Electric Drives Linear Motion and

and Controls Hydraulics Assembly Technologies Pneumatics Service

Axial piston variable pump RA 92711-A/07.09

Replaces: 10.07
1/40

(A)A10VSO
(US-Version)

Data Sheet

Series 31
Size NG18 to 140
Nominal pressure 4000 psi (280 bar)
Maximum pressure 5100 psi (350 bar)
Open circuit

Contents Features
Ordering code for standard range 2 –– Variable axial piston pump of swashplate
design for hydrostatic drives in open circuits
Technical data 4
–– The flow is proportional to the drive speed and displacement.
Technical data standard units 6
–– The flow is infinitely variable through adjustment of the
Technical data high speed units only 7
swashplate angle.
Technical data 8
–– 2 case drain ports
Operating curves for pumps with pressure control 9
–– Good suction characteristics
DG – Two point, direct control 10
–– Permissible continuous pressure 280 bar
DR – Pressure control 11
–– Low noise level
DRG – Pressure control, remote 12
–– Long service life
DFR/DFR1 – Pressure and flow control 13
–– Axial and radial loading of drive shaft possible
DFLR – Pressure-flow-power control 14
–– High power to weight ratio
Dimensions, size 18 to 140 16
–– Wide range of controls
Through drive dimensions 28
–– Short response times
Combination pumps A10VSO + A10VSO 31
–– The through drive is suitable to mount additional gear or
Installation instructions 32 piston pumps of up to the same displacement size, i.e. 100%
through drive torque.
General instruction 36
2/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

Ordering code for standard range

(A)A10VS O / 31 – V
01 02 03 04 05 06 07 08 09 10 11 12

Type of rotary group 18 28 45 71 100 140

HFA, HFB, HFC -Fluids –      E
01
High-Speed-Version – –     H

Axial Piston Unit 18 28 45 71 100 140

02 Swashplate design, variable       (A)A10VS

Operating mode
03 Pump, open circuit O

Size
in 1.10 1.71 2.75 4.33 6.10 8.54
04 Displacement Vg max in
(cm3) (18) (28) (45) (71) (100) (140)

Control devices 18 28 45 71 100 140

Two-point control, directly operated       DG
Pressure control       DR
hydraulic, remotely controled       DRG
X - T open       DFR
05 with hydraulic flow control, X - T closed
      DFR1
with flushing function
electric displacement control with press. control       DFE11)
electric pressure control, inverse proportional curve       ED2)
Pressure, flow and power control –      DFLR
Series
06 Series 3, Index 1 31

Direction of rotation
Viewed from drive shaft clockwise R
07
counter-clockwise L

Seals
08 FKM (Fluor-caoutchouc) V

Drive shaft 18 28 45 71 100 140

Splined shaft, ANSI B92.1a, standard shaft       S
Similar to shaft „S“ however for higher input torque     – – R
09
Splined shaft to SAE J744, reduced diameter, not for through drive  – – –  – U
Parallel shaft SAE with key J744 (ISO 3019-1)       K

Mounting flange 18 28 45 71 100 140

SAE J744 – 2-bolt      – C
10
SAE J744 – 4-bolt – – – – –  D

1) see RE 30030
2) see RE 92707

l = Available m = In preperation – Not available ▲ = Not for new projects = Preferred program
RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 3/36

Ordering code for standard range

(A)A10VS O / 31 – V
01 02 03 04 05 06 07 08 09 10 11 12

Service line ports 18 28 45 71 100 140

SAE flanged ports at opposite side,
   –   62
UNC mounting bolts
11
SAE flanged ports at opposite side,
– – –  – – 92
UNC mounting bolts

Through drive 18 28 45 71 100 140

Without through drive       N00
Flange
Coupling for splined shaft1)
SAE J744
82-2 (A) 5/8 in 9T 16/32DP 16-4 (A)       K01
82-2 (A) 3/4 in 11T 16/32DP 19-4 (A-B)       K52
12
101-2 (B) 7/8 in 13T 16/32DP 22-4 (B) –      K68
101-2 (B) 1 in 15T 16/32DP 25-4 (B-B) –      K04
127-2 (C) 1 1/4 in 14T 12/24DP 32-4 (C) – – –    K07
127-2 (C) 1 1/2 in 17T 12/24DP 38-4 (C-C) – – – –   K24
152-4 (D) 1 3/4 in 13T 8/16DP 44-4 (D) – – – – –  K17
1) Coupler for splined shaft to ANSI B92.1a-1976 (spline execution to SAE J744)
l = Available m = In preperation – Not available ▲ = Not for new projects = Preferred program
 4/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

Technical Data
Hydraulic fluids
Prior to project design, please see our technical data sheets Notes on the selection of the hydraulic fluid
RE 90220 (mineral oil), RE 90221 (environmentally acceptable
fluids) and RE 90223 (HF-fluids) for detailed information on In order to select the correct fluid, it is necessary to know the
fluids and operating conditions. operating temperature in the tank (open circuit )in relation to
the ambient temperature.
When using HF- or environmentally acceptable fluids attenti-
on must be paid to possible limitations of the technical data, The fluid should be selected so that within the operating
if necessary contact us. (when ordering please state in clear temperature range, the viscosity lies within the optimum range
text the fluid to be used). For operation on Skydrol fluid please (nopt), see shaded section of the selection diagram. We recom-
consult us. mend to select the higher viscosity grade in each case.

Operating viscosity range Example: at an ambient temperatue of X °C the operating tem-

perature in the tank is 140 °F (60 °C). In the optimum viscosity
For optimum efficiency and service life we recommend that the range (nopt; shaded area) this corresponds to viscosity grades
operating viscosity be chosen in the range of: VG 46 resp. VG 68; VG 68 should be selected
nopt = opt. operating viscosity 80 - 170 SUS (16 ... 36 mm2/s) Important: The leakage fluid (case drain fluid) temperature is
referred to tank temperature (open circuit). influenced by pressure and input speed, and is always higher
than the tank temperature. However, at no point in the circuit
Limit of viscosity range may the temperature exceed 195 °F (90 °C).
For critical operating conditions the following values apply: If it is not possible to comply with these conditions because of
nmin = 60 SUS (10 mm /s) 2 extreme operating parameters or high ambient temperatures,
for short periods (t ≤ 1 min) please consult us.
at max. permissible case drain temperature of 195 °F Filtration of fluid
(90 °C).
The finer the filtration the better the achieved cleanliness of the
Please note, that the max fluid temperature of 195 °F (90 °C) is fluid and the longer the service life of the axial piston unit. In
also not exceeded in certain areas (for instance bearing area) order to ensure a reliable functioning of the axial piston unit it
The fluid temperature in the bearing area is approx. 7 °F (5° K) is necessary to determine the fluid cleanliness class through a
higher than the average leakage fluid temperature. gravimetric evaluation; a cleanliness level of at least 20/18/15
nmax = 4640 SUS (1000 mm2/s) to ISO 4406 is required.
for short periods (t ≤ 1 min) If above mentioned grades cannot be maintained please con-
on cold start sult us.
(tmin = p ≤ 435 psi (30 bar), n ≤ 1000 rpm, -13 °F
(-25 °C))
At temperatures between -13 °F (-25 °C) and -40 °F (-40 °C)
special measures may be required, depending on installation
conditions . Please consult us for further information.
For detailed information on operation with low temperatures
see data sheet RE 90300-03-B.
Selection diagram
-40° -4° 32° 68° 104° 140° 176° 212° °F
-40° -20° 0° 20° 40° 60° 80° 100° °C
7400 1600 1600 7400
4600 1000
3000 600
2000 400
VG 68

1000
VG
VG 22
VG 32
VG 46

200
Viscosity n SUS (mm2/s)

10

500 100
0

300 60
200 40 36 170

100 20
80 16 80

60 10

SUS mm 2/s mm 2/s SUS

42 5 5 42
-40° -25° 10° 0° 10° 30° 50° 70° 90° 115° °C
-40° -13° 14° 32° 50° 86° 122° 158° 194° 240° °F

t min = -40°F (-40°C) t max = 240°F (115°C)

Temperature t in °F (°C)
 RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 5/36

Technical Data
Operating pressure range Pressure at service line port (pressure port) B

Direction of flow Nominal pressure pnom _________ 4000 psi (280 bar) absolute

S to B Maximum pressure pmax _ ______ 5100 psi (350 bar) absolute

Total duration of exertion ___________________________ 300 h
Pressure at suction port S (inlet) Single duration of exertion_ ________________________ 2,5 ms
Minimum outlet pressure ________________145 psi (10 bar)1)
Inlet pressure
Rate of pressure change RA ____ 232060 psi/s (16000 bar/s)
pabs min _ _________________________ 12 psi (0,8 bar) absolute
pabs max _________________________145 psi (10 bar)1) absolute pnom

Pressure p
Minimum permissible inlet pressure at port S at increased Dt
drive speed
In order to prevent damage to the pump (through cavitation)
Dp
it is necesssary to maintain a minimum inlet pressure. This
minimum required inlet pressure level depends on the drive
speed and the pump displacement. These values do not apply
however to the High-Speed version (see table of values on
page 7).
time t
1,2 (bar) psi
To safeguard against over pressure pump safety blocks to RE
(1,6) 23 25880 and RE 25890 for direct mounting onto the SAE flange
ports can be ordered separately.
(1,4) 20
1,1
Inlet pressure p abs

Definition
Speed n/n max

(1,2) 17,5
Nominal pressure pnom
The nominal pressure corresponds to the maximum design
1,0 (1,0) 14,5
pressure.
(0,9) 13 Maximum pressure pmax
The maximum pressure corresponds to the maximum operating
0,9 (0,8) 11,5
pressure within the single operating period. The sum of the
0,7 0,8 0,9 1,0
single operating periods must not exceed the total operating
Displacement Vg/Vg max period.

Case drain pressure Minimum pressure (high-pressure side)

Minimum pressure in the pump outlet side (port B) that is
Maximum case drain pressure (at ports L, L1): required in order to prevent damage to the axial piston unit.
Maximum 7 psi (0,5 bar) higher than the inlet pressure at port
S, but not higher than 29 psi (2 bar) absolut. Rate of pressure change RA
Maximum permissible pressure build-up and pressure reduc-
pL max abs _________________________________29 psi (2 bar) 1) tion speed with a pressure change over the entire pressure
range.
t2
Individual operating period t1 tn
Pressure p

Peak pressure pmax

Nominal pressure pnom

Minimum pressure (in pump outlet)

Time t

Total operating period = t1 + t2 + ... + tn

1) Other datas on request
6/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

Technical data standard units

Table of values (theoretical values, without efficiencies and tolerances; values rounded )
Size NG 18 28 45 71 100 140
Displacement
variable pump Vg max in3 (cm3) 1.10 (18) 1.71 (28) 2.75 (45) 4.33 (71) 6.1 (100) 8.54 (140)
Speed1)
maximum at Vg max nmax rpm 3300 3000 2600 2200 2000 1800
maximum at Vg < Vg max2) nmax perm. rpm 3900 3600 3100 2600 2400 2100
Flow
at nmax und Vg max qv max gpm 15.7 22 31 41 53 67
(L/min) (59) (84) (117) (156) (200) (252)
at n = 1800 rpm qv gpm 7.2 13.3 21.4 33.8 47.6 67
(L/min) (32) (59) (81) (128) (180) (252)
Power
at nmax Δp = 4000 psi Pmax HP 36.6 51 72 96 124 156
Δp = 280 bar (kW) (30) (39) (55) (73) (93) (118)
at n = 1800 rpm P HP( kW) 19 (15) 31 (24) 50 (38) 79 (69) 111 (84) 156 (118)
Torque
Δp = 4000 psi Tmax lb-ft 58 91 146 230 324 453
at Vg max and Δp = 280 bar (Nm) (80) (125) (200) (316) (445) (623)
Δp = 1450 psi T lb-ft 14.6 33 53 83 117 164
Δp = 100 bar (Nm) (30) (45) (72) (113) (159) (223)
Torsional stiffness Drive shaft S c lb-ft/rad 8082 16400 27560 53018 89348 125042
(Nm/rad) (11000) (22300) (37500) (71884) (121142) (169537)
Drive shaft R c lb-ft/rad 10870 19400 30240 56456 – –
(Nm/rad) (14800) (26300) (41000) (76545) (–) (–)
Drive shaft U lb-ft/rad 5946 12310 22107 38920 67180 –
(Nm/rad) (8090) (16695) (30077) (52779) (91093) (–)
Drive shaft K c lb-ft/rad 9805 19712 32270 60352 99448 144680
(Nm/rad) (13340) (26189) (43905) (82112) (135303) (196844)
Moment of inertia lbs-ft2 0.022 0.0403 0.0783 0.1970 0.3963 0.5743
JTW
rotary unit (kgm2) (0.00093) (0.0017) (0.0033) (0.0083) (0.0167) (0.0242)
Case volume V gal (L) 0.1 (0.4) 0.2 (0.7) 0.26 (1.0) 0.4 (1.6) 0.6 (2.2) 0.8 (3.0)
Weight (without through drive) m lbs (kg) 26.5 (12) 33 (15) 46 (21) 73 (33) 99 (45) 132 (60)
approx.
1) Values shown are valid for an absolute pressure (pabs) of 15 psi (1 bar) at inlet port S and use with mineral oil
(with a specific weight of 0,0073 lb/gal (0,88kg/L)).
2) Values are valid for Vg ≤ Vg max or increase of inlet pressure pabs at inlet port S (see diagram page 5)

Note
Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational
service life or total destruction of the axial piston unit. The permissible values can be determined through calculation.

Determination of size
Vg • n • hV [gpm Vg = Displacement per revolution in in3 (cm3)
Flow qV =
231 (1000) (L/min)] Dp = Differential pressure in psi (bar)
Vg • Dp [lb-ft n = Speed in rpm (min-1)
Torque T =
24 (20) • p • hmh (Nm)] hV = Volumetric efficiency
2p • T • n qV • Dp [HP hmh = Mechanical-hydraulic efficiency
Power P = =
33000 (60000) 1714 (600) • ht (kW)] ht = Total efficiency (ht = hV • hmh)
RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 7/36

Technical data high speed units only

Tabel of values (theoretical values, without efficiencies and tolerances; values rounded )
Size NG 45 71 100 140
Displacement
variable pump Vg max in3 (cm3) 2.75 (45) 4.33 (71) 6.1 (100) 8.54 (140)
Speed1)
maximum at Vg max nmax rpm 3000 2550 2300 2050
maximum at Vg < Vg max2) nmax perm. rpm 3300 2800 2500 2200
Flow
at nmax and Vg max qv max gpm 35 48 61 76
(L/min) (135) (181) (230) (287)
at n = 1800 rpm qv gpm 21.4 33.8 47.6 67
(L/min) (81) (128) (180) (252)
Power
at nmax Δp = 4000 psi Pmax HP 83 112 142 177
Δp = 280 bar (kW) (62) (84) (107) (132)
at n = 1800 rpm P HP( kW) 50 (38) 79 (59) 111 (84) 156 (118)
Torque
Δp = 4000 psi Tmax lb-ft 146 230 324 453
at Vg max and Δp = 280 bar (Nm) (200) (316) (445) (623)
Δp = 1450 psi T lb-ft 53 83 117 164
Δp = 100 bar (Nm) (72) (113) (159) (223)
Torsional stiffness Drive shaft S c lb-ft/rad 27560 53018 89348 125042
(Nm/rad) (37500) (71884) (121142) (169537)
Drive shaft R c lb-ft/rad 30240 56456 – –
(Nm/rad) (41000) (76545) (–) (–)
Drive shaft U lb-ft/rad 22107 – 66953 –
(Nm/rad) (30077) (–) (34463) (–)
Drive shaft K c lb-ft/rad 32270 60352 99448 144680
(Nm/rad) (43905) (82112) (135303) (196844)
Moment of inertia lbs-ft2 0.0783 0.1970 0.3963 0.5743
JTW
rotary unit (kgm2) (0.0033) (0.0083) (0.0167) (0.0242)
Case volume V gal (L) 0.26 (1.0) 0.4 (1.6) 0.6 (2.2) 0.8 (3.0)
Weight (without through drive) m lbs (kg) 46 (21) 73 (33) 99 (45) 132 (60)
approx.
1) Values shown are valid for an absolute pressure (pabs) of 15 psi (1 bar) at inlet port S and use with mineral oil
(with a specific weight of 0,0073 lb/gal (0,88kg/L)).
2) Don´t ecxeed the maximum flow.
The pump sizes 45, 71, 100, 140 are optionaly available in a high speed version.
In comparison with the standard units, pumps in this version can be operated at higher input speeds without any change in outer
dimensions.

Note
Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operation
service life or total destruction of the axial piston unit. The permissible values can be determined through calculation.
8/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

Technical data
Permissible radial and axial forces on drive speed

Size NG 18 28 45 71 100 140

Fq

lbf 79 270 337 427 517 630

Radial force, max. at X/2 Fq max
X/2 X/2 (N) (350) (1200) (1500) (1900) (2300) (2800)
X

lbf 157 225 337 540 900 1080

Axial force, max. ± Fax Fax
(N) (700) (1000) (1500) (2400) (4000) (4800)

Permissible input and through drive torques

Size NG 18 28 45 71 100 140
Torque, max.
(at Vg max and Dp = 4000 psi Tmax lb-ft 58 91 146 230 324 453
(280 bar1))) (Nm) (80) (125) (200) (316) (445) (623)
Input torque, max.2)
at drive shaft S TE zul lb-ft 92 146 235 462 814 1195
(Nm) (124) (198) (319) (626) (1104) (1620)
SAE J744 (ANSI B92.1a-1996) in 3/4 7/8 1 1 1/4 1 1/2 1 3/4
at drive shaft R TE zul lb-ft 118 184 295 475 – –
(Nm) (160) (250) (400) (644) (–) (–)
SAE J744 (ANSI B92.1a-1996) in 3/4 7/8 1 1 1/4 – –
at drive shaft K TE zul lb-ft 77 107 156 319 553 875
(Nm) (104) (145) (212) (433) (750) (1186)
in 0.7500 0.8750 1.0000 1.2500 1.5000 1.7500
(mm) (19.05) (22.225) (25.4) (31.75) (38.1) (44.45)
Through drive torque, max.
at drive shaft S TD zul lb-ft 80 118 235 363 574 934
(Nm) (108) (160) (319) (492) (778) (1266)
at drive shaft R TD zul lb-ft 88 130 269 404 – –
(Nm) (120) (176) (365) (548) (–) (–)
at drive shaft K TD zul lb-ft 77 107 156 319 553 875
(Nm) (104) (145) (212) (433) (750) (1186)
1) Efficiency not considered
2) For drive shaft without radial force

Distribution of torques T1 T2

TE
1. Pumpe
1. Pumpe 2.
2. Pumpe
Pumpe

TD
RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 9/36

Operating curves for pumps with pressure control

Drive power and flow
(Fluid: mineral fluid to ISO VG 46 DIN 51519, t = 122 °F (50 °C)

Size 18 Size 100

n = 1800 rpm n = 1800 rpm
n = 3300 rpm n = 2000 rpm
(L/min) gpm (kW) HP
(L/min) gpm (kW) HP
(80) 20 (40) (200) (100)
(60) (30) 40 50
qv (180) (90) 120

Drive power P
Pqv max
(20)
Flow qV

(40) 10
20

Flow qV

Drive power P
(160) qv (80)
(20) Pqv zero (10) 40 100
(140) (70)
0 500 1000 1500 2000 2500 3000 3500 4000psi 0
(120) Pqv max (60) 80
0 (50) (100) (150) (200) (250) (280)(bar) 30
Operating pressure p (100) (50)
60
(80) 20 (40)
Size 28 (60) (30) 40

n = 1800 rpm (40) 10 Pqv zero (20)

20
n = 3000 rpm (20) (10)
(L/min) gpm (kW) HP 0 500 1000 1500 2000 2500 3000 3500 4000 psi 0
60
(80) 20 (40) 0 (50) (100) (150) (200) (250)(280)(bar)
qv
(60) Pqv max (30) 40 Operating pressure p
Drive power P

(40) 10 (20)
20
Flow qV

(20) Pqv zero (10)

Size 140
0 500 1000 1500 2000 2500 3000 3500 4000psi 0
n = 1800 rpm
0 (50) (100) (150) (200) (250)(280)(bar)
Operating pressure p
(L/min) gpm (kW) HP
Size 45 (260) (130)
(240) qv (120) 160
n = 1800 rpm 60
(220) (110)
Flow qV

Drive power P
n = 2600 rpm 140
(L/min) gpm (kW) HP (200) (100)
(60) 80 50
(120) (180) (90) 120
30
qv
(100) (50) (160) (80)
60 40 100
(80) 20 (40) (140) (70)
Drive power P

Pqv max
(60) (30) 40 (120) (60) 80
Pqv max 30
Flow qV

(40) 10 (20) (100) (50)

Pqv zero 20 60
(20) (10) (80) (40)
20
0 (60) (30) 40
500 1000 1500 2000 2500 3000 3500 4000 psi 0
(40) 10 (20)
0 (50) (100) (150) (200) (250)(280)(bar) Pqv zero 20
(20) (10)
Operating pressure p
0 500 1000 1500 2000 2500 3000 3500 4000 psi 0
Size 71 0 (50) (100) (150) (200) (250)(280)(bar)
n = 1800 rpm Operating pressure p
n = 2200 rpm
(L/min) gpm (kW) HP
(160) (80)
40 100
qv (70)
(140)
(120) 30 (60) 80
(100) (50)
60
Drive power P

(80) 20 Pqv max (40)

Flow qV

(60) (30) 40
(40) 10 Pqv zero
(20)
20
(20) (10)

0 500 1000 1500 2000 2500 3000 3500 4000 psi 0

0 (50) (100) (150) (200) (250)(280)(bar)
Operating pressure p
 10/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

DG – Two point, direct control

The pump can be set to a minimum swivel angle by connecting Schematic DG
an external control pressure to port X.
This will supply control fluid directly to the stroking piston; a X
minimum pressure of pst ≥ 725 psi (50 bar) is required.
The pump can only be switched between Vg max or Vg min.
L B
Please note, that the required control pressure at port X is
directly dependent on the actual operating pressure pB in port
B (see control pressure diagram).
Control pressure pst in X = 0 psi (0 bar) Vg max
Control pressure pst in X ≥ 725 psi (50 bar) Vg min
The max. permissible control pressure is
pst = 1740 psi (120 bar).

L1 S
Control pressure diagram

psi (bar) Ports

1740 (120)
1455 (100)
B Outlet port
S Inlet port
Req. control pressure pst

L, L1 Case drain port (L1 plugged)

725 (50)
X Pilot pressure port (plugged)

0 725 1020 2040 3060 4000 psi

(50) (70) (140) (210) (280) (bar)
Operating pressure pB
RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 11/36

DR – Pressure control
The DR-pressure control limits the maximum pressure at Schematic DR size 18 up to 100
the pump outlet within the pump‘s control range. The pump
therefore supplies only the amount of fluid as required by the
actuators. This maximum pressure level can be set steplessly at
the control valve. L B
Static characteristic
at n1 = 1500 rpm; tfluid = 122 °F (50 °C)

Hysteresis and pressure rise ∆pmax

psi (bar)
4000 (280)
operating pressure pB

Setting range

L1 S
510 (35)
Size 140

Flow qv [gpm (L/min)]

Ports
B Outlet port
S Inlet port
L, L1 Case drain port (L1 plugged)

Controller data
Hysteresis and repetitive accuracy ∆p____ max. 45 psi (3 bar)
Pressure increase, max

NG 18 28 45 71 100 140
∆p psi 60 60 90 115 145 175
(bar) (4) (4) (6) (8) (10) (12)
Maximum pilot fluid consumption________of 0.8 gpm (3 L/min)
Flow loss at qVmax see page 9.
12/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

DRG – Pressure control, remote

The DR-pressure control (see page 11) is overriding this DRG- Schematic DRG size 18 up to 100
remote setting of max. outlet pressure.
A pressure relief valve can be externally piped to port X for not included in supply
remote setting of pressure below the setting of the DR control
valve spool. This relief valve is not included in the pump supply.
The differential pressure at the DRG-control spool is set as X
standard to 290 psi (20 bar). This results in a pilot fluid flow
to the relief valve of approx. 0.4 gpm (1,5 L/min) at port X. If
another setting is required (range from 145 and 320 psi (10 to
22 bar)) please state in clear text.
As a separate relief valve we can recommend:
L B
DBDH 6 (hydraulic) to RE 25402 or
DBETR-SO 381 with orifice dia. 0.03 inch (0,8 mm) in P (elec-
tric) to RE 29166.
The max. lenght of piping should not exceed 6.6 ft (2 m).

Static characteristic
at n1 = 1500 rpm; tfluid = 122 °F (50 °C)

psi (bar) L1 S
Hysteresis and pressure rise ∆pmax

4000 280
operating pressure pB

Size 140
Setting range

not included in supply

X
290 20

Flow qv [gpm (L/min)]

Ports
B Outlet port
S Inlet port
L, L1 Case drain port (L1 plugged)
X Pilot pressure port

Controller data
Hysteresis and repetitive accuracy ∆p____ max. 45 psi (3 bar)
Pressure increase, max

NG 18 28 45 71 100 140
∆p psi 60 60 90 115 145 175
(bar) (4) (4) (6) (8) (10) (12)
Maximum pilot fluid consumption________of 0.8 gpm (3 L/min)
Flow loss at qVmax see page 9.
RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 13/36

DFR/DFR1 – Pressure and flow control

In additon to the pressure control function, the pump flow may Schematic DFR size 18 up to 100
be varied by means of a differential pressure over an orifice closed in DFR1
or valve spool installed in the service line to the actuator. The valve
pump flow is equal to the actual required flow by the actuator, X
not included
regardless of changing pressure levels. in supply
The pressure control overrides the flow control function.

Note L B
The DFR1-valve version has no connection between X and the
tank (pump housing).
Unloading the LS-pilot line must be possible in the valve
system.
Because of the flushing function sufficient unloading of the
X-line must also be provided.
Static characteristic
Flow controller at n1 = 1500 rpm; tfluid = 122°F (50°C))

∆qv see table L1 S

psi (bar)
4000 (280) Size 140
closed in DFR1
operating pressure pB

valve
not included
Setting range

in supply

510 (35) B

Flow qv [gpm (L/min)]

Ports
Static characteristic at variable speed
B Outlet port
S Inlet port
L, L1 Case drain ports (L1 plugged)
∆qv see table

X Pilot pressure port

Differential pressure Dp
Flow qV

Standard setting: 200 psi (14 bar). If a different setting is

required please state in clear text.
speed n [min-1] Unloading port X to tank (with outlet port B closed) results in a
Control data zero stroke (standby) pressure of p = 260 ± 30 psi
For pressure control see page 11. (18 ± 2 bar) (dependent on the ∆p setting).

Max. flow deviation measured at a drive speed of

n = 1500 rpm.

Size 18 28 45 71 100 140

Dqvmax
gpm 0.24 0.26 0.48 0.75 1.06 1.60
(L/min) (0,9) (1,0) (1,8) (2,8) (4,0) (6,0)
Pilot fluid consumption DFR max. approx. 0.8...1.2 gpm
(3...4,5 L/min)
Pilot fluid consumption DFR1 max. approx. 0.8 gpm
(3 L/min)
Flow loss at qVmax see page 9
 14/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

DFLR – Pressure-flow-power control

In order to achieve a constant drive torque with a varying Schematic DFLR Size 28 up to 100
operating pressure, the swivel angle and with it the output flow
from the axial piston unit is varied so that the product of flow
and pressure remains constant.
X
Flow control is posssible below the limit of the power curve. not included
in supply

Static characteristic
Maximum power
at 1800 rpm curve
4350 (300) L B
4000 (280)
3600 (250)
Operating pressure p [psi (bar)]

2900 (200)

2200 (150)

1450 (100)

725 (50) Minimum

power curve
L1 S
0 (0)
0 100
Size 140

∆qV
X
not included
in supply
Torque T [Nm]

L B

0 100

Flow qv [%]

The power characteristic is set at the factory, please state your L1 S

requierements in clear text e.g. 27 HP (20 kW) at 1800 rpm.

Ports
Control data B Outlet port
For technical data constant pressure control see page 11. S Inlet port
For technical data flow control see page 13. L, L1 Case drain port (L1 plugged)
X Pilot pressure port
Start of control_________________ from up to 735 psi (50 bar)
and above 3480 psi (240 bar)
Pilot fluid consumption____ max. approx. 1.45 gpm (5,5 L/min)
Flow loss at qmax see page 9.
RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 15/36

Notes
16/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

Dimensions, size 18 Before finalizing your design request

a certified installation drawing.
Dimensions in inches and (mm).
DFR/DFR1 Pressure and flow control; clockwise rotation

Control valve
V mounting position
for counter clockwise
0.25 (6.3) 5.10(129) rotation
B )
3.27 (83) (11

max. 4.33 (110)

3

1.57 (40)
Flange SAE J744 L X 0.
4
L
82-2 (A)

X
45° 45°

2.48 (63)
(Ø82.55 h8 )
3.2500
3.2479

6)
(6
60
DIA

2.52 (64)
2.48 (63)

2.

2.72 (69)
0.45 (11.5) 4.19 (106.4)
L1
1.69 (43) S 5.98 (152)
5.71 (145)
7.68 (195) 4.29 (109)
4.96 (126)

View V View W

0.87 (22.2)
B S
1.87 (47.6)

2.06 (52.4)
DIA 0.98 (Ø25)
DIA 0.79 (Ø20)

1.03 (26.2)

Ports
Designation Port for Standard Size 1) Peak press. State
[psi (bar)] 2)
B Service line (standard pressure range) SAE J518 3/4 in O
Fixing thread ISO 68 3/8-16 UNC-2B; 0.79 20 deep 5100 (350)
S Suction (standard pressure range) SAE J518 1 in O
Fixing thread ISO 68 3/8-16 UNC-2B; 0.79 20 deep 75 (5)
L Case drain ISO 11926 9/16-18 UNF-2B 30 (2) O 3)
L1 Case drain ISO 11926 9/16-18 UNF-2B 30 (2) plugged 3)
X Pilot pressure ISO 11926 7/16-20UNF-2B; 0.45 (11.5) deep 5100 (350) O
X Control press. for DG control DIN 3852 R 1/4 in 1740 (120) O
1) For the max. tightening torques the instructions on page 36 must be observed.
2) Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings
3) Dependent on the installation position, port L or L must be connected
1
O = Must be connected (plugged on delivery)
RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 17/36

Dimensions, size 18 Before finalizing your design request

a certified installation drawing.
Dimensions in inches and (mm).

DG DR
Two point, direct control Pressure control

Control valve Control valve

mounting position mounting position
5.83 (148) for left hand rotation for left hand rotation

max. 4.33
X

(110)
R 1/4 in
0.12 (3)

0.98(25 +0.4)
0.47 (12) 4.96 (126)

1.00
3.50 (89)
3.82 (97)

DRG
Pressure control, remote

to pump Control valve

mounting flange mounting position
for left hand rotation
5.08 (129)
max. 4.33

X
X

(110)
1.57 (40)

4.29 (109)
4.96 (126)

For details of hydraulic connections see page 16

Drive shafts
S Splined shaft 3/4 in 11T R Splined shaft 3/4 in 11T U Splined shaft 5/8 in 9T K Parallel with key
16/32 DP1) 16/32 DP1) 16/32 DP1) ISO 3019-1 22-1
SAE J744 - 19-4 (A-B) SAE J744 - 19-4 (A-B) SAE J744 - 16-4 (A)
DIA 0.7500 (Ø19.05–0.02)

Centering3)
1/4-20UNC-2B

R3.15x6.7 DIN332
1/4-20UNC-2B

0.1884
0.1874 1.13 (28.6)
(4.76 +0.025 ) 0.10
(2.5)
Ø3/4in

ø 5/8 in

0.83 (21.1)

0.7492
ø3/4 in

Centering3)
R 0.12x0.26
DIN 332
0.55 (14)
0.55 (14)
0.87 (22) 0.62 (15.8) 1.30 (33)
1.18 (30) 0.832) (21) 0.94 (23.8)
1.61 (41)
1.50 (38) 1.50 (38) 1.25 (31.8)

1) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, flank centering, tolerance class 5
2) Usuable spline length
3) Axial locking of the coupling e.g. via clamping or radial mounting binding screw
18/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

Dimensions, size 28 Before finalizing your design request

a certified installation drawing.
Dimensions in inches and (mm).
DFR/DFR1 Pressure and flow control; clockwise rotation
V
5.47 (139)
Flange SAE J744 0.37 (9.5) 3.54 (90) B

)
(14

max. 4.33 (110)

101-2 (B) 0.25 (6.3) L X L

55
0.
IA
3.15 (80)
45°

1.57 (40)
45°

D
DIA 0.79

X
View V
6.8
(Ø 5
1.88 (47.6) (Ø20)

0.88(22.2) 17
(Ø101,6 h8 )
4)
DIA 4.0000

4)
3.9979

(7
85
6.

2.91 (74)
3.15 (80)
B 0.55 (14)
L1 S 5.75 (146)
View W 1.57 (40) 6.46 (164)
6.46 (164)
S 8.11 (206) 3.29 (83.5) 4.67 (119)
2.31 (58.7)

5.35 (136)
DIA 1.26 (Ø32)

W
Control valve
mounting position
for counter clockwise
1.19 rotation
(30.2)

Ports
Designation Port for Standard Size 1) Peak press. State
[psi (bar)] 2)
B Service line (standard pressure range) SAE J518 3/4 in O
Fixing thread ISO 68 3/8-16 UNC-2B; 0.79 (20) deep 5100 (350)
S Inlet (standard pressure range SAE J518 1 1/4 in O
Fixing thread ISO 68 7/16-14 UNC-2B; 0.94 (24) deep 75 (5)
L, L1 Case drain (L1 plugged) ISO 11926 3/4-16 UNF-2B; 0.47 (12) deep 30 (2) O 3)
X Pilot pressure ISO 11926 7/16-14UNC-2B; 0.47 (12) deep 5100 (350) O
X Control pressure for DG control DIN 3852 R 1/4 in 1740 (120) O
1) For the max. tightening torques the instructions on page 36 must be observed.
2) Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings
3) Dependent on the installation position, port L or L must be connected
1
O = Must be connected (plugged on delivery)

Drive shaft
S Splined shaft 7/8 in 13T 16/32 DP4) R Splined shaft 7/8 in 13T 16/32 DP4) K Parallel with key ISO 3019-1 22-1
SAE J744 - 22-4 (B) SAE J744 - 22-4 (B)
1/4-20UNC-2B

0.2510
1/4-20UNC-2B

0.2500
(6.35+0.025 )
0.983 (25-0.015)
ø7/8 in
Ø7/8 in

0.984

0.63 (16) 0.63 (16)

0.99 (25.1) Usable spline length 0.98 (25)
1.30 (33.1)
1.61 (41) 1.61 (41)

4) ANSI B92.1a-1976, 30° pressure angle, flat base, flank centering, fit class 5
RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 19/36

Dimensions, size 28 Before finalizing your design request

a certified installation drawing.
Dimensions in inches and (mm).
DG DFLR
Two point, direct control Pressure, flow and power control

to pump Control valve

to pump Control valve
mounting flange mounting position
mounting flange mounting position
for counter clockwise
for counter clockwise
rotation
6.55 (158) rotation
7.80 (198)

0.12 (3)

(110)
R 1/4 in
L

max. 4.33
X

1.57 (40)
X

0.98 (25
+0.4
)
4.68 (119)
3.92 (99.5) 0.47 (12)

1.00
4.07 (103.5) 5.35 (136)

DR
Pressure control
Control valve
mounting position
for counter clockwise
rotation
max. 4.33
(110)
X

5.35 (136)

DRG
Pressure control, remote

to pump Control valve

mounting flange mounting position
for counter clockwise
5.47 rotation
max. 4.33
(110)

(139)
1.57 (40)
X

4.68 (119)
5.35 (136)

For details of hydraulic connections see page 18

20/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

Dimensions, size 45 Before finalizing your design request

a certified installation drawing.
Dimensions in inches and (mm).
DFR/DFR1 Pressure and flow control; clockwise rotation
Flange SAE J744
101-2 (B) V
0.37 (9.5) 6.02 (153)

3)
55

(8
0.25 (6.3) 3.78 (96)
0. 14)

27
L

3.17 (80.5)max. 4.33 (110)

View V X IA
DIA 0.98 (Ø25)

3.
D (Ø L
1.03 (26.2)

3.54 (90)
2.06 (52.4)
3.9979 (Ø101.6 h8 )

1.57 (40)
45° 45°

X
3.54 (90)
4.0000

View W
DIA

S 0.56 (14.3) L1
5.75 (146)
2.75 (69.9)
1.57 (Ø40)

1.77 (45)
7.24 (184) 7.25 (184)
8.62 (219) 3.68 (93.5) 5.08 (129)
8.82 (224) 5.75 (146)
Control valve
1.41 (35.7) mounting position
W for counter clockwise rotation

Ports
Designation Port for Standard Size 1) Peak press. State
[bar] 2)
B Service line (standard pressure range) SAE J518 1 in O
Fixing thread ISO 68 3/8-16 UNC-2B; 0.71 (18) deep 5100 (350)
S Inlet (standardpressure range) SAE J518 1 1/2 in O
Fixing thread ISO 68 1/2-13 UNC-2B; 0.87 (22) deep 75 (5)
L Case drain ISO 11926 7/8-14 UNF-2B 30 (2) O 3)
L1 Case drain ISO 11926 7/8-14 UNF-2B 30 (2) plugged 3)
X Pilot pressure ISO 11926 7/16-20 UNF-2B; 0.45 (11,5) deep 5100 (350) O
X Control pressure for DG control DIN 3852 R 1/4 in 1740 (120) O
1) For the max. tightening torques the instructions on page 36 must be observed.
2) Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings
3) Dependent on the installation position, port L or L must be connected
1
O = Must be connected (plugged on delivery)
RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 21/36

Dimensions, size 45 Before finalizing your design request

a certified installation drawing.
Dimensions in inches and (mm).
DG DFLR
Two point, direct control Pressure, flow and power control

to pump Control valve Control valve

mounting flange mounting position mounting position
to pump
for counter clockwise for counter clockwise
6.81 (173) mounting flange
rotation rotation
8.23 (209)
X

0.98
1.00
X

4.41 (112)
(25 +0.4 )
0.12 (3)
R 1/4 in

1.57 (40)
0.47 (12) 5.10 (129)
4.33 (110) 5.75 (146)
4.61 (117)

DR DRG
Pressure control Pressure control, remote

to pump Control valve

Control valve mounting position
mounting position mounting flange
for counter clockwise
for counter clockwise rotation
rotation 6.02 (153)
X

max. 4.33 (110)

max. 4.33 (110)

X
X

1.57 (40)
5.08 (129)
5.75 (146) 5.75 (146)

Drive shaft
S Splined shaft 1 in R Splined shaft 1 in U Splined shaft 7/8 in K Parallel with key
15T 16/32 DP4) 15T 16/32 DP4) 13T 16/32 DP4) ISO 3019-1
SAE J744 - 25-4 (B-B) SAE J744 - 25-4 (B-B) SAE J744 - 22-4 (B) 25-1

0.251
0.250
(6.35+0.025 )
1/4-20UNC-2B

1/4-20UNC-2B
1/4-20UNC-2B

1.102 (28.2 -0.2)

ø7/8in
Ø1 in

ø1in

1.110

0.63 (16) 0.63 (16)

Usable 0.63 (16)
1.18 (30)
spline 1.16 (29.5) 0.99 (25.1)
1.50 (38)
1.81 (45.9) length 1.61 (41)
1.81 (45.9)

4) ANSI B92.1a-1976, 30° pressure angle, flat base, flank centering, fit class 5
22/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

Dimensions, size 71 Before finalizing your design request

a certified installation drawing.
Dimensions in inches and (mm).
DFR/DFR1 Pressure and flow control; clockwise rotation

Flange SAE J744 0.50 (12.7) 7.13 (181) V

8)
127-2 (C)

(9
0.24 (6) 4.53 (115)
L

8) 6
(1 3.8
X

3.62 (92) max. 4.33 (110)

View V

4.09 (104)

71
45°
4.9975 (Ø127 h8 )
45°

0.
2.06 (52.4) L

1.57 (40)
X
DIA 0.98 (Ø25)
1.03 (26.2)

5.0000

4.09 (104)
DIA

B
View W 0.71 (18) L1 DIA 7.13 (Ø181)
2.09 (53) 8.27 (210)
DIA 1.97 (Ø50)

8.54 (217)
4.23 (107.5) 5.63 (143)
3.06 (77.8)

10.12 (257) 6.30 (160)

Control valve
S W mounting position
for counter clockwise
1.69 (42.9) rotation

Ports
Designation Port for Standard Size 1) Peak press. State
[psi (bar)] 2)
B Service line (standard pressure range) SAE J518 1 in O
Fixing thread ISO 68 3/8-16 UNC-2B; 0.71 (18) deep 5100 (350)
S Inlet (standard pressure range) SAE J518 2 in O
Fixing thread ISO 68 1/2-13 UNC-2B; 0.87 (22) deep 75 (5)
L Case drain ISO 11926 7/8-14 UNF-2B 30 (2) O 3)
L1 Case draint ISO 11926 7/8-14 UNF-2B 30 (2) plugged 3)
X Pilot pressure ISO 11926 7/16-20 UNF-2B; 0.45 (11.5) deep 5100 (350) O
X Control pressure for DG control DIN 3852 R 1/4 in 1740 (120) O
1) For the max. tightening torques the instructions on page 36 must be observed.
2) Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings
3) Dependent on the installation position, port L or L must be connected
1
O = Must be connected (plugged on delivery)
RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 23/36

Dimensions, size 71 Before finalizing your design request

a certified installation drawing.
Dimensions in inches and (mm).
DG DFLR
Two point, direct control Pressure, flow and power control

to pump Control valve Control valve

mounting flange mounting position to pump mounting position
for counter clock- mounting flange for counter clockwise
7.91 (201) wise rotation rotation
X 9.37 (238)

4.88 (124)
0.12 (3)
L

R 1/4in
25 +0.4
L X

1.57 (40)
0.98
1.00
0.47 (12)
5.63 (143)
4.86 (123.5) 6.30 (160)
5.02(127.5)

DR DRG
Pressure control Pressure control, remote

Control valve to pump Control valve

mounting position mounting flange mounting position
for counter clockwise 7.13 (181) for counter clockwise
rotation rotation
X
max 4.33 (110)

max 4.33 (110)

L L
X

1.57 (40)
6.30 (160) 5.63 (143)
6.30 (160)

Drive shafts
S Splined shaft 1 1/4 in R Splined shaft 1 1/4 in K Parallel with key
14T 12/24 DP4) 14T 12/24 DP4) ISO 3019-1
SAE J744 - 32-4 (C) SAE J744 - 32-4 (C) 32-1
0.3136
0.3126
5/16-18UNC-2B

5/16-18UNC-2B

(7.94 +0.025 )
1.38 (35.3 -0.2)
Ø1 1/4in

ø1 1/4in

1.39

0.75 (19) 0.75 (19)

1.56 (39.5)
1.505) (38)
1.87 (47.5)
2.18 (55.4) 2.18 (55.4)
4) ANSI B92.1a-1976, 30° pressure angle, flat base, flank centering, fit class 5
5) Usable spline length
24/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

Dimensions, size 100 Before finalizing your design request

a certified installation drawing.
Dimensions in inches and (mm).
DFR/DFR1 Pressure and flow control; clockwise rotation

0.50 (12.7) 9.80 (249) V

0.24 (6) 6.89 (175)

3.74 (95) max. 4.33 (110)

06
X
Flange SAE J744

(1
7
4.1
127-2 (C)

3.94 (100)3.94 (100)

L 45°
DIA 4.9975 (Ø127 h8 )
View V

X
B

0.69 (17.5)
5.98 (152)

1.57 (40)
DIA 1.26 (Ø32)
2.63 (66.7)

5.0000

1.25
(31.8) 0.79 (20)
L1 7.09 (180)
3.74 (95) 8.27 (210)
View W 10.83 (275) 4.65 (118) 5.84 (148.4)
12.48 (317) 6.50 (165)
12.95 (329)
DIA 2.36

Control valve
(Ø60)

(88.9)
3.50

mounting position
W for counter clockwise
S rotation
2.00
(50.8)

Ports
Designation Port for Standard Size 1) Peak press. State
[psi (bar)] 2)
B Service line (high pressure range) SAE J518 1 1/4 in O
Fixing thread ISO 68 1/2-13 UNC-2B; 0.75 (19) deep 5100 (350)
S Inlet (standard pressure range SAE J518 2 1/2 in O
Fixing thread ISO 68 1/2-13 UNC-2B; 1.06 (27) deep 75 (5)
L Case drain ISO 11926 1 1/16-12 UNF-2B 30 (2) O 3)
L1 Case drain ISO 11926 1 1/16-12 UNF-2B 30 (2) plugged 3)
X Pilot pressure ISO 11926 7/16-20 UNF-2B; 0.45 (11.5) deep 5100 (350) O
X Control pressure for DG control DIN 3852 R 1/4 in 1740 (120) O
1) For the max. tightening torques the instructions on page 36 must be observed.
2) Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings
3) Dependent on the installation position, port L or L must be connected
1
O = Must be connected (plugged on delivery)
RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 25/36

Dimensions, size 100 Before finalizing your design request

a certified installation drawing.
Dimensions in inches and (mm).
DG DFLR
Two point, direct control Pressure, flow and power control
to pump
Control valve
mounting flange
mounting position
Control valve
10.55 (268) for counter clockwise
mounting position
rotation
for counter clockwise
rotation
X 12.13 (308) 5.83 (148)
X

(129)
0.69 (17.5)
5.98 (152)
1.00 25 +0.4
R 1/4in
3

1.57 (40)

5.08
0.47

0.98
(12) 6.50
5.06 (128.5) (165)
5.21 (132.5)

DR DRG
Pressure control Pressure control, remote
Control valve to pump Control valve
mounting position mounting flange mounting position
for counter clockwise
9.80 (249) for counter clockwise
rotation
rotation
X
max. 4.33 (110)

max. 4.33 (110)

X

1.57 (40)
6.50 (165) 5.83 (148)
6.50 (165)

Drive shafts

S Splined shaft 1 1/2 in U Splined shaft 1 1/4 in K Parallel with key

17T 12/24 DP4) 14T 12/24 DP4) ISO 3019-1
SAE J744 - 38-4 (C-C) SAE J744 - 32-4 (C) 38-1

1.87 (47.5)
7/16-14UNC-2B

5/16-18UNC-2B

0.3758
0.75 (19) 0.3748
(9.52+0.025 )
DIA 1 1/4in
Ø1 1/2in

1.66 (42.32)

1.10 (28)
1.72 (43.6)
2.13 (54) 1.37
2.44 (61.9) (35)
2.18 (55.4)
4) ANSI B92.1a-1976, 30° pressure angle, flat base, flank centering, fit class 5
26/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

Dimensions, size 140 Before finalizing your design request

a certified installation drawing.
Dimensions in inches and (mm).
DFR/DFR1 Pressure and flow control; clockwise rotation

0.50 (12.7) 8.74 (222) V

Flange SAE J744 0.25 (6.4) 6.81 (173) Y X
L DIA 0.79 (20.6)
152-4 (D) L

4.25 (108) 1.06 (26)

DIA 6.0000 (Ø152.4 h8 )

4.41 (112) 5.00 (127)

45°

4.33 (110)4.33 (110)

L
View V
DIA 1.26 (Ø32)

6.36 (161.6)

5)
7.87 (200)

8.
2.63 (66.7)

(11
67
5.9975

4.
B
1.25 (31.8)
0.83 (21) L1 6.36 (161.6)
View W 3.07 (78) 7.87 (200)
DIA 2.48 (Ø63)

10.83 (275) 5.16 (131) 7.20 (183)

S
3.50 (88.9)

13.27 (337) 8.23 (209)

Control valve
mounting position
W for counter clockwise View Y
Name
rotation
2.00 (50.8) plate

Ports
Designation Port for Standard Size 1) Peak press. State
[psi (bar)] 2)
B Service line (high pressure range) SAE J518 1 1/4 in O
Fixing thread ISO 68 1/2-13 UNC-2B; 0.94 (24) deep 5100 (350)
S Inlet (standard pressure range) SAE J518 2 1/2 in O
Fixing thread ISO 68 1/2-13 UNC-2B; 0.94 (24) deep 75 (5)
L Case drain ISO 11926 1 1/16-12 UNF-2B 30 (2) O 3)
L1 Case drain ISO 11926 1 1/16-12 UNF-2B 30 (2) plugged 3)
X Pilot pressure ISO 11926 9/16-18 UNF-2B; 0.51 (13) deep 5100 (350) O
X Pilot pressure for DG control DIN 3852 M14 x 1.5; 0.47 (12) deep 1740 (120) O
MH Control pressure for DG control DIN 3852 M14 x 1.5; 0.47 (12) deep 5100 (350) plugged 3)
1) For the max. tightening torques the instructions on page 36 must be observed.
2) Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings
3) Dependent on the installation position, port L or L must be connected
1
O = Must be connected (plugged on delivery)
RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 27/36

Dimensions, size 140

DG DFLR
Two point, direct control Pressure, flow and power control

to pump
mounting flange to pump
10.55 (268)

(139.5)
mounting flange
12.36 (314)

1.10 (28) 0.10 (2.6)

L X
X

5.49
L

2.20 (56)
4.25 (108)
4.41 (112)

4.25 (108)
7.20 (183)
Control valve 0.47 (12) MH 8.23 (209)
6.02 (153) Control valve
mounting position mounting position
for counter clockwise 6.22 (158)
for counter clockwise
rotation rotation

DR DRG
Pressure control Pressure control, remote

to pump
mounting flange
12.36 (314) X
1.02 (26)
4.96 (126)

5.00 (127)
L

2.20 (56)
L

6.69 (170) 5.67 (144)

Control valve Control valve 6.69 (170)
mounting position mounting position
forcounter clockwise rotation forcounter clockwise rotation

Drive shafts

S Splined shaft 1 3/4 in K Parallel with key

13T 8/16 DP4) ISO 3019-1
SAE J744 - 44-4 (D) 44-1
1/2-13UNC-2B

0.4384
0.4374
(11.11+0.025 )
1.933 (49.3 -0.2)
Ø1 3/4in

1.26 (32)
1.941

2.09 (53)
2.64 (67)
2.95 (75)

4) ANSI B92.1a-1976, 30° pressure angle, flat base, flank centering, fit class 5
28/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

Through drive dimensions Before finalizing your design request

a certified installation drawing.
Dimensions in inches and (mm).
K01 Flange SAE J744 - 82-2 (A)
Coupler for splined shaft to ANSI B92.1a-1996 5/8in 9T 16/32 DP1) (SAE J744 - 16-4 (A))

Size A1 A4 A5
45
A ° A4 18 7.16 1.69 M10; 0.57 (14.5) deep
0.35 (9) (182) (43)
28 8.03 1.85 M10; 0.62 (16) deep
(204) (47)
45 9.02 2.09 M10; 0.62 (16) deep

(ø82.55+0.020 )
9

+0.050
4.1

DIA 3.2520
3.2508
DIA 06.5) (229) (53)
(ø1 71 10.51 2.40 M10; 0.78 (20) deep
(267) (61)
100 13.31 2.56 M10; 0.78 (20) deep
(338) (65)
0.39 140 13.78 0.03 M10; 0.63 (17) deep
B A5 (10) (350) (77)
to pump mounting flange A1

K52 Flange SAE J744 - 82-2 (A)

Coupler for splined shaft to ANSI B92.1a-1996 3/4in 11T 16/32 DP1) (SAE J744 - 19-4 (A-B))

Size A1 A2 A4 A5
45
°
A A4 18 7.16 1.54 1.69 M10; 0.57 (14.5)
0.69 (17.5) (182) (39) (43) deep
28 8.03 1.54 1.85 M10; 0.62 (16)
(204) (39) (47) deep
9 45 9.02 1.54 2.09 M10; 0.62 (16)
(ø82.55 +0.020 )

4.1
+0.050

DIA 6.5)
DIA 3.2520
3.2508

0 (229) (39) (53) deep

(ø1
71 10.51 1.54 2.40 M10; 0.78 (20)
(267) (39) (61) deep
100 13.31 1.54 2.56 M10; 0.78 (20)
(338) (39) (65) deep
0.39 140 13.78 1.54 0.03 M10; 0.63 (17)
B A5 A2 (10)
(350) (39) (77) deep
to pump mounting flange A1

K68 Flange SAE J744 - 101-2 (B)

Coupler for splined shaft to ANSI B92.1a-1996 7/8in 13T 16/32 DP1) (SAE J744 - 22-4 (B))

Size A1 A2 A4 A5
45°
A A4
28 8.03 1.65 1.85 M12; through bore
0.65 (16.5)
(204) (42) (47)
omitted on
size 28 45 9.02 1.65 2.09 M12; 0.71 (18) deep
(229) (42) (53)
5
5.7 46) 71 10.51 1.65 2.40 M12; 0.79 (20) deep
(ø101.6 +0.020 )

A5
+0.050

(ø1
DIA 4.0020
4.0008

(267) (42) (61)

100 13.31 1.65 2.56 M12; 0.79 (20) deep
(338) (42) (65)
140 13.78 1.65 3.03 M12; 0.79 (20) deep
omitted on size 28 (350) (42) (77)
0.39
B A2 (10)
to pump mounting flange A1

1) 30° pressure angle, flat root, side fit, tolerance class 5

RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 29/36

Through drive dimensions Before finalizing your design request

a certified installation drawing.
Dimensions in inches and (mm).
K04 Flange SAE J744 - 101-2 (B)
Coupler for splined shaft to ANSI B92.1a-1996 1in 15T 16/32 DP1) (SAE J744 - 25-4 (B-B))

45 NG A1 A4 A2
A °
0.71 45 9.02 1.85 M12; 0.71 (18) deep
(18) (229) (47)
71 10.51 1.85 M12; 0.79 (20) deep
(267) (47)
5

(ø101.6 +0.020 )
5.7 46)

+0.050
100 13.31 1.85 M12; 0.79 (20) deep

4.0020
DIA 4.0008
(ø 1
(338) (47)
140 13.78 1.85 M12; 0.79 (20) deep
A5 (350) (47)

0.39
B A4 (10)
to pump mounting flange A1

K07 Flange SAE J744 - 127-2 (C)

Coupler for splined shaft to ANSI B92.1a-1996 1 1/4in 14T 12/24 DP1) (SAE J744 - 32-4 (C))

Size A1 A2 A4 A5
45° A4 71 10.51 2.22 2.40 M16; through bore
A
omitted on size 71 0.70 (267) (56.5) (61)
(17.9)
100 13.31 2.22 2.56 M16; through bore
omitted on size 71 (338) (56.5) (65)
7.12 140 13.78 2.22 3.03 M16; 0.94 (24) deep
(ø127 +0.020 )
DIA 5.0020
5.0008
+0.050

DIA 1) (350) (56.5) (77)

(ø18

B 0.51
A2 (13)
to pump mounting flange A 1

K24 Flange SAE J744 - 127-2 (C)

Coupler for splined shaft to ANSI B92.1a-1996 1 1/2in 17T 12/24 DP1) (SAE J744 - 38-4 (C-C))

Size A1 A3 A4 A5
45° A4
A 100 13.31 0.31 2.56 M16; 0.79 (20) deep,
A3
(338) (8) (65) through bore
140 13.78 0.31 3.03 M16; 0.94 (24) deep
(350) (8) (77)
7.12
(ø127 +0.020 )
DIA 5.0020
5.0008
+0.050

DIA 1)
(ø18

A5

B
0.51
to pump mounting flange A 1 (13)

1) 30° pressure angle, flat root, side fit, tolerance class 5

30/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

Through drive dimensions Before finalizing your design request

a certified installation drawing.
Dimensions in inches and (mm).

K17 Flange SAE J744 - 152-4 (D)

Coupler for splined shaft to ANSI B92.1a-1996 1 3/4in 13T 8/16 DP1) (SAE J744 - 44-4 (D))

Size A1 A3 A4 A5
6.36 (161.6) A4 140 13.78 0.31 3.03 M16; through bore
A A3 (350) (8) (77)

(ø152.4 +0.02 )
6.36 (161.6)

+0.07
DIA 6.0027
6.0008
B A5
0.51
to pump mounting flange A1 (13)

1) 30° pressure angle, flat root, side fit, tolerance class 5

RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 31/36

Combination pumps A10VSO + A10VSO

The use of combination pumps offers the possibility of inde- The A10V(S)O axial piston unit can be supplied with a through
pendent pump circuits without the need for a splitter gearbox. drive according to the ordering code on page 3. The through
drive version is designated by the code numbers (K01-K68). If
When ordering combination pumps the designations for the 1.
no other pumps are factory-mounted, the simple type designa-
and the 2. pump must be joined by a „+“ sign.
tion is sufficient.
Example:
The delivery of a pump with through drive includes the shaft
A10VSO 100DR/31R-PSC12K07 +
coupler, the seal and if applicable an adapter flange.
A10VSO 71DR/31R-PSC12N00
Every through drive is closed with a non protective cover
If a gear pump or a radial piston pump must be factory-moun-
upon delivery. Prior to start up this cover must be replaced by a
ted please consult us.
pressure tight cover (or a 2nd pump).
Through drives can be ordered with a pressure tight cover.
Please indicate in clear text.
Permissible overhang moment
It is permissible to combine two single pumps of the same size (tandem pump) and operate the combination with a max. permissi-
ble dynamic acceleration of 10g (98.1 m/s2) without additional support.

Size 18 28 45 71 100 140

Permissible overhang moment
static Tm lb-ft 369 649 1010 1593 2213 3319
(Nm) (500) (880) (1370) (2160) (3000) (4500)
dynamic at 10g Tm lb-ft 37 65 101 159 221 332
(98.1 m/s2)) (Nm) (50) (88) (137) (216) (300) (450)
Weight m lbs 26.5 33 46 73 99 132
(kg) (12) (15) (21) (33) (45) (60)
To center of gravity L1 in 3.54 4.33 5.12 5.91 6.30 6.30
(mm) (90) (110) (130) (150) (160) (160)

m1, m2, m3 weight of pump [lbs (kg)]

m1 m2 m3
l1, l2, l3 distance to center of gravity [in (mm)]
1
Tm = (m1 • l1 + m2 • l2 + m3 • l3) • [lb-ft]
l1 12
l2 1
l3
Tm = (m1 • l1 + m2 • l2 + m3 • l3) • [Nm]
102

Overview of attachments
Through drive - A10V(S)O Mounting option second pump Through drive
Flange Coupler for Code A10V(S)O/31 A10V(S)O/52 (53) Gear pump available on size
(SAE-J744) splined shaft Size (shaft) Size (shaft)
82-2 (A) 16-4 (5/8 in) K01 18 (U) 10 (U) (18 (U)) Series F 18 to 140
19-4 (3/4 in) K52 18 (S, R) 10 (S) (18 (S, R)) Series F 18 to 140
101-2 (B) 22-4 (7/8 in) K68 28 (S, R) 28 (S, R) Series N, G 28 to 140
45 (U, W)1) 45 (U, W)1)
25-4 (1 in) K04 28 (S, R) 45 (S, R) 28 to 100
45 (S, R)
63 (U, W)2)
127-2 (C) 32-4 (1 1/4 in) K07 71 (S, R) 85 (U, W)3) 71 to 140
100 (U)3)
38-4 (1 1/2 in) K24 100 (S) 85 (S) 100 to 140
152-4 (4-bold D) 44-4 (1 3/4 in) K17 140 (S) 140
1) Not with K68-through drive on main pump size 28
2) Not with K04-through drive on main pump size 45
3) Not with K07-through drive on main pump size 71
32/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

Installation instructions
General
The pump housing must be filled with fluid and air bleeded during commissioning and operation. This is also to be observed,
following a longer standstill period as the system may empty via the hydraulic lines.
Especially with the installation position „drive shaft upwards or drive shaft downwards“ attention must be paid to a complete filling
and deaeration, since there is a risk, that the bearings and shaft seal run dry and overheat.
The highest of the case drain ports must be connected to tank with piping material for standard pressure rating suitable for the
port size. In order to obtain the lowest noise level, all connections (inlet, outlet, and case drain line) must be linked by flexible
members to the tank. Also, avoid above-tank installation.
In case of a combination pump with different case drain pressures make sure, that each pump has it‘s own case drain line to tank.
In all operating states, the suction line and case drain line must flow into the tank below the minimum fluid level (ht min = 7.87 in
(200 mm)). The permissible suction height h is a result of the oveall pressure loss, but may not be greater than hmax = 31.50 in
(800 mm). Under static and dynamic loading the suction pressure at port S may not be below pabs min = 12 psi (0.8 bar) absolute.
Installation position
See the following examples 1 to 15. Recommended positions: 1 and 3.
Other installation positions are also possible, please consult us.

Mounting below the reservoir (Standard)

Mounting below the reservoir means, that the pump is mounted below the minimum fluid level. The pump can be mounted next to
or below the reservoir.

1 min. 7.87in (200mm) 2 min. 7.87in (200mm) 3 4 min. 7.87in (200mm) 5 min. 7.87in (200mm)
min. 7.87in (200mm)
F F F F F

ht min ht min SB ht min SB ht min SB ht min SB

SB
h min h min h min h min h min

L
L1 S S L

X
L L1
S
S L
L1
L1
L S
L1

Position Air bleed Filling

1, 3 and 5 F S + L, L1 (F)
2 and 4 F S + L, L1 (F)
Above reservoir
Installation above the reservoir means, that the pump is mounted above the minimum fluid level. A check valve in the case drain
line is only permissible in individual cases. Consult us for approval.

6 7 F 8 9 10 F
F L
L
X

F F
L L1 L1 S S
S
S
L1 S
L
L1 L1
hs max hs max L
hs max hs max hs max

ht min SB ht min SB ht min ht min SB ht min SB

SB
h min h min h min h min h min
min. 7.87in (200mm) min. 7.87in (200mm) min. 7.87in (200mm) min. 7.87in (200mm) min. 7.87in (200mm)

Position Air bleed Filling

6, 8 and 10 F L, L1 (F)
7 and 9 F S + L, L1 (F)
RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 33/36

Installation instructions
Inside the reservoir
Mounting inside the reservoir. This means that the pump is mounted within the fluid volume.

11 min. 7.87in (200 mm) 12 min. 7.87in (200 mm) 13 min. 7.87in (200 mm) 14 min. 7.87in (200 mm) 15 min. 7.87in (200 mm)

X
L L1 S

ht min
ht min

ht min
ht min
SB S
ht min

SB SB
L1
S
L L1 S
L1 L L
h min S h min SB h min SB h min L1 h min

Position Air bleed Filling

11, 13 and 15 L, L1 L, L1
12 and 14 L, L1 S + L, L1

L/L1 = case drain port, F = air bleed or fill port, S = inlet port, SB = baffle (baffle plate), h min = 3.94 in (100 mm),
ht min = 7.87 in (200 mm), hS max = 31.50 in (800 mm)
34/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

Notes
RA 92711-A/07.09 | (A)A10VSO Bosch Rexroth Corporation 35/36

Notes
36/36 Bosch Rexroth Corporation (A)A10VSO | RA 92711-A/07.09

General instruction
–– The pump A10VSO was designed for operation in open loop circuits
–– Systems design, installation and commissioning requires trained technicians or tradesmen. Be sure to read the entire operating
instructions throughly and completely befor using the axial piston unit. If necessary, request them at Rexroth.
–– All hydraulic ports can only be used for the fastening of hydraulic service lines.
–– During and shortly after operation of a pump the housing and especially a solenoid can be extremely hot, avoid being burned;
take suitable safety measures (wear protective clothing).
–– Dependent on the operating conditions of the axial piston pump (operating pressure, fluid temperature) deviations in the perfor-
mance curves can occur.
–– Pressure ports:
All materials and port threads are selected and designed in such a manner, that they can withstand the peak pressures.
The machine and system manufacturer must ensure, that all connecting elements and hydraulic lines are suitable for the actual
operating pressures.
–– Pressure cut off and pressure control are not suitable for providing system protection against excessive pressures. A suitable
overall main line relief valve must be incorporated.
–– All given data and information must be adhered to.
–– The following tightening torques are valid:
- Female threads in the axial piston unit:
the maximum permissible tightening torques MGMax are maximum values for the female threads in the pump casting and may
not be exceeded. Value see table below.
- Fittings:
please comply with the manufacturer‘s information regarding the max. permissible tightening torques for the used fittings.
- Fastening bolts:
for fastening bolts to ISO 68 we recommend to check the permissible tightening torques in each individual case to VDI 2230.
- Plugs:
for the metal plugs, supplied with the axial piston unit the following min. required tightening torques MV apply (see table).

Maximum permissible Min. required tightening Across the flats in Allan

Thread size in ports
tightening torque MG max torque MV screw
R 1/4 in DIN 3852 48 lb-ft (70 Nm)
7/8-14 UNF-2B ISO 11926 174 lb-ft (240 Nm) 93 lb-ft (127 Nm) 3/8 in
1 1/16-12 UNF-2B ISO 11926 261 lb-ft (360 Nm) 108 lb-ft (147 Nm) 9/16 in
7/16-20UNF-2B ISO 11926 29 lb-ft (40 Nm) 11 lb-ft (15 Nm) 3/16 in
9/16-18 UNF-2B ISO 11926 59 lb-ft (80 Nm) 18 lb-ft (25 Nm) 1/4 in
3/4-16 UNF-2B ISO 11926 118 lb-ft (160 Nm) 45 lb-ft (62 Nm) 5/16in

Bosch Rexroth Corporation Bosch Rexroth Corporation © Bosch Rexroth Corporation

Axial & Radial Piston Units 2315 City Line Road All rights reserved. Neither this document, nor any part of it, may be reproduced,
8 Southchase Court Bethlehem, PA 18017-2131 duplicated, circulated or disseminated, whether by copy, electronic format or any
Fountain Inn, SC 29644-9018 USA other means, without the prior consent and authorization of Bosch Rexroth Corp.
USA Telephone (610) 694-8300 The data and illustrations in this brochure/data sheet are intended only to descri-
Telephone (864) 967-2777 Facsimile (610) 694-8467 be or depict the products. No representation or warranty, either express or im-
plied, relating to merchantability or fitness for intended use, is given or intended
Facsimile (864) 967-8900 www.boschrexroth-us.com
by virtue of the information contained in this brochure/data sheet. The information
www.boschrexroth-us.com contained in this brochure/data sheet in no way relieves the user of its obligation
to insure the proper use of the products for a specific use or application. All
products contained in this brochure/data sheet are subject to normal wear and
tear from usage.
Subject to change.