SEMINAR 2017-18

DEPARTMENT OF CIVIL ENGINEERING

Seminar 2017-18

Prepared By,
JITHIN.M.V
REG NO : 15011774
MALABAR POLYTECHNIC CAMPUS

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 WHAT IS VACUUM DEWATERED

FLOORS..???
• Concrete is being the most versatile of flooring material
has been in use for a long time.
• To overcome the deficiencies of concrete flooring, a system
was devised to improve the properties of such concrete
floors.

• This system was “VACUUM DEWATERED FLOORS” …

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• It permits to add much water for workable and easily

pourable.

• The addition of water reduces the strength of the

concrete.

• This system removes the excess water and maintain an

ideal water/cement ratio.

• This system will maintain all the properties of the

concrete. 3
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 DEFINITION FOR VACUUM

DEWATERED FLOORS..!!!
A Vacuum Dewatered Concrete Flooring method can be
defined as, “ Vacuum Dewatered Flooring ( V D F ) is a
special type of flooring technique to achieve High
strength, Longer life, Better finish and Faster work. This
type of floor is suitable for high abrasion and heavy traffic
movement.”

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 BENEFITS OF VACUUM DEWATERED

FLOOR…!!!
• Adopting the V D F method facilitates use of concrete
with better workability than what is normal possible.

• A lowered water/cement ratio leads to improve in each

properties of concrete like Wear Resistance, Compressive
Strength, Less Shrinkage and Minimum Water
Permeability.
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 BENEFITS OF VACUUM DEWATERED

FLOOR…!!!
• It will reduce the water content in the concrete by 15% -
25%, and increase the Compressive Strength.
• By lowering the W/C ratio, the tendency of shrinkage and
subsequent cracking is greatly reduced.
• Since the W/C ratio is lowered through vacuum
dewatering, concrete of high initial slump can be used
while pouring.

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 HISTORY OF V D F…!!!

• First patented in United States of America, nearly half a

century ago.

• Those who attracted in recent years after several

Scandinavian firms simplified the equipment enough to

make it practical for almost builders.

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 HISTORY OF V D F…!!!

• Vacuum Dewatering is used widely throughout Europe

today, and in Sweden.

• The method is used for 40 – 50% of all concrete floors.

• Tremix or Vacuum Dewatered Flooring is popularly known

in India.

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 HISTORY OF V D F…!!!

• This process was introduced in India by Aquarius

Technologies in 1987.

• In 1991 to start production of Vacuum System in India.

• It became so popular in India that almost everybody

related to concrete flooring industry.

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 FUNDAMENTALS FOR
DEVELOPMENT OF V D F…!!!

VALUE FOR LEVEL FLOOR, IMPROVE WEAR

MONEY HIGH FLATNESS RESISTANCE
ACCURACY

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 NEED OF V D F…!!!

• The mixing water added to a concrete mix exceeds the

amount of water required to fully hydrate the cement
constituent.

• The additional water functions as a lubrication medium to

allow mixing, placing and consolidation.

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 NEED OF V D F…!!!

• In conventional concreting practice, an important

challenge is the prevention or limiting of evaporation of
mixing water out of the freshly placed concrete.

• The uncontrolled removal of water from the concrete

matrix can result in adverse effects such as plastic
shrinkage cracking.
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 NEED OF V D F…!!!
• Excessive bleeding of concrete can caused for wear
resistance.

• Thus the durability and service life of the flooring

element is in question.

• In hot and windy conditions it produce quality, durable

concrete.

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 INSTRUMENTS USED IN V D F…!!!

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 BEFORE & AFTER CONDITION OF

V D F…!!!

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 LAYOUT OF V D F ..!!!

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 VACUUM DEWATERING PROCEDURE…!!!

• Preparation of sub base.

• Divide floor area into panels.

• Preparation of framework using steel channels.

• Laying down of steel bars of specified size.

• Mix design of concrete.

• Placing of concrete and compacting.

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 VACUUM DEWATERING PROCESS…!!!

• The vacuum dewatering process removes surplus water

present in the concrete.

• This is done using the Vacuum Equipment comprising of

Suction Mat Top Cover, Filter pads and Vacuum Pump.

• This process starts immediately after surface vibration.

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 VACUUM DEWATERING PROCESS…!!!

• Filter pads are placed on the fresh concrete leaving
about 4 inches of fresh concrete exposed on all sides.

• The top cover is then placed on the filter pads and rolled
out till it covers the strips of exposed concrete on all
sides.

• The top cover is then connected to the vacuum pump

through a suction hose and the pump is started.
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 VACUUM DEWATERING PROCESS…!!!

• Vacuum is immediately created between the filter pads

and the top cover.

• Atmospheric pressure compresses the concrete and the

surplus water is squeezed out.

• This process lowers the water content in the concrete by

15 – 25%.
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 VACUUM DEWATERING PROCESS…!!!

• The dewatering operation takes approximately 1.5 – 2

minutes per centimetre thickness of the floor.
• The dewatered concrete is compacted and dried to such an
extent that is possible to walk on it without leaving any foot
prints.
• This is the indication of concrete being properly dewatered
and ready for finishing.
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 EFFECT OF V D F METHOD…!!!

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 ADVANTAGES OF V D F…!!!

• Reduction in W/C ratio leads to early setting and high

strength.

• It removes the excess water of the concrete & an ideal

W/C ratio can be achieved.

• Increase in compressive strength of concrete by 40 – 70%.

• The surface hardness of the slab increase by 130%.

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 ADVANTAGES OF V D F…!!!

• Water absorption is reduced enormously.

• Minimum dusts.

• Level floor, high flatness accuracy.

• Minimized crack formation, shrinkage reduced by 50%.

• Improved wear resistance.

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 ADVANTAGES OF V D F…!!!

• Elimination or minimization of overtime.

• High and early strength, minimize damage to newly cast

floors.

• Void – free and Denser concrete.

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 DISADVANTAGES OF V D F…!!!

• High initial cost.

• Skilled Labour is needed.

• Need specific equipment for vacuum dewatering like

vacuum pump.

• Need power consumption during dewatering process.

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 APPLICATIONS OF V D F….!!!

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 IN INDUSTRIAL AREA SUCH AS…!!!

Space
Workshops
Shuttles

Canals Cold Storage

Plants

Hydro Power Cooling

Plants Towers

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 IN PUBLIC AREA SUCH AS…!!!

Bridges

Railway
Shoppin
Platform
s g Malls

Airport
Runways

Harbors Hangers

Ports

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 IN DEVELOPERS AREA SUCH AS…!!!

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 CONCLUSION…!!!
Vacuum Dewatering process is very important modern
construction work in the context of economy, facility,
modern technology and comfort. It is very useful for
special purpose projects like for the use of wear house,
parking area, industrial flooring like flooring of large area.
Nowadays V D F is used with modern techniques and
machineries.
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ANY QUESTIONS ???
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