0% found this document useful (0 votes)
61 views

CIS7QLASSIC

The document provides maintenance guidelines for air conditioning and mechanical ventilation systems in government buildings. It lists various components of the systems and their recommended maintenance frequency on a daily (D), weekly (W), monthly (M), quarterly (3M), biannually (6M), yearly (Y) and biyearly (2Y) basis. The components include chillers, pumps, electric motors, plant rooms, electrical switchboards and control panels. The guidelines specify inspecting, cleaning, repairing/replacing parts as needed according to the schedule.

Uploaded by

Kavi Maran
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
61 views

CIS7QLASSIC

The document provides maintenance guidelines for air conditioning and mechanical ventilation systems in government buildings. It lists various components of the systems and their recommended maintenance frequency on a daily (D), weekly (W), monthly (M), quarterly (3M), biannually (6M), yearly (Y) and biyearly (2Y) basis. The components include chillers, pumps, electric motors, plant rooms, electrical switchboards and control panels. The guidelines specify inspecting, cleaning, repairing/replacing parts as needed according to the schedule.

Uploaded by

Kavi Maran
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 57

Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

1.0 AIR – CONDITIONING AND


MECHANICAL VENTILATION SYSTEM

1.1 Chiller System

1.1.1 Plant Room

i. General      

a. Inspect plant room cleanliness.      

b. Inspect for correct labelling.      

c. Inspect emergency light.      

d. Inspect ventilation system.     
 
e. Inspect condition of door.      

     
f. Inspect light intensity.  

g. Inspect floor trap / drain to ensure      


good water flow. 

h. Inspect pump circuit diagram      


(laminated & framed) are up to 
date.

i. Inspect pump layout diagram      


(laminated & framed) are up to 
date.

j. Inspect portable fire extinguisher      


(CO2). 

k. Inspect chemical dosing pumps.  



ii. Chillers

a. Inspect chillers general condition.       


If abnormal, trace the faults and 
rectify as necessary. 

1 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
      
b. Take reading of current, voltage, 
pressure, temperature, etc.
Compare with design readings. If
abnormal, trace the faults and
rectify as necessary.

c. Inspect all seals, gaskets and       


pipes for leaks. Replace as
necessary.

d. Inspect oil pressure. If abnormal,       


trace the faults and rectify as
necessary.

e. Inspect crankcase heater. Repair /       


replace as necessary.

f. Inspect chilled water pressure drop       


across chillers and condenser. If
abnormal, trace the faults and
rectify as necessary.

g. Inspect the operation of all safety       


devices. Clean, adjust, lubricate,
repair / replace as necessary.

h. Inspect purge unit operation.      



i. Inspect the suction and discharge      
pressures of all refrigerant 
compressors. If abnormal, trace the
faults and rectify as necessary.

j. Drain and flush purge unit.      


Replace oil. 

k. Inspect all refrigerant and oil       


levels. Charge refrigerant and oil
into the refrigerant system as
necessary.

l. Clean condenser tubes.       

m. Service chillers including changing       


of compressor oil, filter, leak test
and topping up refrigerant.

2 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

iii. Pumps

a. Inspect condition of pumps.       


(cleanliness/ appearance).

b. Inspect all pump bearings for      


excessive noise, vibration and 
wear. Lubricate with oil or grease
and replace as necessary.

c. Inspect all motor bearings,      


lubricate with grease and replace 
as necessary.

d. Inspect carbon brushes and slip      


rings of all motors. Clean, repair / 
replace as necessary.

e. Inspect safety devices fitted to all      


motors. Clean, adjust, lubricate, 
repair / replace as necessary.

f. Inspect all seals for leakages.      


Repair or replace as necessary. 

g. Adjust, re-pack and replace pump      


glands as necessary. 

h. Inspect each pump / motor       


alignment, mountings and correct
rotation. Adjust or replace as
necessary.

i. Inspect all rubber couplings       


between pumps and drive motor.
Replace as necessary.

j. Inspect all belt drives. Adjust and      


retension. Replace as necessary. 

k. Inspect and tighten all bolts and      


nuts. Replace as necessary. 

l. Inspect and test pressure switches     


and gauges. Repair or replace as  
necessary.

3 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
      
iv. Electric Motors

a. Inspect and clean all electric      


motors. Repair or replace as 
necessary.

b. Inspect all motor bearings,       


lubricate with grease. Replace as
necessary.

c. Inspect safety devices fitted to       


motors. Clean, adjust, lubricate,
repair or replace as necessary.

v. Electrical Switchboard / Control      


Panel 

a. Inspect the condition of the panel      


and its housing. Repair or replace 
as necessary.
      
b. Inspect and test the control wiring 
and circuitry. Retighten, repair or
replace as necessary.

c. Inspect the operation of selector      


switches. Repair or replace as 
necessary.

d. Inspect the operation of auto-      


manual selector switches. Repair 
or replace as necessary.

e. Inspect the operation of stop-start      


buttons. Repair or replace as 
necessary.

f. Inspect or replace indicating bulbs    


and covers. 

g. Inspect the routine operation of all      


electrical starters, electrical control 
gears and ancillary electrical
apparatus. Repair or replace as
necessary.

4 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
     
h. Inspect all electrical contactors.  
Clean and retighten all loose
connections.

i. Clean or replace electrical       


contactors as necessary.

j. Inspect electric fuses. Replace as       


necessary.

k. Inspect the condition of the       


conduits, supports and wires.
Replace as necessary.

vi. Piping and Fittings      



a. Inspect the condition of every pipe.       
Repair or replace as necessary.

      
b. Inspect the condition of the pipe 
supports, brackets, pipe sleeves
and piping joints. Repair or replace
as necessary.

c. Inspect the condition of every      


valve and fitting. Repair or replace 
as necessary.

d. Inspect and clean strainers. Repair      


or replace as necessary. 

e. Inspect for correct labeling. Clean,      


repair or replace as necessary. 

f. Inspect chilled water pipe       


insulation. Replace as necessary.

g. Inspect pipe painting. Ensure pipes      


coatings of anti rust and standard 
colour paint are clean and in good
condition. Replace as necessary.

5 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
     
1.1.2 Cooling Towers 

a. Inspect all water cooling towers      


general condition. If abnormal, 
trace the faults and rectify as
necessary.

b. Inspect all fan and fan bearings.       


Lubricate with grease. Replace as
necessary.

c. Inspect all belt drives. Adjust and      


retension. Replace as necessary. 

d. Inspect and clean all water       


screens.

e. Inspect the operation of all spray      


nozzles and clean as necessary. 

f. Drain, clean and flush cooling      


tower basin and honey-comb in- 
fills.
     
g. Inspect and clean float valve.  
Adjust water level. Replace as
necessary.

h. Inspect and service motors and       


controllers. Replace as necessary.

1.1.3 Chilled Water Storage and Expansion       


Tanks

a. Inspect all chilled water storage       


and expansion tanks, chilled water
pipes, valves, etc. Clean, service
and flush as necessary.

b. Actuate all motorized valves to       


ensure smooth operation over its
full operating range. Replace as
necessary.

c. Inspect pipe insulation and pipe       


supports. Replace as necessary.

6 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
      
d. Inspect all measuring devices for 
correct operation. Repair or
replace as necessary.

1.1.4 Piping and Fittings       

a. Inspect the condition of every pipe.      


Repair / replace as necessary. 

b. Inspect the condition of the pipe       


supports, brackets, pipe sleeves
and piping joints. Repair or replace
as necessary.

c. Inspect the condition of every      


valve and fitting. Repair or replace 
as necessary.

d. Inspect and clean strainers. Repair      


or replace as necessary. 

e. Inspect for correct labeling. Clean,      


repair or replace as necessary. 
     
f. Inspect chilled water pipe  
insulation. Replace as necessary.

g. Inspect pipe painting. Ensure pipes      


coatings of anti rust and standard 
colour paint are clean and in good
condition. Replace as necessary.

1.1.5 Air-Handling Units and Fan-Coils      



a. Inspect all air-handling units and       
fan-coils. If abnormal, trace the
faults and rectify as necessary.

b. Inspect all air filters. Clean or       


replace as necessary.

c. Replace all :       

i. Primary filters.      

ii. Secondary filters.      

7 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
     
d. Inspect all water coils, seals and  
pipe lines for leaks. Rectify as
necessary.

e. Purge air from all water coils.       

f. Inspect all fan and fan bearings.       


Lubricate with grease. Replace as
necessary.

g. Inspect the routine operation of all       


automatic temperature control
gears and relay.

h. Inspect all bearings, pivots and       


other moving parts. Clean, adjust,
lubricate and replace as
necessary.

i. Inspect all belt drives. Adjust and       


retension. Replace as necessary.
     
j. Inspect the operation of all  
automatic water regulating valves.
Clean, adjust, lubricate and
replace as necessary.

k. Inspect the operation of all       


automatic multi-blade face and by-
pass damper. Clean, adjust and
lubricate as necessary.

l. Inspect operation of thermostat.      


Replace as necessary. 

m. Inspect and clean strainers. Repair       


or replace as necessary.

n. Clean cooling coil with high      


pressure water jet and alkaline
cleaning chemicals.

o. Inspect insulation. Repair or       


replace as necessary.

8 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
     
p. Inspect and clean all electric  
motors. Repair or replace as
necessary.
q. Inspect all motor bearings, lubricate      
with grease. Replace as necessary. 

r. Inspect safety devices fitted to      


motors. Clean, adjust, lubricate, 
repair or replace as necessary.

s. Inspect refrigerant leaks at joints,    


fittings and piping. Repair and top 
up refrigerant as necessary.

t. Inspect leakage or clogging at   


drain pan and drain line. Clean,  
flush, repair or replace as
necessary.

u. Chemical cleaning for all coils.    



   
v. Inspect the operation of CO2 
probe and detector and damper.
Clean, adjust, Repair or replace as
necessary.

1.1.6 Ducting, Grilles and Dampers       

a. Inspect all grilles dampers and      


shutters are working correctly. 
Clean, adjust, repair or replace as
necessary.

b. Measure air flow. Adjust and      


balance air flow as necessary. 

c. Inspect ductwork for leaks,      


damage or corrosion. Repair or  
replace as necessary.

d. Inspect for moisture and      


condensation. Repair or replace 
insulation as necessary.

9 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
     
e. Inspect duct insulation for tears  
and air leaks. Patch or replace if
necessary.

f. Inspect the internal of ducting to       


determine dust built up.
      
1.1.7 The Performance of The Complete
Ventilation, Pressurization, Exhaust
and Smoke Spill System

a. Inspect the function of the complete       


ventilation, pressurization, exhaust
and smoke spill system.

b. Adjust air volume control dampers       


as necessary.

c. Inspect the operation of all fans and       


motors.

d. Test operation of system under      


simulated fire condition. 

1.2 Central Direct Expansion System (DX)


(Water Cooled System)

1.2.1 Plant Room       

a. Inspect plant room cleanliness.      



b. Inspect for correct labeling.      

c. Inspect emergency light.      

d. Inspect ventilation system.     
 
e. Inspect condition of door.     
 
f. Inspect light intensity.      

g. Inspect floor trap / drain to ensure      
good water flow. 

10 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
     
h. Inspect pump circuit diagram  
(laminated & framed) are up to
date.

i. Inspect portable fire extinguisher      


(CO2). 

j. Inspect chemical dosing pumps.  



1.2.2 Water Cooled Package Unit (WCP)

a. Inspect WCP for any     


abnormalities. Trace the faults and 
rectify as necessary.

b. Take reading of current, voltage,     


pressure, temperature, etc. 
Compare with design readings. If
abnormal, trace the faults and
rectify as necessary.

c. Inspect all seals, gaskets and     


pipes for leaks. Replace as 
necessary.
    
d. Inspect crankcase heater. Repair 
or replace as necessary.

e. Inspect the operation of all safety     


devices. Clean, adjust, lubricate, 
repair or replace as necessary.

f. Inspect the suction and discharge     


pressures of all refrigerant 
compressors. If abnormal, trace
the faults and rectify as necessary.

g. Inspect all refrigerant and oils     


levels. Charge refrigerant and oil 
into the refrigerant system as
necessary.

h. Inspect all air filters. Clean or    


replace as necessary.

11 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
   
i. Inspect all bearings, pivots and 
other moving parts. Clean, adjust,
lubricate and replace as necessary.

j. Inspect all belt drives. Adjust and    


retension. Replace as necessary.

k. Inspect operation of thermostat.    


Replace as necessary.

l. Clean cooling coil with high   


pressure water jet and alkaline 
cleaning chemicals.

m. Inspect insulation. Repair or    


replace as necessary.

n. Inspect and clean condenser as    


necessary.

o. Inspect all motor bearings, lubricate    


with grease. Replace as necessary.

p. Inspect leakage or clogging at drain    


pan and drain line. Clean, flush,
repair or replace as necessary.

q. Chemical cleaning for all coils.   



1.2.3 Pumps

a. Inspect condition of pumps   


(cleanliness / appearance).

b. Inspect all pump bearings for   


excessive noise, vibration and 
wear. Lubricate with oil or grease
and replace as necessary.

c. Inspect all motor bearings,    


lubricate with grease and replace 
as necessary.

d. Inspect carbon brushes and slip    


rings of all motors. Clean, repair or 
replace as necessary.

12 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
   
e. Inspect safety devices fitted to all  
motors. Clean, adjust, lubricate,
repair or replace as necessary.

f. Inspect all seals for leakages.    


Repair or replace as necessary. 

g. Adjust and re-pack and replace    


pump glands as necessary. 

h. Inspect each pump / motor     


alignment, mountings and correct
rotation. Adjust or replace as
necessary.

i. Inspect all rubber couplings     


between pumps and drive motor.
Replace as necessary.

j. Inspect all belt drives. Adjust and    


retension. Replace as necessary. 

k. Inspect and tighten all bolts and    


nuts. Replace as necessary. 

l. Inspect and test pressure switches     


and gauges. Repair / replace as 
necessary.

1.2.4 Electric Motors      

a. Inspect and clean all electric      


motors. Repair or replace as
necessary.

b. Inspect all motor bearings, lubricate      


with grease. Replace as necessary.

c. Inspect safety devices fitted to      


motors. Clean, adjust and lubricate.
Repair or replace as necessary.

13 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
   
1.2.5 Electrical Switchboard / Control Panel

a. Inspect the condition of the panel     


and its housing. Repair or replace 
as necessary.
    
b. Inspect and test the control wiring  
and circuitry. Retighten, repair or
replace as necessary.

c. Inspect the operation of selector     


switches. Repair or replace as 
necessary.

d. Inspect the operation of auto-    


manual selector switches. Repair  
or replace as necessary.

e. Inspect the operation of stop-start     


buttons. Repair or replace as 
necessary.

f. Inspect or replace indicating bulbs    


and covers.

g. Inspect the routine operation of all     


electrical starters, electrical control 
gears and ancillary electrical
apparatus. Repair or replace as
necessary.

h. Inspect all electrical contactors.    


Clean and retighten all loose
connections.

i. Clean or replace electrical    


contactors as necessary.

j. Inspect electric fuses. Replace as   


necessary. 

k. Inspect the condition of the     


conduits, supports and wires. 
Replace as necessary.

14 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
   
1.2.6 Piping and Fittings  

a. Inspect the condition of every pipe.   


Repair or replace as necessary. 

b. Inspect the condition of the pipe   


supports, brackets, pipe sleeves 
and piping joints. Repair or replace
as necessary.

c. Inspect the condition of every    


valve and fitting. Repair or replace
as necessary.

d. Inspect and clean strainers. Repair    


or replace as necessary.

e. Inspect for correct labeling. Clean,    


repair or replace as necessary.

f. Inspect chilled water pipe    


insulation. Replace as necessary.

g. Inspect pipe painting. Ensure pipes     


coatings of anti rust and standard 
colour paint are clean and in good
condition. Replace as necessary.
     
1.2.7 Cooling Towers

a. Inspect all water cooling towers      


general condition. If abnormal,
trace the faults and rectify as
necessary.
    
b. Inspect all fan and fan bearings.  
Lubricate with grease. Replace as
necessary.

c. Inspect all belt drives. Adjust and      


retension. Replace as necessary.

d. Inspect and clean all water screens.     



e. Inspect the operation of all spray    
nozzles and clean as necessary. 

15 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
   
f. Drain, clean and flush cooling  
tower basin and clean honey-comb
in-fills.

g. Inspect and clean float valve.    


Adjust water level. Replace as 
necessary.

h. Inspect and service motors and    


controllers. Replace as necessary. 

1.2.8 Ducting, Grilles and Dampers    



a. Inspect all grilles dampers and    
shutters are working correctly. 
Clean, adjust. Repair or replace as
necessary.

b. Measure air flow. Adjust and    


balance air flow as necessary. 

c. Inspect ductwork for leaks,    


damage or corrosion. Repair or  
replace as necessary.

d. Inspect for moisture and    


condensation. Repair or replace 
insulation as necessary.

e. Inspect duct insulation for tears and     


air leaks. Patch or replace if 
necessary.

f. Inspect the internal of ducting to     


determine dust built up.

1.3 Central Direct Expansion System (DX)


(Air Cooled System) - Air Cooled Split
Ducted Unit

1.3.1 Plant Room

a. Inspect plant room cleanliness.     



b. Inspect for correct labeling.     

16 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
    
c. Inspect emergency light.  

d. Inspect ventilation system.    


 
e. Inspect condition of door.     

f. Inspect light intensity.     

g. Inspect floor trap/ drain to ensure     
good water flow. 

h. Inspect pump circuit diagram     


(laminated & framed) are up to 
date.

i. Inspect portable fire extinguisher     


(CO2). 

j. Inspect chemical dosing pumps.  


 
1.3.2 Air Handling Unit

a. Inspect unit for any abnormalities.      


Trace the faults and rectify as
necessary.

b. Take reading of current, voltage,     


pressure, temperature, etc. 
Compare with design readings. If
abnormal, trace the faults and
rectify as necessary.

c. Inspect the operation of all safety     


devices. Clean, adjust, lubricate, 
repair or replace as necessary.

d. Inspect and clean all air filters.     


Clean or replace as necessary. 

e. Inspect all bearings, pivots and      


other moving parts. Clean, adjust,
lubricate and replace as
necessary.
    
f. Inspect all belt drives. Adjust and 
retention. Replace as necessary.

17 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
    
g. Inspect operation of thermostat. 
Replace as necessary.

h. Clean cooling coil with high     


pressure water jet and alkaline 
cleaning chemicals.
    
i. Inspect insulation. Repair or 
replace as necessary.

j. Inspect condenser. Clean as     


necessary. 

k. Inspect all motor bearings,    


lubricate with grease. Replace as
necessary.

l. Inspect refrigerant leaks at joints,    


fittings and piping. Repair and top
up refrigerant as necessary.

m. Inspect leakage or clogging at  


drain pan and drain line. Clean,  
flush, repair or replace as
necessary.

n. Chemical cleaning for all coils.   



1.3.3 Condenser

a. Inspect crankcase heater. Repair or  


replace as necessary. 

b. Inspect the suction and discharge  


pressures of all refrigerant 
compressors. If abnormal, trace the
faults and rectify as necessary.

c. Inspect all refrigerant and oils  


levels. Charge refrigerant and oil 
into the refrigerant system as
necessary.

d. Inspect refrigerant leaks at joints,  


fittings, piping and compressors. 
Repair or replace as necessary.

18 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
    
e. Replace filter dryer.  

f. Inspect all fans and motors as    


necessary. Repair or replace as 
necessary.

g. Inspect condensing coil. Repair or    


replace as necessary. Clean coil 
and comb the fins as necessary.

h. Inspect all motor bearings, lubricate     


with grease. Replace as necessary. 

i. Inspect compressor units. Replace      


as necessary.

j.. Inspect isolating spring / rubber      


padding. Replace as necessary.

k. Chemical cleaning all coils.     



1.3.4 Electric Motors      

a. Inspect and clean all electric      


motors. Repair or replace as
necessary.

b. Inspect all motor bearings,      


lubricate with grease. Replace as
necessary.

c. Inspect safety devices fitted to      


motors. Clean, adjust, lubricate,
repair or replace as necessary.

1.3.5 Electrical Switchboard / Control Panel 

a. Inspect the condition of the panel 


and its housing. Repair / replace as
necessary.

b. Inspect and test the control wiring 


and circuitry. Retighten, repair or
replace as necessary.

19 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

c. Inspect the operation of selector 
switches. Repair or replace as
necessary.

d. Inspect the operation of auto- 


manual selector switches. Repair or
replace as necessary.

e. Inspect the operation of stop-start 


buttons. Repair or replace as
necessary.

f. Inspect / replace indicating bulbs 


and covers.

g. Inspect the routine operation of all


electrical starters, electrical control 
gears and ancillary electrical
apparatus. Repair or replace as
necessary.

h. Inspect all electrical contactors.  


Clean and retighten all loose
connections.

i. Clean or replace electrical 


contactors as necessary.

j. Inspect electric fuses. Replace as 


necessary.

k. Inspect the condition of the   


conduits, supports and wires.
Replace as necessary.

1.3.6 Ducting, Grilles and Dampers

a. Inspect all grilles dampers and  


shutters are working correctly.
Clean, adjust, Repair / replace as
necessary.

b. Measure air flow. Adjust and  


balance air flow as necessary.

c. Inspect ductwork for leaks, damage  


or corrosion. Repair or replace as
necessary.

20 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
 
d. Inspect for moisture and 
condensation. Repair / replace
insulation as necessary.

e. Inspect duct insulation for tears and     


air leaks. Patch or replace if 
necessary.

f. Inspect the internal of ducting to     


determine dust built up.

1.4 Air Cooled Split Unit

1.4.1 Evaporator (Cooling Unit)

a. Inspect unit for any abnormalities.     


Trace the faults and rectify as 
necessary.

b. Inspect and clean all air filters.     



c. Inspect leakage or clogging at drain     
pan and drain line. Clean, flush, 
repair / replace as necessary

d. Chemical cleaning for all coils.     



e. Inspect refrigerant leaks at joints,     
fittings and piping. Repair and top 
up refrigerant as necessary.

f. Inspect remote control. Replace as     


necessary. 

1.4.2 Condenser

a. Inspect the suction and discharge     


pressures of all refrigerant
compressors. If abnormal, trace the
faults and rectify as necessary.

b. Inspect refrigerant leaks at joints,  


fittings, piping and compressors. 
Repair or replace as necessary.

21 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
    
c. Inspect all fans and motors as  
necessary. Repair / replace as
necessary.

d. Inspect condensing coil. Repair or     


replace as necessary. Clean coil 
and comb the fins as necessary.

e. Inspect filter dryer. Replace as     


necessary. 

f. Inspect compressor units. Replace      


as necessary.

g. Inspect rubber padding. Replace      


as necessary.

h. Chemical cleaning for all coils.    



i. Inspect bracket/ hanger. Repair or    
replace as necessary. 

1.4.3 Electrical Switchboard / Control Panel     



a. Inspect the condition of the panel   
and its housing. Repair or replace
as necessary.

b. Inspect and test the control wiring   


and circuitry. Retighten, repair or
replace as necessary.

c. Inspect the operation of selector   


switches. Repair or replace as
necessary.
   
d. Inspect the operation of auto- 
manual selector switches. Repair or
replace as necessary.

e. Inspect the operation of stop-start    


buttons. Repair or replace as
necessary.

f. Inspect or replace indicating bulbs    


and covers.

22 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
  
g. Inspect the routine operation of all 
electrical starters, electrical control
gears and ancillary electrical
apparatus. Repair or replace as
necessary.

h. Inspect all electrical contactors.     


Clean and retighten all loose
connections.

i. Clean or replace electrical     


contactors as necessary.

j. Inspect electric fuses. Replace as     


necessary.

k. Inspect the condition of the      


conduits, supports and wires.
Replace as necessary.

1.5 Painting    

Clean rust and paint with appropriate one    
layer of anti-rust paint and finished with 
existing coloured paint.

1.6 Other Components or Equipments of As per manufacturer’s schedule


The Air-Conditioning System

23 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
      
2.0 FIRE FIGHTING SYSTEM
      
2.1 General

Manage and supervise the Fire Detection and


Alarm, Fire Monitoring and Fire Fighting
System operation which shall include:-

a. Control and monitoring of all fire       


systems.

b. Man the fire control room during and       


after office hours.

c. Inspect, repair / replace and test the      


operation of the complete fire fighting 
system, including the interface and
operation of other systems such as lift,
ventilation, smoke spill, pressurization,
etc.

d. Test run fire fighting system and       


simulate fire alarm to ensure all systems
are in good working order. Ensure the
BOMBA link is operating.

e. Attend to any complaint, urgent request  


or complaints raised by the S.O. with
regards day to day operation.

f. Conduct fire drill for each block / 


complex.

2.2 Wet Riser, Hose Reel and Sprinkler


System.

2.2.1 Pump Room

a. Inspect pump room cleanliness.      



b. Inspect for correct labeling.       

c. Inspect emergency light.      



d. Inspect ventilation system.      

e. Inspect condition of door.       

24 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
     
f. Inspect light intensity.  

g. Inspect floor trap / drain to ensure good       


water flow.

h. Inspect pump circuit diagram (Laminated       


& framed) are up to date.

i Inspect pump layout diagram (Laminated       


& framed) are up to date.

j. Inspect portable fire extinguisher (CO2).       

2.2.2 Tanks      

a. Inspect for integrity of structure.      

b. Inspect for leaks. Repair or replace as      
necessary. 

c. Inspect for rust. Repair or replace as      


necessary. 

      
d. Inspect operation of ball valve. Repair or 
replace as necessary.

e. Inspect water tank level indicator.      


Repair or replace as necessary. 

f. Inspect electrode and clean. Repair or    


replace as necessary (if equipped). 

g. Inspect for sediment / sludge. Flush and    


clean. 

h. Inspect internal and external cat ladder.    


Repair / replace as necessary. 

2.2.3 Pumps

i. General

a. Inspect condition of pumps (cleanliness /       


appearance).

25 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
      
b. Test run each pump on automatic and 
manual mode.

c. Inspect the correct cut-in / cut-out auto      


mode operation of the pressure switch. 
Check pressures.

d. Inspect all motor bearings, lubricate with     


grease. Replace as necessary.  

e. Inspect all pump bearings for excessive      


noise, vibration & wear. Lubricate with 
oil or grease. Replace as necessary.

f. Inspect carbon brushes and slip rings of      


all motors. Clean, repair or replace as 
necessary.

g. Inspect safety devices fitted to all      


motors. Clean, adjust, lubricate, repair or 
replace as necessary.

h. Inspect all seals for leakages. Repair or      


replace as necessary. 

i. Adjust, re-pack and replace pump      


glands as necessary. 

j. Inspect each pump / motor alignment,       


mountings and correct rotation. Adjust
or replace as necessary.
.
k. Inspect all rubber couplings between       
pumps and drive motor. Replace as
necessary.

l. Inspect all belt drives. Adjust and      


retension. Replace as necessary. 

m. Inspect and tighten all bolts and nuts.      


Replace as necessary. 

n. Inspect and test pressure switches and      


gauges. Repair / replace as necessary. 

26 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
     
ii. Control Panel 

a. Inspect the condition of the panel and its      


housing. Repair / replace as necessary. 

b. Inspect and test the control wiring and       


circuitry. Retighten, repair / replace as
necessary.

c. Inspect electric pump starter operation,       


ensure that the starting sequence is
correct. Repair / replace as necessary.

d. Inspect the operation of selector      


switches. Repair / replace as necessary. 

e. Inspect the operation of auto-manual      


selector switches. Repair / replace as 
necessary.

f. Inspect the operation of stop-start      


buttons. Repair / replace as necessary. 

g. Inspect indicating light for trip and run.       


Replace as necessary.
     
h. Inspect indicating light for pump on auto  
and pump manual. Replace as
necessary.

i. Inspect ammeter and voltmeter.      


Replace as necessary. 

j. Inspect and retighten all loose 


connection of all electrical contactors.

k. Clean and replace electrical contactors   


as necessary.

l. Replace electric fuses as necessary.   

m. Inspect the condition of the conduits,     


supports and wires. Replace as
necessary.

n. Inspect / replace indicating bulbs and   


covers.

27 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
    
2.2.4 Piping and Fittings

a. Inspect the condition of every pipe.     


Repair / replace as necessary.

b. Inspect the condition of the pipe     


supports, brackets, pipe sleeves and
piping joints. Repair or replace as
necessary.

c. Inspect the condition of every valve and    


fitting. Repair / replace as necessary. 

d. Inspect and clean strainers. Repair or      


replace as necessary. 

e. Inspect for correct labeling. Clean,      


repair / replace as necessary. 

f. Inspect plumbing, pipe-works & fittings       


and pipe supports. Repair / replace as
necessary.
      
2.2.5 Landing Valves, Hose Reel Drums, Cradles,
Hoses, Nozzles, etc.

a. Inspect that the landing valve, canvas      


hose and hose reel are obstruction free. 

b. Inspect any missing, damaged or      


deteriorated parts on the landing valve, 
canvas hose, diffuser nozzle, cradle,
hose reel drum & hose reel. Repair or
replace as necessary.

c. Inspect the ease of operation and swing       


of each cradle and hose reel drum.
Adjust, repair / replace as necessary.

d. Inspect for any leaks / drips at the       


landing valves, drum goose neck and
gate valve. Repair or replace as
necessary.

e. Ensure that each of the landing valves      


is complete with the blank cap, chain 
and the hand wheel. Repair or replace
as necessary.

28 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
     
f. Ensure that the diffuser nozzle &  
landing valve hand wheel can be
operated freely. Repair or replace as
necessary.

g. Ensure the hose is not twisted or curled.       

h. Test hose reel and canvas hose for      


leakage. Replace as necessary. 

i. Inspect and test system for leaks.   


Repair / replace as necessary. 

2.2.6 Sprinkler System   



a. Inspect that the sprinkler heads are   
obstruction free. 

b. Inspect that the sprinkle heads are free    


of foreign matter and suspended object.

c. Inspect any missing, damaged or   


deteriorated parts on the sprinkler head. 
Repair / replace as necessary.

d. Inspect for any leaks / drips at the   


sprinkler heads. Repair / replace as 
necessary.

e. Inspect for leaks within the system by   


reading on the pressure gauges. 

f. Inspect and ensure the proper operation      


of water alarm gongs. 

g. Inspect the flow switches and its signal       


indication.

h. Inspect the Jabatan BOMBA breeching       


inlet and its access.

2.2.7 Breeching Inlet

a. Inspect the condition of breeching box,      


door and lock. Repair / replace as 
necessary.

29 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
      
b. Inspect the condition of male couplings, 
back pressure valves, blank caps
(secured with chain). Repair / replace as
necessary.

c. Inspect the condition of the wired glass      


and letters ‘Fire Brigade Wet Main Inlet’. 
Repair / replace as necessary.

2.3 Fire Detection and Alarm System       

a. Inspect fire detection and alarm system.       


Trace the faults and rectify as necessary.

b. Inspect and test all main power supply       


and earthing. Adjust, retighten, repair or
replace as necessary.

c. Inspect and test all battery charger units.       


Repair / replace as necessary.

d. Inspect all battery electrolyte level and      


top-up. 

e. Inspect and test illumination lamps and      


LEDs. Repair or replace as necessary. 

f. Inspect and test the functionality of       


break-glass unit or manual call point.
Repair / replace as necessary.

g. Test zone rotary switch for functionality.       


Repair or replace as necessary.

h. Inspect and test the functionality of       


detectors. Repair or replace as
necessary.

i. Inspect and test system wiring. Repair       


or replace as necessary.

j. Test bell / buzzer and isolation button.      


Repair / replace as necessary. 

k. Test alarm & evacuation switch. Repair      


or replace as necessary. 

30 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
      
l. Test AHU, Lift, smoke spill fan and 
staircase pressurization tripping
mechanism. Ensure all mechanism
function effectively. Repair or replace as
necessary.

m. Print out the previous month detection      


and alarm history. Analyze and take 
appropriate actions.

n. Test Fire Brigade connection.      



2.4 Firemen Intercom System.      

2.4.1 Panel       

a. Inspect the condition of the panel and its      


housing. 

b. Ensure that the panel is in a normal-      


ready condition. 
     
c. Visually inspect condition of  
components, resistors wires, zone
cards, bulbs, etc. Repair or replace as
necessary.

d. Inspect condition of battery charger.      


Repair or replace as necessary. 

2.4.2 Battery       

a. Inspect the condition of the battery and       


its terminal. Repair or replace as
necessary.

b. Inspect voltage and ammeter reading.      


Repair or replace as necessary. 

c. Inspect and test all battery charger      


units. Repair or replace as necessary. 

2.4.3 Automatic Control      



a. Inspect and test the control wiring and       
circuitry. Random test of the call, talk
and fault mode.

31 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
     
b. Inspect the correct operation of the  
master and remote handset. Establish
conference calls on auto and manual
mode. Test disconnect call on auto and
manual mode.

c. Inspect and test the correct operation of      


remote status panel. 

2.4.4 Electrical      

a. Check the operation of the emergency      
change over in case of power failure. 
Repair or replace as necessary.

b. Check the wiring connection terminals.      


Repair or replace as necessary. 

c. Check the condition of the conduits,       


wires and supports. Repair or replace
as necessary.

2.4.5 Handsets      

a. Inspect the condition of the master hand      
set. Repair or replace as necessary. 

b. Inspect the condition of the remote       


handset box. Repair or replace as
necessary.

c. Inspect any missing, damaged or      


deteriorated parts on the remote handset 
and accessories. Repair or replace as
necessary.

2.4.6 General      

a. Keep remote handsets clean and tidy.      

b. Keep access to panel free from      
obstructions. 

32 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

2.5 Fire Suppression Systems

2.5.1 Cylinders, Hoses, etc.

a. Inspect gas cylinder and pressure       


gauge. Repair or replace as necessary.

b. Inspect the pressure gauge reading of       


each cylinder. Refill or replace as
necessary.

c. Inspect any missing, damaged or       


deteriorated parts on the cylinders,
hoses, etc. Repair or replace as
necessary.

d. Inspect the condition of the discharge       


valve and the tamper seal. Repair or
replace as necessary.

2.5.2 Pilot Cylinder       

a. Inspect and test gas discharge abort       


switch. Repair / replace as necessary.

      
2.5.3 Panel

a. Inspect and test control panel. Repair or       


replace as necessary.

b. Visually inspect condition of       


components, resistors wires, zone
cards, etc. Repair or replace as
necessary.

c. Inspect and test AC & DC supply,       


conduct current voltage continuity and
earthing test.

d. Inspect and test of change over switch.       


Repair or replace as necessary.

e. Inspect and test indicator bulbs. Repair       


or replace as necessary.

33 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
      
f. Inspect condition of battery chargers. 
Repair or replace as necessary.

g. Inspect the condition of the battery and       


its terminal. Repair or replace as
necessary.

2.5.4 Devices       

a. Inspect and test the control wiring and       


circuitry. Retighten, repair or replace as
necessary.

b. Ensure that the detectors are free from       


obstructions, dust, dirt and cobwebs.
Clean as necessary.

c. Inspect the condition of the manual key       


switch/ pull handle. Repair or replace as
necessary.

d. Conduct simulation test (minus gas       


discharge).

e. Inspect to ensure that the time delay for       


the CO² discharge is within 25 – 30
seconds, adjust. Repair or replace as
necessary.

f. Inspect and test the correct operation of       


interface trip and fire curtain. Repair or
replace as necessary.

g. Inspect and test the correct operation of       


the bell and warning light. Repair or
replace as necessary.

h. Inspect the condition of the manual key       


switch / pull handle. Replace glass as
necessary.

2.6 Portable Fire Extinguishers       

a. Obtain Jabatan BOMBA certification       


upon expiry date.

34 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
      
b. Inspect any missing, damaged or 
deteriorated parts on the cylinder,
pressure gauge, hose connector,
discharge valve, handle, cylinder safety
pin, seal and cylinder holder. Repair or
replace as necessary.

c. Inspect fire extinguisher cabinet. Repair       


or replace as necessary.

d. Inspect the condition of the content.       


Refill / Replace as necessary.

2.7 Painting       

a. Inspect painting, ensure the system      


(equipment, control panel and piping) are 
painted with anti rust and coated with red
gloss paint.

35 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

3.0 LIFT

3.1 Motor Room

a. Inspect motor room cleanliness.  

b. Inspect for correct labeling. 

c. Inspect emergency light. 

d. Inspect ventilation system. 

e. Inspect condition of door. 

f. Inspect light intensity. 

g. Inspect circuit diagram (Laminated & 


framed) are up to date.

h. Inspect layout diagram (Laminated & 


framed) are up to date.

i. Inspect portable fire extinguisher 


(CO2).

j. Inspect for abnormal noise and 


vibration. Determine source, adjust,
repair or replace as necessary.

k. Inspect gearbox oil level, condition, 


leaks, play and backlash. Adjust , repair
or replace as necessary.

l. Inspect and lubricate bushes or 


bearings. Replace as necessary.

m. Inspect leakage from traction machine 


cover gaskets, oil seals. Repair or
replace as necessary.

n. Inspect brake action and adjust as 


necessary.

o. Inspect brake lining and brake spring. 


Replace as necessary.

36 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

p. Inspect main sheaves and beam pulley. 
Repair or replace as necessary.

q. Inspect over speed governor for 


abnormal noise and vibration. Clean,
repair / replace as necessary.

r. Inspect function of recall control switch 


operation. Reset or replace as
necessary.

s. Inspect controller cooling fan operation. 


Replace as necessary.

t. Inspect condition of fans, relays, 


contactors and contacts inside the
controller. Clean, repair or replace as
necessary.

u. Inspect fuses and tighten terminal 


wires. Repair and replace as
necessary.

v. Inspect the operation of inverter. 


Inspect operation of system, repair and
replace as necessary.

w. Inspect EBOPS – battery / condition 


and emergency light / fan operation.
Replace as necessary.

x. Clean governor machine. 

y. Clean traction machine. 

z. Clean lift controller. 

3.2 Hoist Way 

a. Inspect cleanliness of car top. 

b. Inspect control switches and lighting. 


Repair or replace as necessary.

37 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

c. Inspect tightness of electrical 
connection in terminal box. Retighten
as necessary.

d. Inspect and adjust car top safety gear 


linkage.

e. Inspect and lubricate car top pulley as 


necessary.

f. Inspect condition and clean ventilator 


fan.

g. Inspect and adjust door panel (door 


self closer).


h. Inspect anti crime device. 

i. Inspect hoist way limit and safety 


switches. Adjust, repair or replace as
necessary.

j. Inspect operation of load compensating 


device. Adjust, repair or replace as
necessary.

k. Inspect operation of overload device / 


buzzer. Repair or replace as
necessary.

l. Inspect car guide shoes / rollers oil 


level and flow of automatic lubricators.
Top-up as necessary.

m. Inspect counter weights guide shoes / 


rollers oil level and flow of automatic
lubricators. Top-up as necessary.

n. Inspect wear on linings for car guide 


shoes / rollers and counter weights
guide shoes / rollers. Replace as
necessary.

o. Inspect for abnormal noise. Determine 


source, adjust, repair or replace as
necessary.

38 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

p. Inspect wire ropes, governor ropes 
condition and tension. Retension,
replace as necessary.

q. Inspect conditions of guide rails. 


Replace as necessary.

r. Inspect traveling cable alignment. 


Adjust, replace as necessary.

s. Inspect and tighten all hoist way bolts 


and nuts.

t. Inspect and clean smoke detectors. 


3.3 Lift Car

a. Inspect riding comfort, abnormal noise, 


vibration and leveling. Adjust as
necessary.

b. Inspect, alarm bell/ intercom/ voice 


synthesizer. Repair and replace as
necessary.

c. Inspect buttons, Braille features, 


switches and indicators condition.
Repair and replace as necessary.

d. Inspect emergency light and fan. 


Repair and replace as necessary.

e. Inspect floor height measurement 


(clearance). Adjust as necessary.

f. Inspect condition of suspension roller, 


track and doors. Repair and replace as
necessary.

g. Inspect door sill and sliding shoes. 


Repair and replace as necessary.
Check clearance.

h. Inspect door contact and check 


alignment. Adjust as necessary.

39 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

i. Inspect function of car door safety 
device (safety edge/ photocell/ full
height sensor). Repair and replace as
necessary.

j. Inspect tiling / wall panel, repair and 


replace as necessary.

3.4 Entrance

a. Inspect landing door contact, check 


alignment. Repair and replace as
necessary.

b. Inspect landing door lock switch. Repair 


and replace as necessary.


c. Inspect suspension rollers and track. 
Repair and replace as necessary.

d. Inspect landing sill & shoes. Repair and 


replace as necessary. Check clearance.

e. Inspect indicators, hall lanterns, call 


buttons and Braille features. Repair and
replace as necessary.

3.5 Lift Pit

a. Inspect pit cleanliness and lighting. 

b. Ensure lift pit is in dry condition. 

c. Inspect oil and spring buffer. Top-up, 


repair and replace as necessary.

d. Inspect alignment of buffer strike plates. 


Repair and replace as necessary.

e. Inspect, adjust and lubricate / grease 


tension pulley.

f. Inspect safety catch or stop switches. 


Adjust, repair / replace as necessary.

g. Inspect clearance compensating pulley. 


Adjust as necessary.

40 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

h. Inspect oil compensating pulley and 
compensating ropes / chain. Top-up as
necessary.

i. Inspect plunger and buffer casing. 


Clean as necessary.

3.6 Automatic Rescue Device (ARD)

a. Inspect ARD operation. 

b. Inspect battery electrolyte level, top up 


as necessary.

c. Inspect battery, grease terminals. 


Repair and replace as necessary.

d. Inspect equalizing charge. Replace if 


defective.

3.7 Building Control Room

a. Inspect operation of master intercom. 


Repair and replace as necessary.

b. Inspect operation of key switches. 


Repair and replace as necessary.

c. Inspect operation of indicators. Repair 


and replace as necessary.

d. Inspect operation of TV monitor, CPU 


and keyboard. Repair and replace as
necessary.

e. Inspect operation of system. Repair and 


replace as necessary.

f. Arrange and attend to Department of As required


Occupational Safety and Health
inspections, mandatory checks, tests
and paying the necessary fees.

41 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

4.0 ESCALATOR

4.1 General

a. Inspect and clean motor compartment  


upper and bottom, track surface,
handrail and step.

b. Inspect and clean track surface and  


steps.

c. Inspect stop buttons / key switch, soft  


stop. Repair / replace as necessary.

d. Inspect balustrade lighting. Repair or  


replace as necessary.

NOT APPLICABLE 
e. Inspect skirting / comb plate / step gap 
lighting. Adjust, repair or replace as
necessary.

f. Inspect for abnormal noise and 


vibration. Determine source, adjust,
repair / replace as necessary.

g. Clean traction machine, control panel, 


landing, step, pit and motor room.

h. Inspect brake action. Adjust as 


necessary.

i. Inspect brake slip distance and riding 


comfort. Adjust, as necessary.

j. Inspect emergency stop switches at 


upper and lower landing. Adjust, repair
or replace as necessary.

k. Inspect riding comfort and leveling. 


Adjust as necessary.

l. Clean and inspect operation key switch. 


Adjust, as necessary.

m. Clean all outer decking. 

42 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

n. Clean all relays and contactors. 
Replace as necessary.

o. Clean gap between step and skirt 


panel.

p. Clean up motor room and pit. 

q. Inspect the pit equipment. Adjust as 


necessary.

4.2 Comb Plate 

a. Inspect the condition of comb plate. 


Clean and replace as necessary.


b. Inspect the contact, movability and 
setting of comb plate. Adjust NOTas APPLICABLE
necessary.

4.3 Steps 

a. Inspect function of maintenance 


operating panel. Reset and adjust as
necessary.

b. Inspect correct setting step guides. 


Adjust as necessary.

c. Inspect function of water level switch. 

d. Inspect and clean yellow side frame at 


step. Replace as necessary.

e. Inspect the alignment of steps. Adjust 


as necessary.

f. Inspect the condition of step wheel. 


Adjust as necessary.

4.4 Step Chains 

a. Inspect step chain tension. Adjust as 


necessary.

43 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

b. Inspect setting and function of step 
chain monitoring contact.

c. Inspect condition of tangential rails. 


Adjust repair or replace as necessary.

d. Lubricate step chains. 

e. Inspect operation for broken step chain 


device. Adjust as necessary.

f. Inspect spring setting for step chain 


tensioning device. Adjust as necessary.

g. Inspect the elongation and even tension 


for step chain. Adjust as necessary.


h. NOT APPLICABLE
Grease main sprocket for step chain.

i. Inspect the condition of step chain 


wheel. Repair or replace.

j. Lubricate brake pins as necessary. 

k. Clean brake wheel and shoe. 

l. Inspect brake linings for wear. Replace 


as necessary.

4.5 Handrail Drive Chain 

a. Inspect handrail drive chain. Adjust, 


retension, lubricate, repair or replace as
necessary.

4.6 Drive Chain 

a. Inspect drive chain. Lubricate, repair or 


replace as necessary.

4.7 Handrail 

a. Inspect handrail entrance switches at 


upper and lower landing. Adjust as
necessary.

44 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

b. Check and clean handrail surface. 

c. Clean inside of handrail and handrail 


profile.

d. Inspect handrail speed and temperature. 


Adjust as necessary.

e. Inspect the tension of handrail. Adjust 


as necessary.

4.8 Truss 

a. Remove the dust inside the truss. 

b. Check and tighten the track fastening. 

c. Wash tracks. NOT APPLICABLE


4.9 Drive Unit 

a. Inspect oil level of gear. Top-up or 


change as necessary.

b. Inspect all motor bearings, lubricate 


with grease. Replace as necessary.

c. Inspect carbon brushes and slip rings of 


all motors. Clean, repair / replace as
necessary.

d. Inspect safety devices fitted to all 


motors. Clean, adjust, lubricate, repair /
replace as necessary.

4.10 Main Drive Shaft 

a. Inspect the main drive shaft for normal 


operation. Adjust, repair / replace as
necessary.

45 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

4.11 Handrail Drive Shaft 

a. Inspect spring setting for handrail drive. 


Adjust as necessary.

b. Inspect the drive shaft for normal 


operation. Adjust, repair / replace as
necessary.

c. Lubricate bearings. 

4.12 Safety Switches 

a. Inspect handrail safety contact. Adjust 


or replace as necessary.

b. Inspect skirt switches. Adjust or replace 


as necessary.
NOT APPLICABLE

c. Inspect broken steps contacts. Adjust 
or replace as necessary.

d. Combing contact. Adjust or replace as 


necessary.

e. Step sag contact. Adjust or replace as 


necessary.

4.13 Automatic Lubrication System 

a. Inspect lubrication system (if fitted). Top 


up as necessary.

4.14 Monitoring Devices 

a. Inspect overspeed, underspeed 


devices. Replace as necessary.

b. Inspect step monitor. Replace as 


necessary.

c. Check the control system of the 


escalator. Replace as necessary.

46 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y

d. Clean the connection boxes. Tighten 
all screws and check the condition of
cables.

e. Inspect rectifier’s voltage. Replace as 


necessary.

f. Test all safety devices. Adjust as 


necessary.

g. Carry out electrical insulation test and 


earth continuity test for all electrical
equipment. Repair or replace as
necessary.

h. NOT APPLICABLE 
Test the contract speed of the escalator.
Adjust as necessary.


4.15 Building Control Room

a. Inspect operation of key switches. 


Repair / replace as necessary.

b. Inspect operation of indicators. Repair / 


replace as necessary.

c. Inspect operation of TV monitor, CPU 


and keyboard, repair / replace as
necessary.

d. Inspect operation of system, repair / 


replace as necessary.

e. Arrange and attend to Department of As required


Occupational Safety and Health
inspections, mandatory checks, tests
and paying the necessary fees.

47 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
     
5.0 COLD WATER SUPPLY AND BOOSTER 
PUMP

5.1 Pump Room      



a. Inspect pump room cleanliness.      

b. Inspect for correct labeling.       

c. Inspect emergency light.     


 
d. Inspect condition of door.      

e. Inspect light intensity.     
 
f. Inspect floor trap / drain to ensure good       
water flow.

g. Inspect pump circuit diagram       


(Laminated & framed) are up to date.

h. Inspect pump layout diagram      


(Laminated & framed) are up to date. 

i. Inspect portable fire extinguisher       


(CO2).

     
5.2 Tanks (Suction & Storage) 

a. Inspect for integrity of structure.      



b. Inspect for leaks. Repair / replace as      
necessary. 

c. Inspect for rust. Repair / replace as      


necessary. 

d. Inspect operation of ball valve. Repair /       


replace as necessary.

e. Inspect water tank level indicator.      


Repair / replace as necessary. 

f. Inspect electrode and clean. Repair /      


replace as necessary (if equipped). 

48 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
     
g. Inspect for sediment. Clean and flush.  
Do water sampling.

h. Inspect internal and external cat ladder.      


Repair / replace as necessary. 

5.3 Pumps      

i. General      

a. Inspect condition of pumps (cleanliness       
/ appearance).

b. Test run each pump on automatic and       


manual mode.

c. Inspect the correct cut-in/ cut-out auto      


mode operation of the pressure switch. 
Check pressures.

d. Inspect all pump bearings for excessive      


noise, vibration & wear. Lubricate with 
oil or grease. Replace as necessary.

e. Inspect all motor bearings, lubricate  


with grease. Replace as necessary. 

f. Inspect carbon brushes and slip rings  


of all motors. Clean, repair / replace as 
necessary.

g. Inspect safety devices fitted to all  


motors. Clean, adjust, lubricate, repair / 
replace as necessary.

h. Inspect all seals for leakage. Repair /  


replace as necessary. 

i. Adjust and re-pack and replace pump      


glands as necessary. 

j. Inspect each pump / motor alignment,       


mountings and correct rotation. Adjust
or replace as necessary.

49 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
      
k. Inspect all rubber couplings between 
pumps and drive motor. Replace as
necessary.

l. Inspect all belt drives. Adjust and      


retension. Replace as necessary. 

m. Inspect and tighten all bolts and nuts.      


Replace as necessary. 

n. Inspect and test pressure switches and  


gauges. Repair / replace as necessary. 

ii. Control Panel

a. Inspect the condition of the panel and its  


housing. Repair / replace as necessary. 

b. Inspect and test the control wiring and   


circuitry. Retighten, repair / replace as
necessary.

c. Inspect electric pump starter operation,   


ensure that the starting sequence is
correct. Repair / replace as necessary.

d. Inspect the operation of selector      


switches. Repair / replace as necessary. 

e. Inspect the operation of auto-manual      


selector switches. Repair / replace as 
necessary.

f. Inspect the operation of stop-start      


buttons. Repair / replace as necessary. 

g. Inspect indicating light for trip and run.       


Replace as necessary.

h. Inspect indicating light for pump on      


auto and pump manual. Replace as 
necessary.

i. Inspect ammeter and voltmeter.      


Replace as necessary. 

50 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
    
j. Inspect and retighten all loose 
connection of all electrical contactors.

k. Clean and replace electrical contactors     


as necessary.

l. Replace electric fuses as necessary.     

m. Inspect the condition of the conduits,   


wires and supports.

n. Inspect / replace indicating bulbs and   


covers.

o. Inspect and ensure tank level and pump     


operations are correctly registered in the
BMS (Building Management System).

5.4 Piping and Fittings       

a. Inspect the condition of every pipe.       


Repair / replace as necessary.

b. Inspect the condition of the pipe       


supports, brackets, pipe sleeves and
piping joints. Repair / replace as
necessary.

c. Inspect the condition of every valves       


and fittings. Repair / replace as
necessary.
      
d. Inspect and clean strainers. Repair / 
replace as necessary.

e. Inspect for correct labeling. Clean,       


repair / replace as necessary.

f. Inspect plumbing, pipe-works & fittings      


and pipe supports. Repair / replace as 
necessary.

g. Brush pipes to clean of accumulated      


dust. 

51 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
     
5.5 Pressure Vessel 

a. Inspect and test pressure vessel /       


hydro-pneumatic vessel for leaks.
Replace diaphragm as necessary.

b. Inspect and test system pressure.       


Adjust as necessary.

5.6 Submersible Pumps       

a. Inspect electrical termination for       


tightness.

b. Inspect all seals for leakage. Replace      


as necessary. 

c. Inspect pump and motor bearings for      


excessive noise, vibration & wear. 
Replace as necessary.

d. Inspect for correct rotation.      



e. Inspect condition of one way valve.       
Replace as necessary.

f. Inspect float sensors for correct       


indication. Adjust, repair or replace as
necessary.

g. Inspect impeller for blockage. Clean,       


repair or replace as necessary.

h. Inspect and test run each pump on auto       


and manual mode under load condition.

i. Inspect the pump suction. Clean pump       


pit, repair or replace as necessary.

5.7 Painting   

Inspect painting, ensure the system     


(equipment and piping) are painted with anti
rust and coated with correct colour paint.

52 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
  
6.0 NATURAL GAS SYSTEM

     
a. General inspection for sign of leakage –  
check for hissing noise, smell, white
cloud, bubbles from underground pipe.
Repair as necessary.

b. Inspect and test Emergency Shut Off      


Valve. Repair / replace as necessary. 

c. Inspect that there is no unauthorized       


changes to the approved installation.

d. Inspect leaks at all flanges, threaded       


and welded connection of all piping and
fittings. Repair / replace as necessary.

e. Inspect for corrosion or damage at       


support, pipeline and fittings. Repair /
replace as necessary.

f. Inspect painting, ensure the system      


(equipment and piping) are painted with 
anti rust and coated with correct colour
paint.

g. Ensure no condensation or sweating at       


regulators and piping. Repair / replace
as necessary.
      
h. Inspect the connections to equipment, 
ensure the fittings and hoses are in good
working condition. Repair / replace as
necessary.

i. Perform general housekeeping in main      


riser. 

j. Inspect all signages are in good       


condition. Repair / replace as necessary.

k. Perform functional test on Emergency    


shut off valve.

53 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
  
7.0 GONDOLA

    
a. Inspect motor, bearing and other related   
parts. Repair / replace as necessary.

b. Observe for any leakage of hydraulic oil.   


Repair / replace / refill as necessary.
c. Inspect for any missing or damaged       
component or parts. Repair / replace as
necessary.

d. Inspect safety catch device, emergency       


brake, limit switch and other related
NOT APPLICABLE
parts. Repair / replace as necessary.

e. Inspect main switch, power cable,       


panel, supply and emergency stop
button. Repair / replace as necessary.

f. Inspect and test buzzer or alarm. Repair       


/ replace as necessary.

g. Test run unit to ensure good operating      


condition. 

h. Check wire ropes, replace as necessary.    

54 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
  
8.0 OTHER MECHANICAL EQUIPMENT AND
SYSTEM

      
a. Inspect general condition of equipment 
and plant room. Ensure the equipment
and plant room are kept free from dust,
debris and dry at all time.

b. Test system or equipment for manual      


and automatic operation. 

c. Inspect, detect and rectify leakages.       

d. Inspect all bearings, moving parts, etc.   


Lubricate with oil or grease, replace as
necessary.

e. Inspect for abnormal noise or vibration      


and rectify as necessary.

f. Inspect all bolts and nuts and tighten as       


necessary.

g. Inspect level control electrodes.       

h. Inspect instrumentation, pressure       


switches and gauges in working order.
Repair / replace as necessary.

i. Inspect valves operation. Lubricate,       


repair / replace as necessary.

j. Inspect all electric motors, fans, pump,     


etc. Repair / replace as necessary.  

k. Inspect and test electrical control panel,    


starters, protection devices, etc. Repair /
replace as necessary.

55 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
  
9.0 KITCHEN EXHAUST HOOD

Electrical Switchboard / Controller

a. Inspect the condition of the Controller /     


Control Board amd its housing. Repair or
replace if necessary.

b. Inspect and test the control wiring and     


circuitry. Retighten, repair or replace if
necessary.

c Inspect the operation of stop-start buttons,     


electrical starters, electrical control gears
and ancillary electrical apparatus.

Ventilation Fan    

c. Check and ensure proper functional of the     


exhaust fan. Repair, re-align or replace if
necessary.

d. Inspect the integrity of the fan blade     


fittings, fan blade surface and fan blade
alignment. Repair and replace if
necessary.

Electric Motors    

e. Inspect and clean all electric motors.     


Repair or replace if necessary.

f. Inspect all motor bearings, drive shaft and     


belting, lubricate with grease. Adjust and
retension. Replace if necessary.

g. Inspect safety device fitted to motors.     


Clean, adjust and lubricate. Repair or
replace if necessary.

Gear Box    

h. Inspect all gears, limit switches and     


balancing spring. Repair and replace if
necessary.

56 | 57
Garis Panduan Penyenggaraan Berjadual Bangunan Kerajaan

Maintenance Frequency
No. Description
D W M 3M 6M Y 2Y
   
Painting

i. Clean rust with appropriate anti rust paint     


and finished with existing colored paint

   
10.0 INSPECTION OF MECHANICAL SERVICES
ABOVE CEILING

a. Inspect for proper anchorage of all    


mechanical services. Repair or replace as
necessary.

b. Inspect for leaks at ducting, piping and       


insulation. Repair or replace as necessary.

c. Ensure the spaces are free from debris.       


Remove all rubbish and wastes.

57 | 57

You might also like