Storage Tank Day Tank: From Daihatsu Diesel Genset Catalogue
Storage Tank Day Tank: From Daihatsu Diesel Genset Catalogue
FUEL SYSTEM
DAY TANK
STORAGE P
P
TANK
ENGINE
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3.2 DESIGN CONSIDERATIONS:
1. The fuel storage tank is designed to supply fuel on the engine good for (1) one month
2. Due to unexpected problem on delivery or any unexpected incident that would cause
3. The designer decided to put a cylindrical diesel fuel oil storage tank vertically seated
above the ground considering the advantage in terms of maintenance. The dimension
is assumed to be H = 2d.
4. Corrosion allowance is constructing the vessels with thicker walls to allow for the
thinning. The Peters, Timmerhaus, and West suggest 0.25 to 0.38mm annually or 3mm
5. The type of steel to be used is Carbon Steel (SA-283, Gr. D) with a tensile stress value
of 13,700 psi. To provide air space and other auxiliaries to the storage tank the designer
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3.3 FUEL CONSUMPTION
𝑚𝑓
𝑚𝑏 =
Brake Power
mf = ( 𝑚𝑏 )(Brake Power)
0.2375 kg
mf = ( )(5,705 kW)
kW−hr
mf = 1354.94 kg/hr
mf = 697.25 kg/hr
HFO=26o C
141.5
SG15.6 =
131.5 + °𝐴𝑃𝐼
141.5
SG15.6 =
131.5 + 26
SG15.6 = 0.8984
S.G @ 50
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SG50 = 0.8984[1 − 0.007(50 − 15.6)
SG50 = 0.8768
ρf@ 50 = 𝑆𝐺50 𝑥 ρw
mf
Vf = ρ𝑓
𝟔𝟗𝟕.𝟐𝟓 𝐤𝐠/𝐡𝐫
Vf =
876.8kg/m3
Vf = 0.795 m3/hr
24 ℎ𝑟 30 𝑑𝑎𝑦𝑠
Vf = 0.795 m3/hr (1 𝑑𝑎𝑦) (1 𝑚𝑜𝑛𝑡ℎ )(1 months)
Vf = 572.4 m3
Since the contingencies are set to 25% of the fuel consumption per month,
Therefore:
𝑉𝐹𝑂𝑆𝑇 = 𝑉𝑓 + 0.25𝑉𝑓
𝑉𝐹𝑂𝑆𝑇 = 1.25𝑉𝑓
21
𝑉𝐹𝑂𝑆𝑇 = 1.25(572.4 𝑚3 )
𝑉𝐹𝑂𝑆𝑇 = 715.5 𝑚3
Thus,
π
VFOST = 4 d2 x H
π
VFOST = 4 d2 x 2d
π
VFOST = 2 d3
3 (2)(𝑉𝐹𝑂𝑆𝑇 )
d= √
π
3 (2)(715.5 m3 )
d= √
π
d = 7.69 m, use 8 m
H = 2d + allowance
22
H = 2(8 m) + 0.75 m
H = 16.75 m
P ri
t
S EJ 0.6 P
allowance is added, in
EJ = efficiency of joints
𝑃𝑖 = 𝛿𝑓 𝐻
Where:
H = 16.75 m
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Substituting:
14.7 𝑝𝑠𝑖
𝑃 = (144.07 𝑘𝑃𝑎) ( )
101.325 𝑘𝑃𝑎
P = 20.9 psi
𝑃𝑖 = 𝑃𝑔 + 𝑃𝑎𝑡𝑚
𝑷𝒊 = 𝟑𝟓. 𝟔 𝒑𝒔𝒊
𝑑 8𝑚 39.37 in.
r= = x
2 2 1m
r = 157.48 in
From PSME Code, page 147; the efficiency of doubled but weld for fusion
From Peters, M.S. and K.D. Timmerhaus, 1991. Plant Design and Economics
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Table 4 Design Equation Data for Pressure Vessel
Therefore,
P ri
t
S EJ 0.6 P
35.6𝑝𝑠𝑖 𝑥 157.48 𝑖𝑛
𝑡 = (13700 𝑝𝑠𝑖)(0.7)−0.6(35.6)
𝑡 = 0.586 𝑖𝑛
t = 0.586 in + 0.0124 in
From Solid Steel Supply use standard size of carbon steel plate equal to:
t = 15 mm
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SPECIFICATION OF DIESEL FUEL OIL STORAGE TANK
Geometry Cylindrical
Number of Tanks 2
Diameter 8m
Height 16.75 m
Thickness 15 mm
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ITEM NO. 3B DESIGN OF FUEL OIL DAY TANK
1. The plant will have one day tank for each engine and this will store diesel fuel oil for
2. The designer choses a cylindrical diesel fuel oil day tank vertically seated above the
to be H = 2d.
3. Add a corrosion allowance of 0.315 mm for the thickness of the tank .The type of steel
to be used Carbon Steel (SA-283, Gr. D) with a tensile stress value of 13,700 psi.
VFODT= Vf (8 ℎ𝑟𝑠)
VFODT = 6.36 m3
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3.11 DIMENSIONS OF FUEL OIL DAY TANK
Thus,
π
VFODT = 4 d2 x H
π
VFODT = 4 d2 x 2d
π
VFODT = 2 d3
3 (2)(𝑉𝐹𝑂𝐷𝑇 )
d= √
π
3 (2)(6.36 m3 )
d= √
π
d = 1.6 m
H = 2d + allowance
H = 2 (1.59 m) + 0.25 m
H = 3.93 m, use 4 m
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3.11.3 Thickness Diesel Fuel Day Tank, t
P ri
t
S EJ 0.6 P
allowance is added, in
EJ = efficiency of joints
P f H
𝛿𝑓 = 8.601 kN/m3
Substituting:
14.7 𝑝𝑠𝑖
𝑃 = (33.80 𝑘𝑃𝑎) ( )
101.325 𝑘𝑃𝑎
P = 4.90 psi
𝑃𝑖 = 𝑃𝑔 + 𝑃𝑎𝑡𝑚
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𝑷𝒊 = 𝟏𝟗. 𝟔𝟎 𝒑𝒔𝒊
r = 31.30 in
From PSME Code, page 147; the efficiency of doubled but weld for fusion
From Peters, M.S. and K.D. Timmerhaus. 1991. Plant Design and Economics for
30
Therefore,
P ri
t
S EJ 0.6 P
t = 0.064 in
t = 0.064 in + 0.0124 in
t = 0.0774 in (1.97 m)
From Solid Steel Supply use standard size of carbon steel plate equal to:
t = 2 mm
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SPECIFICATION OF DIESEL FUEL OIL DAY TANK
Geometry Cylindrical
Number of Tanks 2
Diameter 1.59 m
Height 3.93 m
Thickness 2 mm
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ITEM NO. 3C DESIGN OF RETURN FUEL TANK
As to the dimension of return fuel tank, the designer decided to have a diameter
and height of about one half and height of diesel fuel day tank. And for the thickness, it is
equal to the thickness of diesel fuel day tank. The type of steel to be used Carbon Steel
1
D = 2 (1.59 𝑚)
D = 0.795 m, use 8 m
1
H = 2 (3.93 𝑚)
H = 1.97 m, use 2 m
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3.14.3. Thickness of Return Fuel Tank, t
t=2m
𝜋d2
𝑉𝑅𝐹𝑇 = 𝐻
4
𝝅(𝟎.𝟕𝟗𝟓 𝒎)𝟐
= (𝟏. 𝟗𝟔𝟓 𝒎)
𝟒
𝑽𝑹𝑭𝑻 = 0.98 𝒎𝟑
Geometry Cylindrical
Number of Tanks 2
Diameter 0.8 m
Height 2m
Thickness 2 mm
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DESIGN OF FUEL PUMP AND PIPING
ITEM NO. 3D PIPELINES FROM FUEL OIL STORAGE TANK TO FUEL OIL
DAY TANK.
pipelines suited for this kind of application are the assumed filling time which is 5
minutes and the average velocities at pump’s suction and discharge line which are 106.5
and 137 m/min respectively as quoted from PPE by Morse, page 603.
3.15 SOLVING FOR VOLUME FLOW RATE OF FUEL FROM FUEL OIL
𝑉𝑑𝑡
Then, Qs-d = 𝑡
𝟔.𝟑𝟔 𝒎𝟑
Qs-d = 𝟓 𝒎𝒊𝒏𝒖𝒕𝒆𝒔
𝒎𝟑
Qs-d = 1.272 𝒎𝒊𝒏 (76.32 m3/hr)
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3.15a DIAMETER OF PIPE AT SUCTION LINE, Ds
From,
𝜋𝐷𝑠 2 𝑉𝑠
Qs-d =
4
4Qs−d
Ds 2 = πVs
4Qs−d
Ds = √
πVs
day tank
m3
4 (1.272 )
Ds = √ min
m
π (106.5 )
min
Thus, from METC, 4th Edition, Pg. 98, got the following:
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Inside diameter, m 4.183 in (123.3 mm)
From,
πDd 2 Vd
Qs-d =
4
4Qs−d
Dd 2 =
πVd
4Qs−d
Dd = √
πVd
day tank
m3
4 (1.272 )
Dd = √ min
m
π (137 )
min
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Thus, from METC, 4th Edition, Pg. 98, got the following:
This item number presents the parameters needed in determining the required
specifications of pipelines to be used in transporting fuel from day tank to the engine
such as the mass flow rate and density of fuel with a value of 0.0725 kg/sec and 865
kg/m3 respectively and the velocity of the fuel as quoted from PPTD by Potter, page 72
Let say take the average which is 250 ft/min (76.22 m/min). Assume also that the
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Also,
From,
𝜋𝐷𝑠𝑑 2 𝑉𝑠𝑑
Qd-e =
4
4Qd−e
Dsd 2 =
πVsd
4Qd−e
Dsd = √
πVsd
day tank
discharge line
m3
4 (0.0133 )
Dsd = √ min
m
π (76.22 )
min
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Thus, from METC, 4th Edition, Pg. 98, got the following:
ITEM NO.3F PIPELINES FROM FUEL DAY TANK TO RETURN FUEL TANK.
This item number presents the parameters needed in determining the required
specifications of pipelines to be used in transporting fuel from day tank to return fuel tank
such as the mass flow rate and density of fuel with a value of 0.0725 kg/sec and 865
kg/m3 respectively and the velocity of the fuel as quoted from PPTD by Potter, page 72
Let say take the average which is 250 ft/min (76.22 m/min). Assume also that the
diameter at suction is equal into that of the discharge line. The volume flow of the fuel is
0.98 m3/min.
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Then,
𝑉𝑟𝑓𝑡
Qd-r = 𝑡
𝟎.𝟗𝟖 𝒎𝟑
Qd-r =
𝟏𝟎 𝒎𝒊𝒏𝒖𝒕𝒆𝒔
𝒎𝟑
Qd-r = 0.098 𝒎𝒊𝒏
From,
𝜋𝐷𝑠𝑑 2 𝑉𝑠𝑑
Qd-r =
4
4Qd−r
Dsd 2 =
πVsd
4Qd−r
Dsd = √
πVsd
where: Qd-r = volume flow rate from storage tank to day tank
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m3
4 (0.098 )
Dsd = √ min
m
π (76.22 )
min
Thus, from METC, 4th Edition, Pg. 98, got the following:
Velocity of the fuel as quoted from PPTD by Potter, page 72 and is being shown
below.
42
Let say take the average which is 250 ft/min (76.22 m/min). Assume also that the
From,
𝜋𝐷𝑠𝑑 2 𝑉𝑠𝑑
Qd-r =
4
4Qd−r
Dsd 2 =
πVsd
4Qd−r
Dsd = √
πVsd
day tank
discharge line
m3
4 (0.098 )
Dsd = √ min
m
π (76.22 )
min
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Thus, from METC, 4th Edition, Pg. 98, got the following:
Suction Line 1
Discharge Line 3
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Number of gate valve at
Suction Line 2
Discharge Line 3
Suction Line 1
Discharge Line 3
Then,
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Ls = 16.38 m
It can be noted that the equivalent lengths of standard 90O elbow, gate valve and
standard tee at discharge line are equals with that of suction because they are using the
same pipe.
Thus,
Ld = 18.6 m
From,
Hf = Hsf + Hdf
2𝑓𝐿𝑠 𝑉𝑠 2
Hsf = 𝑔𝐷𝑠
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where: f = coefficient of friction
Solving for friction factor at suction and discharge from P.P.E. by Morse, page
Velocity Factor
1.775 m/sec f
1.775−0.914
f = [(1.829−0.914) (0.0054 − 0.0058)] + 0.0058
f = 5.42 × 10−3
Therefore,
Hsf = 0.3923 m
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Solving for friction head loss at discharge line by Morse equation.
2𝑓𝐿𝑑 𝑉𝑑 2
Hdf = 𝑔𝐷𝑑
Therefore,
Hdf = 15.79 m
Hf = Hsf + Hdf
Hf = 15.79 m + 0.3923 m
Hf = 16.18 m
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3.21 VELOCITY HEAD, HV
From,
𝑽𝒅 𝟐 − 𝑽𝒔 𝟐
HV = 𝟐𝒈
HV = 0.105 m
From,
Z = z d - zs
Z = 3.57 m – 0
Z = 3.57 m
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3.23 PRESSURE HEAD, Hp
𝑃𝑑 −𝑃𝑠
Hp = 𝛾𝑓
𝐇𝐩 = 𝟎
Note: The cross-sectional areas of the same size of pipe are equal, the pressure
acting inside the pipes are also the same. Therefore, there is 0 pressure head.
From,
TDH = Hf + Hv + Z + Hp
TDH = 19.86 m
𝑚3 1𝑚𝑖𝑛
PH = 𝑄𝑓 𝛾(TDH) = (1.272 𝑚𝑖𝑛 × 60𝑠𝑒𝑐) (8.601 kN/m3) (m)
PH = 4.95 Hp
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3.26 BRAKE POWER OF MOTOR, Bhp
From,
𝑃
Bhp = 𝜂ℎ
𝑝
𝜂𝑝 = pump efficiency = 70 %
4.85 𝐻𝑃
Bhp = 0.70
Bhp = 6.93 Hp
From DAB Centrifugal Pumps, page 105, use a 19.8 Hp standard size of motor.
Capacity 572.4 m3
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