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Daily Production Report 27-04-2019

The report evaluates the production levels across two shifts on two separate dates, noting the line, operator, and whether production targets were met or reasons they were not achieved, such as equipment issues. It shows that on the first date most operators met targets while on the second date, a few operators needed to improve production levels to meet targets.

Uploaded by

Zeeshan Khan
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61 views102 pages

Daily Production Report 27-04-2019

The report evaluates the production levels across two shifts on two separate dates, noting the line, operator, and whether production targets were met or reasons they were not achieved, such as equipment issues. It shows that on the first date most operators met targets while on the second date, a few operators needed to improve production levels to meet targets.

Uploaded by

Zeeshan Khan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Production Evaluation Report

Sr.# Date Line no. Shift Operator Remarks


1 2 A Arif Pipes Testing was ok. 10 pipes were less produced than target
2 2 A Shaukat Testing was ok. 19 pipes kept aloof from production due to impurity in it.
3 4 B Ishfaq Testing was ok.
23/8/2016
4 5 A Sajid ali Production was ok. 33 pipes were les produced from production target
5 5 B Niaz Production was ok. 12 pipes were les produced from production target
6 6 B Amanat Improve Production Target.

Production Evaluation Report


Sr.# Date Line no. Shift Operator Remarks
1 4 A Arif Production Target Accomplished. Excellent.
2 4 B Shaukat Production target failed to complete due to conveyer chain break.
3 5 A Imran Produiction Target accomlished
4 26/8/2016 5 B Niaz Produiction Target accomlished
5 6 B Niaz Production Target Accomplished. Excellent.
6 9 A Sajidali Improve Production Target.
7 9 B Amanat Improve Production Target.
1.2

0.8

0.6

0.4

0.2

0
1
Date 4/27/2019

Line Pipe Size


3 10'' B Class

6 2'' Conduit
7 50mm SWV

1 Elbow 90
2 J-box(4w)

4 Tickki
5 J-box(4w)
Material bags
PVC
CACO3
Premix
Tio2
Carbon
PA20
PPRC/HDPE
White HDPE
Total Bags
19

Length Ft/Mtr Weight Kg.


13ft 33.50

10ft 1.44
13ft 2.19

25mm 0.03
3/4"x3 0.070

0.010
3/4 x 1 1/2 0.042
Presure Hall bags
Shift A Shift B

192
16

4
3
Raw material received
Raw material received

Total RM

Production
C/B
Cycle Line Operator
Time
shift A
10.0 Shokat

1.1 Shokat
1.2 Shokat

0.36 Amin
0.8 Amin

0.1 Amin
0.9 Amin

Raw Material bags Consume


Raw Material bags Consume

Conduit Hall Bags


Shift A Shift B

90 48
15 8

3 2
d 9525
d 9525

9525

7407
1355
perator
Target

shift B
Akhtar 72

Akhtar 680
Akhtar 616

Qadir 2000
Qadir 900

Qadir 5000
Qadir 800

bags Consume
bags Consume

P.E Hall bags


Shift A Shift B
25
25

25

07
55
Sh
Production

Pipe Quantity. Weight

shift A shift B shift A


43 17 1,441

680 620 979


610 586 1,336

1950 55
840 59

5,000 50
696 29

Total production 3,948


Moulding Bags Total Shift
A
ShiftA Shift B

282
31
7
3
-
-
-
-
323
`
Shift head A: Akhter Shift

Shift time(
ht Kg. Total weight

shift B Shift A
570 2,010 720

893 1,872 720


1,283 2,619 720

55 660
- 59 660

330
- 29 660

2,746 6,644 Fitting Prod


Total Shift
Total Bags
B
48 330
8 39
2 9
- 3
- -
- -
- -
- -
58 381
ift Head B:- Shoukat

me(min)
Actual cycle Time
Shift B Shift A Shift B
720 16.74 42.35294

720 1.06 1.16129


720 1.18 1.228669

0.34 #DIV/0!
0.79 #DIV/0!

0.07
0.95 #DIV/0!

roduction 88.0 Pipe Produ

WAPDA Reading
WAPDA Reading

start End

7917 7917
Total unit
Wastage
Percentage of target
Achieved
Shift A% Shift B% A
59.72 24 632

100.00 91 18
99.03 95 4

106.36 #DIV/0! a
101.82 #DIV/0!

218.18 #DIV/0!
94.91 #DIV/0!

oduction 6,501

ng Volvo Generator read


ng Volvo Generator read

Units start End

0 13225 13225
0
0 Total Diesel volvo
ge /Kg. Wastage total

B Others Total
80 712

9 27
8 12
Fitting wastage

eading CAT Generator reading


eading CAT Generator reading

Diesel
Start End
Consume

0 3059 3059
0 3059 3059

0
0
Overall
Wastage % Percentage of
efficiency
Shift A Shift B
22 16

104 96
105 101

### ###
108 ###

224
101 ###
7.05 5
Pipe wasta

reading
reading
Total
Wapda
Diesel Cost
Consume

0 0
0 0

0 0
Total 0 0
Difference
Total cost of both shift
Total production

Cost Per Kg
Ampere Calculation

Ampere Volt Units


Pipe wastage
751
Total Total
Cost/
Diesel Costof
Liter
consume diesel

0 107 0
0 107 0

0 0

hift 0
6644

0.0
ion

cost/kg
11.55164
Total Cost

0
0

0
0
Line 1 90-110
Line 2 65-70
Line 3
Line 4 52-57
Line 5 21-26
Line 6 27-34
Line 7 25-35
Line 8
Line 9 100-110
Line 10 35-38
Line 11 30-34
Line 12 27-30
Line 13 20-22
Line 14 18-22
Line 15 25-30
Line 16 13-15
Line 17 18-23
Chiller p.e Hall 32
Chiller Pressure
Chiller Moulding 27
Zjoint 1
Zjoint 2
Lab 8
Workshop 5
Compressor 1 30
Compressor 2
Compressor 3
Mixer 1
Mixer 2 38
Mixer 3 35
Mixer Moulding
Residence
BKM
Turbine
Cooling Tower
Office 11
Crusher 37

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