Transmission HardwareFittings
Transmission HardwareFittings
Transmission HardwareFittings
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e n:: SSeeccttiioonn
Hardware
Hardware&& Fittings
Fittings
Section 7 - Hardware & Fittings
Table of Contents Sec/Page Table of Contents Sec/Page
Aluminium Sheave.................................................... 7-6 Turnbuckles - Clevis/Clevis......................................... 7-12
Arcing Horn............................................................... 7-5 Turnbuckles - Clevis/Tongue....................................... 7-13
Ball 'Y' Clevis............................................................. 7-4 Turnbuckles - Eye/Clevis............................................ 7-13
Ball Clevis.................................................................. 7-8 Turnbuckles - Eye/Eye............................................... 7-13
Ball Clevis for Arcing Horn........................................ 7-4 Twisted Eye Tongue.................................................... 7-9
Ball Eye for Arcing Horn............................................ 7-4 Twisted Socket Tongue............................................... 7-5
Ball Eyes................................................................... 7-9 Twisted Socket Tongue for Arcing Horn...................... 7-4
Ball Hook Long Shank.............................................. 7-10 U-Bolt Stay Tensioner................................................. 7-13
Ball Hook Short Shank.............................................. 7-10 'Y' Clevis Tongue........................................................ 7-8
Ball Tongue................................................................ 7-11 Yoke Plates................................................................. 7-3
Cable Stockings........................................................ 7-18
Clevis Thimbles......................................................... 7-6
Counterweight Assembly........................................... 7-11
D - Shackles.............................................................. 7-6
Extension Link Ball Clevis......................................... 7-12
Extension Link Ball Eye............................................. 7-12
Extension Link Eye Eye............................................ 7-11
Extension Link Socket Clevis.................................... 7-12
EyeTongue................................................................ 7-9
Galvanised Pole Step................................................ 7-14
Guy Crossover Plate.................................................. 7-11
Guy/Stay Guard......................................................... 7-16
Link (Plate Double)..................................................... 7-2
Link Eye.................................................................... 7-9
Link Single Plate....................................................... 7-2
M16 & M20 Round Eye Bolt...................................... 7-15
M20 & M24 Elongated Eye Bolt................................. 7-14
M20 Round Eye Bolt................................................. 7-15
Maintenace Tension Link.......................................... 7-3
Pole Band................................................................. 7-19
Sag Link.................................................................... 7-2
Shackles................................................................... 7-5
Sheave - Machined Steel.......................................... 7-6
Socket Ball................................................................ 7-8
Socket Clevis............................................................. 7-7
Socket Thimble.......................................................... 7-7
Socket Tongue........................................................... 7-7
Spiral Bird-Flight™ Diverter....................................... 7-17
Spiral Bird-Flight™ Diverter - Swan........................... 7-17
Tongue Clevis............................................................ 7-8
Tongue Hook............................................................ 7-10
Tongue Hook/Latched............................................... 7-10
Hardware & Fittings
LSP
Link (Single Plate)
Features:
• Link plates are available in 70, 120 and 160kN
• Substitute -070 for -120 or -160 respectively
LSP-070-100 70 100
LSP-070-150 70 150
LSP-070-200 70 200
LSP-070-250 70 250
LSP-070-300 70 300
LSP-070-350 70 350
L
Link (Double Plate)
Features:
• Link plates are available in 70, 120 and 160kN
• Substitute -070 for -120 or -160 respectively
L-070-100 70 100
L-070-150 70 150
L-070-200 70 200
L-070-250 70 250
L-070-300 70 300
L-070-350 70 350
CTSL
Sag Link
For the adjustment of conductors:
• M16 and M20 Hardware
• CTSLEW is a shorter version for Earthwire
YPR
Yoke Plate Rectangular
Part
Number
YPR-***
MTL
Maintenance Tension Link - Galvanised Steel
Part Tension Hole
Number Rating Spacing
(kN) (mm)
YPT-070-060 70 60
MTL-160-4 160 60
7-3
Hardware & Fittings
BYC
Ball ‘Y’ Clevis
Part Minimum Failing Ball Size Bolt Size
Number Load (kN) (mm) (mm)
BYC-070-1 70 16 M16
BYC-120-AH 120 16 M16
BYE-160-1 160 20 M20
BEAH
Ball Eye for Arcing Horn
Part Minimum Failing Ball Size
Number Load (kN) (mm)
BEAH-070-9 70 16
BEAH-160-1 160 20
BEAH-210-1 210 20
BCAH
Ball Clevis for Arcing Horn
Part Minimum Failing Ball Size Bolt Size
Number Load (kN) (mm) (mm)
BCAH-070-1 70 16 M16
TSTA
Twisted Socket Tongue for Arcing Horn
Part Minimum Failing Ball Size Security Clip
Number Load (kN) (mm) Type
TSTA-120-1 120 16 R
7-4
Tr a n s m i s s i o n Ca t a l o g u e : S e c t i o n
TST-070-1 70 16 R
TST-070-3 70 16 W
TST-120-1 120 16 R
TST-120-3 120 16 W
TST-160-3 160 20 W
TST-160-ACS 160 20 R
TST-210-ACS 210 20 R
AH
Arcing Horn
Arcing horns are a cost effective device for protecting valuable line equipment by
allowing short circuit currents to pass across an air gap. Please advise PLP of line
specifics at time of order for a recommendation on suitable products.
Part
Number
AH***
S
Shackles - Galvanised Forged Steel
Part Number Tension Rating Bolt Size Standard
(Shackle) (kN) (mm) Pack Quantity
S-070-1 70 M16 25
S-120-1 120 M16 25
S-160-1 160 M20 15
S-210-1 210 M20 15
TS-070-1 70 M16
7-5
Hardware & Fittings
DS
D - Shackles
D - Shackles are used to suspend PLP aluminium sheaves in conjunction with twin
grips or tygards.
DS-070-8 41±2
AS
Aluminium Sheave - 54mm
Bolt holes to suit M16 and M20 bolts.
AS-54-17 17 25 Red
AS-54-22 22 25 Green
THGR
Sheave - Machined Steel
Part Hole Size Sheave
aNumber (mm) Diameter (mm)
THGR-57 21 57
THGR-75 26 75
THGR-75-18 18 75
THGR-80 32 80
THGR-146A-C 50 146
THGR-146B-C 26 146
THGR-150 32 150
THGR-150-25 26 150
THGR-150-36 38 150
CTH
Clevis Thimble - Galvanised Cast Iron
Features:
• MFL 70kN
• Used for small GZ or copper grips
GFG-083
CTH-070-MCI 20 25
CFG-100-CL
7-6
Tr a n s m i s s i o n Ca t a l o g u e : S e c t i o n
GFG-163
GCT-120-TC5F 28.5 25
CFG-260-LT-CL
GCT-120-TC6F 32.5 25
SC
Socket Clevis - Galvanised Cast Iron
Features:
• Available with ‘W’ or ‘R’ clip security pin
• 120kN available in cast steel option. Contact PLP for information
SC-070-1 70 16 M16 25
SC-120-1 120 16 M16
SC-160-1 160 20 M20
SC-210-1 210 20 M20 8
STH
Socket Thimble - Galvanised Cast Iron
Features:
• ‘W’ clip security pin
STH-070-1 70 20 25
ST
Socket Tongue - Galvanised Forged Steel
Features:
• Available with ‘W’ or ‘R’ clip security pin
ST-070-1 70 M16 25
ST-160-1 160 M20
ST-210-1 210 M20
7-7
Hardware & Fittings
SB
Socket Ball - Galvanised Forged Steel
Part Rating (kN) Socket Size Ball Size (mm)
Number (mm)
SB-070-1 70 16 16
SB-120-3 120 16 16
SB-160-4 160 20 20
SB-160/070-4 70 20 16
TC
Tongue Clevis - Galvanised Cast Iron
Part Tension Bolt Size Standard Pack
Number Rating (kN) (mm) Quantity
TC-070-1 70 M16 25
TC-120-1 120 M16 25
BC
Ball Clevis - Galvanised Forged Steel
Part Tension Rating Bolt Size Ball Size Standard Pack
Number (kN) (mm) (mm) Quantity
BC-070-1 70 M16 16 25
BC-120-1 120 M16 16 25
BC-160-3 160 M20 20 15
BC-210-1 210 M20 20
CTY
Y Clevis Tongue - Galvanised Forged Steel
Part Tension Rating Bolt Size Hole Size Standard
Number (kN) (mm) (mm) Pack Quantity
CTY-070-1 70 M16 18 25
CTY-160-120-2 120 M20 22
7-8
Tr a n s m i s s i o n Ca t a l o g u e : S e c t i o n
LE-070-1 70 50
LE-120 120
LE-160-1 160
LE-210-1 210
LE-320 320
ET
Eye Tongue - Galvanised Forged Steel
Part Tension Rating Bolt Size Bolt Size Standard
Number (kN) (mm) (mm) Pack Quantity
ET-070-1 70 M16 25 25
ET-070-22 70 M20 25
ET-120-1 120 M16
ET-160-1 160 M20
TET
Twisted Eye Tongue - Galvanised Forged Steel
Part Tension Rating Bolt Size Standard
Number (kN) (mm) Pack Quantity
TET-070 70 M16 25
TET-120-1 120 M16
TET-160-1 160 M20 15
BE
Ball Eyes - Galvanised Forged Steel
Part Tension Rating Ball Size Standard
Number (kN) (mm) Pack Quantity
BE-070-1 70 16 25
BE-120-1 120 16
BE-160-1 160 20 15
BE-210-8 210 20
7-9
Hardware & Fittings
BHL
Ball Hook Long Shank Galvanised Forged Steel
Part Tension Rating Standard
Number (kN) Pack Quantity
BHL-070-1 70 25
BHS
Ball Hook Short Shank - Galvanised Forged Steel
BHS-070-1 70 25
TH
Tongue Hook - Galvanised Forged Steel
Part Tension Rating Standard
Number (kN) Pack Quantity
TH-070-1 70 25
THL
Tongue Hook/Latched - Galvanised Forged Steel
Part Tension Rating Standard
Number (kN) Pack Quantity
THL-070-1 70 25
7 - 10
Tr a n s m i s s i o n Ca t a l o g u e : S e c t i o n
BT-070-5 70 16 18
BT-160-8 160 20 21.5
BT-210-1 210 20 22
BE-210-8 210 20
CW
Counterweight Assembly
Counterweight assemblies are custom designed for installation on transmission line
suspension points. Typical designs are shown below as an illustration of the design
and manufacturing capabilities of PLP. Please contact PLP with line specifics at time
of order for a recommendation on suitable products.
Part
Number
CW***
GCP
Guy Crossover Plate
Part Hole Size
Number (mm)
GCP-020-8 20
GCP-022C 22
ELEE
Extension Link Eye Eye - Galvanised Forged Steel
Part Rating Length
Number (kN) (mm)
7 - 11
Hardware & Fittings
ELBE
Extension Link Ball Eye - Galvanised Forged Steel
ELBC
Extension Link Ball Clevis - Galvanised Forged Steel
ELSC
Extension Link Socket Clevis - Galvanised Steel
TBCC
Turnbuckles - Clevis/Clevis - Galvanised Forged Steel
7 - 12
Tr a n s m i s s i o n Ca t a l o g u e : S e c t i o n
TBEC
Turnbuckles - Eye/Clevis Galvanised Forged Steel
Part Rating Bolt Size Range (mm)
Number (kN) (mm)
Minimum Maximum
TBEE
Turnbuckles - Eye/Eye Galvanised Forged Steel
Part Rating Range (mm)
Number (kN)
Minimum Maximum
GADJ
Features:
• Made from galvanised steel for use on staywires and anchors.
• Used when loads exceed 140 kN.
7 - 13
Hardware & Fittings
GPSC
M16 Galvanised Pole Step For Concrete Poles
GEBE
M20 and M24 Elongated Eye Bolt
Features:
• This fitting used with the PLP Anchor
• Other lengths available on request
7 - 14
Tr a n s m i s s i o n Ca t a l o g u e : S e c t i o n
GEBR
M20 Round Eye Bolt Special Assembly
Made of galvanised steel for use with either wood or concrete poles.
7 - 15
Hardware & Fittings
PSG
Guy/Stay Guards
Preformed™ Stay Guards are for identifying guy or stay wires or other wire
and cable installation. They clearly identify stays in residential, industrial and rural
situations, safeguarding against accidental collision.
Features:
• Smooth - no jagged, sharp edges
• Resilient - bounces back to shape when bumped
• Withstands blows without shattering or cracking, even in sub-zero temperatures
• Lightweight and compact - easy to store or transport
• No corrosion
• Self extinguishing
• Slit type are retro-fittable
Important Note:
FH = Fixing holes
S = Slit
U = Unslit
7 - 16
Tr a n s m i s s i o n Ca t a l o g u e : S e c t i o n
Features:
• Increased conductor profile where Bird-Flight paths are present
• Lightweight with no concentrated mass
• Manufactured from high impact, UV resistant, polyvinyl chloride (PVC)
SBFD
Spiral Bird-Flight™ Diverter
Part Conductor Overall Colour
Number Diameter Range Length Code
(mm) (mm)
SBFD445634-# 4.45 - 6.34 220 Red
SBFD635829-# 6.35 - 8.29 260 Blue
SBFD830117-# 8.30 - 11.74 280 Black
SBFD118143-# 11.75 - 14.30 350 Yellow
SBFD144193-# 14.31 - 19.30 430 Green
7 - 17
Hardware & Fittings
Cable Stockings
Cable Stockings have many uses in the areas of construction, hauling and pulling. As the
type of stocking design varies with each type of cable used, PLP can supply a range of
stockings to meet your requirements.
Five designs are available, in sizes to cover a wide range of distribution cables. They are to
suit bare overhead, aerial bundled cable and covered conductors. Any special requirements
can be met.
TABLE 1 - BILL OF
NOTES:-
ITEM PART NO DESCRIPTION
1. MATERIAL SEE TABLE 1
2. GALVANISING TO AS/NZS 4680 1 S-120-1 120KN SHACKLE WITH CLEVIS B
3. IDENTIFICATION MARKINGS:- PLP/MTH/YR MANF. 2 SEE TABLE 2 M24 EYE BOLT WITH 20MM EY
3 AS-460-265-45 SPACER
NOTES:-
Typical Counterweight 4 SEE TABLE 2 20KG DISC COUNTERWEIGHT
1. MATERIAL TO AS 1154 ITEM PART No.
GALVANISED IRON / STEEL
2. IDENTIFICATION MARKINGS: 1 SEE TABLE 1 SU
PLP / MONTH / YEAR OF MANUFACTURE 5 SEE TABLE 2 2 25KG DISC COUNTERWEIGHT
S-120-1
3 SEE TABLE 2
4 SEE TABLE 2 DISC C
30 REF.
TABLE 1
CONDUCTOR
ITEM 1
RANGE IT
WEIGHT (Kg)
GEB-
25.6-30.7 SS-CW-65055-16
20 GEB-
25 GEB-
1
40 GEB-
1
50 GEB-
60 GEB-
75 GEB-
80 GEB-
2 100 GEB-
2
588 REF.
3
5
3
519 REF.
100Kg
(35)
TOTAL
4 WEIGHT
SHOWN
80Kg
TOTAL
WEIGHT
SHOWN
- - - - - - -
- - - - - - -
REVISION REVISION
REV REV DATE DRWN APVD APVD REV DESCRIPTION
REV DATE DRWN APVD APVD ERF NUMBER DESCRIPTION
ERF NUMBER
CUSTOMER DRAWING TITLE TOLERANCES UNITS
7 - 19
UNITS mm
CUSTOMER DRAWING TITLE TOLERANCES UNLESS NOTED
DISC COUNTER
UNLESS mm
NOTED WEIGHT ASSEMBLY
HOLE DIA: ±0.5mm
THIS DRAWING IS THE EX
DO
LINEAR DIMS:
AND IS TO BENOT
USE
SINGLE PHASE ≤30mm: ±1.5mm
SUSPENSION ASSY
THIRD ANGLE
DRWN: >30mm: ±5% UP TO
DATE: PLP C
HOLE DIA: ±0.5mm 5mm MAX.
DO NOT SCALE DF ANGLES: ±2° 12/11/2012
LINEAR DIMS:
WITH COUNTERWEIGHTS ≤30mm: ±1.5mm THIRD ANGLE PROJECTION APVD: DATE: CUSTO
Hardware & Fittings
7 - 20