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Fanuc Manual Guide

Fanuc Manual Guide

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100% found this document useful (2 votes)
5K views172 pages

Fanuc Manual Guide

Fanuc Manual Guide

Uploaded by

marianhainarosie
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 172

CNC Controls Drive Systems Laser Systems Service

MANUAL GUIDE i

Turning made easy


©2010 FANUC FA Europe S.A., Echternach, Luxemburg

Technical specifications can be altered without prior notification. All rights reserved.

The copying or transferring of even individual text sections, images or drawings is not permissible without the prior written agreement of the publisher. This is also true for photoco-
pying or any other procedure as well as transferring the text to films, tapes, discs, work transparencies or other media.

The training book was compiled by:

FANUC FA Europe S.A.


Zone Industrielle – L-6468 Echternach
www.fanuccnc.eu

CTDT – Centre Technique et de Formation


Les Lovières 13 – CH-2720 Tramelan
www.ctdt-cip.ch

CNC-Technologie Service
Elbinger Str. 21 – D-41812 Erkelenz
Manual Guide i – Turning

Page
1 Introduction 5

2 The CNC controller and operating panel 6

3 Main screen of Manual Guide i 7

4 Basic program functions 8

4.1 4.1 EDIT operating mode 8


4.1.1 Creating a new program 10
4.1.2 Program list 15
4.1.3 Changing the program 16
4.2 MEM operating mode 16
4.2.1 Graphically simulating the program 17
4.2.2 Converting the program to ISO format 18
4.2.3 Changing the program 18
4.3 JOG operating mode 18

5 General information 19

5.1 Lathe co-ordinate system 19

5.2 Zero point selection 20

6 ISO programming 21

7 Tools and offsetting 25

8 Programming examples 27

8.1 Example 1 29

8.2 Example 2 57

8.3 Example 3 96

8.4 Example 4 143

3
4
1. Introduction

User-friendly shop floor programming


Manual Guide i, the user-friendly software for shop floor programming, makes it easier for you to
operate the machine. The innovative programming enables development from a drawing to a production
part in a very short time. Thanks to Manual Guide i, FANUC CNCs can be programmed, very easily
and quickly, for turning, milling and compound machining. Self-explanatory menus and graphic
simulations guide the user through the programming, producing highly efficient results even for complex
machining processes.

The FANUC Manual Guide i software is based on the ISO code format and has an ergonomic CNC
user interface for programming cycles. It uses a Graphical User Interface with user-friendly icons which
allow you to interactively create part programs in just a few steps. All of the relevant information is
displayed on one CNC screen. Having to constantly change between screens is thus avoided as is the
risk of getting lost in the numerous pop-up screens.

This training book will give you an overview of Manual Guide i software for the programming
of lathe applications, including three practical programming examples. It was developed by
specialists and will facilitate your introduction to Manual Guide i software. You will be ready to
program even complicated parts with Manual Guide i once you have worked your way through the
three examples.

We wish you lots of fun and success when programming. We would be delighted to hear from you if
you have any suggestions relating to this training document.

5
2. The CNC controller and
operating panel
The programming software Manual
Guide i runs on all Series i CNC con-
Series 16i/18i/21i-Model B CNC
trollers from FANUC. In this way we
have combined the highest reliability Series 30i/31i/32i CNC
with uncomplicated shop floor pro-
gramming. The targeted end result is
high machine availability as well as
quicker work progress.

FANUC operating panel

The following CNC controller keys that are often used when working with Manual Guide i :

Entering data

Confirming entered data

Modifying existing data

Deleting entry to the left

Deleting data, e.g. a line

Scrolling page up/down

Moving the cursor in the direction of the arrow

Manual Guide i is started by pressing key.

6
3. Main screen of MANUAL GUIDE i

The person using the CNC controller with Manual Guide i will find that all of the important information
is well laid out and easy to see on the main screen. The screen is subdivided into four areas:

Machine information Program input


Position of the axes High quality editor
Residual path Auxiliary function
Spindle speed Alarm function
Load display
Feed
Modal G code

Turning simulation in 2D and 3D Soft keys

Lathe-specific
Self-explanatory
Intuitive

7
4. Basic program functions

The following three main operating modes are available to the user:
EDIT (create or change a new program)
MEM (execute or graphically simulate a program)
JOG (manual operation).

4.1 EDIT operating mode


The EDIT operating mode has clear and self-explanatory menus. The user can select from among the fol-
lowing: create, change, copy, delete a new program as well as input or display the program on an exter-
nal data carrier.

Using the soft keys, you can select all other menus from the main menu.

Uncomplicated selection thanks to the soft keys:

Examples

8
Selecting via the menus, the example of the machining cycles. Cycle selection for all operating modes,
e.g.:

Turning Residual Machining

Grooving

Threading

Drilling

Self-explanatory, easy-to-use data input menu for the turning cycle:

9
4.1 EDIT operating mode

4.1.1 Creating a new program


To create a new program, press the soft key “New Program”

Then enter a program number between 1 and 9999, e.g.: 100 and press the soft key “CREATE”.
The program no. 100 is opened.

If a program number has already been allocated, it is indicated by a corresponding message.

The new program is entered as follows:


START
CYCLE
END

Each cycle consists of the following two parts:


Cutting conditions
Geometric data (workpiece contour)

10
Program start: START

A personal template can be predefined for the program start and be simply called up by pressing the soft
key “START“ in the Selection menu.

The required data for workpiece machin-


ing is entered step by step. The diagram
of the program start with the description
of the blank part for graphical simulation
as well as tool function or replacement
are repeated with minor modifications.

The controller allows you to store recurring program parts as a template in the start menu and to easily call them
up as required. Typical application examples are: program start, tool function or tool replacement and program
end.

The blank part definition has its own


selection and input menu.

11
4.1 EDIT operating mode

Machining: CYCLE

There are a wide variety of machining cycles available for lathe machining. To select the required cycle
press the soft key CYCLE.

Selection is uncomplicated as can be seen in the illustration below. In this example the exterior of a
cylindrical blank part is being machined. The corresponding menu is selected via the cursor and confirmed
by pressing the soft key “SELECT”. The cutting conditions menu then appears on the screen.

Cutting conditions

The cutting conditions are entered into the following screen mask:

After the cutting conditions have been entered, the contour description screen mask automatically appears.

12
Example of workpiece

The workpiece contour to be machined is geometrically described


as per the drawing.
Normally this figure can only be programmed by an experienced
programmer. This problem can be easily solved with the Manual
Guide i.

Workpiece contour for the cycle

The workpiece contour is described with the help of the following soft keys:

In the illustration below you can see the entries for radius 40 of the previous example.

Only the positions seen in the drawing for the centre point and the radius are entered. The finish points
are unknown.

13
4.1 EDIT operating mode

The adjacent graphics automatically appear,


once the entry is complete. You can track the
previously entered contour elements at the
top of the screen.

Unknown transitions are automatically calcu-


lated by the CNC.

The finished workpiece contour displayed on


the screen.

The following entries were required for the example:

1. Contour start X20 Z0 5.


End X70 Z-70
2.
End Z-15
6.
Close end Z0
3. Radius R40
Centre X100 Z-15
Last connection TANGENTS
Next connection TANGENTS 7.
Contur end X20 Z0

4. Radius R14
Next connection TANGENTS

The above workpiece contour is described with a few simple entries!

The workpiece contour also has the option of being stored as a separate subprogram so that the figure can
be used for multiple operations, e.g. roughing and finishing. This considerably reduces programming.

14
4.1.2 Program list
All the programs in the program list are displayed when the soft key “0 LIST” is pressed.

The following information is displayed:


program number, comment, date of
creation or alteration, time, size of the
program and cycle time.

Program list options:


NEW New program M-CARD Memory card
COPY Copy program ALL DEL Delete all
DELETE Delete program SRTORD Sort programs
EDCOM Edit comment OPEN Open program
SEARCH Search program

Program input and display

The CNC controller conveniently allows you, by means of a standard memory card, to rapidly read in/out
programs and all other data such as tool offset, as well as machine and controller data. The reading in/out
of data is fully controlled by the menu using the soft keys.

The content of the memory card can also be displayed on the CNC controller screen. This guarantees an
unrestricted, uncomplicated and above all a quick data exchange.

15
4.1 EDIT operating mode

4.1.3 Changing the program

Press the soft key “OPEN” to display and subsequently make changes to the program.

By pressing the soft key “ALTER”‚ cycles are reconverted into the original input menu.

In the following example, the cycle G1120: TURNING (OUTER ROUGH) is selected. The precise meaning
of the respective function is displayed in the marked field.

The changes are made in the input menu and are accepted by pressing the soft key “ALTER”.

16
4.2 MEM operating mode

4.2 MEM operating mode


Programs can be graphically simulated, executed and converted to DIN/ISO in this operating mode.

4.2.1 Graphically simulating the program

A program is graphically simulated in this operating mode. There are two different types of display:

a) Solid body graphical animation b) Tool path-line graphics

The machining is realistically displayed in solid body animation. You see the material removal by the
corresponding machining tool. The movement of the tool tip is displayed as a line in the tool path-line
graphics.

Zoom Function

By selecting the area using soft keys, detailed


magnifications can be easily achieved.

It is as easy to operate as a DVD player.

17
4.3 JOG operating mode

4.2.2 Converting the program into ISO format

A “Manual Guide i” program can be fully converted to a standard ISO program. Such a program is
hence not dependent on the make of the CNC controller. As a result you have the option of universally
using the “Manual Guide i” program in the entire production area.

4.2.3 Executing the program

A program created using the “Manual Guide i” can be executed directly in the original format. You do
not have to convert the program to execute it.

4.3 JOG operating mode

The machine can be manually operated in this operating mode. Using the JOG keys or a hand wheel, the
feed of the axes being processed can be either manually selected or at rapid. Amongst other things, the
workpiece zero point and offset are determined if the machine does not have an automatic measuring
device or has no external tool pre-setting.

18
5. General information

The workpiece rotates in a standard lathe. It is clamped in a chuck or a collet chuck. The machining tools
are secured in the tool holder (indexer/turret) and are moved in two axes, in the Z direction (longitudinal
motion, parallel to the headstock spindle axis) and in the X direction (transverse motion).

5.1 Lathe co-ordinate system


There are also lathes with more than two axes. The work spindle can be designed as the “C” axis. It can
then be positioned at any angle or its feed can be controlled so that it is possible to drill and mill with
rotating tools at the face or lateral surface.

If the tool holder (indexer/turret) can also be adjusted heightwise it is the “Y” axis. There are also
machines with a counter spindle, where the workpieces can be automatically machined from two sides.

The different machining levels are differentiated by G codes:

G18 = Movement in the axes XZ


G17 = Drilling and milling on the face at the end face XY
G19 = Drilling and milling at the lateral surface YZ

19
5.2 Zero point selection

5.2 Zero point selection


Each moving axis of a CNC machine has a measuring system. Once the machine has been switched on,
these measuring systems must be synchronised with the CNC controller. There are reference points for
this purpose in the measuring systems, which are found at the positive end of the axis’s traverse path
and are usually started manually. There are also machines with absolute measuring systems whereby
the reference points are superfluous.

Symbol for the reference point

The workpiece zero point can be freely selected from the entire positioning range. The user logically sets
the zero point to be programmed at the place it is easiest to program. This is nearly always in the Z axis
(the front of the workpiece diagram) in the case of a lathe, and is the centre of the work piece in the X
axis. The X axis dimensions are programmed in diameter.

Symbol for the workpiece zero point

20
6. ISO programming

Minimal knowledge of ISO programming is required for program inputting with “Manual Guide i ”.
Machining cycles are called up via 4-digit G functions. The G-code itself is irrelevant to the user as the data
is entered by graphic input displays. There are very few G-functions which the user must know in order to
be able to work with “Manual Guide i ”. These are explained below.

G0 = Rapid Traverse
With the command “G0”, one or several machine axes can simul-
taneously be moved. The axes in question move at high speed
from the start to the target point without interpolating,
e.g.: G0 X100 Z2.

G1 = Feed
With the command “G1” one or several machine axes can
simultaneously be moved at a programmed feed rate. In this
case, the axes in question move along a straight interpolating
line from the start to the target point.
For lathes the feed is normally programmed in mm/revs,
e.g.: G1 X100 Z-50 F0.3
(F = feed rate).

G90 = Absolute programming

In the case of absolute programming, all of the programmed


positions refer to the selected workpiece zero point.
Example G90 G0 Z-50
Z-70
Z-110
Z-140
Z-170
Z-200

21
6. ISO programming

G91 = Incremental programming


In the case of incremental programming, each
dimension refers to the previous position.

Example: G91 G0 Z-50


Z-20
Z-40
Z-30
Z-30
Z-30

The functions G90/G91 and G0/G1 are “self-maintaining (modal)”, which means that they remain
active until they are overwritten by the corresponding “counter function”.

G96 = Constant cutting speed


This function serves to keep the cutting speed, for each workpi-
ece diameter, constant at the tool tip.
Through the G96 function, the CNC controller automatically
calculates the corresponding speed for each diameter position
(X axis). The work spindle speed is constantly altered in the case
of facing, taper turning or radius turning.
The cutting speed is programmed in m/min as address “S”. As
the diameter increases the speed decreases; for smaller diame-
ters the speed can increase up to the maximum possible speed.
To avoid damage due to centrifugal forces, the speed can be limi-
ted to the respective program through the corresponding com-
mand (see G92 speed limitation).

Example: G96 S250 s [m/min]

G97 = Direct speed programming (R.P.M.)


Drilling, milling or other tools, whose diameters do not alter during machining,
are operated at a constant speed. It is also advisable to work at a constant speed
when threading. The adjacent formula is used to calculate the speed.
n = Speed in rpm
Vc = Cutting speed in m/min (255)
d = Diameter in mm (18,0)

Example: G97 S4509 s [rpm]

22
G92 = Speed limitation
The function “G92” together with the address “S” bring about a speed limitation. Very high speeds occur
when turning at a constant cutting speed, particularly when facing in the direction of the work spindle
centre (X axis). Where parts are unbalanced even a relatively low speed can be dangerous.

Example: G92 S3500 s [rpm]

The address “S” is used for three different functions. The corresponding G function assigns constant cut-
ting speed, direct speed or speed limitation. The G function and the S command must be in the same
block.

G94 = Feed in mm/min


G94 programs the feed in mm/min for drilling or milling tools. The adjacent
formula is used to calculate the feed in mm/min:
Vf = Feed in mm/min
n = Speed rpm (4509)
Z = Number of teeth (for drill bit 1)
Sz = Feed per tooth mm/tooth or mm/rev (0.25)

Example: F1127 F [mm/min]

G95 = Feed in mm/rev


G95 programs the feed in mm/revs for general lathe tools. These tools work at different diameters of the
workpiece. The speed of the work spindle changes due to the constant cutting speed at the tool tip. The
feed per revolution, however, remains the same.

Example: G95 F0.25 F [mm/revs]

M codes (auxiliary functions))


M codes are characterised as auxiliary functions, with whose help the greatest range of machine actions
can be triggered. M functions are standardised to some extent and are hence the same in all CNC machine
tools. There are also free M functions, which are used differently by each machine manufacturer. Please pay
particular attention here to the operating instructions of the machine manufacturer. The most important M
functions are listed below:

M00 = Program stop unconditional


M01 = Program stop optional
M03 = Work spindle ON, clockwise
M04 = Work spindle ON, anticlockwise
M05 = Work spindle STOP
M07 = Coolant 1 ON
M08 = Coolant 2 ON
M09 = Coolant OFF
M30 = Program end with resetting to program start
M98 = Subprogram call-up
23
6. ISO programming

“Manual Guide i ” program and G codes

A program created by “Manual Guide i” is displayed in the following illustrations:

On the left, the entire program for the


previous example “workpiece contour”,
with the contour roughing and finishing.

The actual workpiece contour is saved as


subprogram no. 71. In this way the contour
description data can be used for roughing
and finishing.


Only the sentences marked in yellow are entered in ISO code. They have the following meaning:

G92 S4000: Programmable speed limitation (G92) to a max. (S) 4000 rpm.

G0 X200 Z200 T0202: Rapid feed (G0) of the axes X and Z to X200 Z200, change position and tool
function no. 2 with tool offset no. 2 (T0202).

G96 S100 M4: Constant cutting speed (G96) (S) 100 m/min and spindle ON in an anticlock-
wise direction(M4).

G0 X200 Z200 T0: Rapid feed (G0) of the axes X and Z to X200 Z200 and delete tool offset no. 2
(T0202).

M30: Program end and reset program to start.

These blocks are repeated practically in every program, tool replacement is even repeated several times.
At the most, it is the tool number, speed and cutting speed that change. These entries are thereby
optimally suited to be stored as a template whereby they can be called up as required, at the press of a
key, from the start menu.

24
7. Tools and offsetting

Tool offset allows you to program workpieces without having to take into conside-
ration differing tool dimensions.

The tool offset usually refers to a reference tool that was used to determine the
workpiece zero point.

Tool memoryr
The CNC controller has a tool memory which contains various tool-related data. The memory contains
data on the type and shape of the tool as well as offset for the X and Z axes, radius and virtual tip positi-
on. Below you will see tools for general turning, threading, grooving as well as tools for contour turning:

If the machine is equipped with the so-called powered tools for drilling and milling
then the tools for these operating modes are also available.

The adjacent tool list contains the offset for


the X and Z axes, the radius and virtual tip
position

as well as the tool shape and type.

25
7. Tools and offsetting

The mounting position of the


toolas well as the geometric
values for the tool angle for
general tools, the width and
possible grooving depth in the
case of grooving tools, the dia-
meter and tip angle of drill bits
etc.

Press soft key “T-ofs” to enable the tool function

e.g.: T01 01
– –
Tool offset no.

Tool number

26
8. Programming examples

Creating a MANUAL GUIDE i program

A Manual Guide i program is created in the following steps. You must pay particular attention to the correct
approaching of the cycle start point and returning to a defined withdrawal point.

1) Blank part definition (only if a program simulation is required)

2) Approaching the tool indexing point

3) Tool selection

4) Inserting the required G and F functions (e.g. spindle ON, speed, coolant, feed)

5) Approaching the cycle start point

6) Cycle: Cutting conditions (e.g. turning, drilling, thread cutting, grooving)

7) Cycle: Figure information (several figures e.g. drilling figures can be programmed after a cycle)

8) Moving to a defined withdrawal point

9) Repeating steps 2 to 8, to add additional machining processes

10) Program end, enter the required M and G functions

NOTE:
Activities described at point 5 can be executed in advance (between points 2 and 4) according to the operator
needs.

27
8. Programming example

Example:

G1902 B120. D120. H40. I0. J0. K0.; Blank part definition

G0 X200 Y200 Z200; Approaching the tool replacement point

T0101; Tool selection

G95 G96 M3 S2000 F1000; Inserting the required G, M, S, F functions

G0 X0 Y0 Z2; Approaching the cycle start point

G1030 S80. T20. L4. J10. K2. H2. C2. W2. F1000. V1000.
Cycle: Cutting conditions
E100. P1. R10. Q1. X10. Z2.;

G1200 T2. H0. V0. B0. L-20.;


G1201 H0. V75. K3. D80. L0. M0. T1.;
G1204 H5.V80.C5.T1.;
G1201 H47.596876 V80. K1. C50. L0. M0. T1.;
G1205 H51.50122 V78.123475 R5. I47.596876 J75. K2. T1.;
G1201 H59.77582 V67.780225 K8. A51.340192 L0. M0. T1. S3.;
G1205 H56.697181 V59.7254 R5. I55.871476 J64.656749 K2. T1.; Cycle: Figure
G1203 H73.257314 V25.025234 R20. I60. J40. E20. P60. Q40. L0. M0. T1. S4.;
G1205 H80.475986 V24.405017 R5.I76.571642 J21.281542 K2. T1.;
G1201 H93.50122 V8.123475 K8. C100. D0. A51.340192 L0. M0. T1.;
G1205 H89.596876 V0. R5. I89.596876 J5. K2. T1.;
G1201 H0. V0. K5. C0. L0. M0. T1.;
G1206;

G0 X100 Y100 Z100; Moving to a defined withdrawal point

M30; Program end

28
8.1 Example 1
In this example a workpiece, which has an overall rising contour and for which all geometric elements are
known or have been determined, is programmed with the MANUAL GUIDE i. The following machining cycles
are programmed:

External turning: roughing and finishing (contour as a subprogram)


Threading
Groove

Tool data Machining steps


T0101 External turning-roughing
External turning-finishing

T0202 Thread cutting M10

T0303 Grooving 4 x 4

29
8.1 Example 1

New program

Select operating mode EDIT

New program

Enter the program number


using the keyboard

End the program input by


pressing the soft key
“Create”

Editing the comments

Press the soft key to enter


a comment

30
Comment or
workpiece name

Finish editing by pressing


the soft key “ALTER”

Opening the program

Opening the selected


program

Selection of further soft


keys

31
8.1 Example 1

Blank part definition

Press the soft key “Start”

Select the blank part using the


arrow keys

Confirm the selection by


pressing “Select”

Note: The blank part definition entered


here is only used for the graphic
simulation and has no influence on the
tool path.

Enter the following values:


D: 40
L: 42
K: 0.1

Confirm data entry by


pressing the soft key “Insert”

32
Selection of a template

Press the soft key “Start”

Selection of a suitable
template
G95 = feed/revolution
G96 = constant cutting speed
S200 = 200 m/min.

Press the soft key “Insert”

Manually complete the


positions marked by “?”. Alter
the program as follows: T0101

2x

Press the soft key “Cycle”

33
8.1 Example 1

Selection of the
machining cycle

Select the machining cycle


using the arrow keys:

1x

Press the soft key “Select”

Complete the data

Complete the data

End entry by pressing the


soft key “Insert”

34
Geometric definition

Enter the following values


using the keyboard:
DX: 10-1.5*2 = 7
Z: 0

Press the soft key “OK”

Selection of the geometric


element: “Line”

Select the direction of the


line

35
8.1 Example 1

Enter the following values


using the keyboard:
DX: 10
Z: -1.5

Press the soft key “OK”

Selection of the geometric


element: “Line”

Enter the following values


using the keyboard:
Direction: left
Z: -15

Press the soft key “OK”

36
Selection of the geometric
element “Line”

Enter the following values


using the keyboard:
Direction: Up
DX: 16

Press the soft key “OK”

Note: When programming a chamfer, a


line is defined up to the theoretical
intersection of both lines enclosing the
bevel. Enter the sequence for line,
chamfer, line.

Selection of the geometric


element “Chamfer”

37
8.1 Example 1

Enter the following values


using the keyboard:
C: 1

Press the soft key “OK”

Selection of the geometric


element “Line”

Enter the following values


using the keyboard:
Direction: left
Z: -22

Press the soft key “OK”

38
Note: When programming a radius, a
line is defined up to the theoretical
intersection of both lines enclosing the
radius. Enter the sequence for line,
radius, line.

Selection of the geometric


element “Radius”

Enter the following values


using the keyboard:
R: 4

Press the soft key “OK”

Selection of the geometric


element “Line”

39
8.1 Example 1

Enter the following values


using the keyboard:
Direction: Up
DX: 30.15

Press the soft key “OK”

Selection of the geometric


element “Chamfer”

Enter the following values


using the keyboard:
C: 1

Press the soft key “OK”

40
Selection of the geometric
element “Line”

Enter the following values


using the keyboard:
Direction: Left
Z: -40

Press the soft key “OK”

Selection of the geometric


element “Line”

41
8.1 Example 1

Enter the following values


using the keyboard:
Direction: Up
DX: 38

Press the soft key “OK”

Selection of the geometric


element “Line”

Enter the following values


using the keyboard:
DX: 40
A: 45

Press the soft key “OK”

42
Selection of the geometric
element “Line”

Note: In order to define the machining


area the geometric process must be
closed. The blank part defined at the
program start is solely used for the
graphic simulation. If a simulation is not
required then the blank part definition
can be omitted at the program start.

Enter the following values


using the keyboard:
Direction: Right
Z: 0

Element – attribute

Press the soft key “Blank”

Press the soft key “OK”

43
8.1 Example 1

Selection of the geometric


element “Line”

Enter the following values


using the keyboard:
Direction: Down
DX: 7

Press the soft key “OK”

Note: The start point must correspond


with the finish point. The geometric pro-
cess must be closed.

Press the soft key “Create”

44
Select “Create as a
subprogram”

Enter:
Sub-prog-no.: 789
Contour name: Profile

Press the soft key “OK”

End of the geometric


input
The roughing cycle
is programmed
Manually enter the tool
withdrawal point

G0 x 41 Z1

4x

Press the soft key “Cycle”

Finishing cycle

1x

6x

Select external turning


finishing

Press the soft key “Select”

45
8.1 Example 1

Finishing feed

Press the soft key “Insert”

Press the soft key “Cancel”

Press the soft key “Cancel”

46
2x

Select subsequent soft keys, press


them 4x

4x

Press the soft key “Copy” to


copy the control section M98
P888 to the clipboard.

The section contains the


subprogram function of the
geometric data already defined
in the roughing cycle.

Press the soft key “Copy”

2x

47
8.1 Example 1

2x

To enter the subprogram function


that has already been copied to
the clipboard immediately after
the finishing cycle G1126.

Press the soft key “Paste”

Finishing cycle

End of the finishing cycle

Select the subsequent soft


keys, press them 1x

Press the soft key “Start”

Tool replacement

Select the suitable template

Press the soft key “Insert”

Note: If there is no suitable template


available, enter the control sections
manually or create a new template (see
user manual).
48
Add to the program as
follows:
T0202
G97 S2000
X11 Z3

2x

End of the tool


replacement

Press the soft key “Cycle”

Thread cutting cycle

3x

Select: “External thread


cutting”

Press the soft key “Select”

Select: Type of feed

49
8.1 Example 1

Complete the data

Complete the data

Press the soft key “Insert”

1x

Select: Metric threading

Press the soft key “Select”

50
Complete geometric data
according to the workpiece
drawing

The soft key “Calculate”


allows you to calculate the
thread depth

Press the soft key “Insert”

End of thread cutting

Tool replacement

Press the soft key “Start”

Select the suitable template

Press the soft key “Insert”

51
8.1 Example 1

Add to the program as


follows:
T0303

1x

2x

Grooving

Press the soft key “Cycle”

2x

3x

Press the soft key “Select”

Complete the data

Press the soft key “Nothing”

52
Press the soft key “Insert”

Press the soft key “Select”

Complete the data

53
8.1 Example 1

Complete the data

Press the soft key “Insert”

Press the soft key “End”

54
Select the template for the
program end

Press the soft key “Insert”

Program end

End of the program

Simulation

Select the operating mode:


AUTO (MEM)

Select the operating mode:


AUTO (MEM)

55
8.1 Example 1

Press the soft key “Rewind”

Press the soft key “Start”

End of the simulation

56
8.2 Example 2

This example contains the programming of a workpiece with Manual Guide i, which has a falling contour and
two unknown pieces of geometric data.

The following machining cycles are programmed:


External turning (roughing and finishing)
Milling
Drilling

57
8.2 Example 2

Tool data Machining steps

T0101 External turning-roughing


External turning-finishing

T0404 Cutter

T0505 Drill

58
New program

Select operating mode EDIT

New program

Enter program number using


the keyboard

End the program input by


pressing the soft key
“Create”

Select program list by


pressing the soft key
“O list”

59
8.2 Example 2

Editing the comment

Press the soft key to enter


the comment

Enter comment or workpiece


name

End comment entry by


pressing the soft key
“Alter”

Open the program

Open the selected program

60
To select further soft keys,
press 1x

Blank part definition

Press the soft key “Start”

Select the raw part using the


arrow keys

Confirm selection by
pressing “Select”

61
8.2 Example 2

Note: The blank part definition entered


here is only used for the graphic
simulation and has no influence on the
tool path.

Entering the following


values:
D: 80
L: 75
K: 0

Confirm data entry by


pressing the soft key
“Insert”

Select a template

Press the soft key “Start”

Note: If there is no suitable template


available, enter the control section
manually or create a new template (see
user manual).

Selection of a suitable
template:
G95 = Feed/revolution
G96 = Constant cutting speed
S200 = 200 m/min.

Press the soft key “Insert”

62
Manually complete the posi-
tions marked by “?” Alter the
program as follows: T0101
Modifying the start point:
X = 82
Z=1

Note: The feed rate must be entered in


mm/revolution, as G95 feed/revolution
was programmed before the cycle. For
G94 the feed is entered in mm/min.

Press the soft key “Cycle”

Selection of the
machining cycle
Select the machining cycle using the
arrow keys:

1x

Press the soft key “Select”

Note: The CNC must be at G40 before


the cycle. The radius compensation is
internally accounted in the cycle.

Complete the data

63
8.2 Example 2

1x

Complete the data

End entry by pressing the soft


key “Insert”

Geometric definition

Enter the following values


using the keyboard:
DX = 27.7
Z=0

Press the soft key “OK”

Selection of the geometric


element “Arc”

64
Enter the following values
using the keyboard:
R: 16
CDX: 0
CZ: -8

The arc end is “Tangential”

Press the soft key “OK”

Selection of the geometric


element: “Line”

Enter the following values


using the keyboard:
Direction: Left-down
DX: 12

The next transition is


“Tangential”

Press the soft key “OK”

65
8.2 Example 2

Selection of the geometric


element “Radius”

Complete the data

1x

Enter the finishing feed

Note: A separate finishing feed can be


entered for each geometric element. If
no value is entered here then the value
entered in the cycle is valid.

Press the soft key “OK”

66
Selection of the geometric
element “Line”

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

67
8.2 Example 2

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Chamfer”

Complete the data

Press the soft key “OK”

68
Selection of the geometric
element “Line”

Complete the data

Press the soft key “OK”

Press soft key 1 x

69
8.2 Example 2

Selection of the geometric


element “DIN 76”

Complete the data

Note: The groove depth D is entered as


a diameter dimension.

Press the soft key “OK”

Press soft key 1x

70
Selection of the geometric
element “Line”

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Radius”

71
8.2 Example 2

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Arc” (clockwise)

Complete the data

Note: The data input field supports


pocket calculator functions.

Centre point of the arc: x = 90


Radius of 20 mm corresponds
to a diameter of 40 mm

Press the soft key “OK”

72
Note: Select the lower intersection point
as displayed in the illustration.a

Press the soft key “Select”

Selection of the geometric


element “Radius”

Complete the data

Press the soft key “OK”

73
8.2 Example 2

Selection of the geometric


element “Line”

Complete the data

Press the soft key “OK”

Note: Select the lower intersection point


as displayed in the illustration.

Press the soft key “Select”

74
Selection of the geometric
element “Line”

Note: You alternatively have the option to


program a vertical line where the max.
value of X = 80 and to use the geometric
element "chamfer".

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

75
8.2 Example 2

Complete the data

1x

Press the soft key “Blank”

Press the soft key “OK”

76
Selection of the geometric
element “Line”

Note: The start point must be the same


as the finish point. The geometric
process must be closed.

Complete the data

Press the soft key “OK”

Press the soft key “Create”

77
8.2 Example 2

1x

Change from
“Insert in current programme” to
“Create as a subprogramme”
Enter:
Sub-prog-no.: 1102
Contour name: throttle profile

Press the soft key “OK”

End of the geometric


input

Start of the finishing


cycle

At this position, select the


next cycle (finishing) or
manually enter the cycle in
ISO code as explained below.

Entering the following


withdrawal position:
G0 X82 Z1

Note: To select the entire line at the end


of a manual data input, the cursor must
be positioned at the very top left. E.g. on
the line number if selected.

78
Note: The finishing cycle is programmed
analogous to example 1.

Enter the following control


sections after the cycle:
G0 X30 Z0
G1 X0 F0.02
G0 Z2

Press soft key 1x

End of the finishing


cycle

Press the soft key “Start”

Note: “Template” for powered tools (mil-


ling cycle-menus)..

Select the suitable template


T? Selection of the tool number
M48: Selection of the C axis
G28 C0: Referencing the C axis
Note: If there is no suitable template
available, enter the control sections
manually or create a new template (see
user manual).

Press the soft key “Insert”

79
8.2 Example 2

Complete the data

Note: To select the entire line at the end


of a manual data input, the cursor must
be positioned at the very top left.

Press the soft key “Cycle”

Pocket milling cycle

3x

Select pocket milling cycle


on the leading end face

Press the soft key “Select”

Complete the data

Important: Data fields “T” and “S”

• Where a pocket is pre-machined,


the layer thicknesses, relating to
the pocket base, of the residual
material still to be machined is
defined in the “T” and “S” data
fields.
• Where a pocket is NOT
premachined, the data fields “T”
and “S” are not filled in (do not
enter any value).
• Do not mistake the data fields
“T” and “S” with the finishing
80 dimension “K” and “H”.
Complete the data

Press the soft key “Insert”

Start of the pocket


geometry – definition on
the leading end face

11 x

Press the soft key “Select”

Note: Selection of a free figure on the


X-C level.

Complete the data

Press the soft key “OK”

Notes:
1. The pocket depth is always entered
negatively.
2. The figures which are part of a pocket
milling cycle are always “concave”.
81
8.2 Example 2

Selection of the geometric


element “Line”

Direction: Up
Complete the data

Press the soft key “OK”

Selection of the geometric


element “Radius”

82
Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

Direction: Left
Complete the data

Press the soft key “OK”

83
8.2 Example 2

Selection of the geometric


element “Radius”

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Arc” (clockwise)

84
Complete the data

Press the soft key “OK”

Press the soft key “Next”

Press the soft key “Select”

Note: Select the right intersection point

Selection of the geometric


element “Radius”

85
8.2 Example 2

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

Complete the data

Press the soft key “OK”

86
Note: Select the lower intersection
point

Press the soft key “Select”

Press soft key 1x

Press the soft key “Mirror”

87
8.2 Example 2

Press the soft key “Angle”

Enter the following value


using the keyboard: K = 180˚

Press the soft key “OK”

To select all previously


programmed geometric
elements, press the left arrow
key on the keyboard.

88
Press the soft key “Select”

Note: The geometry is mirror imaged.

Check the mirror-imaged


geometry

Press the soft key “Yes”

Press the soft key 1x

89
8.2 Example 2

Press the soft key “Create”

1x

Select from:
“Create as a subprogram”
Enter:
Sub-prog-no.: 1203
Contour name: pocket

Press the soft key “OK”

The pocket geometry is


defined on the leading
end face

Press the soft key “Start”

90
Press the soft key “Insert”

Note: If there is no suitable template


available, enter the control sections
manually or create a new template (see
user manual).

Add manually:
T0505
Deleting from M48 and G28

Note: To select the entire line at the end


of a manual data input, the cursor must
be positioned at the very top left.

Press the soft key “Cycle”

1x

Press the soft key “Select”

91
8.2 Example 2

Complete the data

Press the soft key “Insert”

16 x

Press the soft key “Select”

Complete the data

92
Complete the data

Press the soft key “Insert”

Press soft key 4x

Press the soft key “End”

93
8.2 Example 2

Note: If there is no suitable template


available, enter the control sections
manually or create a new template (see
user manual).

Press the soft key “Insert”

End of the machining


program

Simulation

Selecting the operating mode:


MEM (AUTO)

Press the soft key


“Simulation”

94
Press the soft key “Rewind”

Press the soft key “Start”

End of the simulation

95
8.3 Example 3

8.3 Example 3

In this example the blank part is a pre-machined hollow cylinder. A pocket is to be milled out on the lateral
surface.

The following machining cycles are programmed:


Facing
External turning (roughing)
Internal turning (roughing)
Contour milling
Pocket milling

96
BLANK PART

Tool data Machining steps


T0606 Facing and external turning

T0707 Internal turning

97
8.3 Example 3

Top view
T0909 Milling

Side view

Top view

98
New program

Select operating mode EDIT

New program

Enter program number using


the keyboard

End the program input by


pressing the soft key
“Create”

Select program list by


pressing the soft key “O list”

99
8.3 Example 3

Editing the comments

Press the soft key to enter


comments

Enter comments or
workpiece name

End comments entry by


pressing the soft key “Alter”

Open the program

Open the selected program

100
Selection of further soft keys
Press 1 x

Raw part definition

Press the soft key “Start”

Select the raw part using the


arrow keys

1x

3x

Confirm selection by
pressing “Select”

101
8.3 Example 3

Note: The blank part definition entered


here is only used for the graphic simu-
lation and has no influence on the tool
path.

Complete the data

Selection of the geometric


element “Line”

Complete the data

Press the soft key “OK”

102
Selection of the geometric
element “Line”

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

103
8.3 Example 3

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

Complete the data

Press the soft key “OK”

104
Selection of the geometric
element “Line”

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

105
8.3 Example 3

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

Complete the data

Press the soft key “OK”

106
Selection of the geometric
element “Line”

Complete the data

Press the soft key “OK”

Press the soft key “Create”

107
8.3 Example 3

1x

Select from:
“Create as a subprogram”
Enter:
Sub-prog-no.: 1040
Contour name: Blank part

Press the soft key “OK”

End of raw part


geometric input

Selection of a template

Press the soft key “Start”

Selection of a suitable
template
G95 = Feed/revolution
G96 = Constant cutting speed
S200 = 200 m/min.

Press the soft key “Insert”

108
Manually modifying the
program

Note: To select the entire line at the end


of a manual data input, the cursor must
be positioned at the very top left.

Press the soft key “Cycle”

Facing

1x

2x

Press the soft key “Select”

Note: If only one facing step is required,


it is recommended that a G01 section is
used instead of a cycle.

Complete the data

Press the soft key “Insert”

109
8.3 Example 3

Complete the data

Press the soft key “Insert”

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

110
Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

Complete the data

111
8.3 Example 3

Press the soft key “Blank”

Press the soft key “OK”

Selection of the geometric


element “Line”

Complete the data

Press the soft key “OK”

112
Selection of the geometric
element “Line”

Complete the data

Press the soft key “OK”

Press the soft key “Create”

113
8.3 Example 3

1x

Select from:
“Create as a subprogram”
Enter:
Sub-prog-no.: 1041
Contour name: Plane profile

Press the soft key “OK”

End of the facing


geometric input

External turning with


the same tool

X82 Z1

Note: In this case, the withdrawal point


and the approach point of the following
cycle are identical.

Press the soft key “Cycle”

1x

Press the soft key “Select”

114
Complete the data

Complete the data

Press the soft key “Insert”

Complete the data

Press the soft key “OK”

115
8.3 Example 3

Selection of the geometric


element “Arc” (anticlock-
wise)

Complete the data

Press the soft key “OK”

Note: You alternatively have the option to


program a vertical line where the max.
value of X = 58 and to enter a radius R =
2 mm followed by a line going to the
left.

Selection of the geometric


element “Line”

116
Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

Complete the data

Press the soft key “OK”

117
8.3 Example 3

Selection of the geometric


element “Line”

Complete the data

Press the soft key “Blank”

Press the soft key “OK”

118
Selection of the geometric
element “Line”

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

119
8.3 Example 3

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

Complete the data

Press the soft key “OK”

120
Selection of the geometric
element “Line”

Note: The start point must correspond


with the contour finish point. The geo-
metric process must always be closed.

Complete the data

Press the soft key “OK”

Press the soft key “Create”

121
8.3 Example 3

1x

Select from:
“Create as a subprogram”
Enter:
Sub-prog-no.: 1042
Contour name: External profile

Press the soft key “OK”

End of external turning


geometric input

Tool replacement

Press the soft key “Start”

Select template

Press the soft key “Insert”

122
Manually modifying the
program

Note: To select the entire line at the end


of a manual data input, the cursor must
be positioned at the very top left.

Press the soft key “Cycle”

Internal turning

1x

1x

Press the soft key “Select”

Complete the data

123
8.3 Example 3

Complete the data

Press the soft key “Insert”

Note: Start contour at the start of the


chamfer.

Complete the data


DX = 45+2*1.5
Z=0

Press the soft key “OK”

Selection of the geometric


element “Line”

124
Complete the data

Press the soft key “OK”

Note: You alternatively have the option to


program a vertical line where the max.
value of X = 45, instead of a slanted line,
and to enter a bevel C = 1.5 mm follo-
wed by a line going to the left.

Selection of the geometric


element “Line”

Complete the data

Press the soft key “OK”

125
8.3 Example 3

Selection of the geometric


element “Line”

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

126
Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

Complete the data

Press the soft key “OK”

127
8.3 Example 3

Selection of the geometric


element “Line”

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

128
Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

Complete the data

Press the soft key “OK”

129
8.3 Example 3

Selection of the geometric


element “Line”

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Line”

130
Complete the data

1x

Press the soft key “Blank”

Press the soft key “OK”

Selection of the geometric


element “Line”

131
8.3 Example 3

Note: The start point must correspond


with the finish point. The geometric
process must always be closed.

Complete the data

Press the soft key “OK”

Press the soft key “Create”

1x

Select from:
“Create as a subprogram”
Enter:
Sub-prog-no.: 1043
Contour name: Internal profile

Press the soft key “OK”

End of internal turning


geometric input
132
Call the driven tool

Press soft key 1x

Note: In all milling cycles (cycles with a


powered tool) the X co-ordinates are
always entered in radius dimensions.

Press the soft key “Start”

Note:
• M48: Switching on the C axis
• G28 C0: Referencing the C axis
• M103: Starting the powered tool
The M codes given here are examples, as
the allocation of the M function is the
responsibility of the machine manufacturer.
Detailed information on M codes can be
found in the machine tool user manual.

Select template

Press the soft key “Insert”

133
8.3 Example 3

Manually modifying the


program

Note: To select the entire line at the end


of a manual data input, the cursor must
be positioned at the very top left .

Press the soft key “Cycle”

Milling on the lateral


surface (Y/Z level)
Selection of the cycle using the arrow
keys
2x

8x

Note: The cycle "facing-machining" can be


used instead of the cycle "contour-part
machining" (open contour).

Press the soft key “Select”

Important:
• The data fields “T” and “S" specify the
layer thickness related to the program-
med line of the residual material still to
be machined.
• The data field “T” specifies the layer
thickness, in the axial direction of the
workpiece, of the residual material to be
machined.
• The data field “S” specifies the layer
thickness, in the radial direction of the
workpiece, of the residual material to be
machined (distance between the pro-
grammed line and the edge of the raw
part).
• Do not mistake the data fields “T” and
“S” with the finishing dimension that is
defined in the data fields “K” and “H”.

Complete the data

134
Select the machining
direction

Select approach and


withdrawal strategy

Press the soft key “Insert”

Note: Select a figure with a free open


contour on the Y-Z level. An open contour
means that the start point does not have
to correspond with the finish point of the
contour.

1x

Press the soft key “Select”

135
8.3 Example 3

Note: The depth is always entered nega-


tively.

Complete “Open”

Complete the data

Select: Right

Press the soft key “OK”

Selection of the geometric


element “Line”

136
Complete the data

Press the soft key “OK”

Press the soft key “Create”

1x

Select from:
“Create as a subprogram”
Enter:
Sub-prog-no.: 1044
Contour name: free line

Press the soft key “OK”

End of the milling cycle


geometric input on the
lateral surface
137
8.3 Example 3

Pocket milling
13 x 25

Manually modifying the


program

Note: To select the entire line at the end


of a manual data input, the cursor must
be positioned at the very top left.

Press the soft key “Cycle”

Pocket milling

Select the cycle using the arrow


keys

3x

Press the soft key “Select”

138
Important: Data fields “T” and “S”
• Where a pocket is pre-machined,
the layer thicknesses, relating to the
pocket base, of the residual material
still to be machined is defined in the
“T” and “S” data fields.
• Where a pocket is NOT pre-
machined, the data fields “T” and
“S” are not filled in (do not enter any
value).
• Do not mistake the data fields “T”
and “S” with the finishing dimensi-
on “K” and “H”.

Complete the data

Complete the data

Press the soft key “Insert”

4x

Note: Select a predefined rectangular


figure on the Y-Z level.

Press the soft key “Select”

139
8.3 Example 3

Complete the data

Press the soft key “Insert”

End of pocket milling

Press the soft key “End”

Select template

Press the soft key “Insert”

140
Simulation

Selection of the operating mode:


AUTO (MEM)

Press the soft key


“Simulation”

Press the soft key “Rewind”

Press the soft key “Start”

141
8.3 Example 3

End of the simulation

142
8.4 Example 4

In this example we will use the part program created in example 3. We will program machining on the sub
spindle adding outer turning roughing, drilling, threads by milling tool and a pocketing with the tool slanted.

The following machining cycles are programmed:


Outer turning (roughing)
Drilling
Threads milling
Pocket with slanted tool

143
8.4 Example 4

144
Tool data Machining steps
T0303 Outer turning

T0808 Drilling

T1010 Thread Milling

5 Cutting Edges

T1111 Milling

145
8.4 Example 4

Continuation of part
program in example 3

Delete the block with“M30”

Select a template

Press soft key “Start”

Note: In case the appropriate template


is not available, program the blocks
manually or create a template (refer to
the Operator Manual).

Select a template for the


machining on sub spindle

Press soft key “Insert”

146
Replace manually G? with
G55

5x

Press soft key “Start”

Select a template for the tool


change

Press soft key “Insert”

Replace manually T? with


T0303

2x

Press the soft key “Cycle”

147
8.4 Example 4

Selection of the
machining cycle

Select with the cursor keys


the machining cycle
TURNING (OUTER ROUGH)

Press the soft key “Select”

Complete the data

Complete the data

Press soft key “Insert”

148
Geometric definition

Enter the following values


using the keyboard:
DX: 66.5
Z: 0

Press the soft key “OK”

Selection of the geometric


element “Line”

Select the direction of the


line

Enter the following values


using the keyboard:
DX: 79
A: 45

Press the soft key “OK”

149
8.4 Example 4

Selection of the geometric


element “Line”

Enter the following values


using the keyboard:
Line Direction D: Right
Z: 8

Press the soft key “OK”

Selection of the geometric


element “Line”

150
Enter the following values
using the keyboard:
Line Direction D: Up
DX: 80

Press the soft key “OK”

1x

Press soft key “BLCONT”

Press soft key “FIG. 1”

151
8.4 Example 4

Confirm the choice pressing


soft key “Yes”

Press soft key “Create”

Select “CREATE AS SUB


PROGRAM”

Insert the name of the sub


program TURNING-SUB-OUTER

Press the soft key “OK”

End of the geometry


programming, the
turning cycle is
152 complete
Positioning for next
cycle

1x

Press soft key “Start”

Select a template for


machining on the sub spindle

Press soft key “Insert”

Replace manually T? with


T0808

2x

Press the soft key “Cycle”

153
8.4 Example 4

Drilling
Selection of the
machining cycle

Select with the cursor keys


the machining cycle “Drilling”

Press the soft key “Select”

Complete the data

Press soft key “Insert”

Selection of the figure for


drilling

4x

Select “C AXIS HOLE ON


FACE(ARC POINTS)”

Press the soft key “Select”

154
Complete the data

Complete the data

Complete the data

155
8.4 Example 4

Complete the data

Press soft key “Insert”

End of the drilling


operation

Positioning for next


cycle

Press soft key “Start”

Select a template for milling


operation on the sub spindle

Press soft key “Insert”

156
Replace manually T? with
T1010

2x

Press the soft key “Cycle”

Thread milling cycle


Selection of the machining cycle

1x

Select with the cursor keys


the machining cycle “Thread
Milling”

Press the soft key “Select”

Complete the data

157
8.4 Example 4

Complete the data

Complete the data

Press soft key “Insert”

Selection of the figure

5x

Select the figure “XY-CIRCLE


POINTS”

Press soft key “Select”

158
Complete the data

Complete the data

Press soft key “Insert”

End of thread
milling cycle

Press soft key “FIXFRM”

159
8.4 Example 4

Pocket machining with


slanted tool

Select a template for tool


change

Press soft key “Insert”

Replace manually T? with


T1111

1x

Press soft key “Start”

Coordinate conversion

1x

Select “DIRECT ORIGIN


POINT TYPE (ROT. CENTER
AXIS-Y)”

Press the soft key “Select”

160
Complete the data

Press soft key “Insert”

Press soft key “FIXFRM”

Select a template for


slanting the tool

Press soft key “Insert”

161
8.4 Example 4

To actually rotate the B axis


to slant the tool insert
manually the command B45

Press the soft key “Cycle”

Pocketing cycle
(slanted tool)

3x

Select
“POCKETING (ROUGH)”

Press the soft key “Select”

Complete the data

162
Complete the data

Press soft key “Insert”

Geometry definition

9x

Select “YZ-FREE CONCAVE


FIGURE”

Press the soft key “Select”

Complete the data

Press the soft key “OK”

163
8.4 Example 4

Selection of the geometric


element “Arc” (clockwise)

Complete the data

Press the soft key “OK”

Selection of the geometric


element “Arc” (clockwise)

164
Complete the data

Press the soft key “OK”

Selection of the geometric


element “Arc” (anticlockwise)

Complete the data

Press the soft key “OK”

165
8.4 Example 4

1x

Press soft key “Mirror”

Complete the data

Press the soft key “OK”

2x

Press the soft key “Select”

166
Press soft key “YES”

1x

Press soft key “Create”

Select “CREATE AS SUB


PROGRAM”

Insert the name of the sub


program POCKET_FIG

Press the soft key “OK”

End of geometry
programming, the
pocketing operation
is completed 167
8.4 Example 4

Press soft key “End”

Select a template

Press soft key “Insert”

Simulation

Selection of the operating mode:


AUTO (MEM)

Press the soft key


“Simulation”

168
Press the soft key “Rewind”

Press the soft key “Start”

The simulation starts

Detail of the simulation with


the slanted tool.

169
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