nominal line voltage of the
synchronous motor.
Record the starting torque TSTART of the synchronous motor (indicated by the
Torque meter in the Metering window).
Record the starting torque TSTART of the synchronous motor in the following
blank space.
5-7
The Three-Phase Synchronous Motor
From the results obtained so far, would you conclude that it is desirable to
turn the rotor electromagnet off before starting the synchronous motor?
Briefly explain.
G 9. On the dynamometer, slowly set the torque control to minimum (fully CCW),
wait until the synchronous motor speed stabilizes, and record the motor
speed n (indicated by the Speed meter) in the following blank space.
n= r/min
On the Synchronous Motor / Generator, set the EXCITER knob to the mid
position then set the EXCITER switch to the I (closed) position.
G Yes G No
n= r/min
Is the motor speed now approximately equal to the nominal speed of the
Synchronous Motor / Generator (synchronous speed nS)?
G Yes G No
G 10. On the Synchronous Motor / Generator, slowly vary the setting of the
EXCITER knob between the MIN. and MAX. positions to vary the field
current IF [indicated by meter I field (IF)]. While doing this, observe the motor
speed n and the motor line current ILINE indicated by the Speed meter and
meter I line 1, respectively.
G Yes G No
Does the motor line current ILINE vary when the field current IF is varied?
G Yes G No
5-8
The Three-Phase Synchronous Motor
G 11. Change the value of resistor R1 and vary the setting of the EXCITER knob
on the Synchronous Motor / Generator so that the field current IF [indicated
by meter I field (IF)] passes from the minimum current to the maximum
current indicated in the following table, in ten steps that are spaced as
equally as possible. Note that it may be necessary to short circuit resistor R1
to increase the field current to the maximum value indicated in the table. For
each current setting, record the motor line voltage ELINE, line current ILINE,
field current IF, active power P, and reactive power Q in the data table.
These parameters are indicated by meters E line 1, I line 1, I field (IF),
Act. Power, and React. Power, respectively.
V ac mA
G 12. When all data has been recorded, turn the voltage control knob fully
counterclockwise, and turn the Power Supply off.
In the Data Table window, confirm that the data has been stored, entitle the
data table as DT511, and print the data table.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to edit, entitle, and print
a data table.
G 13. In the Graph window, make the appropriate settings to obtain a graph of the
motor line current ILINE (obtained from meter I line 1) as a function of the field
current IF [obtained from meter I field (IF)]. Entitle the graph as G511, name
the x-axis as Synchronous Motor Field Current, name the y-axis as
Synchronous Motor Line Current, and print the graph.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to use the Graph
window of the Metering application to obtain a graph, entitle a
graph, name the axes of a graph, and print a graph.
Approximate the field current IF that minimizes the motor line current ILINE
using graph G511. Record your result in the following blank space.
5-9
The Three-Phase Synchronous Motor
G 14. In the Graph window, make the appropriate settings to obtain a graph of the
motor active power P and reactive power Q (obtained from
meters Act. Power and React. Power, respectively) as a function of the field
current IF [obtained from meter I field (IF)] using the data recorded previously
in the data table. Entitle the graph as G511-1, name the x-axis as
Synchronous Motor Field Current, name the y-axis as Synchronous Motor
Active and Reactive Power, and print the graph.
Does varying the field current IF vary the active power consumed by the
synchronous motor significantly?
G Yes G No
How does the motor reactive power Q vary when the field current IF
increases?
G 15. Determine the field current IF for which the reactive power Q is zero using
graph G511-1. Record your result in the following blank space.
Compare the field current that sets the reactive power Q to zero with the
field current that minimizes the motor line current ILINE.
From the results obtained so far, can you conclude that the motor line
current is minimum when the reactive power is zero?
G Yes G No
G 16. On the Power Supply, set the 24 V - AC power switch to the O (off) position.
5-10
The Three-Phase Synchronous Motor
CONCLUSION
In this exercise, you saw that the rotor electromagnet must be turned off when
starting a synchronous motor, to obtain a higher torque. You observed that once a
synchronous motor rotates at a fairly high speed, the rotor electromagnet can be
turned on to make the motor turn at the synchronous speed nS. You found that
varying the field current IF of a synchronous motor (current in the rotor electro-
magnet) varies the motor line current ILINE as well as the motor reactive power Q. You
plotted graphs of the motor line current, active power P, and reactive power Q versus
the field current. You found that the synchronous motor line current can be
minimized by adjusting the field current. You observed that the synchronous motor
can either sink or source reactive power depending on the value of the field current.
You saw that this allows a three-phase synchronous motor to be used as a
synchronous condenser to improve the power factor of a three-phase power network.
REVIEW QUESTIONS
5-11
The Three-Phase Synchronous Motor
a. an asynchronous motor.
b. a squirrel-cage motor.
c. a split-phase motor.
d. a synchronous motor operating without load.
5. The squirrel cage in a synchronous motor with a rotor of the electromagnet type
5-12
Exercise 5-2
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to measure the pull-out
torque of a synchronous motor using the Synchronous Motor / Generator and prime
mover / dynamometer module.
DISCUSSION
Figure 5-5. Effect of the Load Torque on the Rotor Position in a Synchronous Motor.
5-13
Synchronous Motor Pull-Out Torque
The lag of the rotor with respect to the rotating magnetic field of the stator is propor-
tional to the load torque. Therefore, the higher the load torque, the further the rotor
lags the rotating magnetic field. When the rotor lags the rotating magnetic field
by 90E, it suddenly pulls out of synchronization with the rotating magnetic field, and
the motor speed decreases greatly. Furthermore, the motor line current increases
to high values and the motor vibrates. Protection devices should usually be installed
on synchronous motors to ensure that the motor suffers no damage when
synchronization is lost. The load torque at which synchronization is lost is called pull-
out torque.
As might be imagined, higher values of field current IF allow higher values of pull-out
torque to be reached. The graph of pull-out torque versus field current IF shown in
Figure 5-6 indicates that the pull-out torque increases linearly as the field current IF
increases.
Figure 5-6. The Pull-Out Torque Increases Linearly with the Field Current IF.
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation,
connect the equipment as shown in Figure 5-7, and make the appropriate settings
on the equipment.
In the second part of the exercise, you will set the field current IF to various values
and measure the pull-out torque. This will allow you to demonstrate how the field
current IF affects the pull-out torque.
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
5-14
Synchronous Motor Pull-Out Torque
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
G 3. Ensure that the data acquisition module is connected to a USB port of the
computer.
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
On the Synchronous Motor / Generator, make sure that the EXCITER switch
is set to the O (open) position and the EXCITER knob is turned fully
counterclockwise.
5-15
Synchronous Motor Pull-Out Torque
In the Metering window, make sure that the torque correction function of the
Torque meter is enabled.
G 7. Turn the Power Supply on and set the voltage control knob so that the line
voltage indicated by meter E line 1 is equal to the nominal line voltage of the
synchronous motor. Wait for the speed of the synchronous motor to
stabilize.
G 8. Record in the following blank space the field current IF of the synchronous
motor indicated by meter I field (IF) in the Metering window.
IF = A
5-16
Synchronous Motor Pull-Out Torque
Record in the following blank spaces the synchronous motor line current
and speed indicated by meters I line 1 and Speed, respectively.
G 9. Describe how the speed varies when the synchronous motor pulls out of
synchronization.
How does the motor line current vary when the synchronous motor pulls out
of synchronization?
G 10. Repeat steps 7 and 8 with the EXCITER knob on the Synchronous
Motor / Generator set to the one-quarter, one-half, three-quarter, and
maximum positions. For each setting of the EXCITER knob, record the
values of the field current IF and pull-out torque TPULL OUT in the following
blank spaces.
IF = A
5-17
Synchronous Motor Pull-Out Torque
IF = A
IF = A
IF = A
G 11. In the Data Table, insert five blank lines and then record the values of the
field current IF and pull-out torque TPULL OUT obtained in steps 8 and 10 in
columns Field Current [I field (IF)] and Pull-Out Torque (T), respectively.
Entitle the data table as DT521, and print the data table.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to edit, entitle, and print
a data table.
G 12. In the Graph window, make the appropriate settings to obtain a graph of the
pull-out torque TPULL OUT (obtained from the Torque meter) as a function of
the field current IF [obtained from meter I field (IF)]. Entitle the graph as
G521, name the x-axis as Synchronous Motor Field Current, name the y-
axis as Synchronous Motor Pull-Out Torque, and print the graph.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to use the Graph
window of the Metering application to obtain a graph, entitle a
graph, name the axes of a graph, and print a graph.
Does graph G521 demonstrate that the pull-out torque of the synchronous
motor increases for higher values of field current?
G Yes G No
G 13. On the Power Supply, set the 24 V - AC power switch to the O (off) position.
Remove all leads and cables.
5-18
Synchronous Motor Pull-Out Torque
CONCLUSION
In this exercise, you demonstrated the loss of synchronization between the rotor and
the stator rotating magnetic field when the load on a synchronous motor is greater
than the pull-out torque. You also observed that the pull-out torque is greater for
higher values of field current.
REVIEW QUESTIONS
2. Pull-out torque is
a. the minimum value of load torque that causes the nominal line current of a
synchronous motor to be exceeded.
b. the torque at which a synchronous motor pulls out of synchronization.
c. the maximum torque for the minimum field current.
d. the minimum torque that a synchronous motor can supply.
3. The synchronous motor in Figure 5-5 pulls out of synchronization when the rotor
has shifted
4. When the field current in a synchronous motor is increased, the pull-out torque
a. decreases.
b. increases.
c. does not change.
d. increases momentarily until speed stabilizes.
a. Nothing.
b. The motor speeds up rapidly.
c. The motor slows down, the line current increases, and the motor vibrates.
d. The motor slows down and its torque increases.
5-19
5-20
Unit Test
a. will increase the reactive power which the motor draws from the ac power
source.
b. will decrease the reactive power which the motor draws from the ac power
source.
c. will decrease the power factor of the motor.
d. both a and c.
a. will increase the reactive power which the motor supplies to the ac power
source.
b. will decrease the reactive power which the motor supplies to the ac power
source.
c. will decrease the power factor of the motor.
d. both a and c.
a. the synchronous motor draws more reactive power from the ac power
source.
b. the synchronous motor supplies more reactive power to the ac power
source.
c. the field current of the synchronous motor should be decreased to readjust
the power factor so that it is unity.
d. the field current of the synchronous motor should be increased to readjust
the power factor so that it is unity.
5-21
Unit Test (cont'd)
a. its ability to run at exactly the synchronous speed and to be able to operate
as an asynchronous generator.
b. its ability to run at exactly the synchronous speed and to be able to supply
reactive power to an ac power source.
c. the capability of running at unity power factor and to be able to draw reactive
power from an ac power source.
d. both b and c.
5-22
Unit 6
UNIT OBJECTIVE
After completing this unit, you will be able to demonstrate and explain the operating
characteristics of three-phase synchronous generators (alternators) using the
Synchronous Motor / Generator and prime mover / dynamometer modules.
DISCUSSION OF FUNDAMENTALS
The basic principle of operation for alternators is quite simple and can be explained
using the simplified single-phase alternator shown in Figure 6-1. An electromagnet
creates a magnetic field in the rotor. The electromagnet rotor is
Figure 6-1. An Alternating Voltage is Produced by the Continually-Changing Magnetic Flux Linking
the Stator Winding.
6-1
Three-Phase Synchronous Generators
(Alternators)
coupled to a source of mechanical power, such as a water turbine, to make it rotate.
As a result, a continually-changing magnetic flux links the stator winding and induces
an alternating voltage across the stator winding as shown in Figure 6-1.
The way the conductors are wound in the stator of a synchronous generator
determines the waveform of the voltage induced across the stator winding. The
stator-winding conductors in synchronous generators are usually wound in such a
way that the induced voltage has a sinusoidal waveform.
6-2
Exercise 6-1
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to demonstrate the no-load
operation of a three-phase synchronous generator using the Synchronous
Motor / Generator module.
DISCUSSION
There is a direct relationship between the speed of the rotor and the frequency of the
voltage induced across each stator winding of a synchronous generator. When the
rotor of the synchronous generator shown in Figure 6-1 rotates at a speed of
one revolution per second, the frequency of the induced voltage is one Hertz. Since
speed is usually expressed in revolutions per minute, the equation relating the speed
of rotation to the frequency of the voltage produced by the synchronous generator
shown in Figure 6-1 is as follows.
However, each stator winding in large synchronous generators usually has several
north and south poles instead of just a single pair as illustrated in Figure 6-1. As a
result, a higher frequency is obtained for a given speed of rotation. The frequency
of synchronous generators, regardless of the number of pairs of north and south
poles, is determined by simply multiplying the speed n in the previous equation by
P, which is the number of pairs of poles of each stator winding. The equation for
determining the frequency of the voltage produced by a synchronous generator is
thus,
6-3
Synchronous Generator No-Load Operation
Note that the Lab-Volt Synchronous Motor / Generator has two north poles and two
south poles per stator winding, thus two pairs of poles per stator winding. Therefore,
P equals 2 for the Lab-Volt Synchronous Motor / Generator.
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation,
connect the equipment as shown in Figure 6-2, and make the appropriate settings
on the equipment.
In the second part of the exercise, you will vary the speed and field current and
observe how this affects the no-load operation of a three-phase synchronous
generator.
In the third part of the exercise, you will vary the field current of the synchronous
generator by steps. For each step, you will record in the data table various electrical
parameters related to the three-phase synchronous generator. You will also vary the
speed of the synchronous generator by steps while recording various electrical
parameters related to the synchronous generator. You will use the recorded data to
plot various graphs and determine many of the characteristics of the three-phase
synchronous generator.
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
6-4
Synchronous Generator No-Load Operation
G 3. Ensure that the data acquisition module is connected to a USB port of the
computer.
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
6-5
Synchronous Generator No-Load Operation
G 7. Turn the Power Supply on. Set the prime mover speed (indicated by the
Speed meter in the Metering window) so that it is equal to the nominal
speed of the Synchronous Motor / Generator.
6-6
Synchronous Generator No-Load Operation
G Yes G No
Φ= E
How do the amplitude and frequency of the voltage waveforms vary when
the speed of the synchronous generator is decreased? Briefly explain why.
Does varying the speed of the synchronous generator affect the phase shift
between the voltage waveforms? Why?
6-7
Synchronous Generator No-Load Operation
How does the amplitude of the voltage waveforms vary when the field
current IF of the synchronous generator is decreased? Briefly explain why.
Does varying the field current IF of the synchronous generator affect the
frequency of the voltage waveforms and the phase shift between the voltage
waveforms? Why?
Set the prime mover speed to 0, then turn the Power Supply off.
G 10. Modify the connections so that the modules are connected as shown in
Figure 6-3. Connect the three resistor sections on the Resistive Load
module in parallel to implement resistor R1.
6-8
Synchronous Generator No-Load Operation
Figure 6-3. Circuit Used to Observe the No-Load Operation of a Synchronous Generator.
G 11. The Frequency meter in the Metering window will be used to measure the
frequency of the voltage produced by the synchronous generator.
Turn the Power Supply on and set the prime mover speed so that it is equal
to the nominal speed of the Synchronous Motor / Generator.
G 12. Record the synchronous generator output voltage EO, field current IF,
speed n, and frequency f in the Data Table. These parameters are indicated
by meters E line 1, I field (IF), Speed, and Frequency, respectively.
Change the value of resistor R1 and vary the setting of the EXCITER knob
on the Synchronous Motor / Generator to increase the field current IF to the
value indicated in the following table, in ten steps that are spaced as equally
as possible. Note that it may be necessary to short circuit resistor R1 to
increase the field current to the maximum value indicated in the table. For
each current setting, readjust the prime mover speed so that it remains
equal to the nominal speed of the Synchronous Motor / Generator, then
record the data in the Data Table.
6-9
Synchronous Generator No-Load Operation
V ac mA
120 750
220 450
240 450
Readjust the prime mover speed so that it remains equal to the nominal
speed of the Synchronous Motor / Generator.
Set the prime mover speed to 0, then turn the Power Supply off.
G 14. In the Data Table window, confirm that the data has been stored, entitle the
data table as DT611, and print the data table.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to edit, entitle, and print
a data table.
f= Hz (measured)
G Yes G No
6-10
Synchronous Generator No-Load Operation
G 16. In the Graph window, make the appropriate settings to obtain a graph of the
synchronous generator output voltage EO (obtained from meter E line 1) as
a function of the field current IF [obtained from meter I field (IF)]. Entitle the
graph as G611, name the x-axis as Synchronous Generator Field Current,
name the y-axis as Synchronous Generator Output Voltage, and print the
graph.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to use the Graph
window of the Metering application to obtain a graph, entitle a
graph, name the axes of a graph, and print a graph.
On the Synchronous Motor / Generator, set the EXCITER knob so that the
field current IF indicated by meter I field (IF) is equal to the value given in the
following table.
V ac mA
120 500
220 300
240 300
G 18. Record the synchronous generator output voltage EO, field current IF,
speed n, and frequency f in the Data Table. These parameters are indicated
by meters E line 1, I field (IF), Speed, and Frequency, respectively.
6-11
Synchronous Generator No-Load Operation
Increase the prime mover speed to the value given in the following table by
increments of 200 r/min. For each speed setting, record the data in the Data
Table.
V ac r/min
120 2400
220 2000
240 1800
G 19. When all data has been recorded, set the prime mover speed to 0, then turn
the Power Supply off.
In the Data Table window, confirm that the data has been stored, entitle the
data table as DT612, and print the data table.
G 20. In the Graph window, make the appropriate settings to obtain a graph of the
synchronous generator output voltage EO (obtained from meter E line 1) as
a function of the speed n (obtained from the Speed meter). Entitle the graph
as G612, name the x-axis as Synchronous Generator Speed, name the
y-axis as Synchronous Generator Output Voltage, and print the graph.
Describe how the synchronous generator output voltage varies as the speed
varies.
G 21. In the Graph window, make the appropriate settings to obtain a graph of the
synchronous generator frequency f (obtained from the Frequency meter) as
a function of the speed n (obtained from the Speed meter). Entitle the graph
as G612-1, name the x-axis as Synchronous Generator Speed, name the
y-axis as Synchronous Generator Frequency, and print the graph.
G 22. On the Power Supply, set the 24 V - AC power switch to the O (off) position.
6-12
Synchronous Generator No-Load Operation
CONCLUSION
REVIEW QUESTIONS
a. synchronous condensers.
b. synchronous generators.
c. alternators.
d. both b and c.
3. How does the field current affect the frequency of the voltages produced by a
three-phase synchronous generator?
6-13
Synchronous Generator No-Load Operation
6-14
Exercise 6-2
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to demonstrate the voltage
regulation characteristics of a synchronous generator using the Synchronous
Motor / Generator module.
DISCUSSION
6-15
Voltage Regulation Characteristics
Figure 6-5. Simplified Equivalent Circuit for One Phase of a Three-Phase Synchronous Generator.
As for a dc generator, the voltage EEMF in the simplified circuit of the synchronous
generator depends on the rotation speed as well as the strength of the
electromagnet. Furthermore, there is a resistor (RS) in the simplified circuit of the
synchronous generator, as in the simplified circuit of the dc generator, that
represents the resistance of the stator coil conductors. There is also an additional
element in the simplified circuit of the synchronous generator, reactance XS, which
represents the inductive reactance of the stator coil conductors. Reactance XS is
known as the synchronous reactance of the synchronous generator and its value,
expressed in ohms, is usually much greater than that of resistor RS.
When the synchronous generator is operated at constant speed and with a fixed
current in the rotor electromagnet (field current IF), voltage EEMF is constant and the
equivalent circuit for each phase is very similar to that of a single-phase transformer,
shown in Unit 7 of the student manual entitled Power Circuits and Transformers.
Figure 6-6 shows voltage regulation characteristics (curves of the output voltage EO
versus the output current IO) of a synchronous generator for resistive, inductive, and
capacitive loads. These characteristics are very similar to those obtained with a
single-phase transformer.
6-16
Voltage Regulation Characteristics
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation,
connect the equipment as shown in Figure 6-7, and make the appropriate settings
on the equipment.
In the second part of the exercise, you will set the speed of rotation and the field
current of the synchronous generator. You will vary the value of the resistive load
connected to the generator by steps while maintaining a constant speed. For each
load value, you will record the synchronous generator output voltage, output current,
field current, and speed. You will use the recorded data to plot a graph of the output
voltage versus output current. You will then repeat this part of the exercise twice
using an inductive load and a capacitive load.
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
6-17
Voltage Regulation Characteristics
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
6-18
Voltage Regulation Characteristics
G 7. Turn the Power Supply on. Set the prime mover speed (indicated by the
Speed meter in the Metering window) so that it is equal to the nominal
speed of the Synchronous Motor / Generator.
G 8. On the Synchronous Motor / Generator, set the EXCITER knob so that the
line-to-line output voltage EO of the synchronous generator (indicated by
meter E line 1 in the Metering window) is equal to the nominal value.
Record the synchronous generator output voltage EO, output current IO, field
current IF, and speed n in the Data Table. These parameters are indicated
by meters E line 1, I line 1, I field (IF), and Speed, respectively.
G 9. Modify the settings on the Resistive Load module so that the resistance of
resistors R1, R2, and R3 decreases by steps as indicated in Table 6-4. You
can refer to Appendix B of this manual to know how to obtain the various
resistance values given in Table 6-4. For each resistance setting, readjust
the prime mover speed so that it remains equal to the nominal speed of the
Synchronous Motor / Generator, then record the data in the Data Table.
LINE R1, R2, R1, R2, R1, R2, R1, R2, R1, R2, R1, R2, R1, R2,
VOLTAGE R3 R3 R3 R3 R3 R3 R3
V ac Ω Ω Ω Ω Ω Ω Ω
Table 6-4. Decreasing the Resistance of R1, R2, and R3 to Load the Synchronous Generator.
G 10. When all data has been recorded, set the prime mover speed to 0, then turn
the Power Supply off.
G 11. In the Data Table window, confirm that the data has been stored, entitle the
data table as DT621, and print the data table.
6-19
Voltage Regulation Characteristics
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to edit, entitle, and print
a data table.
G 12. In the Graph window, make the appropriate settings to obtain a graph of the
synchronous generator output voltage EO (obtained from meter E line 1) as
a function of the output current IO (obtained from meter I line 1). Entitle the
graph as G621, name the x-axis as Synchronous Generator Output Current,
name the y-axis as Synchronous Generator Output Voltage, and print the
graph.
Note: Refer to the user guide dealing with the Lab-Volt computer-
based instruments for EMS to know how to use the Graph
window of the Metering application to obtain a graph, entitle a
graph, name the axes of a graph, and print a graph.
G 14. Turn the Power Supply on and set the prime mover speed so that it rotates
at the nominal speed of the Synchronous Motor / Generator.
6-20
Voltage Regulation Characteristics
On the Synchronous Motor / Generator, set the EXCITER knob so that the
line-to-line output voltage EO of the synchronous generator is equal to the
nominal value.
Record the synchronous generator output voltage EO, output current IO, field
current IF, and speed n in the Data Table. These parameters are indicated
by meters E line 1, I line 1, I field (IF), and Speed, respectively.
G 15. Modify the settings on the load module so that the reactance X of the load
decreases by steps as indicated in Table 6-5. You can refer to Appendix B
of this manual to know how to obtain the various reactance values given in
Table 6-5. For each reactance setting, readjust the prime mover speed so
that it remains equal to the nominal speed of the
Synchronous Motor / Generator, then record the data in the Data Table.
LINE X1, X2, X1, X2, X1, X2, X1, X2, X1, X2, X1, X2, X1, X2,
VOLTAGE X3 X3 X3 X3 X3 X3 X3
V ac Ω Ω Ω Ω Ω Ω Ω
Table 6-5. Decreasing reactances X1, X2, and X3 to Load the Synchronous Generator.
G 16. When all data has been recorded, set the prime mover speed to 0, then turn
the Power Supply off.
G 17. In the Data Table window, confirm that the data has been stored, entitle the
data table as DT622, and print the data table.
G 18. In the Graph window, make the appropriate settings to obtain a graph of the
synchronous generator output voltage EO (obtained from meter E line 1) as
a function of the output current IO (obtained from meter I line 1). Entitle the
graph as G622, name the x-axis as Synchronous Generator Output Current,
name the y-axis as Synchronous Generator Output Voltage, and print the
graph.
G 19. Observe graph G622, which shows the voltage regulation characteristic of
the synchronous generator when it supplies power to an inductive load. How
does the output voltage EO vary when the output current IO increases?
6-21
Voltage Regulation Characteristics
G 21. On the Power Supply, set the 24 V - AC power switch to the O (off) position.
6-22
Voltage Regulation Characteristics
CONCLUSION
REVIEW QUESTIONS
a. stationary reactance.
b. steady-state reactance.
c. simplified reactance.
d. synchronous reactance.
5. In the equivalent circuit of the synchronous generator, the value of XS, expressed
in ohms,
6-23
6-24
Exercise 6-3
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to demonstrate frequency
and voltage regulation of a synchronous generator using the Synchronous
Motor / Generator module.
DISCUSSION
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation,
connect the equipment as shown in Figure 6-9, and make the appropriate settings
on the equipment.
In the second part of the exercise, you will set the speed of rotation and the field
current of the synchronous generator so that the frequency and output voltage are
equal to the nominal values. You will change the nature of the load connected to the
synchronous generator to observe how this affects the frequency and output voltage.
In the third part of the exercise, you will vary both the speed of rotation and the field
current of the synchronous generator so as to maintain a constant output voltage and
a fixed frequency under different load conditions.
6-25
Frequency and Voltage Regulation
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
G 3. Ensure that the data acquisition module is connected to a USB port of the
computer.
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
6-26
Frequency and Voltage Regulation
G 5. Connect the equipment as shown in Figure 6-9. Open all switches on the
Resistive, Inductive, and Capacitive Load modules.
G 7. Turn the Power Supply on. Set the prime mover speed at the nominal speed
of the Synchronous Motor / Generator.
6-27
Frequency and Voltage Regulation
G 8. On the Synchronous Motor / Generator, set the EXCITER knob so that the
line-to-line output voltage EO of the synchronous generator (indicated by
meter E line 1 in the Metering window) is equal to the nominal value.
Record the nominal output voltage EO and frequency f in the following blank
spaces. These parameters are indicated by meters E line 1 and Frequency,
respectively.
EO (nominal) = V
f (nominal) = Hz
G 9. On the Resistive Load module, set the resistance of resistors R1, R2, and R3
to the value indicated in the following table.
LINE RESISTANCE
VOLTAGE OR REACTANCE
V ac Ω
120 240
220 880
240 960
Record the output voltage EO and frequency f in the following blank spaces.
EO = V (resistive load)
f= Hz (resistive load)
How do the output voltage and frequency vary when a resistive load is
connected to the synchronous generator output?
Open all switches on the Resistive Load module. Wait for the frequency and
output voltage to stabilize. They should be equal to the nominal values.
6-28
Frequency and Voltage Regulation
G 10. On the Inductive Load module, set the reactance of inductors L1, L2, and L3
to the value indicated in Table 6-6.
Record the output voltage EO and frequency f in the following blank spaces.
EO = V (inductive load)
f= Hz (inductive load)
How do the output voltage and frequency vary when an inductive load is
connected to the synchronous generator output?
Open all switches on the Inductive Load module. Wait for the frequency and
output voltage to stabilize. They should be equal to the nominal values.
G 11. On the Capacitive Load module, set the reactance of capacitors C1, C2,
and C3 to the value indicated in Table 6-6.
Record the output voltage EO and frequency f in the following blank spaces.
EO = V (capacitive load)
f= Hz (capacitive load)
How do the output voltage and frequency vary when a capacitive load is
connected to the synchronous generator output?
Open all switches on the Capacitive Load module. Wait for the frequency
and output voltage to stabilize. They should be equal to the nominal values.
G 12. Compare the effect of the resistive, inductive, and capacitive loads on the
synchronous generator output voltage.
6-29
Frequency and Voltage Regulation
Compare the effect of the resistive, inductive, and capacitive loads on the
frequency of the voltages produced by the synchronous generator.
G 13. On the Inductive Load module, set the reactance of inductors L1, L2, and L3
to the value indicated in the following table.
LINE REACTANCE OF
VOLTAGE L1, L2, AND L3
V ac Ω
120 600
220 1467
240 1200
Readjust the prime mover speed and the EXCITER knob of the
Synchronous Motor / Generator so that the synchronous generator output
voltage and frequency are equal to the nominal values.
G 14. On the Capacitive Load module, set the reactance of capacitors C1, C2,
and C3 to the value indicated in the following table.
LINE REACTANCE OF
VOLTAGE C1, C2, AND C3
V ac Ω
120 300
220 2200
240 2400
Readjust the prime mover speed and the EXCITER knob of the
Synchronous Motor / Generator so that the synchronous generator output
voltage and frequency are equal to the nominal values.
6-30
Frequency and Voltage Regulation
G 15. On the Resistive Load module, set the resistance of resistors R1, R2, and R3
to the value indicated in the following table.
LINE RESISTANCE OF
VOLTAGE R1, R2, AND R3
V ac Ω
120 200
220 880
240 800
Readjust the prime mover speed and the EXCITER knob of the
Synchronous Motor / Generator so that the synchronous generator output
voltage and frequency are equal to the nominal values.
G 16. On the Power Supply, turn the voltage control knob fully counterclockwise
then set the 24 V - AC power switch to the O (off) position.
CONCLUSION
In this exercise, you observed that the output voltage and frequency of a
synchronous generator change whether a resistive, inductive, or capacitive load is
connected to the output. You observed that resistive loads have a greater effect on
frequency than inductive and capacitive loads. You found that maintaining the
frequency and output voltage to the nominal values, when the load changes, is rather
difficult to achieve manually. This is because both the speed of rotation and the field
current of the synchronous generator must be adjusted to correct the changes in
frequency and voltage.
6-31
Frequency and Voltage Regulation
REVIEW QUESTIONS
3. Manual adjustment of the speed and field current to maintain the output voltage
and frequency of a synchronous generator to the nominal values is
a. a simple task.
b. a rather difficult task.
c. only possible when the synchronous generator is fully loaded.
d. only possible when the synchronous generator is exactly at half load.
6-32
Exercise 6-4
Generator Synchronization
EXERCISE OBJECTIVE
When you have completed this exercise, you will be able to synchronize a three-
phase synchronous generator with the ac power network using the Synchronous
Motor / Generator and the Synchronizing Module.
DISCUSSION
• The frequency of the voltages produced by the generator must be equal to the
ac power network frequency.
• The value of the voltages produced by the generator must be equal to the ac
power network voltage.
• The phase sequence of the voltages produced by the generator must be the
same as that of the ac power network.
• The voltages produced by the generator must be in phase with the ac power
network voltages.
6-33
Generator Synchronization
network. Increasing the torque increases the amount of active power that is delivered
to the ac power network. Conversely, decreasing the torque decreases the amount
of active power that is delivered to the ac power network. The generator could even
receive active power from the ac power network, and thus operate as a synchronous
motor, if the torque applied to the generator's shaft were decreased to zero.
Figure 6-10 shows a simple circuit used to synchronize and connect a generator and
an ac power network. In this circuit, a three-phase synchronous generator is
connected to a three-phase power network (three-phase power source) through
three lamps and a three-pole switch set to the open position. A voltmeter and a
frequency meter are connected to the generator output to measure its voltage and
frequency.
Figure 6-10. Circuit Used to Synchronize and Connect a Generator and an AC Power Network.
The speed and field current of the synchronous generator are first adjusted so that
the generator frequency and voltage are approximately equal to the nominal voltage
and frequency of the ac power network. The brightness of the lamps will change in
synchronism when the phase sequence of the generator is the same as that of the
ac power network. On the other hand, the lamp brightness will change out of
synchronism if the phase sequence of the generator differs from that of the ac power
network. In this case, the connections of two of the three line wires of the
synchronous generator must be interchanged to reverse its phase sequence.
Once the phase sequence of the synchronous generator is correct, the speed of the
generator is adjusted so that the rate at which the lamp brightness changes is as low
as possible. This adjusts the frequency of the generator to that of the ac power
6-34
Generator Synchronization
network. The field current of the generator is then adjusted so that the lamps become
completely dimmed as their brightness decreases. This adjusts the generator voltage
to that of the ac power network. The switch can then be closed at any instant the
lamps are dimmed completely (the voltages are in phase at this instant only) to
safely connect the synchronous generator to the ac power network.
Procedure Summary
In the first part of the exercise, you will set up the equipment in the Workstation,
connect the equipment as shown in Figure 6-11, and make the appropriate settings
on the equipment.
In the second part of the exercise, you will synchronize a three-phase synchronous
generator with the three-phase power network. You will then connect the
synchronous generator to the three-phase power network.
In the third part of the exercise, you will vary the torque applied to the generator's
shaft and the field current IF and observe how this affects the operation of the
synchronous generator.
EQUIPMENT REQUIRED
Refer to the Equipment Utilization Chart in Appendix C to obtain the list of equipment
required for this exercise.
PROCEDURE
CAUTION!
G 2. On the Power Supply, make sure the main power switch is set to the O (off)
position, and the voltage control knob is turned fully counterclockwise.
Ensure the Power Supply is connected to a three-phase power source.
G 3. Ensure that the data acquisition module is connected to a USB port of the
computer.
6-35
Generator Synchronization
On the Power Supply, set the 24 V - AC power switch to the I (on) position.
Figure 6-11. Circuit Used to Synchronize and Connect a Generator and an AC Power Network.
6-36
Generator Synchronization
Generator Synchronization
Set the prime mover speed at the nominal speed of the Synchronous
Motor / Generator minus approximately 75 r/min.
G 8. On the Synchronous Motor / Generator, set the EXCITER knob so that the
line-to-line output voltage EO of the synchronous generator (indicated by
meter E line 1 in the Metering window) is equal to the nominal value.
G 9. Leave the prime mover speed set as it is. Turn the Power Supply off.
6-37
Generator Synchronization
G 11. Set the prime mover speed so that the brightness of the lamps on the
Synchronizing Module changes very slowly (if necessary).
G Yes G No
G 12. On the Synchronizing Module, set the switch to the I (closed) position at an
instant the lamps are dimmed completely. This connects the synchronous
generator to the three-phase power network.
G Yes G No
G 13. In the Metering window, make sure that the torque correction function of the
Torque meter is enabled.
6-38
Generator Synchronization
G Yes G No
G 14. Slowly set the prime-mover speed setting so that the active power indicated
by meter Act. Power decreases to approximately zero. While doing this,
observe the generator input torque indicated by the Torque meter.
G 15. Slowly decrease the prime-mover speed setting to 0. While doing this,
observe the active power, the generator input torque, and the generator
speed indicated by meters Act. Power, Torque, and Speed.
G 16. Increase the prime-mover speed setting until the torque indicated by the
Torque meter (generator input torque) is equal to !1.0 NAm (9.0 lbfAin). The
synchronous generator is now delivering the nominal active power
(approximately) to the ac power network.
On the Synchronous Motor / Generator, slowly set the EXCITER knob to the
MAX. position to increase the field current. While doing this, observe the
active power, the reactive power, the generator input torque, and the
generator speed indicated by the meters.
6-39
Generator Synchronization
G Yes G No
G 17. On the Synchronous Motor / Generator, slowly set the EXCITER knob to the
MIN. position to decrease the field current. While doing this, observe the
reactive power indicated by meter React. Power in the Metering window.
Is it possible to adjust the field current so that the power factor of the
synchronous generator is unity?
G Yes G No
G 18. On the Power Supply, turn the voltage control knob fully counterclockwise
then set the 24 V - AC power switch to the O (off) position.
CONCLUSION
REVIEW QUESTIONS
6-40
Generator Synchronization
a. the network.
b. the ac power supply.
c. the source of mechanical power coupled to the generator.
d. the field current.
6-41
6-42
Unit Test
a. 3600 r/min.
b. 360 r/min.
c. 120 r/min.
d. 1800 r/min.
6-43
Unit Test (cont'd)
6-44
Appendix A
Circuit Diagram Symbols
Introduction
Various symbols are used in many of the circuit diagrams given in the DISCUSSION
and PROCEDURE sections of this manual. Each symbol is a functional
representation of a device used in Electrical Power Technology. For example,
different symbols represent a fixed-voltage dc power supply, a variable-voltage
single-phase ac power supply, and a synchronous motor / generator. The use of
these symbols greatly simplifies the circuit diagrams, by reducing the number of
interconnections shown, and makes it easier to understand operation.
For each symbol used in this and other manuals of the Lab-Volt Electrical Power
Technology using Data Acquisition series, this appendix gives the name of the
device which the symbol represents and a diagram showing the equipment, and in
some cases the connections, required to obtain the device. Notice that the terminals
of each symbol are identified using encircled numbers. Identical encircled numbers
identify the corresponding terminals in the equipment and connections diagram.
A-1
Circuit Diagram Symbols
A-2
Circuit Diagram Symbols
A-3
A-4
Appendix B
Impedance Table for the Load Modules
The following table gives impedance values which can be obtained using either the
Resistive Load, Model 8311, the Inductive Load, Model 8321, or the Capacitive
Load, Model 8331. Figure B-1 shows the load elements and connections. Other
parallel combinations can be used to obtain the same impedance values listed.
92 338 369 I I I I I
86 314 343 I I I I I I
80 293 320 I I I I I I I
75 275 300 I I I I I I I
71 259 282 I I I I I I
67 244 267 I I I I I I I
63 232 253 I I I I I I I I
60 220 240 I I I I I I I I
57 210 229 I I I I I I I I I
B-1
Impedance Table for the Load Modules
B-2
Impedance Table for the Load Modules
The following table gives inductance values which can be obtained using the
Inductive Load module, Model 8321. Figure B-1 shows the load elements and
connections. Other parallel combinations can be used to obtain the same inductance
values listed.
B-3
B-4
Appendix C
Equipment Utilization Chart
The following Lab-Volt equipment is required to perform the exercises in this manual.
Quantities in shaded areas indicate that two student groups can collaborate to
perform the exercises. If so, the second model is required only for stand-alone
installation.
EQUIPMENT EXERCISE
MODEL DESCRIPTION 1-1 1-2 1-3 2-1 2-2 2-3 3-1 3-2
8211 DC Motor/Generator 1 1 1 1 1 1 1
9061, 9062,
Data Acquisition Module 1 1 1 1 1 1 1 1
or 9063
** Exercise 1-1 works only with the Four-Quadrant Dynamometer / Power Supply, Model 8960-2.
*** Exercise 1-2 works only with the Prime Mover / Dynamometer, Model 8960-1.
C-1
Equipment Utilization Chart
EQUIPMENT EXERCISE
MODEL DESCRIPTION 4-1 4-2 4-3 4-4 5-1 5-2 6-1 6-2 6-3 6-4
8211 DC Motor/Generator
9061, 9062,
Data Acquisition Module 1 1 1 1 1 1 1 1 1 1
or 9063
ADDITIONAL EQUIPMENT
C-2
Appendix D
New Terms and Words
Brushes - Strips, blades, or blocks, usually made of metal or carbon, which are
mounted on the stator of a rotating machine and provide sliding contact with the
commutator or the slip rings of the rotor. Brushes allow current flow between the
stator and rotor of a rotating machine.
Dynamometer — A device used to measure the speed of rotation and the torque
produced by a motor by allowing a variable braking force (counter-torque) to be
applied to the shaft of the motor under test.
Electric Motor — A rotating machine that converts electrical energy into mechanical
energy through the process of electromagnetic induction and interacting magnetic
fields.
Field Current - A dc current which produces the fixed magnetic field in a rotating
machine.
Magnetic Force — The force of attraction or repulsion between magnetic poles. Like
magnetic poles repel each other, while unlike magnetic poles attract each other.
Magnetic Poles — The parts of a magnet where the magnetic lines of force exit, or
enter, and where they are the most concentrated. By convention, magnetic lines of
force exit from the north magnetic pole and enter at the south magnetic pole.
D-1
New Terms and Words
Motor Efficiency — The ratio of the mechanical power (Pm) delivered by a motor to
the electrical power (PIN) supplied to the motor, Pm / PIN.
Prime Mover — The primary source of mechanical power for any mechanical
system that requires force to drive gears, belts, flywheels, etc.
Slip - In rotating machinery, the difference between the speed of the rotating
magnetic field and that of the rotor. Slip can be expressed in revolutions per
minute (r/min) or as a percentage of the synchronous speed.
Speed — The number of turns per unit of time at which a motor or generator rotates.
Speed is usually expressed in revolutions per minute (r/min).
D-2
Bibliography
Wildi, Theodore. Electrical Machines, Drives, and Power Systems, 2nd edition,
New Jersey: Prentice Hall, 1991
ISBN 0-13-251547-4
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