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TENDER DOCUMENT
FOR
SPRING LEAF- DNR
(Proposed Residential Apartment at
Kormangala, Bangalore)
BY
CONTENTS
TECHNICAL SPECIFICATIONS
FOR STRUCTURAL
Consultant: Shradha DesignTech Pvt. Ltd. Pkg. - 002: Technical Specifications
Project: DNR SPRING LEAF BANGALORE General
INDEX
TECHNICAL SPECIFICATIONS
1. GENERAL
CONTENTS
1.0 SCOPE.
2.0 WATER
3.0 CEMENT
4.0 AGGREGATES
5.0 APPLICABLE CODES
1.0 SCOPE
2.0 GENERAL
3.0 CLASSIFICATION OF SOILS
4.0 EXCAVATIONS AND PREPARATION OF FOUNDATION FOR
CONCRETING
5.0 BACK FILLING
6.0 SPECIFICATION FOR RUBBLE SOLING
7.0 SPCIFICATIONS FOR ANTI-TERMITE TREATMENT
8.0 SPCIFICATIONS FOR SAND FILLING
9.0 APPLICABLE CODES
1.0 SCOPE
2.0 SPECIFICATION FOR VAPOUR BARRIER.
3.0 SPECIFICATIONS FOR CAST-IN-SITU REINFORCED
CONCRETE
4.0 GROUTS
5.0 DAMP PROOF COURSE.
6.0 PLUM CONCRETE.
7.0 TRIMIX VACUUM DEWATERED FLOORING.
8.0 CONCRETE SCREED
9.0 SPECIFICATIONS FOR FORMWORK
10.0 JOINT FILLER
11.0 SPECIFICATIONS FOR STEEL FORMWORK & STAGING
12.0 RATE
13.0 SPECIFICATION FOR STEEL REINFORCEMENT
14.0 HOT WEATHER CONTROLLED CONCRETING
1.0 GENERAL
1. These specifications shall establish and define the general requirements of materials,
workmanship and mode of measurements for various components of civil, structural,
architectural, services & utilities for the projects.
2. These specifications shall be read in conjunction with other parts of the contract, Bill
of Quantities and drawings and precedence shall as per the provisions of the
contract.
3. All products described shall comply with the provisions of the Bureau of Indian
Standards (BIS) and/or any other standard/s mentioned. The standards quoted are
the minimum and not in lieu of standards imposed on the Contractor by good
engineering practice, law and Contract Documents.
3.1 For application of Codes of Practice mentioned in these specifications, the latest
revision shall have to be referred to.
4. All workmanships shall be of the best quality as per BIS & as good as engineering
practice.
5. All materials shall be new, conforming to the specified standards & quality, from an
eligible source, supplied and/or manufactured by approved agencies. The materials
shall be approved by Engineer prior to bulk procurement and use. The Contractor
shall furnish manufacturer’s test certificates, consignment wise or as directed. The
materials/works shall be tested on site/by an approved Test House, when and as
directed by the Project Manager / Engineer In charge. The cost of all the tests shall
be borne by the Contractor unless otherwise specified.
6. In case mode of measurements is not specified, relevant part of latest version of IS:
1200 shall be applicable.
8. The Project Manager / Engineer In charge shall have the right to reject any material
procured or brought to site/work executed, which in his opinion is not conforming to
the specifications and/or not acceptable. When directed, the Contractor shall remove
such materials immediately from site/demolish & re-build the defective works at his
own expense. In case materials/woks not fully meeting the specification is accepted,
a reduction in rates as determined by the Project Manager/ Engineer In charge shall
be applicable.
9. The Contractor shall examine other related specifications for requirements, which
affect or are affected by the specifications in use.
10. The Contractor shall co-ordinate all trades affected by or affecting his trade.
SECTION: 1
1.0 SCOPE
This section covers the specifications water, cement & aggregates used in
construction. Other materials are covered under respective specifications.
2.0 WATER
Water used in construction for all civil & structural works shall be clean and free from
injurious amount of oil, acids, alkalis, organic matters of other harmful substances
which may be deleterious to concrete, masonry or steel. The pH value of water
samples shall be not less than 6. Potable water shall be considered satisfactory.
Underground water can also be used with the prior approval of the Project Manager/
Engineer In charge, if it meets all the requirement of IS: 456.
Water for curing shall be of same quality as used for concreting and masonry works.
Sea water shall not be used for preparation of cement mortar, concrete as well as for
curing of plain/reinforced concrete and masonry works. Seawater shall not be used
for hydro testing and checking the leakage of liquid retaining structures also.
2.1 STORAGE
Water shall be stored in tin barrels, steel tanks or water-tight reservoirs made with
bricks/stone or reinforced concrete. Bricks/stone masonry reservoirs shall have RCC
base slab and shall be plastered inside, with 1 part of cement and 4 parts of sand
with an approved waterproofing compound and finished with neat cement punning.
These reservoirs shall be of sufficient capacity to meet the water requirement, at any
stage of construction.
2.2 TESTS
Tests on water samples shall be carried out in accordance with IS: 3025 and they
shall fulfill all the guidelines and requirements given in IS: 456.
The Project Manager/ Engineer In charge may require the contractor to get the water
tested at his cost from an approved laboratory before starting the construction work
and in case the water contains any oil/organic matter or an excess of acid, alkalis or
any injurious amount of salts etc., beyond the permissible maximum limits given in
IS: 456, the Project Manager/ Engineer In charge may refuse to permit its use. In
case the water is supplied by the owner, contractor shall get himself satisfied
regarding its quality before using the same in his works, at his own expenses. In case
there is any change in source of water, water samples shall be tested again to meet
the specified requirements. The water test must be conducted periodically - at least
once in 3 months or as directed by Project Manager/ Engineer In charge.
The Project Manager/ Engineer In charge may require the contractor to prove, that
the concrete prepared with water, proposed to be used, shall not have average 28
days compressive strength lower than 95% of the strength of concrete prepared with
distilled water.
3.0 CEMENT
Cement to be used for civil and structural works shall be one of the following or in
combination thereof. For plain and reinforced concrete, masonry and plastering
works generally 43/53 grade Ordinary Portland cement shall be used. Specific
requirement for any other type of cement shall be as shown in the drawings or as
specified in contract or as directed by Project Manager/ Engineer In charge.
3.1 STORAGE
The storage of cement at the site of work shall be at contractor’s expense and risk
and shall meet the requirement of IS: 4082. The cement shall be stored above
ground in suitable weather tight buildings and in such a manner so as to permit easy
access for proper inspection and also to prevent deterioration due to moisture. Apart
from this, the cement so stacked should be replaced once in three months by shifting
top bag to bottom row and bottom to top, to avoid clotting. Such cement in long
stored condition shall be retested for properties.
Cement bags shall be arranged in batches with type, brand and date of receipt
tagged on them. A maximum of eight bags shall be stacked one over the other.
Cement bags shall be used in the same order as received from the manufacturer.
The contractor shall maintain a register on a day to day basis, giving the details of
the receipt / consumption, source of supply and type of cement etc. The register shall
always be accessible to the Project Manager/ Engineer In charge for verification.
3.3 REJECTION
The Project Manager/ Engineer In charge may reject any lot of cement, which in his
opinion has deteriorated owing to inadequate protection from moisture or due to
induction of foreign matter or any other cause. Any cement which is considered
defective, shall not be used and shall be promptly removed from the site by the
contractor
4.0 AGGREGATES
Coarse and fine aggregates for civil and Structural works shall conform in all respects
to IS: 383 (Specification for coarse and fine aggregates from natural sources for
concrete). Aggregates shall be obtained from an approved source known to produce
the same satisfactorily. Aggregates shall consist of naturally occurring (crushed or
uncrushed) stone, gravel and sand or a combination thereof. These shall be
chemically inert, hard, strong, dense, durable, clean and free from veins, adherent
coatings, injurious amount of alkalis matter and other deleterious substances such as
iron pyrites, coal, lignite, mica, shale, sea shales, etc.
Source and type of aggregates shall be got approved by the Project Manager/
Engineer In charge prior to procurement. Change in source and type of aggregates,
at later stage, shall not be generally permitted; but under specific circumstances,
Project Manager/ Engineer In charge can allow a change in source and type
aggregate. Contractor shall produce necessary test certificates from approved
laboratories regarding the quality and suitability of the proposed aggregates and
submit fresh mix design for approval of the Project Manager/ Engineer In charge. Any
such change, when permitted by the Project Manager/ Engineer In charge, shall be
without any time and cost implication to the owner. Whenever there is any change in
the source of material and if the material is approved by Project Manager/ Engineer
In charge with necessary test certificates from approved laboratory, mix design of
concrete shall also be revised and approved. The concrete so approved should have
the required workability with new source of materials and also the characteristic
strength of the concrete. All design mix must be as per I.S. 456 / 2000.
Aggregates which chemically react with alkalis of cement or might cause corrosion of
the reinforcement shall not be used. If so desired by the Project Manager/ Engineer
In charge, the Contractor shall carry out alkali reactivity tests and submit the results
to him for approval.
Coarse and fine aggregates shall be batched separately. All-in-one aggregate shall
be used only where specifically permitted by the Project Manager/ Engineer In
charge.
Separate sieve analysis and grading curves shall be prepared by the contractor for
any/all batches of coarse and fine aggregates, and submitted to the Project Manager/
Engineer In charge, whenever asked for, to ensure conformity with those submitted
along with the mix design.
Whenever required by Project Manager/ Engineer In charge, the aggregate
(coarse/fine) shall be washed and/or sieved by the Contractor before use in the
works to obtain clean graded aggregate, at no extra cost to the owner.
Coarse aggregates are the aggregates, which are retained on 4.75 mm IS Sieve. It
shall have a specific gravity not less than 2.6 (saturated surface dry basis)
These may be obtained as crushed or uncrushed gravel or stone and may be
supplied as single sized or graded. The grading of the aggregates shall be as per IS:
383 or as required by the mix design, to obtain densest possible concrete. For this
purpose, the contractor shall submit to the Project Manager/Engineer, at least three
sets of mix design and test results, each with different grading of coarse aggregates,
proposed to be used.
Fine aggregates are the aggregates which pass through 4.75mm IS sieve but not
more than ten percent (10%) pass through 150 micron IS sieve. These shall comply
with the requirements of grading zones I, II and III of IS: 383. Fine aggregates
conforming to grade zone IV shall not be used for reinforced concrete works.
Fine aggregates shall consist of material resulting from natural disintegration of rock
and which has been deposited by streams or glacial agencies, or crushed stone sand
or gravel sand. Sand from sea shores, creeks or river bank affected by tides, shall
not be used for filling or concrete works.
4.3 STORAGE
Storage of all types of aggregates at site of works shall be at contractor’s expense
and risk and shall be stored as specified in IS: 4082. Aggregates shall in no case be
stored near to excavated earth or directly over ground surface.
The contractor shall maintain sufficient quantities of aggregates, near to the place of
work, required for the continuity of the work. Each type and grade of aggregate shall
be stored separately on hard, firm surface having adequate slope for drainage of
water.
Aggregates delivered at site in wet condition or becoming wet due to rain or any
other means, shall not be used for at least 24 hours. The contractor shall obtain prior
approval of the Project Manager/Engineer for the use of such aggregates and shall
adjust the water content in accordance with IS: 2386 to achieve the desired mix. In
the absence of test results, and to allow variation in mass of aggregates and water
content on account of moisture content, the Contractor can make suitable adjustment
in the masses as per IS: 456, for preparation of nominal mix concrete only.
4.4 TESTS
The contractor shall carry out all tests including mix designs of concrete, at his own
expense, at the start of works as well as during any stage of construction as required
by the Project Manager/ Engineer In charge. Test shall be carried out in accordance
with IS: 516 – Methods of test for strength of concrete and IS: 2386 – Methods of test
for aggregates for concrete. Testing shall be carried out from laboratories approved
by the Project Manager/ Engineer In charge. The method of sampling shall be in
accordance with the requirements given in IS: 2430
4.5 REJECTION
Aggregate not in conformity with the specifications shall be rejected and the
contractor shall immediately remove the same from the site of work at his cost.
IS 383 : 1970 Specification for course & fine aggregates for concrete
Note:
1. All Indian Standards referred to below / above shall be the latest revision
(including all amendments issued thereto) on the date of opening of the priced
tender.
2. References to only some of the codes in this document and the various clauses
of design criteria shall not limit the scope or applicability of other relevant to a
specific job, in addition to those already mentioned are followed whenever
applicable.
3. Where British/ American/ DIN or other codes and standards are referred to in this
document equivalent Indian Standards may be substituted if the same is
available.
4. In case of any deviation/ conflict between provisions of IS codes and the design
criteria, the provisions that are more stringent shall be followed unless specifically
directed otherwise.
5. Specifications for materials supplied from India shall follow Indian Standards
Specification.
6. Field and laboratory testing procedures for materials shall follow the Indian
Standards Specification.
SECTION: 2 EARTHWORKS
1.0 SCOPE:
The Scope of work includes but not limited to removing shrubs, tree roots, clearing of
the site, shoring and strutting, excavation of basement pits, backfilling, and disposal
of surplus earth as required including necessary dewatering, shoring and strutting
etc.
This section deals with the general requirements for earthwork in excavations in all
kinds of soils including rock, site grading, filling in areas, foundations, trenches &
plinth, conveyance, stacking, disposal of surplus and importing of earth and the mode
of execution and measurements.
2.0 GENERAL:
The Contractor shall provide all tools & plants, labours, equipments, operations and
incidentals necessary and required for completion of all aspects of work covered in
these specifications. If required, the Contractor shall deploy mechanical means of
excavation and transportation of earth.
Survey of the work site shall be carried out by the contractor prior to earthwork and
having established reference lines & Bench marks existing levels shall be taken
based on grid lines at intervals as directed by the Project Manager/ Engineer In
charge in Charge & recorded. Before starting the excavations, a block level plan
showing all the ground levels of the entire plot shall be taken, recorded and jointly
signed by the Contractor and the Project Manager.
SETTING OUT
After clearing the site, and preparing the site level plan, the Contractor shall set out
the centre lines of the building or other involved works and get the same approved
from the Project Manager/ Engineer In charge.
The area to be excavated /filled shall be cleared of all fences, trees, plants, logs,
stumps, bush, vegetation, rubbish, slush and other objectionable materials. The
materials so removed shall be disposed off as directed by Project Manager/ Engineer
In charge. For earth fill all loose and soft patches shall be removed before filling
commences.
The site on which the structure is to be built shown on the drawing and the area
required for setting out and other operations like roads, drains, sheds, etc. should be
cleared and all obstructions, loose stones, materials and rubbish of all kinds, stumps,
brush wood and trees removed as directed, roots being entirely grubbed up. All
useful materials obtained will be the property of the owners and will be handed over
to the Project Manager/ Engineer In charge. The Contractor to his own dump will
remove rejected materials.
2.3 SAFETY
Provide notices, tapes, barricades, warning lamps and adopt other safety measures
as required.
Take adequate protective measures to ensure that the operations do not damage the
adjoining structures or dislocate the services.
Not to carry out any excavation below the foundation level of adjoining structures
until underpinning, shoring etc. is done.
2.4 EXECUTION
Excavation/filling shall be done to correct lines & levels. Extra excavation, if any shall
be made good free of cost with concrete/sand/earth etc. as directed.
The works shall include dumping of excavated materials in regular heaps, bunds, rip-
rap with regular slopes within the specified lead & lift and leveling the same so as to
provide natural drainage as directed. Softer materials shall be stacked along the
center and the harder materials shall form the casting along the sides and on top.
Rock shall be stacked separately.
Locating the dumping yard/borrow pit and secure necessary permission and bear all
expenses towards the same when off-site disposal/import of earth is called for.
2.6 RATES
The rates shall be deemed to include all the works listed above and other incidental
works necessary for completion of works unless specified otherwise/itemized
separately.
The Contractor shall thoroughly acquaint himself with the type of soil in excavation by
an inspection of nature of the ground at site and scrutiny of the soil investigation
details available with the owner and the consultant. All soils shall be taken as
ordinary soil unless rock/hard rock, old masonry or concrete are met with.
Any soil which generally yields to the application of pick and shovel, or to phawra,
rake or other ordinary digging implement; such as vegetable or organic soil, turf
gravel, sand, silt, loam, clay, peat etc.
Any rock or boulder for the excavation of which blasting is required. Boulder is a rock
fragment usually rounded having min. diameter of 300 mm in any direction.
Where blasting is prohibited for any reason, excavation to be carried out by chiseling,
wedging, chemical splitting or any other approved method.
4.1 GENERAL
Before start of the Excavation work the contractor shall submit the scheme for
excavation, the design calculation for the shoring and strutting, the list of mechanical
equipment they intend to deploy and obtain approval. The process of excavation for
basement is required to be carried out by mechanical equipment of adequate number
and capacity. There shall also be a parallel arrangement to carry out the surplus
excavated earth simultaneously out of site.
The basement pits or foundation trenches shall be dug to the dimensions as shown
on the drawings or as directed by the Project Manager/ Engineer In charge. The
excavated material shall be stacked at a sufficient distance away from the edge of
the excavated pit so as not to endanger the stability of the sides.
The contractor shall, at his own expense and without any extra charge, make
provision for all shoring and strutting, extra excavation in slope, extra excavation for
working space, dredging or bailing out water, and the excavation shall be kept free
from water when the foundation work is in progress.
If excavation is carried out to greater width, length or depth than specified, extra
depth shall be made up by filling in lean concrete and extra length or width by filling
in with earth rammed hard or by masonry as directed by the Project Manager/
Engineer In charge. Cost of such extra excavation and the filling required therein as
specified above shall be borne in full by the contractor.
If required to protect the sides of pits and trenches, timber shoring and strutting shall
be erected. The timbering shall be closed or open depending on the nature of the soil
and work, and arrangement of timbering including sizes and spacing of members
used shall be as approved by the Project Manager. No extra charges shall be
admissible on this account.
The bottom of all excavations shall be trimmed and leveled in accordance with the
drawings/directions of the project Manager. The bottom of all excavations shall be
rammed and wetted before laying of concrete.
The contractors shall report to the Project Manager/ Engineer In charge when the
excavations are ready to receive concrete. No concrete shall be placed in
foundations until the Contractor has obtained the approval of Project Manager/
Engineer In charge. In case, the excavation is done through different strata and if the
same is payable as per provision in the Schedule of Items, the Contractor shall get
the dimensions of the strata payable decided from the Project Manager/ Engineer In
charge. If no specific provision is made in the Schedule of Items it will be presumed
that excavations shall be in all types of soil and the Contract's rate shall cover for the
same.
4.2 PROTECTION
All foundation pits, lift well pits, trenches and similar excavations shall be strong
fenced and posts warning red lights and signs to avoid any mishap/ accident.
Adequate protective measures shall be taken to see that the excavation does not
affect or damage adjoining structures and services. All necessary measures required
for the safety of the people working in and near the foundation trenches, property,
and in the vicinity shall be taken by the Contractor at his own cost.
The Contractor has to indemnify and hold harmless the employer against damage
whatsoever caused to adjacent structures and services during construction
operations. He shall be entirely responsible for any injury and damage to property
caused by his negligence or accident due to his constructional operations.
Rate for excavation shall include sorting out of useful materials and stacking them on
site as directed. Materials suitable and useful for backfilling, plinth filling, leveling of
the plot or other use shall be stacked in convenient places but not in such a way as
to obstruct free movement of men, animals and vehicles or encroach on the area
required for constructional purposes.
4.5 SUBMITTALS
The contractor shall submit for Project Manager’s/ Engineer In charge approval
submittals of all materials before execution of the works. The submittal shall include
name of suppliers and result of the tests required to be carried out to satisfy the
requirements of the specifications of the materials.
5.1 PROCEDURE
Backfilling in sides of trenches and basement pits shall be done with soil approved by
the Project Manager/ Engineer In charge taken from excavation or from outside the
site, in layers as described in 5.3.
No filling shall be started around the basement wall unless concrete has attended
the desired strength. The Contractor shall obtain region approval before start of any
filling work.
Fill shall be of well compacted, well graded earth or sand and shall be free from tree
stumps, organic matter, seed and peat etc. Where earth or sand from source other
than excavation at site is used, the quality of such earth or sand shall be the same as
that obtained from excavation at site, or superior to it.
Agricultural soil shall be sweet soil obtained from an approved source free from
stone, chlorides, sulphates and shall be suitable for plant growth.
5.3 COMPACTION
The fill shall be spread in layers not exceeding 30 cm thick and each layer shall be
watered and thoroughly consolidated by suitable mechanical rollers, road rollers,
surface vibrators, rammers, or other approved plant or system of compaction.
Optimum moisture content shall be maintained for the fill materials. Compaction shall
be done so as to achieve a dry density of not less than 90% of the maximum density
obtained at optimum moisture content, except for the upper 20 cm layer which shall
be compacted to a density of not less than 95% of the maximum density.
In order that the fill shall be reasonably uniform throughout, the material shall be
dumped in place in approximately horizontal layers. "End dumping", a process by
which the material is pushed off edge of the fill and allowed to roll down the slope
shall not be carried out. If there is traffic over the fill during construction, either by
construction equipment or otherwise, it should be routed to make the compaction as
uniform as possible. Where necessary symmetrical filling load shall be maintained
and also care shall be taken to prevent any wedging action.
5.4 DEWATERING
Rate for excavation shall deemed to be inclusive of such dewatering or pumping out
water which may accumulate in the excavation during the progress of work either
from subsoil, seepage, springs, rain or any other cause and diverting surface flow if
any by bunds or other means. Pumping out water shall be done in such approved
manner as to preclude the possibility of any damage to the foundation trenches,
concrete or masonry or any adjacent structure. When water is met with in foundation
trenches or in basement excavations, pumping out water shall be from an auxiliary pit
of adequate size dug slightly outside the building excavations. The depth of the
auxiliary pit shall be more than the working foundation trench levels. The auxiliary pit
shall be refilled with approved excavated materials after the dewatering is over. Any
method that draws fine materials from adjacent ground shall not be used.
The drainage water shall be disposed off in such a manner as to prevent erosion or
other damage to surrounding areas as approved by Project manager or local
authorities.
The excavation shall be kept free from water all times (1) during inspection and
measurement, (2) when concrete and/or masonry are in progress and till these come
above the natural water level, and (3) till the Project Manager considers that the
concrete/mortar is sufficiently set.
Where a good bottom is not obtained within the depth specified or soft pockets are
found below formation level (such areas shall got inspected/recorded by Project
Manager/ Engineer In charge), additional excavation (if approved by Project
Manager/ Engineer In charge), shall be made and shall be filled with approved fill or
mass concrete as directed by the Project Manager/ Engineer In charge.
All bottoms of rock excavations shall be examined for loose or broken rock, which
shall be removed to provide a solid bearing and the rock surface cleaned and leveled
as directed by the Project Manager/ Engineer In charge.
The bottom of excavation shall be trimmed and leveled in accordance with the
drawing. Final trimming and levelling shall be done by hand immediately before
concrete is placed. Following completion of the excavation care must be taken to
avoid softening of the surface before concreting.
All excavated material certified as surplus and not useful shall be removed by the
Contractor at his own expense from the site in an approved manner to an approved
dump.
Apart from other factors mentioned elsewhere in these specifications, rates for the
item of excavation shall also include for the following in general:
a) Clearing site.
b) Setting out works, profiles etc. as required & setting up benchmarks and other
reference marks.
c) Providing shoring and strutting and subsequently removing the same.
d) Bailing and pumping out water as required, directed and approved.
e) Excavation at all depths Unless other wise specified in the Schedule of Items,) and
removal of all materials of whatever nature wet or dry and necessary for the
construction of foundation/basement etc. and preparing bed for laying concrete.
f) Sorting out useful excavated materials, transporting them beyond the structure and
stacking them neatly on the site for backfilling or reuse as directed.
g) Backfilling the trenches alongside masonry or concrete with approved excavated
material up to the natural ground level including watering and ramming.
Necessary protection (including labour, materials and equipment) to ensure safety
against risk or accident.
The Contractor has to provide facility for soil testing in site testing laboratory to
undertake testing as specified:
Perform the following tests to relevant IS Code and any additional test as may be
required.
Sieve Analysis
Plasticity Index determination
Chemical content determination, dry density determination.
Both sub base and road base filling shall be tested for CBR at 95% maximum dry
density for each 100 cum of fill material (minimum eight samples each).
Each layer of imported fill is divided into 2000 sqm control sections, or such other
size as directed by the Project Manager for which the following testing shall be
performed by the Contractor:
Five in- situ dry density tests in accordance with relevant IS Code in representative
locations. Average degree of compaction in any central section shall be at least
100% and no single value shall be less than 95%.
6.1 MATERIAL
Rubble for Soling shall be locally available stone or other approved variety. It shall be
hard, durable and free from defects such as fissures etc.
6.2 EXECUTION:
After excavation / filling has been performed to the required levels, rubble shall be
handset as closely as possible and packed well. Rubble shall be laid to have their
largest area resting on the sub-grade. Unless otherwise shown on the drawing,
rubble packing shall be in one layer of 20 / 25 cm thick. After the stones are packed
in position, the interstices between them shall be carefully filled with stone chips of
appropriate required size. These shall be hammered in to obtain a finished hard and
compact and leveled surface. More spreading of loose spalls or stone chips are
strictly prohibited.
Under no circumstances, filling in voids with murrum, sand or such other material will
be permitted. The soling so laid shall be compacted with power roller of 10MT
capacity.
6.3 FINISHING:
The top surface shall be scarified with wire brush and broom to remove all dusty
particles and foreign matters. The surface shall be blinded with approved stone dust
as shown in the drawing or approved by the Project Manager.
6.4 INSPECTION:
The surface before and after the soling shall be examined by the Project Manager
and written approval taken before proceeding further.
7.1 GENERAL
Prevention of termite from reaching the superstructure can be achieved by creating a
chemical barrier between the ground and the building by treating the soil beneath the
building and around the foundations. The work shall be carried out as per IS 6313 of
1981 and other relevant codes.
7.2 MATERIAL
Chloropyrifos Emulsifiable concentrates of 20% with 1% concentration
7.5 SUBMITTALS
The Contractor has to submit the manufactures printed product data and application
instructions including precautionary and safety measures to be adopted.
7.6 CERTIFICATES
Submit test certificates or documentation to substantiate product performance and
recognised environmental safety standards.
7.7 EXECUTION
Surface areas to receive the anti- termite treatment should be suitably leveled and
compacted strictly in accordance with the manufacturer’s recommendations. A
certificate from the Project Manager/ Engineer In charge, in compliance of above is
must before the application of treatment.
7.7.1 APPLICATION
Hand operated pressure pump shall be used for uniform spraying of the chemical. To
have proper check for uniform, spraying of chemical, graduated containers shall be
used. Proper check should be kept that the specified quantity of chemical is used for
the required area during the operation. The whole process must be carried out in the
presence of project managers and record has to be maintained and jointly signed.
7.8 DISTURBANCE:
The treated soil barriers shall not be disturbed after they are formed. If by chance,
treated soil barriers are disturbed, immediate steps shall be taken to restore the
continuity and completeness of the barrier system.
a) In the case of R.C.C. framed structures with columns and plinth/ Tie beams and
R.C.C. basements/tanks with concrete mixes rich and dense (being 1:2:4 or
richer), it is unnecessary to start the treatment from the bottom of excavation for
columns and plinth beams. The treatment shall start at the depth of 500mm below
ground level. From this depth the back-fill around the columns, beams and R.C.C.
basement wall shall be treated at the rate as per IS 6313. The other details of
treatment shall be as laid down in the Clause (c) below.
b) The bottom surface and the sides (up to a height of above 300mm ) of the excavation
made for column pits, wall trenches and basements shall be treated with the
chemical at the rate specified in IS 6313 of 1981.
C) After the column foundations and the retaining wall of the basement come up, the
backfill in immediate contact with the foundation structure shall be treated at the rate
specified in IS 6313 of the vertical surface of the sub-structure for each side. If water
is used for ramming the earth fill, the chemical treatment shall be carried out after the
ramming operation is done by rodding the earth at 150mm centers close to the wall
surface and spraying the chemical with the above dose. The earth is usually returned
in layers and the treatment shall be carried out in similar stages. The chemical
emulsion shall be directed towards the concrete or masonry surfaced of the columns
and walls so that the earth in contact with this surface is well treated with the
chemicals.
All chemicals used for anti-termite treatment are poisonous and hazardous to health.
These chemicals can have an adverse effect on health when absorbed through the
skin, in-haled as vapours or spray mists or swallowed.
The Contractor has to take all necessary precautions as per the manufacturers safety
norms and ensure for absolute safe working conditions.
Necessary masks & hand glasses shall be provided to the workers.
7.13 GUARANTEE
Guarantee period for the anti- termite treatment is to be provided in the name of the
Client through the Project Manager/ Engineer In charge in an approved format for a
period of 10 years from the date of application; an approved affidavit pertaining to it
must be submitted by the Contractor.
8.1 GENERAL
The sand filling is to be done under the floors and plinth beams or like areas. The
sand filling shall be done in layers as specified in the drawing or directed by the
Project Manager/ Engineer In charge.
8.2 MATERIAL:
The sand shall be evenly graded, as per the relevant IS Code unless and otherwise
specified in the drawing. The sand shall be free from any foreign matter, tree roots,
clay and deleterious substances.
Generally, “FINE SAND”/ PIT SAND which complies with the above standards are
used for the filling purpose, unless shown otherwise in the drawing.
8.3 SUBMITTALS:
The Contractor shall submit the following to the Project Manager/ Engineer In charge
for his approvals, before procuring the materials;
a) Material test report as, carried out in the laboratory in accordance with the relevant IS
Code.
b) Source of material
8.4 EXECUTION:
Surfaces on which the sand filling is to be done shall be well compacted and duly
certified by the Project Manager in writing.
Sand filling then be done in layers not exceeding 150mm or as specified in the
drawing or as directed by the Project Manager. Each layer shall be well watered to
the optimum moisture content limits, rammed and thoroughly consolidated by
suitable means to achieve the desired compact layer to the satisfaction of Project
Manager.
Note:
1. All Indian Standards referred to below / above shall be the latest revision
(including all amendments issued thereto) on the date of opening of the priced
tender.
2. References to only some of the codes in this document and the various clauses
of design criteria shall not limit the scope or applicability of other relevant to a
specific job, in addition to those already mentioned are followed whenever
applicable.
3. Where British/ American/ DIN or other codes and standards are referred to in this
document equivalent Indian Standards may be substituted if the same is
available.
4. In case of any deviation/ conflict between provisions of IS codes and the design
criteria, the provisions that are more stringent shall be followed unless specifically
directed otherwise.
5. Specifications for materials supplied from India shall follow Indian Standards
Specification.
6. Field and laboratory testing procedures for materials shall follow the Indian
Standards Specification.
1.0 SCOPE
This specification describes the general requirements for concrete using in-situ
production facilities including quality, proportioning, batching mixing and testing of
concrete, transportation, placing, curing, protecting, repairing and finishing and
requirements in regard to reinforcement & formwork,
GENERAL
A vapour barrier as per the specification and item description shall be provided
between the Lean concrete and the reinforced concrete surface to prevent the above
structure from water penetration.
MATERIAL
Unless specified otherwise, a layer of 300 microns High density polyurethane sheet
(H.D.P.E.) shall be laid over the cement plaster/ lean concrete.
SUBMITTAL
The contractor has to provide all necessary information about the material as
required by the Project Manager/ Engineer In charge, before execution of the work.
2.1 EXECUTION:
The lean mix concrete shall be plastered with cement plaster 1:4 (1 cement 4 coarse
sand), 12mm thickness to give a smooth even surface for laying the High density
polyurethane sheet (H.D.P.E) / bituminous craft paper vapour barrier. Sheets shall be
overlapped on each other 100mm and properly pasted together with an approved
adhesive. It shall be ensured that no tearing or puncturing of sheet occurs on account
of indiscriminate use of area by labours. In unavoidable circumstances, it shall be
covered with additional layer of the sheet with 100mm overlap beyond torn area.
3.1 GENERAL
3.1.1 DESCRIPTION
This section covers the requirements for furnishing of cement concrete,
proportioning, batching, mixing, testing, test intervals, placing, compacting and
finishing, jointing, curing and all other work as required for cast-in-place reinforced
concrete.
Cement concrete shall be composed of cement, fine aggregate, coarse aggregate,
water, with or without admixture as approved, proportioned and mixed as specified
herein.
a) Steel reinforcement
b) Formwork
The codes and standards generally applicable to the work of this section are listed
hereinafter.
APPLICABLE CODES
The following clauses are intended to amplify the requirements of the reference
documents listed above and the contractor shall comply with these clauses.
Note:
1. All Indian Standards referred to below / above shall be the latest revision
(including all amendments issued thereto) on the date of opening of the priced
tender.
2. References to only some of the codes in this document and the various clauses
of design criteria shall not limit the scope or applicability of other relevant to a
specific job, in addition to those already mentioned are followed whenever
applicable.
3. Where British/ American/ DIN or other codes and standards are referred to in this
document equivalent Indian Standards may be substituted if the same is
available.
4. In case of any deviation/ conflict between provisions of IS codes and the design
criteria, the provisions that are more stringent shall be followed unless specifically
directed otherwise.
5. Specifications for materials supplied from India shall follow Indian Standards
Specification.
6. Field and laboratory testing procedures for materials shall follow the Indian
Standards Specification.
The Contractor must employ and maintain a testing laboratory as per the general
conditions of contract and acceptable to the Project Manager/ Engineer In charge,
where he shall arrange for preliminary and routine testing to be carried out.
3.2 SUBMITTALS
3.2.3.1 Prior to delivery, Contractor to submit a certificate on materials, which complies with,
specified requirements including names, sources and description of all materials for
the approval by the Project Manager/ Engineer In charge.
3.2.3.2 Quality Inspection Plan to ensure continuing quality control of ingredients by periodic
sampling, testing and reporting to the Project Manager/ Engineer In charge on the
quality of materials being supplied.
The contractor shall design mixes for each class of concrete indicating that the
concrete ingredients and proportions will result in concrete mix meeting requirements
specified.
Prior to commencement of concrete work the contractor shall submit the mix design
as a report for the approval of Project Manager/ Engineer In charge. This report shall
compare the proposed mix design with specified requirements and shall be
summarised on form similar to that shown under 3.31
The contractor shall submit the following to the Project Manager/ Engineer In charge
well in advance:
The proposed program, methods and details of plant and equipment to be used in
testing ingredients, mix design and concrete samples.
The proposed program, methods and details of plant and equipment to be used for
batching and mixing of concrete, as well as placing the concrete at any height.
During concreting operations, the contractor shall conduct inspection and testing as
described in subsection 3.1.4 herein and all reports thereon shall be submitted in
summary form to the Project Manager/ Engineer In charge at periodic intervals and
when requested.
3.2.7 SCHEDULES
The contractor shall prepare working schedules for dates and rate of placing of
concrete for each item of work and submit it to the Project Manager/ Engineer In
charge when requested.
3.3 MATERIALS
Before bringing to the site, all approved samples shall be deposited in the office of
the Project Manager/ Engineer In charge before placing orders for the materials with
suppliers. The materials brought on to the works shall conform in every respect to
their approved samples. Fresh samples shall be deposited with the Project Manager/
Engineer In charge whenever type or source of any material changes. The contractor
shall check each fresh consignment of materials as it is brought on the works to
ensure that they conform to the specifications and / or approved samples.
The Project Manager/ Engineer In charge shall have the option to have any of the
materials tested to find whether they are in accordance with specifications. All bills
vouchers and test certificates which in the opinion of the Project Manager/ Engineer
In charge are necessary to convince him as to the quality of materials or their
suitability shall be produced for his inspection when required.
Any materials, which have not been found to conform to the specifications and not
approved by the Project Manager/ Engineer In charge shall be rejected forthwith and
shall be removed from the site by the contractor at his own cost within 48 hrs. or time
stipulated by the Project Manager/ Engineer In charge. The Project Manager/
Engineer In charge shall have the powers to cause the contractors to purchase and
use materials from any particular source, as may in his opinion be necessary for the
proper execution of work.
3.3.1 CEMENT
Whenever possible all cements of each type shall be obtained each from one
consistent source throughout the contract. "Cement of different types shall not be
mixed one with the other. Different brands of cement, or the same brand of cement
from different sources, shall not be used without prior notification and approval."
All cement shall be fresh when delivered and at ambient atmospheric temperature.
In fair-faced elements, the cement used in the concrete for any complete element
shall be from a single consignment. All cement for exposed concrete shall be from
the same approved source and uniform in colour.
Cement shall be used in rotation of delivery. Cement, which in the opinion of the
Project Manager/ Engineer In charge, has deteriorated, shall not be used. All batches
of cement in which unacceptable material has been mixed with acceptable material
shall be rejected and shall be removed from the site forthwith. Cement from broken
bags shall not be used in permanent works.
The contractor shall provide facilities for making 7 days tests from time to time in
accordance with IS : 3535, IS : 4031 and IS : 4032 and shall allow for carry out such
tests as may be required by the Project Manager and for reporting the results.
3.3.2 AGGREGATES
MATERIAL:
Aggregates from natural sources shall be in accordance with IS : 383. The aggregate
shall be clean, hard, durable and shall not contain iron pyrites, iron oxides (other than
magnetite), mica, shale, coal or other laminar, soft or porous materials.
For fair-faced concrete, the contractor shall ensure that aggregates are free from iron
pyrites and impurities, which may cause discoloration.
SUBMITTALS:
The contractor shall submit to the Project Manager/ Engineer In charge certificates of
grading and compliance from the suppliers for all consignments of aggregate.
QUALITY ASSURANCE:
In addition at site from time to time, the contractor shall test that aggregates in
accordance with IS: 2386. The contractor shall allow for and provide all necessary
apparatus for carrying out each test and for supplying test records to the Project
Manager/ Engineer In charge.
STORAGE:
The aggregate shall be processed, stored handled and batched in acceptable clean
areas on dense concrete or dense bituminous surfaces in bunkers so as to prevent
physical or chemical contamination, to preserve the gradation and to ensure good
drainage. Aggregate shall be covered at all times to protect material from adverse
climatic conditions.
FINE AGGREGATES:
The fine aggregate shall be pit sand, stone dust or may comprise a combination of
these two which separately meet the requirements of this specification when
separately batched or other approved sand. It shall be free from clay, loam, earth or
vegetable matter and from salt or other harmful chemical impurities. It shall be clean,
sharp, strong, angular and composed of hard siliceous material.
Natural sand and crushed stone shall not contain more than 0.10%, subject to the
overall requirement that the maximum chlorides content of the concrete expressed as
a percentage of chloride ion by weight of cement shall not exceed 0.3 % when
ordinary Portland cement is used and 0.2 % when sulphate resisting cement is used.
Natural sand and crushed stone sand will not contain 0.40 % of total acid soluble
sulphate when expressed as sulphur trioxide by weight of oven dry sample.
Crushed stone sand shall not contain appreciable amounts of flaky or elongated
particles.
Stone dust shall be obtained by crushing hard stone and the grading as determined
by the method prescribed in IS : 2386 shall be within the limits of Grading Zone III
given in Table 1. When the grading falls outside the percentage limits given for the
sieves other than 600 micron and 300 micron (I.S) sieves by not more than 5 percent
and on 150 micron sieve by not more than 20 percent it shall be regarded as
following within this zone. The 5 percent can be summation on one or more sieves.
Coarse aggregate obtained from crushed or broken stone shall be angular, hard,
strong, dense, durable, clean and free from soft, friable, thin, flat, elongated or flaky
pieces.
The water absorption value shall not exceed 2.5% by weight, when determined in
accordance with the relevant IS Code. The flakiness index and elongation indicise of
the predominant fractions in the single- sized coarse aggregates shall not exceed
20% and 35% respectively when determined in accordance with the relevant IS
Code.
The aggregate impact value for coarse aggregate shall not exceed 30% when
determined in accordance with the relevant IS Code
Coarse aggregate shall not contain more than 0.03% by weight expressed as a % of
chloride ion when tested subject to total chloride content arising from all ingredients
in a mix including cement, water and admixtures expressed as percentage of weight
of cement in the mix shall not exceed .2% in case of sulphate resistant cement and
.3% in case of O. P. Cement.
Coarse aggregate shall not contain more than .04% total acid soluble sulphates
when expressed as sulphur trioxide by weight of oven dry sample.
Pee gravel shall be rounded sound, hard, clean, non-porous, suitably graded in size
with or without broken fragments and free from flat particles of shale, clay, slit, loan
and other impurities.
Except where it can be shown to the satisfaction of the Project Manager/ Engineer In
charge that a supply of properly graded aggregate of uniform quality can be
maintained over the period of the works, the grading of aggregate shall be controlled
by obtaining the coarse aggregate in different sizes and blending them in correct
proportions as and when required.
The maximum size of coarse aggregate shall be such that the concrete can be
placed without difficulty so as to surround all reinforcement thoroughly and fill the
corners of formwork.
3.3.4 WATER
Water used in the works shall be potable water and free from deleterious materials.
Water used for mixing and curing concrete as well as for cooling and / or washing
aggregate shall be fresh and clean, free from injurious oil, salts, acids, alkali, other
chemicals and organic matter.
Water shall be from the source approved by the Project Manager/ Engineer In charge
and shall be in accordance with IS: 456.
Before starting any permanent concreting work and when ever the source of water
changes, the water shall be tested for its chemical and other impurities to ascertain
its suitability in accordance with the standards as listed below for use in concrete and
for approval of the Project Manager as well. No water shall be used until tested and
found satisfactory. Cost of all such tests shall be born by the Contractor.
Water storage shall be in an enclosed tank protected from air borne contamination
and direct sunshine by suitable screens and insulation.
Where the Contractor proposes to control the temperature of the water used in the
works by the addition of ice, the ice shall be produced from water complying with this
specification.
Water containing unmelted ice shall not be used for producing concrete.
Chemical admixtures are not to be used until permitted by the Project Manager/
Engineer In charge. In case their use is permitted, the type, amount and method of
use of any admixture proposed by the contractor shall be submitted to the Project
Manager/ Engineer In charge for approval.
The contractor shall further provide the following information concerning each
admixture to the Project Manager/ Engineer In charge.
a) Normal dosage and detrimental effects, if any, of under dosage and over dosage.
d) Whether or not the admixture leads to the entrainment of air when used in the
manufacturer's recommended dosage.
e) Where two or more admixtures are proposed to be used in any one mix, the
manufacturer's written confirmation of their compatibility.
In addition to the normal trial mix cubes required an additional set of cubes shall be
made with 1.5 times the intended admixture addition to assess the effect of over
dosage on the concrete.
In reinforced concrete, the chloride content of any admixture used shall not exceed 2
percent by weight of the admixture as determined in accordance with IS : 6925 and
the total chloride content in all admixtures used in concrete mix shall not exceed 0.03
percent by weight of cement.
The admixtures when used shall conform to IS: 9103. “The suitability of all
admixtures shall be verified by trial mixes".
The addition of calcium chloride to concrete containing embedded metal will not be
permitted under any circumstances.
The testing of the type of admixture, the Contractor proposes to use, shall be done
by any independent laboratory chosen by the Project Manager/ Engineer In charge.
Where so specified, water proofing material of approved quality shall be added to the
concrete mixture in accordance with the manufacturer’s specifications stating the
quantity of water proofing material in litres or kg per 50 kg of cement and will be paid
for separately.
SPACERS
Spacers shall be of such materials and designs as will be durable. The mix used for
spacer blocks made from cement, sand and suitable aggregate of nominal size of the
spacer and shall be same in strength, durability, porosity and appearance to the
surrounding concrete. Block shall be well compacted and water cured for a minimum
of 7 days after casting and shall have a 30 minute absorption of less than 3.5% by
weight. Any wire cast into the spacer shall be positioned well away from the exposed
surface. Concrete spacer block shall be factory made. Concrete spacer block made
on the construction site shall not be used. Sample concrete spacer block shall be
submitted to the Project Manager/ Engineer In charge for approval at least 21 days
before it is intended to place concrete. Plastic spacers shall be sufficiently rigid not to
distort unacceptably under applied loads and shall be so perforated s to ensure a
continuity of concrete through the spacer. Samples of spacers shall be submitted for
approval at least 21 days before it is intended to place concrete.
3.5 PLANT
The contractor shall obtain the approval of the Project Manager/ Engineer In charge
for all plant items he proposes to use for the manufacture and placing of concrete.
The arrangement and setting of plant for manufacture of concrete shall be agreed
with the Project Manager/ Engineer In charge.
The contractor shall maintain all items of plant at all times in a clean and efficient
working condition. A related periodic report in the approved Performa shall be
submitted to the Project Manager/ Engineer In charge during the contract execution
period. Preventive maintenance shall be programmed well in advance and the
Project Manager/ Engineer In charge informed. Downtime of more than 24 hrs shall
not be acceptable.
3.6 STORAGE
All goods and products including owners supply covered by these specifications shall
be procured well in advance and stored as specified below:
3.6.1 CEMENT
Cement shall be stored on a raised floor in dry weather proof and drought free but
well ventilated shed.
Cement bags shall be stacked close together away from external walls and in stacks
of not more than ten bags to avoid lumping under pressure.
Cement stored during monsoons or cement expected to be in store for more than
eight weeks shall be completely enclosed in 700 gauge polythene sheet so arranged
that the flap closes on the top stack. The contractor shall ensure that protective
polythene sheet is not damaged at any time during use.
The contractor shall be responsible for the storage of cement at the site and no claim
will be entertained in the event of any damage occurring to cement due to faulty
storage by the contractors or on account of his negligence.
Cement stored on site for a period longer than eight weeks shall be tested to the
satisfaction of the Project Manager/ Engineer In charge before it is used in the works.
Cement, which has so deteriorated in quality that it no longer conforms in all respects
to the requirements of this specification, will be condemned by the Project Manager/
Engineer In charge and shall not be used in the works. The contractor shall
immediately remove from the site all cement that has been so condemned.
3.6.2 AGGREGATES
When stack pilling, the aggregate shall not form pyramids resulting in segregation of
different size particles. The stacks shall be regular and of height not exceeding two
meters.
Cement concrete used in the works shall be either of the two categories given
below:-
All cement concrete not designated by strength shall be treated as ordinary concrete
of nominal mix as specified. The aggregates and cement shall be specified. The
aggregates and cement shall be measured by volume. Mixing water shall be
measured in graduated litre cans.
The controlled concrete shall meet with the strength requirement laid down in Table
2. The aggregate cement ration and water cement ratio to be used for obtaining the
specified cube strengths, given inn Table 2, shall be determined in accordance with
the design of the mix.
TABLE - 2
The contractor shall be responsible for designing mixes of the specified performance
to suit the degree of workability and characteristic strength required for the various
parts of the works.
Alternative mixes may be designed by the contractor for use in both thin and narrow
sections and thick sections. Special mixes using finer aggregates may be designed
by him for infilling pockets and narrow spaces and for regions of congested
reinforcement.
The minimum cement content for controlled concrete shall not be less than the
amounts given in Table 2 for the particular grade of concrete.
Brick Aggregate shall be obtained by breaking well burnt or over burnt dense
bricks/brick bats. They shall be homogeneous in texture, roughly cubical in shape
and clean. They shall be free from unburnt clay particles. Soluble slat, silt, adherent
coating of soil, vegetable matter and other deleterious substances. Such aggregate
should not containing more than 1% of sulphate and should not absorb more than
10% of their own marks of water when used in cement concrete. It shall conform to
IS: 306 - 1986 unless otherwise specified. The mixing and laying shall be as per
cement concrete mentioned above.
The quantity of water added to the cement and aggregates during mixing shall be
such as to produce a concrete having sufficient workability to enable it to be properly
compacted to be worked into the corners of the shuttering and around reinforcement.
Due account shall be taken of the variation of moisture content, within any
consignment of aggregate and any variations due to watering, exposure to rain or
drying weather. The contractor shall carryout regular moisture content tests in
accordance with IS : 2386 on stacked aggregates as directed by the Project
Manager/ Engineer In charge and results submitted to him.
In case of ordinary concrete the maximum value of water cement ratio shall be 0.50
and in the case of controlled concrete the water cement ratio is determined by the
mix design.
The contractor shall exercise particularly tight control on the water content for
fairfaced concrete the colour of which is sensitive to small variations of water in the
mix.
When a suitable water cement ratio has been determined and agreed with the
Project Manager/ Engineer In charge, it shall be maintained throughout the
corresponding part of works. Approved tests shall be undertaken periodically by the
contractor to satisfy the Project Manager/ Engineer In charge of the maintenance of
the consistency. However the amount of water added to a mix other than for fair
faced concrete may be reduced below the agreed design amount with the consent of
the Project Manager/ Engineer In charge if the contractor is able to demonstrate that
such a reduction is consistent with producing concrete of the required workability and
characteristic strength.
The contractor shall frequently test the concrete for slump-cone test. The slump at
the point of placing as measured in accordance with the methods laid down IS: 1199
shall not be more than 75 mm and not less than 40 mm except for concrete
containing a retarding / plasticizer admixture when the initial slump shall be 100 mm
± 25 mm.
The measure of quality control exercised by the contractor in the manufacture of the
concrete at site shall be the Standard Deviation derived from the analysis of cube
results tested in accordance with IS : 516.
The contractor shall design each concrete mix to have mean strength greater than
the required characteristic strength by at least the current margin defined as 1.65
times the Standard Deviation. In the first instance the contractor shall assume a
Standard Deviation of 5.5 N/mm2.
Should the analysis of the first 30 cube test results of concrete of nominally similar
proportions of similar materials and produced over a period exceeding 5 days but not
exceeding 6 months by the same plant under similar supervision show the Standard
Deviation to be less than 4.5 N/mm2 the mix may be re-designed assuming a
Standard Deviation of 4.25 N/mm2 in which case the contractor shall submit details
of the proposed new mix proportions to Project Manager/ Engineer In charge for his
consideration.
Should the further analysis of the next 100 cube test result of concrete of nominally
similar proportions of similar materials and produced over a period not exceeding 12
months by the same plant under same supervision show the Standard Deviation to
be less than 3.75 N/mm2 the contractor may re-design the mix assuming a Standard
Deviation of 3.5 N/mm2 and shall submit the details of the proposed new mix
proportions to the Project Manager for his consideration.
If at any time the statistical minimum strength of the concrete defined as the mean
strength minus 1.64 times the actual Standard Deviation as determined from cube
test results falls below the characteristic strength, the mix shall be re-designed by the
Contractor. Details of the new mix proportions shall be submitted to the Project
Manager for his comments and the contractor's supervision and degree of control
over mix proportions shall be improved.
For concrete designed to be used for pumping, the aggregates shall comply with the
limits set in equivalent of ASTM – C33 and necessary field test shall be carried out
with recommended dosage of approved super plasticizer and establish its pumpable
quality.
TABLE - 3
M 25 5.3
M 30,35,40 & 45 6.0
The contractor shall submit to the Project Manager/ Engineer In charge for comment
sufficient evidence based on trial mixes that for each grade of concrete the intended
workability, the proposed mix proportions and the method of manufacture will
produce concrete of the required quality.
The contractors shall obtain from the Project Manager/ Engineer In charge his written
approval on the mix design for each grade of concrete before any concrete of that
grade is placed in the works.
For each grade of concrete, three separate batches of concrete shall be made by the
contractor using materials typical of the proposed supply and under full-scale site
conditions.
The workability of each of the trial batches shall be determined and 6 specimen
preliminary test cubes shall be produced from each trial batch. Three cubes of each
set shall be tested at 7 days and the remaining 3 cubes of each set shall be tested at
28 days.
The trial mix proportions for each grade of concrete shall be considered satisfactory if
the mean strength of the 9 cubes tested at 28 days exceeds the specified
characteristic strength by between 0.6 and 1.2 times the current margin and the least
cube strength is greater than the specified characteristic strength and the contractor
has satisfied the Project Manager/ Engineer In charge that the concrete contains the
correct amount of cement and the free water cement ratio is below the maximum
specified value.
Following agreement with the Project Manager/ Engineer In charge on the trial mix
proportions, should the contractor wish to make substantial changes in the materials
or in the proportions of the materials to be used in a mix, the Project Manager/
Engineer In charge will require further trial mixes to be made and their results
submitted for the comments prior to such materials or proportions being adopted by
the contractor, except that no such trial mixes will be required under clause 1.11 of
this specification.
The strength of concrete either in assessing the suitability of the trial mixes or when
placed in the works shall be determined from 150 mm cubes made, cured, stored,
transported and tested in accordance with IS:516. Test cubes shall be made as,
where and when the Project Manager may require.
Test cubes shall be made under the direct supervision of the competent person
appointed by the contractor to supervise all stages of the preparation and placing of
concrete. They shall be made by the contractor in the presence of the Project
Manager/ Engineer In charge generally from concrete taken at the point of discharge
from the mixer and the contractor shall provide suitable facilities in the form of a hut
or other covered protection as agreed with or directed by the Project Manager/
Engineer In charge for the storing and curing of the test cubes during the first 24
hours after making them and until they are dispatched to the testing laboratory.
Test cubes shall be marked and dated in such a manner that the grade and the part
of the works in which the concrete they represent, has been placed, can be readily
identified.
Testing shall be done in an approved laboratory at the site itself and the results shall
be submitted promptly by the contractor to the Project Manager/ Engineer In charge.
When concrete of a particular grade is first used in the works, 2 cubes shall be taken
from 3 separate batches during each of the first 7 days of using that grade. Of these
6 cubes made daily, 3 cubes (each cube representing concrete made of a different
batch) shall be tested at 7 days and the remaining 3 cubes shall be tested at 28
days. For every subsequent 20 m3 of concrete or for every day's concreting be the
less in volume, 6 cubes shall be made for each grade of concrete and tested at 7 and
28 days as above.
If the mean concrete strength determined from such 28-day cube tests does not
reach the characteristic strength for that grade, the materials and / or their
proportions for that grade shall be modified by the contractor to the satisfaction of the
Project Manager/ Engineer In charge.
In addition the contractor shall at his own expense take such actions, as the Project
Manager/ Engineer In charge may consider necessary on the concrete placed in the
part of the works represented by the set of cubes so found to be below the
characteristic strength.
All concrete, whether ordinary or controlled shall be mixed in an approved mixer for
the minimum time necessary to ensure adequate quality and uniform distribution of
the materials. The cement and aggregates shall normally be first mixed dry until all
particles of aggregate are coated with cement after which the water shall be added.
Allowance shall be made for the moisture content of the sand added for each mix.
The temperature of the aggregate, water and cement when added to the mixer shall
be such that the temperature of the concrete at the time of placement is less than
40o C.
Materials for concrete shall be deposited into the drum while it is in rotation. Mixers
shall not be loaded beyond their rated capacity and each batch shall be completely
discharged from the drum before recharging takes place.
Facilities shall be provided to spray the mixer drum with cool water between batches
and on the completion of concreting the drum shall be washed down. The surface of
the mixer drum shall be maintained in a clean condition at all times.
Retampering and / or mixing of concrete, which has partially hardened and set, will
not be permitted under any circumstances.
The acceptance standards for works represented by various tests shall be deemed to
have been attained if the results comply with the Specific Standards or standards as
approved by the Project Manager/ Engineer In charge in writing.
Should test results, which do not comply with the specification, be obtained during
the progress of the work the structural work represented by such tests shall be
regarded as un-acceptable. The Project Manager/ Engineer In charge may permit
postponement of demolition and reconstruction should the Contractor wish him to
consider the results of further test selected by the Project Manager/ Engineer In
charge From the followings:
3.16 RECORDS:
In addition, the Contractor shall keep in record and sent to the Project Manager in a
required Performa, the following information’s for every cube tested. This is in
addition to the information required by I S 516
a) Date of Casting
d) Slump
3.17 TRANSPORTING
The period between mixing the concrete and placing it in the final position shall be
kept to a minimum and the delivery of concrete shall be co-ordinated with the rate of
placement to avoid delays in delivery and placement. Concrete shall be handled from
the place of mixing to the place of final deposit by methods, which prevent
segregation, loss of ingredients and contamination and maintain the required
workability. Use of transit mixers of adequate capacity is intended. Concrete pump
location w.r.t placement shall be got approved prior to commencing the mixing.
Should any segregation have occurred in any batches arriving at the place of
deposition, such batches shall be deposited and thoroughly turned over by hand
before placing in the works. Where concrete is conveyed by chutes, the chutes shall
be made of metal or fitted with metal linings. The approval of the Project Manager/
Engineer In charge shall be obtained for the use of chutes in excess of 3 meters long
and in such cases the concrete shall be remixed if so required by the Project
Manager/ Engineer In charge.
All plant and equipment used in the transportation of concrete shall be thoroughly
cleaned before and after each working period and at all changes of concrete mixes.
Water used for this purpose shall be discharged well clear place.
The inside surface of the forms against which concrete is to be placed shall be clean
and free from dried or hardened spattering or coatings of concrete. The forms shall
be well wetted before placing concrete.
When the work has to be resumed on a surface which has hardened. such surface
shall be roughened. It shall then be swept clean, thoroughly wetted and covered with
12 mm layer of freshly mixed mortar composed of cement and sand (in the same
ratio as the cement and sand in the concrete mix) immediately before placing of
concrete.
Before any concrete is placed on the sub grade, the sub grade shall be checked and
approved for degree of compaction and alignment. The sub grade shall be kept
damp ahead of concreting. Concrete shall not be placed in the works until the
Project Manager has inspected the formwork, reinforcement, inserts and sleeves if
any and given his permission to place concrete by signing prescribed
"POURCARD". In case multiple agencies are involved in placing the inserts /
services, building contractor / civil works agency shall be responsible to obtain sign –
off on the pour card for proper and non-dislodgeable insert / sleeves.
3.19 PLACING
Concreting of any portion of the works shall be done only in the presence of the
representatives of the Project Manager/ Engineer In charge. Concreting shall be
carried out continuously always against shuttered surfaces between construction,
contraction or expansion joints shown on the drawings or agreed by Project
Manager/ Engineer In charge. The contractor shall closely follow the sequence of
concreting where such is specified on the drawings. If concreting is interrupted
before reaching the predetermined joint an approved construction joint shall be
provided.
Immediately before placing of concrete for columns and walls, the reinforcement
within and the old concrete at the bottom of the formwork shall be given a coating of
cement sand mortar of the identical materials and proportions to be used in the
subsequent concrete, to prevent the loss of fine material from the initial concrete
pour.
Concrete shall be deposited as nearly as is practicable to its final position and shall
not be dumped in a large quantity at any point to be run or worked along the
formwork manually or with vibrators. Concrete shall not be deposited at a faster rate
than it can be placed and compacted.
Concrete shall be thoroughly worked into the forms so that they are entirely filled;
reinforcing bars adequately and tightly surrounded and entrained air released from
the mass of concrete. Placing shall be carried out by hand prodding as well as
vibrators in a manner directed by the Project Manager/ Engineer In charge.
The concrete shall be placed in layers not greater than 450 mm thickness and
thoroughly compacted before succeeding layers are placed. Concrete shall be
placed in a single operation to the full thickness of slabs, beams and similar
members. No concrete shall be placed on concrete which has set sufficiently to
cause the formation of planes of weakness and where these are likely to occur due to
unforeseen circumstances the procedure to be followed shall be as for clause 1.16 of
this specification. During concreting, care shall be taken to see that position of
inserts / embedments are not disturbed.
3.20 COMPACTION
The contractor shall use mechanical vibration for all concrete and shall take care that
internal vibrators shall not be brought into contact with the reinforcement or the
formwork. Where external vibration of the forms is not adopted for fairfaced surfaces,
the concrete shall be rodded adjacent to such surfaces in addition to internal
vibrating.
Compacting shall cease as soon as excess water appears on the face of concrete.
Any water accumulating on the surface of newly placed concrete shall be removed by
approved methods and no further concrete shall be placed thereon until such water
has been removed.
Notwithstanding the requirements regarding mix design, should it be found that the
proportion of water in the mix is such that laitance forms before compaction (i.e.
completion of expulsion of air) is complete; the quantity of water in the mix shall be
reduced. No water shall be added to concrete after mixing has been completed, but
where the proportion of water in the mix is such that it is impossible to achieve
complete compaction, the quantities of aggregate shall be reduced without any
alteration to the quantities of cement and water. Whenever either of the aforesaid
procedures are to be adopted, an additional set of 6 cubes for testing at 7 or 28 days
shall be made from the adjusted mix.
The time elapsing between the discharge of the concrete from the mixer and the
completion of compaction shall not exceed 30 minutes.
A sufficient number of spare vibrators shall be kept readily accessible to the place of
deposition of concrete to assure adequate vibration in case of breakdown of those in
use.
3.21 FINISHES
All concrete surfaces shall have a good, dense finish. Except for slabs, the exposed
faces of concrete for which formwork is not provided shall be smoothed with a steel
or wooden trowel to provide a finish equal to that face where formwork is provided.
The top surfaces of all floor and roof slabs specified as smooth shall be levelled and
trawled before the concrete begins to set to a smooth finish at the levels of floors
shown on the drawings. The trawling shall be done at such a time and in such a
manner that an excess of mortar is not brought to the surfaces of concrete nor the
aggregate displaced. The top surfaces of concrete slabs specified to receive an
integral finish should be uniformly roughened by deep hacking before the finish is
laid.
Immediately after striking the formwork and removing any superficial water,
honeycombed areas in normal unfinished concrete shall be inspected by the Project
Manager/ Engineer In charge and where directed the contractor shall immediately
make good at his own expense such honeycombing while the concrete is still green
to the satisfaction of the Project Manager/ Engineer In charge. All air holes shall be
similarly filled in.
The contractor shall be responsible for providing an adequate key in concrete where
plastering or rendering is specified to be applied. Hacking of the concrete surface
immediately after striking the formwork will be permitted.
The faces of all fair faced concrete shall be of even colour throughout, free from air
bubbles, cracks, honeycombing or other blemishes and will be inspected by the
Project Manager/ Engineer In charge immediately after the formwork has been
struck. Such faces shall not be rubbed down after striking the formwork to remove
fins, efflorescence or any similar imperfections without the prior permission of the
Project Manager.
Concrete surface finishes shall be according to the requirements and all instructions
by the Project Manager/ Engineer In charge with regard to the method of achieving
such finishes shall be implemented.
3.22.1 Walling on concrete shall not be permitted for at least 24 hours after it has been
placed in position, or for such additional length of time as Project Manager/ Engineer
In charge may direct. Immediately after compaction and completion of any surface
finishes, the concrete shall be protected from the evaporation of moisture/ premature
drying out by means of polythene sheeting, wet cession or other similar material kept
soaked by spraying. As soon as the concrete has attained a degree of hardening
sufficient to withstand surface damage, moist curing shall be implemented and
maintained for a period of at least 15days after casting.
Method of curing and their duration shall be such that the concrete will have
satisfactory durability and strength and members will suffer a minimum distortion, be
free from excessive efflorescence and will not cause, by its shrinkage, undue
cracking in the works.
Curing of concrete shall be achieved by the application of an acceptable proprietary
curing agent properly applied to all exposed concrete surfaces within 30minutes of
casting or removing formwork and then immediately covering the surface with a
double layer of Hessian.
Concrete in beams haunches shall be covered with two layer of Hessian tied down
so that drying winds are excluded from the surfaces. All Hessian shall be kept
continuously wet with water complying with this specification from the time of fixing
throughout the curing period.
Nominal Curing Period: Seven days is the minimum curing period for all cast in place
concrete under normal weather conditions (temperature around 25 to 27 deg.C. and
normal wind speed.
The top surfaces of slabs and other horizontal surfaces shall be cured by impounding
water in cement mortar bunds. Steeply sloping and vertical formed surfaces shall be
kept completely and continuously moist prior to and during the striking of formwork by
applying water to the top surfaces and allowing it to pass down between the
formwork and the concrete.
The contractor shall give careful consideration to the curing methods and conditions
for fair faced concrete. Components, which are specified to have exposed concrete
finish, shall receive the same curing treatment. Moreover water used for curing shall
be clean so as not to discolour the concrete.
3.22.2 All fair faced concrete shall be protected from damaged from the time of striking the
formwork. All edges and surfaces of such concrete shall be protected from chipping
using notched timber corner pieces or other suitable covers, which shall be
maintained, in place until the completion of the works.
The contractor shall be responsible for ensuring all fair faced concrete free of stains
from concrete materials and shall clean all such staining as may occur at his own
cost as soon as possible to the satisfaction of the Project Manager.
The Contractor shall not placed loads on any part of structure in excess of those for
which it is designed without the prior written approval of the Project Manager/
Engineer In charge.
Temporary loads imposed by new construction at upper levels shall be carried down
by adequate propping to lower levels of construction which have attained the 28 days
strength and which are designed for equivalent loadings. Where this requirement
necessitates the distribution of the temporary load between two or more levels of
construction, adequate re- propping with suitable and approved materials at the
soffits of slab, beams shall be provided after removal of the form wok and props at
the lower levels and shall be maintained undisturbed until the new construction at the
upper level has attained it’s specified 28 days strength.
The Contractor shall submit to the Project Manager/ Engineer In charge full details of
any supports, which he proposes to leave permanently embedded in the concrete,
and shall obtain prior approval in writing before proceeding with the work.
Concreting during extreme (hot or cold) weather shall be done as per IS: with the
following specifications over ruling the IS: 7861. In very hot weather, precaution shall
be taken to see that the temperature of wet concrete does not exceed 300 C while
placing.
SCHEDULING
The work shall be scheduled so that concrete is placed in position with least delay.
During extremely hot periods, concreting work shall be started in the afternoon to
take advantage of lower evening temperature and wind.
COOLING OF MATERIALS
All materials used for concreting shall be kept cool at the temperature specified in
IS:7861 by storing them in shade wherever possible, sprinkling coarse aggregate
with water and protecting water supply from direct sun rays. Mixing water shall be
chilled in very hot weather by refrigeration or by using ice as part of mixing water.
The ice should be melted by the time the concrete is discharged from the mixer.
MOISTENING
For concrete on ground, the sub-grade shall be dampened the evening before the
concreting. However prior to placing concrete there should be no standing water or
puddles on the sub-grade is allowed. Reinforcing steel and wood forms shall be
thoroughly moistened just before placing concrete.
TEMPORARY COVERS
Immediately after the concrete is placed, vibrated and levelled temporary covers
such as burlap shall be placed over the fresh concrete and kept continuously wet
when ready for floating and/or final finish, uncover only a small section immediately
ahead of the finishing cover again at once after final finish and keep the cover wet.
When high winds also prevail along with hot weather, the fresh concrete shall be
protected by placing a wind breaker on the windward side of hot days. The concrete
shall be protected from direct sunlight by erecting a sunshade or by taking advantage
of the shade from near by buildings or trees if any.
CURING
As soon as the concrete surface is hard enough to resist marring curing shall be
started kept covered with polyethylene film, water proof paper, or water holding
materials such as straw, or burlap or by spraying or a curing compound. If curing
compound is used it should be applied after final finishing care should be taken that
adequate and uniform coverage is obtained. The concrete surface shall be kept
constantly wet. The curing shall be continued for a specified number of days.
Weather conditions like humidity, temperature wind and clouds shall be recorded and
made a part of the permanent job record.
TESTING SPECIMENS
In hot weather it is absolutely necessary that sampling making and curing of test
specimens shall be done strictly in conformity with standard specifications. Test
cubes shall definitely be kept damp and in a shady place. They must receive
continuous standard moist work until tested.
GENERAL
SUBMITTALS
Where the contractor wishes to form joints in concrete other than those shown on the
drawings, he shall submit his proposals giving the position, form and treatment of
such joints to the Project Manager for his approval.
LOCATIONS
Generally for suspended slabs, within the middle third of their span, or along and
over the line of supporting beams or walls and at a distance from their edge
acceptable to the Project Manager.
For beams, vertically but no nearer to the support beam than the third point.
For joints between the tops of columns or walls and slab or beam soffits shall be
located within 12mm of the soffit.
EXECUTION
Vertical construction joints shall be formed against a stop board and horizontal
construction joints shall be level. Except where shown otherwise on the drawings,
reinforcement shall continue through construction joints.
As soon as possible after the formwork has been struck for vertical joints or after the
concrete has set in horizontal joints, the surface laitance of the hardened concrete on
the face of the joint shall be removed to expose the coarse aggregate in such a
manner that the loosened particles of aggregate and damaged concrete are not left
on the surface. The exposed face shall be swept clean of foreign matter and laitance.
Feathered construction joints will not be permitted. Immediately before placing the
new concrete, neat cement grout shall be poured over the old concrete followed for
horizontal joints by a 12 mm thickness of sand cement mortar of the same materials
and proportions to be used in the new concrete.
Starter plinths to wall, column and other vertical members shall have a height of not
less than 100mm above structural floor level except where otherwise shown on the
drawing.
Contraction joints required will be as shown on the drawings. Contraction joints shall
not be hacked, wetted or mortared before concrete is placed against them.
3.23.3.1 GENERAL
Where shown on the drawings, open joints in the structure shall be filled with joint
fillers. The joint filler shall be easily and uniformly compressible to its original
thickness, easily cut or sawn, robust, durable, resistant to decay due to termite or
weathering, unaffected by water and free of any constituent, which will bleed into or
stain the concrete. The joint filler shall be of same thickness of the joint width, it shall
extend through the full thickness of the concrete unless otherwise specified and shall
be sufficiently rigid during handling and placing to permit the formation of straight
joints.
Joint sealing compounds shall seal joints in concrete against the passage of water,
prevent the ingress of grit or other foreign material and protect the joint filler. The
compound shall have good extensibility and adhesion to concrete surfaces and shall
be resistant to flow and weathering.
Where water bars are shown on the drawings, the joints shall incorporate an
approved PVC external type water bar complete with all necessary moulded or
prefabricated intersection pieces assembled in accordance with the drawings with
bends and butt joints in running lengths made by heat welding in an electrically
heated jig.
Jointing and fixing of water bars shall be carried out strictly in accordance with the
manufacturer's written instructions.
The water bars shall be installed so that they are securely held in their correct
position during the placing and compacting of the concrete.
3.24 INSERTS
The contractors shall fix all necessary inserts such as steel plates, pipe sleeves, bolts
etc. and make provision of holes, pockets, dowels etc. in the formwork to enable
subsequent fixing of supports, brackets, ceilings, precast members etc. As indicated
on the drawings, called for in the schedule of items or as required by the Project
Manager/ Engineer In charge.
Nothing extra over and above the provision as per the schedule of items shall be paid
to the contractor on the account.
With the prior agreement of the Project Manager/ Engineer In charge, expansion type
fasteners may be used by the contractor in hardened concrete.
3.25 CRACKS
If any cracks develop in the reinforcement cement concrete construction which in the
opinion of the Project Manager/ Engineer In charge may be detrimental in strength of
the construction, the contractor at his own expense shall test the structural element in
question. If under these test loads the cracks shall develop further the contractor at
his own expense shall dismantle the construction, cart away the debris, replace the
construction and carryout all consequential work there to at no extra cost.
If the cracks are not detrimental to the stability of the construction in the opinion of
the Project Manager/ Engineer In charge, the contractor at his own expense shall
grout the cracks with pneumatically applied mortar, mixed with epoxy type bonding
agents to produce repair materials with strength, durability and elasticity
characteristics compatible with the parent material being repaired. As his own
expense and risk he shall also make good all other building works such as plaster,
moulding, surface finish of floors, roofs, ceiling etc. which in the opinion of the Project
Manager/ Engineer In charge have suffered damage either in appearance or stability
owing to such cracks.
In no circumstances, the Contractor must not start/ proceed with the repair works on
the adversely affected concrete surfaces until and unless this is reviewed and
permitted by the Project Manager.
The repair work shall be carried out to the satisfaction of the Project Manager/
Engineer In charge. The decision of the Project Manager as to the extent of the
liability of the contractor in the above matter shall be final and binding on the
contractor.
During the period of construction or within the defect liability period the Project
Manager/ Engineer In charge may at his discretion order the load testing of any
completed structure or any part thereof if he has reasonable doubts about the
adequacy of the strength of such structure for any of the following reasons: -
All the loading tests shall be carried out by the contractor strictly in accordance with
the instructions of the Project Manager/ Engineer In charge. Such tests should be
carried out only after expiry of minimum 28 days or such longer period as directed by
the Project Manager/ Engineer In charge.
The structure should be subjected to a super-imposed load equal to 1.25 times the
specified superimposed load assumed in the design. This load shall be maintained
for a period of 24 hours before removal. During the test, struts strong enough to take
the whole load shall be placed in position leaving a gap under the members as
directed.
The deflection due to the superimposed load shall be recorded by sufficient number
of approved deflectometers capable of reading unto 1/500 of a cm and located
suitably under the structure as directed by the Project Manager/ Engineer In charge.
If within 24 hours of the removal of the superimposed load, the structure does not
recover at least 75% of the deflection under the superimposed load, the test loading
shall be repeated after a lapse of 72 hours. If the recovery after the second test is
less than 80% of the maximum deflection shown during the second test, the structure
shall be considered to have failed to pass the test and shall be deemed to be
unacceptable.
In such cases the part of the work concerned shall be taken down or cut out and
reconstructed to comply with the specifications. Other remedial measures may be
taken to make the structure secure at the discretion of the Project Manager. However
such remedial measures shall be carried out to the complete satisfaction of the
Project Manager.
All costs involved in carrying out the tests and other incidental expenses there to
shall be borne by the contractor regardless of the results of the tests. The contractor
shall take down cut-out and reconstruct the defective work or shall make the remedial
measures instructed at his own cost, if there are any lapses on the part of the
contractor.
In addition to the above listed tests, non destructive tests methods such as core test
and ultrasonic pulse velocity test shall be carried out by the contractor at his own
expense if so desired by the Project Manager/ Engineer In charge. Such tests shall
3.27 SUPERVISION
All concreting work shall be done under strict supervision of the qualified and
experienced representatives of the contractor as well as those of the Project
Manager/ Engineer In charge. The contractor's engineer and supervisor who are in-
charge of concreting work shall be skilled in the class of work and shall personally
supervise all the concreting operations.
The Project Manager/ Engineer In charge reserves the right to make changes in the
mix proportions including the increased cement content or / and a change in the
contractor's control procedure, should the quality control during progress of the works
prove to be inadequate in his opinion.
All the concrete work shall be true to level, plumb and square within the acceptable
tolerance. The corners, edges and rises in all cases shall be unbroken and finished
properly and carefully.
3.29 TOLERANCES
The acceptable tolerances for formed concrete surfaces shall be as given below: -
a) Variation from plumb for
A testing room of not less than 10 sqm equipped with the following apparatus and
qualified concrete technician, labour and materials required for carrying out tests
therein shall be provided by the contractor at his own cost :
40 mm ............................dia 45 cms.
20 mm "
16 mm "
12.5 mm "
10 mm "
4.75 mm "
600 micron .........................dia 20 cms.
300 micron "
150 micron "
75 micron "
2) Weighing
a) Physical balance cap. 200 gms with weight box (accuracy 0.5 gm)
b) Counter scale cap. 20 Kg.
c) Weights
Grade of Concrete :
Cement Content and Type :
Water - Cement Ratio :
Free Water :
Specified Strength @ 28 days :
Current Mean Strength :
Current Standard Deviation :
Admixture Type :
Admixture Dosage :
Slump @ 30 minutes / slump @ 60 minutes (in laboratory) :
Air Content :
3.32 RECORDS
Through out the duration of this Contract, the Contractor shall maintain on site for
inspection by the Project Manager/ Engineer In charge up to date records of the
information required under this heading and copies shall be supplied to the Project
Manager/ Engineer In charge to the performa provided.
4.0 GROUTS
4.1 GROUTING
i) Grouting shall be done in 1:2 cement mortar (one part cement and two parts coarse
sand) of thickness 3" (75 mm) or less, or as directed. Where the thickness is more
than 3” (75mm) thick grouting shall be done in plain or reinforced cement with coarse
aggregate 3/8” (10 mm) and down gauge. The mix of concrete will be as shown in
the relevant drawings as directed.
ii) The base plate shall be temporarily supported on steel wedges and properly aligned
before grouting. Forms shall be built around the base and wet mortar shall be placed
under pressure around and under the base. To ensure that no air pockets are left
after grouting additions holes may have to be cut if directed in the base plate so that
pressure grouting can be carried out through these holes also and proper inspection
of the grout can be ascertained. The wedges shall be removed after the grouting has
set and recess shall be properly pointed.
iii) Grouting of machine foundations shall be done only after taking the written
instructions from the Project Manager/ Engineer In charge.
iv) The grouting work is included in the respective item of concrete and the rate for these
items and inclusive of proper pressure grouting after preparation of surfaces to be
grouted, necessary from work providing and removing necessary wedges, cutting
holes in the base plate to ensure that the air pockets are left etc. No extra rate will
be paid for grouting or any work that will be necessary to carry out and ensure proper
grouting entirely to the satisfaction of the Project Manager/ Engineer In charge. If
however a concrete mix richer than the foundation is specified for grouting, only the
difference of the quantity of cement used in richer mix of grout and the mix of the
footing shall be paid.
5.1 Cement Concrete Layer : This shall consist of cement concrete of specified
proportions and thickness. The surface of brick or stone masonry work shall be
levelled and prepared before laying the cement concrete. Edge of damp proof course
shall be straight, even and vertical. Side shuttering shall consist of steel forms and
shall be strong and properly fixed so that it does not get disturbed during compaction
and the mortar does not leak through. The concrete mix shall be of workable
consistency and shall be tamped thoroughly to make a dense mass. When the sides
are removed, the surface should come out smooth without honeycombing.
Continuity shall be maintained while laying the cement concrete layer and laying shall
be terminated only at the predetermined location where damp proof course is to be
discontinued. There shall be no construction joint in the Damp Proof Course.
5.2 Curing: Damp proof course shall be cured for at least seven days, after which it shall
be allowed to dry.
5.3 Application of Hot Bitumen: Where so directed, hot bitumen in specified quantity
shall be applied over the dried up surface of cement concrete, properly cleaned with
brushes and finally with a piece of cloth soaked in kerosene oil. Bitumen of
penetration 80 / 100 or equivalent using 1.7Kg / sqm on clean and kerosene washed
surface, A90 or equivalent where used shall be heated to a temperature of 160° ±
5°C. The hot bitumen shall be applied uniformly all over, so that no blank spaces are
left anywhere.
Rubble for soling shall be locally available, stone, or other approved variety. It shall
be hard, durable and free from defects such as fissures etc. After excavation/filling
has been performed to the required levels, rubble shall be hand set as closely as
possible and packed well. Rubbles shall be laid to have their largest area resting on
the sub-grade. Rubble packing shall be in one layer of 20/25cms. Thick. The
interstices / voids of rubble will be filled with cement concrete 1:3:6 (1 cement 3
coarse sand 6 coarse aggregate 20mm nominal size). The preparation and laying of
cement concrete shall be as contained in relevant specifications for ordinary
concrete. Immediately after laying the cement concrete the rubble layer will be
rammed by hand rammers and consolidated by surface vibrators. After the cement
concrete in the voids is set the topping layer of 100mm thick cement concrete 1:3:6
(1 cement 3 coarse sand 6 coarse aggregate 40mm nominal size) shall be laid and
finished smooth for ceiling other structural finishes. The preparation and laying of
cement concrete shall be as contained in relevant specifications for ordinary
concrete. Necessary form work to support the topping layer shall be done as per
relevant specifications for form work. The rate shall include all the operations
mentioned above including formwork, consolidation, levelling, curing, etc. complete.
The treform, a recast concrete grill acting as a stop end and rail for surface vibrated
to be positioned or separate stop ends and elevated track rails can be used. After
placing concrete it shall be poker vibrated, using poker vibration, proper compaction
of stone gravels and cement shall be obtained. Voids and entrapped air shall be
eliminated. Poker vibration with back up of surface vibration shall ensure the better
overall compaction of gravel and stone. Surface vibrator shall run twice over the
concerted surface. The machine can be pulled by a winch or manually by experts.
For vacuum processing specialised gang shall be engaged in order to produce
required compressive strength and wear resistance of the concrete. Suction shall be
immediately started after placing, screeding and compaction. Suction mat shall be
placed on fresh vibrated surface then vacuum pump is started which is already
connected with suction hose and vacuum mat to extract surplus water from concrete.
Vacuum processing shall be continued depending upon the thickness of the concrete
and water content in concrete shall be lowered to 15 to 25%. After vacuum process
floating operation shall take place directly on concrete surface. In these operations,
after mixing and grinding of cement takes place for better resistance surface. Also,
power trowel led with a skim floater provided by trowel ling blades, shall be applied to
minimise dusting as well as to improve wear resistance. Minimum two passes of
trowel ling shall be carried out. The treatment ends with the topping of natural
cement colour, while concrete as humid i.e. between floating and towelling. Then
surface shall be power trowel led in normal way. Necessary thermocol around
column and long peripheral walls shall be provided well in advance of
commencement of concreting. Finally one coat of bitumen paint at the sides of
concrete thickness all around the panels shall be carried out.
The extent of concrete screed floor toppings as shown on drawings. The material
should comply with requirements of specification for Cast-in-Place Concrete and as
herein specified. The concrete mix to produce concrete screed with the following
characteristics:
Slump; 200mm maximum for concrete containing plasticizer and 75mm maximum for
other concrete.
Maximum W/C ratio: 0.5.
8.2 EXECUTION
Prior to placing topping mixture, thoroughly dampen slab surface but do not leave
standing water, prime dampened surface and apply specified bonding agent, place
screed after bonding compound has dried as per manufacturer’s recommendations.
Locations of joints in base slab should be marked so that joints in top course will be
placed directly over them.
Toppings shall be laid in bays not exceeding 10 sqm and the bays shall be laid
alternately. Bay widths shall not exceed 3.0m.
At construction join, groove shall be saw cut and filled with approved polysulphide
sealant.
Spread concrete screed mixture on evenly prepared base, bring to required level with
straightedge and strike-off. Screed thickness shall be as shown on drawings,
minimum 50mm thick.
Where joints are required, construct to match and coincide with joints in base slab.
Provide other joints as per criteria mentioned in the clause 3.23 Before execution,
contractor shall submit drawing showing layout of construction joints for Architects
approval.
After floating, begin first trowel finish operation using power drivel trowels. Continue
trowelling until the surface is ready to receive the final troweling. Begin final hand-
trowelling when a ringing sound is produced as trowel is moved over surface
As soon as screed has set, closely cover with polythene sheeting and keep in
position for not less than 7 days.
8.3 PERFORMANCES:
9.1 GENERAL
9.1.1 DESCRIPTION
This section covers the requirements for providing, fabricating and erecting of
formwork including propping, bracing, shoring, strutting, rising, bolting, wedging and
all other temporary supports to the concrete during the process of setting and
subsequent removal of forms. The section also covers the architectural requirements
of finished concrete surface obtained from the formwork.
b) Precast Concrete
The codes and standards generally applicable to the work of this section are listed
hereinafter
9.2 SUBMITTALS
Prior to start of delivery of material for formwork, the contractor shall prepare
samples of different types of about 10 sqm and obtain approval of the Project
Manager/ Engineer In charge.
Before fabricating of forms, the contractor shall submit design calculations for
proposed formwork to the Project Manager/ Engineer In charge for his approval.
Wherever pumped concrete will be placed the calculations must include the impact of
the system and designed accordingly. However, the approval of the formwork design
in no way will relieve the contractor of his responsibility for adequately constructing
and maintaining the forms so that they will function properly.
In case the contractor proposes to use tie bolts running through the concrete, the
location and size of such tie bolts shall be submitted to the Project Manager/
Engineer In charge for his approval.
9.3 MATERIALS
9.3.1 Formwork shall be of timber, BWP plywood of building / shuttering quality, or any
other material capable of resisting damage to a the contact faces under normal
conditions of erecting forms, fixing steel and placing concrete. The selection of
materials suitable for formwork shall be made by the contractor, with approval of
Project Manager/ Engineer In charge, based on the maximum quality consistent with
the specified finishes and safety.
9.3.2 TIMBER
Timber used for formwork shall be easily workable with nails without splitting. It shall
be stable and not liable to warp when exposed to sun and rain or wetted during
concreting. Timber as sheathing is not accepted unless, specified.
9.3.3 PLYWOOD
9.3.4 STEEL
Steel formwork shall be made of 4 mm thick black sheets stiffened with angle iron
frame made out of M.S. angles 40 mm x 40 mm x 6 mm.
Provide proprietary mould oil or suitable release agents which will not bond with,
stain, nor adversely affect concrete surface and will not impair subsequent
treatments or finishing to concrete surfaces.
Formwork shall be designed for the loads and lateral pressures due to dead weight of
concrete, superimposed live loads of workmen, materials and plants and for other
loads as indicated on the drawings.
Forms shall be designed to have sufficient strength to carry the hydrostatic head of
concrete as a liquid without deflection tolerances exceeding the acceptable limits.
Where necessary to maintain the tolerances indicated on the drawings, the formwork
shall be cambered to compensate for anticipated deflections due to the weight and
pressure of the fresh concrete, and also due to any other construction loads. Unless
otherwise shown or specified, the camber shall be provided as below: -
Contractor must ensure that whilst casting of the floor in multy storied structures the
lower floor on which the shuttering is supported is not overstressed beyond the
characteristic design imposed load of the floor. It will be necessary to ensure that at
least two slabs are supported by vertical staging whilst casting and the two level
staging would be kept for such time till the contractor shows by calculations and
substantiating by test results that the concrete at the de-shuttering age is not
overstressed. Contractor must submit a sequence of de-propping of the structure to
the approval of Project Manager/ Engineer In charge and work shall proceed only on
approved and established de-shuttering sequence.
Forms shall be used wherever necessary to confirm the concrete during vibration and
to shape it to the required lines. The formwork shall conform to shapes, lines, levels,
and dimensions of the concrete sections shown on the drawings with no crevices at
joint.
Forms shall have sufficient strength to withstand the pressure resulting from
placement and vibration of concrete and shall be maintained rigidly in position.
Formwork shall be adequately supported by adequate number and size of struts,
braces, ties and props to ensure rigidity of forms as to retain form work position
without displacement or deflection during the placing and compaction of concrete.
Where props rest on natural or filled up ground, to avoid any settlement, the soil shall
be thoroughly compacted and bases of props shall be of sufficient size so as to
restrict the bearing pressure on the ground to 5 T / sqm.
Forms shall be tight enough to prevent loss of mortar from the concrete and to
produce a dense, homogeneous and uniformly coloured concrete completely free
from honeycombing or surface roughness. Joints in formwork shall be designed to
prevent leakage, not only between individual elements forming the panels but also
from the horizontal and vertical junction between the panels themselves.
Contractor has to take all necessary care to minimize fins, ridges, offsets, leaking of
fins and other defects.
If formwork is held together by bolts or wires, those shall be so fixed that no
reinforcement bar is exposed on surface against which concrete is to be laid. The
Project Manager/ Engineer In charge may at his discretion allow the contractor to use
tie bolts running through the concrete at his own cost.
Hole left in the concrete by these tie-bolts shall be filled as specified by Project
Manager/ Engineer In charge, by the contractor at his own expense.
All formwork erected shall be inspected & approved by the Project Manager/
Engineer In charge before concreting/Reinforcement is started.
At the time concrete is placed in the forms, the surface of the forms in contact with
the concrete shall be free from encrustation of mortar, grout or other foreign material.
Temporary openings shall be left at the bottom of formwork to enable sawdust,
shavings, wire cutting and other foreign material to be worked out from the interior of
the forms before the concrete is placed.
The surface of the forms to be in contact with the concrete shall be coated with an
approved coating that will effectively prevent sticking and will not stain the concrete
surfaces. After each use the surfaces of forms in contact with concrete shall be
cleaned, well wetted and treated with form oil approved by the Project Manager/
Engineer In charge Lubricating (machine) oils shall not be used.
Oiling shall be done before reinforcement has been placed and care shall be taken
that no oil comes in contact with the reinforcement while it is being placed in position.
Removal of bottom form linings between props prior to the removal of supports may
be permitted provided the formwork has been designed to allow such removals
without disturbing the supports.
All non-supporting forms shall be loosened and removed during regular working
hours, and as soon as the concrete has hardened sufficiently to prevent damage
from the removal of the forms. All false work and forms supporting concrete beams
and slabs, or other members subject to direct bending. stress, shall not be removed
or released until the concrete has attained sufficient strength to ensure structural
stability and to carry both the dead and live loads including any construction loads
which may be placed upon it.
No permanent structure shall be erected on any part of the structure while it is still
supported by formwork unless walls are built above another wall carried on a
properly supported base.
All formwork shall be struck without jarring the concrete or subjecting it to sudden
shocks. Supports shall be slowly eased so that the concrete is stressed gradually
during striking of the formwork.
For all normal conditions where the early crushing strength is not known the following
table may be used as a guide: -
Immediately after the forms are removed, they shall be cleaned with jet of water and
a soft brush before they are reused.
The contractor shall not be permitted reuse of any forms which in the opinion of the
Project Manager/ Engineer In charge has worn out and has become unfit for
formwork. Maximum repetitions of the forms allowed shall not be more than 8 times.
In no case, the Contractor is allowed to use patched forms for exposed or otherwise,
concrete surfaces.
The Project Manager/ Engineer In charge may in his absolute discretion, order
rejection of any forms he considers unfit for use in the works, and order their removal
from the site.
9.10 TOLERENCES
Forms for sloped surfaces shall be built so that the formwork can be placed board-
by-board immediately ahead of concrete placement, vibration, inspection and repair
of the concrete.
The formwork shall also be built so that the boards can be removed one by one form
the bottom up as soon as the concrete has attained sufficient stiffness to prevent
sagging. Surface of construction joints and finished surfaces with slopes steeper
than 4 horizontal: 1 Vertical shall be formed as required herein.
Where it is desired, directed or shown on the drawings to have original fair face finish
of concrete surface without any rendering or plastering, formwork shall be carried out
by using wood planks, plywood or steel plates of approved quality and as per
direction of the Project Manager/ Engineer In charge.
The Contractor shall use one type of material for all exposed surfaces and the forms
shall be constructed so as to produce a uniform and consistent texture and pattern
on the face of the concrete. Patches on forms for these surfaces will not be
permitted. The formwork shall be placed so that all horizontal formworks are
continuous across the entire surface. If forms are constructed of lumber and are not
panelled the formwork shall be staggered. To achieve a finish, which shall be free of
board marks, the formwork shall be faced with plywood or equivalent material in large
sheets. The sheets shall be arranged in an approved pattern. Wherever possible,
joints between sheets shall be arranged to coincide with architectural features, sills,
window heads or change in direction of the surface. All joints between panels shall
be vertical or horizontal unless otherwise directed. Suitable joints shall be provided
between sheets. The joints shall be arranged and fitted so that no blemish or mark is
imparted to the finished surfaces.
To achieve a finish which shall give the rough appearance of concrete cast against
sawn boards, formwork boards unless otherwise stated shall an average 150mm
wide, securely jointed with tongued and grooved joints if required to prevent grout
loss with tie rod positions and directions of boards carefully controlled. Sawn boards
shall be set horizontally, vertically or at an inclination as shown in the drawings. All
bolt holes shall be accurately aligned horizontally and vertically and shall be filled
with matching mortar recessed 5mm back from the surrounding concrete face.
Forms for exposed concrete surfaces shall be constructed with grade strips (the
under side of which indicates top of pour) at horizontal construction joints, unless the
use of groove strips is specified on the drawings. Such forms shall be removed and
reset from lift to lift. Sheathing of reset forms shall be tightened against the concrete
so that the forms will not spread and permit abrupt irregularities or loss of mortar.
Supplementary form ties shall be used as necessary to hold the reset form straight
against the concrete.
For fair-faced concrete, the position of through bolts will be restricted and generally
indicated on the drawings. Chamfer strips shall be placed in the corners of forms for
The contractor shall also take all precautionary measures to prevent breaking and
chipping of corners and edges of completed work until the building is handed over.
Extra payment for shuttering of exposed surface of concrete shall be made for such
exposed surfaces as are visible after the completion of work.
No extra payment of surfaces covered under false ceilings, skirting, veneering, or for
shuttering have exposed surfaces of concrete as are not visible after the completion
of the work shall be made under this item. No extra claims on account of working
chamfers, grooves, drip courses, band etc. shall be entertained.
Unless otherwise specified after removal of forms the surfaces of concrete shall be
given one or more of the finishes specified below in locations designated by the
contract documents.
The concrete surface shall be properly roughened immediately after the shuttering is
removed, taking care to remove that laitance completely without disturbing the
concrete. The roughening shall be done by hacking. Before the surface is plastered,
it shall be cleaned and wetted so as to give good bond between concrete and plaster.
After surface preparation the exposed formed surface of R C C work shall be
plastered with cement mortar 1:3 of thickness not less than 6 mm to give a smooth
and even surface true to line and form.
No selected form facing materials shall be required for rough form finish surfaces. Tie
holes and defect shall be patched with cement mortar. Fins exceeding 6mm in height
shall be chipped off or rubbed off. Otherwise, surfaces shall be left with the texture
imparted by the form.
The form facing material shall produce a smooth, hard uniform texture on the
concrete. It may be plywood, tampered concrete-form-grade hard board, metal,
plastic, paper or other approved material capable of producing the desired finish. The
arrangement of the facing material shall be orderly and symmetrical with the number
of seams kept to the practical minimum. It shall be supported by studs other backing
capable of preventing excessive deflection material with raised grain, torn surfaces,
worn edges, patches, dents, or other defects which will impair the texture of the
concrete surface shall not be used. Tie holes and defects shall be patched. All the
fins shall be completely removed.
The formed surfaces shall be left as it comes out after removal of forms, barring
minor patching. Control is to be exercised on choice of materials of concrete, cover of
concrete shuttering, etc.as detailed out in the specifications for architecturally
exposed concrete.
General requirements of architectural exposed concrete shall govern. The form work
shall be chosen to produce smooth form finish-smooth rubbed finish shall be produce
on newly hardened concrete no later than the day following from removal. Surfaces
shall be wetted and rubbed with carborandum stone or other abrasive until uniform
colour and texture are produced. No cement grout shall be used other than the
cement paste drawn from the concrete itself by the rubbing process.
9.14.1 Aluminium formwork is a hand held lightweight formwork system manufactured from
structural grade Aluminium for forming concrete structures.
Panels weight no more than 28kgs and are held together by pins and wedges. Deck
panels are supported by a specially designed propping system which allows the deck
forms to be removed without disturbing the prop supports.
The formwork shall be include fully designed of Aluminium formwork to suit the
structural requirements approved by Engineer In Charge and is to include 2 levels of
their propping system, together with 2 levels of their integrated working platform
brackets.
Aluminum Form work supplier shall provide full technical support on site for a period
of 8 weeks to assist in setting up the formwork onto the working slab and train senior
site staff in the proper handling and operating the formwork system to achieve an
agreed construction work cycle. All erection, striking, surveys, safety and any other
9.14.4 LABOUR
The Contractor shall provide experienced and skilled workforce in operating the
Aluminium Formwork system.
This takes into account in all aspects of the work elements connected with the
Formwork, including;
a) Erection labour.
b) Striking labour.
c) Moving the Formwork between floors.
d) Labour in connection with the MFE supplied safety / working
platform brackets.
e) Removal of wall ties
f) Preparation of wall ties with PVC tubing and plastic covers.
g) Collection of pins and wedges.
9.14.5 CONSUMABLES
The following elements need to be considered for Tendering purposes and
allowances shall be made in unit rate build-up;
a) Form or Mould Oil
This element of the works is not supplied by Client and therefore
the Contractor would need to allow for the supply and application
of Form Oil to the contact face and side rails of Aluminium
Formwork at the manufacturers recommended coverage rate.
b) Wall Ties
High Tensile Steel wall ties shall be included in the Aluminium
Formwork Package and Formwork shall be supply in addition to
9.14.8 WALERS
Walers and other alignment elements shall be included in the unit rate.
CARELESS HANDLING
a) Careless striking of slab panels by letting them dropped from the
newly formed slab to hit the concrete floor below.
b) Upper “Tee” panels falling onto the forming face of a slab panel.
c) Loosening welds by careless striking of panels.
UNFORESEEN ACCIDENTS
Something falling unto the formwork from a tower crane.
Damage occurred can be put into two categories, firstly, minor damage
that can be repaired on site and secondly, irretrievable damage when a
panel is beyond repair and needs to be replaced. Contractor shall
include in the unit rate.
10.1 MATERIAL
The joint filler shall be of approved make and specification. The material shall be
firm, soft enough to bend to certain extent and shall be well soaked in preservatives
such as bitumen etc. the material shall be durable and free from attached by
termites. The thickness shall be as per specification. The flat surface shall with
stand green concrete and shall not adversely affect the concrete. It shall have
compressibility (sprint action) without becoming powder or crushed. After release of
pressure it shall come back to its original thickness.
10.2 SUBMITTALS
Contractor shall submit to the Project Manager/ Engineer In charge for his approval
the manufacturer’s data of the product and all related information as required by the
Project Manager/ Engineer In charge.
10.3 PLACING
Depending upon the type of filling it shall be placed pre or past concreting. In the
expansion joints it shall be fixed on the concrete / masonry surface already
constructed by means of adhesive such as bitumen synthetic adhesives. The excess
material shall be cut off with knife-edge to bring it in to exact shape. The knife cut
edges shall be treated, with bitumen or similar so as to avoid soaking of water from
that surface.
The material can also be used for filling the gaps, by cutting it in to small strips of
required width and filling it within the gaps with the help of bitumen or synthetic
adhesives.
Approved water repellent sealant shall be provided to all faces of precast element,
which are exposed to weather or as specified on the drawing.
MATERIAL
Steel Form work shall comprise of properly designed centring and shuttering system
using cuplok system or any other equivalent coupling system capable of quick
erection, safe and versatile for doing the work. Cuplok H Frame and APU
scaffoldings are suitable for use as staging/ centring while by frame scaffolding is
recommended with bracing in each bay for scaffolding above 20 MS. Nominal APU
scaffolding with alternate bay braced could be used for single / double height staging.
QUALITY ASSURANCE
Scaffold tubes shall conform to IS : 1161 with grade corresponding to yield strength
of 21N/sqm (Yst 210) scaffold fitting conform to IS : 2750 (1968) and BS : 1139 -
1964. Scaffold fittings include swivel couplers for two horizontal tubes at right angle
40 x 40mm, expanding joint pin for connecting two tubes end to end 40 x 40mm,
sleeve coupler for axial connection of two tubes.
DESIGN RESPONSIBILITY
The design of formwork and its construction shall be the sole responsibility of the
Contractor. It shall include all moulds for forming concrete and all temporary
constructions for the execution of the works.
INSPECTION
All formwork shall be inspected and approved by the Project Manager/ Engineer In
charge. This approval however, does not release the Contractor of his
responsibilities.
EXECUTION STANDARDS
The staging shall always be erected on sound footing / timber sleepers to ensure
proper distribution of load to ground. Scaffolding accessories shall include fixed base
plates with spigots / pins, adjustable strap head / for head, adjustable base or head
plate.
Floor / slab form shall be manufactured out of 14 gauge sheets with pressed flanges
and stiffeners or any other suitable system. These shall be level and even when
erected in position and available in different sizes with form adjustable to eliminate
use of timber. These slab forms are to be supported by adjustable telescope spans,
which in turn spans across staging.
The staging system so erected shall be self supporting be safe against dynamic
loads, moving loads, horizontal sway and other impacts. All safety precautions as
per manufacturer’s specifications should be vigorously followed.
SAFETY
Contractor must take all necessary precautions for the safety of the involved workers
working. Contractor is, in all respect shall be responsible for any lack in safety if
found at any time.
12.0 RATE
The rate payable for various items of formwork shall include cost of steel formwork
with repetitive use. The steel formwork could be used in combination with timber
formwork with prior approved of Project Manager/ Engineer In charge.
13.1 GENERAL
DESCRIPTION
This section covers the requirements for fabricating, delivering and placing of steel
reinforcement for all types of concrete work.
The codes and standards generally applicable to the work of this section are listed
hereinafter
IS: 2645 Integral Waterproofing Compounds for Cement Mortar and Concrete -
Specification
IS 2750 Specification for Steel Scaffoldings
IS: 3370 Code of practice for concrete structures for (part I to IV) the storage
of liquids
IS: 4759 Hot-dip zinc coating on structural steel and other allied products.
IS: 4990 Plywood for concrete shuttering work – Specification
IS: 8112 Specification for 43 grade ordinary Portland cement
The following clauses are intended to amplify the requirements of the reference
documents listed above and the contractor shall comply with these clauses.
Note:
1. All Indian Standards referred to below / above shall be the latest revision
(including all amendments issued thereto) on the date of opening of the priced
tender.
2. References to only some of the codes in this document and the various clauses
of design criteria shall not limit the scope or applicability of other relevant to a
specific job, in addition to those already mentioned are followed whenever
applicable.
3. Where British/ American/ DIN or other codes and standards are referred to in this
document equivalent Indian Standards may be substituted if the same is
available.
4. In case of any deviation/ conflict between provisions of IS codes and the design
criteria, the provisions that are more stringent shall be followed unless specifically
directed otherwise.
5. Specifications for materials supplied from India shall follow Indian Standards
Specification.
Field and laboratory testing procedures for materials shall follow the Indian Standards
Specification.
13.2 SUBMITTALS
When not given in the tender documents, before commencement of fabrication of any
steel reinforcement, the contractor shall submit the test reports for all dia meters to
reinforcing steel which he has procured for incorporation into works to the Project
Manager/ Engineer In charge, for his approval.
13.2.2 REINFORCEMENT
Type and Grade of steel to be used in a work shall be verified from the Project
Manager before procuring such steel.
Steel of grade Fe 415, Fe 500 and Fe 550 may be of Type III, or Type IV, or Type V,
depending on the process employed by the manufacturer. Depending on the process
the chemical composition of steel may vary from manufacturer to manufacturer.
However, the manufacturer shall give the guarantee that when combination of
different grades and different types of steel are used in conjunction and are placed in
contact, there is no bimetallic action causing enhancement of the process of
corrosion.
a) At least one sample from each category must be tested for strength,
elongation, P,S & C%, Bend ability.
b) At least one sample per 40T of quantity must be tested.
c) In H.Y.S. the ultimate stress is not greater than 1.15 of yield stress.
Based on test results as specified above, the Project Manager/ Engineer In charge
will be the sole authority to accept or reject the consignment of steel, and such
decision shall not be influenced by the results of tests as per manufacture’s
certificate.
Max.
Minimu Minimum Elongation
I.S. internal Remarks
Nomin m 0.2% ultimate Length
NO. radius of Chemical
al Dia. proof tensile Gauge -
1786 cold bend Composition
stress strength Min. %
(mm)
Fe 415 All dia 4150 15% 5.65 x 14.5 Up to and % of C > 0.25
More than
actual Area Including 25 % of S > % 0.055
meters
0.2% proof bar mm dia = 2D % of P >0.055
stress
10%more
% of C>0.30 %
All dia than actual
Fe 500 5000 12.0 of S>0.50 % of
meters 0.2% proof
stress P>0.50
C - Carbon
S - Sulphur
P - Phosphorous.
The Contractor has to submit detailed Bar Bending Schedule to the Project Manager/
Engineer In charge for his approval before reinforcement is bent and/ or fixed.
13.3 MATERIALS
All steel shall be procured from original producers and no rerolled steel shall be
incorporated in the work. Only new steel shall be delivered to the site and shall be
free from mill scale, loose rust, grease, oil, paint or any other deleterious material,
which reduces or destroys bond. Every bar shall be inspected before assembling on
the work and defective, brittle or burnt bar shall be discarded. Cracked ends of bars
shall be discarded.
Tight rust and mill scale or surface irregularities shall be acceptable, provided the
weight and the dimensions including height of deformations and tensile properties of
a test specimen which has been wire brushed with hand, are not less than those
required by the applicable Indian Codes and Standards.
Binding wire shall be black annealed steel wire conforming to IS : 280 and of
minimum 16 18 gauge.
Electrodes used for welding of steel bars shall be ordinary mild steel grade
electrodes conforming to IS : 814 and shall be of the best quality approved by the
Project Manager.
13.4 STORAGE
13.5 FABRICATION
Reinforcement steel shall be carefully and accurately cut, bent or formed to the
dimensions and configurations shown on the drawings and bar bending schedules.
All reinforcement shall be bent cold using appropriate pin sizes. Bars may be
preheated only on approval of the Project Manager. Hot bars shall not be cooled by
quenching. Bends shall be in accordance with IS : 2502.
It shall be ensured that the bars are not bent or straightened in any manner that will
injure the material. Any bars incorrectly bent shall be used only if means for
straightening and rebinding be such as not to affect adversely the material.
Reinforcement shall not be rebent or straightened without prior review by the Project
Manager/ Engineer In charge. No reinforcement shall be bent when in position on the
works without approval of the Project Manager/ Engineer In charge, whether or not it
is partially embedded in hardened concrete.
Spiral reinforcement shall be accurately fabricated to the diameter and pitch shown
on the drawings. One and one half (1.1/2) finishing turns shall be provided at both
top and bottom unless shown otherwise.
Cut ends of galvanised rods shall be given a protective coat of an approved zinc
paint immediately after cutting.
13.6 LAPPING
As far as possible bars of maximum length available shall be used. All bars shall be
in one length unless otherwise shown on the drawings or agreed with the Project
Manager/ Engineer In charge.
Not more than 1/3 rd of the bars or as specified in the drawings shall be lapped at
one section.
Reinforcement bars shall not be welded unless shown on the drawings or instructed
by the Project Manager/ Engineer In charge.
13.7 PLACEMENT
All reinforcement shall be placed accurately and maintained in the position indicated
on the drawings.
The contractor shall provide approved type of supports/ spacer for maintaining the
bars in position and ensuring required spacing and correct cover of concrete to the
reinforcement as called for in the drawings. Precast cement concrete blocks of
required shape and size, M.S. chairs and spacer bars shall be used in order to
ensure accurate positioning of reinforcement. Precast concrete blocks shall be cast
well in advance and shall be at least equal in quality to the class of concrete specified
in the work.
In fair faces of concrete, temporary spacers only shall be used and removed or with-
drawn as compaction of concrete proceeds. Spacers will not be permitted to be left in
fair faces of concrete.
All intersections of the reinforcements shall be securely tied with two strands of
binding wire twisted tight to make the skeleton or network rigid so that the
reinforcement is not displaced during placing of concrete.
Tack welding of crossing bars shall not be done except as authorised or directed by
the Project Manager/ Engineer In charge. Nothing extra will be paid for tack welding.
The contractor shall take all reasonable precautions to ensure that when handling or
erecting reinforcement no damage shall be done to finished concrete. Bars that are
partially embedded in concrete shall not be field bent unless concurrence has been
obtained from the Project Manager/ Engineer In charge.
Walkways and borrow runs for placing and compacting the concrete shall be
independent of the reinforcement.
Loose binding wire and other extraneous metal shall be removed from inside the
formwork prior to concrete placing.
Without relieving the contractor of the responsibilities for the correctness thereof, the
reinforcement shall be inspected and approved by the Project Manager in writing
before any concrete is placed and the contractor shall allow sufficient time for such
inspection and any subsequent remedial action to be carried out. No part of the
reinforcement shall be used for conducting electrical currents.
Unless shown otherwise on the drawings, minimum cover for all reinforcement shall
be provided as per IS : 456. Care shall be taken to maintain the correct cover to
reinforcement.
For concrete members exposed to weather, earth, action of harmful chemicals, acid
vapour, saline atmosphere, sulphurous smoke etc. minimum cover for
reinforcement shall be increased by 15 mm to 40 mm as directed by the Project
Manager.
For concrete members of water retaining structures minimum cover for reinforcement
shall be as stipulated in IS : 3370 Part II.
The maximum cover for reinforcement shall not be greater than that specified above
or shown on the drawings plus 10 mm except for bundled bars.
For bundled bars, minimum concrete cover shall be equal to the equivalent diameter
of the bundle but need not be greater than 50 mm.
Exposed reinforcement intended for binding with future extensions shall be protected
from corrosion as shown in the drawings.
13.9 CLEARING
After placing, the reinforcement shall be maintained in a clean condition until the
concrete is placed. On no account the bars shall be oiled or painted or mould oil
used on the formwork be allowed to come in contact with the bars.
Before concreting is commenced, the bars shall be thoroughly cleaned with dry
gunny bags if they are coated lightly with rust or other impurities.
14.1 GENERAL
14.1.1 SCOPE
1) This Part covers the precautions to be taken for controlled concreting for all structural
concrete except blinding concrete, where a minimum compressive strength is
specified.
2) The hot weather period shall be defined as starting when the maximum ambient
air shade temperature on the Site exceeds 35° C for three consecutive days. The
end of the hot weather period shall be defined as the period when the maximum
air shade temperature is below 35o C on three consecutive days.
3) The Contractor shall establish a thermometer on Site that records the ambient air
shade temperature. The thermometer shall be established at a position to provide
representative air temperature for the Site conditions. If requested by the Project
Manager/Engineer In charge Contractor shall arrange for the calibration of the
Site thermometer.
4) Hot weather conditions include the existence of one or more of the following
conditions.
(a) high ambient air temperature
(b) low humidity
(c) high solar radiation
(d) high wind speeds
1) The Contractor shall undertake hot weather controlled concreting procedures that are
effective in controlling the following potential problems associated with concreting in
hot weather controlled concreting.
1) The Contractor shall prepare weekly in advance his proposed concreting programme
showing the quantities to be placed and the anticipated placing hours.
2) At least one month before the start period the Contractor shall submit his
specific proposals for the control of the concrete temperature for the constituent
materials; cement, water aggregates.
1) This Subpart of the specification applies at all times of the year and at all times of the
day.
2) The maximum temperature of concrete at the point of placing shall not be more than
32o C.
3) The temperature of each truck of concrete shall be measured using either a glass,
dial type or electronic thermometer, just before the placing of the concrete and the
temperature recorded on the delivery ticket. The maximum temperature at placing
shall apply to the entire load of concrete in the truck or conveyer.
4) The Contractor shall allow for the increase in concrete temperature in the period from
dispatch from the plant while in transportation or whilst awaiting placement on Site
and take adequate measures to ensure the maximum temperature is not exceeded.
1) During the hot weather period as defined in Clause 1.3 of this Part, the contractor
shall plan concreting operations such that no concreting takes place between the
hours of 10:00 hours and 17:00 hours.
2) The Contractor shall arrange concrete pours such that the programme of works can
be achieved without concreting during the period from 10:00 hours to 17:00 hours.
3) The Contractor shall nominate one member of his staff to be the co-ordinator for the
supply of concrete. The co-ordinator`s responsibilities shall include ensuring the
batched rate matches that of delivery and placement and the preparations needed
before commencing a concrete pour.
1) In the hot weather period, the Contractor shall review all concrete mix designs to
ensure that the design slump or workability specified is achieved without increase in
the mix water content. The Contractor shall make modifications to the mix design to
allow for increased slump loss during transportation in hot weather.
3) Under no circumstances will the addition of extra water that increases the water
cement ratio be permitted during hotter weather.
4) All concrete materials and proportions used in periods of hot weather shall be those
14.5.1 GENERAL
1) The Contractors specific proposals for the control of the concrete temperature shall
include extent and type of shading of aggregates, method of chilling mix water and
procedures for batching and mixing, transportation, placing and finishing, curing and
protection.
2) The Contractor shall calculate the temperature of freshly produced concrete based
on the input temperatures of the constituent materials and the weights from particular
mix designs. The calculations shall make allowance for the rise in temperature
between mixing and placing due to the transportation and waiting period. The
calculations shall successfully demonstrate that the temperature can be maintained
below 32o C at the point of placing.
14.5.2 AGGREGATES
1) All practical means shall be employed to keep the aggregates as cool as possible.
2) Stockpiles of aggregates shall be shaded from direct sunlight. Shades shall extend
beyond the edge of aggregate storage areas and stockpile layouts shall be such that
direct sunlight is not incident on the aggregates. Shades shall be constructed to allow
access for mechanical shovels or means of conveyance. Shades and stockpiles shall
be constructed so as to permit the free flow of air over the aggregates. Embedded
cooling pipes may also be used to cool the aggregate.
1) Mix Water shall be cooled by storing in underground tanks or insulated tanks above
ground.
2) The water shall be chilled by the use of proprietary chillers or the addition of ice to
the water tank. Measures shall be taken to ensure that ice pieces are not
inadvertently deposited directly into the mixer.
4) Tanks, pipes or trucks used for the storage or transportation of water shall be
insulated and painted white.
6) Mixing water may also be chilled by injection of liquid nitrogen into an insulated
holding tank, such procedures shall be to the approval of the Project
Manager/Engineer In charge.
14.5.4 CEMENT
1) The use of freshly ground cement at very high temperatures is not permitted.
2) The cement shall be kept below the temperature which there is a tendency of false
set.
3) Under no conditions shall the temperature of the cement exceed 75 °C when it enters
the mixture.
4) The Contractor shall make arrangements for storage on Site to allow cooling of
freshly ground and delivered cement.
1) Crushed shaved or chipped ice can be used as part of the mixing water for reducing
the concrete temperature.
2) The maximum nominal size of ice particles shall be 10 mm and all the ice must be
melted before the completion of mixing of the concrete in the pan.
4) Crushed ice shall be stored at a temperature that will prevent lumps from forming by
refreezing of particles.
5) The batching plant shall incorporate a mechanical system for correctly proportioning
and weighing the Ice to be added to the mixture.
6) The quantity of ice shall be deducted from the total batch water/
7) The Contractor shall ensure there are adequate quantities of ice in suitable
refrigerated storage on the Site at the plant to meet the anticipated daily and hourly
production rates of concrete during the hot weather period.
2) Care shall be taken to ensure that the concrete directly adjacent the injection nozzle
is not frozen.
3) The use of liquid nitrogen for cooling concrete shall include a nitrogen supply vessel
and injection facility for the batching plant or one or more injection stations for truck
mixers.
4) The system may be set up at the Site for injection just before placing.
5) Proper safety precautions as advised by the supplier of the liquid nitrogen shall be
used.
1) The drums of concrete mixer trucks shall be painted white to minimize solar heat
gain.
2) Where a truck mixer has been left standing in the sun, the empty drum shall be
sprayed with water and the drum flushed out with cold water before batching. Care
shall be taken to ensure all water is removed from the drum before batching.
3) The temperature of the concrete shall be checked after discharge from the mixer and
written on the deliver ticket. Temperature check shall be carried out at the plant on
the concrete floor for every 50 m3 produced or every hour whichever is the minimum.
14.7 TRANSPORTATION
3) However, no further concreting pours shall take place until the Contractor has
submitted revised calculations, in accordance with ACI 305R clause 3.1 to
demonstrate that the maximum temperature will not be exceeded in the future.
Before beginning new pours the temperature of the concrete constituent materials
shall be monitored to verify that they meet the assumptions of the calculations.
1) Curing and protection shall conform to the requirements of Part 10 of this Section.
3) All concrete test specimens for strength or other purposes shall be carefully
protected and cured.
5) Specimens shall be kept moist by the addition of water or covering by suitable curing
materials.
6) The exact time of preparation of the specimen on Site shall be noted and the time
when it is transferred to the laboratory. These times shall be written on the test
report.
END OF SECTION
STRUCTURAL BILL OF
QUANTITIES
Consultant: Shradha DesignTech Pvt. Ltd. Pkg. - 002: Technical Specifications
Project: DNR SPRING LEAF KORAMANGALA Bill Of Quantities
CONTENTS
PREAMBLE
1. GENERAL NOTES
2. BILL OF QUANTITIES
BILL OF QUANTITIES
PREAMBLE
GENERAL NOTES
1. Time is the essence of the work. Bidder has to submit his programme along with the
offer.
2. The Bill of Quantities shall be read in conjunction and with reference to the contents
of Tender Documents, Technical Specifications, Drawings & Schedule of finishes.
3. The quantities given in the Bill of Quantities are approximate and are given to provide
a common basis for bidding. It is to be understood that these are estimated quantities
only and are liable to alteration by omission, revision or addition at the discretion of
the OWNER. The basis of payment shall be the actual quantities of work executed at
site as measured by the Contractor and verified by the Project Manager / Engineer In
charge, valued at the agreed rates and prices. No claim whatsoever shall be
entertained due to variations in quantities.
4. The rates and prices in the priced Bill of Quantities shall, except, insofar as it is
otherwise provided under the Contract, shall be deemed to include, but not limited to
all, labour, supervision, overhead, materials, erection, maintenance, Constructional
Plant, temporary/preparatory works, insurance, profit, taxes and duties including
Works Contract tax/VAT, together with all general risks, liabilities and obligations set
out or implied in the Contract.
5. A rate or price shall be entered against each item in the priced Bill of Quantities,
whether quantities are stated or not. The cost of Items against which the Contractor
has failed to enter a rate or price shall be deemed to be covered by other rates and
prices entered in the Bill of Quantities.
6. The whole cost of complying with the provisions of the Contract shall be included in
the items provided in the priced Bill of Quantities, and where no items are provided
the cost shall be deemed to be distributed among the rates and prices entered for the
related items of Work.
7. General directions and descriptions of work and material are not necessarily
repeated nor summarized in the Bill of Quantities. Reference to the relevant sections
of the Contract documenting shall be made before entering prices against each item
in the priced Bill of Quantities.
9. Errors will be corrected by the Consultant for the arithmetic errors in computation or
summation as follows:-
(a) Where there is a discrepancy between amount in figures and in words, the
amount in words will govern, and
(b) Where there is a discrepancy between the unit rate and the total amount
derived from the multiplication of the unit rate and the quantity, the unit rate
quoted will govern, unless in the opinion of Consultant, there is an obviously
gross misplacement of the decimal point in the unit rate in which the total
amount as quoted will govern and the rate will be corrected.
11. The rates quoted shall be deemed to include all shapes & sizes, leads & lifts storage,
handling, wastage etc. unless otherwise specified.
12. Tenderers shall price the Bill of Quantities in Indian Rupees only.
a) Clearing the working area of all shrubs, roots, rank vegetation and trees up to
300 mm girth, any construction waste/ debris/filled up soil shall be removed
completely and back filled with good approved earth as per specification and
general notes.
b) Establishing Bench Marks, levels & lines and setting out of works.
c) Recording levels before the commencement of work and after the completion of
the work as directed by the Project Manager / Engineer In charge.
g) De-watering, bailing out pumping-out or otherwise removing all water that may
accumulate in the excavation from any cause whatsoever.
2.0 The measurement for earthwork shall be for the dimension of PCC / member forming the
external face of the building at the lowest level multiplied by the depth of the excavation
i.e., the difference between the initial level and final level as shown in the drawing or as
directed. Extra working space as excavated or 600 mm, whichever is less shall be
considered for payment. The levels (Initial, intermediate/finished) shall be jointly recorded
with the Consultant/PMC / Engineer In Charge at different stages as required.
3.0 In case sub soil water is encountered the Contractor shall keep the work area and
building free of such water from accumulation by installing suitable system of dewatering
as approved by the Consultant / PMC / Engineer In Charge. The system shall run
continuously or as directed, till such time the uplift pressure is countered by the super
structure building load.
4.0 All excavated materials belongs to the Employer and the contractor shall provide for
stacking of usable and disposal of surplus materials in his rates in the manner stated in
this documents and as directed by Consultant / PMC / Engineer In Charge.
5.0 If excavated materials such as boulders / rocks etc. are allowed to be used in the work,
the contractor shall pay to the Employer at the market rate the cost of such materials,
unless mentioned free of cost to the Contractor in particular items.
6.0 The excavated rock shall be reduced to the sizes required for packing / soling as directed
by Consultant / PMC / Engineer In Charge. The rate for soiling / packing by the excavated
material shall be inclusive of this operation.
All materials, which in the opinion of the Consultant / PMC / Engineer In Charge
require use of compressed air drill for its removal or use of metal work and sledge
hammers shall be considered as hard rock.
For transporting excavated materials, measurements for payment shall be for 70% &
50% of the vehicle body filled for RA Bills. The quantities thus measured shall be
reconciled & finalized in the Final Bill taking in to consideration related quantities of
work done as certified.
1.0 The concrete shall be of required grade & mix in all shapes & sizes as specified in
drawings/details.
2.0 The use of plasticizers, curing compound etc. is not envisaged. In case the site and
working conditions requires use of such admixture/s, prior approval must be taken
from the consultant/ Project Manager / Engineer In charge. The cost for providing
such admixtures shall be deemed to be included in the rates.
a) Work at all levels & locations including cost of scaffolding etc. complete.
b) Cleaning the surface e.g. form works, PCC etc. to receive the concrete.
c) Forming and treating the construction joints as per the instruction of the
Consultant.
d) Leaving out dowels from concrete members for anchorage
e) Forming of holes / cutouts etc.
f) Material like mould releasing agents, binding wire, cover blocks etc. which are
obvious and implied for completion of works.
g) Curing and hacking of the concrete surface, which shall have contact with
different material e.g., brickwork, plastering etc.
h) Marking of date of casting etc.
i) All sampling and testing as directed.
4.0 Lintels shall be precast and it should be casted at ground level. Lintel shall be lifted
by crane at relevant location, Rate shall include above all activities including lift, lead,
casting, shuttering, leaving dowels for chajja etc.
5.0 Reinforcement steel lapping in Columns & Walls shall be done for 50% only in one
particular floor and bar lapping shall be as per the standard detail drawings.
b. All scaffolding, ladders, platforms, staging and plant required for the execution
of work at all levels height or depth.
f. Raking out joints to a depth of 15mm either for plaster or pointing or finishing
the joint flush as the work proceeds, as directed.
h. Holes (cut and formed or left) for exhaust fans, fixing pipes, bolts and other
inserts and making good including grouting if necessary.
i. Forming chases for edges of concrete floors or other units, for sealing in
waterproofing layers, etc.
m. Work in Circle or Cut work to shape as shown, narrow width and small
quantities.
3. Nothing extra will be paid for jointing new brickwork with the brickwork
already completed. It includes cutting toothing in brickwork, applying cement
slurry, etc.
4. Any efflorescence observed in brick work should be washed down with clean
water and brick surface treated with such chemicals as are deemed
necessary by the Consultant/Project Manager without any extra charge and at
contractors own expenses, till efflorescence persists. The brick work shall be
demolished if deemed necessary by the Consultant/Project Manager and
work rebuilt with new bricks including making good all work disturbed without
any extra charges.
e) The thickness of plaster key in joints etc. and extra thickness of plaster over
undulations etc.
f) Arises, drips, grooves, chamfers of any width and depth, internal rounded
angles, external rounded angles, rounding off corners etc.
g) Providing grooves at the junctions of plaster with other finishes as called for
and grooves between different plastered surfaces.
h) Scouring surface of plaster for key where the surface is not required to be
finished fair.
j) Work at all heights, depths, levels and locations and use of scaffolding,
ladders, etc. necessary for execution of work.
a) Preparations of surface for water proofing work, insulation and other related
treatments.
c) Cutting chases in wall, tucking in felts and filling chases with cement concrete
1:2:4
2.0 The water – proofing treatment shall be carried out through approved
specialists in the field and under their direct supervision and strictly as per
their specification as approved by Consultant/Project Manager.
3.0 The treatment area shall be treated by ponding to the satisfaction of the
Consultant/Project Manager / Engineer In Charge.
4.0 The treatment shall be guaranteed against leakages/dampness, etc. for the
treated areas for a period of 10 years from the date of handing over of the
building to Employer. The guarantee will have to be given by the proprietary
firm directly to the Employer on stamp paper of adequate value in the
approved proforma, duly counter signed by the main Contractor.
OWNER Page 10 of 11
BIDDER
Consultant: Shradha DesignTech Pvt. Ltd. Pkg. - 002: Technical Specifications
Project: DNR SPRING LEAF KORAMANGALA Bill Of Quantities
OWNER Page 11 of 11
BIDDER
THE PROPOSED RESIDENTIAL APARTMENT BUILDING BOQ
Project: Proposed Residential Development at Koramangala, Bangalore
BILL OF QUANTITIES
GENERAL NOTES
1. All works are to be carried out in co-ordination with Finishes + Fitouts & Services works
contractor.
2. The quantities provided are indicative estimated quantities.
3. The description of the items are proposed to execute subjected to the compliance of the
design requirements as per specifications and drawings and to the approval & direction of Cost /
Sl. No. Description Unit Rate Quantity Amount
Sft
A EARTHWORK
CUM 252.0
B ANTI-TERMITE TREATMENT
SQM 2500.0
4 In Retaining wall
4.1 With Controlled concrete M25 with minimum
cement content of 300 kg/Cum, 43 grade as per IS-
8112. CUM 175.0
9
9.1 Catch basin of all profiles as indicated in drawings,
E REINFORCEMENT STEEL
1.6 Slabs
Ground Floor MT 16.3
1ST FLOOR MT 6.1
2ND FLOOR MT 8.3
3RD FLOOR MT 6.7
4TH FLOOR MT 6.7
5TH FLOOR MT 6.7
6TH FLOOR MT 6.7
7TH FLOOR MT 6.7
8TH FLOOR MT 6.7
9TH FLOOR MT 11.1
TERRACE FLOOR MT 5.3
ABOVE TERRACE MT 3.1
1.7 Staircase
FDN to U/S GF FLOOR MT 1.5
GF to U/S IST FLOOR MT 1.4
1ST FLOOR to U/S 2ND FLOOR MT 1.4
2ND FLOOR to U/S 3RD FLOOR MT 1.4
3RD FLOOR to U/S 4TH FLOOR MT 1.4
4TH FLOOR to U/S 5THFLOOR MT 1.4
5TH FLOOR to U/S 6THFLOOR MT 1.4
6TH FLOOR to U/S 7THFLOOR MT 1.4
7TH FLOOR to U/S 8THFLOOR MT 1.4
8TH FLOOR to U/S 9THFLOOR MT 1.4
9TH FLOOR to U/S TERRACE FLOOR MT 1.6
ABOVE TERRACE FLOOR - M20 MT 1.7
F FORM WORKS
The Contractor shall submit drawings showing the
scheme of formwork (shuttering) for all items of
work. Formwork shall be designed for rigidity,
durability, strength, water tightness, easy
deshuttering etc. Formwork designed with the
proposed material (approved prior to making) shall
be able to withstand its shape, line, dimensions, level
within the allowable tolerences. Only steel jacks and
steel spans shall be used. Bracing in both directions
as specified by the structural engineer shall be
provided. Necessary arrangements for providing
camber as required shall be made. All necessary
Sleeves / Cutouts / Inserts shall be left in position as
per the relevant drawings before concreting.
Formwork shall have adequate openings for cleaning.
All slabs shall be progressively deshuttered and
backpropped as per instructions by structural
engineer. Shuttering below the shrinkage strip at
every level shall be retained in place without
disturbing for a time as specified by the Project
Manager / Engineer In charge. PVC / Concrete cover
blocks are permitted to be used. Slab concreting
shuttering on sides shall be of Plywood / M.S
shuttering sheets free of any impressions. Beams,
12 In Sump Tank
12.1 In Top slab SQM 135.3
12.2 In Bottom slab SQM 20.0
12.3 In Side walls SQM 471.8
G MASONRY WORK
v INSULATION BOARD:
Supplying and installation of BASF or approved
equivalent’s PERIPOR board for thermal insulation on
the terrace. The insulation board shall have
interlocking tongue-groove arrangement. The
insulation board shall have the following
specifications;
Colour: Orange
Thickness: 50 mm
Compressive strength: 200-220 kN/m2
Thermal Conductivity (K): 0.034 W/mK
Thermal Transmittance (U): 0.5-0.6 W/m2 oC
Water Absorption (% vol): <0.1% (by total
immersion)
Actual area covered would be used for measurement.
Rate shall consider wastage.
SQM 770
J MISCELLANEOUS WORKS
MT 12.0
Total carried over to summary
STRUCTURAL TENDER
DRAWINGS
SHRADHA DESIGNTECH PVT. LTD.
GENERAL NOTES:
M30
M35
M40
M40
GENERAL NOTES
S0239/S/G/001 0
SHRADHA DESIGNTECH PVT. LTD.
GENERAL NOTES:
STANDARD DETAILS
(SHEET 1)
A1
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GENERAL NOTES:
STANDARD DETAILS
(SHEET 2)
A1
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SHRADHA DESIGNTECH PVT. LTD.
GENERAL NOTES:
RC DETAILS AROUND
8 MANHOLE COVER 9 TYPICAL DETAIL OF RUNGS
DETAIL-A DETAIL-B
DETAIL-A
A1
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SHRADHA DESIGNTECH PVT. LTD.
GENERAL NOTES:
STANDARD DETAILS
(SHEET 4)
A1
S0230/S/SD/005 0
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GENERAL NOTES:
BASEMENT LAYOUT
AND DETAILS
A0
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A0
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TERRACE LAYOUT
AND DETAILS
A1
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GENERAL NOTES:
A1
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