Robotic Arm
Robotic Arm
1.1 Introduction
and quality as well as reduction to cost on the industry. In most Industries, the
control. Automating using robot systems will increase productivity, efficiency and
industrial plant and factories have made ease for workers to complete the
instead of requiring them to carry the task by themselves. This control is made
easy with the use of Programmable Logic Controller (PLC). The PLC is now used
At times, we cannot avoid that the workers get tired and exhausted during
working hours causing it to decrease in the production line. This is the reason
where robots are extremely used, have improved quality of life and enjoyed
processes without human intervention. This system must have the capability to
order to obtain the desired output. This system is called Control System
are categories in two controlling types, the closed-loop system and an open-loop
the position and the actuating movement of the robot, where continuously altered
the movement to conform the desired path in both direction and velocity. Open-
loop system is a control system that does not use feedback loop to determine if
its input has achieved the desired purpose. The open-loop control system has a
cannot correct any error and cannot compensate the disturbance in the system.
robotic pick and place system that mimic programmable logic controller or PLC.
robotic arm pick and place is being powered by compressed air and controlled by
cylinders performing linear and rotational motion; control valves that allow
compressed air flows; and sensor technology that is capable to detect the object
being picked. The use of pneumatics for robotics arm is much cheaper than
and facilities in this field. One way to expose ourselves as a student is to come
up with a typical designed robotic arm pick and place system which is easy to
assemble, low cost, and maximizing our learning in the field of industrial
automation and robotics. Generally, this project will endeavor to provide and
Engineering, Computer Studies and other related course in this institution. This
project also enhances our capability in programming robotic application and gain
PLC?
PLC.
Developing the robotic arm with desired control system would answer the
This project can also provide the Capitol University an opportunity to jump
start similar project concept that could be used for instruction purposes, and to
technology. Through this project, it can give new challenges to our academic
to alleviate the status of the University; thereby, giving the potential graduates of
This robotic arm pick and place system will contain electro-pneumatic
technology, pressure line tubes, mild steel grippers, acrylic plastic glass, wood
PLC controlling the robotic arm movement, sorting, and sensing of metallic and
Loading Station:
Metal and plastic
Material
Testing Station:
Metal and plastic Sensor Technology
Detection
Processing
Programmable
Station:
Robotic
Logic Arm
Controller
Sorting Station:
Metal and plastic
sorted
Figure 1.6.1 Schematic diagram showing the conceptual framework of the robotic
The figure 1.6.1 shows the basic flows of the robotic arm pick and place
system. The loading station delivers the metal and plastic material. As it passes
through the testing station, the material is detected by a sensor. The processing
PLC. The result of this output from the processing station will be fed the sorting
station. The sorting station will separate the metal and plastic material. The
Figure 1.7.1 Chart showing the flow of the robotic arm pick and place
system.
The robotic arm pick and place system follows the typical chart flow of this
project. The project design includes how the system will work, the estimated cost
of the materials, fabrication of the robotic arm, assembly of the project, testing of
controller which computes its input into a system using only the current state and
open.
involves either parallel or angular motion of surfaces that will grip an object.
CHAPTER 2
This chapter presents the review of related literatures that provide the
The concept of robotics dates back to the Ancient Greeks at least. Greek
mythology had at least one instance of robots, as the mechanical servants of the
Greek god of technology, fire, and the forge, Hephaestus. In another Greek myth,
Pygmalion, a master sculptor from Cyprus, crafts a statue named Galatea that
comes to life. Around 350 BC, a brilliant Greek mathematician, Archytas, built a
mechanical bird, "the Pigeon," that could fly through the air on steam power. This
is one of the first known milestones in robotics, as well as the first recorded
model airplane.
Many centuries later, in the late 1700s and early 1800s, the Industrial
Revolution hit. This was fueled by steam power and extensive automation,
operated using punched card input. A couple decades later, in 1822, Charles
also operated based on punch cards, but Babbage died before a production
The modern era of robotics begins around 1959, when John McCarthy and
Marvin Minsky established the Artificial Intelligence lab at MIT. A couple years
later, Heinrich Erst created the first modern robotic hand, and in 1962, Unimate,
the first industrial robot, was created to perform repetitive or dangerous tasks on
the assembly line of General Motors. In 1966, the Stanford Research Institute
created Shakey, the first mobile robot to know and react to its own actions. In
University built the Stanford cart, an intelligent line-follower, in 1970, and in 1974
Victor Scheinman created the Silver Arm, a robotic arm capable of assembling
machines from small parts using touch sensors. Further advances in robotics
occurred in 1977, when NASA launched the highly automated Voyager probes to
The cutting edge of robotics continued to refine the speed and precision of
ASIMO, which had 11 versions from 1986 through 2008. In 2008, the robot had
advanced to the point of being able to follow along with a human by holding
objects.
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processing unit (CPU), output modules or points, and a programming device. The
type of input modules or points used by a PLC depends upon the types of input
devices used. Some input modules or points respond to digital inputs, also called
discrete inputs, which are either on or off. Other modules or inputs respond to
circuitry is to convert the signals provided by these various switches and sensors
The CPU evaluates the status of inputs, outputs, and other variables as it
executes a stored program. The CPU then sends signals to update the status of
outputs.
Output modules convert control signals from the CPU into digital or analog
monitor or change stored values. Once entered, the program and associated
variables are stored in the CPU. In addition to these basic elements, a PLC
would then wire the components necessary to perform a specific task. If an error
PLC’s not only are capable of performing the same tasks as hard-wired
control, but are also capable of many more complex applications. In addition, the
though still required to connect field devices, is less intensive. This also makes
an object.
Each type of sensor will be discussed in detail. At the end of the course an
application guide is provided to help determine the right sensor for a given
application.
arm having a work tool secured thereto. The removable robotic sensor assembly
includes a sensor for obtaining data from a work piece. The removable robot
sensor assembly further includes a gripper assembly coupled to the sensor. The
gripper assembly operates to alternately couple and decouple from at least one
of the work tool and the robotic arm when said work tool is secured to the robotic
arm. The gripper assembly and said sensor form a sensor assembly.
combined with slides, and standardized extrusions that form guide rails and a
faces, with a groove formed in at least one of the faces. Each slide fits in one of
the grooves and is attached to the actuator rod, which moves the slide along the
guide rails. The guide rails provide structural support to the slides in every
direction that a load is attached to the slides, and include grooves to direct the
motion of the slides. Two or more such robotic modules, each being positioned in
module houses a dedicated controller that operates its respective actuator. The
controller such that a programmed sequence for robotic motion can be provided
directions.
Yanagita, Tao, Chang, Wong, McGee, Tsai, Cheng, Nickel, and Akeel
for the network communication delay when synchronizing the event timing for
arm tool that is capable of handling fragile items such as eggs that are packed in
containers (e.g., egg carton) that require special handling is provided. The end of
arm tool comprises vacuum cup assemblies to grip the top surfaces of the
packages, clamp fingers to clamp the edges of the packages, and optionally a
pusher assembly to release the packages from the clamp fingers. In addition, a
method of loading packages into cases using the end of arm tool apparatus of
Lin (2008) designed board game system utilizing a robot arm. A board
game system comprises a touch screen, a computing device and a robot arm.
The computing device comprises a processor and a memory. At least one type of
board game program is stored in the memory so that the processor can execute
the board game program and present a corresponding board game interface on
the touch screen. The robot arm controlled by the computing device can touch
the touch screen and play the board game with a user.
Station. This robot was designed to withstand large doses of radiation and is
Canadarm is an analogue of the human arm, with nerves of copper wiring, bones
of graphite fiber and electric motors in place of muscles. Like its human
counterpart, it has various rotating joints, two at the shoulder, and one at the
K9, a robot dog, was the long term assistant of Dr WHO (played at the
time by Tom Baker) - one of the most popular of his traveling companions.
Although he looked rather harmless, K9 did come equipped with a weapon that
In 1997 Honda produced a robot that was more human-like than any
other. Honda's aim was to produce a two-legged robot with the ability to be totally
mobile in everyday environments. The P3 can walk around, climb stairs, carry
things, pick things up and push things. Its camera-based 'eyes' help it to position
itself accurately in its environment and stay balanced when walking or even
climbing stairs.
The technology used for the P3 was incorporated into Honda's dancing
robot ASIMO, the latest in the range. Its ability to move has been increased and a
CHAPTER 3
PROJECT METHODOLOGY
This chapter presents how the project was made. This chapter contains
the Project Design, Project Locale, Project Subject, Sources of Data, Data
Flow.
problem. The robotic arm can be operated pneumatically with a desired motion
The atmospheric air was compressed in the compressor and the air entered
the air filter prior to the air distribution system switch which distributes to power
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5/3 way valve for double acting cylinders and a spring return cylinders. The rotary
actuator rotates 180º in both pick and dropping point of the object. Rotary
actuators are also controlled by a 5/2 way valve. Each directional valve is
3.3.2 Sensors
Two types of sensors used in this project are inductive sensor and
capacitive sensor. The inductive sensor detects only metallic objects while the
detection of metal objects. These switches are extremely reliable, heavy duty and
temperature, noise, light or water. They have a markedly long service life. An
and industrial control applications. PLC’s differ from office computers in the types
of tasks that they perform and the hardware and software they require performing
these tasks. While the specific applications vary widely, all PLC’s monitor inputs
and other variable values, make decisions based on a stored program, and
controller (PLC) was used in this project to control the robotic arm pick and place
system.
The researchers gathered data from several tests and trials that were
project. These tests were based on the sequential motion programmed for the
robotic arm.
simulation of the circuit operation using the WINSPS software and Automation
language loaded in the programmable logic controller (PLC) to control the motion
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sequence of the robotic arm. Automation Studio v.3 was used to simulate the
Figure 3.6.1.1 shows the motion sequence of the robotic arm for metallic object.
Figure 3.6.1.2 shows the motion sequence of the robotic arm for plastic object.
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Let:
The study made use of the following instruments during its experimentation:
1. Automation Studio v.3 was used during the designing stage. It simulated
the pneumatic sequence of the robotic arm pick and place system without
robotic arm pick and place system. The code of the program was encoded
3. Programmable logic controller was also used to control the logic operation
of the robotic arm pick and place system. The PLC served as the brain of
the robotic arm pick and place system. Input and output components were
6. Other tools were also used during adjustment and alignment on the actual
process. Such tools are: pliers, screw driver, electric drill, adjustable
(figure na pod diri)
which every input and output data are fed in the PLC. The PLC processes
information that happens in the input and output components of the robotic arm
pick and place system. Input components are switches that include the start,
stop, emergency stop button, and the inductive and capacitive sensors. The PLC
CHAPTER 4
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This chapter presents the major findings drawn from this study. This also
presents the diagram and hardware operations of the robotic arm pick and place
system.
Robotic arm pick and place system consist of: loading station, testing station,
processing station and sorting station.
In this station, metal and plastic materials are loaded manually. Loading the
materials must be done one at a time. Once two materials are loaded
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ensure safety.
The sensors are calibrated to attune its sensing range and switching sensitivity to
ensure efficiency.
At the moment metallic material was loaded, the inductive sensor will
automatically detect the metallic material as it passes through the sensor. A small
amount of signal is only needed to trigger the switching of the sensor. This
switching pulse will then be fed it to the programmable logic controller to process
the data.
Figure 4.1.2.2 shows the inductive sensor detecting the metallic material.
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A capacitive sensor will detect the plastic material. Switching pulse will
then be fed to signal the programmable logic controller (PLC) to process the
data.
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The processing station involves the logic function of the robotic arm pick
and place system in response to the programmable logic controller (PLC). The
fed by the input data which is the sensors input value. Figure 4.1.3.1 and figure
4.1.3.2 shows the robotic arm pick and place system responded to the logic
Figure 4.1.3.1 Robotic arm pick and place system responded to a plastic material
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Figure 4.1.3.2 Robotic arm pick and place system responded to a metallic object.
Since the PLC is responsible for the control of the robotic arm pick and
place system, it is much easier to separate the metallic and plastic material in a
different slot. The slot occupies up to three objects each for demonstration
purposes. After three consecutive loads for each slot, material must be removed
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Figure 4.1.4.1 shows the metallic material occupying the first slot.
In figure 4.1.4.2, shows that the plastic material occupies the second slot.
Each slot is therefore exclusive for different materials.
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Figure 4.1.4.2 showing the plastic material occupying the second slot.
The processes of this robotic arm pick and place system, especially the
dependent to each other. Each of the components has its own purpose and
function in the system. With PLC manipulation of the robotic arm pick and place
system, accuracy of the robotic arm pick and place system response, it
minimizes human failures. Thus, with the right program installed in the robotic
arm pick and place system, PLC will now serve as the brain of the system
CHAPTER 5
5.1 Summary
This study was designed to create a robotic pick and place system that
controller (PLC).
5.2 Conclusion
Based on the findings of the study, it can be generalized that the robotic arm
pick and place system has satisfied the motion sequence of the system intended
(PLC) in robotic arm pick and place system has made the programming easy and
simple. The response of the system is totally dependent on the inductive and
capacitive sensors, which also has been used as feedback device in the system.
5.2 Recommendations
Having experience the entire short falls of the project, the following
o Physical appearance of the robotic arm pick and place system such
o To maximize the potential of this robotic arm pick and place system