Engine Lubrication System: Section

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B ENGINE

ENGINE LUBRICATION SYSTEM


SECTION LU LU

E
CONTENTS
PRECAUTIONS .......................................................... 2 ENGINE OIL LEAKAGE ........................................ 5 F
Precautions for Liquid Gasket .................................. 2 OIL PRESSURE CHECK ...................................... 5
LIQUID GASKET APPLICATION PROCEDURE..... 2 Changing Engine Oil ................................................. 6
PREPARATION ........................................................... 3 OIL FILTER ................................................................. 8 G
Special Service Tools ............................................... 3 Removal and Installation .......................................... 8
Commercial Service Tools ........................................ 3 REMOVAL ............................................................. 8
LUBRICATION SYSTEM ............................................ 4 INSTALLATION ..................................................... 8
H
Lubrication Circuit .................................................... 4 INSPECTION AFTER INSTALLATION .................. 8
ENGINE OIL ............................................................... 5 SERVICE DATA AND SPECIFICATIONS (SDS) ........ 9
Inspection ................................................................. 5 Standard and Limit .................................................... 9
ENGINE OIL LEVEL ............................................. 5 OIL PRESSURE .................................................... 9 I
ENGINE OIL APPEARANCE ................................ 5 OIL CAPACITY ...................................................... 9

Revision: June 2006 LU-1 2007 Versa


PRECAUTIONS

PRECAUTIONS PFP:00001

Precautions for Liquid Gasket EBS00T6X

LIQUID GASKET APPLICATION PROCEDURE


1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.
● Remove liquid gasket completely from the liquid gasket application surface, bolts, and bolt holes.

2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to the Tool.
Use Genuine Silicone RTV Sealant or equivalent. Refer to
GI-46, "RECOMMENDED CHEMICAL PRODUCTS AND SEAL-
ANTS" .
Tool number :WS39930000 ( — )
● Within 5 minutes of liquid gasket application, install the mating
component.
● If liquid gasket protrudes, wipe it off immediately.
● Do not retighten bolts or nuts after the installation.
● Wait 30 minutes or more after installation before refilling PBIC2160E

engine oil and engine coolant.

Revision: June 2006 LU-2 2007 Versa


PREPARATION

PREPARATION PFP:00002
A
Special Service Tools EBS00UHN

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
LU
(Kent-Moore No.)
Tool name
ST25051001 Measuring oil pressure
(J-25695-1) Maximum measuring range: 2,452 kPa (25 C
Oil pressure gauge kg/cm2 , 356 psi)

NT050

ST25052000 Adapting oil pressure gauge to oil pan (upper) E


(J-25695-2)
Hose

S-NT559
G
KV10115801 Removing oil filter
(J-38956) a: 64.3 mm (2.531 in)
Oil filter wrench
H

S-NT375 I
WS39930000 Pressing the tube of liquid gasket
( — )
Tube presser J

K
NT052

Commercial Service Tools EBS00UHO


L
Tool name Description
Power tool Loosening nuts and bolts
M

PBIC0190E

Deep socket Removing and installing oil pressure sensor


a: 26 mm (1.02 in)

PBIC2072E

Revision: June 2006 LU-3 2007 Versa


LUBRICATION SYSTEM

LUBRICATION SYSTEM PFP:15010

Lubrication Circuit EBS00T70

PBIC4575E

Revision: June 2006 LU-4 2007 Versa


ENGINE OIL

ENGINE OIL PFP:KLA92


A
Inspection EBS00T71

ENGINE OIL LEVEL


NOTE: LU
Before starting engine, park vehicle on a level surface and check the engine oil level. If engine is already
started, stop it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
C
2. Insert oil level gauge and make sure the engine oil level is within
the range (A) as shown.
3. If it is out of range, adjust it.
D

F
WBIA0776E

ENGINE OIL APPEARANCE


● Check engine oil for white turbidity or heavy contamination. G
● If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
H
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following areas:
● Oil pan (upper and lower) I
● Oil pan drain plug
● Oil pressure switch
● Oil filter J
● Intake valve timing control solenoid valve
● Front cover
● Mating surface between cylinder block and cylinder head K
● Mating surface between cylinder head and rocker cover
● Crankshaft oil seals (front and rear)
L
● Oil filter (for intake valve timing control)
OIL PRESSURE CHECK
WARNING: M
● Be careful not to burn yourself, as engine oil may be hot.
● For engine oil pressure check the transaxle should be in “ Park position” (A/T models) and (CVT
models) or “Neutral position” (M/T models), and apply the parking brake securely.
1. Disconnect harness connector at oil pressure switch (1), and
remove oil pressure switch using a suitable tool.
● Oil pan (lower) (2)

● ⇐ Front

PBIC3310E

Revision: June 2006 LU-5 2007 Versa


ENGINE OIL

2. Install oil pressure gauge and hose.


Tool number : ST25051001 (J-25695-1)
: ST25052000 (J-25695-2)

WBIA0571E

3. Check engine oil level. Refer to LU-5, "ENGINE OIL LEVEL" .


4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
Engine oil pressure [Engine oil temperature at 80°C (176°F)]
Engine speed Approximate discharge pressure
rpm kPa (bar, kg/cm2 , psi)
Idle speed More than 60 (0.60, 0.61, 9)
2,000 More than 200 (2.0, 2.0, 29)

If difference is extreme, check oil passage and oil pump for oil leaks.
6. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to specification.
Use Genuine Silicone RTV Sealant or equivalent. Refer to GI-46, "RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .
Oil pressure switch : 14.7 N·m (1.5 kg-m, 11 ft-lb)
c. Check engine oil level. Refer to LU-5, "ENGINE OIL LEVEL" .
d. After warming up engine, make sure there are no engine leaks of oil with running engine.
Changing Engine Oil EBS00T72

WARNING:
● Be careful not to burn yourself, as engine oil may be hot.
● Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up engine, park vehicle on a level surface and check for engine oil leakage from engine compo-
nents. Refer to LU-5, "ENGINE OIL LEAKAGE" .
2. Stop engine and wait for 10 minutes.

Revision: June 2006 LU-6 2007 Versa


ENGINE OIL

3. Loosen oil filler cap (1) and then remove drain plug (2).
● Oil filter (3) A
● ⇐ Engine front

4. Drain engine oil.


LU
5. Install drain plug (2) with new washer. Refer to EM-24, "Compo-
nents" .
CAUTION:
Be sure to clean drain plug (2) and install with new washer. C
6. Refill with new engine oil.
Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" . D
CAUTION:
● The refill capacity depends on the engine oil temperature
and drain time. Use these specifications for reference E
only.
● Always use oil level gauge to determine the proper
amount of engine oil in the engine. F
7. Warm up engine and check area around drain plug (2) and oil fil-
ter (3) for engine oil leakage.
8. Stop engine and wait for 10 minutes. G
9. Check the engine oil level. Refer to LU-5, "ENGINE OIL LEVEL" PBIC3915E

.
H

Revision: June 2006 LU-7 2007 Versa


OIL FILTER

OIL FILTER PFP:15208

Removal and Installation EBS00T73

REMOVAL
1. Remove oil filter using Tool (A).
Tool number : KV10115801 (J-38956)
● ⇐ Front
CAUTION:
● Oil filter is provided with relief valve. Use Genuine NIS-
SAN Oil Filter or equivalent.
● Be careful not to get burned when engine and engine oil
may be hot.
● When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage. PBIC3818E

● Do not allow engine oil to adhere to drive belt.

● Completely wipe off any engine oil that adheres to engine and vehicle.

INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter.

SMA010

3. Screw oil filter manually until it touches the installation surface,


then tighten it by 2/3 turn. Or tighten to specification.
Oil filter: : 17.7 N·m (1.8 kg-m, 13 ft-lb)

SMA229B

INSPECTION AFTER INSTALLATION


1. Check the engine oil level. Refer to LU-5, "ENGINE OIL" .
2. Start engine, and make sure there is no leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level and adjust engine oil. Refer to LU-5, "ENGINE OIL" .

Revision: June 2006 LU-8 2007 Versa


SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030


A
Standard and Limit EBS00T74

OIL PRESSURE
Engine speed rpm Approximate discharge pressure kPa (bar, kg/cm2 , psi) LU
Idle speed 60 (0.60, 0.61, 9)
2,000 200 (2.0, 2.0, 29)
C
OIL CAPACITY
Unit: (US qt, Imp qt)
With oil filter change Approximately 3.9 (4 1/8, 3 3/8)
Drain and refill D
Without oil filter change Approximately 3.7 (3 7/8, 3 1/4)
Dry engine (engine overhaul) Approximately 4.9 (5 1/8, 4 3/8)
E

Revision: June 2006 LU-9 2007 Versa


SERVICE DATA AND SPECIFICATIONS (SDS)

Revision: June 2006 LU-10 2007 Versa

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