YASKAWA L7 Manual PDF
YASKAWA L7 Manual PDF
YASKAWA L7 Manual PDF
Varispeed L7
Instruction Manual and
Parameter Description
Model: CIMR-L7C
Warnings
CAUTION
Cables must not be connected or disconnected, nor signal tests carried out, while the power is
switched on.
The Varispeed L7 DC bus capacitor remains charged even after the power has been switched off. To
avoid an electric shock hazard, disconnect the frequency inverter from the mains before carrying out
maintenance. Then wait for at least 5 minutes after all LEDs have gone out.
Do not perform a withstand voltage test on any part of the inverter. It contains semiconductors, which
are not designed for such high voltages.
Do not remove the digital operator while the mains supply is switched on. The printed circuit board
must also not be touched while the inverter is connected to the power.
Never connect general LC/RC interference suppression filters, capacitors or overvoltage protection
devices to the inverter input or output.
To avoid unnecessary overcurrent faults, etc, being displayed, the signaling contacts of any contactor
or switch fitted between inverter and motor must be integrated into the inverter control logic (eg
baseblock).
The inverter must be operated with the appropriate line filters, following the installation instructions in
this manual and with all covers closed and terminals covered.
Only then will adequate protection be provided. Please do not connect or operate any equipment with
visible damage or missing parts. The operating company is responsible for any injuries or equipment
damage resulting from failure to heed the warnings in this manual.
3
Safety Precautions and Instructions for Use
1. General
Please read these safety precautions and instructions for use thoroughly before installing and operating this
inverter. Also read all of the warning signs on the inverter and ensure they are never damaged or removed.
Live and hot inverter components may be accessible during operation. Removal of housing components, the
digital operator or terminal covers runs the risk of serious injuries or damage in the event of incorrect installa-
tion or operation. The fact that frequency inverters control rotating mechanical machine components can give
rise to other dangers.
The instructions in this manual must be followed. Installation, operation and maintenance may only be carried
out by qualified personnel. For the purposes of the safety precautions, qualified personnel are defined as indi-
viduals who are familiar with the installation, starting, operation and maintenance of frequency inverters and
have the proper qualifications for this work. Safe operation of these units is only possible if they are used
properly for their intended purpose.
The DC bus capacitors can remain live for about 5 minutes after the inverter is disconnected from the power. It
is therefore necessary to wait for this time before opening its covers. All of the main circuit terminals may still
carry dangerous voltages.
Children and other unauthorized persons must not be allowed access to these inverters.
Keep these Safety Precautions and Instructions for Use readily accessible and supply them to all persons with
any form of access to the inverters.
2. Intended Use
Frequency inverters are intended for installation in electrical systems or machinery.
Frequency inverters are designed and manufactured in accordance with applicable UL and cUL standards, and
CE Directives.
Their installation in machinery and systems must conform to the following product standards of the Low Volt-
age Directive:
EN 50178, 1997-10, Equipping of Power Systems with Electronic Devices
EN 60204-1, 1997-12 Machine Safety and Equipping with Electrical Devices
Part 1: General Requirements (IEC 60204-1:1997)/
Please note: Includes Corrigendum of September 1998
EN 61010-1, A2, 1995 Safety Requirements for Information Technology Equipment
(IEC 950, 1991 + A1, 1992 + A2, 1993 + A3, 1995 + A4, 1996, modified)
CE marking is carried out to EN 50178, using the line filters specified in this manual and following the appro-
priate installation instructions.
4. Installation
Install and cool the inverters as specified in the documentation. The cooling air must flow in the specified
direction. The inverter may therefore only be operated in the specified position (eg upright). Maintain the
specified clearances. Protect the inverters against impermissible loads. Components must not be bent nor insu-
lation clearances changed. To avoid damage being caused by static electricity, do not touch any electronic
components or contacts.
4
5. Electrical Connection
Carry out any work on live equipment in compliance with the national safety and accident prevention regula-
tions. Carry out electrical installation in compliance with the relevant regulations. In particular, follow the
installation instructions ensuring electromagnetic compatibility (EMC), eg shielding, grounding, filter
arrangement and laying of cables. This also applies to equipment with the CE mark. It is the responsibility of
the manufacturer of the system or machine to ensure conformity with EMC limits.
Your supplier or Yaskawa representative must be contacted when using leakage current circuit braker in con-
junction with frequency inverters.
In certain systems it may be necessary to use additional monitoring and safety devices in compliance with the
relevant safety and accident prevention regulations. The frequency inverter hardware must not be modified.
5
EMC Compatibility
1. Introduction
This manual was compiled to help system manufacturers using Yaskawa frequency inverters to design and
install electrical switchgear. It also describes the measures necessary to comply with the EMC Directive. The
manual's installation and wiring instructions must therefore be followed.
Our products are tested by authorized bodies using the standards listed below.
Product standard: EN 61800-3:1996
EN 61800-3; A11:2000
3. Laying Cables
Measures Against Line-Borne Interference:
Line filter and frequency inverter must be mounted on the same metal plate. Mount the two components as
close to each other as possible, with cables kept as short as possible.
Use a power cable with well-grounded shield. Use a shielded motor cable not exceeding 20 meters in length.
Arrange all grounds so as to maximize the area of the end of the lead in contact with the ground terminal (eg
metal plate).
Shielded Cable:
– Use a cable with braided shield.
– Ground the maximum possible area of the shield. It is advisable to ground the shield by connecting the
cable to the ground plate with metal clips (see following figure).
6
Ground clip Ground plate
The grounding surfaces must be highly conductive bare metal. Remove any coats of varnish and paint.
– Ground the cable shields at both ends.
– Ground the motor of the machine.
7
Line Filters
Recommended Line Filters for Varispeed L7
8
Installation inverters and EMC filters
PE L3
Ground Bonds
L1 L2 ( remove any paint )
PE
Line
Inverter
Filter
Load L2 V
PE L1 L3 U WPE
Cable Length
as short as possible
Metal Plate
Motor cable
screened
Ground Bonds
( remove any paint )
M
3~
9
Registered Trademarks
The following registered trademarks are used in this manual.
• DeviceNet is a registered trademark of the ODVA (Open DeviceNet Vendors Association,
Inc.).
• InterBus is a registered trademark of Phoenix Contact Co.
• Profibus is a registered trademark of Siemens AG.
10
1
Handling Inverters
This chapter describes the checks required upon receiving or installing an Inverter.
Varispeed L7 Models
The Varispeed L7 Series includes Inverters in two voltage classes: 200 V and 400 V. The maximum motor capacities
vary from 3.7 to 55 kW (23 models).
1-2
Confirmations upon Delivery
If you find any irregularities in the above items, contact the agency from which you purchased the Inverter or
your Yaskawa representative immediately.
1
Nameplate Information
There is a nameplate attached to the side of each Inverter. The nameplate shows the model number, specifica-
tions, lot number, serial number, and other information on the Inverter.
Example Nameplate
The following nameplate is an example for a standard Inverter: 3-phase, 400 VAC,
3.7 kW, IEC IP20 NEMA1(Type1) standards
1-3
Inverter Model Numbers
The model number of the Inverter on the nameplate indicates the specification, voltage class, and maximum
motor capacity of the Inverter in alphanumeric codes.
CIMR L7 A 2 3P7
Inverter
Varispeed L7
Inverter Specifications
The Inverter specifications (“SPEC”) on the nameplate indicate the voltage class, maximum motor capacity,
the protective structure, and the revision of the Inverter in alphanumeric codes.
2 3P7 1
No. Voltage Class
2 AC Input, 3-phase, 200 V
4 AC Input, 3-phase 400 V
1-4
Confirmations upon Delivery
Component Names
Mounting
Front cover
Digital Operator
Diecast cover
1
Nameplate
Terminal cover
Charge indicator
Ground terminal
1-5
Inverters of 22 kW or More
The external appearance and component names of the Inverter are shown in Fig 1.6. The Inverter with the ter-
minal cover removed is shown in Fig 1.7.
Cooling fan
Front cover
Terminal cover
Control
circuit
terminals Charge indicator
Main
circuit
terminals
Ground terminals
1-6
Exterior and Mounting Dimensions
Grommet
1-7
Table 1.3 Inverter Dimensions (mm) and Masses (kg)
of 200V Class Inverters and 400V Class Inverters of 3.7 to 55 kW
Dimensions (mm)
Max.
Applicable Open Chassis (IP00) Enclosed Wall-mounted (NEMA1and IEC IP20)
Voltage
Motor
Class
Output Approx. Approx.
W H D W1 W2 W3 H1 H2 D1 t1 W H D W1 H0 H1 H2 H3 D1 t1
[kW] Mass Mass
3.7
140 280 177 126 266 7 59 5 4 140 280 177 126 280 266 7 59 5 4
5.5 0
7.5 6 300 6
200 300 197 186 285 8 65.5 200 197 186 300 285 8 65.5
11 7 310 10 7
15 350 0
200V 240 350 207 216 335 78 2.3 11 240 207 216 350 335 78 2.3 11
18.5 - - 380 30
(3 Phase) 7.5 7.5
22 250 400 195 385 21 254 535 195 400 385 135 24
258 100 258
30 275 450 220 435 24 279 615 220 450 435 165 100 27
37 298 100 57 298 62
375 600 250 575 380 809 250 600 575 209
45 328 12.5 3.2 63 328 12.5 3.2 68
130 130
55 450 725 348 325 700 86 453 1027 348 325 725 700 302 94
3.7
4 140 280 177 126 266 7 59 5 4 140 280 177 126 280 266 7 59 5 4
5.5
7.5 0
200 300 197 186 285 8 65.5 6 200 300 197 186 300 285 8 65.5 6
11
400V 15
240 350 207 216 - - 335 78 10 240 350 207 216 350 335 78 10
(3 Phase) 18.5
22 2.3 2.3
275 450 258 220 435 100 21 279 535 258 220 450 435 100 24
30 7.5 7.5 85
37 635
45 325 550 283 260 535 105 36 329 283 260 550 535 105 40
715 165
55
1-8
Checking and Controlling the Installation Site
Installation Site
Install the Inverter under the following conditions in a pollution degree 2 environment.
1-9
Installation Orientation and Space
Install the Inverter vertically so as not to reduce the cooling effect. When installing the Inverter, always
provide the following installation space to allow normal heat dissipation.
B
A
Air
A B
200V class inverter, 3.7 to 55 kW
50 mm 120 mm
400V class inverter, 3.7 to 55 kW
1. The same space is required horizontally and vertically for both Open Chassis (IP00) and Enclosed Wall-
mounted (IP20, NEMA 1) Inverters.
2. Always remove the protection covers before installing a 200 or 400 V Class Inverter with an output of
18.5 kW or less in a panel.
IMPORTANT Always provide enough space for suspension eye bolts and the main circuit lines when installing a 200 or
400 V Class Inverter with an output of 22 kW or more in a panel.
1-10
Removing and Attaching the Terminal Cover
1
1
2
1
Fig 1.11 Removing the Terminal Cover (Model CIMR-L7C43P7 Shown Above)
Inverters of 22 kW or More
Loosen the screws on the left and right at the top of the terminal cover, pull out the terminal cover in the direc-
tion of arrow 1 and then lift up on the terminal in the direction of arrow 2.
Fig 1.12 Removing the Terminal Cover (Model CIMR-L7C4022 Shown Above)
1-11
Removing/Attaching the Digital Operator/Monitor
and Front Cover
Inverters of 18.5 kW or Less
To attach optional cards or change the terminal card connector, remove the Digital Operator/Monitor and front
cover in addition to the terminal cover. Always remove the Digital Operator/Monitor from the front cover
before removing the front cover.
The removal and attachment procedures are described below.
2
1
Fig 1.13 Removing the Digital Operator/Monitor (Model CIMR-L7C43P7 Shown Above)
1-12
Removing/Attaching the Digital Operator/Monitor and Front Cover
1
2
1
Fig 1.14 Removing the Front Cover (Model CIMR-L7C43P7 Shown Above)
1-13
1. Do not remove or attach the Digital Operator/Monitor or mount or remove the front cover using methods
other than those described above, otherwise the Inverter may break or malfunction due to imperfect con-
tact.
2. Never attach the front cover to the Inverter with the Digital Operator/Monitor attached to the front cover.
IMPORTANT Imperfect contact can result.
Always attach the front cover to the Inverter by itself first, and then attach the Digital Operator/Monitor to
the front cover.
Inverters of 22 kW or More
For inverters with an output of 22 kW or more, remove the terminal cover and then use the following proce-
dures to remove the Digital Operator/Monitor and main cover.
Fig 1.16 Removing the Front Cover (Model CIMR-L7C4022 Shown Above)
1-14
Wiring 2
This chapter describes wiring terminals, main circuit terminal connections, main circuit termi-
nal wiring specifications, control circuit terminals, and control circuit wiring specifications.
Power supply
Molded-case
circuit breaker
Magnetic con-
tactor (MC)
Braking resistor
Inverter
Ground
Motor
Ground
2-2
Connection Diagram
Connection Diagram
The connection diagram of the Inverter is shown in Fig 2.2.
When using the Digital Operator/Monitor, the motor can be operated by wiring only the main circuits.
DC reactor to
improve input
power factor Braking Resistor
(Optionnal) unit (optional)
U X
Short -circuit
Bar
Magnetic
MCCB Contactor (+1) (+2) B1 B2
(-) Moter
R L1(R) U/T1
3-phase power
380 to 480V L2(S) V/T2
S IM/PM
50/60Hz
T L3(T) W/T3
Forward run/stop S1
PG+
Reverse run/stop S2 PG- P
A(+)
External Fault S3 A(-) P PG
2
B(+)
Fault Reset S4 B(-) P
Z(+)
Multi-fanction P
Multi f-step speed setting 1 S5 Z(-)
contact Inputs
(Factory setting)
Multi f-step speed setting 2 S6
E(G)
JOG reference S7
DA(+)
Hardware baseblock BB DA(-) A Pulse
Pulse Monitor Output
+24V DB(+) RS-422 Level
8mA DB(-) B Pulse (30m or less wiring)
SC
IP24V (24V)
MA
CN5 (NPN setting) Fault contact Output
MB
250VAC 1A or less
30VDC 1A or less
E(G) MC
M1
Frequency setting Brake Command
adjustment M2 (Factory setting)
+V Frequency setting
2KΩ power +15V 20mA
External frequency Frequency setter M3
reference 3 Contactor Control Multi-fanction Contact
2KΩ 2 0 to 10V A1 Master speed
reference 0 to 10V M4 (Factory setting) Output
1 P 250VAC 1A or less
AC 30VDC 1A or less
M5
0V Inverter Ready
R+ M6 (Factory setting)
P
MOMOBUS R-
communication
RS-485/422 S+
P
S-
Communication
IG 2CN and
Control Cards
(For Option)
P0
Input Voltage DC/DC Output Voltage
48/96VDC Converter P
For Battery For option N0 For Contorl power supply
Note:
1.Main circuit terminals are indicatied with double circles and
control circuit terminals are indicatied with a single circles Shielded Twisted-pair
2.The output current capacity of the +V terminal is 20mA wires wires
3.Sequence input signal S1 to S7 and BB are labelled for sequence
connections for no-voltage contacts or NPN transistors as the
default setting.
4.The master frequency reference is set to a voltage input reference
as the default setting.
2-3
Circuit Descriptions
Refer to the numbers indicated in Fig 2.2.
1 These circuits are hazardous and are separated from accessible surfaces by protective separation
2 These circuits are separated from all other circuits by protective separation consisting of double and
reinforced insulation. These circuits may be interconnected with SELV (or equivalent) or non-
SELV circuits, but not both.
3 Inverters supplied by a four-wire-system source (neutral grounded)
These circuits are SELV circuits and are separated from all other circuits by protective separation
consisting of double and reinforced insulation. These circuits may only be interconnected with
other SELV (or equivalent) circuits.
2-4
Terminal Block Configuration
Charge indicator
Ground terminal
Fig 2.3 Terminal Arrangement (200 V/400 V Class Inverter of 3.7 kW)
2
Control
circuit
terminals Charge indicator
Main
circuit
terminals
Ground terminals
2-5
Wiring Main Circuit Terminals
2-6
Wiring Main Circuit Terminals
Recom-
Inverter Termi- Tightening Possible mended
Model Terminal Symbol nal Torque Wire Sizes Wire Size Wire Type
CIMR- Screws
(N•m) mm2(AWG) mm2
(AWG)
R/L1, S/L2, T/L3, , 1 U/T1, 80 to 100 80
M10 17.6 to 22.5
V/T2, W/T3, R1/L11, S1/L21, T1/L31, NO (3/0 to 4/0) (3/0)
5.5 to 22
3, PO M8 8.8 to 10.8 –
L7C2045 (10 to 4)
38 to 60 38
M10 17.6 to 22.5
(1 to 2/0) (1)
0.5 to 5.5 1.25
r/l1, ∆/l2 M4 1.3 to 1.4
(20 to 10) (16)
Power cables,
50 to 100 50 × 2P e.g., 600 V vinyl
R/L1, S/L2, T/L3, , 1 , NO M12 31.4 to 39.2
(1/0 to 4/0) (1/0 × 2P) power cables
100 100
U/T1, V/T2, W/T3, R1/L11, S1/L21, T1/L31 M10 17.6 to 22.5
(4/0) (4/0)
5.5 to 60
L7C2055 3, PO M8 8.8 to 10.8 –
(10 to 2/0)
30 to 60 50
M10 17.6 to 22.5
(3 to 4/0) (1/0)
0.5 to 5.5 1.25
r/l1, ∆/l2 M4 1.3 to 1.4
(20 to 10) (16)
* The wire thickness is set for copper wires at 75°C
2
Table 2.2 400 V Class Wire Sizes
Recom-
Inverter Termi- Tightening Possible mended
Model Terminal Symbol nal Torque Wire Sizes Wire Size Wire Type
CIMR- Screws
(N•m) mm2 (AWG) mm2
(AWG)
R/L1, S/L2, T/L3, , 1, 2, B1, B2, 3.5
U/T1, V/T2, W/T3, NO, PO 2 to 5.5 (12)
L7C43P7 M4 1.2 to 1.5
(14 to 10) 2
(14)
R/L1, S/L2, T/L3, , 1, 2, B1, B2, 3.5
U/T1, V/T2, W/T3, NO, PO 2 to 5.5 (12)
L7C44P0 M4 1.2 to 1.5
(14 to 10) 2
(14)
R/L1, S/L2, T/L3, , 1, 2, B1, B2, 3.5 to 5.5 3.5
U/T1, V/T2, W/T3, NO, PO (12 to 10) (12)
L7C45P5 M4 1.2 to 1.5
2 to 5.5 2
(14 to 10) (14)
R/L1, S/L2, T/L3, , 1, 2, B1, B2, 5.5
5.5(10)
U/T1, V/T2, W/T3, NO, PO (10)
L7C47P5 M4 1.2 to 1.5
3.5 to 5.5 3.5
(12 to 10) (12)
Power cables,
R/L1, S/L2, T/L3, , 1, 2, B1, B2, 8 e.g., 600 V vinyl
U/T1, V/T2, W/T3, NO, PO 5.5 to 14 (8) power cables
L7C4011 M5 2.5
(10 to 6) 5.5
(10)
R/L1, S/L2, T/L3, , 1, 2, B1, B2, 8 to 14 8
M5 2.5
U/T1, V/T2, W/T3, NO, PO (8 to 6) (8)
L7C4015
M5 2.5 5.5 to 14 5.5
(M6) (4.0 to 5.0) (10 to 6) (10)
R/L1, S/L2, T/L3, , 1, 2, U/T1, V/T2, 8 to 38 8
M6 4.0 to 5.0
W/T3, NO (8 to 2) (8)
L7C4018 8 8
B1, B2, PO M5 2.5
(8) (8)
8 to 22 8
M6 4.0 to 5.0
(8 to 4) (8)
R/L1, S/L2, T/L3, , 1, 3, U/T1, V/T2, 14 to 22 14
M6 4.0 to 5.0
W/T3, R1/L11, S1/L21, T1/L31, NO, PO (6 to 4) (6)
L7C4022
14 to 38 14
M8 9.0 to 10.0
(6 to 2) (6)
2-7
Recom-
Inverter Termi- Tightening Possible mended
Model Terminal Symbol nal Torque Wire Sizes Wire Size Wire Type
CIMR- Screws
(N•m) mm2 (AWG) mm2
(AWG)
R/L1, S/L2, T/L3, , 1, 3, U/T1, V/T2, 22 22
M6 4.0 to 5.0
W/T3, R1/L11, S1/L21, T1/L31, NO, PO (4) (4)
L7C4030
22 to 38 22
M8 9.0 to 10.0
(4 to 2) (4)
R/L1, S/L2, T/L3, , 1, U/T1, V/T2, W/ 22 to 60 38
M8 9.0 to 10.0
T3, R1/L11, S1/L21, T1/L31, NO (4 to 1/0) (2)
L7C4037 8 to 22
3, PO M6 4.0 to 5.0 -
(8 to 4)
22 to 38 22
M8 9.0 to 10.0
(4 to 2) (4)
Power cables,
R/L1, S/L2, T/L3, , 1, U/T1, V/T2, W/ 38 to 60 38 e.g., 600 V vinyl
M8 9.0 to 10.0
T3, R1/L11, S1/L21, T1/L31, NO (2 to 1/0) (2) power cables
L7C4045 8 to 22
3, PO M6 4.0 to 5.0 -
(8 to 4)
22 to 38 22
M8 9.0 to 10.0
(4 to 2) (4)
R/L1, S/L2, T/L3, , 1, U/T1, V/T2, 50 to 60 50
M8 9.0 to 10.0
W/T3, R1/L11, S1/L21, T1/L31, NO (1 to 1/0) (1)
L7C4055 8 to 22
3, PO M6 4.0 to 5.0 -
(8 to 4)
22 to 38 22
M8 9.0 to 10.0
(4 to 2) (4)
* The wire thickness is set for copper wires at 75°C.
2-8
Wiring Main Circuit Terminals
Table 2.3 Lug Sizes (JIS C2805) (200 V Class and 400 V Class)
3.5/5.5
M5 5.5 / 5 2
M6 5.5 / 6
M8 5.5 / 8
M5 8/5
8 M6 8/6
M8 8/8
M6 14 / 6
14
M8 14 / 8
M6 22 / 6
22
M8 22 / 8
30/38 M8 38 / 8
M8 60 / 8
50/60
M10 60 / 10
80 80 / 10
M10
100 100 / 10
100 100 / 12
150 M12 150 / 12
200 200 / 12
M12 x 2 325 / 12
325
M16 325 / 16
Determine the wire size for the main circuit so that line voltage drop is within 2% of the rated voltage. Line
voltage drop is calculated as follows:
Line voltage drop (V) = 3 x wire resistance (W/km) x wire length (m) x current (A) x 10-3
IMPORTANT
2-9
Main Circuit Terminal Functions
Main circuit terminal functions are summarized according to terminal symbols in Table 2.4. Wire the terminals
correctly for the desired purposes.
Table 2.4 Main Circuit Terminal Functions (200 V Class and 400 V Class)
Model: CIMR-L7C
Purpose Terminal Symbol
200 V Class 400 V Class
R/L1, S/L2, T/L3 23P7 to 2055 43P7 to 4055
Main circuit power input
R1/L11, S1/L21, T1/L31 2022 to 2055 4022 to 4055
Inverter outputs U/T1, V/T2, W/T3 23P7 to 2055 43P7 to 4055
2-10
Wiring Main Circuit Terminals
CIMR-L7C23P7 to 2018
CIMR-L7C43P7 to 4018
B2
B2
B1
B1
+1
+1
+2 +2
U/T1 U/T1
R/L1 R/L1
S/L2 V/T2 V/T2
S/L2
T/L3 W/T3 T/L3 W/T3
- -
N0 P0 N0 P0
2
CIMR-L7C2022,2030 CIMR-L7C4022 to 4055
+3 +3
+1 +1
R/L1 R/L1
U/T1 U/T1
S/L2 S/L2
T/L3 V/T2 T/L3 V/T2
R1/L11 R1/L11
W/T3 W/T3
S1/L21 S1/L21
T1/L31 T1/L31
- -
Power Control
Power Control
Supply Circuit
Supply Circuit
N0 P0
N0 P0
CIMR-L7C2037 to 2055
+3
+1
R/L1
U/T1
S/L2
T/L3 V/T2
R1/L11 W /T3
S1/L21
T1/L31
-
r/l1
Power Control
Supply Circuit
N0 P0
2-11
Standard Connection Diagrams
Standard Inverter connection diagrams are shown in Fig 2.5. These are the same for both 200 V Class and
400 V Class Inverters. The connections depend on the Inverter capacity.
CIMR-L7C23P7 to 2018 and 43P7 to 4018 CIMR-L7C2022, 2030, and 4022 to 4055
CIMR-L7C2037 to 2055
Braking Resistor
Unit (optional)
Braking Unit
(optional)
3-phase
200 VAC
Control power is supplied internally from the DC bus at all inverter models.
Fig 2.5 Main Circuit Terminal Connections
2-12
Wiring Main Circuit Terminals
Installing Fuses
To protect the inverter, it is recommended to use semiconductor fuses like they are shown in the table below.
2
27P5 240 60 290~1300
2011 240 80 450~5000
2015 240 100 1200~7200
2018 240 130 1800~7200
2022 240 150 870~16200
2030 240 180 1500~23000
2037 240 240 2100~19000
2045 240 300 2700~55000
2055 240 350 4000~55000
2-13
Installing a Moulded-case Circuit Breaker
When connecting the power input terminals (R/L1, S/L2, and T/L3) to the power supply using a moulded-case
circuit breaker (MCCB) observe that the circuit breaker is suitable for the Inverter.
• Choose an MCCB with a capacity of 1.5 to 2 times of the inverter's rated current.
• For the MCCB's time characteristics, be sure to consider the inverter's overload protection (one minute at
150% of the rated output current).
Installing an AC Reactor
If the Inverter is connected to a large-capacity power transformer (600 kW or more) or a phase advancing
capacitor is switched, an excessive peak current may flow through the input power circuit, causing the inverter
unit to break down.
To prevent this, install an optional AC Reactor on the input side of the Inverter or a DC reactor to the DC reac-
tor connection terminals.
This also improves the power factor on the power supply side.
2-14
Wiring Main Circuit Terminals
2-15
Cable Length between Inverter and Motor
The cable between the Inverter and motor is 30 m max.
Ground Wiring
Observe the following precautions when wiring the ground line.
• Always use the ground terminal of the 200 V Inverter with a ground resistance of less than 100 Ω and that
of the 400 V Inverter with a ground resistance of less than 10 Ω.
• Do not share the ground wire with other devices, such as welding machines or power tools.
• Always use a ground wire that complies with technical standards on electrical equipment and minimize the
length of the ground wire.
Leakage current flows through the Inverter. Therefore, if the distance between the ground electrode and the
ground terminal is too long, potential on the ground terminal of the Inverter will become unstable.
• When using more than one Inverter, be careful not to loop the ground wire.
OK NO
200 V and 400 V Class Inverters with 3.7 to 18.5 kW Output Capacity
Thermal overload
Inverter
relay contact
2-16
Wiring Main Circuit Terminals
Thermal overload
Inverter
relay contact
Thermal overload
relay contact
2-17
Connecting Braking Units in Parallel
When connecting two or more Braking Units in parallel, use the wiring and jumper settings like shown in
Fig 2.8. There is a jumper for selecting whether each Braking Unit is to be a master or slave. Select “Master”
for the first Braking Unit only, and select “Slave” for all other Braking Units (i.e. from the second Unit
onwards).
Thermal overload relay contact Thermal overload relay contact Thermal overload relay contact
Braking Braking
Braking Resistor Resistor
Resistor Unit Unit
Unit (LKEB) (LKEB)
(LKEB)
Inverter
detector
Level
Braking Unit #1
Thermal overload relay Thermal overload relay Thermal overload relay
contact contact contact
Inverter
UPS/Battery terminal
P0
N0
2-18
Wiring Control Circuit Terminals
Wire Sizes
For remote operation using analog signals, keep the control line length between the Analog Operator or oper-
ation signals and the Inverter to 30 m or less, and separate the lines from main power lines or other control cir-
cuits to reduce induction from peripheral devices.
When setting frequencies from an external frequency source (and not from a Digital Operator/Monitor), used
shielded twisted-pair wires and ground the shield for the largest area of contact between shield and ground.
The terminal numbers and the appropriate wire sizes are shown in Table 2.8.
Table 2.8 Terminal Numbers and Wire Sizes (Same for all Models)
Recom-
Termi- Tightening Possible
mended
Terminals nal Torque Wire Sizes Wire Type
Wire Size
Screws (N•m) mm2(AWG)
mm2(AWG) 2
R+, R-, S+, S-IG, A+, A-,
B+, B-, Z+, Z-, PG+, PG-, Single wire*3:
DA+, DA-, DB+, DB-, 0.14 to 2.5
Phoenix Stranded 0.75 • Shielded, twisted-pair wire*1
AC, SC, A1, +V, S1, S2, 0.5 to 0.6 • Shielded, polyethylene-cov-
type wire: (18)
S3, S4, S5, S6, S7, BB, ered, vinyl sheath cable
MA, MB, MC, M1, M2, 0.14 to 1.5
(26 to 14) (KPEV-S by Hitachi Electrical
M3, M4, M5, M6 Wire or equivalent)
2-19
Wiring Control Circuit Terminals
L
Fig 2.10 Straight Solderless Terminal Sizes
Wiring Method
Use the following procedure to connect wires to the terminal block.
1. Loosen the terminal screws with a thin-slot screwdriver.
2. Insert the wires from underneath the terminal block.
3. Tighten the terminal screws firmly.
2
Screwdriver Blade of screwdriver
Control circuit
terminal block
2-20
Wiring Control Circuit Terminals
2
S7 JOG Reference Factory setting: JOG Reference at "closed" <2>
S8 Hardware baseblock baseblock release at "closed", effective at "open"
SC Sequence control input common terminal
+15V Power supply
+V For analog reference +15V power supply +15V
Analog output
input Multi-function analog 0 to 10V/100% 0 to10V
A1
signals input Factory setting: Master freq.ref. (Input impedance 20KΩ)
AC Analog common 0V −
M1
Multi-function contact
Factory setting: Brake Command
output 1 (NO contact)
M2
M3
Multi-function contact
Factory setting: Contactor Control
output 2 (NO contact)
M4
Sequence Dry contact contact
output M5 Multi-function contact capacity 250V AC 1A,
Factory setting: During Inverter Ready
signals M6 output 3 (NO contact) 30V DC 1A
Fault output
MA Fault at "closed"between terminals MA and MC
(NO contact)
Fault output
MB Fault at "open"between terminals MB and MC
(NC contact)
Relay contact output
MC −
common
Power +12V/+5V PG power supply 12V/5V can be selected +12V: 200mA max
+5V: 200mA max
IG 0V PG power supply GND Impossible to use both
A(+) + A phase positive pulse input
A(-) - A phase negative pulse input
PG pulse B(+) + B phase positive pulse input
input
B(-) - B phase negative pulse input PG signal input
Z(+) + Z phase positive pulse input RS-422 level
2-21
Table 2.10 Control Circuit Terminals with default settings (Continued)
Type Terminal Signal Function Description Signal Level
DA+ + A phase positive pulse monitor
PG output DA- - A phase negative pulse monitor PG output ratio
ratio DB+ + B phase positive pulse monitor RS-422 level
DB- - B phase negative pulse monitor
R+ MEMOBUS Differential input PHC
RS-422/
R- communication input When using two RS-485 wires, short-circuit isolation
485
MEMO- S+ MEMOBUS between R+ and S+, R- and S- Differential input PHC
BUS S- communication output isolation
Commu-
nication Shielded wire for
IG − −
communication
* 1. Do not use this power supply for supplying any external equipment.
* 2. When driving a reactive load, such as a relay coil with DC power supply, always insert a flywheel diode as shown in Fig 2.12.
Flywheel diode
2-22
Wiring Control Circuit Terminals
Sinking/Sourcing Mode
The input terminal logic can be switched between sinking mode (0-V common-NPN) and sourcing mode
(+24V common-PNP) by using the jumper CN5. An external power supply is also supported, providing more
freedom in signal input methods.
Internal Power Supply – Sinking Mode External Power Supply – Sinking Mode
S1
S1
S2
S2
B1 B2 B3
B1 B2 B3
CN5 IP24V
CN5 IP24V
(+24V)
(+24V) A1 A2 A3
A1 A2 A3
2
+ SC
SC
24 VDC
Internal Power Supply – Sourcing Mode External Power Supply – Sourcing Mode
S1 S1
S2 S2
B1 B2 B3 B1 B2 B3
SC - SC
24 VDC
2-23
The setting of S1 switch on the control card
Varispeed L7C control card has the S1 switch for selecting a encorder power supply voltage. Please select the
appropriate voltage setting before connecting a motor encorder. The default setting is that both c and d
switches are ON position, which the power supply voltage is selected 5V DC.
5VDC power supply Adjustment
(Default: DC5.15±0.05V)
5V
Setting Setting Voltage of
ON of ① of ② Power supply
OFF OFF DC12V *1
ON ON
DC5V *2
OFF (default) (default)
OFF ON Don't use *3
ON OFF Don't use *3
① ②
12V
2-24
Wiring Control Circuit Terminals
Forward run/stop S1
PG+
Reverse run/stop S2 PG- P
A(+)
External Fault S3 A(-) P PG
B(+)
Fault Reset S4 B(-) P
Multi-fanction Z(+)
2
contact Inputs Multi f-step speed setting 1 S5 Z(-) P
(Factory setting)
Multi f-step speed setting 2 S6
E(G)
JOG reference S7
DA(+)
Hardware baseblock BB DA(-) A Pulse Pulse Monitor Output
DB(+) RS-422 Level
+24V 8mA
DB(-) B Pulse (30m or less wiring)
SC
IP24V (24V)
MA
CN5 (NPN setting) Fault contact Output
MB
250VAC 1A or less
30VDC 1A or less
E(G) MC
M1
Frequency setting Brake Command
adjustment M2 (Factory setting)
+V Frequency setting
power +15V 20mA
2KΩ
External frequency Frequency setter M3 Multi-fanction Contact Output
3 Contactor Control
reference 2 0 to 10V A1 Master speed 250VAC 1A or less
2KΩ M4 (Factory setting)
reference 0 to 10V
1 30VDC 1A or less
P
AC
M5
0V Inverter Ready
R+ M6 (Factory setting)
P
R-
MOMOBUS
communication S+
RS-485/422
P Communication
S-
and
IG 2CN Control Cards
(For Option)
P0
Input Voltage DC/DC
Converter Output Voltage
48/96VDC P
For Battery For option N0 For Contorl power supply
Note:
1.Main circuit terminals are indicatied with double circles and Shielded Twisted-pair
control circuit terminals are indicatied with a single circles wires wires
2.The output current capacity of the +V terminal is 20mA
3.Sequence input signal S1 to S7 and BB are labelled for sequence
connections for no-voltage contacts or NPN transistors as the
default setting .
4. The master frequency reference is set to a voltage input refer-
ence as the default setting .
2-25
Control Circuit Wiring Precautions
Observe the following precautions when wiring control circuits.
• Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2,
W/T3, , 1, 2, and 3, PO, NO) and other high-power lines.
• Separate wiring for control circuit terminals MA, MB, MC, M1, M2, M3, M4, M5, and M6 (contact out-
puts) from wiring to other control circuit terminals.
• If using an optional external power supply, it shall be a UL Listed Class 2 power supply source.
• Use twisted-pair or shielded twisted-pair cables for control circuits to prevent operating faults.
• Ground the cable shields with the maximum contact area of the shield and ground.
• Cable shields have to be grounded on both cable ends.
2-26
Wiring Check
Wiring Check
Checks
Check all wiring after wiring has been completed. Do not perform continuity check on control circuits. Per-
form the following checks on the wiring.
• Is all wiring correct?
• Have no wire clippings, screws, or other foreign material been left?
• Are all screws tight?
• Are any wire ends contacting other terminals?
2-27
Installing and Wiring Option Cards
Installation
Before mounting an Option Card, remove the terminal cover and be sure that the charge indicator inside the
Inverter is not lit anymore. After that remove the Digital Operator/Monitor and front cover and then mount the
Option Card.
Refer to documentation provided with the Option Card for the mounting instructions for option slot C and D.
2-28
Installing and Wiring Option Cards
2CN
C Option Card connector
2
C Option Card mounting spacer
C Option Card
Option Clip
(To prevent raising of
C and D Option Cards)
D Option Card
3CN
D Option Card connector D Option Card mounting spacer
2-29
2-30
Digital Operator and 3
Modes
This chapter describes Digital Operator displays and functions, and provides an overview of
operating modes and switching between modes.
LED Monitor
Indicators the operation status by the combination of the LED displays (Lights up, Blink, and Off) at RUN,
DS1, and DS2.
The LED pattern is as follows at each mode.
Alarm Indications
Fault Indications
Note: When a combination of LED pattern different from above table occurs, it is CPF00 or CPF01 Fault.
Alarm: The figure below shows an example of the LED display when a minor fault occurs.
Refer to Chapter 6 and take appropriate countermeasures.
RUN DS1 DS2 POWER
Fault: The figure below shows an example of the LED display when an OV or UV fault has
occured
RUN DS1 DS2 POWER
3-2
Digital Operator
Digital Operator
This section describes the displays and functions of the Digital Operator.
Data Display
Displays monitor data, constant numbers, and settings.
Keys
ESC Key Returns to the status before the DATA/ENTER Key was pressed.
Enables jog operation when the Inverter is being operated from the
JOG Key
Digital Operator.
3-3
Table 3.1 Key Functions (Continued)
Key Name Function
Selects the rotation direction of the motor when the Inverter is being
FWD/REV Key
operated from the Digital Operator.
Selects menu items, sets user constant numbers, and increments set
Increment Key values.
Used to move to the next item or data.
Selects menu items, sets user constant numbers, and decrements set
Decrement Key values.
Used to move to the previous item or data.
There are indicators on the upper left of the RUN and STOP Keys on the Digital Operator. These indicators
will light and flash to indicate operating status.
The RUN Key indicator will flash and the STOP Key indicator will light during initial excitation of the
dynamic brake. The relationship between the indicators on the RUN and STOP Keys and the Inverter status is
shown in the Fig 3.2.
RUN
STOP
Lit Blinking Not lit
3-4
Digital Operator
Inverter Modes
The Inverter's parameters and monitoring functions are organized in groups called modes that make it easier to
read and set parameters.The Inverter is equipped with 5 modes.
The 5 modes and their primary functions are shown in the Table 3.2.
3-5
Switching Modes
The mode selection display will appear when the MENU key is pressed. Press the MENU key from the mode
selection display to switch through the modes in sequence.
Press the DATA/ENTER key to enter a mode and to switch from a monitor display to the setting display.
Display at Startup
-DRIVE- Rdy
Frequency Ref
U1- 01=60.00Hz
U1-02=60.00Hz
U1-03=10.05A
MENU
MENU
MENU
MENU
To run the inverter after viewing/changing parameters press the MENU key and the DATA/ENTER key in sequence to
enter the Drive mode. A Run command is not accepted as long as the drive is in any other mode.
3-6
Digital Operator
Drive Mode
The Drive mode is the mode in which the Inverter can be operated. All monitor parameters (U1-) as well
as fault information and the fault history can be displayed in this mode
When b1-01 (Reference selection) is set to 0, the frequency can be changed from the frequency setting display
using the Increment, Decrement, and Shift/RESET keys. The parameter will be written and the display returns
to the Monitor display.
Example Operations
Example key operations in drive mode are shown in the following figure.
Display at Startup
-DRIVE- Rdy
Frequency Ref
U1- 01=60.00Hz
U1-02=60.00Hz
U1-03=10.05A
-DRIVE-
** Main Menu **
-DRIVE-
Monitor
U1 - 01=60.00Hz
Rdy
RESET
-DRIVE-
Frequency Ref
U1- 01=60.00Hz
Rdy -DRIVE-
Frequency Ref
U1 - 01= 050.00Hz
Rdy 3
Operation U1-02=60.00Hz U1-02=60.00Hz (0.00 ~ 60.00)
U1-03=10.05A ESC U1-03=10.05A " 00.00Hz "
ESC
ESC
MENU
MENU
-DRIVE- Rdy RESET -DRIVE- Rdy
The fault name will be displayed
Monitor No of Travels if the DATA/ENTER key is pressed
-ADV- U1 - 55 = 11 U1- 55 = 11
** Main Menu ** while a constant is being displayed
U1-01=60.00Hz U1-01=60.00Hz
U1-02=60.00Hz U1-02=60.00Hz for which a fault code is being
Programming ESC
displayed.
1 2
MENU
3 4
-VERIFY-
** Main Menu ** -DRIVE- Rdy -DRIVE- Rdy
Fault Trace RESET Current Fault U2 - 01= OC
Modified Consts U2 - 01=OC U2 - 01 = OC
U2-02= OV U2-02=OV Over Current
U2-03=60.00Hz ESC
U2-03=60.00Hz ESC
MENU
-A.TUNE-
-DRIVE- Rdy -DRIVE- Rdy Rdy
** Main Menu ** Fault Trace Last Fault
RESET
U2 - 02= OV
Auto-Tuning U2 - 02 = OV U2 - 02 = OV
U3-03=60.00Hz U3-03=60.00Hz DC Bus Overvolt
U3-04=60.00Hz ESC
U3-04=60.00Hz ESC
3 4
5 6
-DRIVE- Rdy -DRIVE- Rdy Rdy
Fault History RESET Last Fault U3 - 01= OC
U3 - 01= OC U3 - 01 = OC
U3-02= OV U3-02=OV Over Current
U3-03= OH ESC
U3-03=OH ESC
5 6
A B
3-7
Note: 1. When changing the display with the Increment / Decrement keys, the next display after the one for the last parameter number will be the one for the
first parameter number and vice versa. For example, the next display after the one for U1-01 will be U1-40. This is indicated in the figures by the
letters A and B and the numbers 1 to 6.
2. The display for the first monitor parameter (frequency reference) will be displayed when power is turned ON. The monitor item displayed at startup
can be set in o1-02 (Monitor Selection after Power Up).Operation cannot be started from the mode selection display.
Example Operations
Example key operations in quick programming mode are shown in the following figure.
Mode Selection Display Monitor Display Setting Display
MENU
-DRIVE-
** Main Menu **
Operation
A B
MENU
MENU
-QUICK- -QUICK-
Reference Source Reference Source
-ADV- b1-01 = 0 *0* b1-01 = 0 *0*
** Main Menu ** Operator Operator
"0" "0"
Programming ESC
-QUICK- -QUICK-
MENU Run Source Run Source
b1-02 = 1 *1* b1-02 = 1 *1*
Terminals Terminals
-VERIFY- "1" "1"
** Main Menu ** ESC
Modified Consts
-QUICK- -QUICK-
MENU Mtr Rated Power Mtr Rated Power
E2-11 = 4.00kW E2-11 = 004.00kW
(0.00 ~ 650.00) (0.00 ~ 650.00)
-A.TUNE- "4.00kW
" "4.00kW
"
** Main Menu ** ESC
Auto-Tuning
-QUICK- -QUICK-
MOL Fault Select MOL Fault Select
L1-01=1 *1* L1-01 = 1 *1*
Std Fan Cooled Std Fan Cooled
"1" "1"
ESC
-QUICK- -QUICK-
StallP Decel Sel StallP Decel Sel
L3-04 = 0 *0* L3-04 = 0 *0*
Disabled Disabled
"0" "0"
ESC
A B
3-8
Digital Operator
Example Operations
Example key operations in advanced programming mode are shown in the following figure.
Mode Selection Display Monitor Display Setting Display
A B 1 2
3
ESC ESC ESC
MENU
MENU 1 2
-A.TUNE- 3 4
** Main Menu **
Auto-Tuning -ADV- -ADV- -ADV-
RESET
Accel/Decel Accel Time 1 Accel Time 1
C1- 01 = 3.00 sec C1- 01 = 3.00 sec C1- 01 = 003.0 sec
MENU Accel Time 1 (0.00 ~ 600.00) (0.00 ~ 600.00)
"3.00sec" "3.00sec"
.
ESC ESC
-DRIVE-
** Main Menu **
-ADV- -ADV- -ADV-
RESET
Operation Accel/Decel Accel Time 2 Accel Time 2
C1- 02 = 3.00 sec C1- 02 = 3.00 sec C1- 02 = 003.0 sec
Accel Time 1 (0.00 ~ 600.00) (0.00 ~ 600.00)
MENU ESC
"3.00sec" ESC "3.00sec"
-QUICK- 3 4
** Main Menu ** A B
Quick Setting
MENU
3-9
Setting Parameters
Here the procedure to change C1-01 (Acceleration Time 1) from 3.0 s to 4.0 s is shown.
-DRIVE-
** Main Menu **
2
Operation
-QUICK-
** Main Menu ** Press the MENU key 3 times to enter the advanced programming
3
Quick Setting mode.
-ADV-
** Main Menu **
4
Programming
-ADV-
Initialization
5 Press the DATA/ENTER to access the monitor display.
A1-00=0
Select Language
-ADV-
Accel / Decel Press the Increment or Decrement key to display the parameter
6 C1-00 = 3.0 sec
Accel Time 1
C1-01 (Acceleration Time 1).
-ADV-
Accel Time 1 Press the DATA/ENTER key to access the setting display. The
7 C1-01 = 0 030.0sec
(0.0 ~ 6000.0) current setting value of C1-01 is displayed.
"3.00 sec"
-ADV-
Accel Time 1
8 C1-01 = 000 30.0sec Press the Shift/RESET key to move the flashing digit to the right.
(0.0 ~ 6000.0)
"3.00 sec"
-ADV-
Accel Time 1
9 C1-01 = 0013 0.0sec Press the Increment key to change set value to 40.00 s.
(0.0 ~ 6000.0)
"3.00 sec"
-ADV-
Accel Time 1
10 C1-01 = 0014 0.0sec Press the DATA/ENTER key to save the set data.
(0.0 ~ 6000.0)
"3.00 sec"
-ADV-
“Entry Accepted” is displayed for 1 sec after pressing the
11 Entry Accepted
DATA/ENTER key.
-ADV-
Accel Time 1
12 C1-01
01 = 4.0 sec The display returns to the monitor display for C1-01.
(0.0 ~ 6000.0)
"10.0 sec"
3-10
Digital Operator
Verify Mode
The Verify mode is used to display any parameters that have been changed from their default settings in a pro-
gramming mode or by autotuning. “None” will be displayed if no settings have been changed.
The parameter A1-02 is the only parameter from the A1- group, which will be displayed in the modified
contsant list if it has been changed before. The other parameters will not be diplayed, even if they are different
from the default setting.
In the verify mode, the same procedures can be used to change settings as they are used in the programming
mode. Use the Increment, Decrement, and Shift/RESET keys to change a setting. When the DATA/ENTER
key is pressed the parameter setting are written and the display returns to the Monitor display.
Example Operations
In the example below the following settings have been changed from their default settings:
• b1-01 (Reference Selection)
• C1-01 (Acceleration Time 1)
• E1-01 (Input Voltage Setting)
• E2-01 (Motor Rated Current).
3
Mode Selection Display Monitor Display Setting Display
MENU
-ADV-
** Main Menu **
Programming
A B
MENU
MENU
-VERIFY- -VERIFY-
Accel Time 1 Accel Time 1
-A.TUNE- C1-01=200.0sec C1-01= 0 200.0sec
** Main Menu ** (0.0 ~ 6000.0) (0.0 ~ 6000.0)
"3.0 sec" "3.0 sec"
Auto-Tuning ESC
-VERIFY- -VERIFY-
MENU Input Voltage Input Voltage
E1-01=190VAC E1-01= 190VAC
(155~255) (155~255)
-DRIVE- "200VAC" "200VAC"
** Main Menu ** ESC
Operation
-VERIFY- -VERIFY-
Motor Rated FLA Motor Rated FLA
E2-01= 2.00A E2-01= 2.00A
MENU (0.32~6.40) (0.32~6.40)
"1.90A" "1.90A"
ESC
-QUICK-
** Main Menu **
Quick Setting
A B
MENU
3-11
Autotuning Mode
Autotuning automatically measures and sets the required motor data in order to achieve the maximum perfor-
mance. Always perform autotuning before starting operation when using the vector control modes.
When V/f control has been selected, only stationary autotuning for line-to-line resistance can be selected.
When the motor cannot be disconnected from the load, and Open Loop or Closed Loop Vector Control shall
be used perform stationary autotuning.
Example of Operation
Enter the motor rated output power (in kW), rated voltage, rated current, rated frequency, rated speed and
number of poles specified on the nameplate of the motor and then press the RUN key. The motor is automati-
cally run and the measured motor data are set in the E2- parameters.
Always set the above items. Otherwise autotuning cannot be started, e.g. it cannot be started from the motor
rated voltage input display.
A parameter can be changed from the setting displays using the Increment, Decrement, and Shift/RESET
keys. The parameter will be saved when the DATA/ENTER key is pressed.
The following example shows autotuning for Open Loop Vector Control.
Mode Selection Display Monitor Display Setting Display
MENU
-VERIFY-
** Main Menu **
Modified Consts
MENU
MENU
-A.TUNE- -A.TUNE-
Rated Frequency Rated Frequency
-DRIVE- T1- 05 = 60.0Hz T1-05 = 060.0Hz
** Main Menu ** (0.0~400.0) (0.0~400.0)
"60.0Hz" "60.0Hz"
Operation ESC
Quick Setting
-A.TUNE- Rdy RUN -A.TUNE- -A.TUNE-
Auto-Tuning Tune Proceeding Tune Proceeding
0.0Hz/0.0A 48.0Hz/10.5A
MENU Tuning Ready ?
Press RUN key START GOAL Tune Successful
-ADV- STOP
** Main Menu ** The display will
Programming automatically -A.TUNE- -A.TUNE-
Tune Aborted Tune Successful
change depending
MENU
on the status of STOP key
autotuning.
3-12
User Parameters
This chapter describes all user parameters that can be set in the Inverter.
4
User Parameter Descriptions.......................................4-2
Digital Operation Display Functions and Levels ..........4-3
User Parameter Tables ................................................4-8
User Parameter Descriptions
This section describes the contents of the user parameter tables.
4-2
Digital Operation Display Functions and Levels
4-3
User Parameters Setable in Quick Programming Mode
The minimum user parameters required for Inverter operation can be monitored and set in quick programming
mode. The user parameters displayed in quick programming mode are listed in the following table. These, and
all other user parameters, are also displayed in advanced programming mode.
S-curve @
leveling
ASR propor-
tional (P)
Sets the proportional gain of the speed 0.00 to 40.00
C5-01 gain 1 Yes No No Q 21BH
loop (ASR) 300.00 *3
ASR P Gain
1
4-4
Digital Operation Display Functions and Levels
ASR propor-
tional (P) Usually changing this setting is not nec-
essary. 0.00 to 40.00
4
C5-09 gain 3 Yes No No Q 22EH
300.00 *3
ASR P Gain P,I
3 P = C5-01
I = C5-02
ASR integral P=C5-09
P = C5-03
(I) time 3 II=P5-10
= C5-04
0.000 to 0.500 s
C5-10 Yes No No Q 231H
ASR I Time 0 E1-04 Motor 10.000 *3
speed (Hz)
3
Vn reference Sets the frequency reference when multi-
50.00
d1-09 step speed command 4 is ON for a multi- Yes Q Q Q 288H
Vn reference function input. Hz
4-5
Name Change Control Methods MEMO-
Param- BUS
Setting Factory during Open Closed
eter Description Range Setting Opera- Regis-
Number V/f Loop Loop
Display tion Vector Vector ter
Max. output
frequency
40.0 to
E1-04 (FMAX) 60.0 Hz No Q Q Q 303H
120.0
Max
Freqency
Max. voltage 0.0 to
200.0 V
E1-05 (VMAX) 255.0 No Q Q Q 304H
*2
Max Voltage *2
Base fre-
quency (FA) 0.0 to 60.0 Hz
E1-06 No Q Q Q 305H
Base Fre- 120.0 *3
quency
Mid. output
frequency 0.0 to
11.0 V
E1-08 voltage (VB) 255 No Q Q No 307H
*1 *2
Mid voltage *2
A
Min. output
frequency
0.0 to 0.5 Hz
E1-09 (FMIN) No Q A 308H
120.0 *3 Q
Min Fre-
quency
Min. output
frequency 0.0 to
2.0 V
E1-10 voltage 255.0 No Q Q No 309H
(VMIN) *1 *2
*2
Min Voltage
Motor rated Sets the motor rated current in Amps.
current 1.75 to
This set value becomes the base value for 14.00 A
E2-01 35.00 No Q Q Q 30EH
Mtr Rated motor protection and torque limit. It is an *5
*6
Power input data for autotuning.
Motor rated
Sets the motor rated slip.
slip This set value will become the reference
0.00 to 2.73 Hz
E2-02 value for the slip compensation. No Q Q Q 30FH
Motor Rated This parameter is automatically set dur- 20.00 *5
Slip ing autotuning.
Motor no-
load current Sets the motor no-load current. 0.00 to
4.50 A
E2-03 This parameter is automatically set dur- 13.99 No Q Q Q 310H
No-Load *5
ing autotuning. *5
Current
Number of
motor poles Sets the number of motor poles. It is an
E2-04 2 to 48 4 No No No Q 311H
Number of input data for autotuning.
Poles
Motor line-
to-line resis- Sets the motor phase-to-phase resistance. 0.000
0.771 Ω
E2-05 tance This parameter is automatically set dur- to No Q Q Q 312H
*5
Term Resis- ing autotuning. 65.000
tance
Motor rated
output power Sets the rated output power of the motor. 0.00 to 3.70
E2-11 This parameter is an input data for auto- No Q Q Q 318H
Mtr Rated 650.00 *5
tuning.
Power
PG constant
Sets the number of PG pulses per revolu- 0 to
F1-01 PG Pulses/ 1024 No No No Q 380H
tion 60000
Rev
4-6
Digital Operation Display Functions and Levels
4-7
User Parameter Tables
A: Setup Settings
Initialize Mode: A1
4-8
User Parameter Tables
User-set Parameters: A2
The parameters set by the user are listed in the following table.
4
A2-32 User Param 1
if Parameter Access Level is set
to 32 to user parameters (A1-01=1)
4-9
Application Parameters: b
4-10
User Parameter Tables
Timer Function: b4
User constants for timer functions are shown in the following table.
Dwell Functions: b6
4-11
Tuning Parameters: C
Acceleration/Deceleration: C1
Accel/decel
time setting
0: 0.01-second units
C1-10 unit 0 or 1 1 No A A A 209H 5-17
1: 0.1-second units
Acc/Dec
Units
4-12
User Parameter Tables
S-Curve Acceleration/Deceleration: C2
SCrv Acc
@ Start
S-curve
characteris-
tic time at
0.00 to
C2-02 accelera- 0.50 s No Q Q Q 20CH –
tion end 2.50
SCrv Acc
@ End
S-curve
characteris-
tic time at When the S-curve characteristic time is
set, the accel/decel times will increase 0.00 to
C2-03 decelera- 0.50 s No Q Q Q 20DH –
tion start by only half of the S-curve characteris- 2.50
tic times at start and end.
SCrv Dec
@ Start
S-curve
characteris-
tic time at
0.00 to
C2-04 decelera- 0.50 s No Q Q Q 20EH –
tion end 2.50
SCrv Dec
@ End
S-curve
Character-
istic time
0.00 to
C2-05 below lev- 0.50 s No Q Q Q 232H –
eling speed 2.50
S-curve @
leveling
4-13
Motor Slip Compensation: C3
* The factory setting will change when the control method is changed. (The V/f control factory settings are given.)
4-14
User Parameter Tables
Torque Compensation: C4
4
Do not alter the torque com-
pensation gain from its default
(1.00) when using Open Loop
Vector control.
Torque com- The torque compensation
pensation delay time is set in ms units.
delay time Usually changing this setting is
constant not necessary.
Adjust it under the following
0 to 50 ms
C4-02 circumstances: No A A No 216H 5-27
10000 *
• When the motor is oscillat-
Torq Comp ing, increase the set values.
Time • When the responsiveness of
the motor is low, decrease
the set values.
Starting
torque com-
pensation
Sets the torque compensation 0.0 to
C4-03 (FWD) 0.0% No No A No 217H 5-27
value at start in FWD direction 200.0%
FTorqCmp
@ Start
Starting
torque com-
pensation
Sets the torque compensation -200.0%
C4-04 (REV) 0.0% No No A No 218H 5-27
value at start in REV direction to 0.0
RTorqCmp
@ Start
Starting
torque com-
pensation Sets starting torque start-up
time.
C4-05 time constant 0 to 200 10 ms No No A No 219H 5-27
When 0 ~ 4 ms is set, it is oper-
TorqCmpDe- ated without filter.
layT
* The factory setting will change when the control method is changed. (Open loop vector control factory settings are given.)
4-15
Speed Control (ASR): C5
Param- Name Change Control Methods MEMO-
eter Setting Factory during Open Closed
Num-
Description Range Setting Opera-
BUS Page
Display V/f Loop Loop
Register
ber tion Vector Vector
ASR pro-
portional 0.00 to
Sets the proportional gain of the 40.00
C5-01 (P) gain 1 300.00 Yes No No Q 21BH 5-29
speed loop (ASR) *2
ASR P *1
Gain 1
ASR inte-
gral (I) time 0.000
Sets the integral time of the speed 0.500 s
C5-02 1 to Yes No No Q 21CH 5-29
loop (ASR). *2
ASR I 10.000
Time 1
ASR pro-
portional Usually changing this setting is not
0.00 to 20.00
C5-03 (P) gain 2 necessary. Yes No No Q 21DH 5-29
300.00 *2
ASR P
Gain 2 P,I
P = C5-01
I = C5-02
ASR inte-
gral (I) time P = C5-03
0.000
I = C5-04 0.500 s
C5-04 2 to Yes No No Q 21EH 5-29
0 E1-04 Motor *2
ASR I speed (Hz) 10.000
Time 2
ASR delay Sets the filter time constant; the time
time 0.000
from the speed loop to the torque 0.004
C5-06 to No No No Q 220H 5-29
ASR Delay command output. Usually changing 0.500
ms
Time this setting is not necessary.
ASR
switching Sets the frequency for switching
0.0 to
C5-07 frequency between Proportion Gain 1, 2 and 0.0 Hz No No No A 221H 5-29
120.0
ASR Gain Integral Time 1, 2.
SW Freq
ASR inte-
gral (I) Set the parameter to a small value to
prevent any radical load change. A 0 to
C5-08 limit 400% No No No A 222H 5-29
setting of 100% is equal to the maxi- 400
ASR I mum output frequency.
Limit
ASR pro-
portional Usually changing this setting is not
0.00 to 40.00
C5-09 (P) gain 3 necessary. Yes No No Q 22EH 5-29
300.00 *2
ASR P
Gain 3 P,I
P = C5-01
I = C5-02
ASR inte-
P=C5-09
gral (I) time P = C5-03
0.000
II=P5-10
= C5-04
0.500 s
C5-10 3 to Yes No No Q 231H 5-29
0 E1-04 Motor *2
ASR I speed (Hz) 10.000
Time 3
* 1. The setting range is 1.00 to 300.00 if Closed Loop Vector control is used.
* 2. When the control method is changed, these values are reset to factory settings for the selected control mode. (The Closed Loop Vector control factory
settings are given)
4-16
User Parameter Tables
Carrier Frequency: C6
4-17
Reference Parameters: d
Preset Reference: d1
4-18
User Parameter Tables
4
1: High Speed reference has
Priority Sel priority.
2: Leveling speed reference
has priority.
* 1. The unit is set in o1-03 (frequency units of reference setting and monitor, default: 0.01 Hz). If the display unit is changed, the setting range values also
change
* 2. The maximum setting value depends on the setting of the maximum output frequency (E1-04).
Field Weakening: d6
4-19
Motor Parameters: E
V/f Pattern: E1
4-20
User Parameter Tables
* 2. The factory setting will change when the control method is changed. (The Open Loop Vector Control factory settings are given.)
* 3. The factory setting will change when the control method is changed. (The Close Loop Vector Control factory settings are given.)
* 4. E1-13 is set to the same value as E1-05 by autotuning.
Motor Setup: E2
4
No-Load cally set during autotuning. *3
Current
Number of Sets the number of motor
motor poles poles.
E2-04 2 to 48 4 poles No No No Q 311H 5-50
Number of This value is an input data for
Poles autotuning.
Motor line-
to-line resis- Sets the motor phase-to-phase 0.000
resistance. 0.771 Ω
E2-05 tance to No Q Q Q 312H 5-50
This parameter is automati- *2
Term Resis- cally set during autotuning. 65.000
tance
Motor leak Sets the voltage drop due to
inductance motor leakage inductance as a
percentage of the motor rated 0.0 to 19.6%
E2-06 No No A A 313H 5-50
Leak Induc- voltage. 40.0 *2
tance This parameter is automati-
cally set during autotuning.
Motor iron Sets the motor iron saturation
saturation coefficient at 50% of magnetic
coefficient 1 flux. 0.00 to
E2-07 0.50 No No A A 314H 5-50
This parameter is automati- 0.50
Saturation cally set during rotating auto-
Comp1 tuning.
Motor iron Sets the motor iron saturation
saturation coefficient at 75% of magnetic
coefficient 2 flux. 0.00 to
E2-08 0.75 No No A A 315H 5-50
This parameter is automati- 0.75
Saturation cally set during rotating auto-
Comp2 tuning.
Motor Sets the motor mechanical
mechanical losses as a percentage of motor
losses rated output.
Usually changing this setting is
not necessary.
0.0 to
E2-09 Adjust the value under the fol- 0.0 % No No No A 316H 5-50
10.0
Mechnical lowing the torque loss is large
loss due e.g. to heavy friction in the
machine.
The set mechanical loss will be
compensated.
4-21
Name Change Control Methods MEMO-
Param-
Setting Factory during Open Closed
eter Description Range Setting Opera-
BUS Page
Number V/f Loop Loop
Display tion Vector Vector
Register
Motor iron
loss for
torque com- 0 to 112 W
E2-10 pensation Sets motor iron losses. No A No No 317H 5-50
65535 *2
Tcomp Iron
Loss
Motor rated Sets the rated output power of
output power the motor. 0.00 to 3.70
E2-11 No Q Q Q 318H 5-50
Mtr Rated This parameter is an input data 650.00 *2
Power for autotuning.
Motor iron
saturation This parameter is automati-
1.30 to
E2-12 coefficient 3 cally set during rotating auto- 1.30 No No A A
1.60
Saturation tuning.
Comp 3
* 1. The setting range is 10% to 200% of the Inverter's rated output current. The value for a 200 V class inverter of 3.7 kW is given.
* 2. The factory setting depends upon the Inverter capacity. The value for a 200 V class inverter of 3.7 kW is given.
* 3. The setting range depends on the inverter capacity. The value for a 200 V class inverter of 3.7 kW is given.
4-22
User Parameter Tables
Option Parameters: F
4-23
Name Change Control Methods MEMO-
Param-
Setting Factory during Open Closed
eter Description Range Setting Opera-
BUS Page
Number V/f Loop Loop
Display tion Vector Vector
Register
PG division Sets the division ratio for the
rate (PG PG speed control card pulse
pulse moni- output.
tor) Division ratio = (1+ n) /m
(n=0 or 1 m=1 to 32)
The first digit of the value of
F1-06 F1-06 stands for n, the second 1 to 132 1 No No No A 385H 5-63
and the third stands for m.
PG Output This parameter is effective
Ratio only when a PG-B2 is used.
The possible division ratio set-
tings are: 1/32 ≤ F1-06
≤ 1.
Overspeed
detection Sets the overspeed detection
F1-08 level method. 0 to 120 115% No No No A 387H 5-63
PG Overspd Motor speeds that continue to
Level exceed the value set in F1-08
(set as a percentage of the
Overspeed maximum output frequency)
detection for the time set in F1-09 are 0.0 to
F1-09 delay time 0.0 s No No No A 388H 5-63
detected as overspeed faults. 2.0
PG Overspd
Excessive
speed devia- Sets the speed deviation detec-
tion detec- tion method.
F1-10 tion level 0 to 50 10% No No No A 389H 5-63
Any speed deviation above the
PG Deviate F1-10 set level (set as a per-
Level centage of the maximum out-
put frequency) that continues
Excessive for the time set in F1-11 is
speed devia- detected as a speed deviation.
tion detec- The speed deviation is the dif-
0.0 to
F1-11 tion delay ference between actual motor 0.5 s No No No A 38AH 5-63
time 10.0
speed and the speed reference
PG Deviate command.
Time
PG open-cir-
cuit detec- Used to set the PG disconnec-
tion delay tion detection time. PGO will 0.0 to
F1-14 time 1.0 s No No No A 38DH 5-63
be detected if the detection 10.0
PGO Detect time exceeds the set time.
Time
4-24
User Parameter Tables
Channel 1
output moni- Sets the channel 1 item bias -110.0
F4-05 tor bias to 100%/10 V when the ana- to 0.0% Yes A A A 395H -
log monitor card is used. 110.0
AO Ch1 Bias
Channel 2
output moni- Sets the channel 2 item bias -110.0
F4-06 tor bias to 100%/10 V when the ana- to 0.0% Yes A A A 396H -
log monitor card is used. 110.0
AO Ch2 Bias
Analog out-
put signal
level for 0: 0 to 10 V
F4-07 channel 1 0 or 1 0 No A A A 397H -
1: -10 to +10 V
AO Opt
Level Sel
Analog out-
put signal
level for 0: 0 to 10 V
F4-08 channel 2 0 or 1 0 No A A A 398H -
1: -10 to +10 V
AO Opt
Level Sel
4-25
Digital Output Card (DO-02 and DO-08): F5
User constants for the Digital Output Card are shown in the following table.
Name Control Methods
Change MEMO
Con- Open
Setting Factory during Closed BUS
stant Description Range Setting Opera- Loop Regis-
Page
Number Display V/f
Vec-
Loop
tion Vector ter
tor
Channel 1 Effective when a Digital Out-
output selec- put Card (DO-02 or DO-08)
F5-01 tion is used. 0 to 43 0 No A A A 399H -
DO Ch1 Set the number of the multi-
Select function output to be output.
Channel 3
output selec- Effective when a DO-08 Dig-
tion ital Output Card is used.
F5-03 0 to 43 2 No A A A 39BH -
Set the number of the multi-
DO Ch3 function output to be output.
Select
Channel 4
output selec- Effective when a DO-08 Dig-
tion ital Output Card is used.
F5-04 0 to 43 4 No A A A 39CH -
Set the number of the multi-
DO Ch4 function output to be output.
Select
Channel 5
output selec- Effective when a DO-08 Dig-
tion ital Output Card is used.
F5-05 0 to 43 6 No A A A 39DH -
Set the number of the multi-
DO Ch5 function output to be output.
Select
Channel 6
output selec- Effective when a DO-08 Dig-
tion ital Output Card is used.
F5-06 0 to 43 37 No A A A 39EH -
Set the number of the multi-
DO Ch6 function output to be output.
Select
Channel 8
output selec- Effective when a DO-08 Dig-
tion ital Output Card is used.
F5-08 0 to 43 0F No A A A 3A0H -
Set the number of the multi-
DO Ch8 function output to be output.
Select
4-26
User Parameter Tables
EF0 Fault
Detection
Stopping
method for 0: Deceleration to stop using
external error the deceleration time in C1-
02
4
from Com-
F6-03 munications 1: Coast to stop 0 to 3 1 No A A A 3A4H -
Option Card 2: Emergency stop using the
deceleration time in C1-09
EF0 Fault 3: Continue operation
Action
Trace sam-
pling from
Communica-
0 to
F6-04 tions Option - 0 No A A A 3A5H -
Card 60000
Trace Sam-
pling Time
Current mon-
itor unit Sets the unit of current monitor
F6-05 selection 0: Ampere 0 or 1 0 No A A A 3A6H -
Current Unit 1: 100%/8192
Sel
Torque refer-
ence/torque
limit selec- 0: Torque reference/torque
tion from limit by communications
option disabled.
F6-06 communica- 0 or 1 0 No No No A 3A7H -
tions option 1: Torque reference/torque
card limit by communications
option enabled.
Torque Ref/
Lmt Sel
4-27
Terminal Function Parameters: H
4-28
User Parameter Tables
Control Methods
Setting Open Closed Page
Value
Function
V/f Loop Loop
Vector Vector
External fault
20 to 2F Yes Yes Yes -
Input mode: NO contact/NC contact, Detection mode: Normal/during operation
80 Nominal Speed Reference Yes Yes Yes -
81 Intermediate Speed Reference Yes No No -
82 Releveling Speed Reference Yes Yes Yes -
83 Leveling Speed Reference Yes Yes Yes -
84 Inspection Run Command Yes Yes Yes -
85 Battery Operation Command Yes Yes Yes -
86 Output Contactor Answer Back Signal Yes Yes Yes -
87 High Speed Limit Switch (UP) Yes Yes Yes -
88 High Speed Limit Switch (Down) Yes Yes Yes -
4-29
Set- Control Methods
ting Function Open Closed Page
V/f loop Loop
Value Vector Vector
A Run command source selection status (ON: Run command from Operator) Yes Yes Yes 5-47
Overtorque/undertorque detection 1 NO (NO contact, ON: Overtorque/undertorque
B Yes Yes Yes 5-47
detection)
C Loss of frequency reference (Effective when 1 is set for L4-05) Yes Yes Yes 5-36
D Braking resistor fault (ON: Resistor overheat or braking transistor fault) Yes Yes Yes 5-37
Fault (ON: Digital Operator/Monitor communications error or fault other than
E Yes Yes Yes 5-47
CPF00 and CPF01 has occurred.)
F Not used. (Set when the terminal is not used.) Yes Yes Yes -
10 Minor fault (ON: Alarm displayed) Yes Yes Yes 5-47
11 Fault reset command active Yes Yes Yes 5-48
12 Timer function output Yes Yes Yes -
13 fref/fset agree 2 (detection width L4-04 is used) Yes Yes Yes 5-24
fref/fset agree 2 (ON: Output frequency = L4-03, with detection width L4-04 is used,
14 Yes Yes Yes 5-24
and during frequency agree)
Frequency detection 3 (ON: Output frequency ≤ -L4-03, detection width L4-04 is
15 Yes Yes Yes 5-24
used)
Frequency detection 4 (ON: Output frequency ≥ -L4-03, detection width L4-04 is
16 Yes Yes Yes 5-24
used)
17 Overtorque/undertorque detection 1 NC (NC Contact, OFF: Torque detection) Yes Yes Yes 5-47
18 Overtorque/undertorque detection 2 NO (NO Contact, ON: Torque detection) Yes Yes Yes 5-47
19 Overtorque/undertorque detection 2 NC (NC Contact, OFF: Torque detection) Yes Yes Yes 5-47
1A During reverse run (ON: During reverse run) Yes Yes Yes 5-48
1B During baseblock 2 (OFF: During baseblock) Yes Yes Yes 5-48
1D During regenerative operation No No Yes 5-48
1E Restart enabled (ON: Restart enabled) Yes Yes Yes -
Motor overload (OL1, including OH3) pre-alarm (ON: 90% or more of the detection
1F Yes Yes Yes 5-39
level)
20 Inverter overheat (OH) pre-alarm (ON: Temperature exceeds L8-02 setting) Yes Yes Yes 5-40
30 During torque limit (current limit) (ON: During torque limit) No Yes Yes 5-30
31 During speed limit No No Yes -
33 Zero-servo end (ON: Zero-Servo completed) No No Yes -
During run 2 (ON: Frequency output, OFF: Base block, DC injection braking, initial
37 Yes Yes Yes 5-47
excitation, operation stop)
38 During cooling fan operation Yes Yes Yes 5-48
40 Brake Release Command Yes Yes Yes -
41 Output Contactor Close Command Yes Yes Yes -
42 Speed detection at deceleration Yes Yes Yes -
43 Not Zero Speed Yes Yes Yes -
4-30
User Parameter Tables
Analog Inputs: H3
User constants for analog inputs are shown in the following table.
Name Change Control Methods MEMO
Con-
Setting Factory during Open Close BUS
stant Description Range Setting Opera- Regis-
Page
Number Display V/f Loop Loop
tion Vector Vector ter
Signal level
selection (AI- 0: 0 to ±10V
14B CH1) [11-bit + polarity (posi-
H3-01 0 or 1 0 No A A A 410H 5-22
tive/negative) input]
AI-14 CH1 1: 0 to ±10V
Signal
Gain (AI-14B
CH1) Sets the frequency when 10 V
0.0 to
H3-02 is input, as a percentage of the 100.0% Yes A A A 411H 5-48
AI-14 CH1 1000.0
maximum output frequency.
Gain
Bias (AI-14B
CH1) Sets the frequency when 0 V -100.0
H3-03 is input, as a percentage of the to 0.0% Yes A A A 412H 5-48
AI-14 CH1 maximum frequency. +100.0
Bias
Signal level
selection (AI- 0: 0 to ±10V
4
14B CH3) [11-bit + polarity (posi-
H3-04 0 or 1 0 No A A A 413H -
tive/negative) input]
AI-13 CH3 1: 0 to ±10V
Signal
Multi-func-
tion analog
input (AI- Select from the functions
H3-05 14B CH3) listed in the following table. 2,3,14 2 No A A A 414H -
Refer to the next page.
AI-14 CH3
Sel
Multi-func-
tion analog
input AI-14B Select multi-function analog
H3-09 CH2 func- input function for AI-14B 0 to 1F 3 No A A A 418H 5-48
tion selection CH2. Refer to the next table.
AI-14 CH2
Sel
4-31
Name Change Control Methods MEMO
Con-
Setting Factory during Open Close BUS
stant Description Range Setting Opera- Regis-
Page
Number Display V/f Loop Loop
tion Vector Vector ter
Gain (Termi-
nal A1) Sets the frequency when 10 V
0.0 to
H3-16 is input, as a percentage of the 100.0% Yes A A A 435H -
Terminal A1 1000.0
maximum output frequency.
Gain
Bias (Termi-
nal A1) Sets the frequency when 0 V -100.0
H3-17 is input, as a percentage of the to 0.0% Yes A A A 436H -
Terminal A1 maximum frequency. +100.0
Bias
H3-05,H3-09 Settings
Control Methods
Setting Open
Function Contents (100%) Closed Page
Value Loop
V/f Loop
Vec-
Vector
torop
Auxiliary frequency reference (is used
2 Maximum output frequency (AI-14B use only) Yes Yes Yes 5-6
as frequency reference 2)
Auxiliary frequency reference (is used
3 Maximum output frequency (AI-14B use only) Yes Yes Yes 5-6
as frequency reference 3)
14 Torque compensation Motor’s rated torque (AI-14B use only) No No Yes -
4-32
User Parameter Tables
MEMOBUS Communications: H5
User constants for MEMOBUS communications are shown in the following table.
Name Control Methods
Change MEMO-
Con- Open
Setting Factory during Closed BUS
stant Description Range Setting Opera- Loop Regis-
Page
Number Display V/f
Vec-
Loop
tion Vector ter
tor
Station
address 0 to 20
H5-01 Set the Inverter's node address. 1F No A A A 425H 5-61
*
Serial
Comm Adr
Stopping
method
Set the stopping method for
communications errors.
4
after com- 0: Deceleration to stop using
munication deceleration time in C1-02
H5-04 0 to 3 3 No A A A 428H 5-61
error 1: Coast to stop
2: Emergency stop using
Serial Fault deceleration time in C1-09
Sel 3: Continue operation
Communi- Set whether or not a communi-
cation error cations timeout is to be
detection detected as a communications
H5-05 selection 0 or 1 1 No A A A 429H 5-61
error.
Serial Flt 0: Do not detect.
Dtct 1: Detect
Send wait
time Set the time from the Inverter
H5-06 receiving data to when the 5 to 65 5 ms No A A A 42AH 5-61
Transmit Inverter starts to send.
WaitTIM
4-33
Protection Function Parameters: L
Motor Overload: L1
Name
Chang Control Methods MEMO-
Param- e dur-
Setting Factory Open Closed BUS
eter Description ing Page
Number
Range Setting V/f Loop Loop Regis-
Display Opera- Vector Vector
tion ter
Undervolt-
Sets the DC bus undervoltage
age detec-
(UV) detection level (DC bus 150 to
tion level 190 V
L2-05 voltage). 210 No A A A 489H -
*1
PUV Det Usually changing this setting is *1
Level not necessary.
Battery Volt-
age 0 to 400 0V
L2-11 Sets the battery voltage. No A A A 4CBH -
Battery Volt- *1 *1
age
* 1. These are values for a 200 V class Inverter. The value for a 400 V class Inverter is the double.
4-34
User Parameter Tables
Stall Prevention: L3
4-35
Reference Detection: L4
Fault Restart: L5
4-36
User Parameter Tables
Torque Detection: L6
4
with speed agreement;
operation continues
(warning is output).
6: Undertorque detected
continuously during
operation; operation
continues
(warning is output).
7: Undertorque detection only
with speed agreement;
output stopped upon
detection.
8: Undertorque detected
continuously during
operation; output stopped
upon detection.
Torque detec- Open loop vector control:
tion level 1 Motor rated torque is set as
L6-02 100%. 0 to 300 150% No A A A 4A2H 5-34
Torq Det 1 V/f control: Inverter rated cur-
Lvl rent is set as 100%.
Torque detec-
tion time 1 Sets the overtorque/under- 0.0 to
L6-03 0.1 s No A A A 4A3H 5-34
Torq Det 1 torque detection time. 10.0
Time
Torque detec-
tion selection
L6-04 2 0 to 8 0 No A A A 4A4H 5-34
Torque detec-
tion level 2 See L6-01 to L6-03 for a 0 to
L6-05 description. 150% No A A A 4A5H 5-34
Torq Det 2 300
Lvl
Torque detec-
tion time 2 0.0 to
L6-06 0.1 s No A A A 4A6H 5-34
Torq Det 2 10.0
Time
4-37
Torque Limits: L7
Reverse
drive
torque limit Sets the torque limit value as a per-
centage of the motor rated torque. 0 to
L7-02 200%* No No A A 4A8H 5-37
Four individual regions can be set. 300
Torq Limit
Rev
Output torque
Positive torque
Forward
No. of
regenera- Regenera- motor
Revers rotations
tive torque e
tive state
For-
limit Regenera- 0 to
L7-03 tive state ward 200%* No No A A 4A9H 5-37
300
Torq Lmt Negative
Fwd Rgn
Reverse
regenera-
tive torque
limit 0 to
L7-04 200%* No No A A 4AAH 5-37
300
Torq Lmt
Rev Rgn
Torque
limit time
Sets the torque limit integration time 5 to
L7-06 constant 200 ms No No A No 4ACH -
constant 10000
Torque
Limit Time
Torque Sets the torque limit operation during
Limit Oper- acceleration and deceleration.
ation dur- 0: P-control (I control is added at
ing accel/ constant speed operation)
decel 1: I-control
Normally changing this setting is not
L7-07 necessary. 0 or 1 0 No No A No 4C9H -
If the torque limitation accuracy dur-
Torque ing accel/decel. has preference, I con-
Limit Sel trol should be selected. This may
result in an increased accel./decel.
time and speed deviations from the
reference value.
* A setting value of 100% is equal to the motor rated torque.
4-38
User Parameter Tables
Hardware Protection: L8
L8-05
phase protec-1: Enabled (Detects power
tion selection supply open-phase, power
0 or 1 0 No A A A 4B1H 5-40
4
supply voltage imbalance
Ph Loss In Sel or DC bus electrostatic
capacitor deterioration.)
Output open- 0: Disabled
phase protec- 1: Enabled, 1 Phase
tion selection Observatioin
2: Enabled, 2 and Phase
Observatioin
An output open-phase is
L8-07 detected at less than 5% of 0 to 2 2 No A A A 4B3H 5-41
Ph Loss Out Inverter rated current.
Sel When the applied motor capac-
ity is small compared to the
Inverter capacity, the detection
may not work properly and
should be disabled.
Ground pro- 0:Disabled
tection selec- 1:Enabled
L8-09 tion It is not recommended to use 0 or 1 1 No A A A 4B5H 5-41
Ground Fault another setting than factory
Sel setting.
Cooling fan
control delay Set the time in seconds to
delay turning OFF the cooling
L8-11 time 0 to 300 60 s No A A A 4B7H 5-42
fan after the inverter STOP
Fan Delay command is given.
Time
Ambient tem-
perature
L8-12 Sets the ambient temperature. 45 to 60 45 °C No A A A 4B8H 5-42
Ambient
Temp
4-39
Name Change Control Methods MEMO-
Param-
Setting Factory during Open Closed
eter Description Range Setting Opera-
BUS Page
Number V/f Loop Loop
Display tion Vector Vector
Register
OL2 charac- 0: OL2 characteristics at low
teristics selec- speeds disabled.
tion at low 1: OL2 characteristics at low
L8-15 speeds speeds enabled. 0 or 1 1 No A A A 4BBH 5-41
It is not recomended to use
OL2 Sel @ another setting than the factory
L-Spd setting.
Soft CLA
selection 0: Disable
L8-18 0 or 1 1 No A A A 4BFH -
1: Enable
Soft CLA Sel
LF detection
time 0.0 to
L8-20 Sets the detection time of LF. 0.2sec No A A A 4C0H -
2.0
LF det time
* The factory setting depends upon the Inverter capacity. The value for a 200 V Class Inverter of 3.7 kW is given.
N: Special Adjustments
AFR Time 2
4-40
User Parameter Tables
Feed Forward: N5
User constants for the feed forward control are shown in the following table.
Name Change Control Methods MEMO
Con-
Setting Factory during Open Closed BUS
stant Description Range Setting Opera- Regis-
Page
Number Display V/f Loop Loop
tion Vector Vector ter
Feed forward
control selec- Select the feed forward con-
tion trol.
N5-01
0: Disabled
0 or 1 1*1 No No No A 5B0H 5-31
Feedfoward 1: Enabled
Sel
However,
60 P [kW]
T100 = · × 103 [N · m]
2π Nr [n/min]
Feed forward
proportional
Set the proportional gain for
feed forward control.
0.00 to
4
N5-03 gain Speed reference response will 1.00 No No No A 5B2H 5-31
100.00
Feedfoward increase as the setting of N5-
Gain 03 is increased.
Monitor Selections: o1
4-41
Name Change Control Methods MEMO-
Param-
Setting Factory during Open Closed
eter Description Range Setting Opera-
BUS Page
Number V/f Loop Loop
Display tion Vector Vector
Register
Frequency Sets the units that will be set
units of refer- and displayed for the fre-
ence setting quency reference and fre-
and monitor quency monitor.
0: 0.01 Hz units
1: 0.01% units
(Maximum output
frequency is 100%)
2 to 39: rpm units (Set the
motor poles.)
40 to 39999: User
desired display Set
the desired values for 0 to
o1-03 0 No A A A 502H 5-54
setting and display for 39999
Display the max. output
Scaling frequency.
4-42
User Parameter Tables
4
Inverter page 5-60 for the setting val-
Model# ues).
4-43
Name Change Control Methods MEMO-
Param-
Setting Factory during Open Closed
eter Description Range Setting Opera-
BUS Page
Number V/f Loop Loop
Display tion Vector Vector
Register
Fan opera- Sets the initial value of the fan
tion time set- operation time.
0 to
o2-10 ting The operation time is accumu- 0 hr No A A A 50EH 5-56
65535
Fan ON Time lated starting from this set
Set value.
4-44
User Parameter Tables
Copy Function: o3
Name Change Control Methods MEMO-
Param-
Setting Factory during Open Closed
eter Description Range Setting Opera-
BUS Page
Number V/f Loop Loop
Display tion Vector Vector
Register
Copy func- 0: Normal operation
tion selection 1: READ (Inverter to
Operator)
o3-01 0 to 3 0 No A A A 515H 5-56
Copy Func- 2: COPY (Operator to
tion Sel Inverter)
3: Verify (compare)
Read permis-
sion selection 0: READ prohibited
o3-02 0 or 1 0 No A A A 516H 5-56
Copy 1: READ permitted
Allowable
4-45
Name Change Control Methods MEMO-
Param-
Setting Factory during Open Closed
eter Description Range Setting Opera-
BUS Page
Number V/f Loop Loop
Display tion Vector Vector
Register
SE2 detec- Used to set the time to detect
tion delay SE2 fault in units of 1ms. 0
time When the inverter output cur- to
S1-14 200ms No A A A 6A1H -
rent is below S1-08 setting S1-04 -
SE2 det T after passing S1-06+S1-14 S1-06
time,SE2 will be detected.
SE3 detec- Used to set the time to detect
tion delay SE3 fault in units of 1ms.
0
time When Inverter output currnet
S1-15 to 200ms No A A A 6A2H -
is below S1-08 setting for S1-
5000
SE3 det T 15 time continuously, SE3 will
be detected.
RUN delay 0.00
time Used to set RUN-delay time in to
S1-16 0.10sec No A A A 6A3H -
unit of 1 second 1.00
Run Delay T
DC injection
current gain
at regenera- Used to set the DC injection 0
S1-17 tion gain when inveter is in the to 100% No No A No 6A4H -
regerenative mode. 400
DC Inj
gain@gen
DC injection
current gain Used to set the DC injection 0
S1-18 at motoring gain when inveter is in the to 20% No No A No 6A5H -
DC Inj motoring mode. 400
gain@mot
Output con-
tactor open Used to set the delay time to 0.00
S1-19 delay time close the output contactor in to 0.10sec No A A A 6A6H -
Cont open units of 1 second. 1.00
delay
Zero-servo Adjust the strength of the zero-
gain servo lock.
When the closed loop vector
control is selected, a position
control loop is created and the
S1-20 0 to 100 5 No No No A 6A7H -
Zero Servo motor stops at start or stop.
Gain Increasing the zero-servo gain
in turn increases the strength of
the lock. Increasing it by too
much will cause oscillation.
Zero-servo Sets the output width of the P-
completion lock completion signal.
width The zero-servo completion sig-
nal is ON when the current
position is within the range
(the zero-servo position + 0 to
S1-21 10 No No No A 6A8H -
zero-servo completion width.) 16383
Zero Servo Set the allowable position dis-
Count placement from the zero-servo
position to 4 times the pulse
rate of the PG (pulse generator,
encoder) in use.
Torque com-
pensation Sets the time to torque refer- 0
S1-22 time at start ence to reach to 300% torque to 500ms No No No A 6A9H -
reference in units of 1ms. 5000
Torque incr T
4-46
User Parameter Tables
S1-26
quency reference follows the
C1-07 acceleration 4 setting
time.
0.0
0.0Hz No A A A 6ADH -
4
DWELL to 120.0
Acceleration time will be
speed changed when the motor speed
exceeds the C1-11 setting fre-
quency.
Frequency S1-27 setting is enable at stop-
detection at ping.
stop Multi-function digital
ouput(setting 42) is closed
0.0
S1-27 when output frequency or 0.0Hz No A A A 6ADH -
to 120.0
Freq Det motor speed( CLV)is below
@Stop S1-27 setting .This signal is
used for lift door control.
* The factory setting will change when the control method is change. (The Close Loop Vector factory setting is given.)
4-47
S2 Slip compensation for lift
Name Change Control Methods MEMO-
Param-
Setting Factory during Open Closed
eter Description Range Setting Opera-
BUS Page
Number V/f Loop Loop
Display tion Vector Vector
Register
Motor rated 300
speed Sets the motor rated speed in to 1380
S2-01 No A No No 6AEH -
units of 1 rpm 1800 rpm
Rated rpm
Slip compen-
sation gain at Sets the slip compensation 0.0
S2-02 motoring gain when the leveling to 0.7 Yes A A No 6AFH -
SlipComp accuracy is needed . 2.5
gainMot
Slip compen-
sation gain at Sets the slip compensation
0.0
gain when the leveling
S2-03 regenerating to 1.0 Yes A A No 6B0H -
accuracy is needed .
SlipComp 2.5
gainGen
Slip compen- Slip compensation primary
sation pri- delay time is set in ms units.
mary delay Usually setting is not neces-
time sary.
Adjust this constant at the fol-
0
lowing times.
S2-07 to 200ms No No A No 6B4H -
• Reduce the setting when slip
10000
SlipComp- compensation responsive is
Delay T slow.
• When speed is not stabi-
lized, increase the setting.
4-48
User Parameter Tables
Motor out-
put power Sets the output power of the 0.00 to 3.7 kW
T1-02 No Yes Yes Yes 702H -
Mtr Rated motor in kilowatts. 650.00 *2
Power
Motor rated
voltage 0 to
Sets the rated voltage of the 200.0 V
T1-03 255.0 No No Yes Yes 703H -
Rated motor. *3
*3
Voltage
Motor rated
current 0.32 to
Sets the rated current of the 14.00 A
T1-04 6.40 No Yes Yes Yes 704H -
Rated motor. *2
*4
Current
4
Motor base
frequency Sets the base frequency of the 0 to
T1-05 60.0 Hz No No Yes Yes 705H -
Rated Fre- motor. 120.0
quency
Number of
motor poles Sets the number of motor 2 to 48
T1-06 4 poles No No Yes Yes 706H -
Number of poles. poles
Poles
Motor base
Sets the base speed of the 0 to 1450
T1-07 speed No No Yes Yes 707H -
motor in r/min. 24000 r/min
Rated Speed
Number of
PG pulses Sets the number of PG pulses 0 to
T1-08 1024 No No No Yes 708H -
PG Pulses/ per revolution. 60000
Rev
No load cur-
rent 0.0 to
Sets the no load currnet of
T1-09 1.89 E2-03 No No Yes Yes 709H -
No load cur- motor. *2
rent
* 1. Set T1-02 and T1-04 when 2 is set for T1-01. For V/f control or V/f control with PG a set value 2 is possible only.
* 2. The factory setting depends on the Inverter capacity. (The value for a 200 V Class Inverter for 3.7 kW is given.)
* 3. These are values for a 200 V class Inverter. Values for a 400 V class Inverter are double.
* 4. The setting range is from 10% to 200% of the Inverter rated output current. (The value for a 200 V Class Inverter for 3.7 kW is given.)
4-49
U: Monitor Parameters
Output volt-
age Monitors the output voltage 10 V: 200 VAC (400 VAC)
U1-06 0.1 V A A A 45H
Output reference value. (0 to +10 V output)
Voltage
DC bus volt-
age 10 V: 400 VDC
Monitors the main DC bus
U1-07 (800 VDC) 1V A A A 46H
DC Bus Volt- voltage.
(0 to +10 V output)
age
Output 10 V: Inverter capacity
power Monitors the output power (max. applicable motor 0.1
U1-08 A A A 47H
Output (internally detected value). capacity) kW
kWatts (0 to ± 10 V possible)
Torque refer-
ence Monitors the internal torque
10 V: Motor rated torque
U1-09 reference value for open vec- 0.1% No A A 48H
Torque (0 to ± 10 V possible)
tor control.
Reference
* The unit is set in o1-03 (frequency units of reference setting and monitor).
4-50
User Parameter Tables
1: Multi-function
4
contact output 2
(M3-M4) is ON
1: Zero speed
1: Reverse
1: Reset signal
input
U1-12 1: Speed agree (Cannot be output.) - A A A 4BH
Int Ctl Sts 1 1: Inverter ready
1: Minor fault
1: Major fault
FLASH ID
Terminal A1 Monitors the input level of
input level analog input A1. A value of 10 V: 100%
U1-15 0.1% A A A 4EH
Term A1 100% corresponds to 10V (0 to ± 10 V possible)
Level input.
4-51
Name Control Methods MEMO-
Param- Output Signal Level
Min. Open Closed BUS
eter Description During Multi-Function
Number Unit V/f Loop Loop Regis-
Display Analog Output Vector Vector ter
Terminal A2 Monitors the input level of
input level analog input A2. A value of 10 V/20mA: 100%
U1-16 0.1% A A A 4FH
Term A2 100% corresponds to 10V/ (0 to ±10 V possible)
Level 20mA input.
4-52
User Parameter Tables
4
1: Timeout
Cooling fan
operating Monitors the total operating
time of the cooling fan. The 1
U1-40 time (Cannot be output.) A A A 67H
time can be set in hr
FAN Elapsed 02-10.
Time
ASR output
without filter Monitors the output from the
speed control loop (i.e., the 10 V: Rated secondary current
0.01
U1-44 primary filter input value). of motor No No A 6BH
ASR Output 100% is displayed for rated %
(-10 V to 10 V)
w Fil secondary current of the
motor.
Feed for-
ward control Monitors the output from feed
output 10 V: Rated secondary current
forward control. 100% is dis- 0.01
U1-45 of motor No No A 6CH
FF Cout Out- played for rated secondary (-10 V to 10 V)
%
put current of the motor.
Slip compen-
sation value Monitors the slip compensa-
tion value.100% is displayed 10 V: Rated slip of motor 0.01
U1-50 Slip comp A A A 71H
for rated slip ( -10 V to 10 V) %
value
Max Current
during accel-
eration Monitors the maximum curr- 10 V: Rated current of motor
U1-51 0.1 A A A A 72H
Max Amp net during acceleration. (0 V to 10 V)
at accel
Max Current
during decel-
eration Monitors the maximum curr- 10 V: Rated current of motor
U1-52 0.1 A A A A 73H
Max Amp net during deceleration. (0 V to 10 V)
at decel
4-53
Name Control Methods MEMO-
Param- Output Signal Level
Min. Open Closed BUS
eter Description During Multi-Function
Number Unit V/f Loop Loop Regis-
Display Analog Output Vector Vector ter
Max Current
during Top
speed Monitors the maximum curr- 10 V: Rated current of motor
U1-53 0.1 A A A A 74H
Max Amp net at top speed. (0 V to 10 V)
at top speed
Max Current
during level-
ing speed Monitors the maximum curr- 10 V: Rated current of motor
U1-54 0.1 A A A A 75H
Max Amp net at Vl speed. (0 V to 10 V)
at Vl sped
Operation
counter Monitors the lift operation
U1-55 Operation coumter . (Cannot be output.) times A A A 76H
Cnt O2-15 can clear this counter.
4-54
User Parameter Tables
Fault Trace: U2
4-55
Name Output Signal Level Control Methods MEMO-
Param- Min.
eter Description During Multi-Func- Open Closed BUS
Number Unit V/f Loop Loop
Display tion Analog Output Vector Vector
Register
Cumulative
operation The operating time when the last 1
U2-14 time at fault (Cannot be output.) A A A 8DH
fault occurred. hr
Elapsed Time
The following errors are not recorded in the error log: CPF00, 01, 02, 03, UV1, and UV2.
4-56
User Parameter Tables
Fault History: U3
Cumulative operation
time at fault The total operating time when the 1st previous 1
U3-05 94H
fault occurred. hr
Elapsed Time 1
Accumulated time of
U3-06
second fault The total operating time when the 2nd previous
fault occurred. (Cannot be output.)
1
hr
95H 4
Elapsed Time 2
Accumulated time of
third fault The total operating time when the 3rd previous 1
U3-07 96H
fault occurred. hr
Elapsed Time 3
Accumulated time of
fourth/oldest fault The total operating time when the 4th previous 1
U3-08 97H
fault occurred. hr
Elapsed Time 4
The following errors are not recorded in the error log: CPF00, 01, 02, 03, UV1, and UV2.
4-57
Factory Settings that Change with the Control Method (A1-02)
Factory Setting
Param- Open Closed
eter V/f Con-
Num-
Name Setting Range Unit Loop Loop
trol
ber Vector Vector
A1-02=0
A1-02=2 A1-02=3
C3-01 Slip compensation gain 0.0 to 2.5 - 1.0 1.0 1.0
C3-02 Slip compensation delay time 0 to 10000 - 2000 200 0
C4-02 Torque compensation delay time constant 0 to 10000 - 200 50 0
E1-07 Mid. output frequency voltage 0.0 to 120.0 0.1 Hz 3.0 3.0 0
0.0 to 255.0 15.0
E1-08 Mid. output frequency voltage (VB)*2 0.1 V 11.0 0.0
(0.0 to 510.0) *2*3
0.0 to 120.0 1.5
E1-09 Min. output frequency (FMIN) 0.1 Hz 0.5 0.0
*4 *2
0.0 to 255.0 9.0
E1-10 Min. output frequency voltage (VMIN)*2 0.1 V 2.0 0.0
(0.0 to 510.0) *2*3
S1-04 DC injection braking time at stop 0.00 to 10.00 0.01 sec 0.50 0.30 0.00
* 1. The settings are 0.05 (Closed Loop Vector) / 2.00 (Open Loop vector) for inverters of 55kW or larger.
* 2. Settings value as shown in the following tables depending on the Inverter capacity and E1-03.
* 3. The settings shown are for 200 V class Inverters. The values will double for 400 V class Inverters.
4-58
User Parameter Tables
Para
meter
Num-
Unit Factory Setting Open
Loop
Closed
Loop
Vector Vector
ber Control Control
E1-03 - 0 1 2 3 4 5 6 7 8 9 A B C D E F
E1-04 Hz 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0 50.0 50.0 60.0 60.0 90.0 120.0 180.0 60.0 60.0 60.0
E1-05
V 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0
*
E1-06 Hz 50.0 60.0 50.0 60.0 50.0 50.0 60.0 60.0 50.0 50.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0
E1-07
Hz 2.5 3.0 3.0 3.0 25.0 25.0 30.0 30.0 2.5 2.5 3.0 3.0 3.0 3.0 3.0 3.0 3.0 0.0
*
E1-08
V 14.0 14.0 14.0 14.0 35.0 50.0 35.0 50.0 18.0 23.0 18.0 23.0 14.0 14.0 14.0 15.0 11.0 0.0
*
E1-09 Hz 1.3 1.5 1.5 1.5 1.3 1.3 1.5 1.5 1.3 1.3 1.5 1.5 1.5 1.5 1.5 1.5 0.5 0.0
E1-10
V 7.0 7.0 7.0 7.0 6.0 7.0 6.0 7.0 9.0 11.0 9.0 13.0 7.0 7.0 7.0 9.0 2.0 0.0
*
* The settings shown are for 200 V class Inverters. The values will double for 400 V class Inverters.
4
Num- Loop Loop
Vector Vector
ber Control Control
E1-03 - 0 1 2 3 4 5 6 7 8 9 A B C D E F
E1-04 Hz 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0 50.0 50.0 60.0 60.0 90.0 120.0 180.0 60.0 60.0 60.0
E1-05
V 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0
*
E1-06 Hz 50.0 60.0 50.0 60.0 50.0 50.0 60.0 60.0 50.0 50.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0
E1-07
Hz 2.5 3.0 3.0 3.0 25.0 25.0 30.0 30.0 2.5 2.5 3.0 3.0 3.0 3.0 3.0 3.0 3.0 0.0
*
E1-08
V 12.0 12.0 12.0 12.0 35.0 50.0 35.0 50.0 15.0 20.0 15.0 20.0 12.0 12.0 12.0 12.0 11.0 0.0
*
E1-09 Hz 1.3 1.5 1.5 1.5 1.3 1.3 1.5 1.5 1.3 1.3 1.5 1.5 1.5 1.5 1.5 1.5 0.5 0.0
E1-10
V 6.0 6.0 6.0 6.0 5.0 6.0 5.0 6.0 7.0 9.0 7.0 11.0 6.0 6.0 6.0 6.0 2.0 0.0
*
* The settings shown are for 200 V class Inverters. The values will double for 400 V class Inverters.
4-59
Factory Settings that Change with the Inverter Capacity (o2-04)
200 V Class Inverters
4-60
User Parameter Tables
4-61
4-62
Parameter Settings by
Function
Current Derating and Limitation related to the Carrier Fre-
quency ..........................................................................5-2
5
Control Sequence ........................................................5-4
Acceleration and Deceleration Characteristics ..........5-17
Adjusting Analog Input Signals ..................................5-22
Speed Detection and Speed Limitation......................5-23
Improving the Operation Performance.......................5-26
Protective Functions ..................................................5-34
Inverter Protection .....................................................5-40
Input Terminal Functions............................................5-43
Output Terminal Functions.........................................5-47
Motor and V/f Pattern Setup ......................................5-50
Digital Operator/Monitor Functions ............................5-54
PG Interface...............................................................5-62
Battery Operation.......................................................5-64
Automatic Fault Restart .............................................5-67
Current Derating and Limitation related to
the Carrier Frequency
The inverter rated current derating and limitation are changed by carrier frequency setting.
Related Parameters
Change Control Methods
Parameter Factory during Open Closed
Name
No. Setting Opera- V/f Loop Loop
tion Vector Vector
C6-02 Carrier frequency selection 3 (8 kHz) No Q Q Q
75%
0
2 5 8 10 15 (kHz)
5-2
Current Derating and Limitation related to the Carrier Frequency
150%
140% 200V Class 15kW
400V Class 30kW
130%
120% 200V Class 3.7, 18, 30kW
400V Class 18, 22kW
110%
200V Class 5.5kW
400V Class 3.7, 5.5, 7.5, 11, 55kW
200V Class11kW
• If the torque at low frequencies is too low, check wheather the current runs into the limitation
explained above. If so, check the motor data settings (E2-) and the V/f pattern (E1-).
• If the current still runs into the limit it might be necessary to install a one size bigger inverter.
• When selecting an inverter please consider the low frequency current limit as described above and
IMPORTANT
select an inverter with an appropriate current margin.
• Check the Motor data settings to reduce the starting Current.
• If the starting current is bigger than the current limit, apply the bigger size inverter.
5-3
Control Sequence
Run Commands
Run
To start the elevator in Up or Down direction, the following conditions have to be fulfilled:
• Speed reference must be selected.
• The hardware base block signal must be released (not base block condition).
• The contactor confirmation signal must be closed when it is selected.
• To start to the UP direction, the Forward run signal must be set. To start in Reverse run direction the Down
signal must be set.
DI DI DI DI
Inverter Speed UP or Down Contactor
ready Selection Control
Stop
The elevator can be stopped as follows:
• The Run command (Forward or Reverse) signal is removed.
• The speed reference selection signal is removed.
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
b1-02 RUN command source selection 1 No Q Q Q
5-4
Control Sequence
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
b1-01 Frequency reference source selection 0 No Q Q Q
5-5
Speed Selection Sequence Using Digital Inputs
If the digtal inputs are used for speed selection, the speed selection method and the speed priority depends on
the setting of parameter d1-18.
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
d1-18 Speed Priority Selection 0 No Q Q Q
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
d1-01 to
Multi-Step speed 1 to 8 reference value 0.00 Hz Yes A A A
d1-08
Parameter
Terminal Set Value Details
Number
S4 H1-02 3 Multi-step speed command 1
S5 H1-03 4 Multi-step speed command 2
S6 H1-04 5 Multi-step speed command 3
5-6
Control Sequence
Related Parameters
Control Methods
Change Digital Input
Parameter Factory Open Closed
Name during Setting (H1-01 to
No. Setting V/f Loop Loop
Operation H1-05)
Vector Vector
d1-09 Nominal Speed 50.00 Hz Yes Q Q Q 80
d1-10 Intermediate Speed 1 0.00 Hz Yes A A A 81
d1-11 Intermediate Speed 2 0.00 Hz Yes A A A -*
d1-12 Intermediate Speed 3 0.00 Hz Yes A A A -*
d1-13 Releveling Speed 0.00 Hz Yes A A A 82
d1-17 Leveling Speed 4.00 Hz Yes Q Q Q 83
Higher Speed has Priority and a Leveling Speed Input is Selected (H1-=83) 5
If d1-18 is set to 1 and one multi-function digital input is set for the leveling speed (H1-=83) after remov-
ing the selected speed signal the inverter decelerates to the leveling speed (d1-17). The selected speed must be
different from leveling speed and inspection speed. The higher speed has priority over the leveling speed, i.e.
as long as a higher speed is selected the leveling signal is disregarded (see the fig. below)
The inverter stops when the leveling signal or the Forward/Reverse command signal is removed.
DC Injection/ DC Injection/
zero servo Leveling speed zero servo
Speed
Hardware BB
Up/Donw
The following speed selection table shows the different speeds and the according digital inputs.
When the speed selection which the table is not shown is selected, the inverter keeps running the previous
speed reference.
Nominal Intermed. Intermed. Intermed. Relevel. Leveling
Terminal function Speed Speed 1 Speed 2 Speed 3 Speed Speed 0Hz
d1-09 d1-10 d1-11 d1-12 d1-13 d1-17
Nominal Speed command (H1-=80) 1 0 1 0 0 0 0
Intermediate speed command (H1-=81) 0 1 1 1 0 0 0
Releveling speed command (H1-=82) 0 0 1 1 1 0 0
Leveling speed command (H1-=83) X X X X X 1 0
5-7
Higher Speed Priority is Selected and no Leveling Speed Input is Selected (H1-=83)
When the leveling speed command is not selected for any digital input, the inverter decelerates to the leveling
speed (d1-17) when all selected speed signals are removed. The selected speed must be different from leveling
and inspection speed.
The inverter stops when the Forward/Reverse command signal is removed.
When no speed selection input is enabled, leveling speed is the speed reference.
DC Injection/ DC Injection/
zero servo zero servo
Speed
Hardware BB
Up/Down
Selected speed
The following speed selection table shows the different speeds and the according digital inputs.
Nominal Intermed. Intermed. Intermed. Relevel. Leveling
Terminal function Speed Speed 1 Speed 2 Speed 3 Speed Speed
d1-09 d1-10 d1-11 d1-12 d1-13 d1-17
Nominal Speed command (H1-=80) 1 0 1 0 0 0
Intermediate speed command (H1-=81) 0 1 1 1 0 0
Releveling speed command (H1-=82) 0 0 1 1 1 0
Leveling speed command (H1-=83) N/A N/A N/A N/A N/A N/A
To make the inverter stop must be remove the direction signal(Forward/Reverse signal).
Leveling Speed has Priority and a Leveling Speed Input is Selected (H1-=83)
If d1-18 is set to “2” and one multi-function digital input is set for the leveling speed (H1-=83) the
inverter decelerates to the leveling speed (d1-17) as soon as the leveling speed selection input is activated. The
leveling signal has priority over the selected speed, i.e. the selected speed is disregarded. The selected speed
must be different from leveling speed and inspection speed.
The inverter stops when all speed command is removed or the Forward/Reverse signal is removed.
Once the leveling speed is selected, the inverter keeps running at the leveling speed until above condition
meet.
DC Injection/ DC Injection/
zero servo zero servo
Speed
Hardware BB
Up/Down
Leveling speed Leveling speed has priority
Selected speed
5-8
Control Sequence
The following speed selection table shows the different speeds and the according digital inputs.
Nominal Intermed. Intermed. Intermed. Relevel. Leveling
Terminal function Speed Speed 1 Speed 2 Speed 3 Speed Speed 0Hz
d1-09 d1-10 d1-11 d1-12 d1-13 d1-17
Nominal Speed command (H1-=80) 1 0 1 0 0 × 0
Intermediate speed command (H1-=81) 0 1 1 1 0 × 0
Releveling speed command (H1-=82) 0 0 1 1 1 × 0
Leveling speed command (H1-=83) { { { { { 1 0
Leveling Speed Priority is Selected and no Nominal Speed Input is Not Selected (H1-K80)
If d1-18 is set to “2” and no digital input is set for the nominal speed at no speed selection input the speed ref-
erence is nominal speed (d1-09). When the leveling speed signal is set, the inverter starts to decelerate to the
leveling speed. The leveling speed signal has priority over all other speed signals, i.e. the intermediate speed 1
and 2 and the releveling signals are disregarded when leveling speed is selected.
The inverter can be stopped by removing the Forward/Reverse command.
CAUTION: When the speed selection wires are broken, the nominal speed will be selected instead of stop.
DC Injection/ DC Injection/
zero servo zero servo
Speed
Hardware BB
Up/Down
Leveling speed
The following speed selection table shows the different speeds and the according digital inputs.
5
Nominal Intermed. Intermed. Intermed. Relevel. Leveling
Terminal function Speed Speed 1 Speed 2 Speed 3 Speed Speed
d1-09 d1-10 d1-11 d1-12 d1-13 d1-17
Nominal Speed command (H1-=80) N/A N/A N/A N/A N/A N/A
Intermediate speed command (H1-=81) 0 1 − 1 0 X
Releveling speed command (H1-=82) 0 0 − 1 1 X
Leveling speed command (H1-=83) 0 0 − 0 0 1
5-9
Emergency Stop
If a digital input terminal (H1-) is set to 15 or 17 (emergency stop), this input can be used to fast stop the
inverter in the case of emergency. In this case the emergency stop deceleration time set in C1-09 is used. If
inputting the emergency stop with an NO contact, set the multi-function input terminal (H1-) to 15, and if
inputting the emergency stop with an NC contact, set the multi-function input terminal (H1-) to 17.
After the emergency stop command has been input, operation cannot be restarted until the Inverter has
stopped. To cancel the emergency stop, turn OFF the run command and emergency stop command.
Related parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
C1-09 Emergency stop time 1.50 s No A A A
Inspection RUN
A digital input can be used to activate the inspection run. Therefore a inspection speed must be set and one
digital input must be set for “Inspection Run Selection” (H1-=84).
Related parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
d1-14 Inspection Speed 25.00 Hz No A A A
5-10
Control Sequence
The inpspection run command must be set before setting the Forward/Reverse signal. During start of the
inspection RUN the normal brake sequence is used and the inverter accelerates to the inspection speed
(d1-14).
To stop the inverter, the Inspection Run command or the Forward/Reverse command must be removed. In this
case:
• The inverter output is cut by baseblock immediately
• The brake open signal is removed immediately
• The contactor control output is removed immediately
The falling edge of the inspection RUN command or Forward/Reverse commands triggers the contactor open
command , the motor brake close command and the base block .
DC Injection/ DC Injection/
zero servo zero servo
Speed Speed
Hardware BB Hardware BB
Brake Sequence 5
The L7 supports two types of brake sequences, one is with torque compensation at start using an analog input
value and the other is without torque compensation at start.
Related Parameters
Control Method
Change
Parameter Factory Open Closed
Name during
No. setting V/f Loop Loop
operation
Vector Vector
H3-15 Terminal A1 function selection 0 No No No A
S1-02 DC injection braking current at start 50% No A A No
S1-03 DC injection braking current at sop 50% No A A No
S1-04 DC injection braking time at start 0.30 sec No A A A
S1-05 DC injection braking time at stop 0.60 sec No A A A
S1-06 Brake open delay time 0.20 sec No A A A
S1-07 Brake close delay time 0.10 sec No A A A
S1-16 Run delay time 0.10 sec No A A A
S1-17 DC injection current gain at regeneration 100% No No A No
S1-18 DC injection current gain at motoring 20% No No A No
S1-19 Output contactor open delay time 0.10 sec No A A A
S1-20 Zero-servo gain 5 No No No A
S1-21 Zero-servo completion width 10 No No No A
S1-22 Starting torque compensation increase time 500 ms No No No A
S1-23 Torque compensation gain in Down direction 1.0 No No No A
S1-24 Torque compensation bias in Up direction 0.0 % No No No A
S1-25 Torque compensation bias in Down direction 0.0 % No No No A
5-11
Multi-function Digital Inputs (H1-01 to H1-05)
Control Methods
Open Closed
Set Value Function
V/f Loop Loop
Vector Vector
Speed selection inputs (refer to <Cross Ref 8>page 5-6, Speed Selection Sequence Using
80 to 83 Yes Yes Yes
Digital Inputs)
86 Contactor closed answer back signal Yes Yes Yes
S1-04 S1-05
S1-16
brake open
delay time
brake close
delay time
Leveling
S1-06 Speed S1-19
S1-07
100 ms
Speed
Up/Donw D/I
Internal Run
t0 t1 t2 t3 t4 t5 t6 t7 t8 t9 t10
Fig 5.3 Timing chart of Brake sequence without torque compensation at start
5-12
Control Sequence
The timing chart above is divided in time zones. The following table explains the sequence in each time zone.
Timing Description
The inverter gets the direction signal (Forward/Reverse)
The inverter gets the hardware base block disable signal (Not BB condition).
The inverter receives the speed reference signal.
t0-t1
The inverter sets the contactor closed signal .
The inverter waits for the contactor confirmation signal. If no digital input is set for “ Contactor conformation
signal”, the sequence is proceeded after exceeding the operation start delay time (S1-16).
Inverter will activate the output after passing the “RUN Delay Time” (S1-16).
t1-t2 DC Injection/zero servo or zero speed operation is started.
After passing the “Brake Open delay time” (S1-06), the inverter starts opening the brake.
The inverter keeps DC injection/zero servo until
t2-t3 * the time S1-04 – S1-06 has exceeded if S1-06 < S1-04
* the time S1-06 has exceeded if S1-06 > S1-04 (try avoid this setting since the inverter could run against the brake)
t3-t4 The inverter starts to accelerate.
t4-t5 The inverter speed reaches the selected speed.
The speed is selection is changed to the leveling speed , the inverter starts to decelerate.
t5-t6
After reaching the leveling speed the inverter keeps operating at this speed.
t6-t7 The leveling signal is removed, the inverter ramps to stop.
The inverter reaches the zero speed.
t7-t8 The inverter starts DC injection/zero servo for the time set in S1-05.
After passing “Brake Close Delay Time” (S1-07) , the inverter activates the brake close command.
The inverter continues DC Injection/zero speed until S1-05 – S1-07 has time passed. Remove the direction signal .
t8-t9
The inverter shuts down the output voltage and the hardware base block signal must be set.
t9-t10 After the “Output contactor open delay time“ (S1-19) has passed, the inverter releases the output contactor control signal.
5-13
Brake Sequence with torque compensation at start
This sequence works in Closed Loop Vector control only. To use the brake sequence with torque compensation
at start,
• the A1 function must be selected for “Torque compensation” (H3-15=1) or
• one of the input channels Ch2 or Ch3 of the optional analog input card AI-14B must be set to “Torque
Compensation” (H3-05,H3-09=14).
The figure below shows the timing chart for this breake sequence.
Zero Speed Zero Speed
Control Control
S1-04 S1-05
RUN Delay (200ms)
vn
Brake Close
S1-16
delay time
open delay
Contactor
vl
S1-19
100ms
speed
300%torque
S1-07
torque comp
level at start Clear the
torque comp
Torque comp
increase time
S1-22
Up/Donw D/I
Internal Run
t0 t1 t2 t3 t4 t5 t6 t7 t8 t9 t10
Fig 5.4 Timing chart of Brake sequence with torque compensation at start
The timing chart above is divided in time zones. The following table explains the sequence in each time zone
Timing Description
The inverter gets the direction signal (Forward/Reverse)
The inverter gets the hardware base block signal disable signal (Not BB condition).
The inverter receives the speed reference signal.
t0-t1
The inverter sets the contactor closed signal .
The inverter waits for the contactor confirmation signal. If no digital input is set for “ Contactor conformation
signal”, the sequence is proceeded after exceeding the operation start delay time (S1-16).
The Inverter will activate the output.
The zero speed operation is started.
t1-t2 The analog torque compensation value is latched and start producing the torque compensation value from Zero based on
the S1-22 (“Starting torque compensation increase time”.
After reaching torque comp level at start, the inverter sets the brake open and holds the torque compensation value until stop.
After passing zero speed operation time set in S1-04 , the inverter starts accelerating.
t2-t3
The Dwell at start function can be activated.
t3-t4 The inverter starts to accelerate.
t4-t5 The inverter speed reaches the selected speed.
When the leveling speed is selected, the inverter starts to decelerate .
t5-t6
The inverter keeps operating at the leveling speed.
t6-t7 Select 0 speed, the inverter ramps to stop.
The inverter reaches the zero speed.
t7-t8 The inverter keeps zero speed control.
After passing “Brake Close Delay Time(S1-07)” , the inverter sets the brake close.
5-14
Control Sequence
Timing Description
The inverter continues zero speed operation until the time S1-05 – S1-07 time be passed.
t8-t9 Remove the direction signal .
The inverter shuts down the output voltage and the hardware base block signal must be set.
t9-t10 After the “Output contactor open delay time” (S1-19), the inverter releases the output contactor control signal.
terminal A1 UP
H3-16
H3-15=1 + + direction
torque
Torque compensation
compensation H3-17
S1-23
0 10v + DOWN
+
Torque compensation gain direction
during lowering
S1-25
5-15
Short Floor Operation
Related parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
S3-01 Short floor operation 0 No A A A
Princple
The short floor operation is activated when the leveling signal is set before the nominal speed was reached.
The inverter calculates the distance for deceleration from nominal speed to the levelings speed, which is equal
to the area S in the figure below..
Speed
Nominal speed
S
Nominal Speed x 0.4
t
0
Speed
0 t
5-16
Acceleration and Deceleration Characteristics
Related Parameters
Change Control Methods
Parameter Factory during Open Closed
Name
No. Setting Opera- V/f Loop Loop
tion Vector Vector
C1-01 Acceleration time 1 Yes Q Q Q
C1-02 Deceleration time 1 Yes Q Q Q
C1-03 Acceleration time 2 Yes A A A
C1-04 Deceleration time 2 Yes A A A
1.5 sec
C1-05 Acceleration time 3 No A A A
C1-06
C1-07
Deceleration time 3
Acceleration time 4
No
No
A
A
A
A
A
A
5
C1-08 Deceleration time 4 No A A A
C1-10 Acceleration/deceleration time setting unit 1 No A A A
Dwell at start frequency/deceleration time switching
C1-11 0.0 Hz No Q Q Q
frequency
5-17
Switching Acceleration and Deceleration Time Using Multi-Function Input Terminal
Commands
When two digital input terminals are set for “Accel./Decel. time switch over 1 and 2” (H1-=7 and 1A), the
acceleration/deceleration times can be switched over even during operation by combining the ON/OFF status
of the terminals.
The following table shows the acceleration/deceleration time switching combinations.
Acceleration/Deceleration Acceleration/Deceleration
Acceleration Time Deceleration Time
Time Selection 1 Terminal Time Selection 2 Terminal
OFF OFF C1-01 C1-02
ON OFF C1-03 C1-04
OFF ON C1-05 C1-06
ON ON C1-07 C1-08
Output
Frequency
Accel./Decel. time
Switching Freq.
C1-11
When output frequency ≥ C1-11, deceleration are performed using deceleration Time 1 (C1-02).
When output frequency < C1-11, deceleration are performed using deceleration Time 4 (C1-08).
5-18
Acceleration and Deceleration Characteristics
Related Parameters
Change Control Methods
Parameter Factory during Open Closed
Name
No. Setting Opera- V/f Loop Loop
tion Vector Vector
C2-01 S-curve characteristic time at acceleration start 0.5 s No Q Q Q
C2-02 S-curve characteristic time at acceleration end 0.5 s No Q Q Q
C2-03 S-curve characteristic time at deceleration start 0.5 s No Q Q Q
C2-04 S-curve characteristic time at deceleration end 0.5 s No Q Q Q
C2-05 S-curve characteristic time below leveling 0.5 s No Q Q Q
C2-02 C2-03
C2-04
C2-05
C2-01 Leveling Speed
300% torque
Torque comp.at start Latch
level
C1-07 S1-26
Soft Starter
Brake release
5-19
Output Speed Hold (Dwell Function)
The dwell function holds the speed temporarily.
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
b6-01 Dwell frequency at start 0.0 Hz No A A A
b6-02 Dwell time at start 0.0 s No A A A
b6-03 Dwell frequency at stop 0.0 Hz No A A A
b6-04 Dwell time at stop 0.0 s No A A A
Run command ON
OFF
Output frequency
b6-02 b6-04
5-20
Acceleration and Deceleration Characteristics
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
L3-01 Stall prevention selection during acceleration 1 No A A No
L3-02 Stall prevention level during acceleration 150%* No A A No
Time Chart
The following figure shows the frequency characteristics when L3-01 is set to 1.
Output current
Time
Output frequency
*1.
*2.
Setting Precautions
• Set the parameters as a percentage taking the inverter rated current to be 100%.
• Do not increase the stall prevention level unnecessarily. An extremely high setting can reduce the inverter
lifetime. Also do not disable the function.
• If the motor stalls with the factory settings check the V/f pattern settings (E1-) and the motor setup
(E2-).
• If the stall level has to be increased very much to get the elevator running, consider to use a one size bigger
inverter.
5-21
Adjusting Analog Input Signals
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
H3-01 Frequency reference AI-14B CH1signal level selection 0 No A A A
H3-02 Frequency reference AI-14B CH1 input gain 100.0% Yes A A A
H3-03 Frequency referenceAI-14B CH1 input bias 0.0% Yes A A A
H3-04 AI-14B CH3 signal level selection 0 No A A A
H3-05 AI-14B CH3 function selection 2 No A A A
H3-06 AI-14B CH3 input gain 100.0% Yes A A A
H3-07 AI-14B CH3 input bias 0.0% Yes A A A
H3-08 AI-14B CH2 signal level selection 3 No A A A
H3-09 AI-14B CH2 function selection 0 No A A A
H3-10 AI-14B CH2 input gain 100.0% Yes A A A
H3-11 AI-14B CH2 input bias 0.0% Yes A A A
H3-12 Analog input filter time constant for the AI-14B 0.03 s No A A A
H3-15 Terminal A1 function selection 0 No No No A
H3-16 Terminal A1 input gain 100.0% Yes A A A
H3-17 Terminal A1 input bias 0.0% Yes A A A
5-22
Speed Detection and Speed Limitation
Related Parameters
Change Control Methods
Parameter Factory during Open Closed
Name
No. Setting Opera- V/f Loop Loop
tion Vector Vector
L4-01 Speed agreement detection level 0.0 Hz No A A A
L4-02 Speed agreement detection width 2.0 Hz No A A A
L4-03 Speed agreement detection level (±) 0.0 Hz No A A A
L4-04 Speed agreement detection width (±) 2.0 Hz No A A A
fref/fout Agree 1
Function Setting
2
5
fout/fset Agree 1 3
Frequency detection 1 4
Frequency detection 2 5
fref/fout Agree 2 13
fout/fset Agree 2 14
Frequency detection 3 15
Frequency detection 4 16
Setting Precautions
• With L4-01 an absolute speed agreement level is set, i.e. a speed agreement is detected in both directions
(Up and Down).
• With L4-03 a signed speed agreement level is set, i.e. a speed agreement is detected only in the set direc-
tion (positive level → Up direction, negative level → Down direction).
5-23
Time Charts
The following table shows the time charts for each of the speed agreement functions.
Related L4-01: Speed Agree Level L4-03: Speed Agree Level +/–
parameter L4-02: Speed Agree Width L4-04: Speed Agree Width
fref/fout Agree 1 fref/fout Agree 2
Frequency Frequency
reference reference
L4-02 L4-04
fref/fout Agree 1 OFF ON fref/fout Agree 2 OF ON
(Multi-function output setting = 2) (Multi-function output setting = 13)
L4-02
OFF ON OFF ON
fout/fset Agree 1 fout/fset Agree 2
L4-01 L4-03
Output fre- Output fre-
quency or quency or
motor speed motor speed
L4-01
L4-02
L4-01 L4-03
Output fre- Output fre-
quency or quency or
motor speed motor speed
L4-01
L4-02
5-24
Speed Detection and Speed Limitation
5-25
Improving the Operation Performance
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
C3-01 Slip compensation gain 1.0 Yes A A No
C3-02 Slip compensation delay time 2000 ms No A A No
C3-03 Slip compensation limit 200% No A A No
C3-04 Slip compensation during regeneration 0 No A A No
C3-05 Output voltage limit operation selection 0 No No A A
The motor data can be set automatically using the autotuning function.
2. With V/f control set C3-01 to 1.0.
3. Apply a load and compare the speed reference and the actual motor speed during run with constant speed.
Adjust the slip compensation gain by 0.1 at a time. If the speed is less than the target value, increase the
slip compensation gain, and if the speed is higher than the target value, reduce the slip compensation gain.
4. Setting C3-01 to 0.0 disables the slip compensation function.
5-26
Improving the Operation Performance
Output frequency
5-27
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
C4-01 Torque compensation gain 1.00 Yes A A No
C4-02 Torque compensation delay time constant 2000 ms No A A No
C4-03 Starting torque compensation value (forward direction) 0.0 No No A No
C4-04 Starting torque compensation value (reverse direction) 0.0 No No A No
C4-05 Starting torque compensation time constant 1 ms No No A No
V/f control
• If the cable is very long, increase the set value.
• If the motor capacity is smaller than the Inverter capacity (max. applicable motor capacity), increase the
set value.
• If the motor is vibrating, reduce the set value.
Setting precautions
• Adjust this parameter so that the output current during low-speed rotation does not exceed the Inverter
rated output current range.
• Adjust the value in steps of 0.05 only.
5-28
Improving the Operation Performance
OFF
E1-09
Output frequency E1-09
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
C5-01 ASR proportional (P) gain 1 40.00 Yes No No A
C5-02 ASR integral (I) time 1 0.500 s Yes No No A
C5-03 ASR proportional (P) gain 2 20.00 Yes No No A
C5-04 ASR integral (I) time 2 0.500 s Yes No No A
C5-06 ASR delay time 0.004 s No No No A
C5-08 ASR integral limit 400 % No No No A
C5-09 ASR proportional (P) gain 3 40.00 Yes No No A
C5-10 ASR integral (I) time 3 0.500 s Yes No No A
5-29
ASR Gain and Integral Time Adjustments
There are three sets of ASR gain and bias, one for the maximum speed (C5-01/02), one the minimum speed
for acceleration (C5-03/04) and one for the minmum speed for deceleration (C5-09/10) (see the figure below).
ASR P,I ASR P,I
5-30
Improving the Operation Performance
fref fout
Iq
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
N2-01 Speed feedback detection control (AFR) gain 1.00 No No A No
N2-02 Speed feedback detection control (AFR) time constant 50 ms No No A No
Related Parameters
Change Open Closed
Parameter Factory
Name during oper- V/f Loop Loop
No. setting
ation Vector Vector
n5-01 Feed forward control selection 0:disabled No No No A
n5-02 Motor acceleration time kVA dependent No No No A
n5-03 Feed forward proportional gain 1.0 No No No A
5-31
Adjustments
measure
apply
Related Parameters
Change Open Closed
Parameter Factory
Name during V/f Loop Loop
No. setting
operation Vector Vector
S2-01 Motor Rated rpm 1380rpm No A No No
5-32
Improving the Operation Performance
Adjustments
The Slip compensation values can be set separately for motoring and regenerative operation. Before adjusting
this function the general setup should have been done (Motor Setup, V/f pattern, Speeds, ASR settings etc.).
To adjust the Slip compesation function do the following in motoring and regenerative mode:
• Set the motor speed in S2-01 if V/f control is used.
• Try to measure the actual motor speed during leveling.
• If the motor speed is lower than the leveling speed reference increase S2-02 in motoring mode or decrease
S2-03 in regenerative mode.
• If the motor speed is higher than the leveling speed reference decrease S2-02 in motoring mode or increase
S2-03 in regenerative mode.
Field Forcing
The field forcing function controls the motor flux and compensates the flux establishment delay of the motor.
Thereby it improves the motor responsiveness on changes in the speed reference or the load.
Field forcing is applied during all operation conditions except DC Injection.
Using parameter d6-06 a field forcing limit can be applied. A setting of 100% is equal to the no-load current
set in parameter E2-03.
Related Parameters
Control Methods
Change
Parameter
No.
Name
Factory
Setting
during
Operation
V/f
Open Closed
Loop Loop
Vector Vector
5
d6-03 Field forcing selection 0 No No No A
d6-06 Field forcing limit 400% No No A A
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
S1-17 DC injection current regenerative 100 % No No A No
S1-18 DC injection current motoring 20 % No No A No
5-33
Protective Functions
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
Stall prevention selection during running function
L3-05 1 No A No No
selection
L3-06 Stall prevention level during running 150% No A No No
Precautions
If the motor capacity is smaller than the Inverter capacity or the motor stalls when operating at the factory set-
tings, lower the stall prevention level during operation.
Setting Precautions
• Set the parameters as a percentage taking the inverter rated current to be 100%.
• Do not increase the stall prevention level unnecessarily. An extremely high setting can reduce the inverter
lifetime. Also do not disable the function.
• If the motor stalls with the factory settings check the V/f pattern (E1-) and the motor setup (E2-).
• If the stall level has to be increased very much to get the elevator running check the mechanical system or
consider to use a one size bigger inverter.
5-34
Protective Functions
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
L6-01 Torque detection selection 1 2 No A A A
L6-02 Torque detection level 1 150% No A A A
L6-03 Torque detection time 1 10.0 s No A A A
L6-04 Torque detection selection 2 0 No A A A
L6-05 Torque detection level 2 150% No A A A
L6-06 Torque detection time 2 0.1 s No A A A
L6-01 and L6-04 Set Values and Operator Display (JVOP-160 only) 5
The relationship between alarms displayed on the digital operator when overtorque or undertorque is detected,
and the set values in L6-01 and L6-04, is shown in the following table.
Operator Display
Set Overtorque/ Overtorque/
Function
Value Undertorque Undertorque
Detection 1 Detection 2
0 Overtorque/undertorque detection disabled. – –
1 Overtorque detection only with speed agree; operation continues (warning is output). OL3 flashes OL4 flashes
Overtorque detected continuously during operation; operation continues (warning is
2 OL3 flashes OL4 flashes
output).
3 Overtorque detection only with speed agree; output is stopped upon detection. OL3 lights up OL4 lights up
4 Overtorque detected continuously during operation; output is stopped upon detection. OL3 lights up OL4 lights up
5 Undertorque detection only with speed agree; operation continues (warning is output). UL3 flashes UL4 flashes
Undertorque detected continuously during operation; operation continues (warning is
6 UL3 flashes UL4 flashes
output).
7 Undertorque detection only with speed matching; output is stopped upon detection. UL3 lights up UL4 lights up
8 Undertorque detected continuously during operation; output is stopped upon detection. UL3 lights up UL4 lights up
5-35
Timing Charts
Fig 5.14 and Fig 5.15 show the timing charts for overtorque and undertorque detection.
L6-02 or L6-05
L6-03 or L6-03 or
Overtorque detection 1 NO L6-06
L6-06
or overtorque detection 2 NO
*Overtorque detection switch off bandwidth is approximately 10% of the Inverter rated output current
(or motor rated torque).
L6-02 or L6-05
L6-03 or L6-03 or
Undertorque detection 1 NO L6-06
L6-06
or ondertorque detection 2 NO
*Undertorque detection switch off bandwidth is approximately 10% of the Inverter rated output
current (or motor rated torque).
DC Injection/
zero servo
speed
Inverter enable (D/I)
Up/Down (D/I)
Selected Speed (D/I)
Fault
Torque is higher
than L6-02
detect. time
L6-03
Fig 5.16 Car Stuck fault detection
5-36
Protective Functions
Related Parameters
Control Methods
Change dur-
Parameter Factory Set- Open Closed
Name ing Opera-
No. ting V/f Loop Loop
tion
Vector Vector
5
Set Open Closed
Function
Value V/f Loop Loop
Vector Vector
30 During torque limit No Yes Yes
L7-01
L7-04
Forward
Reverse Drive
Regenerative
Output Speed
Forward
Reverse
Regenerative
Drive
L7-03
L7-02
5-37
Enabling Integral Torque Limit Operation (L7-06 and L7-07)
In Open Loop Vector control an integral operation can be applied to the torque limit function (P-control is
standard). This improves the torque limit responsiveness and smoothes the torque limit operation. To enable
the integral operation set paramter L7-07 to 1. The integral time constant can be set in parameter L7-06.
Setting Precautions
• When the output torque reaches the torque limit, control and compensation of the motor speed is disabled
to prevent the output torque from exceeding the torque limit. The torque limit has the priority.
• The torque limit accuracy is ±5% at an output frequency of 10 Hz or above. When output frequency is
lower than 10 Hz, the accuracy is lowered.
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
E2-01 Motor rated current 1.90 A * No Q Q Q
L1-01 Motor protection selection 1 No Q Q Q
L1-02 Motor protection time constant 1.0 min No A A A
* Factory settings depend on Inverter capacity. (The values shown are for a 200 V Class Inverter with 0.4 kW.)
5-38
Protective Functions
Cold start
Hot start
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
S1-14 SE2 detection time 200 ms No A A A
S1-15 SE3 detection time 200 ms No A A A
5-39
Inverter Protection
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
L8-02 Overheat pre-alarm level 75°C * No A A A
L8-03 Inverter overheat (OH) pre-alarm operation selection 3 No A A A
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
L8-05 Input open-phase protection selection 1 No A A A
5-40
Inverter Protection
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
L8-07 Output open-phase protection selection 2 No A A A
Precautions
• It is not recommended to disable this function.
• A Ground Fault can also be detected if contactors at the inverter output are opened when the output is still
active. Therefore, to prevent false Ground Fault detection checks the sequence and make sure that the
ouput is switched off or base blocked before opening output contactors.
5-41
Cooling Fan Control
This function controls the fan which is mounted to the inverters heatsink.
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
L8-10 Cooling fan control selection 0 No A A A
L8-11 Cooling fan control delay time 60 s No A A A
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
L8-12 Ambient Temperature 45° C No A A A
At high ambient temperatures an output current derating has to be considered. The derating depends on the
ambient temperture. The derating curve is shown in Fig 5.19. To ensure a safe inverter protection at high
ambient temperatures, always set parameter L8-15 to the actual ambient temperature.
10 0
Output Current in % of the
80
Rated Current
60
40
20
0
0 10 20 30 40 50 60
5-42
Input Terminal Functions
Related Parameters
Change Control Methods
Parameter Factory during Open Closed
Name
No. Setting Opera- V/f Loop Loop
tion Vector Vector
H1-01 Terminal S3 function selection 24 No A A A
H1-02 Terminal S4 function selection 14 No A A A
H1-03 Terminal S5 function selection 3 No A A A
H1-04 Terminal S6 function selection 4 No A A A
H1-05 Terminal S7 function selection 6 No A A A
5-43
The following table shows the relationship between the external fault conditions and the set value in H1-.
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
5-44
Input Terminal Functions
Setting Example
When the timer function input ON time is longer than the value set in b4-01, the timer output function is
turned ON. When the timer function input OFF time is longer than the value set in b4-02, the timer output
function is turned OFF. An example of timer function operation is given in the following diagram.
5-45
Output Contactor Answer Back Detetcion
The output contactors can be observed using the output contactor answer back function. Therefore an auxil-
liary contact of the motor contactors must be connected to a digital input which is set to for this function
(H1-=86). If no answer back signal comes from the contactor, the inverter detects a SE1 fault (see below).
5-46
Output Terminal Functions
Related Parameters
Change Control Methods
Parameter Factory during Open Closed
Name
No. Setting Opera- V/f Loop Loop
tion Vector Vector
H2-01 Terminal M1-M2 function selection 0 No A A A
H2-02 Terminal M3-M4 function selection 1 No A A A
H2-03 Terminal M5-M6 function selection 2 No A A A
Output frequency
OFF The output frequency is higher than the zero speed level (b2-01).
ON The output frequency is lower than the zero speed level (b2-01).
5-47
Inverter Operation Ready (Setting: 6)
If a multifunction output is programmed for this function the output will be switched ON when the initialisa-
tion of the inverter at startup has finished without any faults.
5-48
Output Terminal Functions
OFF The output frequency is lower than the zero speed level (b2-01).
ON The output frequency is higher than the zero speed level (b2-01).
5-49
Motor and V/f Pattern Setup
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
E2-01 Motor rated current 14.00 A * No Q Q Q
E2-02 Motor rated slip 2.73 Hz * No A A A
E2-03 Motor no-load current 4.50 A * No A A A
E2-04 Number of motor poles (Number of poles) 4 poles No No Q Q
E2-05 Motor line-to-line resistance 0.771 Ω * No A A A
E2-06 Motor leak inductance 19.6 % No No A A
E2-07 Motor iron saturation coefficient 1 0.50 No No A A
E2-08 Motor iron saturation coefficient 2 0.75 No No A A
E2-10 Motor iron loss for torque compensation 112 W * No A No No
E2-11 Motor rated output power 3.700 * No Q Q Q
E2-12 Motor iron saturation coefficient 3 1.30 No No A A
Note All factory-set parameters are for a Yaskawa standard 4-pole motor.
* The factory settings depend on Inverter capacity (the values shown are for a 400 V Class Inverter for 3.7 kW).
5-50
Motor and V/f Pattern Setup
5-51
Setting the V/f Pattern 1
Using the E1- parameters the Inverter input voltage and the V/f pattern can be set as needed. It is not rec-
ommended to change the settings when the motor is used in Open Loop or Closed Loop vector control mode.
Related Parameters
Change Control Methods
Parameter Factory during Open Closed
Name
No. Setting Opera- V/f Loop Loop
tion Vector Vector
E1-01 Input voltage setting 200 V *1 No Q Q Q
E1-04 Max. output frequency (FMAX) 60.0 Hz No Q Q Q
E1-05 Max. voltage (VMAX) 200.0 V *1 No Q Q Q
E1-06 Base frequency (FA) 60.0 Hz No Q Q Q
E1-07 Mid. output frequency (FB) 3.0 Hz *2 No A A No
15.0 V
E1-08 Mid. output frequency voltage (VB) No Q Q No
*1*2
* 1. These are values for a 200 V Class Inverter. Values for a 400 V Class Inverter are double.
* 2. The factory setting will change when the control method is changed. (Open Loop Vector control factory settings are given.)
* 3. The contents of parameters E1-11 and E1-12 are ignored when set to 0.00.
* 4. E1-13 is set to the same value as E1-05 by autotuning.
5-52
Motor and V/f Pattern Setup
Frequency (Hz)
To set the V/f characteristics linear, set E1-07 and E1-09 to the same value. In this case, E1-08 will be ignored.
INFO
Setting Precautions 5
When the setting is to user-defined V/f pattern, beware of the following points:
• When changing control method, parameters E1-07 to E1-10 will change to the factory settings for that
control method.
• Be sure to set the four frequencies as follows:
E1-04 (FMAX) ≥ E1-06 (FA) > E1-07 (FB) ≥ E1-09 (FMIN)
5-53
Digital Operator/Monitor Functions
Related Parameters
Change Control Methods
Parameter Factory during Open Closed
Name
No. Setting Opera- V/f Loop Loop
tion Vector Vector
o1-01 Monitor selection 6 Yes A A A
o1-02 Monitor selection after power up 1 Yes A A A
o1-03 Frequency units of reference setting and monitor 0 No A A A
o1-04 Setting unit for frequency reference related parameters 0 No No No A
o1-05 LCD Display contrast 3 Yes A A A
o2-02 STOP key during control circuit terminal operation 0 No A A A
o2-03 Inveter kVA selection 0 No A A A
o2-04 User parameter initial value 0 No A A A
o2-05 Frequency reference setting method selection 0 No A A A
o2-06 Operation selection when digital operator is disconnected 0 No A A A
o2-07 Cumulative operation time setting 0 No A A A
o2-08 Cumulative operation time selection 0 No A A A
o2-09 Initialize Mode 0 No A A A
o2-10 Fan operation time setting 0 No A A A
o2-12 Fault trace initialize 0 No A A A
o2-13 “Number of Travels” monitor initialize 0 No A A A
5-54
Digital Operator/Monitor Functions
Changing the Units for Frequency Parameters Related to V/f settings (o1-04)
Using parameter o1-04 the unit for frequency parameters related to the V/f setting can be changed. If o1-04 is
set to 0 it will be Hz. If o1-04 is set to 1 it will be rpm.
Setting the Frequency Reference using the UP and DOWN Keys without Using the
Enter Key (o2-05)
This function is active when frequency references are input from the Digital Operator/Monitor. When o2-05 is
set to 1, the frequency reference. Can be incremented or decremented using the UP and DOWN keys without
using the Enter key.
5-55
Cooling Fan Operation Time (o2-10)
This function counts the operating time of the inverter mounted fan cumulatively.
Using parameter o2-10 the counter can be reset, e.g. when the fan was replaced.
Related Parameters
Change Control Methods
Parameter Factory during Open Closed
Name
No. Setting Opera- V/f Loop Loop
tion Vector Vector
o3-01 Copy function selection 0 No A A A
o3-02 Read permitted selection 0 No A A A
5-56
Digital Operator/Monitor Functions
-ADV-
** Main Menu **
1 Press the Menu Key and select advanced programming mode.
Programming
-ADV-
Initialization
2 Press the DATA/ENTER Key.
A1 - 00=1
Select Language
-ADV-
Press the Increment and Decrement Key until parameter o3-01 is displayed (Copy Function COPY Function
3
Selection). o3 - 01=0
Copy Funtion Sel
-ADV-
Copy Function Sel
4 Press the DATA/ENTER Key and select the constants setting display.
o3-01= 0 *0*
COPY SELECT
-ADV-
Copy Function Sel
5 Change the set value to 1 using the Increment Key.
o3-01= 1 *0*
INV OP READ
5
-ADV-
READ
6 Set the changed data using the DATA/ENTER Key. The READ function will start.
INV OP READING
-ADV-
READ
7 If the READ function ends normally, “End” is displayed on the Digital Operator/Monitor.
READ COMPLETE
-ADV-
Copy Function Sel
8 The display returns to o3-01 when a key is pressed.
o3 - 01=0 *0*
COPY SELECT
If an error is displayed, press any key to cancel the error display and return to the o3-01 display. Refer to
page 6-16, Digital Operator/Monitor Copy Function Faults for corrective actions.
5-57
Writing Parameter Set Values Stored in the Digital Operator/Monitor to the Inverter
(COPY)
To write parameter set values stored in the Digital Operator/Monitor to the Inverter, use the following method.
Table 5.2 COPY Function Procedure
Step Digital Operator/Monitor Dis-
Explanation
No. play
-ADV-
** Main Menu **
1 Press the MENU Key and select advanced programming mode.
Programming
-ADV-
Initialization
2 Press the DATA/ENTER Key.
A1 - 00 = 1
Select Language
-ADV-
Press the Increment and Decrement Key until parameter o3-01 is displayed (Copy Function COPY Function
3
Selection). o3 - 01 = 0
Copy Funtion Sel
-ADV-
Copy Function Sel
4 Press the DATA/ENTER Key and select the constants setting display.
o3-01= 0 *0*
COPY SELECT
-ADV-
Copy Function Sel
5 Change the set value to 2 using the Increment Key.
o3-01= 2 *0*
OP INV WRITE
-ADV-
COPY
6 Set the changed data using the DATA/ENTER Key. The COPY function will start.
OP INV COPYING
-ADV-
COPY
7 If the COPY function ends normally, “End” is displayed on the Digital Operator/Monitor.
COPY COMPLETE
-ADV-
Copy Function Sel
8 The display returns to o3-01 when a key is pressed.
o3 - 01 =0 *0*
COPY SELECT
If an error is displayed, set the parameters again. Refer to page 6-16, Digital Operator/Monitor Copy Function
Faults for corrective actions.
5-58
Digital Operator/Monitor Functions
-ADV-
** Main Menu **
1 Press the MENU Key. and select advanced programming mode.
Programming
-ADV-
Initialization
2 Press the DATA/ENTER Key.
A1 - 00 = 1
Select Language
-ADV-
Press the the Increment and Decrement Key unti the parameter o3-01 is displayed (Copy COPY Function
3
Function Selection). o3 - 01=0
Copy Funtion Sel
-ADV-
Copy Function Sel
4 Press the DATA/ENTER Key and select the function setting display.
o3-01= 0 *0*
COPY SELECT
-ADV-
Copy Funtion Sel
5 Change the set value to 3 using the Increment Key.
OP
o3-01= 3
INV VERIFY
*0*
5
-ADV-
VERIFY
6 Set the changed data using the DATA/ENTER Key. The VERIFY function will start.
DATA VERIFYING
-ADV-
VERIFY
7 If the VERIFY function ends normally, “End” is displayed on the Digital Operator/Monitor.
VERIFY COMPLETE
-ADV-
Copy Function Sel
8 The display returns to o3-01 when a key is pressed.
o3 - 01 = 0 *0*
COPY SELECT
If an error is displayed, press any key to cancel the error display and return to the o3-01 display. Refer to
page 6-16, Digital Operator/Monitor Copy Function Faults for corrective actions.
Application Precautions
When using the copy function, check that the following settings are the same between the Inverter data and the Digital
• Operator/Monitor data.
• Inverter product and type
INFO
• Software number
• Inverter capacity and voltage class
• Control method
5-59
Prohibiting Overwriting of Parameters
If A1-01 is set to 0, all parameters except A1-01 and A1-04 are write protected, U1-, U2- and
U3- will be displayed. If A1-01 is set to 1, only the parameters A1-01, A1-04 and A2- can be read or
written, U1-, U2- and U3- will be displayed. All other parameters will not be displayed.
If you set one of the parameters H1-01 to H1-05 (digital input terminal S3 to S7 function selection) to 1B
(write parameters permitted), parameters can be written from the digital operator when the terminal that has
been set is ON. When the set terminal is OFF, writing parameters other than the frequency reference is prohib-
ited. However, the parameters can be read.
Related Parameters
Change Control Methods
Parameter Factory during Open Closed
Name
No. Setting Opera- V/f Loop Loop
tion Vector Vector
A1-01 Parameter access level 2 Yes A A A
Setting a Password
When a password is set in A1-05 and if the set values in A1-04 and A1-05 do not match, only the settings of
parameters A1-01 to A1-03, or A2-01 to A2-32 can be modified.
The setting of all parameters except A1-00 can be prohibited using the password function in combination with
setting parameter A1-01 to 0 (Monitor only).
Related Parameters
Change Control Methods
Parameter Factory during Open Closed
Name
No. Setting Opera- V/f Loop Loop
tion Vector Vector
A1-01 Parameter access level 2 No A A A
A1-04 Password 0 No A A A
A1-05 Password setting 0 No A A A
Setting a Password
The password can be set in parameter A1-05. Normally A1-05 is not displayed. To display and modify A1-05
the MENU and Reset key must be pressed together in the A1-04 display.
5-60
Digital Operator/Monitor Functions
Related Parameters
Control Methods
Change
Parameter Factory Open Closed
Name during
No. Setting V/f Loop Loop
Operation
Vector Vector
A2-01
to User setting parameters - No A A A
A2-32
5-61
PG Interface
To get a more precise speed control the inverter has PG interface to connect a pulse generator.
Related Parameters
Change Control Methods
Parameter Factory during Open Closed
Name
No. Setting Opera- V/f Loop Loop
tion Vector Vector
F1-01 PG constant 1024 No No No Q
F1-02 Operation selection at PG open circuit (PGO) 1 No No No A
F1-03 Operation selection at overspeed (OS) 1 No No No A
F1-04 Operation selection at deviation (DEV) 3 No No No A
F1-05 PG rotation 0 No No No Q
F1-06 PG division rate (PG pulse monitor) 1 No No No A
F1-08 Overspeed (OS) detection level 115% No No No A
F1-09 Overspeed detection delay time (OS) 1.0 s No No No A
F1-10 Excessive speed deviation (DEV) detection level 10% No No No A
F1-11 Excessive speed deviation detection delay time (DEV) 0.5 s No No No A
F1-14 PG open-circuit detection delay time 2.0 s No No No A
Inverter
Motor PG (encoder)
Forward
command
Pulse output
A-phase leads when set value = 0 B-phase leads when set value = 1
A-phase A-phase
B-phase B-phase
With the used PG the A-phase leads (CCW) when motor rotation is forward.
Generally, the A-phase leads when the rotation direction is counter-clockwise (CCW) seen from the shaft side
(FWD command is input).
5-62
PG Interface
The dividing ratio can be set within the following range: 1/32 ≤ F1-06 ≤ 1. For example, if the dividing ratio is
1/2 (set value 2), half of the number of pulses from the PG are output at the pulse monitor.
Detecting Speed Difference between the Motor and Speed Reference (F1-04, F1-10
and F1-11)
5
Speed deviation is detected when the speed deviation (i.e., the difference between the speed reference and the
actual motor speed) is too large. Speed deviation (DEV) is detected only after a speed agreement (speed refer-
ence and actual motor speed are within the setting range of L4-02) and if a speed deviation higher than the set
value in F1-10 continues for longer than the time set in F1-11. After a speed deviation is detected, the Inverter
stops according to the setting in F1-04.
5-63
Battery Operation
Using battery operation the car can be moved to the next floor if the power supply fails. The battery operation,
must be enabled by a digital input (H1- = 85).
The battery voltage must be set in parameter L2-11.
Related Constants.
Change Open Closed
Parameter Factory
Name during V/f Loop Loop
No. setting
operation Vector Vector
L2-11 Battery Voltage 0V No A A A
SoftCharge
Resistor
A
A
P
A C R U
S V
T W
B
E
Contorl Power D
P
200VClass(DC250V 300V)
400VClass(DC500V 600V) N
E
Sx
Battery Operation
SC setting 85
5-64
Battery Operation
Battery sequence
The following timing chart shows the sequence of battery operation.
Battery voltage
UV det level
Vpn
Fault
Approx. 1min
The power source of
these contactors must Battery operation
Approx. 5sec ON
keep supplying even if
power loss. Battery
operation command E ON
Main Circuit
contactor
A,B
0.2 0.3sec
A’contactor
No.
1
Description
When the bus voltage is blow the under voltage level, the inverter detects the under voltage(UV) fault.
5
2 Turn off the RUN command.
3 C and D contactors must be turned off and turn on the motor mechanical brake.
4 Need the appox. 5sec to start battery operation.
5 The multi-function digital input which is assigned with the battery operation command(E) must be turned ON.
6 A’ contactor must be turned ON after passing 0.2~0.3 sec when A and B main contactors are turned ON.
The RUN commands turns ON after inverter ready status set.
7
The battery operation time must be within 1min.
8 E, A, B and A’ contactors must be turned OFF after RUN command OFF.
(CAUTION)
1. Battery operation speed
The speed during the battery operation will be limited as the following fomula.
Speed during battery operation= (battery voltage x base speed ) / (300Vx2 )
When the 400V Class will be 600Vx2
2.Continuous operation is prohibited.
The cooling fan of inverter is stopped due to the low bus voltage.
Therefore the continuous operation of inverter is prohibited.
5-65
Battery selection
Use the following battery
Note Main bus voltage during battery operation is decided based on the 10% of motor base speed.
Voltage drop must be less than 5% under the following load condition.
Current of control power : 50W/ control voltage
Current of main power : (motor rated power x speed during battery operation x 200%) /
(battery voltage x 60%( motor efficiency ) x motor base speed)
5-66
Automatic Fault Restart
Related Constants.
Change Open Closed
Parameter Factory
Name during V/f Loop Loop
No. setting
operation Vector Vector
L5-01 Number of restarts 2 No A A A
Number of restarts
The number of reatarts can be set in parameter L5-01. The fault restart intervall time is 2.0 sec.
Fault
DC DC
Injection/ Injection/
zero servo zero servo
Speed
Up/Down
Speed command
Hardware BB
5-67
5-68
Troubleshooting
This chapter describes the fault displays and countermeasures for Inverter and motor problems.
6
Protective and Diagnostic Functions
This section describes the fault and alarm functions of the Inverter. These functions include fault detec-
tion, alarm detection, operatot programming error detection and auto-tuning error detection.
Fault Detection
When the Inverter detects a fault, the fault contact output operates and the Inverter output is switched OFF
causing the motor to coast to stop. (The stopping method can be selected for some faults.) A fault code is dis-
played on the Digital Operator/Monitor.
The faults can be categorized in two groups:
• Faults that can be rested using an input or the reset key at the Digital Operator without cycling the power
(resetable faults)
• Faults that require to cycle the power (non-resetable faults)
When a fault has occurred refer to the following identify the fault and to correct the causes.
To reset a fault it is necessary to remove the fault and the RUN signal. Only then a Reset signal is accepted.
See the following tables for the faults and corrective actions.
Table 6.1 Fault Detection
Display Meaning Probable Causes Corrective Actions
Remove the motor and run the
Ground Fault Inverter without the motor.
The ground current at the Inverter One Inverter output was shorted Check the motor for a phase to
GF
output exceeded 50% of the to ground and/or a DCCT is ground short.
Ground Fault
Inverter rated output current and defective. Check the output current with
L8-09=1 (Enabled). a clampmeter to verify the
DCCT reading.
Remove the motor and run the
Shorted Inverter output phase-to- Inverter without the motor.
phase, shorted motor, locked Check the motor for a phase-
Overcurrent rotor, load too heavy, accel/decel to-phase short.
OC The Inverter’s output current time too short, contactor on the
Over Current exceeded the overcurrent detec- Inverter output has opened or Verify the accel/decel times
tion level. * closed, a special motor or a motor (C1-).
with a rated current larger than the Check the Inverter for a
Inverter’s ouput current is used. phase-to-phase short at the
output.
DC Bus Fuse Check the motor and the
The fuse in the main circuit is motor cables for short circuits
open. or insulation failures (phase-
PUF Warning: Shorted output transistor(s) or to-phase).
DC Bus Fuse Open Never run the Inverter after terminals.
replacing the DC bus fuse with- Replace the inverter after cor-
out checking for shorted com- recting the fault.
ponents.
6-2
Protective and Diagnostic Functions
6-3
Table 6.1 Fault Detection (Continued)
Display Meaning Probable Causes Corrective Actions
The ambient temperature is too Check for dirt build-up on the
Heatsink Overheat high. fans or heatsink.
The temperature of the Inverter's Reduce the ambient tempera-
There is a heat source nearby.
cooling fin exceeded the setting in ture around the drive.
OH L8-02 and L8-03 = 0 to 2. The Inverter's cooling fan(s)
Heatsink Overtemp stopped.
The Inverter's internal cooling fan Replace the cooling fan(s).
Inverter's Cooling Fan Stopped has stopped
(18.5 kW and larger).
The ambient temperature is too Check for dirt build-up on the
high. fans or heatsink.
Heatsink Overheat
Reduce the ambient tempera-
The temperature of the Inverter’s There is a heat source nearby.
ture around the drive.
OH1 heatsink exceeded 105 °C.
Heatsink Max Temp The Inverter’s cooling fan(s)
stopped.
The Inverter’s internal cooling fan Replace the cooling fan(s).
Inverter’s Cooling Fan Stopped has stopped
(18.5 kW and larger).
Dynamic Braking Transistor Defective or failed dynamic brak- Cycle power to the Inverter.
RR
The built-in dynamic braking ing resistor caused braking tran-
DynBrk Transistr
transitor failed. sistor damage. Replace the Inverter.
6-4
Protective and Diagnostic Functions
Zero Servo Fault The torque limit is too small. Increase the torque limit.
SVE
The motor position moved during The load torque is too large. Decrease the load torque.
Zero Servo Fault
Zero Servo Operation. - Check for signal noise.
Control Fault
A torque limit was reached con-
CF Motor parameters were not set
tinuously for 3 seconds or longer Check the motor parameters.
Out of Control properly.
during a deceleration stop in Open
Loop Vector control.
Check for an external fault
An external fault condition was condition.
EF0 External fault input from Com-
present, input from a communica-
Opt External Flt munications Option Card Verify the parameters.
tion option card.
Verify communication signals
6-5
Table 6.1 Fault Detection (Continued)
Display Meaning Probable Causes Corrective Actions
EF3
External fault at terminal S3
Ext Fault S3
EF4
External fault at terminal S4
Ext Fault S4
An "external fault" was input
EF5 Eliminate the cause of the
External fault at terminal S5 from a multi-function input termi-
Ext Fault S5 external fault condition.
nal (S3 to S7).
EF6
External fault at terminal S6
Ext Fault S6
EF 7
External fault at terminal S7
Ext Fault S7
Digital Operator/Monitor Con-
nection Fault
Detected when the digital opera- The digital operator was removed
OPR Check the connection of the
tor is removed and the Inverter during running or the operator
Oper Disconnect Digital Operator/Monitor.
receives its RUN command cable is broken.
through the digital operator
(b1-02=0)
MEMOBUS Communication
Error
Connection is broken and/or the Check the connections and all
CE Detected when control data was
master has stopped the communi- user-side software configura-
Memobus Com Err not received correctly for two sec-
cation. tions.
onds and H5-04 = 0 to 2 and
H5-05=1.
Option Communication Error
Connection is broken and/or the Check the connections and all
BUS After initial communication was
master has stopped the communi- user-side software configura-
Option Com Err established, the connection was
cation. tions.
lost.
Detected no output contactor
SE1 The output contactor or auxiliary
answer back for S1-16 time Check the output contactor.
Sequence Error 1 switch is malfunciton.
setting.
Detecd the output currnet
SE2
below 25% of no-load currnet The output contactor is opened. Check the output contactor.
Sequence Error 2
at opening motor brake.
Detecd the output currnet
SE3
below 25% of no-load currnet The output contactor is opened. Check the output contactor.
Sequence Error 3
during runinig.
Digital Operator/Monitor Com- Disconnect the Digital Opera-
munication Fault 1 Digital operator cable was not tor/Monitor and then connect
Communication with the digital securely connected or digital it again.
CPF00 operator could not be established operator is defective and/or con-
COM-ERR(OP&INV) within 5 seconds after the power trol borard is defective Replace the Inverter.
was supplied to the Inverter.
Cycle the power to the
CPU External RAM Fault The control board is damaged.
Replace the Inverter.
Digital Operator/Monitor Com- Digital operator cable was not Disconnect the Digital Opera-
munication Fault 2 securely connected or digital tor/Monitor and then connect
CPF01 After communications with the operator is defective it again.
COM-ERR(OP&INV) digital operator was established, Cycle the power to the
the communication stopped for 2 The control board is damaged.
seconds or more. Replace the Inverter.
6-6
Protective and Diagnostic Functions
6-7
Table 6.1 Fault Detection (Continued)
Display Meaning Probable Causes Corrective Actions
Perform an initialization to
factory defaults.
Noise or spike was on the com- Cycle the power to the
CPF21 Self-diagnosis Fault of
munication line and/or defective Inverter
Option CPU Down Option Board
option board.
Replace the option board
Replace the Inverter
Remove any option boards
Perform an initialization to
factory defaults
CPF22 Option Board Code Number Unrecognizable option board is
Cycle the power to the
Option Type Err Fault connected to the control board.
Inverter
Replace the option board
Replace the Inverter
Turn off the power and rein-
stall the option board again
An option board was not correctly Perform an initialization to
connected to the control board, or factory defaults
CPF23 Option Board
an option board that was not made
Option DPRAM Err Interconnection Fault Cycle the power to the
for the Inverter is attached to the
Inverter
control board.
Replace the option board
Replace the Inverter
6-8
Protective and Diagnostic Functions
Alarm Detection
Alarms are Inverter protection function that do not operate the fault contact output. The system will automati-
cally return to its original status when the cause of the alarm has been removed.
During an alarm condition, the Digital Operator/Monitor display flashes and an alarm ouput is generated at the
multi-function outputs (H2-01 to H2-03) if programmed
When an alarm occurs, take appropriate countermeasures according to the table below.
DC Bus Undervoltage
The following conditions
occurred
• The DC bus voltage was below
the Undervoltage Detection
UV For the probable causes please For the corrective actions
Level Setting (L2-05).
DC Bus Undervolt have a look at UV1, UV2 and please have a look at UV1,
• The MC of the inrush current
(flashing) UV3 in table 7.1. UV2 and UV3 in table 7.1
prevention circuit opened.
• The control power supply volt-
age when below the CUV level.
UV Alarm is only detected when
the drive is in a stopped condition
6
DC Bus Overvoltage
The DC bus voltage exceeded the
OV overvoltage detection level. Check the power supply and
The power supply voltage is too
DC Bus Overvolt 200 V class: 410 VDC decrease the voltage to meet
high.
(flashing) 400 V class: 820 VDC the Inverter’s specifications
OV Alarm is only detected when
the drive is in a stopped condition
6-9
Table 6.2 Alarm Detection
Display Meaning Probable causes Corrective Actions
Recheck the cycle time and
the size of the load.
Motor Overheating Alarm
Detected when the level at A2, Recheck the accel and decel
OH3
programmed for motor tempera- Overheating of the motor as mea- times (C1-)
Motor Overheat 1
ture (Thermistor input, H3-09 = sured by the motor thermistor. Recheck the V/f pattern
(flashing)
E), exceeds 1.17 V for the time (E1-).
L1-05 and L1-03 = 3.
Recheck the motor rated cur-
rent value (E2-01)
6-10
Protective and Diagnostic Functions
EF3
Ext Fault S3 External fault at terminal S3
(flashing)
EF4
Ext Fault S4 External fault at terminal S4
(flashing) An external fault was input from a
multi-function input terminal
EF5
(S3 to S7) that is programmed for Eliminate the cause of the
Ext Fault S5 External fault at terminal S5
external fault function that alarms external fault condition
(flashing)
only and continues to run the
EF6 Inverter.
Ext Fault S6 External fault at terminal S6
(flashing)
EF7
Ext Fault S7 External fault at terminal S7 6
(flashing)
MEMOBUS Communications
Alarm
CE Connection is broken and/or the Check the connections and all
Detected when control data was
MEMOBUS Com Err master has stopped the communi- user-side software configura-
not received correctly for two sec-
(flashing) cation. tions.
onds and H5-04 = 3 and
H5-05 = 1.
6-11
Operator Programming Errors
An Operator Programming Error (OPE) occurs when an inapplicable parameter is set or an individual param-
eter setting is inappropriate. The Inverter will not operate until the parameter is set correctly; however, no
alarm or fault outputs will occur. If an OPE occurs, change the appropriate parameter by checking the cause
shown in Table 7.3. When OPE error is displayed, press the ENTER key to display U1-34 (OPE Detected).
This monitor will display the parameter that is causing the OPE error.
6-12
Protective and Diagnostic Functions
6-13
Auto-tuning Fault
Auto-tuning faults are shown below. When the following faults are detected, the fault is displayed on the digi-
tal operator and the motor coasts to stop. No fault or alarm outputs will be operated.
6-14
Protective and Diagnostic Functions
6-15
Digital Operator/Monitor Copy Function Faults
These faults can occur during the digital operator COPY function. When a fault occurs, the fault content is dis-
played on the operator. A fault does not activate the fault contact output or alarm output.
Verify VYE The set value of the digital operator and the
Retry the Verify function (o3-01 = 3)
Function VERIFY ERROR Inverter do not match
6-16
Troubleshooting
Troubleshooting
Due to parameter setting errors, faulty wiring, and so on, the Inverter and motor may not operate as
expected when the system is started. If that occurs, use this section as a reference and perform the appro-
priate countermeasures.
If the contents of the fault are displayed, refer to page 6-2, Protective and Diagnostic Functions.
The display does not change when the Increment and Decrement keys are pressed.
The following causes are possible:
6-17
If the Motor Does Not Operate Properly
The following causes are possible:
The motor does not operate when an external operation signal is input.
The frequency reference is 0.00 Hz or a no speed is selected by the digital inputs. Check the input signals and
the frequency reference settings.
Also make sure to set the Baseblock signal. The inverter does not accept any input if it is base blocked.
6-18
Troubleshooting
If There is Low Speed Control Accuracy Above Base Speed in Open Loop
Vector Control Mode
The Inverter’s maximum output voltage is determined by its input voltage. (For example, if 400 VAC is input,
then the maximum output voltage will be 400 VAC). Vector control uses voltage to control the currents within
the motor. If the vector control voltage reference value exceeds the Inverter output voltage capability, the
speed control accuracy will decrease because the motor currents cannot be properly controlled. Use a motor
with a low rated voltage compared to the input voltage, or change to Closed Loop Vector control.
6-19
If the Motor Overheats
The following causes are possible:
6-20
Troubleshooting
6-21
6-22
Maintenance and
Inspection
This chapter describes basic maintenance and inspection for the Inverter
7
Maintenance and Inspection
Periodic Inspection
Check the following items during periodic maintenance.
• The motor should not vibrate or make unusal noises.
• There should be no abnormal heat generation from the Inverter or motor.
• The ambient temperature should be within the Inverter’s specifications.
• The ouput current value shown in U1-30 should not be higher than the motor or the Inverter rated current
for extended period of time.
• The cooling fan in the Inverter should be operating normally.
Before attempting any maintenance checks, make sure that the three-phase power is disconnected. With power
removed from the unit, the DC bus capacitors will stay charged for several minutes. The Charge LED in the
Inverter will glow red until the DC bus voltage is below 10VDC. To ensure that the DC bus is completely dis-
charged, measure between the positive and negative bus with a DC voltmeter set to the highest scale. Be sure
not to touch terminals immediately after the power has been turned off. Doing so can result in electric shock.
Clean off any dirt and dust with an air gun using
Cooling fins Are the fins dirty or dusty? dry air at a pressure of 4 x 105 to 6 x 105 Pa
(4 to 6 bar, 55 to 85 psi).
Clean off any dirt and dust with an air gun using
All PCBs
Is there any conductive dirt or oil mist on dry air at a pressure of 4 x 105 to 6 x 105 Pa
the PCBs? (4 to 6 bar, 55 to 85 psi).
Replace the boards if they cannot be made clean.
Input Diodes Clean off any dirt and dust with an air gun using
Is there any conductive dirt or oil mist on
Output Transistors
the modules or components? dry air at a pressure of 4 x 105 to 6 x 105 Pa
Power Modules (4 to 6 bar, 55 to 85 psi).
Are there any irregularities, such as dis-
DC bus capacitors Replace the capacitor or Inverter.
coloration or odour?
7-2
Maintenance and Inspection
7-3
Cooling Fan Replacement
1
3
7-4
Maintenance and Inspection
Control card
Connector
Gate driver
7-5
Removing and Mounting the Terminal Card
The Terminal Card can be removed and mounted without disconnecting the control wiring.
Always confirm that the input power is removed and the Charge LED is not lit before removing or
mounting the terminal card.
IMPORTANT
7-6
Specifications
This chapter describes the basic specifications of the Inverter and specifications for options and
peripheral devices.
8
Standard Inverter Specifications
The standard Inverter specifications are listed by capacity in the following tables.
Specifications by Model
Specifications are given by model in the following tables.
200V Class
DC reactor Optional −
Measures
for power
supply
harmonics 12-pulse rec-
Not possible
tification
* 1. The maximum applicable motor output is given for a standard 4-pole Yaskawa motor. When selecting the actual motor and Inverter, be sure that the Inverter's
rated current is applicable for the motor's rated current.
* 2. A transformer with dual star-delta secondary is required on the power supply for 12-pulse rectification.
8-2
Standard Inverter Specifications
400 V Class
Table 8.2 400 V Class Inverters
Model Number CIMR-L7C 43P7 44P0 45P5 47P5 4011 4015 4018 4022 4030 4037 4045 4055
Max. applicable motor output
3.7 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55
(kW) *1
Rated output capacity
7 9 12 15 22 28 34 40 54 67 80 106
Output ratings
(kVA)
Rated output current (A) 8.5 11 14 18 27 34 41 48 65 80 96 128
Max. output voltage (V) 3-phase; 380, 400, 415, 440, 460, or 480 VAC (Proportional to input voltage.)
Max. output frequency Heavy Duty (low carrier, constant torque applications): 150 Hz max.
(Hz) Normal Duty 1 or 2 (high/reduced carrier, variable torque applications): 400 Hz max.
DC reactor Optional
Measures
for power
supply
harmonics 12-phase rec-
Not possile
tification
* 1. The maximum applicable motor output is given for a standard 4-pole Yaskawa standard motor. When selecting the actual motor and Inverter, be sure that the
Inverter's rated current is higher than the motor's rated current.
* 2. A transformer with dual star-delta secondary is required on the power supply for 12-pulse-rectification.
8-3
Common Specifications
The following specifications apply to both 200 V and 400 V class Inverters.
Table 8.3 Common Specifications
Model Number
Specification
CIMR-L7C
Sine wave PWM
Control method
Closed Loop Vector control, Open Loop Vector control, V/f control, V/f with PG control
Normal Duty : 8 kHz carrier frequency, 150% overload for 30 sec,
Torque characteristics
higher carrier frequency possible with current derating.
1:40 (V/f control)
Speed control range 1:100 (Open Loop Vector control)
1:1000 (Closed Loop Vector control)
± 3% (V/f control)
± 0.03% (V/f control with PG)
Speed control accuracy ± 0.2% (Open Loop Vector control)
± 0.02% (Closed Loop Vector control)
(25°C ± 10°C)
5 Hz (control without PG)
Speed control response
30 Hz (contorl with PG)
Torque limits Provided (4 quadrant steps can be changed by constant settings.) (Vector control)
Control characteristics
Torque accuracy ± 5%
Frequency range 0.01 to 120 Hz
Frequency accuracy (tem- Digital references: ± 0.01% (-10°C to +40°C)
perature characteristics) Analog references: ± 0.1% (25°C ±10°C)
Frequency setting resolu- Digital references: 0.01 Hz
tion Analog references: 0.025/50 Hz (11 bits plus sign)
Output frequency resolu-
0.01 Hz
tion
Overload capacity and
Normal Duty : 150% of rated output current for 30 sec
maximum current
Frequency setting signal 0 to +10V
Acceleration/Decelera-
0.01 to 600.00 s (4 selectable combinations of independent acceleration and deceleration time settings)
tion time
Approximately 20% (Approximately 125% with Braking Resistor option,
Braking torque
braking transistor built into Inverters of 18.5 kW or less)
Overtorque/undertorque detection, torque limits, 8-speed control (maximum), 4 acceleration and deceleration times, S-curve
acceleration/deceleration, auto-tuning (rotational or stationary), dwell function, cooling fan ON/OFF control, slip compensation,
Main control functions
torque compensation, auto-restart after fault, DC braking for starting and stopping,A fault reset and parameter copy function.
Special lift function and sequence, Brake sequence , shrot floor, hardware baseblock
Motor protection Protection by electronic thermal overload relay.
Instantaneous overcurrent
Stops at approx. 200% of rated output current.
protection
Fuse blown protection Stops for fuse blown.
Overload protection 150% of rated output current for 30 sec
200 Class Inverter: Stops when main-circuit DC voltage is above 410 V.
Protective functions
Overvoltage protection
400 Class Inverter: Stops when main-circuit DC voltage is above 820 V.
200 Class Inverter: Stops when main-circuit DC voltage is below 190 V.
Undervoltage protection
400 Class Inverter: Stops when main-circuit DC voltage is below 380 V.
Momentary power loss
By selecting the momentary power loss method, operation can be continued if power is restored within 2 s.
ridethrough
Cooling fin overheating Protection by thermistor.
Stall prevention Stall prevention during acceleration, deceleration and running independently.
Grounding protection Protection by electronic circuits.
Charge indicator Glows when the main circuit DC voltage is approx. 10 VDC or more.
Enclosed wall-mounted type (IP20) : All models
Protective structure Enclosed wall-mounted type (NEMA 1): 18.5 kW or less (same for 200 V and 400 V class Inverters)
Open chassis type (IP00): 22 kW or more (same for 200 V and 400 V class Inverters)
Ambient operating tem- -10°C to 40°C (Enclosed wall-mounted type)
perature –10°C to 45°C (Open chassis and IP20 type)
Ambient operating humid-
95% max. (with no condensation)
Environment
ity
Storage temperature - 20°C to + 60°C (short-term temperature during transportation)
Application site Indoor (no corrosive gas, dust, etc.)
Altitude 1000 m max.
Vibration 10 to 20 Hz, 9.8 m/s2 max.; 20 to 50 Hz, 2 m/s2 max
8-4
Appendix
This chapter provides precautions for the Inverter, motor, and peripheral devices and also pro-
vides lists of constants.
9
Inverter Application Precautions
Selection
Observe the following precautions when selecting an Inverter.
Installing Reactors
A large peak current will flow in the power input circuit when the Inverter is connected to a large-capacity
power transformer (600 kVA or higher) or when switching a compensating capacitor. Excessive peak current
can destroy the converter section. To prevent this, install a DC or AC reactor to improve the power supply
power factor.
If a thyristor convertor, such as a DC drive, is connected in the same power supply system, connect a DC or
AC reactor regardless of the power supply conditions shown in the following diagram.
DC or AC reactor
Power sup- required
ply (kVA)
DC or AC reactor
not required
Fig 9.1
9-2
Inverter Application Precautions
Installation
Observe the following precautions when installing an Inverter.
Installation in Enclosures
Install the Inverter in a clean location where it is not subjected to oil mist, dust, and other contaminants, or
install the Inverter in a completely enclosed panel. Provide cooling measures and sufficient panel space so that
the temperature surrounding the Inverter does not exceed the allowable temperature. Do not install the Inverter
on wood or other combustible materials.
Installation Direction
Mount the Inverter vertically to a wall or other vertical surface.
Settings
Observe the following precautions when making settings for an Inverter.
Upper Limits
The maximum output frequency can be set up to 120Hz. Setting the output frequency too high can damage the
machine. So pay attention to the mechanical system and observe required limits for the output frequency.
Acceleration/Deceleration Times
The motor's acceleration and deceleration times are determined by the torque generated by the motor, the load
torque, and the load's inertial moment (GD2/4). If the stall prevention functions are activated during accelera-
9
tion or deceleration, it might be necessary to increase the acceleration or deceleration time.
To reduce the acceleration or deceleration times, increase the capacity of the motor and Inverter.
9-3
Handling
Observe the following precautions when wiring or performing maintenance for an Inverter.
Wiring Check
The Inverter will be internally damaged if the power supply voltage is applied to output terminal U, V, or W.
Check wiring for any mistakes before supplying power. Check all wiring and control sequences carefully.
9-4
Motor Application Precautions
Noise
The noise generated in the motor depends on the carrier frequency. The higher the setting the less the gener-
ated noise is.
9-5
Using the Inverter for Special Motors
Observe the following precautions when using a special motor.
Pole-changing Motor
The rated input current of pole-changing motors differs from that of standard motors. Select an appropriate
Inverter according to the maximum current of the motor.
Gearmotor
The speed range for continuous operation differs according to the lubrication method and motor manufacturer.
In particular, continuous operation of an oil-lubricated motor in the low speed range may result in damaging.
If the motor is to be operated at a speed higher than 50 Hz, consult the manufacturer.
Synchronous Motor
A synchronous motor is not suitable for Inverter control.
Single-phase Motor
Do not use an Inverter for a single-phase capcitor motor. Any capacitors directly connected to the inverter out-
put may damage the Inverter.
9-6
User Constants
User Constants
Factory settings are given in the following table. These are factory settings for a 200 V Class Inverter with
3.7 kW (open loop vector control).
A1-03 Initialize 0
A1-04 Password 0
A2-01 to
User specified parameters –
A2-32
9-7
Table 9.1 User Constants
Factory
No. Name Setting
Setting
C2-03 S-curve characteristic time at deceleration start 0.5 s
9-8
User Constants
F1-05 PG rotation 0
9-9
Table 9.1 User Constants
Factory
No. Name Setting
Setting
F1-14 PG open-circuit detection delay time 1.0 s
F6-03 Stopping method for external error from Communications Option Card 1
9-10
User Constants
H3-12 Analog input filter time constant for the AI-14B 0.03 s
9-11
Table 9.1 User Constants
Factory
No. Name Setting
Setting
L6-05 Torque detection level 2 150 %
9-12
User Constants
* 1. The factory setting will change when the control method is changed. (V/f control factory setting are given.)
* 2. The factory setting will change when the control method is changed. (Open Loop Vector control factory setting are given.)
* 3. The factory setting will change when the control method is changed. (Close Loop Vector control factory setting are given.)
* 4. The factory setting depend on the Inverter capacity.
9-13
9-14