DFDFGD: THA - A318/A319/A320/ A321 Tail Number - MSN - FSN HS-TXP - 06254 - 015
DFDFGD: THA - A318/A319/A320/ A321 Tail Number - MSN - FSN HS-TXP - 06254 - 015
DFDFGD: THA - A318/A319/A320/ A321 Tail Number - MSN - FSN HS-TXP - 06254 - 015
A321
JOB CARD PACKAGE TITLE:
Tail Number - MSN -
dfdfgd
FSN
HS-TXP - 06254 - 015
MECH. INSP.
WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL
MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
CAUTION: DO NOT USE WATER TO WASH ENGINES WITH GAS PATHS THAT HAVE BEEN
EXPOSED TO DRY POWDER FIRE EXTINGUISHING AGENTS. THESE AGENTS ARE
NOT WATER SOLUBLE. IF YOU CLEAN WITH WATER, THESE MATERIALS WILL
BOND TO ENGINE PARTS.
CAUTION: TO PREVENT THE FORMATION OF ICE, MIX V01-007 OR V01-124 ALCOHOL WITH
THE WATER YOU USE TO DILUTE THE CLEANER IF THE AMBIENT TEMPERATURE
IS BELOW 40 DEG.F (4.4 DEG.C) TO 25 DEG.F (3.9 DEG.C). DO NOT WASH BELOW
TEMPERATURES OF 25 DEG.F (MINUS 3.9 DEG.C).
CAUTION: THE ENGINE EGT MUST BE BELOW 150 DEG.F (65.6 DEG.C) TO PREVENT ENGINE
DAMAGE.
1. Reason for the Job
To clean the engine gas path for performance improvements or to remove debris because of
birdstrike. It is recommended to use pure water only for the engine gas path cleaning.
NOTE: This task can contribute to fuel savings and take off EGT margin recovery.
2. Job Set-up Information
MECH. INSP.
REFERENCE QTY DESIGNATION
IAE4J12031 1 RING - SPRAY
IAE4J12034 1 TUBE-WATER WASH
B. Consumable Materials
REFERENCE DESIGNATION
V01-007 denatured ethyl alcohol
V01-124 Isopropyl Alcohol, Technical grade
V02-274 safety cable
No specific MIL-L-23699 oil
D. Referenced Information
REFERENCE DESIGNATION
Ref. 12-13-79-610-010-A Drain the Engine Oil System
Ref. 12-13-79-610-011-A Check Oil Level and Replenish
Ref. 71-00-00-700-013-A Procedure to Dry Out the High Pressure Turbine After Oil
Contamination
Ref. 71-00-00-710-013-C Test No.11 : High Power Assurance Test
Ref. 71-00-00-710-018-A Discontinued Start, Restart and Shutdown Procedures
MECH. INSP.
REFERENCE DESIGNATION
Ref. 71-00-00-710-043-A Normal Engine Automatic Start Procedure
Ref. 71-00-00-710-045-A Test No.1 : Dry Motor Leak Check
Ref. 71-00-00-710-047-A Normal Engine Manual Start Procedure
Ref. 71-13-00-010-010-A Opening of the Fan Cowls 437AL(447AL),438AR(448AR)
Ref. 71-13-00-410-010-A Closing of the Fan Cowls 437AL(447AL),438AR(448AR)
Ref. 75-32-41-000-010-A Removal of the Variable Stator Vane (VSV) Actuator
Ref. 75-32-41-400-010-A Installation of the Variable Stator Vane (VSV) Actuator
Ref. 75-32-41-400-010-A01 Installation of the Variable Stator Vane (VSV) Actuator (SBE
75-0122, Type G4000VSVA Series)
Ref. 77-21-43-350-801-A EGT Harness and Junction Box Dry-Out Procedure
Ref. 78-30-00-040-012-A Deactivation of the Thrust Reverser Hydraulic Control Unit
(HCU) for Ground Maintenance
Ref. 78-30-00-440-012-A Re-activation of the Thrust Reverser Hydraulic Control Unit
(HCU) after Ground Maintenance
Ref. 78-32-00-010-010-A Opening of the Thrust Reverser Halves
Ref. 78-32-00-410-010-A Closing of the Thrust Reverser Halves
Ref. Fig. P4.9 Air Tube Assembly
Ref. Fig. PS3 Sense Line Air Tube Assembly
Ref. Fig. Stage 12 (P3) Air Tube
Ref. Fig. Spray Ring, IAE 4J12031
Ref. Fig. Water Wash Tube, IAE 4J12034
Ref. Fig. Alcohol and Water Mixture Ratio
3. Job Set-up
SUBTASK 72-00-00-941-092-A
A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than five minutes before
you do this procedure.
MECH. INSP.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton
switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
SUBTASK 72-00-00-010-115-A
B. Open the fan cowls Ref. AMM TASK 71-13-00-010-010:
(1) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(2) FOR 1000EM2 (ENGINE-2)
447AL, 448AR.
SUBTASK 72-00-00-040-070-A
C. Deactivate the thrust reverser Hydraulic Control Unit (HCU) Ref. AMM TASK
78-30-00-040-012.
SUBTASK 72-00-00-010-116-A
D. Open the thrust reverser halves Ref. AMM TASK 78-32-00-010-010:
(1) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(2) FOR 1000EM2 (ENGINE-2)
461AL, 462AR.
4. Procedure
SUBTASK 72-00-00-010-114-A
A. Set the cabin services bleed valves to the closed position.
(1) On the AIR COND panel 30VU, release the ENG 1(2) BLEED pushbutton switch.
(2) The OFF legend of this pushbutton switch comes on.
SUBTASK 72-00-00-020-053-A
B. Disconnect the following air tubes:
NOTE: Make sure that all the disconnected tubes are capped properly to prevent water/
Foreign Object Damage (FOD) intrusion.
(1) Disconnect the P4.9 air sense tube to the Electronic Engine Control (EEC) at the
fitting on the bottom of the turbine exhaust case. Install the PLUG - BLANKING on
the disconnected air tube end.
Ref. Fig. P4.9 Air Tube Assembly
(2) Disconnect the Pb (PS3) sensing air tube from the auto start probe. Install the PLUG
- BLANKING on the disconnected air tube end.
Ref. Fig. PS3 Sense Line Air Tube Assembly
PRE SBE 75-0081
MECH. INSP.
(3) Disconnect the stage 12 (P3) make-up air valve muscle air tube from the off-take
tube before you do the core wash. Install the PLUG - BLANKING on the
disconnected air tube end.
Ref. Fig. Stage 12 (P3) Air Tube
END OF Pre SBE 75-0081
NOTE: The disconnection of the Variable Stator Vane (VSV) actuator and the
manual opening of the stator vanes are optional. An additional core wash
cycle can be done to compensate the core wash efficiency reduction due to
a closed VSV during the core wash.
(4) Disconnect the VSV control rod from the actuator and manually move the stator
vanes to the fully open position, and install the rig pin Ref. AMM TASK
75-32-41-000-010.
SUBTASK 72-00-00-420-057-A
CAUTION: WHEN YOU PUT THE SPRAY RING SEGMENTS THROUGH THE FAN
BLADES, MAKE SURE THAT THE SPRAY RING SEGMENTS DO NOT TOUCH
THE ENGINE PARTS THAT MOVE.
IF YOU DO NOT OBEY THIS INSTRUCTION, DAMAGE TO THE EQUIPMENT
CAN OCCUR.
C. Install the RING - SPRAY (IAE4J12031):
Ref. Fig. Spray Ring, IAE 4J12031
MECH. INSP.
D. Install the TUBE-WATER WASH (IAE4J12034) as follows:
Ref. Fig. Water Wash Tube, IAE 4J12034
MECH. INSP.
PANEL DESIGNATION FIN LOCATION
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
SUBTASK 72-00-00-110-066-A
G. Clean the compressor:
(1) Prepare between 50 and 60 gallons (190 and 230 liters) of potable water or potable
water/alcohol mix.
NOTE: Volumes are given for reference only. It is permitted to use different
volumes.
(a) The water for the engine gaspath cleaning must agree with the local quality
specifications for potable water and with these quality specifications:
NOTE: When the local quality specifications for potable water and the quality
specifications that follow do not agree, the quality specifications that
follow are applicable.
Table 1 - Potable Water Quality Specifications
(b) If the outside temperature is 41.9 deg.F (5.5 deg.C) or less, use water mixed
with denatured ethyl alcohol (Material Ref. V01-007) or Isopropyl Alcohol,
Technical grade (Material Ref. V01-124) at the applicable ratio to prevent icing.
Ref. Fig. Alcohol and Water Mixture Ratio
(2) Make sure that you do not operate the starter more than five minutes cumulative.
MECH. INSP.
CAUTION: DO NOT MOTOR THE ENGINE MORE THAN THE LIMIT OR YOU
CAN CAUSE DAMAGE TO THE STARTER (NOT CONTROLLED BY
THE EEC).
(a) Three cycles: Two cycles with a maximum duration of two minutes for each
cycle and one cycle maximum duration of one minute.
(b) Between the cycles, there must be a period of 15 seconds minimum when the
N2 speed is zero (0) rpm to allow for the starter rotor lubrication.
(c) After the three cycles, let the starter cool for 30 minutes before you try
motoring again.
(d) Do not engage the starter again with the engine motoring above 10 percent N2.
(3) Do the following water wash procedure:
(a) Motor the engine with the starter until a minimum of 14 percent N2 is reached
Ref. AMM TASK 71-00-00-710-045.
(b) While you continue to motor the engine at a minimum of 14 percent N2, spray
between 10 and 15 gallons (40 and 60 liters) of potable water or potable water/
alcohol mix in two minutes into the low pressure compressor.
(c) Stop motoring the engine, and let it soak for a minimum of 10 minutes.
(d) After a minimum soaking time of 10 minutes, motor the engine with the starter
until a minimum of 14 percent N2 is reached Ref. AMM TASK
71-00-00-710-045.
(e) While you continue to motor the engine at a minimum of 14 percent N2, spray
between 10 and 15 gallons (40 and 60 liters) of potable water or potable water/
alcohol mix in two minutes into the low pressure compressor.
(f) Stop motoring the engine, and let it soak for a minimum of 10 minutes.
(g) After a minimum soaking time of 10 minutes, dry motor the engine with the
starter at a minimum of 14 percent N2 Ref. AMM TASK 71-00-00-710-045.
(h) If necessary, do Para. (3) again. Make sure that you let the starter cool for 30
minutes before you try motoring again.
NOTE: If the wash fluid flow from the tail pipe is dirty, an added gaspath
wash will help. Multiple gaspath washes are allowed to get a better
or clear outflow.
SUBTASK 72-00-00-420-058-A
H. Connect the tubes and the VSV actuator:
MECH. INSP.
MECH. INSP.
SUBTASK 72-00-00-100-051-A
K. Remove the moisture from the EGT harness and junction box Ref. AMM TASK
77-21-43-350-801.
5. Close-up
SUBTASK 72-00-00-410-115-A
A. Close the thrust reverser halves Ref. AMM TASK 78-32-00-410-010:
(1) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(2) FOR 1000EM2 (ENGINE-2)
461AL, 462AR.
SUBTASK 72-00-00-440-071-A
B. Activate the thrust reverser Hydraulic Control Unit (HCU) Ref. AMM TASK
78-30-00-440-012.
SUBTASK 72-00-00-410-117-A
C. Close Access
(1) Close the fan cowls Ref. AMM TASK 71-13-00-410-010:
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR.
(2) Remove the WARNING NOTICE(S).
SUBTASK 72-00-00-700-050-A
D. Dry Out the High Pressure Turbine
(1) Do the dry out procedure for the HPT Ref. AMM TASK 71-00-00-700-013.
SUBTASK 72-00-00-710-053-A
E. Post High Pressure (HP) Compressor Wash and Oil Sampling
NOTE: IAE recommends to run the engine as soon as possible post HP compressor wash.
However, it is possible for the engine to sit up to 24 hours based on the water oil
content after the HP compressor wash, before the engine run.
NOTE: The test results from the water content of the oil must be available in 12 hours after
the core wash if no engine operation is scheduled in less than 12 hours.
(1) If the engine is sent back to service in less than 12 hours, no more action is required.
(2) If a high power assurance run Ref. AMM TASK 71-00-00-710-013 is done in less than
12 hours, no more action is necessary.
MECH. INSP.
(3) If the engine is not going back to service in less than 12 hours, do the following:
(a) Do a visual check of the engine oil tank sight glass for contamination.
1 Look at the oil through the oil tank sight glass. If the oil is emulsified (has
a white color), drain the engine oil system Ref. AMM TASK
12-13-79-610-010 and fill the system with new oil Ref. AMM TASK
12-13-79-610-011 immediately.
(b) If the visual check was satisfactory, do a check for water content of the oil as
follows.
1 Option 1:
a Take a sample of 4 oz (113.40 g) oil from the engine. The oil
sample must be taken for analysis as soon as possible but not
exceeding the 12 hours time interval.
b Do a Karl Fisher titration ASTMD-6304-04ae1 water analysis to
find the water content of the oil.
2 Option 2:
MECH. INSP.
(b) If the water content is more than 1000 parts per million (ppm) by weight or by
volume, remove the water content from oil. Do the steps that follow:
1 Do the engine ground run to remove the water content from the oil.
a Start the engine Ref. AMM TASK 71-00-00-710-043 or Ref. AMM
TASK 71-00-00-710-047.
MECH. INSP.
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A B
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