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Control Chart Constants and Formulae

This document contains tables of constants used for calculating control limits for various control charts, including X-bar and R charts, X-bar and s charts, median charts, individual and moving range charts, p charts, np charts, c charts, and u charts. It provides divisors and factors to estimate the process standard deviation and determine control limits based on the subgroup size for each chart type. The tables reference the AIAG manual for statistical process control.

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0% found this document useful (0 votes)
575 views3 pages

Control Chart Constants and Formulae

This document contains tables of constants used for calculating control limits for various control charts, including X-bar and R charts, X-bar and s charts, median charts, individual and moving range charts, p charts, np charts, c charts, and u charts. It provides divisors and factors to estimate the process standard deviation and determine control limits based on the subgroup size for each chart type. The tables reference the AIAG manual for statistical process control.

Uploaded by

Ben Desire
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Tables of Constants for Control charts

Table 8A - Variable Data ref : AIAG manual for SPC


X bar and R Charts X bar and s charts
Chart for Chart for
Averages Chart for Ranges (R) Averages Chart for Standard Deviation (s)
Divisors Divisors
Control to Control to
Limits Estimate Factors for Control Limits estimate Factors for Control
Factor σx Limits Factor σx Limits
Subgroup size
(n) A2 d2 D3 D4 A3 c4 B3 B4
2 1.880 1.128 - 3.267 2.659 0.7979 - 3.267
3 1.023 1.693 - 2.574 1.954 0.8862 - 2.568
4 0.729 2.059 - 2.282 1.628 0.9213 - 2.266
5 0.577 2.326 - 2.114 1.427 0.9400 - 2.089
6 0.483 2.534 - 2.004 1.287 0.9515 0.030 1.970
7 0.419 2.704 0.076 1.924 1.182 0.9594 0.118 1.882
8 0.373 2.847 0.136 1.864 1.099 0.9650 0.185 1.815
9 0.337 2.970 0.184 1.816 1.032 0.9693 0.239 1.761
10 0.308 3.078 0.223 1.777 0.975 0.9727 0.284 1.716
15 0.223 3.472 0.347 1.653 0.789 0.9823 0.428 1.572
25 0.153 3.931 0.459 1.541 0.606 0.9896 0.565 1.435

Centerline Control Limits σx


CL X = X UCLX = X + A2 R LCL = X − A2 R
X
R
X bar and R Charts
CLR = R UCLR = D4 R LCL R = D3 R d2

CLX = X UCLX = X + A3 S LCL X = X − A3 S s


X bar and s Charts
CL s = s UCL s = B4 s LCL s = B 3 s c4

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Tables of Constants for Control charts
Table 8B Variable Data ref : AIAG manual for SPC
Median Charts Charts for Individuals
Chart for Chart for
Medians Chart for Ranges (R) Individuals Chart for Moving Range (R)
Divisors
Control Divisors to Control to
Limits Estimate Factors for Control Limits Estimate Factors for Control
Factor σx Limits Factor σx Limits
Subgroup ~
size A2 d2 D3 D4 E2 d2 D3 D4
2 1.880 1.128 - 3.267 2.660 1.128 - 3.267
3 1.187 1.693 - 2.574 1.772 1.693 - 2.574
4 0.796 2.059 - 2.282 1.457 2.059 - 2.282
5 0.691 2.326 - 2.114 1.290 2.326 - 2.114
6 0.548 2.534 - 2.004 1.184 2.534 - 2.004
7 0.508 2.704 0.076 1.924 1.109 2.704 0.076 1.924
8 0.433 2.847 0.136 1.864 1.054 2.847 0.136 1.864
9 0.412 2.970 0.184 1.816 1.010 2.970 0.184 1.816
10 0.362 3.078 0.223 1.777 0.975 3.078 0.223 1.777

Centerline Control Limits


~ ~ ~ ~
CL ~
X
= X UCL ~
X
= X + A2 R LCL ~
X
= X − A2 R
Median Charts
CLR = R UCLR = D4 R LCL R = D3 R

Charts for CL X = X UCL X = X + E 2 R LCL X = X − E 2 R


Individuals CLR = R UCLR = D4 R LCL R = D3 R

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Tables of Formulas for Control charts
Table 8 C Attribute Data ref : AIAG manual for SPC
Centerline Control Limits
Samples not necessarily of constant size

p (1 − p ) p (1 − p )
UCL pi = p+3 LCL p i = p − 3
ni ni
p chart for
CL p = p
proportions of If the Sample size is constant (n)
units in a category
p (1 − p ) p (1 − p )
UCL p = p + 3 LCL p = p − 3
n n

np chart for
number / rate of CLnp = np UCLnp = np + 3 np(1 − p) LCLnp = np − 3 np(1 − p)
units in a category

c chart for
number of CL c = c UCLc = c + 3 c
incidences in one
LCLc = c − 3 c
or more
categories
Samples not necessarily of constant size
u u
UCLu = u + 3 LCLu = u − 3
CLu = u ni ni
u chart for using average sample size
number of
incidences per u u
UCL u = u + 3 UCL u = u − 3
unit in one or n n
more categories
If the sample size is constant (n)
u u
UCL u = u + 3 UCL u = u − 3
n n

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