RR Fs-5205a
RR Fs-5205a
RR Fs-5205a
November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
CASE ...................................................................................................................................................................................... 5
COUNTERSHAFT ASSY........................................................................................................................................................ 8
INPUT SHAFT....................................................................................................................................................................... 10
KITS & ASSEMBLIES .......................................................................................................................................................... 11
LEVER ASSY........................................................................................................................................................................ 13
MAINSHAFT ASSY .............................................................................................................................................................. 17
MISCELLANEOUS ............................................................................................................................................................... 19
REMOTE CONTROL ............................................................................................................................................................ 20
REVERSE IDLER GEAR ASSY ........................................................................................................................................... 22
SHIFT BAR HOUSING ......................................................................................................................................................... 23
2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories
3
Group: CASE
39
38
34
33
37
32 36
31
41 35
26
52
6 1
28
7
3 4 49
5 24
23
43 22 50 25
2 42
46
12 4 51
3
49
5 22
11
10
20
18
46
19
* *Used w/Push Type (Fork)
44 Clutch Housing
21 46 58
40 45 57 59 ** OEM Supplied
** **
53
Single
Pick-Up
(2-Pin)
54
Dual
55 Pick-Up
(4-Pin)
00181D-4-95
48
4
CASE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
10 3315679 PLUG 1
12 10H25 FITTING-STRAIGHT 2
18 4300121 OIL SEAL 3315623 1 SHAFT 1.873, WIDTH .375, OD 2.68 K-7032,K-7033
5
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
34 K-7041 REAR BRG COVER KIT 4302617 1 12 X 3 BRAKE USE 4300119 OIL
SEAL NOTE: PUSH-IN TYPE
SPEEDO SENSOR
34 K-7042 REAR BRG COVER KIT 4302618 1 USE 4300119 OIL SEAL NOTE:
PUSH-IN TYPE SPEEDO SENSOR
34 S-7033 REAR BRG COVER ASSY 23341 ,4302023 1 12 X 3 BRAKE USE 23484 OR
4300119 OIL SEAL NOTE: SENSOR
SEAL REQUIRED
34 S-7034 REAR BRG COVER ASSY 21557 ,4302000 1 USE 23484 OR 4300119 OIL SEAL
NOTE: SENSOR SEAL REQUIRED
6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
7
Group: COUNTERSHAFT ASSY
Latest Design
00301-5/93 CS 52
COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
8
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
6 4301185 COUNTERSHAFT 1
9
Group: INPUT SHAFT
5 6
4
1
2
00400-4/93
INPUT SHAFT
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2 K-4154 BEARING KIT (INPUT 1314774, 1314773 1 1.118",1.375" & 1.50" INPUT
SHAFT)
10
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-7056 SHIFT LEVER HSG KIT 4302654 1 CAST IRON HOUSING LOW -
LEVER HEIGHT 2-7/8"
K-7061 SHIFT LEVER HSG KIT 241075 ,4302711 ,A - 1 ALUMINUM HOUSING MEDIUM -
6439 LEVER HEIGHT 3-1/8"
K-7062 SHIFT LEVER HSG KIT 233080 ,4302711 ,A - 1 ALUMINUM HOUSING HIGH -
6440 LEVER HEIGHT 3-1/2"
K-7065 SHIFT LEVER HSG KIT 4302704 ,4302711 ,A - 1 ALUMINUM HOUSING LOW -
6448 LEVER HEIGHT 2-7/8"
11
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
S-7082 SHIFT BAR HSG ASSY 235626 ,4302945 1 COMPLETE REVERSE SWITCH
POSITION - RIGHT FRONT
S-7087 SHIFT BAR HSG ASSY 4300339 ,4302957 1 COMPLETE - W/NEUTRAL SWITCH
PROVISION REVERSE SWITCH
POISTION - RIGHT REAR
12
Group: LEVER ASSY
Eaton
Fuller
® sion
Tra
nsm
®
is
22
21
17
20
23
13
Length 14
15 16
16
6
18
24
Length
5
Height
3
19
8 8 8
1 10 11
2 2
12 2
Height 7
00173-4-95 LA
LEVER ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
1 K-7062 SHIFT LEVER HSG KIT 233080 ,4302711 ,A - 1 ALUMINUM HOUSING HIGH -
6440 LEVER HEIGHT 3-1/2"
13
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
5 21722 SHIFT LEVER 27-1/2" 1 USE WITH HIGH TOWER 27-1/2" S-1578
STRAIGHT LEVER - "BEND TO
SUIT" 3/8" X 24 THREAD
5 22138 SHIFT LEVER 33" 1 USE WITH HIGH TOWER 33" S-7090
STRAIGHT LEVER - "BEND TO
SUIT" 3/8" X 24 THREAD
5 241076 SHIFT LEVER 27-1/2" 1 USE WITH MEDIUM TOWER 27- S-1827
1/2" STRAIGHT LEVER - "BEND TO
SUIT" 3/8" X 24 THREAD
5 4302823 SHIFT LEVER 33" 1 USE WITH LOW TOWER 33" S-7045
STRAIGHT LEVER - "BEND TO
SUIT" 3/8" X 24 THREAD
14
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
10 K-7061 SHIFT LEVER HSG KIT 241075 ,4302711 ,A - 1 ALUMINUM HOUSING MEDIUM -
6439 LEVER HEIGHT 3-1/8"
11 K-7056 SHIFT LEVER HSG KIT 4302654 1 CAST IRON HOUSING LOW -
LEVER HEIGHT 2-7/8"
11 K-7065 SHIFT LEVER HSG KIT 4302704 ,4302711 ,A - 1 ALUMINUM HOUSING LOW -
6448 LEVER HEIGHT 2-7/8"
15
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
WELDED (INSTRUCTIONS
INCLUDED)
16
Group: MAINSHAFT ASSY
11 12
9
8
6 7
3
5
4
3
10 18
17
1
16
12
15
10
13
14
13
27
26
25
24
23
22
20 21
19
12
00201-5/93
MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
17
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
18
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
19
Group: REMOTE CONTROL
2
3 5
6
11 3
* 10 999
7 12
*
Lever Height
00152-4-95 RCH
REMOTE CONTROL
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
3 3312252 BUSHING 3
5 3315948 BREATHER 1
7 3315272 SCREW 2
20
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
7062,K-7065,K-
7069,S-1578,S-
1697,S-1821,S-
1827,S-7015,S-
7045,S-7063,S-
7064,S-7065,S-7090
12 3314302 BOOT 1
999 K-7069 REMOTE CONTROL KIT A - 5403 1 LEVER HEIGHT 85MM (3.35")
21
Group: REVERSE IDLER GEAR ASSY
5
1
2
3
4
2 7
6
3
1 2
00451-5/93
22
Group: SHIFT BAR HOUSING
5 11 31
11
6
32
7 11 13 11
8 13 23
* 37 19
9 13 14
19 27
29 3
30 38 35
28
24 36
10 1 3 37
15 26
* 16 12 3 33
2 40
17 27
18
3
39
* Neutral Switch
Provision
25 22
3
4
21 20
20 40
3
999
00101-6/93 SBH 52
1 A-6535 SHIFT BAR HSG ASSY 235626 ,4302945 1 HOUSING ONLY REVERSE
SWITCH POSITION - RIGHT
FRONT
1 A-6539 SHIFT BAR HSG ASSY 4300339 ,4302957 1 HOUSING ONLY - W/NEUTRAL
SWITCH PROVISION REVERSE
SWITCH POSITION - RIGHT REAR
7 240496 SPACER 1
8 3316218 SPRING 1
23
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
19 1JM6028 PIN 2
27 14J1818 PIN 2
32 4301692 ACTUATOR 1
33 106358 PIN 1
35 206641 SPRING 1
24
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
999 S-7082 SHIFT BAR HSG ASSY 235626 ,4302945 1 COMPLETE REVERSE SWITCH
POSITION - RIGHT FRONT
999 S-7087 SHIFT BAR HSG ASSY 4300339 ,4302957 1 COMPLETE - W/NEUTRAL SWITCH
PROVISION REVERSE SWITCH
POISTION - RIGHT REAR
25
26