Beltrán 2011 Engineering-Structures
Beltrán 2011 Engineering-Structures
Beltrán 2011 Engineering-Structures
Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct
1. Introduction these loading effects determine the overall rope response, which
can be expressed in terms of the rope extension and rotation [2].
Ropes are characterized by having a high axial strength For many years, steel wire ropes have been used extensively for
and stiffness in relation to their weight, combined with a low load bearing members mainly due to the strength offered by steel,
flexural stiffness. This combination is achieved by using a large coupled with the flexibility of rope construction, rope geometry,
number of components, each of which is continuous throughout and wire size that can be suited to a particular application. Over
a rope’s length. When loaded axially, each component provides the last few decades, however, the rope industry has been capable
tensile strength and stiffness, but when deformed in bending, the of producing fiber ropes with very high tenacity. Considering the
components have a low combined bending stiffness (provided many advancements made in fiber rope construction, synthetic-
their bending deformation is uncoupled from the axial response). fiber ropes can potentially replace steel wire ropes for certain
To facilitate handling, it is necessary to ensure that a rope has applications. The major difference between synthetic-fiber rope
some integrity as a structure, rather than being merely a set of and steel wire rope components is their strength-to-weight ratio.
parallel components. This characteristic is achieved by twisting the Synthetic-fiber ropes can be up to 10 times lighter than a steel wire
components together [1]. rope for a given member strength, reducing the weight (load) of the
A rope can be a critical load carrying member in many engi- system and installation costs [3]. Cases where synthetic-fiber ropes
neering applications, including cranes, lifts, mine hoisting, bridges, have replaced steel wire ropes are numerous and include the use
cableways, electrical conductors, offshore mooring systems, and of ropes for lifting equipment and materials at construction sites,
so on [1–3]. Different classes of ropes, suited for different pur- deep water mooring systems, anti-collision and protective nets,
poses, have a different number and arrangement of rope compo- heavy-lift helicopters used in military and commercial operations,
nents within a rope cross-section, and rope components can be and ship assist lines [3].
made from a variety of different materials. Although a rope is in- Each field of rope application has developed a specific body
tended primarily to carry a tensile load, the construction of a rope of knowledge, based on extensive testing and field experience,
is such that individual rope components are subjected to bending leading to empirical rules for each particular application. Unifying
and torsional moments, frictional and bearing loads, as well as ten- these empirical rules under some general mathematical and
sion. The magnitude and distribution of the stresses resulting from mechanics-based theory would allow a better understanding, and
in the long term, a better prediction of the mechanical behavior of
ropes than current methods allow. In addition, a unified modeling
∗ Corresponding author. approach can help reduce the need for expensive tests under a
E-mail address: [email protected] (E.B. Williamson). variety of operating conditions. Thus, due to their extensive use
0141-0296/$ – see front matter © 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.engstruct.2011.02.007
J.F. Beltrán, E.B. Williamson / Engineering Structures 33 (2011) 1698–1709 1699
and the need to predict their behavior, several researchers have In order to compare the predicted damaged rope response with
presented analytical models that permit the calculation of rope available experimental data [18], two parameters—the number of
response based on the material properties and the geometrical broken rope components and the L/d (rope length/rope diameter)
arrangement of the rope components [4,5]. ratio—are parametrically evaluated using the proposed model to
In the particular case of synthetic-fiber ropes, one of the illustrate how these two variables affect the capacity, stiffness, and
major concerns of the rope industry is the impact of damage failure axial strain of a given damaged rope. In this particular study,
on overall rope performance. Damage to ropes is a complicated based on the results of prior research [17], degradation of rope
process that could depend on a variety of factors such as properties is represented by a power law for the damage index
strain range, abrasion, installation procedures, environmental evolution (see Appendix).
interaction, handling, creep, number of loading cycles, etc. ([6–9]
; among others). The process by which damage occurs can be 2. Numerical algorithm to simulate damaged rope response
represented through a degradation of the properties of individual
rope components, and it can also include the complete rupture
of one or more components. Information on the residual strength 2.1. Rope cross-section modeling
and deformation capacity of damaged polyester (PET) ropes is
important to the rope industry for developing guidelines for Full details of PET rope cross-section modeling are given
estimating allowable service life and determining whether or not elsewhere [11,15] and only the main concepts are presented below
damaged ropes can be retained in service. for completeness. In general, a synthetic-fiber rope is defined as a
The development of mathematical models to estimate rope re- structural member constructed by assembling all components in
sponse under a variety of loading conditions that can account for hierarchical order. In the terminology used for this research, levels
the degradation of mechanical properties has been a major focus refer to the number of structures in the hierarchy of components
of research in the last few decades [9,10]. In particular, Beltran and that exist in a rope, and layers refer to the number of concentric
Williamson [11,12] have developed a numerical model to simulate circles of components wrapped around the core. For example,
synthetic-fiber rope response under axisymmetric loading condi- Fig. 1 shows the cross-section of a five-level, two-layer rope, along
tions. This computational model, which neglects the effect of rope with the parameters needed to characterize the geometry of any
self-weight, builds on previous research conducted on steel wire individual rope component (helix radius (a), pitch distance (p),
ropes and synthetic-fiber ropes. Full details of the derivations are and helix angle (θ )). The structures considered in Fig. 1 are: fibers
given elsewhere ([13–15]; among others), but the main results are (j = 5), rope yarn (j = 4), strand (j = 3), sub-rope (j = 2), and rope
summarized here for convenience. Nonlinear strain–displacement (j = 1). Thus, the notation adopted for the current study indicates
relationships and potentially nonlinear material properties (see that level j includes all components in level j + 1, where the entire
Appendix for the case of PET rope components) of the components rope is defined as level one (j = 1). Furthermore, the core is always
that form a rope are considered in the model. The proposed model considered to be the first layer. In the context of Fig. 1, the six sub-
has the main feature that it accounts for the degradation of rope ropes around the core comprise the second layer of the rope.
properties, allowing for the possibility of complete rupture of one Rope components, in general, are subjected to radial and
or more components. Degradation of rope properties is captured circumferential normal contact forces as shown in Fig. 2. In this
by the computation of a damage index D that evolves during a figure, the gi+1,i and gi−1,i are the line inter-layer contact forces
rope’s strain history and can range from 0 to 1. A value of 0 cor- exerted on a rope component located in layer i by rope components
responds to the undamaged state of a rope component, and D = 1 of layer i + 1 and i − 1, respectively; pnc ,i is the line inter-component
indicates its complete rupture. For the particular case of PET ropes contact force exerted on a rope component located in layer i by the
under monotonically applied loads, it is assumed that the damage other components of the same layer i; and Xi is the is the radial line
index depends solely on the strain range experienced by the rope body force necessary to preserve the helical geometry of a rope
components, and static tension tests on small-scale PET ropes (de- component. For computational purposes, however, two types of
fined as ropes with overall diameters between 6 and 13 mm with cross-sectional arrangements of the components are considered:
corresponding maximum capacities that range between 25 kN to packing geometry and wedging geometry, which represent the
62 kN) [16] validate this assumption [11,17]. extreme cases of transverse deformation for the cross-sections of
The current paper provides a detailed description of the real ropes [15].
numerical procedure implemented to account for the presence of In packing geometry, it is assumed that the structures
broken rope components on overall rope response, which extends (i.e., fibers, rope yarn, etc.) used to form a particular rope
the capabilities of the original model. The potential confinement component are initially straight, circular in cross-section, and
effect of a rope jacket on rope components is also introduced transversely stiff, and a twist of a specified number of turns
in this paper, and it is modeled using thin-walled tube theory. is imparted to the central component. Contact between rope
1700 J.F. Beltrán, E.B. Williamson / Engineering Structures 33 (2011) 1698–1709
b
a
c d
Fig. 2. (a) and (b) pattern of inter-layer/inter-component contact forces in an axially loaded rope element, (c) inter-layer contact forces for packing geometry, and
(d) inter-component contact forces for wedging geometry.
components in the same level is assumed to be only in the to the point at which this component resumes carrying its propor-
radial direction (inter-layer contact forces) as shown in Fig. 2(c). tionate share of axial load.
With wedging geometry, the components in the same level are Previously, the authors [12] used the recovery length concept
allowed to deform transversely and change their shape into a to evaluate and quantify the effect of rope component failure on
wedge or truncated wedge, which is the shape that would develop overall small-scale PET rope response. Details of the numerical
for deformable components. Radial contact is assumed to be algorithm used to compute damaged rope response, however,
negligible in comparison to the circumferential contact and is were not provided in the earlier paper. Furthermore, that initial
ignored for computational purposes. However, there exists an study ignored any potential confinement effects associated with
inter-component type of contact between rope components in the the rope jacket, and only the normal contact forces between rope
same layer for ropes with wedging geometry (Fig. 2(d)). The angle components were assumed to give rise to the inter-layer/inter-
βi is the complement of the subtended angle ψi , which is defined component interactions that permit development of admissible
as π/ni , where ni is the number of rope components in layer i. recovery lengths. Observations made from recent experimental
A multi-level rope could be modeled with different arrangements studies on large-scale PET damaged ropes [18] of parallel sub-
of packing and wedging geometry at different levels, generating a rope constructions suggest, however, that rope jacket confinement
mixed rope geometry. can induce normal contact forces between rope components.
In this context, large-scale refers to ropes with diameters that
2.2. Damaged rope analysis vary between 32 mm and 166 mm with corresponding specified
undamaged breaking strengths (SBS) of 35 tonnes (343.2 kN) and
As previously stated, damage in ropes can be represented 700 tonnes (6864.6 kN), respectively. Details of a model that
through a degradation of the properties of individual rope considers the effects of rope jacket confinement on the overall
components, and it can also include the complete rupture of one or response of large-scale damaged PET ropes and the numerical
more components. The modeling of rope degradation as a function implementation of the solution procedure are provided in the
of loading history is presented elsewhere [11,17]. Hence, the focus subsequent sections of this paper.
of this section is on the development of a numerical algorithm to
account for the effects of broken rope components on overall rope
behavior (breaking strain, breaking stress, and rope stiffness). 2.3. Confinement effect of rope jacket
Several experimental [18–23] and theoretical [12,24–28] stud-
ies have shown that if friction develops along rope components, a In general, a typical rope jacket has a double braid construc-
broken rope component is capable of supporting its total share of tion [29] as shown in Fig. 3. To account for the effect of the rope
load within a relatively short distance of the rupture location. This jacket on the radial pressure exerted on rope components, it is pro-
length is called the recovery length [25] and is defined as the dis- posed that the rope jacket can be modeled as a thin-walled tube
tance measured from the failure end of a broken rope component for the purposes of computing overall rope response. Raoof and
J.F. Beltrán, E.B. Williamson / Engineering Structures 33 (2011) 1698–1709 1701
is solid, by
2H
q= (1)
d
where d is the rope diameter, and the stress q is related to the
longitudinal stress in the rope jacket σL by the following expression
(Fig. 4(d)):
4σL t
q= (2)
d
Fig. 3. Rope jacket and sub-ropes of a parallel rope construction.
where t is the thickness of the rope jacket.
The stress q would be the radial stress if the rope’s cross-section
Huang [26] and Gjelsvik [30] studied the problem of determin- were solid and without voids between the rope components. If
ing the recovery length values of a fractured wire in a parallel- there are voids between rope components (packing geometry),
wire strand that was under external hydrostatic pressure exerted Gjelsvik [30] suggested a procedure to compute the compressive
by a prestressed wrapping or by intermittent cable bands. In the contact forces g2,1 exerted on the core based on an equivalent
current study, the works previously mentioned are extended and cross-section that makes the rope solid, (i.e., without the voids
then used to estimate the contact forces exerted by a rope jacket between rope components (Fig. 4(e))). The equivalent cross-
on rope components for the case of synthetic-fiber ropes, where section is obtained by intersecting the tangent lines at every
transverse deformation of the cross-section may occur according contact point between the core and the components wrapped
to the rope cross-sectional modeling techniques described previ- around it. For the rope cross-section shown in Fig. 4(a), the
ously (i.e., packing and wedging geometry). equivalent cross-section is a hexagon that circumscribes the core
For modeling purposes, a rope jacket can be assumed to produce cross-section (Fig. 4(b)). Thus, considering equilibrium in the
a uniform transverse compression in a rope. To illustrate the vertical direction (Fig. 4(e)), the compressive contact forces g2,1 are
procedure established to estimate this effect, consider first a one- given by
level, four-layer rope assuming inter-layer contact between the
2 dc
rope components (i.e., packing geometry) (Fig. 4(a)). In the first g2,1 = H (3)
layer of this rope, there is one component (core), and in the
3 cos γ1
sin γi
∑
d
second, third, and fourth layers, there are six, twelve and eighteen i=1
components, respectively, wound around the core (Fig. 4(a)). The
where dc is the diameter of the core and the angle γi is given in
compression forces exerted by the rope jacket on rope components
Fig. 4(e). The procedure just described can be used to obtain the
of the fourth layer are transmitted radially from components of the value of the compressive contact forces g2,1 for a different number
fourth layer to components of the first layer (core). Hence, the core of rope components wrapped around the core.
is subjected to six symmetrically distributed compressive contact LeClair [31] presents a study in which the contact geometry
forces g2,1 per unit length (Fig. 4(b)). between helical layers is established and in which equilibrium is
It is assumed that the rope jacket develops longitudinal and enforced in the radial direction at contact points. In this model,
circumferential stresses according to the assumptions of thin- the radial force is transmitted from the outer layers to the inner
walled tube behavior (i.e., a thin-walled cylindrical pressure layers, accounting for the distance between points of contact along
vessel). If H is the circumferential line force in the rope jacket the length of a helical rope component. This distance between
acting at a given cross-section (Fig. 4(c)), the nominal compressive contact points depends upon both the helix angle and the radius
radial stress q can be computed, assuming the rope cross-section of components in the layers under consideration. Thus, for i ≥
a b c
e
d
Fig. 4. (a) Rope cross-section; (b) Normal forces acting on the core; (c) and (d) circumferential force and longitudinal stress acting in the rope jacket with thin-walled tube
behavior, respectively; (e) compressive stress acting on the core.
1702 J.F. Beltrán, E.B. Williamson / Engineering Structures 33 (2011) 1698–1709
2, expressions for the contact line forces (gi−1,i (see Fig. 2(c)))
transmitted from the outer layers to the inner layers can be
estimated as
j−1
nj pi cos αi cos αk
−ml ∏
gi−1,i = Xi + Xj (4)
n p cos αj
j=i+1 i j k=i+1
cos αk
where ml is the number of layers in the rope and nl , pl and Xl are
the number of rope components, the pitch distance (which can be
used to determine the helix angle), and the radial line body force
of a rope component in layer l, respectively. The angles αl and αl Fig. 5. Two-noded axial-torsional element.
are defined as tan−1 (pl /2π (al − rl )) and tan−1 (pl /2π (al + rl )),
respectively, where al is the helix radius and rl is the radius of a
a
rope component in layer l [32].
Eq. (4) can be used to evaluate the contact line force g1,2 due
solely to the compression forces, grj,ml , exerted by the rope jacket
(rj) on the rope components of the outermost layer (ml) of a rope.
Setting the value of Xml equal to grj,ml and eliminating the values
of Xi for i = 2, . . . , ml − 1, an expression for g1,2 is obtained.
Rope components that belong to layer two are wound around a b
central straight core; thus, the inter-layer contact between layers
one and two describes a helical path. As such, equilibrium in the
radial direction requires that the contact line forces g1,2 and g2,1 are
related by g1,2 = g2,1 cos(θ2 ), where θ2 is the helix angle associated
with the rope components in the second layer. Therefore, the
contact line force g2,1 can be estimated in terms of the compressive
contact force grj,ml as follows:
ml−1
∏ cos αk Fig. 6. Damaged rope discretizations: (a) failure located at one end of the rope and
(nml p2 cos α2 ) cos αk (b) failure located around the midspan of the rope.
k=3
g2,1 = grj,ml . (5)
cos θ2 n2 pml cos αml length values for a general multi-level rope with packing, wedging,
Hence, or mixed geometry, considering a general nonlinear slip-stick
friction model, are not presented in this paper due to space
cos θ2 n2 pml cos αml limitations; readers are encouraged, however, to consult the work
grj,ml = g2,1 . (6)
by Beltran and Williamson [12] for a detailed description of these
ml−1
∏ cos αk
(nml p2 cos α2 ) cos αk equations. To simplify the analysis, the gradual increase in load
k=3
carried by broken rope components is ignored. Thus, only the full
For the case of a rope cross-section modeled using wedging geom- value of axial load at distances outside admissible recovery length
etry, by assumption, there are no voids between rope components values are taken into consideration. This assumption is based
and there is no radial contact between rope components of con- on parametric studies in which the gradual (nonlinear) increase
tiguous layers. The circumferential line force H in the rope jacket in tension of a broken rope component for a particular rope
is equilibrated by the rope components located in the outermost construction was computed, considering different positions within
layer of the rope. Thus, using the same notation as before, the com- the rope cross-section and different failure axial strain values of
pressive contact force grj,ml exerted by the rope jacket on every rope the broken rope components. These studies, which assume that
component of the outermost layer (ml) can be estimated as frictional forces are linearly dependent on the normal forces (i.e., a
2H π Coloumb friction model), show that most of the tension load is
grj,ml = (7) accumulated toward the end of the recovery length interval [0, rl]
nml (nonlinear profile) or the recovery length values are relatively
where nml is the number of components in the outermost layer short [33].
of the rope being analyzed. Once the compressive contact force The recovery length of an individual broken rope component
grj,ml exerted by the rope jacket on every rope component of the is computed for a prescribed deformation level of the entire
outermost layer (ml) is obtained, the radial force transmitted from rope (ε, ζ ), where ε is the rope axial strain and ζ is the rate of
the outer layers to the inner layers and/or the contact force exerted twist. Associated with the rope axial strain ε is the rope axial
on components that belong to lower levels can be estimated by displacement u, and associated with the rate of twist of the
considering equilibrium in the radial direction as explained by rope is the rope axial rotation φ . If the recovery length value
Beltran and Williamson [12]. is admissible (i.e., within the physical length constraints of the
rope being analyzed), the problem is linearized by discretizing
2.4. Numerical model of damaged rope response the rope along its length into axial-torsional elements (Si ), with
element lengths LSi , based on the value of the recovery lengths
The proposed numerical model developed to estimate the effect computed. Each element includes two degrees of freedom at each
of broken rope components on overall rope response considers, as node: axial displacement (ui ) and axial rotation (φi ). Associated
an initial step, whether or not broken rope components can take up with these degrees of freedom are the corresponding axial force
their appropriate share of axial load by considering the equilibrium Ti and torsional moment Mi (Fig. 5).
equations that govern rope behavior and by computing their In Fig. 6, two possible rope discretizations are presented along
recovery lengths. The equations that allow computing recovery with the corresponding axial-torsional element cross-sections,
J.F. Beltrán, E.B. Williamson / Engineering Structures 33 (2011) 1698–1709 1703
∂ G2 M (λ + δλ, η) − M (λ − δλ, η)
[ ]
where the broken rope components have been identified with an
kηλ = = (10b)
‘‘X’’. Also shown in the figure are the incremental changes in the ∂λ 2δλ
degrees of freedom and nodal forces for each lengthwise element.
∂ G1 T (λ, η + δη) − T (λ, η − δη)
[ ]
The two possible discretizations are based upon the location of the kλη = = (10c)
failed rope component(s): (a) the failure region is located near one ∂η 2δη
end of the rope (i.e., at a splice location), or (b) the failure region
∂ G2 M (λ, η + δη) − M (λ, η − δη)
[ ]
is located near the rope midspan. In both possible discretizations, kηη = = (10d)
the length LS2 represents the damage length; for case (a) its value ∂η 2δη
is equal to rl and for case (b) its value is equal to 2 · rl. The proposed where the centered differentiation formula is used to evaluate the
model captures the effect of having a weakened cross-section stiffness coefficients, T and M are the axial force and torsional
acting over a localized region characterized by the recovery length. moment, respectively, and the values of the perturbations δλ
Based on equilibrium considerations, the response of an individual and δη are found using an iterative process where variations are
axial-torsional element can be described in terms of only two considered until two consecutive values of the stiffness coefficients
independent degrees of freedom (referred to as the ‘‘essential set’’). are sufficiently close based upon a prescribed tolerance. The values
Hence, based on the degrees of freedom defined for the element of T and M are computed using the formulation described in [11].
shown in Fig. 5, only the axial deformation (u3 − u1 ) and the axial The 4 × 4 tangent stiffness matrix [Ksr ]i of each axial-torsional
rotational deformation (φ4 − φ2 ) are needed. The element forces element Si , associated with the degrees of freedom u1 , φ2 , u3 and
associated with the essential set are taken as T3 and M4 . φ4 (referred to as the ‘‘complete set’’) described in Fig. 5, can be
The tangent stiffness matrix of each axial-torsional element Si obtained through consideration of equilibrium. Hence, with the
is computed, and then each tangent stiffness matrix is assembled 2 × 2 element stiffness matrix [ksr ]i computed, [Ksr ]i can be
to obtain the tangent stiffness matrix of the entire rope. For each calculated as follows:
axial-torsional element, a 2 × 2 stiffness matrix is computed having [ ]
[ksr ]i −[ksr ]i
the following form: [Ksr ]i = . (11)
−[ksr ]i [ksr ]i
[ ]
kλλ kλη A displacement control analysis is carried out to obtain overall
[ksr ]i = (8)
kηλ kηη damaged rope response. Increments in rope axial strain, dεj , and
i
where the subscripts λ and η are associated with the axial rope axial rotation per unit length, dζj , are specified for the entire
strain and the rate of twist, respectively, of the cross-section rope in the jth incremental step of the analysis. The aim of the
of element Si . No closed-form expressions exist to compute the analysis is then to obtain the values of the increments of axial
displacements (dui )j and axial rotations (dφi )j of the individual
stiffness coefficients due to the nonlinear geometry and nonlinear
axial-torsional rope elements, as well as the increments in the
constitutive response of the rope components ([11] and Appendix).
external loads (axial forces and torsional moments), required to
Accordingly, a numerical procedure is needed to compute these
produce the specified increment in the deformation level (dεj , dζj )
terms. Thus, if there exists a function Gi = (G1 , G2 )i such that
of the rope. These quantities are obtained by solving the following
(Ti , Mi ) = Gi (λ, η)i , the stiffness coefficients can be obtained
linear system of equations:
by computing the gradient of the function Gi . Accordingly, the
stiffness matrix (Eq. (8)) of each axial-torsional element has the [Kr ]j−1 {du}j = {dP }j (12)
following form:
where [Kr ]j−1 is the rope tangent stiffness matrix that is computed
∂G ∂ G1 by considering the rope configuration of the (j − 1)th incremental
1
step, which is obtained by assembling the tangent stiffness
[ksr ]i = ∂∂λ ∂η
∂ G2 . (9)
G2 matrices of each axial-torsional element computed from Eq. (11).
∂λ ∂η The value of [Kr ]j−1 is used to compute the rope configuration
i
at the jth incremental step because at the end of the (j −
As stated before, the function Gi does not admit closed-form 1)th incremental step the rope has reached an equilibrium
expressions for any element Si . Thus, the partial derivates of configuration so that all the stiffness coefficients are known; {du}j
Eq. (9) are evaluated using a numerical scheme by inducing small is the increment in axial displacements and axial rotations, and
perturbations (δλ, δη)i to a prescribed level of deformation (λ, η)i {dP }j is the increment in axial forces and torsional moments
for each axial-torsional element Si . These induced perturbations in the jth incremental step. Eq. (12) represents the linearized
are applied separately (i.e., small perturbations are assumed for solution of damaged rope behavior for each increment in the
one variable while holding the other perturbation equal to zero), deformation level of the rope being analyzed. Because of the
generating two different perturbed deformations. Because the nonlinearity of the system properties, unbalanced forces are
computational model considers small increments in axial strain generated due to linearization; hence, an incremental-iterative
and axial rotation per unit length (δλ and δη, respectively), numerical procedure is used to compute the overall damaged rope
the standard engineering strain definition is used for each response. Therefore, Eq. (12) can be recast in the following form:
element Si . Using the damage-dependant constitutive equations
corresponding to the current level of rope deformation (Appendix), [Kr ]jk−1 {du}kj = {dQ }kj + {R }kj −1 (13)
the increments in axial force and twisting moment on the
where the superscript k represents the iterative step, [Kr ]kj −1
axial-torsional elements due to axial deformations and twisting
represents the tangent stiffness at the end of the (k − 1)th iteration,
deformations are then computed. These computed forces and
{dQ }kj is the increment in the external load vector of the kth
moments, along with the forces and moments associated with the
unperturbed deformation level (ε, ζ )i , are used to compute the iteration, and {R }kj −1 is the unbalanced load vector (axial forces
stiffness coefficients. Accordingly, the stiffness coefficients of the and torsional moments) that represents the imbalance between
matrix [ksr ]i can be evaluated, for any element Si , as follows: the existing internal and external loads at the end of the (k − 1)th
iteration.
∂ G1 T (λ + δλ, η) − T (λ − δλ, η)
[ ]
To illustrate the solution and the form of the components in
kλλ = = (10a)
∂λ 2δλ Eq. (13), consider a rope in which two of its seven components have
1704 J.F. Beltrán, E.B. Williamson / Engineering Structures 33 (2011) 1698–1709
failed around the rope midspan and their recovery length values In addition, the values of {δ(dQ3 ), δ(dQ4 ), δ(dQ5 ), δ(dQ6 )}kj also
are admissible. This damaged rope is discretized into three axial- vanish in Eq. (15) for k ≥ 2 due to equilibrium considerations.
torsional elements as shown in Fig. 6(b). For this case, the system Hence, the variation in the increments in axial displacements and
of equations presented in Eq. (13) has the following form axial rotations, {δ(du3 ), δ(dφ4 ), δ(du5 ), δ(dφ6 )}kj , are obtained by
solving the following system of equations:
k−1 du1 k dQ1 k R1 k−1
k11 ··· k18
δ(du3 ) k
k−1
dφ 2
0
dQ2 R2 k33 ··· k36 R3
.. .. ..
. . . .. = .. + .. . (14) .. .. .. δ(dφ4 ) = R4 .
. . . . . . δ(du5 ) R (16)
k81 ··· k88 j 5
dφ 8 j dQ8 j R8 j k63 ··· k66 j δ(dφ6 ) R6 j
j
For this example, the unknown increments in displacements, The variation in the increments of the external axial loads
rotations, axial loads, and torsional moments for each incremental and the torsional moments {δ(dQ1 ), δ(dQ2 ), δ(dQ7 ), δ(dQ8 )}kj are
step of the analysis of Eq. (13) are du3 , dφ4 , du5 , dφ6 and computed based on the first, second, seventh and eighth equations
dQ1 , dQ2 , dQ7 , dQ8 , respectively. The quantities du1 = −du7 and of the system of equations represented by Eq. (15). In general, the
dφ2 = −dφ8 are known because, as stated before, a displacement- total displacements, rotations, external axial loads, and torsional
based analysis is performed, and dQ3 , dQ4 , dQ5 , and dQ6 vanish due moments in the jth incremental step of the analysis can be updated
to equilibrium considerations. In this particular application, the as follows:
tangent stiffness [Kr ]jk−1 is kept constant during iterations, and it is mi
updated at the end of each increment. For the first incremental step −
{U }kj = {U }j−1 + {du}1j + {δ(du)}kj (17a)
(j = 1) of the analysis, the tangent stiffness [Kr ]j=1 is computed for
k=2
a small level of deformation (λ, η)i , on the order of 1E-4 for each
mi
element Si . −
At the beginning of each incremental step (i.e., k = 1), the {Q }kj = {Q }j−1 + {dQ }1j + {δ(dQ )}kj (17b)
system is in equilibrium. As such, the unbalanced load vector {R }0j k=2
vanishes and, as stated before, the increments in displacement where {δ(du)}kj is the vector of the variation of the increments
and rotation of the entire rope are prescribed. At the discretized in axial displacements and axial rotations for the kth iteration,
level of the axial-torsional elements, the unknown increments {δ(dQ )}kj is the vector of the variation of the increments in external
in displacements and rotations {du3 , dφ4 , du5 , dφ6 }1j are first axial loads and torsional moments for the kth iteration, and mi is
computed using the third through sixth equations of the system the total number of iterations performed during the jth analysis
of equations represented by Eq. (14) using a Gaussian elimination step.
scheme. Having computed these quantities, the increments in Once the total axial displacements and axial rotations {U }kj
external axial loads and torsional moments {dQ1 , dQ2 , dQ7 , dQ8 }1j are computed, axial strain {λ}kj and rate of twist {η}kj for
are computed based on the first, second, seventh and eighth each axial-torsional element Si are computed, as before, using
equations of the system of equations given by Eq. (14). The the standard engineering strain definition. Likewise, using the
total displacements, rotations, external axial loads, and torsional damage-dependant constitutive equations corresponding to the
moments can be updated as {U }1j = {U }j−1 + {du}1j and {Q }1j = current level of rope deformation (Appendix), the internal axial
{Q }j−1 + {dQ }1j where {U }1j and {Q }1j are the vectors of the current force {T }kj and twisting moment {M }kj on each axial-torsional
axial displacements and axial rotations and external axial loads and element due to axial deformations and twisting deformations are
torsional moments, respectively, of the rope; {U }j−1 and {Q }j−1 computed. Then, the unbalanced load vector {R }kj is computed in
are the vectors of total axial displacements and axial rotations and a similar manner as explained in the case of {R }1j . If the norm of
total external axial loads and torsional moments, respectively, at
the end of the (j − 1)th increment.
{R }kj is less than a prescribed tolerance, the iteration process is
stopped and a new analysis is performed for the (j + 1)th increment
Axial strain {λ}1j and rate of twist {η}1j for each element Si are
in axial deformation (dε(j+1) ) and axial rotation (dζ(j+1) ) of the
computed using the standard engineering strain definition. Using
rope. Otherwise, new iterations are performed until equilibrium
the damage-dependant constitutive equations corresponding to
is achieved.
the current level of rope deformation (Appendix), the internal
axial force {T }1j and twisting moment {M }1j on each axial-torsional
3. Numerical implementation
element due to axial and twisting strains are computed. Then, the
unbalanced load vector {R }1j is computed as the difference between
In this section, two example ropes are analyzed using the
the internal and the external loads. If the norm of the unbalanced
methodology described in the previous sections. Based on the
load vector {R }1j (i.e.,‖Rj1 ‖) is greater than a prescribed tolerance,
model formulation, some of the variables that may affect damaged
the rope is not in equilibrium, and iterations on the variables
rope response are the number of broken rope components and
du3 , dφ4 , du5 , dφ6 , dQ1 , dQ2 , dQ7 , and dQ8 are needed. For k ≥ 2,
their distribution around a rope cross-section, the L/d (rope
the following system of equations is solved:
length/rope diameter) ratio, the location of a damaged cross-
0 δ(du1 ) k R1 k−1 δ(dQ1 )k section relative to the rope length, the potential confinement
k11 ··· k18 exerted by a rope jacket, and the rope cross-sectional modeling
.. δ(dφ2 ) R2 δ(dQ2 )
.. .. . = . + . technique (i.e., packing or wedging geometry) [33]. Due to space
. . . . . . (15)
limitations and availability of experimental data [18], only the L/d
. . .
k81 ··· k88 j
δ(dφ8 ) j R8 j δ(dQ8 ) j ratio and the number and distribution of broken rope components
around a rope cross-section are evaluated in the current paper
where the operator δ() is associated with the variations of to determine their influence on the capacity, stiffness, and failure
the increments in axial displacements, axial rotations, external strain of a given damaged PET rope. The L/d ratios selected in
axial loads and torsional moments. As stated previously, the the testing program reported by Ward, et al. [18] vary between
values of {du1 , dφ2 , du7 , dφ8 }j are prescribed; thus, the values of 40 and 1000 and consider an initial damage state in which
{δ(du1 ), δ(dφ2 ), δ(du7 ), δ(dφ8 )}kj vanish in Eq. (15) for k ≥ 2. 10% of the cross-section is cut to simulate what may happen
J.F. Beltrán, E.B. Williamson / Engineering Structures 33 (2011) 1698–1709 1705
representing a weakened cross-section acting over a localized assumed to be a polynomial function of the normal strain up to
region. The developed model takes into account the geometric the fifth degree and has the following form:
nonlinearity of a rope’s geometry and the potential nonlinearity
εε 2 ε
3
of the constitutive response of the components that form a rope. In
σd (ε, ε , . . .) = (1 − D) a1
2
+ a3+ a2
addition, the potential confinement effect of a rope jacket on rope εb
εb εb
components is included in the proposed model by assuming the
5
ε ε
4
rope jacket behaves like a thin-walled tube.
Parametric studies were performed to show how two selected + a4 + a5 σb (18)
εb εb
parameters, the initial loss of rope cross-sectional area and the
L/d ratio, influence the predicted values of axial load capacity and where ε is the axial strain experienced by the rope component,
failure axial strain of two PET ropes. Results showed that rope εb is the normal strain at which the rope component reaches its
capacity decreased as the initial loss of rope cross-sectional area maximum normal (σb ) stress under monotonic loading, and D is
increased, but it did not show a strong dependence on the L/d ratio a damage index that can vary from 0 to 1. The coefficients ai are
for all the initial damage states considered. The reduction of rope constitutive parameters that are chosen to provide a best fit to
capacity was mainly proportional to the loss of cross-sectional area measured data for rope components that belong to the lowest
due to rope component failures (net area effect model). Conversely, hierarchical level of a rope.
failure axial strain decreased and showed a decreasing rate of Under the assumption that the strain range experienced by rope
change as both the initial loss of rope cross-sectional area and the components is the main source of damage under static tension
L/d ratio increased. Damaged rope stiffness tended to converge to loading conditions, Beltran and Williamson [17] proposed that the
the initial undamaged rope stiffness as the value of the L/d ratio evolution of the damage index D can be computed as
became larger, and the rate of convergence increased as the initial
η−ηu
damage state of the rope decreased. D(η) = DI + α1 ηβ1 + (1 − α1 ηuβ1 − DI )e θ1 (19)
Experimental values obtained from static capacity tests on
different types of PET rope constructions were used to evaluate where the value of DI is the initial damage that a rope component
the proposed model. Predicted values of the failure axial load could have before being loaded, the coefficients α1 and β1 are
of an initially damaged rope showed good correlation with the constitutive parameters that can be obtained from experimental
experimental data for the ropes analyzed. Experimental values, data, θ1 is a constant much smaller than 1 (θ1 ≪ 1), and η is
however, did not show a clear trend in their dependency on the a dimensionless variable defined as (ε − εt )/εb , where εt is the
L/d ratio. For the two ropes analyzed in this study, the proposed threshold strain that must be exceeded before damage occurs.
numerical model overestimated the rope failure axial strains. The The values of the damage parameters assumed for the analyses
experimental and predicted values of the rope failure axial strain, presented in this paper are: α1 = 0.12, β1 = 0.84, εt = 0.04 and
however, showed a similar trend in their dependence on the L/d θ1 = 0.001, which come from the results of extensive parameter
ratio: as the value of the L/d ratio increased, the value of failure studies on small-scale PET ropes [17].
axial strain decreased.
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