USEFUL INFORMATIONS TO THE SPINNERS

HITEK MANI

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Hitek Mani

CALCULATIONS
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SPINNING CALCULATIONS
Conversion of Weight units Popular Posts
  1kg = 2.2046 lbs
CALCULATIONS
  1kg = 1000 grams
SPINNING CALCULATIONS Conversion of
  1gm = 15.432 grains Weight units Ø   1kg = 2.2046 lbs Ø   1kg
  1lbs = 453.6 grams = 1000 grams Ø   1gm = 15.432 grains Ø  
  1lbs = 16 oz 1lbs =...
  1lbs = 7000 grains
  1grain = 0.0029 oz PROCESS PARAMETERS IN SIMPLEX
  1oz = 437.50 grains PROCESS PARAMETERS IN SIMPLLEX
  1penny = 24 grains            FOR ASSISTANCE CALL +91‐
98431‐79009 PROCESS PARAMETERS IN
  1ton = 2204.6 lbs SIMPLEX IMPORTANT PARAMETER...
  1bundle = 10 lbs
  1bag = 100 lbs PROCESS PARAMETERS IN
  1mund = 40 kg SPINNING
  1mund = 88.18 lbs PROCESS PARAMETERS IN
SPINNING  IMPORTANT
Conversion of length units POINTS TO BE CONSIDERED
  1m = 1.0936 yards IN RINGFRAME 1.Draft
  1m = 39.37 inches distribution 2.Settings 3.Spindle spee...
  1m = 100 cm
LF1400A 4RDS SIMPLEX GEARING
  1m = 1000 mm
DIAGRAM
  1cm = 10 mm
  1yard = 36 inches
SIMPLE WAYS TO IMPROVE CSP IN YARN
  1yard = 0.9144 meter
                       IMPROVEMENT OF YARN
  1yard = 91.44 cm CSP                MILL AUTHORITIES
  1ft = 12 cm WILLING TO IMPROVE AROUND 2300CSP
  1ft = 30.48 mm            ...
  1hank = 840 yards
CONTROL OF YARN REALISATION
Moisture Relation for Textile Materials CONTROL OF YARN REALISATION Way to
  M.R =  w/D*100 improve yarn realisation and control
  M.C = w/w+D*100        =      w/W*100
  M = R/(1+R/100) wastes? In the above case, if the mill
  C.C.W  = D * (100+R/100) produces co...
  D = C.C.W *(100/100+R%)
PROCESS PARAMETERS IN
  C.C.W = D+R%
BLOW ROOM
  C.C.W = D+(D*R/100)
PROCESS PARAMETERS IN
  Dm =(D1+D2+D3 )² BLOW ROOM BASIC
  FUNCTIONS OF BLOW
  Volume of air = area * liner speed (ft/min)
(feet sq)
ROOM 1.Opening &
  Pm = CA + CB/WA + WB  =  PAWA + PAWB/WA + WB Cleaning 2.Mixing or Bleanding 3.Micro
Blow Room & Carding Section dust removal...

  Cleaning Efficiency = trash removed/total trash fed *100 WASTE CONTROL

  Efficiency = tr/tf * 100        =           tf‐tr/tf * 100 CONTROL OF WASTE IN SPINNING
  Waste = trash + lint CONTROL OF WASTE IN SPINNING
  Waste Extracted = weight fed * waste% PROCESS                                     
  Waste Extracted = weight fed – weight delivered CONTROLL OF WASTE % (19/03/2013...
  Weight Delivered = weight fed ‐ waste extracted
IMPORTANCE OF FINE
  Weight Delivered = weight fed * (100 – w/100)
TUNING IN A SPINNING
  Weight Fed = weight delivered * (100/100 – w) MILL
  Lap length (directly proportional) lap change wheel   IMPORTANCE OF FINE
  Lap length = lap length constant * lap length constant wheel TUNING IN A SPINNING
  Beats/min = rpm of beater * number of strikers MILL In a 40s warp yarn
  Beats/inch = beats per minute/feeding rate (inches/min) manufacturing mill followings are major
complaints v   Low pr...
  Beats Constant = beats/inch * rpm of paddle roller
  Beats Constant = beat per minute/feeding rate
SPINNING TECHNOLOGY:
  Efficiency = actual production/calculated production * 100 SIMPLEX FINE TUNING
  Actual production = calculated production * efficiency WORKS
  Actual production = weight of lap(lbs) * number of lap/hr SIMPLEX FINE TUNING
  M.D = s.s of shell roller/s.s of paddle roller WORKS HI‐TEK MACHINE
  Production of B/R (lbs/hr) = production constant * N(shell roller rpm) * W(oz/yd) CARE                        
SIMPLEX FINE TUNING WORKS S.NO   
  Production of card (lbs/hr) = πDN * 36 * 60 * 1 *ŋ WORKS TO BE ...
                                                 36      *    840 * count
  Production of card (lbs/hr) = πDN * 36 * 60 * (weight in ozs) * ŋ/36 *
16                                                                       Translate
  No of scutchers required = feeding rate of cards/production of one scutchers
  No of card required = production of blow room/feeding rate of card deptt
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  Production of card (lbs/hr) = delivery rate(m/min) * grain/yds * 1.0936 * 60 * ŋ
                                                                                    7000
  Time to complete full card can = sliver length(yds)/delivery rate(yds/min)
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  No. of scutchers required = production of blow room/production of one scutchers
  No. of card required = production of card section/production of one card
  Tension Draft = s.speed of C.C.R/s.speed of Doffer
  Total Lap weight = lap length * weight/yd 37,335
  D(Trumpet guide) = 0.015625 * count * W 
  Waste% age = input – output  *  100 Blog Archive
                                       Input April (6)
Draw frame Section May (3)
  Actual Draft  =       weight/yd fed        * No. of doublings June (7)
                            weight/yd delivered July (2)
  Production(lbs/hr) = delivery rate(m/min) * 1.0936 * 60 * No. of deliveries/7000
August (1)
  Production(lbs/hr)(only for two deliveries)= delivery rate(m/min) * 0.45 *grains/yd * ŋ
December (2)
  Production(lbs/hr)  =                       πDN                         * 60 * tension draft * ŋ
                                     36 * 840 * hank sliver January (1)
  No. of Deliveries Required= feeding rate of simplex/production of finisher draw frame August (2)

Unilap Section Please call to +91‐98431‐79009 OR

MAIL TO [email protected]
  Production(lbs/hr)  = delivery rate(yd/min) * lap weight(grains/yd) *60 *1.0936 * ŋ
HITEK MANI
                                                                                    7000
  Note = 1 penny = 24 grains/yd View my complete profile
Comber Section
  Production(lbs/hr)  =      L       *       F * N * H * (100 – W) * 60 * ŋ
                                    7000 *      36          *          100
  Note
  L = lap weight in grain/yd
  F = feed rate in inches/min
  N = nips/min
  W = noil %age extracted
  H = no of comber heads
Simplex Section
  Feeding Rate = π * D(dia of back roller) * Rpm(back roller)
  Delivery Rate = π * D(dia of front roller) * Rpm(front roller)

  TPI = TMcount delivered 
  TPI =                 spindle speed________________                                    
            Delivery rate or F.R delivery in inches/min
  Production(lbs/hr) = front roll delivery * 60    *     1     *       ŋ
                                            36                *                 840 * count
  Production(lbs/hr) = flyer rpm     *     60    *    No. of spindles * ŋ
                                           TPI * Hank roving * 36 * 840

  Production(lbs/hr) = 5.7  *  flyer rpm     *   ŋ                                  (for 120 spindles m/c) 
                                                TPI * Hank roving
  TPI =                           flyer speed______________                                    
            Delivery rate or F.R delivery in inches/min
  CPM = front roll delivery(inches/min)
                   Bobbin circumference
  CPI =                       CPM_______________                               
             Liner speed of bobbin rail(m/min)   

  CPI =  CPMcount delivered 
  TCP (NEW) = TCP(old)  *   count(old)  /count(new) 
  L.W = L.W(old)  *   count(old)  /count(new)   
  B.W = B.W(old)  *  count(old)  /count(new)   
  Roving Tension =  winding rate/delivery rate     =         (b – f)πD/l
  Roving Tension = (b – f)πD/front roll delivery(inches per min)
  Lifter Constant = CPI * lifter wheel
  Turns per meter(TPM) = flyer rpm/delivery speed( meter per min)
   Draft = count deliver/count fed
  New DCP = old DCP  *  old draft/new draft              
  New DCP = old DCP  *  old count/new count 
  No. of Simplex required = production of finisher draw frame/feeding rate of one simplex
  No. of Simplex required = total feeding rate of ring section/production of one simplex
m/c

Ring Frame Sestion
  Production(OPS) = spindle speed     *    1    *        1      * 60 * 8 * 16 * ŋ
                                             TPI                36 * 840 * count
  Production(OPS) =               πDN     *      60 *8 *16 * ŋ
                                       36 * 840 * count
  OPS from bags/day = total bags/total frame * No. of spindle per frame
  No. of ring frame required = total production of simplex section/feeding rate of one ring
frame
  Traveler speed = spindle speed – winding speed
  Winding speed = front roll delivery(inches per min)/bobbin circumference
  Traveler angle = bare bobbin dia/full bobbin dia
  Linear speed of traveler(m/sec) =  πDN/1000 * 60    (where D is ring dia & N is spindle
speed)
Auto Cone Section
  Cone Length(meters) = count * cone weight(lbs) * 840/1.0936
  Production(lbs/hr) = delivery rate(m per min) * No. of spindles * 60 * 1.0936 * ŋ /840
  Production per spindle(lbs/hr) = π * Dia of Drum * Drum RPM * 60 * ŋ
                                                                         36 * 840 * count

Open End
  Production/Rotor(gm/hr) = 0.0006 * N * tex½  * ŋ/T.F              (where N is Rotor Speed)
  Production/Rotor(lbs/hr) = 0.0019 * N * ŋ/T.M * (count)½
  T.F = T.M * 9.61

Some Other Relations
  A.D = M.D * 100/(100 – W%)
  A.D = count delivered/ count fed
  A.D = weight fed/weight delivered
  Waste% = (A.D – M.D) * 100/A.D
  M.D = A.D  *  (100 – W%)/100
  M.D = s.s of delivery roll   *   Driver gear
                 s.s of feed roll      *   Driven gear
  M.D = s.s of delivery roll
                 s.s of feed roll  
  Condensation Factor = s.s of cylinder
                                              s.s of doffer
  Density = mass/volume
  590.5 = tex * count

  Yarn Diameter = k/count                                                                                  (Where k is

Constant)

For more information pl call to +91‐98431‐79009 & 

 +91‐99941‐79009
Write to [email protected]

                                                                                                                                              
    M.Yasir Ali Khan.
                                                                                                                                          05­TE­08

Posted by HITEK MANI at 3:15:00 am

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