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Inspection and Test Plan For Control Panel PDF

The document outlines an inspection and test plan for control panels with 31 steps. It specifies acceptance criteria and documents for each inspection point, who is responsible for the activity, and whether it is a hold, witness, or review point. The plan includes inspections of materials, fabrication, testing, final checks, documentation, and pre-shipment. It provides abbreviations for activity responsibilities and seeks to ensure control panels meet specifications.

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Pradipta Setio
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1K views4 pages

Inspection and Test Plan For Control Panel PDF

The document outlines an inspection and test plan for control panels with 31 steps. It specifies acceptance criteria and documents for each inspection point, who is responsible for the activity, and whether it is a hold, witness, or review point. The plan includes inspections of materials, fabrication, testing, final checks, documentation, and pre-shipment. It provides abbreviations for activity responsibilities and seeks to ensure control panels meet specifications.

Uploaded by

Pradipta Setio
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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www.inspection‐for‐industry.

com
 Inspection and Test Plan for Control Panel
Activity By Remark
No. Inspection and Test Plan Reference Document  Acceptance Criteria Verifying Document
Manuf. TPI Client ‐

1 Pre‐Inspection Meeting Spec. Spec. MOM H H H ‐

Before Manufacturing 

DWG, Design, IEC, NEC, NEMA, FDF,  IEC, NEC, NEMA, FDF,  DWG,


2 H R A ‐
Calculation Document ISO ANSI, CI, IPCEA  ISO ANSI, CI, IPCEA  Calculation book

3 WPS&PQR ASME IX ASME IX Welding Book H R A ‐


Welder Qualification
4 ASME IX ASME IX  Certificates H R ‐ ‐
Certificates
5 NDT procedures ASME V ASME V Procedures H R A ‐
NDE Personnel
6 ASME IX ASME IX Certificates H R ‐ ‐
Certificates

Control Panel Insulation  IEC, NEC, NEMA, FDF,  IEC, NEC, NEMA, FDF, 


7 Procedure H R A
Resistance Test Procedure ISO ANSI, CI, IPCEA  ISO ANSI, CI, IPCEA 

Control Panel Withstand  IEC, NEC, NEMA, FDF,  IEC, NEC, NEMA, FDF, 


8 Procedure H R A
Voltage Test Procedure ISO ANSI, CI, IPCEA  ISO ANSI, CI, IPCEA 
Control Panel Mechanical 
IEC, NEC, NEMA, FDF,  IEC, NEC, NEMA, FDF, 
9 Operational Test  Procedure H R A
ISO ANSI, CI, IPCEA  ISO ANSI, CI, IPCEA 
Procedure
10 Painting Procedure SSPC SSPC Procedure H R A ‐

Materials

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Original Material
11 Raw Material Inspection ASTM ASTM H H ‐ ‐
Certificates

12 Review of Certificates ASTM ASTM Certificates H H ‐ ‐

13 Material Identification ASTM ASTM Report H H ‐

During Fabrication

14 Assembly Inspection DWG DWG Report H SW ‐

Welding Inspection for 
15 Required Welding  WPS WPS Report H SW ‐
Components

Checking of Outline 
Dimensions, Interface 
Dimensions, Busbar 
16 DWG DWG Report H SW ‐
Dimensions and 
Clearances and other 
Specified Dimensions

Tightness/Torque of 
17 Terminals and Degree of  DWG/Spec DWG/Spec Report H SW ‐
Protection

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Inspection to Confirm  that 
all Instruments, 
Compartments, Control 
18 Switches etc. are Correctly  DWG/Spec DWG/Spec Report H SW ‐
Rated and are Correctly 
Located, with Specified 
Labeling.

19 Insulation Resistance Test  Procedure Procedure Report H H ‐

Withstand Voltage Test 
20 Procedure Procedure Report H H ‐
(Dielectric Test)

Mechanical Operational 
21 Procedure Procedure Report H H ‐
Test 

Final Inspection
Final Visual &
22 DWG DWG Report H H ‐ ‐
Dimensional Check
Surface Preparation and
23 Procedure Procedure Report H W ‐ ‐
Painting
24 Check of Final Book ‐ Spec. DWG/ P.O H R ‐

Documentation

25 Inspection Reports Spec./DWG Spec./DWG Report H R ‐ ‐

26 NCR Spec./DWG Spec./DWG Report H R ‐ ‐

27 Review Final Data Report Spec./DWG Spec./DWG Report H R ‐ ‐

Pre‐Shipment Inspection

28 Preservation and Packing Spec. Spec. Report H H ‐ ‐

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29 Marking Spec. Spec. Report H H ‐ ‐

30 Loading Inspection Spec. Spec. Report H H ‐ ‐


Shipping Document
31 Procedure Spec. Packing List H H ‐ ‐
Control
Abbreviations: 

H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test
W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production;
Client can waive this inspection based on his discretion and informs TPI Inspector accordingly.

R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc.
A: Approval 
SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; 
For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting.
MOM: Minute of Meeting 

P.O: Purchase Order

for more information review following articles:
http://www.inspection‐for‐industry.com/third‐party‐inspection‐for‐control‐panel.html
http://www.inspection‐for‐industry.com/inspection‐and‐test‐plan‐for‐control‐panel.html

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