Derailment Containment Provisions PDF
Derailment Containment Provisions PDF
Derailment Containment Provisions PDF
Issue 1
Zoetermeer, Netherlands
30 September 2004
HSL-Zuid
Submitted by:
This report is confidential and intended solely for the use and
information of the company to whom it is addressed.
Executive Summary
The findings indicate that there is a general acknowledgment that Derailment Containment
Provision (DCP) is a positive approach to minimising derailments although there was:
The majority of projects and organisations looked to use DCP Type 1 or DCP Type 3 at high
risk locations and there was widespread agreement that DCPs are not used as a matter of
course throughout the system.
After a high level qualitative assessment, DCP Type 3 is the most effective form of DCP on
high speed lines based on high level causal events. This high level assessment is supported
by organisations which operate high speed lines such as CTRL and Skinkansen who
implement DCP Type 3.
The effectiveness of DCP can be enhanced through mixing DCP Types, with DCP Type 3 at
switches in conjunction with DCP Type 1 to be potentially effective. The least effective form
of DCP was Type 2.
The most effective approach to managing the risk of derailments is to focus on “Step Zero”,
the prevention of the causal events. Many of the causal factors associated with derailment
could be mitigated to some degree by the detection / prevention of faults on the vehicle or
the infrastructure.
This attention to managing derailment risk includes the system design phase, where there
needs to be a realistic expectation regarding the maintainability of the equipment. The
designer should be careful about making design assumptions which can have long term
consequences.
Furthermore, through the lifecycle of the project and its operational lifecycle, when a change
to the system is proposed, the relevant custodian of the system should evaluate the effect of
the change across the whole system environment.
Adverse Effects of DCP
It can be stated that under certain conditions, DCP could contribute to the escalation of a
derailment, or to the derailment in the first place. These being:
• The overall continuity of the DCP,
• Adverse effects related mainly to the maintenance elements,
• Debris between the running rail and the DCP rail causes or escalates derailment,
• Deutsche Bahn indicated that they limit the use of DCP Type 1 because of the
difference in passenger carriage bogie and axle designs,
• Under coach arrangement of brake rigging and traction equipment may also interfere
with the guide rails and cause a more dangerous situation after a derailment,
• An increase in escalation with DCP Type 3, since the barrier could cut through the
passenger areas on a double-decker train.
HSL-Zuid Application
On the HSL-Zuid line there is a combination of ballasted track and Rheda slab form track. In
the instance of a derailment on Rheda slab form track there is no ballast to act as resistance
to slow the train down. Furthermore the structure of the Rheda track, such as the concrete
boots for the base plates could accelerate the escalation of the derailment and derailment
escalation since the wheel set could “fall off” the Rheda track bed slab.
Infraspeed's proposed concrete upstand between the rails would appear to be a sensible
provision, though it should be designed so as to ensure the outside derailed wheel remains
securely upon the track slab. There is a concern with the interface design on HSL-Zuid
between the vehicle and the DCP, since the brake disc may ride on top of the concrete plinth
DCP and cause potentially serious consequences.
Recommendations
1. Undertake a critical evaluation of the design assumptions and inputs for the civil
deign and system design (especially with regards to the Rheda Slab Form Track) in
and validation of the design within the boundary of the HSL-Zuid Transportation
System.
• Ensuring that appropriate risks are being adequately managed i.e. fires in tunnel
systems;
• Ensuring that a consistent approach (whilst understanding where this is not
applicable) to derailment issues are taken into account in operations, training and
procedure definition as appropriate;
• Appropriate assurance regimes in place in order to ensure that installation,
inspection and maintenance are undertaken.
DERAILMENT CONTAINMENT PROVISION
ISSUE 01 SEPTEMBER 2004
Table of Contents
1 Introduction 6
1.1 Background to the Assignment 6
1.2 The Assignment 7
1.3 Methodology and Approach 7
1.4 Report Structure 12
2 Technical 13
2.1 Part A: Overview of Current Practices and Existing Knowledge 13
2.1.1 Interviews 13
Results 14
2.1.2 Media Search 19
Results 19
2.1.3 Part A: Summary 21
2.2 Part B: Effectiveness & Part C: Adverse Effects 23
2.2.1 Causes of Derailments 24
2.2.2 Relationship of Derailment Cause and Escalation 24
2.2.3 Review of Derailment Containment Provisions 25
2.2.4 Expert Panel Assessment 26
2.2.5 Expert Panel Commentary & Methodology Step 10 38
3 Summary 45
3.1 Overview of Current Practice 45
3.2 Estimation of Effectiveness of DCP 45
3.3 Adverse Effects of DCP 47
3.4 HSL-Zuid 47
3.5 Recommendations 48
4 References 50
5 Glossary and Abbreviations 51
6 Appendices 53
A Standard Questionnaire
B Detailed Questionnaire Results Table
C Summary of Questionnaires, Interviews & Media Search
D Causes of Derailments
E Infraspeed Concrete Plinth Illustrations
F Accidents for Expert Panel Assessment
G Derailment Accidents - Further Reading
Page 4 of 92
List of Tables
Page 5 of 92
Section
1 Introduction
This report forms the Booz Allen deliverable in response to the letter from the HSL-
Zuid organisation (ref HAVL/517575 [AD1]) requesting a study into the current
practice and effectiveness of derailment provisions on high speed lines.
The HSL-Zuid organisation, are responsible for the delivery of the HSL-Zuid
Transportation System with the requisite level of safety. Derailment risk is one of the
main issues in the safety management of the project. The high traffic density, large
number of overpasses/structures/transitions and extensive use of elevated track
significantly increase the consequences of a derailment on HSL-Zuid.
A key element of the HSL-Zuid derailment risk limitation strategy is limiting the
consequences of a derailment. This approach provides a second line of defense in
managing derailment risk, (the first line of defense being the prevention of the
derailment occurring in the first place, the last being emergency response). In the
event that a train has derailed, the measures introduced as a result of this element of
the derailment risk limitation strategy, aim to reduce the loss of life, injury, property
damage and economic damage of that derailment.
Whilst a train might be derailed, the consequences of that derailment may be limited
provided the train does not collide with another object (e.g. civil structure or another
train) nor fall from a structure (e.g. elevated viaduct, bridge or embankment) nor roll
over. This principle is most graphically demonstrated by comparison of the
derailments of TGVs at Haute Picardie station in 1993 and the ICE at Eschede in 1998.
In the case of the TGV, the train remained upright and did not encounter any
obstructions. There were no deaths and few injuries. In the case of the ICE, the
derailed train collided with an overbridge, resulting in many deaths and extensive
damage. Whilst there are a number of variables involved with these two significantly
different results, it is clear that in the case of the ICE, escalation of the derailment was
a major factor as the train encountered a rigid object due to travel beyond the
planned track alignment.
Provision of DCP falls within the scope of the Infrastructure Provider to the extent
that it is required to achieve the Safety Case and specific targets detailed in the
Implementation Agreement.
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Recent reports commissioned by the Infrastructure Provider have cast doubts on the
viability of some of these targets. The Infrastructure Provider has presented a
position where targets are not achievable. A major part of the Infrastructure
Providers argument is founded on the degree to which DCP can reduce the
probability that a derailment will escalate. It has also been stated that DCP could
increase the probability of escalation.
The full Terms of Reference for this assignment are contained in [AD2]. This report
provides a discussion of derailments and how and why they escalate. It also reviews
several significant derailments that have occurred in Germany, United Kingdom,
Australia, and the United States to determine what may be learned from these real
world occurrences. This report also provides our findings on each of the three parts
of the assignment and draws conclusions and recommendations, based on our
findings and analysis.
The methodology adopted to approach this assignment was founded on the three
separate parts of the assignment. It was considered both prudent and practical to
address Part C of the assignment (detrimental effects) as an integral part in the
execution of Parts A and B.
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During Part A of the assignment it became apparent that organisations and projects
were unwilling or unable to discuss the sensitive issue of derailments and DCP due
to a variety of reasons, e.g. lack of data collection processes, commercial exposure. In
addition, the numbers of derailments above 200 km/h are thankfully small. As a
result the lack of data throughout the world, the original quantified approach which
included estimating the probability of escalation, given initial derailment for the
determination of DCP effectiveness as detailed in the assignment Terms of Reference
[AD2] was un-achievable.
The approach to the assignment was modified in agreement with the client (AD3) to
a qualitative approach. The revised methodology and approach relied heavily on
interpretation by an expert panel, which had a wide range of expertise, covering
technical, operational, research, design, construction, maintenance and investigation
skills. The revised approach and methodology is detailed below in Table 1 to Table 4
and is illustrated in Figure1.
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Part B Assessment whether DCP will work for trains running 200-300 kph
Task Activity performed
B1. The expert panel:
a) Analysed the common trends, operational similarities and key
characteristics of the information gathered in Part A.
Pre Expert Panel Session
Part B Assessment whether DCP will work for trains running 200-300 kph
Task Activity performed
The expert panel meeting was a discussion of a number of accidents and expert opinion on how the
outcome of the accident would vary based on the application of Derailment Containment Provisions
(DCPs). The expert panel reviewed each accident and attempted to draw conclusions about DCPs.
Steps B4 to B7 were executed for each of the accidents. Drawing on the results of this analysis,
activities B8 to B 10 were concluded.
B4. Discussed escalation of the Accidents covering:
a) Did Escalation Occur?
b) When did Escalation Occur?
• At the time of the Derailment
• Some time after the derailment
During the Expert Panel Session
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Part B Assessment whether DCP will work for trains running 200-300 kph
Task Activity performed
Task Activity Identified steps that could have been taken to prevent the derailment:
performed a) Infrastructure
b) Vehicles
c) Operation
d) Human factors
e) Others
B8. Expert panel identified derailment causal factors
B9. Identified additional risks that may be associated with each type of
DCPs.
B10. Expert panel key findings
Table 3 Continued: Activities for Part B during the Expert Panel Session
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A2 & C1.
Produced Questionnaire
PART A
Data
Collection
& PART C, A3. & C2. A4. & C3.
A5. & C4.
Adverse Effects Conducedt Conducted
Worldwide
Data face to face telephone
media search
interviews interviews
PART B
Technical B5. Assessed effectiveness of DCP in
Analysis Including accident scenarios
Part C Technical
Analysis of
Adverse Effects B6. Identified steps to prevent escalation
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Section 1 Introduction
Provides a background to the assignment, details of the assignment
itself and the methodology used for the execution of the assignment.
Section 2 Results
Provides the results of the interviews and process’s of the expert panel
activities. These results are then tabulated and inferences drawn from
them
Section 3 Conclusions
Details the conclusions drawn from the analysis.
Section 4 Recommendations
Provides recommendations coming from the assignment with cross
reference to the appropriate section of the report with the
substantiating data.
The base data from the interviews and the expert panel is provided in the appendices
and references.
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Section
2 Technical
2.1.1 Interviews
The investigation included interviews with projects and organisations in Europe,
North America, the Far East and Australia and involved face-to-face interviews and
telephone interviews. The projects and organisations that were contacted are listed in
the following tables. Those organisations with which were conducted face to face
interviews are shown in Table 5 whilst those with whom telephone interviews were
conducted are shown in Table 6. The interviewees were motivated by supporting
the open exchange of information to benefit the rail industry though out the world.
An in this culture, HSL-Zuid offered to share the final report with each of the projects
or organisations providing input information.
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Results
DEUTSCHE BAHN
Track standards require that guard rails are needed only on lines with mixed
traffic under certain conditions. They are not used on the Cologne –
Frankfurt/Main route.
There have been two instances where DCP Type 1 has been successful. In
1992 a train involved in a collision on a bridge was prevented from falling off
of the bridge by guard rails, and in 1996, impact to an abutment of a road
bridge was prevented by guard rails. In addition to guard rails, passive
protection systems along roads and on road bridges are used to prevent the
deflection of vehicles onto the track.
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SNCB
DCP Type 1 is used on the west bridge and within tunnels DCP Type 3 is
used in the form of concrete walkways. Furthermore, there are derailment
preventative measures employed. These include hot axle box detectors and
gauge control facilities at the entrance to the crossing.
It is noted that in Denmark there has been one derailment on a bridge. In this
case DCP Type 1 served its purpose. In 1978 there was a derailment on the
Storstrøms Bridge which carries a single track railway and a two lane
highway between Zealand (Sjælland) and the island of Falster, south of
Zealand. A lamp post fell across the track which was subsequently hit by a
locomotive. The locomotive derailed and was caught by the DCP.
DCP Type 3 in the form of concrete and steel “side walls” or guiding
devices are used. These were part of the bridge/tunnel construction, so their
instalment did not trigger additional investments. The concrete option is
used in the tunnel and on the approach bridges, where as steel is used on
the span bridge due to constructional reasons (weight). Prior to the
entrances to tunnels and the crossing there are dragging equipment
detectors and on the trains there are rail break detectors.
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JAPAN
DCP Type 1 is used at bridges, in other specific high risk areas DCP Type 3
is used. It is of significance to note the response from Japan Eastern:
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DCP Type 1 is applied on bridges i.e. the bridge over the river Rhone
and at transition curves where the alignment changes. Mr R Dayez
from the French Ministry of Transport stated:
At over passes, columns supporting the road or rail that cross the line
are situated at some distance from the rail track. The running rail
normally limits the lateral displacement of a derailed train and
therefore the train does not hit the columns. And on elevated sections
of track, the embankment is made wide enough to support a derailed
train caught by the running rail.
CTRL
The approach to DCP was based on their Train Accident Model which is
an averaging model in the sense that it takes and average embankment
etc.
There was no justification for the provision of DCP if CTRL was to have
been a passenger only line. The additional risk introduced by mixed
traffic required DCP to by installed at strategic and high risk locations.
CTRL - CONTINUED
TAIWAN, THSRC
ITALY
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Results
The worldwide media search data successfully identified additional material to that
provided in the interviews and questionnaire. A summary of the media search
information is shown in Appendix C.
The media search demonstrated that throughout the world derailment is a major risk
for transport systems. This risk is extended further than the safety implications, for
example the recent derailment in Sakarya, Turkey where 38 people were killed. The
State Railways Authority (TCDD) was found to be at fault in addition to the chief
machine operator and his deputy. This derailment during has resulted in significant
political changes.
In undertaking the media study the results indicate that the derailment provision
was not designed specifically for high speed lines, and generally there has been no
robust analysis to demonstrate the effectiveness of DCP on high speed lines.
In support of the change of methodology and approach to this assignment, the only
statistics we found on derailments were published by the Independent Transport
Safety & Reliability Regulator New South Wales in Australia (RD2). The statistics
confirmed that data is only available for low speed, or depot derailments.
The TTAC ‘ The review of Derailment Risk for the HSL-Zuid Railway’ [RD15]
identified that only three high-speed derailments have occurred involving trains
operating between 200 to 300 km/h. All three occurred in France and involved TGV
or Eurostar Services. The TTAC report determined the effectiveness of DCP in a
manner which included several caveats and limitations.
In the UK there is no common practice for DCP. The risk of derailments is assessed
on a case by case basis [RD4]. For example, the Health and Safety Executive required
the Heathrow Express Airport Tunnel project to incorporate derailment containment
throughout the lengths of the tunnels, to ensure that any injuries or losses caused by
train derailment would be minimised. The project implemented a central concrete
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up-stand in the four-foot area, which is stopped when equipment is required in the
four foot area. [RD6]
There is considerable work generally being led by the European Commission on
derailments. The media search has identified some of these initiatives below:
TRAINSAFE
European Commission is supporting various activities in response to the following
issues:
• the move towards separation of infrastructure management activities from those
of train operation, and the opening up of the network to new entrants;
• the increase target increases in capacity whilst simultaneously delivering safety
improvements;
• interoperability, intermodality and the harmonisation of standards.
The TRAINSAFE thematic network provides a mechanism for addressing the passive
safety aspects of the above issues. Their review into DCP concluded that in high risk
areas, (i.e. switch and crossing layouts, on bridges and during construction work),
check rails can be installed. More importantly, the review identified the adverse
effects of using long sections of checkrail is that if the rail vehicle did become
derailed, the presence of the checkrail can impair deceleration compared to running
on ballast, [RD7].
Standards
The European Commission commissioned a study of the obstacles to the completion
of the internal market for rail mass transit systems. The report identifies standards in
Member states that relate to derailment. The report demonstrates that across the
member states there is no uniform approach to derailment. The report concluded that
standards aimed at reducing derailments would be highly beneficial for the railway
industry and was given a medium priority [RD8].
Safety In Tunnels
Economic Commission for Europe Inland Transport Committee invited a group of
experts throughout Europe to consider safety in tunnels, their recommendation to
the Inland Transport Committee was that derailment containment measures should
be provided in all tunnels, [RD9].
In Australia the approach is to use guard rails on bridges and, more significantly,
under many bridges and other structures to prevent a derailed vehicle straying too
far and into the bridge columns/supports. Other preventative measures used are hot
axle box detectors used trackside in order to prevent bearing failures that can lead to
derailment, and devices such as catch points and 'derailment devices' blocks to stop
runaways from entering mainlines.
The information from the United States of America brought a different view
towards DCP. Amtrak has not implemented DCP and considers there to be
adverse affects with its implementation and its associated maintenance [RD14].
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In terms of the information available from the academic world, the Federal Railroad
Administration has undertaken various studies. These include “Shared Right-of-Way
Safety Issues”[RD10] which look at protecting operating envelopes through the
means of ditches and barriers etc. Of more significance is the “Intrusion Barrier
Design Study” [RD11], which modelled intrusion barrier methods of DCP. Their
conclusion was that with an intrusion barrier on both sides of the running lines, the
consequences of the derailment were more severe due to trains getting wedged
between the two barriers. In instances where the intrusion barrier was on only one
side of the running rails, the lower speed trains stayed in contact with the barrier
longer and came to rest in a more serve zig-zag, which could result in more severe
consequences.
Within the United Kingdom there have been several accidents involving derailments.
As a result the Rail Safety & Standards Board has initiated several research
assignments. (Although RSSB is not an academic organisation, it does sponsor
research topics undertaken by academic and research organisations etc).
These papers, Rail Safety & Standards Board Report “Engineering Overhead line
structure design to cater for collision” [RD12] and Rail Safety & Standards Board
Report “Engineering Derailment mitigation – categorisation of past derailments”
[RD13], conclude that:
• When there is an impact with overhead line side structure, there may be a
significant amount of damage to the train. The severity is dependent on
which part of the train absorbs the impact, however line side structures can
have a beneficial containment effect.
• Statistics show that most derailments do not affect passenger services and just
under half of the derailments occurred when the train was travelling at less
than 16km/h.
The questionnaires and interview responses indicate that there is a general (although
not universal) acknowledgment that DCP is a positive approach to minimising.
Although there is:
concerning derailments this risk assessment was used assumptions and ranges of
values and only considered ‘common’ derailments. The risk analysis concluded
that check rails (DCP Type 1) and guard rails (DCP Type 2) were not effective at
high speed. A key lesson from CTRL is that the theoretical approach to DCP has
to be feasible and practicable and the design of the DCP Type 3 took into
considered the track layout to improve DCP effectiveness.
The widespread findings are that most authorities looked to use DCP Type 1 or DCP
Type 3 at high risk locations. These being where there are potential obstructions
(over bridges), escalating track geometry (curves) or structure transitions (into
tunnels). However, DCPs are not used as a matter of course throughout the system.
Most agreed that the discontinuity of the DCP could in itself contribute to the
derailment escalation but offered no solution or analysis to support this concern.
The safety record of some high-speed lines has been remarkable. The Japanese
Shinkansen has never experienced a passenger fatality or had a high-speed
derailment during 40 years of operation. This is a tribute to the design, inspection,
and maintenance of both track and vehicle and includes the inspection of the
Shinkansen track every day.
Other high-speed operations have not maintained as good a safety record as the
Shinkansen. Several derailments of the French TGV and the fatal German ICE
accident at Eschede Germany mar an otherwise enviable high-speed rail safety
record. It is important to acknowledge these accidents to better understand the
issues involved in high-speed rail safety.
From the interviews and media search, the greatest contributory factors associated
with escalation are:
• A derailed train hitting a second train where one or more are passenger trains
as demonstrated by several accidents in the UK (Great Heck derailment
caused by errant motor vehicle causing the initial derailment which escalated
when a second train was hit),
• The impact of a derailed train with lineside infrastructure (e.g. Hatfield, UK
and Eschede, Germany),
• Trains overturning.
The information collected through the media study supported the trends identified
in the interview and questionnaire responses.
The media research identified several European Commission initiatives, which are
looking to the future and promoting a standardisation of the approach to controlling
derailment. However, they did highlight the current fragmented approach to
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derailment across Europe. It is of interest that interviewees did not discuss the
initiatives being led by the European Commission.
Although we have been able to find examples of train derailments, we have found
that high-speed derailments above 200 km/h are not common. More frequent are
derailments that occur when trains are operating at slow speed, often in storage
yards and staging areas. The track in these slow speed areas usually contains
specialised track work – crossovers, turnouts, switches etc. Since the yards are low
speed operation, derailments are usually minor in nature with minimal damage to
equipment or long-term implications.
Mainline derailments are less frequent than low speed yard derailments, however.
trains travelling at higher speeds have greater kinetic energy. The kinetic energy
increases with the square of the train speed so a small increase in train speed can
have significant effect on the severity of the accident or the damage to the rolling
stock, track and infrastructure.
The low number of high-speed derailments is possibly due to the close attention paid
to inspecting and maintaining track and equipment and the less challenging track
structure used on high speed lines. High-speed lines typically have fewer curves,
long straight-aways, and fewer turnouts or special track work.
A high level summary of the findings of the interviews and questionnaires is
contained in Appendix C.
In determining the causal factors, the expert panel considered it prudent to extend
the scope of the analysis beyond the information determined in Part A media search
and interviews. The panel considered it necessary to not only examine the forensics
of general concept of derailments, but also to review the generic relationship between
derailment casual and escalation behaviour. Finally, prior to the commencement of
the expert panel, a review of the DCP Type definition and summary of
implementation was conducted. This was designed to ensure all parties would be
thoroughly conversant with the framework of the assignment.
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When design, inspection, and maintenance activities fail to fully address a defect or
hazard, derailments and other accidents can occur. Specifically, there are many
conditions of track and vehicles that can affect the safety critical wheel rail interface.
Derailments can result from failures of the track, track structure, special track work,
bridges, or other static structures. Derailments can also result from failures of
mechanical components related to the vehicle wheels and suspension, or from
human error or operations related problems. The causes of derailments are described
in more detail in Appendix D.
Other types of derailments may not escalate immediately (e.g. Eschede, Germany
accident). These may involve the following:
• Broken wheel
• Wheel lift
• Wheel climb
• Wheel tread defects
• Bogie defects
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Other derailments may not escalate until the train has travelled kilometres from the
initial point of derailment. These types of derailments involve problems with wheels,
track, or bogies but are not so catastrophic as to result in an immediate pile up of
equipment. In these types of derailments, the initial point of derailment and the
location of the general derailment are far removed. The general derailment may be
triggered by track curves, elevated tracks with steep embankments, stationary object
close to the right of way, grade crossings, or special track work. Special track work
in the form of turnouts is especially efficient at locating a derailed wheel and causing
and contributing to derailment escalation.
Several of the general derailments took place at turnouts and accident records
contain numerous examples of derailed trains that have travelled for km before
escalating into a general derailment. For example, the Eschede ICE train travelled 5.6
km between the initial derailment and the point of escalation.
Some derailments never escalate. The derailment is discovered and the train is
brought to a stop with minimal damage. Once the train stops, the train is inspected
and the derailed wheel(s) is discovered. These incidents are not widely publicised so
we do not hear about many of the non-escalating accidents as the damage and
disruption is minimal. The Laval, France TGV accident is one such accident where
the train was brought to a stop with no escalation and no injuries to passengers.
• DCP 1
The first type of DCP mentioned consists of check rails installed between the
running rails within the track gauge. The check rails can help keep the rolling
stock in line with the roadbed. This is especially important on elevated
structures where keeping the carriage in line with the guideway is critical to
prevent the carriage from overturning or falling down an embankment.
Current practice is to apply check rails only in areas where there is a risk of
the carriage falling or overturning. They are not installed continuously
because the check rail can interfere with special track work such as turnouts.
The curve rail of the turnout occupies the same space as that needed by the
check rail.
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• DCP 2
The second type of DCP consists of guide rails installed outside of the
running rail. Outside guide rails can also help maintain a carriage upright
and in line on the right of way. Outside guide rails are not as common as
inside check rails and are applied in areas where inside check rails cannot be
used – such as in the area of special track work. However, outside guide rails
will still have application issues with turnouts and cannot be applied
continually.
• DCP 3
The third type of DCP is the use of a structure that contacts the sides of the
bogies in the event of a derailment and holds the bogies and car in alignment
with the roadbed and right of way. The third type of DCP can be effective if
it is designed to work with the expected forces generated by a train travelling
at 200 to 300 km/h. A structure this strong can exert significant forces on the
bogie and car body and may contribute to the severity of the accident.
The expert panel was presented with derailment accidents for which they were to
assess the effectiveness of the three different types of DCP if it had been installed at
the time of the accident.
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The expert panel undertook a review of the selected accidents in Table 7 against the
effectiveness of DCP in line with the assignment methodology. Details of these
accidents have been included in Appendix F. Appendix G contains further reading
on derailment accidents.
The results of the qualitative assessment of the effectiveness of DCP was indicated by
"Harvey balls" which provide a quick visual indicator as to how well an item being
evaluated meets the evaluation criteria.
For the expert panel evaluation in Table 10, the following nomenclature was used:
Stops/prevents escalation
No effect on escalation
The results of the expert panel methodology Steps B1 and B3 - B10 are detailed in
Tables 7- 13.
Accident Justification
1. Eschede, • Severity
Germany • First accident and the only accident in the history of high-speed
rail that resulted in a passenger fatality
• Vehicle failure cause event
• Combination of several causal events
• Similarity with HSL-Zuid infrastructure for example the Flyover
Den Hoek
2. Waterfall, • Operations causal event
Australia • Expert panel familiarity
3. Hatfield UK • Infrastructure causal event
• Relative high speed
4. Mobile, • Human factors causal event and involved a bridge crossing
Alabama, USA water which is relevant to the HSL-Zuid geography i.e.
Holland’s Diep bridge.
Table 7: Methodology Step B1, Accidents Identified For Expert Panel
Investigation
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B5. Was DCP in place at the derailment site and estimates the effectiveness of each type of DCPs
Yes, what type and what No
was there effectiveness? How would application of DCP Type 1, DCP Type 2, DCP Type 3 have affected the accident including
speeds at 200-300 Km/h.
Accident 1. Eschede, Accident Stage DCP Type 1 DCP Type 2 DCP Type 3
Germany Initial derailment 0 0 0
Continued travel after initial derailment 1 4
1
Escalation derailment 0 0 2or0
Accident 2. Accident Stage DCP Type 1 DCP Type 2 DCP Type 3
Hatfield, United Initial derailment 0 0 0
Kingdom
Continued travel after initial derailment 3 3 3
Escalation derailment 4 3or0 1 2
1
Escalation derailment 4 3or0 2
Accident 4. Mobile, Yes DCP Type 1 but Accident Stage DCP Type 1 DCP Type 2 DCP Type 3
Alabama, USA was not effective 0 Initial derailment 0 0 0
Continued travel after initial derailment 0 0 0
Escalation derailment 0 0 0
1 Note: Effectiveness of the DCP is directly related to which side of the track the DCP is fitted relative to which side of the track the wheel set derails.
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Infrastructure
a) The location of a turnout immediately before a bridge is a significant escalation factor that should be avoided. They should not be
placed near highway bridges, train bridges, elevated track, tunnel entrances, or other locations that are considered excessively
hazardous if a derailment were to take place. A safety based hazard analysis should have been used to identify these high-risk
areas.
b) The lack of crash walls or other protection for the bridge support should have been identified as an issue. The use of crash walls in
the vicinity of the bridge may have been a method of reducing the hazard of having the turnouts in such close proximity to the
bridge. Again, a good hazard analysis would have identified the hazard.
c) Installation of Dragging Equipment Detectors (DED) which automatically stop the train. These detectors could be placed
specifically prior to turnouts at sufficient distances to allow the train to stop before the turn out. For example, DEDs are commonly
used by Amtrak in the US and by New South Wales in Australia. These devices are of relatively low cost and there is no known
evidence of adverse reliability.
Vehicles
d) The design of the wheel may not have been appropriate for a high-speed application. Components designed for a safety critical
function such as the wheel rail interface must be able to be adequately inspected for defects. The resilient material interfered with
the ultrasonic testing and may have masked a defect. In any case, a thorough inspection of the wheel would have indicated that the
wheel tread was below the condemning limit and should be changed out. Again, inspection and maintenance practices are a
primary method of controlling hazards of safety critical systems.
e) On board DED
f) Detectors mounted on the bogies to detect excessive movement in the horizontal plane which would, in approximately 90% of
instances, identify a derailment. (These are currently being installed on the Thalys trains which will be operated on the HSL-Zuid).
Human Factors
l) Driver and crew training to recognise and respond to abnormal events.
Others
m) Trip wire at free space envelope as used on the Washington Metro and similar to the installation used on high speed lines in France
as identified during the interviews in Part A of this assignment which detects the presence of automobiles etc.
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Accident B6. Expert Panel identifies steps that could have been taken to prevent escalation of the derailment
2. Infrastructure
Hatfield a) Installation of DCP Type 3 would have had a positive effect on the escalation of the derailment. In terms of DCP Type 3 the accident
United occurred along a curved section of route in which there were multiple running lines. The derailed train was operating on one of the
Kingdom. inner lines. For DCP Type 3 to have been effective, it would require installation along side all the lines on the curves section of route.
In order for this to take place, the original track scheme would need to have considered this requirement and made sufficient space
provision. To install DCP Type 3 on routes containing multiple lines may be difficult due to space limitations. Furthermore, as
identified in the media study, the effect of having DCP Type 3 on both sides of a line may have an adverse effect, with the derailed
train experiencing becoming wedged between the DCP barriers, while following coaches continue to impact into the jammed train.
The effectiveness of DCP Type 3 is difficult to quantify, however modelling work undertaken by Infraspeed has indicated that at instances
where there is greater than 450Kn of force on the bogie it will separate from the coach body.
The Greenhout tunnel will be installed with DCP Type 3 in the form of walkways which have been designed to act as DCP.
b) The cant deficiency on the track should be minimised as far as possible to reduce the track forces.
c) The design and location of line side structures should be such that they minimise the affect of escalation
d) Cross section of the track design to maintain the derailed train upright.
e) DCP Type 1 would have had some effect as it would have not been subject to effects of track forces and so would not have broken
when the rail break occurred. It then would have guided the derailed wheelset.
f) Detection of the broken rail
Vehicles
g) Detection devices attached to Bogies to detect derailment
h) The use of articulated bogies
Operations
i) Adequate inspection, testing and maintenance regimes
Human factors
j) No significant steps identified
Others
k) No significant steps identified
Table 11: Methodology Step B6, Expert Panel Findings
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Accident B6. Expert Panel identifies steps that could have been taken to prevent escalation of the derailment
3. In addition to steps identified in the previous accident, the following steps were identified:
Waterfall, • Detection of overspeed and the application of automatic braking as appropriate (ATP)
Australia • Design of deadmans handle to ensure that fatalities will not continue to operate deadmans handle.
4. None of the 3 different types of DCP would have prevented the escalation of the accident. Items identified in this case related to operation of
Mobile, the river barge transport and infrastructure elements on and around the bridge, including bridge impact detectors.
Alabama,
United
States
America.
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Accident B7. Expert Panel identifies steps that could have been taken to prevent the derailment
1. Eschede, Germany Preventing the wheel departing the rail.
Infrastructure
a) Installation of dynamic wheel impact load detectors, although this equipment is considered costly.
Vehicles
b) Maintenance and Inspection
c) Component Integrity (design, constraints)
d) Quality (control assurance, suppliers)
Operations
e) Detection
f) Communication
g) Failsafe
h) Train handling
Human Factors
i) No significant steps identified
Others
j) No significant steps identified
The panel noted that the DCP does not affect the cause of the broken wheel.
2. Hatfield, United It is very difficult to ensure there are no rail breaks. The use of suppliers with high standards of Quality Assurance and Quality
Kingdom control will minimise rail breaks. Regular maintenance and inspection of the running rails can identify some potential failures. It
was noted that ultrasonic testing would not identify all instances of potential failure.
On the Shinkansen railway in Japan in addition to the maintenance and inspection regime, the running rails are replaced at
regular frequencies.
3. Waterfall, Fencing to prevent obstacles on the track.
Australia Prevent overspeeding by the use of ATP.
4. Mobile, Alabama, No significant steps identified
USA
2 Guard Rails are generally used in as part of the basic design of points. These guard rails are designed to guide the wheelset, as opposed to the Guide rails described in DCP Type 1, which
are more robust and designed to prevent Derailment. Guard rails are found in two locations within points: a) guard rail (turnout ) A rail or other device laid parallel to the running rail
opposite a frog, b) guard rail (switch) A rail or other device laid parallel to the running rail ahead of a split switch
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General
The transition along a line from no DCP to DCP presents an additional opportunity to escalate the derailed train. Furthermore there is also additional risk to
maintenance workers due to additional equipment on track which may require more workers on the track and the possibility of a more complicated
working environment.
DCP Type 1:
Debris between the check rail and the running rail could cause wheel climb. Debris can be from a variety of sources i.e. maintenance tools left behind after
works, fragmentation of a running rail, ballast or foreign object on the track.
Deutsche Bahn have indicated that they limit the use of Type I DCPs because of the difference in passenger carriage bogie and axle designs. For example,
the axle design for passenger carriages include a brake disc that can contact and ride along the guide rail causing damage to both the guide rail and the
brake disc that could escalate a simple derailment. Another consideration is that the under car arrangement of brake rigging and traction equipment may
also interfere with the guide rails and cause a more dangerous situation after a derailment.
Guide rails were originally designed for freight cars, which are not equipped with the axle or bogie mounted equipment mentioned above. The concern at
DB was sufficient to limit the use of guide rails to only the most significant areas.
DCP Type 2:
Again debris between the guard rail and the running rail may result in DCP being ineffective. Under some circumstances, outside guardrails may
contribute to the overturning of the carriage.
DCP Type 3:
The height of DCP Type 3 in relation to double decker trains could significantly cause an increases in the escalation derailment risk, since the DCP Type 3
barrier could cut through the passenger areas on a double decker train. Therefore the effectiveness of DCP is influenced by the fleets of trains which may be
expected to operate on HSL Zuid?
The implementation on DCP Type 3 near switches and points can act as a physical barrier to the maintenance activities which are so critical to preventing
the causal factors.
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The expert panel provided a solid judgement of DCP effectiveness based on the
combination of the experience of individuals and the latest state of the art knowledge.
The panel reviewed the effectiveness of DCP on four accidents and in accordance with
the Methodology defined in Section 1 the results of which are detailed in tables 9-13.
It became apparent that there are complex variable factors to be considered when trying
to evaluate the effectiveness of DCP, and each application of DCP is specific to the
operational environment. Therefore the effectiveness of DCP cannot be quantified,
[Key Finding 1].
Step Zero
The expert panel identified that the most effective approach to DCP is actually at “Step
Zero” in the design and implementation phase and subsequent maintenance stage.
The early detection of abnormal events can reduce escalation, [Key Finding 2].
When a change to the system is proposed, the custodian of the system should evaluate
the effect of the change across the whole system, [Key Finding 3].
During the life of the system, specifically the infrastructure, there may be an increase in
track forces due to an increase in:
This increase in track forces may result in an acceleration in the degradation of the track
quality and an increase in serious faults.
For example, a change in the area of operations such as increased train paths in the
timetable can result in accelerated rolling contact fatigue (RCF). Therefore the
maintenance and inspection aspects of the system would require evaluation. This was
discussed as part of the Hatfield accident where high cant deficient track and track
geometry were important contributors to the risk of derailment and its escalation. High
cant deficient tracks with head hardened rails should be subject to regular inspection
and maintenance (rail grinding) to identify any potential RCF which could result in
gauge corner cracking and ultimately a rail break, the cause of the Hatfield accident.
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For example, in the case of the Eschede accident, to minimise the escalation of
derailment, the bridge structure should have been constructed to withstand an impact
from the train. However, this may have been the part of the original design
requirements, but changes to the system may have taken place without evaluating the
effect of the proposed change, i.e. linespeed may have increased.
Mitigating Escalation
Operations
In the case of Eschede, the passengers heard noise and felt vibration for approximately
two minutes prior to the impact with the bridge structure. During this time, actions
could have been taken to reduce the consequence of the derailment. A further example
of this is the Central Line underground train in the UK. It did not respond to the
abnormal noise of the motor shearing away from securing bolts, hitting the track and
bouncing along the track hitting the underside of the train and subsequently derailing
the train as it entered Chancery Lane station.
This can be achieved either through a technical or operational approach, i.e. training
drivers and train crew to recognise the derailment.
The risk of derailing or minimising escalation can be achieved by stopping rail traffic as
quickly as possible after an appropriate safety critical event, [Key Finding 5].
The Great Heck accident (as detailed in Appendix G) would have been less serve if both
a passenger and freight train had not interacted so disastrously when the automobile
landed on the line.
Infrastructure
As identified in the interviews, high-speed lines in France use ballast to slow down a
derailed train and provide sufficient free space on bridges to allow this to occur.
However, on the HSL-Zuid line there is a combination of ballasted track and Rheda slab
from track. In the instance of a derailment on Rheda track there is no ballast to act as
resistance to slow the train down. Furthermore the structure of the Rheda track, such as
the concrete supports to the rails, could accelerate the lateral movement of a wheelset
and subsequently escalate the derailment.
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In addition, the Rheda track is being backfilled with ballast to a level such that the
distance between the rail and the ballast is 240mm. This may increase the probability of
derailment escalation since the wheel set could “fall off” the Rheda track bed slab.
Infraspeed's proposed concrete upstand between the rails would appear to be a sensible
provision, though it should be designed so as to ensure the outside derailed wheel
remains securely upon the track slab. In Part A of the assignment, DB reported that the
interference between the brake disc and the Type 1 DCP was a main concern for limiting
the use of DCPs. Therefore the expert panel was concerned with the interface design on
HSL-Zuid between the vehicle and the DCP, where the axle mounted brake disc may
ride on top of the concrete plinth DCP and cause potentially serious consequences,
[Key Finding 6].
The effectiveness for track systems with proposed derailment provisions verses
scenarios / causes has already been subject to an earlier expert panel. This report does
not seek to duplicate work, therefore further information is detailed in ‘ Expert Panel
Meeting on Effectiveness of different derailment provisions ’ [RD.14].
One of the mitigation actions to reduce escalation would be to add deflector plates, to
lineside structures to assist in reducing escalation dynamics during derailment. The
installation deflector plates could be fitted retrospectively to lineside infrastructure and
would not incur a significant cost. This approach would require further investigation
and an appropriate cost benefit analysis.
Management Systems
Japan’s remarkable safety record is due to strong in-depth inspection (100% every 24hrs)
and maintenance accompanied by reduced wartime of the system components. In order
to support this approach, asset management plans are a contributory factor to ensuring a
coordinated approach, [Key Finding 8].
DCP Effectiveness
There are complex variable factors to be considered when trying to evaluate the
effectiveness of DCP. Every accident is unique and even where it is possible to break
down the accident into phases (initial derailment, continued travel, escalation
derailment), as in the case of Eschede, it was difficult to establish consistent causal
factors which could be utilised in other derailment accident analysis. Therefore the
effectiveness of DCP cannot be quantified, [Key Finding 9].
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The expert panel agreed that the greater the lateral movement generally the greater
escalation of the derailment. In all the accidents it was considered that no form of DCP
could have prevented the derailment. The mechanism causing the derailment was
independent to the control mitigating DCP, [Key Finding 10].
DCP Types
DCP Type 1 is effective at mitigating escalation in certain scenarios, although it cannot
be used in points and crossings and, as shown by the approach by DB, there are adverse
effects to its implementation, [Key Finding 11].
During the expert panel, the meeting concluded that the effectiveness of DCP Type 2 is
less than DCP Type 1, since DCP Type 2 would have to be applied at the end of the
structure or the ends of the sleeper where the track structure has less strength, [Key
Finding 12]. This supports the trends observed in Part A of the assignment, where
worldwide DCP Type 1 and DCP Type 3 are more commonly used.
The panel discussed that at points and crossings DCP Type 3 could be installed which
would reduce the escalation of the derailments. The vertical profile of this would be
ramped reaching a maximum height at switches and crossings, [Key Finding 13].
When examining the implementation of DCP Type 3, it is not always clear if the
structure is initially designed as DCP or for another function, such as a walkway. If
designed as DCP, then the structure should have performance standards or
specifications that relate the design to controlling train derailments. There is a
possibility that because a structure is located either side of the right-of-way, it will be
assumed to be an effective DCP. This is not necessarily true especially at high speeds,
Key Finding 14].
DCP Application
Through switches and points, the ability to implement effective DCP is minimal.
The effectiveness of DCP can be enhanced through mixing types. The expert panel
identified the mix of Type 3 DCP at switches in conjunction with Type 1 to be potentially
effective for a derailment in the trailing direction with the bogie off set away from the
direction of the approaching turnout, [Key Finding 15].
Implement DCP Type 1 on open track at high risk areas (i.e. urban) and elevated
sections subject to cost benefit analysis and DCP type 3 in tunnels and around turnouts,
[Key Finding 16].
Since each potential application of DCP is unique, there is a danger that the
organisations or projects may adopt what is seen as best practice. This approach should
be used with caution since it is critical each organisation should understand the failure
modes of their system before implementing DCP, [Key Finding 17].
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The installation of a DCP Type 3 barrier in close proximity to switches and crossings
may act as a physical barrier to inspection and maintenance regimes which are designed
to mitigate the causal factors of derailment. Therefore although DCP Type 3 may
mitigate escalation, it may be contributing to the causal event in the first instance,
Key Finding 18].
The height of DCP Type 3 in relation to double decker trains could significantly cause an
increases in the escalation derailment risk, [Key Finding 19].
There may be adverse effects of installing DCP Type 1 where foreign objects such as
previously sucked up ballast or fragmented rail as a result of an infrastructure fault
could act as a ramp to derail the wheel set, [Key Finding 20]. This ramp principle is very
effective and is used in certain locations i.e. in sidings to protect main lines from
runaway rolling stock.
Under some circumstances, DCP Type 2 may contribute to the overturning of the
carriage. Again debris between the guard rail and the running rail may result in DCP
Type 2 being ineffective.
Additional Analysis
At the conclusion of the expert panel meeting a high level qualitative assessment (Table
15.) of the effectiveness of DCP Types 1,2 and 3 against the causal factors identified in
Table 8. was undertaken using the following nomenclature:
Stops/prevents escalation
No effect on escalation
However, whilst undertaking the qualitative analysis, it quickly became apparent that
balanced and comparative qualitative assessment was not achievable since the causal
factors were generic in some instances (i.e. human factors) and, as identified in the
expert panel meeting, there are complex relationships between factors in derailments
and many of these are variable. Therefore the results of the qualitative assessment in
Table 16 can only be regarded as an initial high level judgement at a generic level.
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They are not supported by robust justifications and therefore should be viewed as an
interpretation rather than based on robust arguments.
From Table 16 is can be seen that at a generic level DCP Type 3 is the most effective form
of DCP on high speed lines a range of high level causal events. This is supported by
Part A of the assignment, where organisations which operate high speed lines such as
CTRL and Skinkansen implement DCP Type 3.
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Flooding
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Section
3 Summary
In managing the delivery of the HSL-Zuid Transportation System, the HSL-Zuid
organisation wishes to act as the informed client with regards to current practice and
effectiveness of DCP on high speed lines. To achieve this HSL-Zuid organisation has, in
part, commissioned this assignment which consists of three parts, which are as follows:
DCP is a sensitive topic amongst rail organisations and there is concern that information
provided could expose them to commercial issues.
The questionnaires and interview responses indicate that there is a general (although not
universal) acknowledgment that DCP is a positive approach to minimising derailments.
In spite of this there is:
The findings indicate that DCP has been provided because of it was considered to be a
‘good idea’ and the approach to installation of DCP has been based on other railway
projects. The assignment identified that most projects and organisations looked to use
DCP Type 1 or DCP Type 3 at high risk locations.
The media research identified several European Commission initiatives, which are
looking to the future and promoting a standardisation of the approach to controlling
derailment.
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Therefore the approach to the assignment was modified in agreement with the client to a
qualitative approach. The revised methodology and approach relied heavily on
interpretation by an expert panel
The effectiveness of DCPs is strongly dependant on the cause and configuration of the
initial derailment. Effectiveness is very limited when derailments escalate immediately.
When escalation is not immediate, DCPs may help keep some trains upright and in line
but a derailment escalation may still occur if the derailment is not detected quickly and
appropriate emergency systems come into effect, e.g. emergency stop.
At a generic level DCP Type 3 is the most effective form of DCP on high speed lines
based on high level causal events. This is supported by organisations which operate
high speed lines such as CTRL and Skinkansen who implement DCP Type 3.
The effectiveness of DCP can be enhanced through mixing types. The expert panel
identified the mix of Type 3 DCP at switches in conjunction with Type 1 to be potentially
effective for a derailment in the trailing direction with the bogie off set away from the
direction of the approaching turnout.
One of the key outputs from the expert panel was the identification of “Step Zero”,
where the prevention of the causal events was the area on which to focus attention.
Many of the causal factors associated with derailment could be mitigated to some degree
by detection or prevention of the faults on the vehicle or the infrastructure. The longer
these faults remain undetected the greater the potential risk of derailment. An increase
in the frequency of inspection would reduce the time that track, or train faults exist, and
therefore reduce some of the causal factors in derailments by proactively controlling
derailment risk.
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The overall continuity of the DCP has been identified by most projects and organisations
as a factor in the effectiveness of the DCP provision. Discontinuity of DCP can be the
cause of escalation and is considered to be a significant adverse effect of DCP. Other
adverse effects relate mainly to the additional capital costs and maintenance elements
involved (Amtrak does not use DCP due to maintenance issues).
Specifically DB indicated that they limit the use of Type 1 DCP because of the difference
in passenger carriage bogie and axle designs. Another consideration is that the under
coach arrangement of brake rigging and traction equipment may also interfere with the
guide rails and cause a more dangerous situation after a derailment.
Under some circumstances, DCP Type 2 may contribute to the overturning of the
carriage.
The installation of a DCP Type 3 barrier in close proximity to switches and crossings
may act as a physical barrier to inspection and maintenance regimes which are designed
to mitigate the causal factors of derailment. The expert panel identified a potential
increase in escalation with DCP Type 3, since the barrier could cut through the
passenger areas on a double-decker train.
3.4 HSL-Zuid
On the HSL-Zuid line of route there are certain locations i.e. Hollandsch Diep bridge,
Flyover Van Hoek and Viaduct Bleiswijk, which could be considered as high risk, where
as a result of a derailment the consequences could be severe.
The expert panel discussed the derailment escalation in relationship to the presence of
structural discontinuities in the near vicinity of the rails and to the track bed
constructions on the HSL-Zuid line, where there is a combination of ballasted track and
Rheda slab form track.
In the instance of a derailment on Rheda slab form track there is no ballast to act as
resistance to slow the train down. Furthermore the structure of the Rheda slab form
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track, such as the concrete boots for the base plates could accelerate the escalation of the
derailment. In addition, the Rheda slab form track is being backfilled with ballast to a
level such that the distance between the rail and the ballast is 240mm. This may increase
the probability of derailment escalation since the wheel set could “fall off” the Rheda
track bed slab.
Infraspeed's proposed concrete upstand between the rails would appear to be a sensible
provision, though it should be designed so as to ensure the outside derailed wheel
remains securely upon the track slab. In Part A of the assignment, DB reported that the
interference between the brake disc and the Type 1 DCP was a main concern for limiting
the use of DCPs. Therefore the expert panel was concerned with the interface design on
HSL-Zuid between the vehicle and the DCP, since the brake disc may ride on top of the
concrete plinth DCP and cause potentially serious consequences.
3.5 Recommendations
1. Review the applicability of design inputs that have taken the “best practice” on
DCP from other railways. Differences in operations, geometry, track speed and
track bed profile could invalidate the original reasoning behind the application
and continue to review during changes in the operation of the HSL-Zuid or the
surrounding environment.
2. Review the rolling stock design input into the design of the HSL-Zuid DCP to
ensure the risks associated with brake discs and other train characteristics on the
Thalys trains were addressed throughout the design process.
3. Ensure the risk analysis for the determination of the high risk areas has
addressed the characteristics of the Rheda track with respect to derailment
escalation in the absence of any DCP.
6. Ensure there are appropriate assurance regimes in place in order to ensure that
installation, inspection and maintenance are undertaken as prescribed in the
relevant documentation over time (rolling stock and infrastructure).
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8. Assess the derailment resistance of vehicles operating on HSL-Zuid and the track
forces they generate on a periodic basis.
9. Review the possibilities for the application of a mix of different DCP types to
minimise the escalation of derailments.
10. Review the possibilities for other (non DCP) infrastructure equipment to assist in
reducing escalation of derailment, or derailments occurring in the first place, e.g.
dragging equipment detectors, Hot box detectors, wheel condition monitors,
bridge movement detectors.
11. Review the rail change out policy against the risk of undetected rail flaws.
12. Ensure derailment issues are taken into account in operations, training and
procedure definition. This requires specific attention to all steps along the
derailment event to ensure appropriate behaviour to limit escalation.
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4 References
Applicable Documents
Reference Documents
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RD12. Rail Safety & Standards Board Report “Engineering Overhead line structure
design to cater for collision.”
http://www.rssb.co.uk/pdf/reports/research/Overhead line structure
design to cater for collision (T177).pdf
RD13. Rail Safety & Standards Board Report “Engineering Derailment mitigation –
catergorisation of past derailments.
www.rssb.co.uk/pdf/reports/Research/Overhead%20line%20structure%20d
esign%20to%20cater%20for%20collision%20(T177).pdf
RD14. Infraspeed Expert Panel meeting on Derailment Provisions IDE(TRK+T&CDD
# 000006) Revision A November 2003.
RD15. Review of Derailment Risk for the HSL-Zuid Railway February 2004, Issue 1.
Check A guiding rail, located between the two running rails, and set close to
Rail one of the running rails to make contact with the back of a flange.
Normally used to prevent the opposite flange from making hard
contact with the running rail on a sharp curve; or to prevent the
opposite flange from taking the wrong route at a rail crossing.
DB Deutsche Bahn
DCP Derailment Containment Provision
DED Derailment Equipment Detection
Derailment Generic Term:
“A derailment is the action of one or more flanged railway
wheels departing from the rail”
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Appendices
Appendices
A Standard Questionnaire
B Detailed Questionnaire Results Table
C Summary of Questionnaires, Interviews & Media Search
D Causes of Derailments
E Infraspeed Concrete Plinth Illustrations
F Accidents for Expert Panel Assessment
G Derailment Accidents - Further Reading
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Appendix
A Standard Questionnaire
DERAILMENT CONTAINMENT
PROVISION QUESTIONNAIRE
HSL-Zuid
Location_______
Date____________________
This report is confidential and intended solely for the use and
information of the company to whom it is addressed.
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4.4 How did you make the decision to use a specific derailment
containment strategy?
4.5 What type of information was available to help you make a derailment
containment strategy decision?
4.6 Have you considered and rejected other derailment containment
strategies? Why?
4.7 What are/ were the expectations of Derailment Containment
Provision?
4.8 If you use derailment containment strategies, have the results been
positive? What if any were the adverse effects?
5 Derailments
5.1 Have you experienced any derailments on your HSR operation?
5.2 If so, under what circumstances did they occur?
5.3 What was the cause of each derailment?
5.4 Do you use any specific technology to detect a derailment (dragging
equipment detectors, impact sensors, etc.)?
5.5 Do you consider preventive measures in the rolling stock (Hot Boxes
etc.)?
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Appendix
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2.8 What is the annual ridership and ICE 1: 500 000 km/a/train; ICE 2: 515 L1 : 533 rides/week x 71 km x 52 1/7 weeks per year, L2 : 98 In 2015 the number of passengers is assumed to be 9 million.
the distance operated? 000 km/a/train; ICE 3: 520 000 rides/week x 64 km x 52 1/7 weeks per year Distance: See 1.2. n.a.
km/a/train; ICE-T: 400 000 km/a/train
3 Infrastructure
3.1 How much track (by percentage 1 Tunnel 122,3 km; Viaducts 32,6 km; Line 1: 6.6 km on the West Bridge Tunnel: 3.510 km Information not
or mile/km) is installed: Embankments/ at grade 172,5 km Tunnel: 1.177 m or 1.65 % 8 km in the East Tunnel Bridge: 7.845 km for Public domain
• in tunnels? 2 Tunnel 30,3 km; Viaducts 5,6 km; Viaducts : 4.142 m or 5.83 % The remaining km are at filled embankments leading to or
• on viaducts? Embankments/ at grade 63,4 km On filled embankments:20.600 m or 29 % from the West Bridge or at ramps leading to or from the East
• on filled embankments? 3 Tunnel 0 km; Viaducts 3,1 km; At grade (of the ground) : 12.600 m or 17.7 % Tunnel.
• at grade? Embankments/ at grade 156,0 km Line 2:
4 Tunnel 40,5 km; Viaducts 8,1 km; Tunnel: 757 m (Bierbeek) or 1.18 %
Embankments/ at grade 115,8 km Viaducts (on ground): 3.266 m or 5.1 %
On filled embankments: 20.800 m or 32.5 %
At grade (of the ground) : 11.746 m or 18.35 %
3.2 How many highway rail grade none No grade crossings. None -
crossings are included in the HSR There are no grade crossings authorised at a speed higher
network? than 160 km/h
(Typical intervals 1 or 2 or 3 km)
3.3 How many highway overpasses unknown Highway overpasses and underpasses None within the 19.4 km.
are included in the HSR network? Line 1 : 11 bridges (over or under) on 71 km - A bridge, every -
(Typical intervals 1 or 2 or 3 km) 6 to 7 km
(N508; N507; N52, A16, N50, N60, N56, N57, N55, N6, and
N203)
Line 2 : 8 bridges (over or under) on 64 km - A bridge every
to 8 km
(N3, N25, E40, N29, N64, N80, N69 and N614)
3.4 How many bridges are included Railway bridges Bridges = viaducts + road overpasses and underpasses + 6.6 km long West Bridge 1
in the system? 1 206 river overpasses +footbridges + aqueducts (concrete bridges
2 39 and pipes)
3 73 Line 1: 79 bridges and 94 aqueducts
4 101 Line 2: 76 bridges and 87 aqueducts
3.5 How many tunnels are included 1 62 Line 1 : 8 km East Tunnel 1
in the system? 2 14 Tunnel of Halle: 551 m
3 0 Tunnel of Tubize : 270 m
4 31 Tunnel of Antoing: 356 m
Line 2:
Tunnel of Bierbeek : 757 m
3.6 How many mainline turnouts are Line 1: 14 mainline turnouts None 8
installed in the track? unknown Line 2: 10 mainline turnouts
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4.6 Have you considered and Attention is paid to the piles of bridges and viaducts; on See 4.2. No, as the used strategy
rejected other derailment yes, on the base of expert reports for existing bridges the piles became an extra protection against seemed to be the “most
containment strategies? Why? special projects damage. natural and logic” one
4.7 What are/ were the To prevent We have considered no possibility of derailment Question not understood. To keep trains in the
expectations of Derailment • the deflection of a car body in the guiding device
Containment Provision? clearance of the opposite track,
• the impact of a train to structures
near the track.
4.8 If you use derailment 1992: collision on a bridge was prevented No derailment since the begin in 1995 of the operation at 300 There has been no train accident on the Great Belt Link since Yes.
containment strategies, have by guard rails. km/h of the line 1 (2003 for the line 2). opening for train traffic in July 1997. Our standard is
the results been positive? What 1996: impact to an abutment of a road No experience working.
if any were the adverse effects? bridge was prevented by guard rails
5 Derailments
5.1 Have you experienced any not on the special HSR lines, but in No derailment See 4.8 No None on
derailments on your HSR Eschede. Shinkansen.
operation?
5.2 If so, under what circumstances broken tyre of wheel 6 km in front of a - n.a. Information not
did they occur? bridge, then a deflection at a switch for Public domain
directly before the bridge, impact on
bridge piles, bridge collapsed
speed 200 km/h, 100 victims
5.3 What was the cause of each break of tyre of wheel and deflection at a -
derailment? switch n.a.
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5.5 Do you consider preventive At the moment no special detectors exist Yes, hot box detectors in track See 4.2. There are rail break Information not
measures in the rolling stock to detect a derailment, but this would be detectors on the trains for Public domain
(Hot Boxes etc.)? the best solution (further information
available at DSB)
5.6 Did the derailment escalate (per Yes, after the deflection at the switch the - n.a.
HSL definitions)? train failed to follow track.
• Train failed to follow
track
• Train failed to remain
upright
• Train entered into the
clearance envelope for a
train potentially travelling in
the opposite direction
• Other
5.7 Did derailment containment No Yes, in case of derailment, objective is to keep the train Information not
strategies adopted for your upright and outside the clearance of the opposite track n.a. for Public domain
operation play a role in (for example, two guide rails inside the gauge). Ballast is
controlling the derailment? very helpful to keep the rolling stock upright.
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Appendix
D Causes of Derailment
D1. Introduction
The following causal factors are common reasons for derailments that have occurred in
the past on all types of trains - not just high-speed trains.
The discussion on track related derailments includes the track roadbed, track structures,
and any special track work included on the system.
The roadbed consists of the rails, the sleepers, the fasteners between the rails and
sleepers, and the ballast, concrete slab, or subgrade used to support the track. The entire
track structure is designed to support the weight of passing trains while maintaining the
required geometry of the track. The track structure is not perfectly rigid but flexes with
the passing of trains. The track structure, whether based on ballast, concrete slab, or
other subgrade material, must support the train and maintain the tolerances on the
geometry of the track. A subgrade that does not provide the required support will move
under the train and quickly deteriorate.
Another type of track condition that can cause a derailment is track buckling. Track
buckling usually occurs during hot weather on continuous welded rail. As the
temperature rises, the rail tends to expand (grow longer). The internal stresses from rail
heating are normally counteracted by the resisting forces of the track structure and
subgrade. If the resisting forces are inadequate, the rail will buckle and the track will
assume an “S” shape. A train travelling at a high enough speed will derail when it
encounters the sharp curve of the track buckle. Even if the first carriage to encounter the
rail buckle does not derail, the forces transmitted from the wheels to the track buckle
tend to accentuate the buckle causing following cars to derail.
Broken rail is another common cause of derailment. Broken rail is the physical parting
of the rail through a lateral break. The moving train causes the track to flex and pushes
down the leading edge of a rail break. The wheel then strikes the opposite (unloaded)
end of the broken rail until it fractures and can no longer support the train. Rail breaks
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are often initiated with an inclusion of an impurity in the rail from the time of
manufacture. Cracks propagate from the inclusion until the fatigue crack passes
completely through the rail.
Other types of rail breaks can also result in a derailment. Occasionally, a piece of rail
will break out and cause a derailment.
Finally, track caused derailments can also result from improper rail geometry. Rail gage
and cross-level and other critical dimensions on the rail must be tightly controlled to
prevent failure. Wide gauge, tight gage, excessive cross level variation, and other
geometry variations that cause the track to be out of tolerance can cause a derailment.
Inspection and maintenance of the right of way is key for detecting and correcting these
anomalies.
Other issues associated with special track work can also contribute to derailments.
Components used for points, frogs, or the switch mechanism itself can become worn or
broken and cause a wheel to lose contact with the rail, climb on top of the rail, or split a
switch. When a train splits a switch, part of the train takes one route and the rest of the
train takes the diverging route.
Defects in the rail vehicle can also cause a derailment. Broken wheels, broken axles and
problems with the bogie or suspension are common causes of accidents. Wheels are
manufactured from cast steel and machined to provide the tread and flange on the
wheel profile. Wheels can crack or overheat and fail catastrophically. Wheel profiles
can be worn to the point where they cause the train to derail. Worn or defective wheel
treads can also allow a wheel to derail
Vehicle bogies can develop mechanical problems that make it difficult for the bogie to
rotate in curves. Excessive forces build up at the wheel flange forcing the flange to climb
over the rail and derail.
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Derailments may also be associated with operational issues such as collisions, excessive
speed, train handling, or failure to adhere to operating rules. Train handling
derailments are sometimes caused by the application of emergency brakes on curving or
undulating track. The forces that build up between carriages can become excessive
during a brake application and can actually push a carriage sideways out of the train.
Excessive speed is another common reason for a derailment. Failure to comply with
speed restrictions - especially on curves - is a significant cause of accidents.
D6. Collisions
Other derailments can be caused by collisions. Collisions can occur train-to-train, train
to highway vehicle, or train to obstruction. Although train-to-train collisions often result
in a derailment, the more important issue in that type of accident is the cause of the
initial train-to-train collision. Train to highway vehicle collisions are common in areas
where grade crossings are used to allow highway vehicles to cross the railway tracks.
Collisions with obstructions on the track are also common. The obstruction may be
natural (rock slides, mud slides) manmade debris from passing trains, or debris that has
been intentional placed on the track by vandals. In any case, hitting another train, a
highway vehicle, or an obstruction can cause serous derailments.
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Appendix
STARTER BARS 12
OPTIONAL: DEMU BAR CONNECTORS
5 12
INTERMEDIATE LAYER
FREE DRILLING ZONE
500
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Derailment Provision
Concrete plinth – end sections
stirrup ∅16
4 ∅16 stirrup ∅12
per sleeper
500 mm
200 mm
1:75
4∅12
7500
per sleeper
1125
0
normal width
derailment provision
500
sleepers
minimum width
derailment
2x (1400-1300)=200
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The area of the accident is fully equipped with an LZB signal system. The LZB on
this section of rail line was installed in 1965 and upgraded in 1990. LZB is an
Automatic Train Control (ATC) system overlaid on the current signal system. It is a
moving block system that continuously calculates the safe stopping distance for the
train and monitors the traffic ahead. The LZB continuously transmits and receives
train and signal information through an induction cable that runs down the middle
of the track structure. This induction cable is configured into circuit loops that span
the wayside signal blocks. When a train enters a loop, the wayside system takes and
records data from the train and time stamps it. The time stamp is only accurate to ±1
minute. This data is also available to the train dispatcher. In the event that
communication between the induction cable and the lead power unit is lost due to
malfunction or damage, the system reverts to the wayside signal system. Train
speed is also automatically governed to provide adequate braking distance between
the wayside signals. The LZB system is required on lines where the train speed is
greater than 160 km/h.
The accident sequence began about 5.6 km before the scene of the general derailment.
In this area, the track is tangent and there are no tight curves. The train was
operating at 180 km/h, 20 km/h below the authorized speed of 200 km/h for this
section of track. At this time, a wheel rim on a two-piece resilient wheel broke on the
3rd axle of the first car behind the lead locomotive. The tread of the wheel separated
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from the resilient core and wrapped itself around the track brake on the trailing
truck. Debris including broken bolts, pieces of under car bulkheads, and under car
baffles was found within a 100 m section of track. There was also evidence of
physical damage to concrete ties in this same area. Passengers from the first car
interviewed after the accident reported noise and vibration about 2 minutes before
the general derailment.
The damaged wheel cut the LZB inductive cable loop approximately 5.5 km south of
the bridge (loop 9). The wayside system recorded this event. The lead power unit
equipped with the receiving antennae, was past loop 9 and had entered loop 10 at the
time loop 9 was cut; thus the engineer received no indication of a problem with the
LZB system. The inductive cable loop varies in length but typically is 2 km long.
When the train entered loop 11, the induction cable was damaged again. The lead
power unit was still in loop 11 when communication between the train and the LZB
was lost. There was a delay in time in the recording of this event due to the
computer receiving an overload of information from a variety of sensors detecting
malfunctions in the train’s systems as a result of the derailment. Although there was
a delay in recording the data, the brakes were automatically applied when the
damage was detected. At the time of the general derailment, the train was still
operating at a speed of 180 km/h.
There are four tracks in the area of the accident, two main tracks and two siding
tracks. The main tracks were located between the two sidetracks and were
numbered track 1 and 2 from west to east. The accident train was travelling North
on track 2 at the time of the general derailment.
There were two turnouts in the area of the general derailment. The first turnout the
accident train encountered was a trailing point turnout that went from track 1 to
track 2. The second turnout was a facing point turnout from track 2 to the east siding
track. When the accident train approached the first turnout, the broken wheel tread,
still hung up on the track brake, fouled the guide rail of the first turnout. The force
of this collision caused the entire length of the 9-metre guide rail to be torn from the
roadbed and penetrate the floor of car 1. The guide rail then broke in two pieces.
The first piece of guide rail pierced the ceiling and water tank in the roof of car
number 1. The second piece of the guide rail went up through the floor of car 1 and
passed through the diaphragm of cars 1 and 2. The guide rail wedged itself against
car 2 causing the car to lean sideways. The driver of the train received a track brake
applied light when this occurred but did not experience any other sensation and did
not realise anything was wrong with the train.
After striking the guide rail, the train continued towards the second switch. At this
point the lead power unit and the lead bogie of car 1 traversed the switch still on the
rail. The trailing bogie of car 1, as a result of impacting the guide rail, veered
sideways causing the left wheel to impact and break the open switch point. The
switch point was damaged and the switch locks were broken. The trailing bogie of
car 1 continued past the switch on the wrong side causing the switch to be pushed
over, lining the tracks for the siding. Car 1 struck the wayside signal located just
prior to the bridge. Car 2 followed car 1 and proceeded straight through the switch.
The front truck of car 3 followed car 2 but the rear truck of car 3 was diverted to the
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siding track and derailed, this caused car 3 to be forced out towards the bridge
supports. The trailing end of car 3 knocked out the bridge supports. One of the
supports was found several hundred meters from the bridge and driven directly into
the ground.
Striking the bridge support caused the bridge to collapse. Each car is 23 m in length
and the train was travelling about 50 meters per second. One and a half additional
cars passed under the bridge before the bridge collapsed. The fourth car veered off
into the woods and the fifth car was partially crushed by the falling bridge. The
following seven passenger cars and the trailing power unit piled up on the south side
of the bridge.
Cars six and seven were directly under the concrete bridge and were crushed by the
falling bridge.
Some time during the accident sequence, the head power unit separated from the rest
of the train and the locomotive coasted to a stop at the Eschede station. Only then
did the engineer realise he had lost his train.
Ninety individuals died at the scene of this accident. Eleven more died of their
injuries in the weeks after the accident. It was estimated that 200 to 250 passengers
were injured in the accident. Neither the DB nor the local authorities were able to
provide a number of total passengers on board the train.
The Eschede accident was initiated when a resilient wheel mounted on the trailing
truck of the first passenger car broke. The wheel had succumbed to a fatigue crack.
The thickness of the broken wheel that initiated the derailment was found to be
under the condemning limit. There were no signs of impurities or inclusions at the
point where the crack initiated. The resilient wheel was specially designed and
tested for high-speed service on the ICE. Resilient wheels, however, are not normally
used in high-speed applications. Their use is normally confined to trams and light
rail vehicles where the consequences of wheel problems are tempered by the lower
speeds.
The original design of the ICE-1 series trains used a solid wheel. Resilient wheels
were applied after problems with the solid wheels developed. The solid wheels were
wearing eccentrically and developing an oval shape. The cause of the unusual wear
pattern was never determined. The resulting noise and vibration was very apparent
to the passengers. Although the resilient wheels also wear in an oval pattern, the
noise and vibrations were no longer transmitted into the car body. Later versions of
the ICE train-sets returned to solid wheels but used an air spring suspension to
isolate the car body from the noise and vibration.
Cracks in wheels can propagate very fast. To reduce the chance of a broken wheel,
ICE train-sets are fully inspected at the end of each run using ultrasonic testing
equipment. Resilient wheels are very effective at damping out vibration.
Unfortunately, the same qualities of resilient wheels that damp out vibrations also
impair the ability of ultrasonic wheel testing equipment to find internal defects.
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Wheel tread condition can also invalidate ultrasonic wheel tests. Flat spots, surface
cracking, marring and other common conditions found in a worn wheel mask the
defects in the same way that surface conditions on rail can mask internal track
defects. Ultrasonic testing - although somewhat effective on solid wheels - is not
adequate for detecting internal flaws on resilient wheels.
All cars in the train rolled onto their right side and landed on the “up” or
westernmost track. As the train slid down the adjacent track, it struck two overhead
catenary stanchions and then collided with the rock face of a cutting. The collision
with the rock face righted the first two cars. The train came to rest with the front two
cars in the upright position and the two rear cars on their right side.
The Special Commission of Inquiry who investigated the accident found that the
driver had been incapacitated by a heart attack shortly after leaving the Waterfall
Station. The train continued to accelerate and reached a speed in excess of 117 km/h
before overturning on the 60-km/h curve.
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In addition, there were a number of contributory factors which made it more likely
that this derailment would occur, and a range of aggravating factors may have made
the consequences of the derailment worse than they might otherwise have been.
The incident happened because a train travelled at the permitted speed over a rail
that had been identified as in poor condition, and which should have either been
replaced or a temporary speed restriction applied.
The following recommendations relate to the management systems which could have
prevented these circumstances.
• Health and safety management-
o Increased training and competence.
o Quicker and more responsive mechanisms established by which
employees can bring safety critical matters to the attention of
managers.
o Performance of infrastructure maintenance contractors and other
track-related contractors.
• Management of maintenance
o Implement an effective maintenance programme to ensure that the
probability of a safety critical rail fracture is as low as is reasonably
practicable.
• Inspection of track
o Current best practice in detecting RCF should be implemented i.e.
automated.
o Procedures for rail inspection, both visual and using NDT techniques.
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Aggravating factors
Key Findings
Key findings included:
• obvious and significant evidence of a rail failure.
• evidence of significant metal fatigue damage to the rails in the vicinity of the
derailment.
• the only evidence to date of wheel damage is consistent with the wheels
hitting defective track.
• there is no evidence, so far, of a prior failure of rolling stock.
• The most extensive damage appears to have been caused by derailed
carriages impacting line side structures.
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The next car in the train was an On Board Service Crew car. On Board Service Crew cars
are included to provide a place for the OBS crew to rest. Two OBS crewmen were killed
in the fire that resulted from diesel fuel spilled from the locomotives.
The first passenger coach was partially submerged but one end was supported by the
bridge structure. There were many fatalities in the first car, especially on the lower level.
The second passenger coach was completely submerged in the bayou. Most of the 42
passenger fatalities occurred in this car.
The third coach was left dangling off of the end of the bridge. The rest of the train
consisted of a lounge car, diner, and sleeper. These cars all derailed but remained on the
bridge or the right of way.
The steel girder span across the bayou was destroyed in the accident. A towboat had
struck the bridge and knocked it out of alignment.
The pilot took a wrong turn in the fog and struck the fixed bridge at Big Bayou Canot
displacing the bridge by 38 inches. The lead locomotive of the Sunset Limited struck the
displaced bridge at about 116 km/h - flew through the air - and embedded itself 50 feet
into the mud.
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Appendix
The leading three coaches, with the trailing bogie of the third coach derailed, continued
travelling along the Down Fast line passing between the platforms at Potters Bar station.
The emergency braking system had been initiated and the coaches came to a halt with
the front coach about 400 metres from the northern end of the station platform.
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The rear bogie of the fourth coach caused considerable damage to the bridge that passes
over the main street (Darkes Lane) of Potters Bar. Debris from the bridge structure and
the underside of the rear coach fell on pedestrians and cars below, killing one person.
Derailment mechanism
The lock stretcher bar of the points was subject to fatigue stresses and eventually failed
at one of its right-hand bolt holes, causing it to withdraw from its insulating jacket as the
train passed over the points, and allowing the switch rail to which it was attached at this
side to spring out against the right-hand stock rail. This resulted in the right-hand
switch rail being set for the turnout route, with the left-hand switch rail already set for
forward running.
This happened when the rear wheels of the third coach were travelling over the points.
The wheels on each axle were then forced in two opposing directions, derailing the rear
of the third coach and the fourth coach entirely. The rear of the fourth coach re-railed
and took the turnout route towards the Down Slow line.
The fourth coach hit the Darkes Lane bridge parapets, detached from the rest of the train
and became airborne. The rear bogie of this coach was ripped off along with underbody
equipment, causing damage to the bridge and causing debris to fall through the gap
between the bridge parapets onto pedestrians and vehicles below. The fourth coach then
slid across the station platforms, struck a waiting room and rolled through 360 degrees,
eventually coming to rest wedged under the station canopy roofs.
On Sunday 24 November 2002, a high speed train (HST) made up of eight coaches and
two power cars, was passing over a set of points east of Southall Station at
approximately 193 km/h, the leading bogie of coach D (the fifth coach) derailed towards
the down main line. The train remained upright and in line, and finally came to a halt
just before West Ealing station, some 3 km further on. There were no serious injuries.
The bogie was derailed when the flange of a wheel struck one half of a broken fishplate
which had lodged in the nose of a cast manganese steel crossover forming part of the
points.
There is some evidence that the derailed bogie was constrained by a length of rail in the
six foot between the up and the down lines. Had the coach been able to move further
across towards the down fast line, or had more vehicles derailed, then the consequences
of a collision with a train on the adjacent line could have been catastrophic.
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A track related derailment occurred in New York State in 1994. Amtrak Train No. 49,
derailed on 3 August 1994, near Batavia, New York. A total of 14 cars including all of
the passenger occupied cars were derailed in the accident.
The accident sequence began about 5km before the general derailment. The train was
operating at about 127 km/h when one car in the train derailed one axle. The derailed
car was dragged the 5km to the site of the general derailment. The general derailment
occurred in the vicinity of a crossover where 13 additional cars in the train derailed. The
9 rear cars of the train separated from the front of the train, struck a signal bridge, and
went down an embankment on the south side of the track. Five of the nine cars turned
on their sides.
There were no fatalities in the accident but 45 passengers and crew were injured. The
cause of the initial derailment was a condition on the track known as a crushed head.
The material handling car derailed one axle at this point and bounced along the ties for
over 5 km before encountering the turnout that caused the general derailment.
The general derailment took place within sight of a dragging equipment detector that
would have detected the derailed axle and require the locomotive engineer to stop the
train.
An accident that took place in 1992 in Lugoff, South Carolina illustrates how important
maintenance of special track work can be. On 31 July 31 1991, Amtrak train 82, the
Silver Star, was en route from Tampa, Florida to New York City. The train consisted of
two diesel electric locomotives, 3 baggage cars, and 15 passenger cars. At 5:01 a.m., the
last six passenger cars derailed on the CSX Transportation main track at the Orlon
crossover in Lugoff, South Carolina. The train was travelling north on a straight track
with a clear signal at an authorized speed of 129km/h.
The accident occurred on a single main track parallel to an auxiliary track. The
derailment occurred at the crossover switch that connects the main track and the
auxiliary track, also known as the Dupont Siding. The last six passenger cars (13 to 18)
derailed moving left (westward) towards the siding. The cars collided with the first of
nine freight cars parked in the siding. The collision caused a hopper car to turn over and
a wheel set (an axle and a pair of wheels) to penetrate the west side of the last passenger
car. The derailed passenger cars came to rest 0.5 km north of crossover. They remained
upright and parallel to the track.
After the accident, the main track crossover was found to have the connecting rod
disconnected from the switch stand crank. The switch point was not secured to the
stock rail, the cross pin that attached the switch stand crank to its spindle was not in
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place, and the crank had dropped into the safety plate. The cross pin was found near the
switch stand.
A total of 22 crew and 407 passengers were on board the train at the time of the
derailment. There were 8 fatalities and 77 injuries resulting from the accident.
The cause of the derailment was that the poorly maintained switch opened underneath
the passing train because of inadequate track inspections and switch maintenance.
A defective wheel was responsible for a derailment that occurred on a train near
Lakeland, Florida. On 13 January 13 1994, a witness observed the train go by and saw
two pieces of a wheel fly off a passenger car and land in nearby woods. A company
employee onboard the derailed car knew there was a problem and headed back through
the train to the trainmaster's car to have him stop the train. The train continued 4.3 km,
across five grade crossings, with the broken wheel. When the train reached the Park
Spur turnout, 15 additional passenger cars and three freight cars derailed. Of the 16
derailed passenger cars, five turned on their sides; the rest remained upright. There
were two fatalities and five injures.
The Lakeland, Florida accident train was remarkable in that it travelled for over 4.3 km
with a derailed wheel. The wheel bumped along the track and left marks on the sleepers
and on the grade crossings. The general derailment only occurred when the derailed
wheel encountered the turnout.
On 17 December 1991, Amtrak Train 87, operating south on CSX Transportation Inc.
track, derailed on a curve in Palatka, Florida. Train 87 consisted of a locomotive and
eight passenger cars. The locomotive and first six cars derailed. The derailment
occurred while train 87 was negotiating a 6 degree 6 minute curve to the right (west).
The derailed equipment struck two homes and blocked the street north of the Palatka
station. Eleven passengers sustained serious injuries and 41 received minor injuries.
Five operating crewmembers and four on-board service personnel had minor injuries.
The cause of the accident was the failure of the operating crew to slow the train to
negotiate the 48 km/h curve. At the time of derailment in the curve, the train was
travelling at approximately 113 km/h.
Road grade crossing in Bourbonnais, Illinois. Both locomotives and 11 of the 14 cars in
the Amtrak consist derailed. The derailed Amtrak cars struck two of ten freight cars
standing on an adjacent siding. The accident resulted in 11 deaths and 122 people being
transported to local hospitals.
The cause of the accident was the failure of the truck driver to yield the right of way to
the train at the grade crossing.
A train carrying 105 passengers derailed when it ploughed into a landslide caused by
torrential rain. The locomotive was travelling at 8 km/h due to the danger of landslides
in the area, and the first carriage slewed off the track but stayed upright. Most of the
passengers managed to get off the train themselves. The driver saw the mound of mud
and chalk as the train emerged from a tunnel near Redhill, Surrey, England, but could
not prevent the locomotive hitting it. Nobody was seriously hurt.
The landslide was in a stretch of track, which engineers for the infrastructure operator,
Network Rail, had omitted from recent reinforcement work. A kilometre north of the
Merstham tunnel, the engineers had recently built a retaining wall alongside the track
after deeming the area to be a "weak point" vulnerable to possible landslides.
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