Exothermic Oxidation: Carbon Capture From Power Generation
Exothermic Oxidation: Carbon Capture From Power Generation
Exothermic Oxidation: Carbon Capture From Power Generation
Related terms:
Coal, Reactor, Oxidation Reaction, Catalyst, Hydrogen, Syngas, Temperature, oxy- gen
carrier, steam reforming, Higher Temperature
4.1 Introduction
The fundamental chemical process involved in the generation of power from car- bon-based
fuel is the exothermic oxidation of carbon, as described in Section 3.1, and since CO2 is the
lowest-energy end-point of the oxidative reaction chain, its production is unavoidable. The
elimination of carbon from power plant emissions therefore requires either:
As shown in the figure, the pre- and post-combustion approaches both require
technologies to separate CO2 from a gas mixture comprising CO2+H2 or CO2+N2,
respectively. For oxyfueling, the oxygen supply can be achieved either through a separation
of O2 from air (O2+N2+trace gases) or by the delivery of oxygen to
the combustion process in the form of a solid oxide (chemical looping). Some
advantages and disadvantages of these capture options are summarized in Table 4.1.
Several fundamental technology areas are in use or under development to address these gas
separation challenges, including absorption, adsorption, hydrate-based
separation, membranes, chemical looping. and cryogenic separation systems. The application
of these technologies to pre- and post-combustion capture and to oxyfuel/chemical looping
combustion is outlined in the following sections, and the technologies are described in detail
in Chapters 6–9Chapter 6Chapter 7Chapter 8Chapter 9.
Early ATR systems were composed of separate, but thermally integrated, burner and steam
reformer. The challenge for single-unit ATR is that the catalyst must service (or at least be
compatible with) both the steam reforming and partial oxidation reactions and their environment.
Again, the choice of catalyst must be matched to the type of fuel used. Lighter hydrocarbons
can use copper-based catalysts with longer chain molecules using Pt, Rh and Ru or
ionconduction ceria supported non-noble metal formulation: Fe, Co, Ni (Ghenciu, 2002).
PGM cermet catalysts with bi-functional properties have more recently been developed for
ATR: the PGM services the dehy- drogenation role and the oxide ion conducting properties of
the ceramic component (e.g., CeO2, ZrO2, Bi2O5) perform the selective oxidation function
(Ghenciu, 2002).
Early ATR systems were composed of separate, but thermally integrated, burner and steam
reformer. The challenge for single-unit ATR is that the catalyst must service (or at least be
compatible with) both the steam reforming and partial oxidation reactions and their
environment. Again, the choice of catalyst must be matched to the type of fuel used. Lighter
hydrocarbons can use copper-based catalysts with longer chain molecules using Pt, Rh,
and Ru or ion-conduction ceria-supported non-noble metal formulation: Fe, Co, Ni
(Ghenciu, 2002). PGM cermet catalysts with bifunctional properties have more recently
been developed for ATR: the PGM serves the dehydrogenation role and the oxide ion
conducting properties of the ceramic component (e.g. CeO2, ZrO2, Bi2O5) perform the
selective oxidation function(Ghenciu, 2002).
4.4 Analysis for Heat Transfer to Liquid Metals with the Pres- ence
of Assisting Gas
In the laser cutting process an assisting gas is used either to protect the surface from high-
temperature exothermic oxidation reactions, such as argon, or to produce an exothermic
reaction, such as oxygen. A jet of gas, which produces an exothermic reaction, results in an
increase in the rate of cutting; however, the accuracy and
the fineness of the cut are partly affected by the addition of the gas stream for certain gas
stream velocities. In an attempt to investigate the forces exerted by an inert gas jet on the thin
molten layer, the equations of motion of the gas flow were
solved previously [9,10]. In the analysis, the gas flow was assumed to be laminar and the
chemical reaction contribution was disregarded. Therefore, an extension of the previous
models became necessary. Dorrance [7], using a simple model reacting gas mixture flowing over
a heated flat plate, was able to demonstrate that boundary layer equations applied up to the point
where the reaction zone became attached to the flat plate. In the model proposed, the reaction
zone was assumed to be attached to the liquid surface; reactions were considered to take place
at the gas–liquid interface with the rest of the gas phase being frozen (the mass rate of
change of species
i per unit volume is constant). It has been demonstrated that the heat transfer from a
boundary layer composed of reacting gas is independent of the location of the reaction
zone within the boundary layer to a first order of approximation [9,10]. This approximation
includes the assumption that the transport properties are independent of the boundary layer
gas mixture, or at least their variation with the composition is of secondary importance
compared with their variation with
temperature. Since it is assumed that the chemical reactions are taking place at the liquid–gas
interface and the rest of the gas phase is frozen, the composition of the gas mixture
throughout the boundary layer will be determined by convection and diffusion of the products
and reactants through the boundary layer, the gas species present in the external stream, and
the gas species at the interface. The analysis related to the heat transfer into the liquid metal is
presented below in the light of the previous study [9].
To derive equations for the heat transfer into liquid metal, which is experiencing chemical
reactions at the surface (i.e., the gas–liquid interface), an equation can be written for the heat
balance at the interface. Considering Figure 4.6, a heat balance at the gas–liquid interface
gives
where □ denotes the chemical symbol for the material content undergoing a chem- ical
reaction, (□V)g is the volume flow of vapor phase escaping from surface, is heat transfer to the
liquid metal surface due to conduction and diffusion , and is the heat
transfer from the gas boundary to the liquid metal in the presence of mass transfer occurring
at the surface of the liquid. For material content □
(4.91)
(4.92)
(4.93)
where I is the total enthalpy , □e is the free stream gas density, Ue is the free stream gas
velocity, CH is the heat transfer coefficient, Ci is the species mass fraction, MT1 is the mass
transfer parameter, and Lv is the heat of vaporization. The heat transfer to the liquid metal
surface is [9]
(4.94)
(4.95)
and
(4.96)
(4.97)
(4.99)
where , since all □ species leaving the liquid surface are confined to the boundary layer,
according to the assumption made earlier.
Combining Eqns (4.97) and (4.99) gives
(4.100)
In Eqn (4.100), is the heattransfer to the liquid metalin the presence of mass transfer occurring at
the surface of the liquid. The term hc represents the heat released or absorbed due to a
chemical reaction among the gas species near the surface.
To determine the heat transfer rate, one has to find the mass fractions of various species at
the surface and the edge of the boundary layer (which are used to determine hc from Eqn
(4.99)). It is also necessary to develop a method to calculate (□V)g as a function of the
surface chemistry.
(4.102)
Therefore,
(4.103)
where
(4.104)
since
(4.105)
where □ is the density of the total mixture. Once the pressure at the edge of the boundary
layer and the interface temperature are known, species mass fractions Ci can be calculated.
Consequently, f(0) and hence (□V)g can be determined.
Figure 7 presents the calculated temperature profile for a counter-current tubular OTM
syngas process. In this model the air is fed from the bottom in the left hand segment and
the process gas is fed from the top of the figure in the right hand segment. The white
space represents the membrane.
Fig. 7. Temperature profiles calculated for OTM syngas process. The left segment shows the
air stream and the right segment shows the process gas. Temperature in Kelvin.
22.3.2 Fukushima
On the 11th of March 2011 an earthquake of the magnitude 9.0 on the Richter scale occurred
outside the eastern coast of Japan. All affected nuclear reactors shut down as planned as a
response to the earthquake. However, an unusually large tsunami hit the Fukushima Daiichi
nuclear power station afterwards causing a total blackout. As the fuel heated up the zircaloy
cladding underwent a highly exothermic oxidation reaction according to eqn. (19.44).
(19.44)
The hydrogen produced escaped up into the secondary reactor building where it
accumulated and later exploded. Such explosions occurred in two reactors, but at different
times. This nuclear accident and its release was more fully described earlier, see §13.10.2.
In comparison, the total releases of □900 PBq total into the air from Fukushima are modest
when compared to the □5200 PBq total from Chernobyl. The fallout in Japan resulted in
evacuation of many of the most afflicted areas. The effect of rain on the fallout was rather
similar in the two cases.
Gasification Temperature
Because lignin, a refractory component of biomass, does not gasify well at lower
temperatures, thermal gasification of ligno-cellulosic biomass prefers a minimum gasification
temperature in the range 800 to 900 °C. For biomass, an entrained-flow gasifier typically
maintains a gasification temperature well exceeding 900 °C. For coal, the minimum is 900 °C
for most gasifier types (Higman and van der Burgt, 2008, p. 163).
A higher peak gasification temperature is chosen for an entrained-flow gasifier. The higher the
ash-melting temperature, the higher the design value of the gasifier
temperature. This temperature is raised through the gasifier's exothermic oxidation reactions,
so a high reaction temperature also means a high oxygen demand.
In entrained-flow gasifiers, the peak gasification temperature is typically in the range 1400 to
1700 °C, as it is necessary to melt the ash; however, the exit gas temperature is much lower. The
peak temperature of a fluidized-bed gasifier is in the range of 700 to 900 °C to avoid softening
of bed materials. It is about the same as the gas exit temperature in a fluidized-bed gasifier. In
a crossdraft gasifier the gasification temperature is about 1250 °C, whereas the peak
gasification temperature is about 1500 °C. The exit-gas temperature of a downdraft gasifier is
about 700 °C, but its peak gasifier temperature at the throat is 1000 °C. The updraft gasifier has
the lowest gas-exit temperature (200–400 °C), while its gasification temperature may be up to
900 °C (Knoef, 2005). Once the gasification temperature is known, the designer can turn to the
heat balance on this basis.