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Storage Tank Day Tank: From Daihatsu Diesel Genset Catalogue

The document describes the design of fuel storage and day tanks for a power plant. It includes calculations to determine: 1) The volume of fuel storage tanks needed to supply one month of fuel plus a 25% contingency, which is 715.5 cubic meters. 2) The dimensions of cylindrical storage tanks are 8 meters in diameter and 16.75 meters tall with a wall thickness of 15 mm carbon steel. 3) The volume of day tanks to supply 8 hours of fuel is 6.36 cubic meters. 4) Day tanks are designed as cylindrical tanks 1.6 meters in diameter, 4 meters tall and constructed of 15 mm thick carbon steel.
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100% found this document useful (1 vote)
421 views34 pages

Storage Tank Day Tank: From Daihatsu Diesel Genset Catalogue

The document describes the design of fuel storage and day tanks for a power plant. It includes calculations to determine: 1) The volume of fuel storage tanks needed to supply one month of fuel plus a 25% contingency, which is 715.5 cubic meters. 2) The dimensions of cylindrical storage tanks are 8 meters in diameter and 16.75 meters tall with a wall thickness of 15 mm carbon steel. 3) The volume of day tanks to supply 8 hours of fuel is 6.36 cubic meters. 4) Day tanks are designed as cylindrical tanks 1.6 meters in diameter, 4 meters tall and constructed of 15 mm thick carbon steel.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 34

CHAPTER III

FUEL SYSTEM

DAY TANK
STORAGE P
P
TANK
ENGINE

ITEM NO 3A. DESIGN OF FUEL OIL STORAGE TANK

3.1 DESIGN AND OPERATING CONDITION

From Daihatsu Diesel Genset Catalogue:

Diesel Fuel Designation Heavy Fuel Oil

Brake Power 5,705 kWm

Specific Fuel Consumption @ 52 % Load 0.2375 kg/kW-hr

Temperature at which fuel is consumed 50 °C

18
3.2 DESIGN CONSIDERATIONS:

1. The fuel storage tank is designed to supply fuel on the engine good for (1) one month

operation with one provided for each engine.

2. Due to unexpected problem on delivery or any unexpected incident that would cause

delay, the designer decided to add a 25% contingency.

3. The designer decided to put a cylindrical diesel fuel oil storage tank vertically seated

above the ground considering the advantage in terms of maintenance. The dimension

is assumed to be H = 2d.

4. Corrosion allowance is constructing the vessels with thicker walls to allow for the

thinning. The Peters, Timmerhaus, and West suggest 0.25 to 0.38mm annually or 3mm

for 10 years. Use an average corrosion allowance of 0.315 mm.

5. The type of steel to be used is Carbon Steel (SA-283, Gr. D) with a tensile stress value

of 13,700 psi. To provide air space and other auxiliaries to the storage tank the designer

add an allowance of 0.75 meter to the computed height.

19
3.3 FUEL CONSUMPTION

From Instructional Manual in Power Plant Engineering by R D. Degala

𝑚𝑓
𝑚𝑏 =
Brake Power

mf = ( 𝑚𝑏 )(Brake Power)

0.2375 kg
mf = ( )(5,705 kW)
kW−hr

mf = 1354.94 kg/hr

Considering the load factor of 51.6 %

mf = 1354.94 kg/hr x 0.5146

mf = 697.25 kg/hr

3.4 DENSITY OF FUEL

From Instructional Manual in Power Plant Engineering by R D. Degala

HFO=26o C

141.5
SG15.6 =
131.5 + °𝐴𝑃𝐼

141.5
SG15.6 =
131.5 + 26

SG15.6 = 0.8984

S.G @ 50

SG50 = SG15.6 [1 − 0.007(t − 15.6)]

20
SG50 = 0.8984[1 − 0.007(50 − 15.6)

SG50 = 0.8768

For the density of fuel at 50°C

ρf@ 50 = 𝑆𝐺50 𝑥 ρw

ρf@ 50 = 0.8768 x 1000kg/m3

ρf@ 50 = 876.8 kg/m3

3.5 VOLUME OF FUEL, Vfi

mf
Vf = ρ𝑓

𝟔𝟗𝟕.𝟐𝟓 𝐤𝐠/𝐡𝐫
Vf =
876.8kg/m3

Vf = 0.795 m3/hr

For one month volume of fuel:

24 ℎ𝑟 30 𝑑𝑎𝑦𝑠
Vf = 0.795 m3/hr (1 𝑑𝑎𝑦) (1 𝑚𝑜𝑛𝑡ℎ )(1 months)

Vf = 572.4 m3

3.6 VOLUME OF FUEL OIL STORAGE TANK, 𝑉𝐹𝑂𝑆𝑇

Since the contingencies are set to 25% of the fuel consumption per month,

Therefore:

𝑉𝐹𝑂𝑆𝑇 = 𝑉𝑓 + 0.25𝑉𝑓

𝑉𝐹𝑂𝑆𝑇 = 1.25𝑉𝑓

21
𝑉𝐹𝑂𝑆𝑇 = 1.25(572.4 𝑚3 )

𝑉𝐹𝑂𝑆𝑇 = 715.5 𝑚3

3.7 DIMENSION OF FUEL OIL STORAGE TANK

3.7.1 Diameter of Fuel Oil Storage Tank, d

The volume of the tank is equal to the volume of cylinder


𝜋
𝑉𝐹𝑂𝑆𝑇 = 𝑑2 𝐻 Since: H=2d
4

Thus,

π
VFOST = 4 d2 x H

π
VFOST = 4 d2 x 2d

π
VFOST = 2 d3

3 (2)(𝑉𝐹𝑂𝑆𝑇 )
d= √
π

3 (2)(715.5 m3 )
d= √
π

d = 7.69 m, use 8 m

3.7.2 Height of Diesel Fuel Storage Tank, H

H = 2d + allowance

22
H = 2(8 m) + 0.75 m

H = 16.75 m

3.7.3 Thickness Diesel Fuel Storage Tank, t

From Chemical Engineers Handbook by Perry and Chilton, page 6-93

P ri
t
S EJ  0.6 P

where: P = maximum allowable internal pressure, Psi

ri = inside radius of the shell, before corrosion

allowance is added, in

S = maximum allowable working stress, Psi

EJ = efficiency of joints

3.7.3a Internal Pressure, P

𝑃𝑖 = 𝛿𝑓 𝐻

Where:

𝛿𝑓 = specific weight of fuel

𝛿𝑓 = SGf x 𝛿𝑤 = 0.8768 x 9.81 kN/m3 = 8.601 kN/m3

H = height of storage tank

H = 16.75 m

23
Substituting:

𝑃 = (8.601 𝑘𝑁⁄𝑚3 )(16.75 𝑚)

14.7 𝑝𝑠𝑖
𝑃 = (144.07 𝑘𝑃𝑎) ( )
101.325 𝑘𝑃𝑎

P = 20.9 psi

𝑃𝑖 = 𝑃𝑔 + 𝑃𝑎𝑡𝑚

𝑃𝑖 = (20.9 𝑝𝑠𝑖 ) + (14.7 𝑝𝑠𝑖)

𝑷𝒊 = 𝟑𝟓. 𝟔 𝒑𝒔𝒊

3.7.3b Inside Radius, ri

𝑑 8𝑚 39.37 in.
r= = x
2 2 1m

r = 157.48 in

3.7.3c Welding Joint Efficiency, E J

From PSME Code, page 147; the efficiency of doubled but weld for fusion

weld joints is 70%.

Double Butt Weld 70%

3.7.3d Maximum Allowable Working Stress

From Peters, M.S. and K.D. Timmerhaus, 1991. Plant Design and Economics

for Chemical Engineers 4th Ed. New York; McGraw, Inc.

24
Table 4 Design Equation Data for Pressure Vessel

Recommended Stress Values

Metal Temperature,  F S, Psi

Carbon Steel (SA-


-20 - to 800 13,700
283, Gr. D)

Therefore,

P ri
t
S EJ  0.6 P

35.6𝑝𝑠𝑖 𝑥 157.48 𝑖𝑛
𝑡 = (13700 𝑝𝑠𝑖)(0.7)−0.6(35.6)

𝑡 = 0.586 𝑖𝑛

Adding a corrosion allowance of 0.315 mm (0. 0124 in)

t = 0.586 in + 0.0124 in

t = 0.5983 in (15.20 mm)

From Solid Steel Supply use standard size of carbon steel plate equal to:

t = 15 mm

25
SPECIFICATION OF DIESEL FUEL OIL STORAGE TANK

DIESEL FUEL OIL STORAGE TANK

Geometry Cylindrical

Installation Vertical above ground

Number of Tanks 2

Holding Capacity 716 m3

Diameter 8m

Height 16.75 m

Thickness 15 mm

Tank Material Carbon Steel (SA-283, Gr. D)

26
ITEM NO. 3B DESIGN OF FUEL OIL DAY TANK

3.8 DESIGN AND OPERATING CONDITIONS:

From Previous Computations:

Volume Flow of Fuel, Vf 0.795 m3/hr

Density of Fuel 876.8 kg/m3 (8.601 kN/m3)

3.9 DESIGN CONSIDERATIONS:

1. The plant will have one day tank for each engine and this will store diesel fuel oil for

(8) eight hours of operation.

2. The designer choses a cylindrical diesel fuel oil day tank vertically seated above the

ground considering the advantage in terms of maintenance. The dimension is assumed

to be H = 2d.

3. Add a corrosion allowance of 0.315 mm for the thickness of the tank .The type of steel

to be used Carbon Steel (SA-283, Gr. D) with a tensile stress value of 13,700 psi.

4. The designer decided to add an allowance of ¼ or 0.25 m to the calculated height of

the tank to provide air space.

3.10 VOLUME OF DAY TANK, VFODT

VFODT= Vf (8 ℎ𝑟𝑠)

VFODT= 0.795 m3/hr (8 ℎ𝑟𝑠)

VFODT = 6.36 m3

27
3.11 DIMENSIONS OF FUEL OIL DAY TANK

3.11.1 Diameter of Fuel Oil Day Tank, d

The volume of the tank is equal to the volume of cylinder


𝜋
𝑉𝐹𝑂𝐷𝑇 = d2 𝐻 Since: H=2d
4

Thus,

π
VFODT = 4 d2 x H

π
VFODT = 4 d2 x 2d

π
VFODT = 2 d3

3 (2)(𝑉𝐹𝑂𝐷𝑇 )
d= √
π

3 (2)(6.36 m3 )
d= √
π

d = 1.6 m

3.11.2 Height of Diesel Fuel Day Tank, H

H = 2d + allowance

H = 2 (1.59 m) + 0.25 m

H = 3.93 m, use 4 m

28
3.11.3 Thickness Diesel Fuel Day Tank, t

From Chemical Engineers Handbook by Perry and Chilton, page 6-93

P ri
t
S EJ  0.6 P

where: P = maximum allowable internal pressure, Psi

ri = inside radius of the shell, before corrosion

allowance is added, in

S = maximum allowable working stress, Psi

EJ = efficiency of joints

3.11.3a Internal Pressure, P

P  f H

where: 𝛿𝑓 = specific weight of fuel

𝛿𝑓 = 8.601 kN/m3

H = height of day tank = 3.93 m

Substituting:

𝑃 = (8.601 𝑘𝑁⁄𝑚3 )(3.93 𝑚)

14.7 𝑝𝑠𝑖
𝑃 = (33.80 𝑘𝑃𝑎) ( )
101.325 𝑘𝑃𝑎

P = 4.90 psi

𝑃𝑖 = 𝑃𝑔 + 𝑃𝑎𝑡𝑚

𝑃𝑖 = (4.90 𝑝𝑠𝑖 ) + (14.7 𝑝𝑠𝑖)

29
𝑷𝒊 = 𝟏𝟗. 𝟔𝟎 𝒑𝒔𝒊

3.11.3b Inside Radius, r

𝑑 1.59 𝑚 39.37 in.


r= = x
2 2 1m

r = 31.30 in

3.11.3c Welding Joint Efficiency, E J

From PSME Code, page 147; the efficiency of doubled but weld for fusion

weld joints is 70%.

Double Butt Weld 70%

3.11.3d Maximum Allowable Working Stress

From Peters, M.S. and K.D. Timmerhaus. 1991. Plant Design and Economics for

Chemical Engineers, 4th Edition, New York; McGraw, Inc.

Table 4 Design Equation Data for Pressure Vessel

Recommended Stress Values

Metal Temperature,  F S, Psi

Carbon Steel (SA-


-20 - to 800 13,700
283, Gr. D)

30
Therefore,

P ri
t
S EJ  0.6 P

(19.60 𝑝𝑠𝑖)(31.30 𝑖𝑛)


t = (13700 𝑝𝑠𝑖 𝑥 0.7)−(0.6𝑥19.60 𝑝𝑠𝑖)

t = 0.064 in

Adding a corrosion allowance of 0.315 mm (0.0124 in):

t = 0.064 in + 0.0124 in

t = 0.0774 in (1.97 m)

From Solid Steel Supply use standard size of carbon steel plate equal to:

t = 2 mm

31
SPECIFICATION OF DIESEL FUEL OIL DAY TANK

FUEL OIL DAY TANK

Geometry Cylindrical

Installation Vertical above ground

Number of Tanks 2

Holding Capacity 6.36 m3

Diameter 1.59 m

Height 3.93 m

Thickness 2 mm

Tank Material Carbon Steel (SA-283, Gr. D)

32
ITEM NO. 3C DESIGN OF RETURN FUEL TANK

3.12 DESIGN AND OPERATING CONDITIONS:

From Previous Computations:

Diameter of Day Tank 1.6 m

Height of Day Tank 4m

Thickness of Day Tank 2 mm

3.13 DESIGN CONSIDERATIONS:

As to the dimension of return fuel tank, the designer decided to have a diameter

and height of about one half and height of diesel fuel day tank. And for the thickness, it is

equal to the thickness of diesel fuel day tank. The type of steel to be used Carbon Steel

(SA-283, Grade D) with a tensile strength stress value of 13,700 psi.

3.14 DIMENSION OF RETURN FUEL TANK

3.14.1. Diameter of Return Fuel Tank, D

1
D = 2 (1.59 𝑚)

D = 0.795 m, use 8 m

3.14.2. Height of Return Fuel Tank, H

1
H = 2 (3.93 𝑚)

H = 1.97 m, use 2 m

33
3.14.3. Thickness of Return Fuel Tank, t

t=2m

3.14.4 Volume of Return Fuel Tank, d

𝜋d2
𝑉𝑅𝐹𝑇 = 𝐻
4

𝝅(𝟎.𝟕𝟗𝟓 𝒎)𝟐
= (𝟏. 𝟗𝟔𝟓 𝒎)
𝟒

𝑽𝑹𝑭𝑻 = 0.98 𝒎𝟑

SPECIFICATION OF DIESEL RETURN FUEL TANK

RETURN FUEL TANK

Geometry Cylindrical

Installation Horizontal above ground

Number of Tanks 2

Holding Capacity 0.98 m3

Diameter 0.8 m

Height 2m

Thickness 2 mm

Tank Material Carbon Steel (SA-283, Gr. D)

34
DESIGN OF FUEL PUMP AND PIPING

ITEM NO. 3D PIPELINES FROM FUEL OIL STORAGE TANK TO FUEL OIL

DAY TANK.

The parameters to be used in the determination of appropriate specification for

pipelines suited for this kind of application are the assumed filling time which is 5

minutes and the average velocities at pump’s suction and discharge line which are 106.5

and 137 m/min respectively as quoted from PPE by Morse, page 603.

3.15 SOLVING FOR VOLUME FLOW RATE OF FUEL FROM FUEL OIL

STORAGE TANK TO FUEL OIL DAY TANK;

Since, the 6.36 m3 tank is to be filled within 5 minutes.

𝑉𝑑𝑡
Then, Qs-d = 𝑡

where: Qs-d = volume flow rate of fuel from fuel

storage tank to day tank

𝑉𝑑𝑡 = volume of day tank

𝟔.𝟑𝟔 𝒎𝟑
Qs-d = 𝟓 𝒎𝒊𝒏𝒖𝒕𝒆𝒔

𝒎𝟑
Qs-d = 1.272 𝒎𝒊𝒏 (76.32 m3/hr)

35
3.15a DIAMETER OF PIPE AT SUCTION LINE, Ds

From,

𝜋𝐷𝑠 2 𝑉𝑠
Qs-d =
4

4Qs−d
Ds 2 = πVs

4Qs−d
Ds = √
πVs

where: Qs-d = volume flow rate from storage tank to

day tank

Vs = velocity of fuel at suction line

m3
4 (1.272 )
Ds = √ min
m
π (106.5 )
min

Ds = 0.1233 m (123.3 mm)

Thus, from METC, 4th Edition, Pg. 98, got the following:

Schedule Number Schedule 80

Nominal pipe size, m 5 in (127 mm)

Outside diameter, m 5.563 in (141.3 mm)

36
Inside diameter, m 4.183 in (123.3 mm)

Wall thickness, 0.375 in (9.53 mm)

3.15b DIAMETER OF PIPE AT DISCHARGE LINE, Dd

From,

πDd 2 Vd
Qs-d =
4

4Qs−d
Dd 2 =
πVd

4Qs−d
Dd = √
πVd

where: Qs-d = volume flow rate from storage tank to

day tank

Vd = velocity of fuel at discharge line

m3
4 (1.272 )
Dd = √ min
m
π (137 )
min

Dd = 0.109 m (109 mm)

37
Thus, from METC, 4th Edition, Pg. 98, got the following:

Schedule Number Schedule 80

Nominal pipe size, m 4 in (101.6 mm)

Outside diameter, m 4.5 in (114.3 mm)

Inside diameter, m 3.826 in (97.2 mm)

Wall thickness, 0.337 in (8.56 mm)

ITEM NO.3E PIPELINES FROM DAY TANK TO ENGINE

This item number presents the parameters needed in determining the required

specifications of pipelines to be used in transporting fuel from day tank to the engine

such as the mass flow rate and density of fuel with a value of 0.0725 kg/sec and 865

kg/m3 respectively and the velocity of the fuel as quoted from PPTD by Potter, page 72

and is being shown below.

Fluid Less than 8 in. ∅

Heavy Oil 200-300 ft/min

Let say take the average which is 250 ft/min (76.22 m/min). Assume also that the

diameter at suction is equal into that of the discharge line.

38
Also,

Volume flow of the fuel = 0.0133 m3/min (0.798 m3/hr)

3.16 DIAMETER OF PIPE AT PUMP’S SUCTION AND DISCHARGE LINE, Dsd

From,

𝜋𝐷𝑠𝑑 2 𝑉𝑠𝑑
Qd-e =
4

4Qd−e
Dsd 2 =
πVsd

4Qd−e
Dsd = √
πVsd

where: Qd-e = volume flow rate from storage tank to

day tank

Vsd = velocity of fuel at pump’s suction and

discharge line

m3
4 (0.0133 )
Dsd = √ min
m
π (76.22 )
min

Dsd = 0.0149 m (14.9 mm)

39
Thus, from METC, 4th Edition, Pg. 98, got the following:

Schedule Number Schedule 80

Nominal pipe Size, mm ½ in (12.7 mm)

Outside diameter, mm 0.84 in (21.3mm)

Inside diameter, mm 0.546 in (13.9 mm)

Wall thickness, mm 0.109 in (2.77 mm)

ITEM NO.3F PIPELINES FROM FUEL DAY TANK TO RETURN FUEL TANK.

This item number presents the parameters needed in determining the required

specifications of pipelines to be used in transporting fuel from day tank to return fuel tank

such as the mass flow rate and density of fuel with a value of 0.0725 kg/sec and 865

kg/m3 respectively and the velocity of the fuel as quoted from PPTD by Potter, page 72

and is being shown below.

Fluid Less than 8 in. ∅

Heavy Oil 200-300 ft/min

Let say take the average which is 250 ft/min (76.22 m/min). Assume also that the

diameter at suction is equal into that of the discharge line. The volume flow of the fuel is

0.98 m3/min.

40
Then,

𝑉𝑟𝑓𝑡
Qd-r = 𝑡

where: 𝑄𝑟−𝑑 = volume flow rate of fuel from fuel

return tank to fuel day tank

𝑉𝑟𝑡 = volume of fuel day tank

𝟎.𝟗𝟖 𝒎𝟑
Qd-r =
𝟏𝟎 𝒎𝒊𝒏𝒖𝒕𝒆𝒔

𝒎𝟑
Qd-r = 0.098 𝒎𝒊𝒏

3.17 DIAMETER OF PIPE AT PUMP’S SUCTION AND DISCHARGE LINE, Dsd

From,

𝜋𝐷𝑠𝑑 2 𝑉𝑠𝑑
Qd-r =
4

4Qd−r
Dsd 2 =
πVsd

4Qd−r
Dsd = √
πVsd

where: Qd-r = volume flow rate from storage tank to day tank

Vsd = velocity of fuel at pump’s suction & discharge line

41
m3
4 (0.098 )
Dsd = √ min
m
π (76.22 )
min

Dsd = 0.0405 m (40.50 mm)

Thus, from METC, 4th Edition, Pg. 98, got the following:

Schedule Number Schedule 80

Nominal pipe Size, m 1 ½ in (38.1 mm)

Outside diameter, m 1.9 in (48.3 mm)

Inside diameter, m 1.5 in (38.1 mm)

Wall thickness, 0.2 in (5.08 mm)

ITEM NO.3E PIPELINES FROM RETURN FUEL TANK TO ENGINE.

Velocity of the fuel as quoted from PPTD by Potter, page 72 and is being shown

below.

Fluid Less than 8 in. ∅

Heavy Oil 200-300 ft/min

42
Let say take the average which is 250 ft/min (76.22 m/min). Assume also that the

diameter at suction is equal into that of the discharge line.

From Previous Calculation:

Volume flow of the fuel = 0.098 m3/min (5.88 m3/hr)

3.18 DIAMETER OF PIPE AT PUMP’S SUCTION AND DISCHARGE LINE, Dsd

From,

𝜋𝐷𝑠𝑑 2 𝑉𝑠𝑑
Qd-r =
4

4Qd−r
Dsd 2 =
πVsd

4Qd−r
Dsd = √
πVsd

where: Qd-r = volume flow rate from storage tank to

day tank

Vsd = velocity of fuel at pump’s suction and

discharge line

m3
4 (0.098 )
Dsd = √ min
m
π (76.22 )
min

Dsd = 0.0405 m (40.45 mm)

43
Thus, from METC, 4th Edition, Pg. 98, got the following:

Schedule Number Schedule 40

Nominal pipe Size, m 1 ½ in (38.1 mm)

Outside diameter, m 1.9 in (48.3 mm)

Inside diameter, m 1.5 in (38.1 mm)

Wall thickness, 0.2 in (5.08 mm)

DESIGN OF FUEL TRANSFER PUMP FOR FUEL DAY TANK SUPPLY

3.19 DESIGN PARAMETERS:

Volume flow rate of fuel 1.272 m3/min (76.32 m3/hr)

Velocity at pump suction line 1.775 m/sec

Velocity at pump discharge line 2.283 m/sec

Outside diameter of suction & discharge pipe line 48.26 mm

Inside diameter of suction & discharge pipe line 40.90 mm

Number of standard 90° elbow at

Suction Line 1

Discharge Line 3

44
Number of gate valve at

Suction Line 2

Discharge Line 3

Number of standard tee at

Suction Line 1

Discharge Line 3

Static head at suction line 0

Static head at discharge line 3.57 m

3.19a TOTAL LENGTH OF SUCTION PIPE, LS

Nominal Pipe Size Equivalent Length

Standard 90O elbow 1.4

Gate valve 0.27

Standard tee 2.74

Then,

Ls = Length of suction pipeline + Equivalent Length

= 3.5 m [(1.4 m) + 2(0.27 m) + (2.74m)]

45
Ls = 16.38 m

3.19b TOTAL LENGTH OF DISCHARGE PIPE, LD

It can be noted that the equivalent lengths of standard 90O elbow, gate valve and

standard tee at discharge line are equals with that of suction because they are using the

same pipe.

Thus,

Ld = Length of suction pipeline + Equivalent Length

= 53 m [3 (1.4 m) + 2 (0.27 m) + 3 (2.74m)]

Ld = 18.6 m

3.20 FRICTION HEAD LOSS, Hf

From,

Hf = Hsf + Hdf

where: Hsf = friction head loss at suction line

Hdf = friction head loss at discharge line

Solving for friction head loss at suction line by Morse equation.

2𝑓𝐿𝑠 𝑉𝑠 2
Hsf = 𝑔𝐷𝑠

46
where: f = coefficient of friction

Ls = total length at suction pipe

Vs = flow velocity at suction pipe

Ds = inside diameter of suction pipe

g = gravitational constant = 9.81 m/sec2

Solving for friction factor at suction and discharge from P.P.E. by Morse, page

605, for new pipe with nominal pipe size of:

Velocity Factor

0.914 m/sec 0.0058

1.775 m/sec f

1.829 m/sec 0.0054

1.775−0.914
f = [(1.829−0.914) (0.0054 − 0.0058)] + 0.0058

f = 5.42 × 10−3

Therefore,

2 (5.42 × 10−3 )(8.18 𝑚)(1,775 𝑚/𝑠𝑒𝑐)2


Hsf = (9.81 𝑚/𝑠𝑒𝑐 2 )(0.0409 𝑚)

Hsf = 0.3923 m

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Solving for friction head loss at discharge line by Morse equation.

2𝑓𝐿𝑑 𝑉𝑑 2
Hdf = 𝑔𝐷𝑑

where: f = coefficient of friction

Ld = total length at suction pipe

Vd = flow velocity at suction pipe

Dd = inside diameter of suction pipe

g = gravitational constant = 9.81 m/sec2

Therefore,

2 (5.42 × 10−3 )(329.18 𝑚)(2.283 𝑚/𝑠𝑒𝑐)2


Hdf = (9.81 𝑚/𝑠𝑒𝑐 2 )(0.0409 𝑚)

Hdf = 15.79 m

Hf = Hsf + Hdf

Hf = 15.79 m + 0.3923 m

Hf = 16.18 m

48
3.21 VELOCITY HEAD, HV

From,

𝑽𝒅 𝟐 − 𝑽𝒔 𝟐
HV = 𝟐𝒈

(𝟐.𝟐𝟖𝟑 𝒎/𝒔𝒆𝒄)𝟐 −(𝟏.𝟕𝟕𝟓 𝒎/𝒔𝒆𝒄)𝟐


HV = 𝟐(𝟗.𝟖𝟏 𝒎/𝒔𝒆𝒄)

where: Vs = velocity head at suction line

Vd = velocity head at discharge line

HV = 0.105 m

3.22 STATIC HEAD, Z

From,

Z = z d - zs

where: zs = static head at suction line

zd = static head at discharge line

Z = 3.57 m – 0

Z = 3.57 m

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3.23 PRESSURE HEAD, Hp

𝑃𝑑 −𝑃𝑠
Hp = 𝛾𝑓

where: Ps = pressure head at suction line

Pd = pressure head at discharge line

𝐇𝐩 = 𝟎

Note: The cross-sectional areas of the same size of pipe are equal, the pressure

acting inside the pipes are also the same. Therefore, there is 0 pressure head.

3.24 TOTAL DYNAMIC HEAD, TDH:

From,

TDH = Hf + Hv + Z + Hp

TDH = 16.18 + 0.105 + 3.57 + 0

TDH = 19.86 m

3.25 HYDRAULIC POWER OF PUMP, PH:

𝑚3 1𝑚𝑖𝑛
PH = 𝑄𝑓 𝛾(TDH) = (1.272 𝑚𝑖𝑛 × 60𝑠𝑒𝑐) (8.601 kN/m3) (m)

PH = 4.95 Hp

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3.26 BRAKE POWER OF MOTOR, Bhp

From,

𝑃
Bhp = 𝜂ℎ
𝑝

where: Ph = hydraulic power

𝜂𝑝 = pump efficiency = 70 %

4.85 𝐻𝑃
Bhp = 0.70

Bhp = 6.93 Hp

From DAB Centrifugal Pumps, page 105, use a 19.8 Hp standard size of motor.

SPECIFICATION OF FUEL SYSTEM PUMP

Type Centrifugal pump

Capacity 572.4 m3

Total Dynamic Head 19.86 m

Size of Motor 19.8 Hp

Member of units installed 2

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