Our precommissioning capabilities include:

Pipeline cleaning - using chemical or mechanical methods to remove deposits

or debris to ensure optimum flow and efficient throughput.

Pressure filling - using forced flooding or free-filling methods.

Pressure testing - multiple techniques, using water, air or nitrogen.

Dewatering - after hydrostatic testing, using advanced design to drive nitrogen or air.

Drying - using chemicals, on-site generated nitrogen, forced air or vacuum to lower
internal dew point.

Purging - using our proprietary non-cryogenic nitrogen process to effectively and

completely purge the pipeline prior to commissioning, capping or abandonment.

Weatherford’s Temporary Air Compression Stations (TACS) boasts the largest fleet
of purpose-built air compression equipment in the world. The fully stand-alone TACS
includes feed compressors, air dryers, high-pressure boosters, coalescing and carbon bed
oil removal filters, flow meters, centralized remote monitoring system, fuel pumping and
distribution system and all support facilities (electrical generation, lighting, etc.).

After we have completed the pipeline precommissioning process, we can assist in

commissioning the line.

Inspection: SAAM® Surveys

Weatherford P&SS provides pipeline inspection services using SAAM, the Original
Smart Utility Pig. The SAAM (Smart Acquisition Analysis Module) technology is a
revolutionary inspection system, and provides a versatile, cost-effective solution to
pipeline operators.

The SAAM unit is installed completely within a utility pig, and measures and records the
pig’s behavior through a pipeline. Post-survey interpretation of the data logged provides
useful information, enabling operators to make informed decisions about the integrity of
their pipeline. Applications of the SAAM tool include:

• 3D out-of-straightness measurement
• Locate internal debris (e.g. paraffin wax)
• Locate internal bore restrictions (e.g. dents)
• Locate internal corrosion
• Log process data (pressure, temperature)
• Diagnose and optimize pigging
 The SAAM tool can be used in a regular direct assessment and maintenance
role, as well as in one-off troubleshooting applications.

SAAM is a registered trademark in the United Kingdom.

Inspection: Multi Channel Caliper –

MultiCal™360
Weatherford’s MultiCal™ 360 multi-channel caliper tool is a new generation, advanced,
in-line inspection tool that combines multi-channel caliper inspection and SAAM® smart
utility pig technologies to provide new levels of inspection capability and defect
orientation detection, i.e. o’clock position.

Technical Details

The rugged mechanical design features an array of independent spring-loaded sensing

arms coupled to high-resolution sensors. The dual wheels on each arm ensure maximum
coverage of the inner surface of the pipe. Distance measurement is provided by dual
odometer wheels with “self cleaning” features to minimize slippage. The electronics in
the MultiCal 360 include the latest “flash memory” data storage as well as USB
communications to the host PC ensuring reliable.

The Weatherford proprietary visualization and analysis software package, providing a

detailed database of anomalies, pipeline features, and geometry anomalies—allows data
to be viewed in various formats.

The software, anomaly database and analysis report (generated by the analysis center) are
then compiled to form a comprehensive final report to document the integrity of the
pipeline.

Inspection: UT/Crack Detection

The latest addition to the Weatherford arsenal of inspection tools, techniques and
solutions for pipeline integrity management (PIM) is the ultrasonic testing (UT)
inspection tool for detecting cracks and crack-like anomalies, especially for pinpointing
stress corrosion cracking (SCC), an environmental type of corrosion.The UT tool emits
ultrasound pulse waves at an angle, creating a shear wave in the pipewall. The waves
locate hard-to-find crack-like anomalies, (environmental cracking and production-related
anomalies) in their earliest stage of development.

By providing a full-circumferential view of the pipewall, operators can evaluate axially

oriented cracks, crack-like anomalies, toe-cracks, lack of fusion, as well as large
individual cracks or colonies of SCC.
 Because this UT tool is supported by qualified and experienced Weatherford
personnel, operators also receive proven ways to maximize the crucial
information gained from this newest PIM diagnostic tool. Ultrasonic crack detection
technology services are available for onshore and offshore pipeline operations and are
available in many different diameters.

The Weatherford proprietary visualization and analysis software package, providing a

detailed database of anomalies, pipeline features, and geometry anomalies—allows
data to be viewed in various formats.

The software, anomaly database and analysis report (generated by the analysis center) are
then compiled to form a comprehensive final report to document the integrity of the
pipeline.

Inspection: MFL & TFI

Inspection by Magnetic Flux Leakage (MFL) Technology

MFL technology operates on a simple principle—where there is metal loss (i.e.,

corrision) the magnetic field leaks from the metal. The MFL tool detects this leakage
field. MFL tools have a proven track record for the detection of metal loss on the outer
and inner surface of the pipewall, as well as detecting general and pitting corrosion,
corrosion in or near the girthweld, and construction defects within the girthweld.

Weatherford builds on this proven technology with its MFL high-resolution tool. High-
resolution translates into more reliable and accurate identification and characterization of
pipeline anomalies, thus better data on the pipelines integrity status.

The software, anomaly database and analysis report (generated by the analysis center) are
then compiled to form a comprehensive final report to document the integrity of the
pipeline.

Inspection by Transverse Field Inspection (TFI) Technology

TFI technology incorporates a magnetic flux technique to detect and characterize narrow
axially oriented anomalies by inducing a circumferential field path, rather than a
longitudinal one. This method is sensitive to defects not normally detected by
conventional magnetics, such as narrow axial external corrosion, cracks in long seam
welds (SCC), gouges, axial notches in dents—as well as large individual cracks or large
colonies of stress corrosion cracking (SSC).

Both of these tools have a proven track record, minimizing the need for expensive client-
initiated verification excavations—important considerations when building a superior
pipeline integrity management program. They are both well suited for use in any type of
 product line, whether oil, refined product, gas, water or condensate. They can be
used onshore or offshore and are available in many different diameters.

The Weatherford proprietary visualization and analysis software package, providing a

detailed database of anomalies, pipeline features, and geometry anomalies—allows data
to be viewed in various formats.

Inspection: UT/Wall Measurement

The Weatherford ultrasonic testing (UT) pipewall measurement tool uses high-frequency,
highly directional compression sound waves to measure wall thickness, finding hidden
flaws. This sophisticated device generates short bursts of sound energy for the detection
and determination of metal-loss and manufacturing-type defects resident in the pipewall.
These defects include metal-loss (corrosion) on the outer and inner surface, channeling,
blisters, bulges, inclusions and laminations. The UT tool uses immersion-based
ultrasound sensors for direct measurement of defects, monitoring and analyzing the
reflected or transmitted wave patterns to determine the condition of the pipewall
material.UT is a direct measurement, supplying a more accurate description and
characterization of anomalies. Detailed information is essential to correctly apply
advanced assessment codes and determine the appropriate pipewall repair technology
application. These tools can be used in onshore or offshore pipelines and are available in
many different diameters.The Weatherford proprietary visualization and analysis
software package, providing a detailed database of anomalies, pipeline features, and
geometry anomalies—allows data to be viewed in various formats.

The software, anomaly database and analysis report (generated by the analysis center) are
then compiled to form a comprehensive final report to document the integrity of the
pipeline.

Pigging
With over 30 years’ experience in pipeline pigging and pig manufacture, we have a vast
array of high-quality, reliable pigs, suitable for all diameters, media and purposes, either
off-the-shelf, or specifically designed. Our bi-directional (Bi-Di) pigs comprise a
standardized modular design with interchangeable components, enabling simple
adaptation for any challenging pipeline. Other pigs available include cup, foam, dual-
diameter, Polycast™, flexible, D-Scaling, D-Waxing, and dual-module, many of which
can be fitted with our various pig accessories or pig locating systems. We can also offer
pig traps, for onshore and offshore operations.
Pig Location Systems

Our onshore pig location systems combine the highest manufacturing quality and proven
operational reliability. They are designed for service in tough conditions and for long
periods of operation. These systems are suitable for use with pigs deployed in the
cleaning and drying phase of newly constructed pipelines, or during pipeline flooding and
maintenance pigging of operational lines. Further applications include use with
separation pigs during product changes, and use with on-line inspection tools.

Abandonment
Studies have shown that the effectiveness of pipeline pigging and cleaning procedures
prior to abandonment is the most critical determinant of potential quantities of residual
contaminants. Weatherford can engineer and design the most efficient and economic
pigging and cleaning runs to ensure that cleanliness specifications are achieved. Pipeline
abandonment can be a sensitive operation and can differ greatly in approach to standard
pigging and cleaning operations. Weatherford can provide sound environmental
protection practices for pipeline abandonment cleaning processes.

In addition to pigging and cleaning services, Weatherford can provide abrasive cold
cutting services for the disconnection of risers and other pipework, and for nitrogen
inerting and corrosion inhibition.

Leak Detection
Barring some external influence, such as anchor drag, jack-up deployment or storm
activity, major leaks in operating oil and gas pipeline systems usually start out very small.
Typically caused by corrosion or material defects, these small leaks are often overlooked
during initial construction.

The Weatherford suite of leak detection systems provides the means to detect very small
leaks in newly constructed pipeline systems during hydrotesting and also in systems
already in service. By identifying small leaks early on, Weatherford can help prevent
catastrophic events typically accompanied by suspended production, environmental
damage and associated cleanups costs, expensive repairs, loss of revenue and public
image issues. Identification of very small leaks in the initial precommissioning phase of
any subsea system is the first step towards system integrity.
Weatherford offers multiple, independently operated systems that can be effectively
utilized to locate leaks in systems already in operation and/or during the hydrotesting of
new construction in water depths. All systems are capable of optimal performance
regardless of water column clarity. These systems are available to support highly active
oil and gas production and construction markets worldwide.

Dye Detectors

Identify traces of fluorescein dye as small as 1 parts per billion (ppb) in the water
column.

Acoustic Sensors

Passive Acoustics (hydrophone) detects the acoustic energy generated (sound) that a
liquid or gas makes as it seeps through whatever defect or leak path that might exist.

Active Acoustics (dual-frequency identification sonar [DIDSON]) detect the presence of

tiny bubbles or streams of tiny bubbles in the water column, regardless of water column
clarity. This system outputs near video quality for the operator to view at the surface.

Programmable Mass Spectrometer (PMS)

Takes samples along a pipeline route or near a subsea assembly and determines the
presence of specific compounds in the sampling area that have an atomic mass unit of 1
to 150. Light hydrocarbons and their associated gases fall within this range of
compounds.

Umbilical Testing
Weatherford provides a full range of umbilical testing services:

• Project management and engineering

• Load-out monitoring
• Hydraulic flushing, chemical line pressure and decay testing
• Electrical insulation resistance testing via electrical time domain reflectometry
(TDR) and fiber optic cables by OTDR (Optical Time Domain Reflectometry)

Monitoring can be performed by direct mechanical means (gauge/recorder) or by

Wireless Data Acquisition System (where applicable). Fluid analysis is performed by
microscopy or electronic particle counters.

Test services include:

• Post load-out testing

• Pressure testing hydraulic and chemical lines
 • CR IR and TDR of electrical cores
• OTDR of fiber optic cables
• Monitoring during transit
• Monitoring during installation, either platform or vessel based
• Staged installation testing for complex umbilical strings
• Post pull-in/subsea hook-up leak and electrical integrity testing

Weatherford handles topside tie-in of all umbilical components into platform junction
boxes. Supply and cleaning of control fluids for particulate removal or water
contamination can also be provided