Ficha Técnica Válvula de Control Del Tractor TVC Bosch Rexroth Inglés

Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

Tractor Valve Control TVC RE 95335/08.

2011 1/8

Application Software

Data sheet

Application Software for the SRC 14-10 Controller


in Tractor Applications

Contents Features

Content Page •• Plug&Play software


Features 1 –– For controlling up to six electrohydraulic directional control
Functional description: valves (SB23-EHS1, SB33-EHS1) in tractors
–– Predefined operating philosophy controls the oil flow
•• Electrohydraulic directional control valves 2 rate in accordance with the setpoint specifications of the
•• Control of EHS valves 2, 3 controls
•• Joystick 4 •• Functional group comprising
•• Single-axis joystick 5 –– Hydraulic components
•• Electronic controller 5 –– Electronic components
•• Potentiometer 5 –– Software
•• Buttons 5 •• Defined controls, sensors and valves are connected to the
•• Emergency-stop switch 6 electronic controller
•• Diagnostics LEDs 6 •• The software is delivered ready for operation together with
•• LEDs 6 the controller
•• TVC software 6 •• No customer-specific software adaptations required
•• Further software 6 •• Self-contained software module with no software interfaces
to other functions
Required and additional documentation 6 •• Additional functions (EHR, PTO, 4WD, …) can be specified
Safety instructions 7, 8 and implemented after consultation with Rexroth
•• Controller: SRC 14-10
•• Application area: tractor applications
2/8 Bosch Rexroth AG TVC | RE 95335/08.2011

Functional description

Electrohydraulic directional control valves (4) In the case of the pilot oil supply being integrated in the
The additional valves (directional valves) to be used are control block, the supply must be activated by current feed
from the SBxx-EHSx family (e.g. SB23-EHS1). The valves to the solenoid-operated pressure reducing valve in the
and CAN are controlled by the SRC14‑10 controller. end plate. This is carried out by the electronic controller
The valves are electrohydraulic pilot operated, proportional (24). This function is specified by default. In the case of
4-way valves (lift, lower, free movement, neutral) with an external pilot oil supply or for control blocks without a
integrated control electronics and path measurement. The solenoid-operated pressure reducing valve, this function
valves have a slice design and are combined to form control does not apply (after consultation).
blocks. Please contact us for the case of the tractor control valve
TVC being used in a constant current circuit (gear pump).

Control of up to six EHS valves with CAN

+PZTUJDL&+ $POUSPMMFS %JBHOPTUJDT



43$
+PZTUJDL 

BYJT


Q t  Q t  Q t  Q t  Q Q
1PUFOUJPNFUFS

$"/#VT

*NQMFNFOU
IZESBVMJDT

)ZESBVMJD
      NPUPS

"YJBMQJTUPO
QVNQ
"$/0 5BOL
)ZESBVMJDDZMJOEFS
RE 95335/08.2011 | TVC Bosch Rexroth AG 3/8

Functional description
Control of up to six EHS valves with CAN

1 Supply of line outputs


���
� 2 PWM inputs
� � �
����� � 3 Joystick


����� � 4 No. EHS valve


5 Voltage supply for the electronics
�� �
� �� � 6 5 V contact voltage

7 Switch inputs

��� 8 CAN interface
��

� � 9 Analog inputs
�����
�� 10 Low power outputs
�� �
�� 11 Signal ground (for 5 V)
�� ����� ��
�� 12 Switched outputs
�� � � ���� ��
�� 13 Control block activated
��
�� 14 Float position
�� ��
15 Joystick activated
��
�� 16 Fingertip target value
�� ��
��
�� 17 Emergency Stop
� �� ��
�� �� 18 LED float position Axis 2
��
��
�� 19 LED control block activated
�� 20 LED TVC diagnostics
��
21 LED float position Axis 1
��
�� 22 LED joystick activated

��
�� �� 23 Control block activated
�� 24 SRC controller
��
��
�� Q1…Q6 = Max. oil flow
��
�� � t3…t6 = Time setpoint value
��
�� ��
��
��
��
��
��
��
��
��
��
�� ��

��

��
4/8 Bosch Rexroth AG TVC | RE 95335/08.2011

Functional description

Joystick (3)
An electronic, two-axis joystick type 4EJ SW‑E10 is used for Valve 1 axis
the tractor control valve TVC. 20˚ 20˚
The TVC software assigns valves 1 and 2 to the 4EJ
32
Joystick by default. Upon request, each of the valves 1
and 2 can be operated by a single-axis joystick (“Fingertip”,
16) (Caution: for this version only five Fingertips can be
connected to the controller and consequently only five EHS
valves can be controlled.).
The EJ Joystick moves the relevant valve proportionally and
steplessly in the “lift” and “lower” directions. The joystick can
control two valves (valve 1 and 2) proportionally at the same

118
time (e.g. for front loader tasks).
When the “Float position” button (14) is pressed, the
respective controlled valve is brought into the float position.

51
To achieve this, the joystick must be moved at least 50%
in the required axis and the float position must be activated
by twice pressing the “Float position” button (e.g. integrated
in the joystick handle). The joystick can then be returned to
the neutral position, the float position remains active. The

38
3
float position is ended by again moving the joystick briefly in
the same axis, the valve returns to neutral. The LEDs (18)
indicate the activated float positions for each valve.
70
The joystick is locked at system startup. To release the
joystick, the “Joystick on” button (15) must be pressed 102
for at least two seconds. When the joystick is not used,
it must again be locked with the button (15) so that any
Valve 2 axis
inadvertent joystick movement does not cause control of
the EHS valves. The current status is indicated by the LEDs 20˚ 20˚
(22). Various handle models with switches, buttons and
rollers exist for the EJ Joystick. They do not affect the basic
function of the joystick (movement in both axes) and they
have their own cable outlet. These controls can be used for
other different functions. However, the buttons and switches
can also be used for software functions. For example, it is
advisable to integrate the button for activation of the float
position in the handle. The wiring for this must be ensured.
min. 100

70
RE 95335/08.2011 | TVC Bosch Rexroth AG 5/8

Functional description

Single-axis joystick (Fingertip) (16) Electronic controller (24)


The “Fingertips” are small, single-axis joysticks for setpoint The TVC software is loaded onto an electronic controller
specification for valves number 3 up to a maximum 6. type SRC14-10 in the factory. The controller with TVC
The Fingertips have a proportional range in both directions software accepts the input signals from the controls and the
(lift, lower) and detents at both limit stops. If the Fingertip then controls the corresponding valve slices. Diagnostics
is in detent A, this is interpreted as being a permanent are integrated.
consumer. Detent B is interpreted as being the float position. The controller is designed for use in tractor cabs.
The function is ended by releasing the lever from the detent. Valves, controls, potentiometers, buttons, switches and
In the proportional range the corresponding valve is moved LEDs are connected to the controller.
steplessly in the “lift” and “lower” directions.
The “Oil flow limit valve x” potentiometers can limit the Potentiometers (V1…V6; t3…t6)
maximum oil flow of the respective valve. This increases The potentiometers have the function of either oil flow limit
the sensitivity in proportional range and permits application- or time control for each single valve. Valves 1 and 2 only
­specific adjustment of the oil quantity in constant operation. have the capability of oil flow adjustment, the following
Additionally, the “Time setpoint value valve x” potentiometers valves 3 and up for adjustment of the oil flow as well as the
can set a time-limited oil flow in detent A. The time is time.
preselectable between 1 s and 60 s, in the potentiometer
The oil flow limit (V1….V6) can be preselected between 10%
end range the position is “Continuous operation”. The time
and 100% of the maximum oil flow. This can achieve higher
function is activated when the Fingertip is in engaged in
joysticks sensitivity.
end position A. The Fingertip must be disengaged and
reengaged to reactivate the time function. If the Fingertip The time control (t3…t6) can preselect the valve actuated
is disengaged when the time function is active, the time time for between 1 second and 60 seconds as well as
function is ended and the corresponding oil flow specified “unlimited” (“Continuous on”).
by the Fingertip is set. Commercially available potentiometers with 5 kOhm ±10%
After consultation, the system can also be controlled by are to be used.
Fingertips that only have one or even no detent.
“Enable control block” button (13)
Neutral The entire TVC system is activated or deactivated with the
Lift Lower “Enable control block” button.
l Prop
ortiona ortio
Prop nal For instance, the pilot oil supply in the end plate of the
50 % control block is controlled.
100% 0%
We recommend the system is switched off when not in
use to prevent possible overheating and unnecessary
energy consumption, as well as to ensure there are not any
End position/ End position/
malfunctions, e.g. during transportation.
detent A detent B
= = A LED (19) indicates the status.
Permanent Float
consumption position “Enable joystick” button(15)
The EJ Joystick is activated or deactivated with the “Enable
joystick” button.
We recommend the joystick is switched off when not in use
to ensure there are not any malfunctions.
A LED (22) indicates the status.
6/8 Bosch Rexroth AG TVC | RE 95335/08.2011

Functional description

Emergency-off switch (17) Detailed diagnostics valves with CAN bus is also possible as
The emergency-off function is implement with an an option (after consultation).
emergency-stop switch. When a serious malfunction occurs, the valve reports this
Pressing the emergency-stop switch switches off all valve and causes the TVC software to initiate an emergency
controls including the pilot oil supply. After actuation of switch-off of the corresponding valve.
the “emergency stop” the emergency-stop switch must be
disengaged mechanically (manually) to restore operational LEDs (18,19, 20, 21, 22)
readiness to the system. Before this is done, the danger
Commercially available LEDs are used for various status
situation must be made safe and the measures required for
displays.
danger prevention must be initiated.
The customer chooses the color.
After the emergency-stop switch has been disengaged
all joysticks must be moved into the neutral position. The
system is again ready for operation after activation of the TVC software
pressure reducing valve for the pilot oil supply. TVC software is delivered exclusively together with the
controller.
Diagnostics LEDs (20)
Distinction is drawn between TVC diagnostics and Further software
diagnostics of the directional control valves (EHS). After consultation, further software modules can be
TVC diagnostics: implemented in the controller as required. These can be:
TVC diagnostics is indicated by means of a blink code of the electronic hitch control, PTO shaft control etc. (including
LEDs (20). Detailed error codes can be found in the TVC dependent upon the electronic controller capabilities).
instruction manual. However, these are not part of the TVC and must be agreed
EHS diagnostics: with Rexroth beforehand in each case.
The diagnostics LEDs for the SB23-EHS are located directly
on the valve connector. Detailed error codes can be found in
the EHS instruction manual.

Required and additional documentation

The Tractor valve control TVC consists of an SRC controller The required documentation can be obtained from Rexroth
with installed software and is used within a system. or over the internet at www.boschrexroth.com/mobile-
hydraulics-catalog.
ff This product is to be put into operation only when the
Documentation on the general circuit diagram for the
documentation indicated with the book symbol
machine can be obtained from the machine manufacturer.
is available to you, and when you have read and
understood it.

Title Document number Document type

Tractor valve control TVC RE 95335-B Instruction manual

Controller SRC14-10 Quotation drawing

Electronic pilot control device EJ RE 29896 Data sheet


RE 66130 Data sheet
Electrohydraulic directional control valves SB23-EHS
(being phased out, please contact us) RE 64020-B1
Instruction manual
RE 66130-B2

Electrohydraulic directional control valves SB23-EHS1 RE 66134 Data sheet (in preparation)
(for new applications) RE 66134-B Instruction manual
RE 95335/08.2011 | TVC Bosch Rexroth AG 7/8

Safety instructions

General Notes on wiring and cable routing


•• The suggested circuits do not imply any technical liability •• The electronics and the power outputs of a controller must
for the system on the part of Rexroth. be fed from the same power source.
•• Incorrect programming of the SRC14 -10 may create •• When wiring the output stages, the maximum cumulative
potential sources of danger while the machine is in output current for each output stage group should be
operation. noted. The cumulative output current means a permanent,
•• It is the responsibility of the machine manufacturer to simultaneous actuation of the output stages.
determine hazards of this type in a danger analysis and •• The product may only be wired when it is deenergized.
to bring them to the attention of the end user. Rexroth •• Cables to the electronics must not be routed close to other
assumes no liability for dangers of this type. power-conducting lines in the machine or vehicle.
•• In order to preserve the warranty, installation or •• The wiring harness is to be mechanically secured in the
replacement of the TVC software must be performed by vicinity of the attachment location (distance < 150 mm)
Rexroth or an appropriate contractual partner. of the SRC14-10. The wiring harness is to secured such
•• To switch off the system in emergencies, the power supply a way that in-phase excitation with the SRC14-10 takes
to the electronics must be disconnected with a safety place (e.g., at the attachment location of the SRC14-10).
switch. The safety switch must be installed in an easily •• Lines should be installed inside the vehicle if possible.
accessible position for the operator. The system must be Should the lines be installed outside the vehicle, make
designed in such a way that actuating the safety switch sure they are securely attached.
ensures safe braking. •• Lines must not be kinked or twisted, not rub on edges and
•• System developments, installation and commissioning of not be moved without protection through sharp-edged
electronic systems for controlling hydraulic drives must passages.
only be carried out by trained and experienced specialists •• Lines are to be installed at a safe distance from hot or
who are sufficiently familiar with the components used and moving vehicle parts.
with the complete system.
•• During commissioning of the SRC14-10, unexpected Notes on proportional solenoids and switching
dangers may be present at the machine. Before solenoids and other switched inductive consumers
commissioning the system, you must therefore ensure
•• The proportional solenoids must not be wired with spark-
that the vehicle and the hydraulic system are in a safe
suppression diodes.
condition.
•• Switching solenoids at the controller outputs need not be
•• Make sure that nobody is in the machine’s danger zone.
connected to spark-suppression diodes.
•• No defective or incorrectly functioning components may
•• The electronics may only be tested with the proportional
be used. If the components should fail or demonstrate
solenoids connected.
faulty operation, repairs must be performed immediately.
•• Other inductive loads that are in the system but not
Notes on the installation point and position connected to the controller RC must be connected to
spark suppression diodes.
•• Radio equipment and mobile telephones must not be used
in the driver’s cab without a suitable antenna or near the
control electronics.
•• A sufficiently large distance to radio systems must be
maintained.
•• When carrying out electrical welding or painting, all the
connectors are to be disconnected from the electronics.
•• Cables/wires must be sealed individually to prevent water
from entering the device.
8/8 Bosch Rexroth AG TVC | RE 95335/08.2011

Safety instructions

Intended use Further information


•• The SRC14-10 is designed for use in mobile working •• Please observe instruction manual RE 95335-B.
machines provided no limitations / restrictions are made to •• In addition, the application-specific documents (connection
certain application areas in this data sheet. diagrams, software descriptions, etc.) are to be observed.
•• Use outside of the specified and released boundary •• Pay regular visits to our home page for the latest product
conditions may result in danger to life and/or cause information and information about updates.
damage to components which could result in •• Copying, translation and distribution of Rexroth software is
consequential damage to the mobile working machine. prohibited under the copyright law.
•• Any use other than that described here shall be
considered as improper and is therefore impermissible.
Bosch Rexroth AG shall accept no liability whatsoever for
damage resulting from improper use. The user shall bear
all risks arising from improper use.

Use in safety-related functions


•• The customer is responsible for performing a risk analysis
of its mobile working machines and determining the
possible safety-related functions.
•• The customer is responsible for taking suitable measures
in safety-related applications (sensor redundancy,
plausibility check, emergency switch, etc.).
•• Necessary product data required for the safety assessment
of the machine can be provided on request or are listed in
this data sheet.

Bosch Rexroth AG © This document, as well as the data, specifications and other information
Mobile Applications set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
reproduced or given to third parties without its consent.
Robert-Bosch-Straße 2
71701 Schwieberdingen, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 711 811-84 73 concerning a certain condition or suitability for a certain application can be
Fax +49 (0) 711 811-26 69 18 derived from our information. The information given does not
release the user from the obligation of own judgment and verification. It must
[email protected] be remembered that our products are subject to a natural process of wear
www.boschrexroth.com and aging.

You might also like