Iteration

 Iteration in Adapter Body

The purpose of this iteration is for verify the result between hand calculation and Solidworks simulation.

Meshing Meshing
Maximum Von Mises
No Name Global Control Total Elements Error (%)
(psi)
(mm) (mm)
1 crazy 1 7,45 0,8 8.185 123.959 3,34279
2 crazy 2 7,2 0,5 16.079 128.803 0,43432
3 crazy 3 7 0,46 17.718 128.794 0,42730
4 crazy 4 6,8 0,44 19.017 131.473 2,51626
5 crazy 5 6,6 0,42 20.901 131.399 2,45856
6 crazy 6 6,415 0,405 21.829 128.182 0,04990
7 crazy 7 6,275 0,3755 24.776 131.877 2,83128
8 crazy 8 6,155 0,36 26.965 133.188 3,85353

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Iteration Graph

Maximum Von Mises (psi)

144.000
136.000
128.000
120.000
112.000
104.000
96.000
88.000
80.000
72.000
64.000 Maximum Von Mises (psi)
56.000
48.000
40.000
32.000
24.000
16.000
8.000
0
0 3.000 6.000 9.000 12.000 15.000 18.000 21.000 24.000 27.000 30.000

29
 Iteration in Split Ring Lower Section
The purpose of this iteration is to compare force effect with thermal calculation and force thermal effect. All meshing global and
control are same with simulation for adapter body.

Iteration 1
force + force thermal
Node force thermal Difference Error (%)
thermal study
3612 70.508 29.440 99.948 99.864 84 0,084075692
3631 70.929 29.440 100.369 98.859 1.510 1,504479987
3630 71.028 29.440 100.468 99.359 1.109 1,103865556
3629 71.065 29.440 100.505 98.681 1.824 1,814866344
3628 70.724 29.440 100.164 98.735 1.429 1,426691769
3627 68.528 29.440 97.968 97.705 263 0,268487582
3558 74.410 29.440 103.850 101.789 2.061 1,984623365
3569 76.076 29.440 105.516 100.416 5.100 4,833419058
3567 75.214 29.440 104.654 101.822 2.832 2,706089719

30
Iteration 2
force + force thermal
Node force thermal Difference Error (%)
thermal study
5794 73.756 29.440 103.196 101.264 1.932 1,872196016
5792 74.040 29.440 103.480 102.017 1.463 1,413830255
5790 73.871 29.440 103.311 102.944 367 0,355268932
5737 74.345 29.440 103.785 102.714 1.071 1,031971547
5629 71.723 29.440 101.163 101.828 665 0,657354754
5621 76.665 29.440 106.105 101.366 4.739 4,466359333
5633 76.249 29.440 105.689 101.898 3.791 3,58696823
5641 75.901 29.440 105.341 100.664 4.677 4,439895747

Iteration 3
force + force thermal
Node force thermal Difference Error (%)
thermal study
6253 73.869 29.440 103.309 101.037 2.272 2,199257854
6334 73.526 29.440 102.966 101.420 1.546 1,501497115
6332 74.501 29.440 103.941 102.500 1.441 1,386393778
6330 74.676 29.440 104.116 102.514 1.602 1,53869867
6268 74.272 29.440 103.712 101.985 1.727 1,665218554
6098 72.644 29.440 102.084 99.170 2.914 2,854542422
6122 73.657 29.440 103.097 99.921 3.176 3,080624086
6137 73.623 29.440 103.063 100.201 2.862 2,776972445
6147 74.115 29.440 103.555 100.111 3.444 3,325798789

Iteration 4
force + force thermal
Node force thermal Difference Error (%)
thermal study
6500 73.485 29.440 102.925 101.191 1.734 1,684752452
6587 74.534 29.440 103.974 102.383 1.591 1,530220546
6585 74.879 29.440 104.319 102.541 1.778 1,704417656
6583 75.024 29.440 104.464 102.964 1.500 1,435931556
6517 73.158 29.440 102.598 100.706 1.892 1,844121143
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 6342 71.277 29.440 100.717 98.824 1.893 1,879554989
6372 72.834 29.440 102.274 99.052 3.222 3,150391098
6387 71.957 29.440 101.397 98.547 2.850 2,810764717
6357 71.953 29.440 101.393 100.082 1.311 1,29301982

Iteration 5
force + force thermal
Node force thermal Difference Error (%)
thermal study
7065 73.003 29.440 102.443 101.695 748 0,730193148
7163 72.020 29.440 101.460 100.124 1.336 1,316806208
7161 72.342 29.440 101.782 100.967 815 0,800762162
7159 72.910 29.440 102.350 100.303 2.047 2,00003064
7083 74.933 29.440 104.373 103.173 1.200 1,149752936
6903 72.218 29.440 101.658 98.046 3.612 3,553120131
6939 72.175 29.440 101.615 99.133 2.482 2,442583495
6954 74.216 29.440 103.656 99.744 3.912 3,774051471
6918 72.290 29.440 101.730 98.346 3.384 3,326482783

Iteration 6
force + force thermal
Node force thermal Difference Error (%)
thermal study
7236 72.754 29.440 102.194 101.482 712 0,696745188
7278 71.953 29.440 101.393 98.677 2.716 2,67871662
7268 71.808 29.440 101.248 98.425 2.823 2,788233948
7415 72.895 29.440 102.335 100.552 1.783 1,742347625
7526 72.896 29.440 102.336 100.560 1.776 1,735490389
7524 72.955 29.440 102.395 100.846 1.549 1,512799957
7522 73.095 29.440 102.535 99.786 2.749 2,681066116
7520 73.103 29.440 102.543 100.579 1.964 1,91532468
7434 72.481 29.440 101.921 99.220 2.701 2,650122303

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Iteration 7
force + force thermal
Node force thermal Difference Error (%)
thermal study
7907 75.012 29.440 104.452 102.181 2.271 2,174234389
7901 73.960 29.440 103.400 102.545 855 0,826916572
7895 75.331 29.440 104.771 102.624 2.147 2,049261097
7883 74.587 29.440 104.027 101.574 2.453 2,358071698
8187 72.652 29.440 102.092 100.297 1.795 1,758248871
8185 72.762 29.440 102.202 100.677 1.525 1,492173854
8183 73.000 29.440 102.440 100.536 1.904 1,858679622
8181 73.900 29.440 103.340 102.568 772 0,747079312
8088 74.086 29.440 103.526 102.421 1.105 1,0673953

Iteration 8
force + force thermal
Node force thermal Difference Error (%)
thermal study
8304 72.587 29.440 102.027 99.756 2.271 2,22591205
8346 73.496 29.440 102.936 100.954 1.982 1,925498741
8358 73.649 29.440 103.089 100.482 2.607 2,528913066
8376 74.919 29.440 104.359 101.429 2.930 2,80764582
8551 73.107 29.440 102.547 101.330 1.217 1,186803729
8659 74.054 29.440 103.494 102.620 874 0,844524059
8661 73.698 29.440 103.138 102.396 742 0,719455264
8663 73.073 29.440 102.513 101.116 1.397 1,362784782
8530 73.215 29.440 102.655 101.278 1.377 1,341416951

33
 Iteration in Split Ring at Maximum Area

Iteration 1
force + force thermal
Node force thermal Difference Error (%)
thermal study
8046 99.987 29.440 129.427 129.740 313 0,241810382
3587 99.997 29.440 129.437 127.452 1.985 1,533588935
3588 103.330 29.440 132.770 129.090 3.680 2,771733911
3589 104.290 29.440 133.730 130.660 3.070 2,29569376
3590 103.775 29.440 133.215 130.305 2.910 2,184462186
8011 117.688 29.440 147.128 153.758 6.630 4,506257516

Iteration 2
force + force thermal
Node force thermal Difference Error (%)
thermal study
14959 112.811 29.440 142.251 149.188 6.937 4,876567785
5661 106.169 29.440 135.609 135.198 411 0,303100755
5662 102.684 29.440 132.124 128.596 3.528 2,670242458
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 5663 105.251 29.440 134.691 134.344 347 0,257650413
5664 102.563 29.440 132.003 127.503 4.500 3,409036847
5665 102.023 29.440 131.463 127.239 4.224 3,213094918
5666 102.003 29.440 131.443 128.075 3.368 2,562351118
14913 108.626 29.440 138.066 143.639 5.573 4,036451196

Iteration 3
force + force thermal
Node force thermal Difference Error (%)
thermal study
16679 121.239 29.440 150.679 150.639 40 0,026567731
6169 105.874 29.440 135.314 131.634 3.680 2,719623343
6170 106.385 29.440 135.825 133.955 1.870 1,376794816
6171 110.019 29.440 139.459 138.871 588 0,421652145
6172 101.397 29.440 130.837 125.190 5.647 4,316080787
6173 106.735 29.440 136.175 132.227 3.948 2,899233393
6174 108.659 29.440 138.099 136.941 1.158 0,838551859
6175 106.213 29.440 135.653 131.914 3.739 2,756320257
16623 119.775 29.440 149.215 148536 679 0,455069433

Iteration 4
force + force thermal
Node force thermal Difference Error (%)
thermal study
17991 119.130 29.440 148.570 149.612 1.042 0,701331208
6415 104.771 29.440 134.211 131.280 2.931 2,183897967
6416 102.282 29.440 131.722 128.291 3.431 2,6047518
6417 102.907 29.440 132.347 128.682 3.665 2,769258928
6418 105.915 29.440 135.355 131.000 4.355 3,217488065
6419 100.338 29.440 129.778 124.965 4.813 3,708664653
6420 103.483 29.440 132.923 129.942 2.981 2,242675295
6421 105.215 29.440 134.655 131.767 2.888 2,144763517
17937 118.789 29.440 148.229 148188 41 0,027681487

35
Iteration 5
force + force thermal
Node force thermal Difference Error (%)
thermal study
19622 97.718 29.440 127.158 125.311 1.847 1,452548432
6978 106.255 29.440 135.695 133.974 1.721 1,268308776
6979 105.295 29.440 134.735 131.747 2.988 2,217709794
6980 104.317 29.440 133.757 131.484 2.273 1,699373832
6981 103.458 29.440 132.898 128.763 4.135 3,111432079
6982 105.962 29.440 135.402 134.378 1.024 0,756289979
6983 102.557 29.440 131.997 129.544 2.453 1,858399362
6984 106.960 29.440 136.400 138.207 1.807 1,324756287
6985 106.550 29.440 135.990 134251 1.739 1,278793728
19557 116.763 29.440 146.203 152.474 6.271 4,289218845

Iteration 6
force + force thermal
Node force thermal Difference Error (%)
thermal study
20546 97.260 29.440 126.700 120.819 5.881 4,641697328
7320 106.219 29.440 135.659 133.379 2.280 1,68070785
7321 106.951 29.440 136.391 136.356 35 0,025684973
7322 102.651 29.440 132.091 127.332 4.759 3,602842621
7323 98.708 29.440 128.148 122.172 5.976 4,663381799
7324 104.200 29.440 133.640 130.629 3.011 2,253091349
7325 104.785 29.440 134.225 131.747 2.478 1,846177247
7326 102.167 29.440 131.607 128.062 3.545 2,693649379
7327 101.862 29.440 131.302 127406 3.896 2,967229022
20479 113.614 29.440 143.054 148.433 5.379 3,760095346

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Iteration 7
force + force thermal
force thermal Difference Error (%)
Node thermal study
23139 122.658 29.440 152.098 153.548 1.450 0,95331148
7955 109.372 29.440 138.812 139.103 291 0,209612953
7956 109.895 29.440 139.335 140.461 1.126 0,808101153
7957 104.851 29.440 134.291 131.268 3.023 2,251104899
7958 105.198 29.440 134.638 133.376 1.262 0,937351788
7959 98.505 29.440 127.945 122.781 5.164 4,036133267
7960 103.780 29.440 133.220 129.561 3.659 2,746607958
7961 106.432 29.440 135.872 133.728 2.144 1,577978903
7962 110.711 29.440 140.151 143097 2.946 2,101995225
7963 106.847 29.440 136.287 136174 113 0,082936724
23071 99.309 29.440 128.749 125305 3.444 2,674996422

Iteration 8
force + force thermal
Node force thermal Difference Error (%)
thermal study
25118 116.655 29.440 146.095 140.290 5.805 3,973462972
8404 117.446 29.440 146.886 144.360 2.526 1,719722404
8405 116.158 29.440 145.598 143.342 2.256 1,549493471
8406 107.056 29.440 136.496 131.439 5.057 3,704893048
8407 107.613 29.440 137.053 133.947 3.106 2,266299369
8408 99.969 29.440 129.409 123.711 5.698 4,403117705
8409 104.329 29.440 133.769 130.619 3.150 2,354829031
8410 105.339 29.440 134.779 131.776 3.003 2,228115127
8411 104.010 29.440 133.450 130482 2.968 2,224077398
8412 103.264 29.440 132.704 128883 3.821 2,879363907
25052 122.412 29.440 151.852 148972 2.880 1,896604189

37