S.
Chand & Company Section 1 SCC/QM/001
Quality Manual Table of Contents Page 3 of 3
S. CHAND & COMPANY
LTD.
(Quality Manual & System Procedures)
Std: ISO 9001:2008
Address : 7361, Ram Nagar
Qutab Road
New Delhi 110 055
Phone : (011) 23672080/ 81/ 82
Fax : (011) 23677446
E-Mail : [email protected]
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Quality Manual Table of Contents Page 3 of 3
S.CHAND & COMPANY LTD
QUALITY POLICY
“We are committed to spread
knowledge through publishing
quality books and review for
continual improvement for optimum
customer satisfaction”.
“Books for all”
Nirmala Gupta
Chairperson
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Contents
Section No ISO 9001:2008(E) Contents No of
Clause No. Pages
1. -- Table of Contents 3
2. -- List of Abbreviations 1
3. -- Distribution List 1
4. -- Company Profile 1
5. 1.0 Scope 2
6. 2.0 Normative Reference 1
7. 3.0 Terms and Definitions 1
8. 4.0 Quality Management System 2
9. 5.0 Management Responsibility 6
10. 6.0 Resource Management 2
11. 7.0 Product Realization 8
12. 8.0 Measurement, Analysis and Improvement 4
13. 4.2.3 Mandatory Procedure 1 4
14. 4.2.4 Mandatory Procedure 2 1
15. 8.2.2 Mandatory Procedure 3 2
16. 8.3 Mandatory Procedure 4 2
17. 8.5.2/8.5.3 Mandatory Procedure 5 1
18. 8.5.3 Mandatory Procedure 6 1
19. Annexure 1 1
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Quality Manual List of Abbreviations Page 1 of 1
List of Abbreviations
MR Management Representative
MRR Management Review Report
Pub Publishing
Pur Purchasing
SCC S. Chand & Company
QM Quality Manual
QMS Quality Management System
QMSP Quality Manual & System Procedures
QP Quality Policy
Rev Revision
Sign Signature
WI Work Instructions
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Distribution List
1. Chairperson
2. Jt. Managing Director
3. Chief Executive Officer
4. Chief Financial Officer
5. Executive Vice President
6. Management Representative
7. Head Coordinator (Publishing)- (Head Publishing)
8. Head (Purchase)
9. Head (Administration/HRD)
10. External Auditors Copy
11. External Auditors Copy
12. Advisor (Publishing)
13. Head (Logistic)
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Quality Manual Company Profile Page 1 of 1
Company Profile
Name : S. Chand & Company Ltd.
Address : 7361, Ram Nagar, Qutab Road,
New Delhi 110 055
Phone : (011) 23672080/ 81 / 82
Fax : (011) 23677446
E-Mail : [email protected]
Profile : Publishing Book
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1 Scope
1.1 General
The Company’s well-structured and documented Quality Management System
demonstrates that:
The publication of books by the organization consistently meets the customer and
applicable statutory & regulatory requirements and has endeavored to set the market
standards.
a) The company aims to enhance customer satisfaction through effective
application and continuous improvement of the system that assures conformity to
customer and applicable regulatory requirements
1.2 Application
S. Chand & Company Ltd. is involved in the business of Publishing Books.
Considering the type of organization the following clauses of ISO 9001:2008 are
excluded:
7.3 Design & Developments
The organization is involved in publication of standard books used by students
following is prescribed syllabi. The course contents are already known to the
authors and the user institutions. As such, no design activity is involved in the
publication of books. The activities like cover design and font presentation from
part of the publication process. Hence, this element is excluded.
7.5.2 Validation of Special Processes
Publishing involves steps like editing, style sheet preparation, composing, proof
reading and printing. All these activities are continuously monitored and
inspected at every stage. Since no special process is involved in any of these
activities, this element is excluded from the purview of this scope.
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7.6 Control of Monitoring and Measuring Equipment
In a publishing activity, no monitoring and measuring devices are used. As such
there is no need for monitoring such as calibration etc. Hence, this clause is
excluded.
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2 Normative References
ISO 9000:2005, ‘Quality Management Systems Fundamentals and Vocabulary,
which is considered as suitable as normative reference has been adopted for
necessary references in this system. The most recent edition of this document is
used.
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3 Terms and Definitions
While developing this system, the following terms and definitions have been
considered:
Supplier Authors of publishing materials, Syllabi of CBSE, ICSE & State
Boards and providers of supplies like stationery and other
requirements.
Organization S.Chand & Company Ltd.
Customer Beneficiaries and users of books such as students, teachers and
institutions.
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4. Quality Management System
4.1 General Requirements
The following activities are addressed through a well-structured documented system
a) Determine the processes needed for the Quality Management System through
the organization. (Ref. Annexure-1)
b) Determine sequence and interaction of these processes
c) Determine criteria to ensure effective operation and control
d) Ensure availability of resources and information to support the operation and
monitoring
e) Monitor, measure and analyze these processes
f) Implement actions necessary to achieve planned results and continual
improvements
g) Activities such as printing and binding are outsourced and the type and extent of
control to be applied to these outsourced processes shall be defined within the
QMS.
4.2 Documentation Requirements
This Quality Management System document involves:
a) Statements of Quality Policy and Quality Objectives
b) Quality Manual
c) Mandatory Procedures as per ISO 9001:2008
d) Documents including records, determined by the organization to be necessary to
ensure the effective planning, operation and control of its processes.
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4.2.2 Quality Manual
This quality manual includes
Scope of Quality Management System (1.1)
a) Application including Exclusions (1.2)
b) Documented procedures
c) Description of interaction between processes
4.2.3 Control of Documents
A documented procedure (Mandatory Procedure 1) has been established to define the
controls needed for:
a) Approval of documents for adequacy, prior to use
b) Necessary review, update and reapprove documents
c) Identification of changes and the current revisions status of documents
d) Availability of relevant versions of applicable documents at points of use
e) Ensuring the documents remain legible and readily identifiable
f) Ensuring that documents of external origin determined by the organization to be
necessary for the planning and operation of the QMS are identified and their
distribution controlled.
g) Identification and preventing unintended use of obsolete documents
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4.2.4 Control of Records
A documented procedure (Mandatory Procedure 2) has been established to define the
controls needed for providing evidence of conformity to requirements and of the effective
operation of the Quality Management System
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5. Management Responsibility
5.1 Management Commitment
The Chairperson and other top executives of S. Chand & Company Ltd. are committed
to the development and implementation of Quality Management System and continually
improve its effectiveness.
– Effective communication system through internal meetings, circulars, intra-mail
etc. has been established to create awareness of the importance of meeting
customer, statutory and regulatory requirements
– Quality policy relevant to the organization’s goals is established
– Objectives for the core activities have been defined in measurable terms
– Procedures for management review are established
– Top management has identified and provided adequate resources
5.2 Customer focus
The Jt. Managing Director assisted by Head (Publishing) interacts with existing and
prospective customers regularly to ensure that customer requirements are adequately
determined and effectively serviced to increase their satisfaction.
5.3 Quality Policy
The Chairperson of S. Chand & Co. has established a Quality Policy relevant to the
organization, which states:
“We are Committed to spreading knowledge through publishing quality
books and review for continual improvement for optimum customer
satisfaction.”
Quality policy is displayed at prominent places. Management is committed to the
quality policy and has implemented it.
Training has been imparted to all personnel highlighting the quality policy.
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Departmental heads interact with their juniors on the policy and explain the features
to them.
5.4 Planning
The following measurable quality objectives have been established for different
functions:
Department Measurable objectives Responsibility Reference
Administration Minimum 1 Quality training Head HR & Training Records
program per quarter Admin
Marketing Response to customer complaints Advisor Customer Complaint
within 2 days Publishing Log
Publishing To add minimum 75 new Titles per Head (Publishing) EVP
year
Purchase Add two new suppliers every year. Head Purchase Approved supplier list
Delivery From receipt of order dispatch Head Logistics Order/Dispatch
books within time frame minimum
3 days.
5.4.2 Quality Management System Planning
The planning of the Quality Management System is carried out in order to meet the
requirements given in clause 4.1. A system is in place to maintain the integrity of the
QMS whenever there are changes
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5.5 Responsibility and authority
The following is the organization chart
Chairperson
JMD
CEO
EVP
CFO
Commercial &
Purchase
Publishing Sales Editorial
Mktg
HRD
MR
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Chairperson: Overall responsible for all company operations, administration and for
implementation of Quality Management System.
Jt. Managing Director: In charge of all the operations & assist Chairperson for
implementing of Quality Management System, Projects etc, and finally reports to
Chairperson.
CEO: In charge for day to day operations. International Marketing and is responsible
for all activities for effective implementation of ISO 9001: 2008. He is also
responsible for all HRD activities. Reports to Jt. Managing Director.
EVP: Responsible for Editing, Publishing, Sales/Marketing, etc. Reports to CEO.
CFO: Responsible for Commercial and Purchase activities. Reports to CEO.
5.5.2 Management Representative
The Jt. Managing Director has appointed Capt. A. Suri as Management
Representative. MR’s responsibility is to ensure that process needed for the Quality
Management System are established, implemented and maintained. He also reports
to the Board of Directors on the performance of the Quality Management System and
any need of improvement and ensures the promotion of awareness of customer
requirements throughout the organization. M.R. is also responsible for Liaison with
external parties.
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5.5.3 Internal Communications
The organization has established effective internal communications system within
the organization such as:
– Regular inter-departmental meetings
– Orientation and training lectures
– Guidelines in the form of circulars, letters.
5.6.1 Management Review
A comprehensive review of the Quality Management System is carried out once in
six months. The management review committee consists of:
1. Chairperson Leader
2. Jt. Managing Director Leader
3. C E O Member
4. E V P Member
5. C F O Member
6. M R Member
5.6.2 Management review inputs include:
a) Result of previous audits
b) Customer feedback
c) Performance report of services
d) Preventive and corrective action status
e) Follow up status of previous management reviews
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f) Change if any, that affect Quality Management System
g) Recommendation for continual improvement
5.6.3 Management review outputs include decisions and actions related to
a) Improvement of the effectiveness of the Quality Management System and
its processes.
b) Improvement of services related to customer requirements
c) Resource needs
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6. Resource Management
6.1 Provisions of Resources
Adequate resources are provided to implement and maintain the Quality
Management System, thus continually improve its effectiveness and to enhance
customer satisfaction by meeting customer requirements
6.2 Human Resource
6.2.1 General
Employees are selected on the basis of their education, skill, training and experience
to ensure competency in their working
6.2.2 Competence, Awareness and training
CEO is in charge of HRD activities and ensures:
a) Proper allocation of work as per the competence of the personnel performing
work affecting conformity to product requirements.
b) Provide training or take other actions to achieve the necessary competence.
c) Creation of awareness among all employees of the relevance and importance of
their job towards achieving of quality objectives
d) Maintenance of adequate training records
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6.3 Infrastructure
S. Chand & Company Ltd. provide adequate infrastructure to achieve the desired
results in its activities.
The office is situated at prime location and has proper work stations and all
supporting utilities such as transportation, communication, computers & internet
storage, etc.
6.4 Work Environment
Necessary cleanliness, free from noise, maintenance and proper office environment
is provided to both, for employees and customers to provide them desired services.
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7. Product Realization
7.1 Planning of Product Realization
All processes needed for Book Publishing have been developed and implemented.
The Book publishing activity is carried out in the organization as per the following
Flow Charts attached.
- Editorial Process
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FLOW CHART PUBLISHING
(for two and multicolour books)
Manuscript Received
SCL/QSP/4.9/F/04
Composing Composing
(In House) (Outsourced)
SCL/QSP/4.9/F/05 SCL/QSP/4.9/F/06
Layout setting and
Illustration placing
(In house)
SCL/QSP/4.9/F/07
1st Proof 2nd Proof Final Proof
Reading Reading Checking
(In house/outsourced) (by the author) (In house, supervised
by subject editors
SCL/QSP/4.9/F/09
CRC
SCL/QSP/4.9/F/10
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FLOW CHART PUBLISHING
(for single colour books)
Manuscript Received
SCL/QSP/4.9/F/04
Composing & Formatting Composing & Formatting
(In House) (Outsourced)
SCL/QSP/4.9/F/05 SCL/QSP/4.9/F/06
1st Proof 2nd Proof Final Proof
Reading Reading Checking
(In house/outsourced) (by the author) (In house, supervised
SCL/QSP/4.9/F/08 by subject editors
SCL/QSP/4.9/F/09
CRC
SCL/QSP/4.9/F/10
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While planning product realizations the following are determined as appropriate.
a) Quality objectives and requirements for the product.
b) The need to establish processes, documents and provide resources specific to
the product.
c) Required verification, validation, monitoring, measurement, inspection and test
activities specific to the product and the criteria for product acceptance.
d) Records needed to provide evidence that the realization process and resulting
product fulfill requirements
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Customer Related Process
7.2.1 Determination of Requirements Related to a Product
EVP/CFO ensure adequate determination of requirements specified by the customer
including requirements for delivery and post delivery activities, requirements not
stated by the customer, but necessary for intended or specified use, statutory and
regulatory requirements related to the product, any additional requirements
determined by the organization so that the books supplied by the organization are
suitable for students, teachers and educational institutions.
7.2.2 Review of Product Requirements
EVP/CFO is responsible for review of customer requirements through a checklist at the
time of enquiry to ensure:
1. Product requirements are defined;
2. Contract or order requirements differing from those previously expressed are
resolved; and
3. That the organization has the ability to meet defined requirements.
Where customer provides no documented statement of requirement, customer
requirements are confirmed before acceptance.
7.2.3 Customer Communication
EVP/CFO interacts with the existing and potential customers regularly and is responsible
for coordinating with customers for:
– Product or service information
– Enquiry, contracts or order handling including amendments
– Customer focus including customer complaints
7.3 Design Records
The organization is involved in publication of standard books that are used by
students following syllabi. The contents are already known to the authors and
the user institutions. As such no design activity is involved in the publication
of books. However, the publication activity is done as per the following flow
chart.
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7.4 Purchasing
7.4.1 Purchasing Process
S.Chand & Company Ltd. is involved in the Publishing business and the purchasing
process involves purchase of paper, consumables, books (reference books), plates,
films and other publishing materials.
CFO controls purchasing activities in order to ensure that the quality of purchased
raw material/goods meets the requirement standards. Various levels of controls are
exercised depending on the complexity of the material procured and their effect to
the ultimate product.
Suppliers are evaluated and selected on their ability and their performance is re-
evaluated at periodic intervals as per supplier evaluation form.
7.4.2 Purchasing Information
All purchase orders/service agreements are signed by the Manager and contain
clear, unambiguous description of the required products/material, including where
appropriate requirements for approval or qualification of product, procedures,
processes and equipments, requirements for qualification of personal, QMS
requirements.
7.4.3 Verification of Purchased Products
Verification of products/services to the extent applicable is carried out to ensure that
the procurement meets the specific requirements of the organization. Manager
ensures effective inspection and monitoring of the procured items/services.
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7.5 Production and Service Provisions
7.5.1 Control of Production − Service Provision
In order to control all operations involved in providing effective publication the
following controls are implemented:
– Adequate information is provided to the Customers as to the type and
characteristics of book publishing
– Necessary work instructions are documented and implemented by user
departments
– Necessary monitoring mechanism is provided
– The implementation of product release, delivery and applicable post-delivery
activities.
– Employees have adequate skill, Qualification and Experience to perform their
job
– Customer complaints are effectively handled
7.5.2 Validation of Special Processes
(Not applicable) (Refer clause 1.2)
7.5.3 Identification − Traceability
S. Chand & Company Ltd. has an established procedure for identification and
traceability suitable for the type of business.
– Identification of the books before Publishing is done as per the market
requirements
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– In the Godown/Branches the books are identified in addition to the above
through the stock register and identification labels and bin cards
– Traceability is not a specified requirement at present
7.5.4 Customer Property
Company takes appropriate care and diligence in protecting customer property such
as documents, intellectual property etc. whenever they are in the possession of the
organization. If any of the customer property is lost, damaged or otherwise found
unsuitable, the fact is reported to the customer and records are maintained.
7.5.5 Preservation of Product
Manager is responsible for taking appropriate steps for preservation of books. A well-
designated godown is available for proper preservation of the books.
7.6 Control of Monitoring & Measuring Equipment
Not Applicable (Refer Clause 1.2)
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Improvement
8. Measurement, Analysis and Improvement
8.1 General
The activities of the Company are coordinated to:
a) Ensure books supplied by the Company conform to customer requirement;
b) Ensure conformity of the Quality Management System; and
c) Continually improve the effectiveness of the Quality Management System
To achieve the above, appropriate statistical methods are used.
8.2 Monitoring and Measurement
8.2.1 Customer Satisfaction
S. Chand & Company Ltd. has methods to ascertain market requirement for new
book titles:
– Jt. Managing Director interacts regularly with existing and prospective
customers
– Head Marketing through contract review understands requirements /needs
– Customer feedback reports are analyzed and reviewed at appropriate levels
8.2.2 Internal Audit / Control
A documented procedure (Mandatory Procedure 3) has been established to ensure
that Quality Management System conforms to the planned arrangements, to the
requirements of ISO 9001:2008 and to the Quality Management System established
by the Organization and is effectively implemented and maintained.
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Improvement
8.2.3 Monitoring and Measurement of Process
Jt. Managing Director regularly reviews manufacturing activities of the organization
by monitoring processes at different stages such as enquiry, contract review,
procurement, delivery and storage. When planned results are not achieved,
correction and corrective actions are taken to ensure conformity to process/customer
requirements
8.2.4 Monitoring and Measurements of Product
The activities of the organization are adequately monitored and measured by
responsible persons as per the relevant procedures of the activity. Customer
requirements are properly documented so as to ensure conformity of services to the
stipulated requirements of the customer. Product Release and Service delivery do
not proceed until all specified activities have been satisfactorily completed (unless
approved by the relevant authority or customer.) Records are maintained as an
evidence of the activity.
8.3 Control of Non Conforming Product
A document procedure (Mandatory Procedure 4) has been established to record
non-conformances at different stages and activity, and that which does not conform
to the planned requirement, is prevented from performance. The organization shall
deals with non-conforming product by one or more of the following ways:
– Take action to eliminate the detected non-conformity
– Accept under concession authorized by Director or by customer
– Take action to preclude its original intended use or application
– Taking action appropriate to the effects, or potential effects, of the
nonconformity when nonconforming product is detected after delivery or use
has started.
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Improvement
8.4 Analysis of Data
Depending on the necessity of the activity, various data are analyzed to demonstrate
the suitability and effectiveness of the Quality Management System and to evaluate
where continual improvement of the effectiveness of the Quality Management
System can be made. This analysis includes:
– Customer Satisfaction (8.2.1);
– Conformity to product requirements (7.2.1);
– Characteristics and trends of processes and services including opportunities
for preventive action; and
– Supplier data
8.5 Improvement
8.5.1 Continual Improvement
Efforts for continual improvement are made mainly using the following elements of
Quality Management System:
– Quality Policy
– Measurable Objectives
– Internal/External Audit results
– Data Analysis
– Corrective and Preventive action
– Management Review
8.5.2 Corrective Action
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Improvement
A document procedure (Mandatory Procedure 5) has been established to take
appropriate action to eliminate the cause of non-conformities in order to prevent
recurrence. Reviewing the effectiveness of corrective action taken:
– Review of non-conformity including customer complaints
– Determination of root cause
– Evaluation of need for action to prevent recurrence
– Determination of action needed and its implementation
– Maintenance of records of the results of action taken
– Review of corrective action taken
8.5.3 Preventive Action
A document procedure (Mandatory Procedure 6) has been established to take
appropriate action to eliminate the causes of potential non-conformities in order to
prevent their occurrence.
Reviewing the effectiveness of preventive action taken:
– Review of potential non-conformities
– Determination of root causes
– Evaluation of need for action to prevent recurrence
– Determination of action needed and its implementation
– Maintenance of records of the results of action taken
– Review of preventive action taken
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(ISO 9001:2008)
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4.2.3 CONTROL OF DOCUMENTS
1) Purpose
To ensure the control of all documents and data that relate to the
requirements of the Quality System and to ensure adequate and
authorized release of these controlled documents. The system also
ensures the pertinent issues of availability of appropriate documents are
available at the required locations and the prompt removal of obsolete
documents.
2) Scope
All documents and data pertaining to the Quality System and the
applicable documents of external origin
3) Responsibility : MR
4) Procedure
1) The authority for approval of all levels of documents is identified.
Only those personnel authorized to approve the documents prior
to issue. A master list of all documents providing the latest status
is maintained with MR Authority for control activities of various
levels of documents and Data is summarized as follows :
Sl. Name of Documents Activity of Document
No Data Control
Approval Issue
1 Quality Manual and System Chairperson MR
Procedure
2 Quality Policy & Objectives Chairperson MR
3 Mandatory Procedures Head of Deptt. MR
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4 Work Instructions Head of Deptt. MR
5 Master List of Documents MR MR
Formats
2) All the documents and Data following the Quality System are
identified with proper reference number using an alpha numeric
coding system.
3) Documents are further identified with Section No. (Wherever
applicable), Page Number, Issue and Revision Status.
4) All the identified documents and data at various levels are
approved for adequacy by the personnel authorized as above
prior to issue. MR issues approved documents.
5) Specimen signatures of authorized signatories for approving and
issuing various levels of controlled documents are recorded.
6) Copies of these documents are stamped on each page as
'CONTROLLED COPY' with copy number. Control of documents
is identified with a Unique Number as per the distribution list. Any
document/data that does not require distribution but only
controlling by MR will be stamped "CONTROLLED COPY” without
any copy number. Documents and Data of external origin are also
stamped "CONTROLLED COPY"
7) The documents issued are valid from the closing hours of date of
issue unless otherwise specified.
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8) A master list of documents and data is maintained by MR to
preclude the use of invalid and/or obsolete documents.
9) The control copyholders are responsible to ensure that only the
pertinent issues of the documents only are maintained for use and
invalid and/or obsolete documents are withdrawn and destroyed.
10) All types of stamps/seals used for approving, issuing, controlling
and monitoring purposes of various levels of documents shall be
controlled by MR.
11) MR shall keep one copy of the obsolete documents with proper
identification, including date of obsolence.
12) If a user department for referring past data requires an obsolete
document, MR can issue it for limited period. It is the responsibility
of MR to collect this document on the due date.
13) In case if any control copyholder is relieved from the organization
or his responsibility and authority is changed and shifted to some
other department in the organization, respective departmental
head should take the physical existence of the controlled
documents issued to the individual and verify with the MR before
relieving. The same can be reissued to the new person as per the
laid down procedure. MR keeps record of such activities.
14) Documents of external origin including National and International
Standards are controlled by MR and updated as and when
revision is made.
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5) Documented and Data Changes
1) Proposal for any change in the Quality System may be initiated by
any employee and proposed through the concerned departmental
head, wherever applicable
2) Draft documents incorporated with the proposed modifications are
submitted to the same authorized personnel for review and
approval. Pertinent background information is provided to the
reviewing and approving authority
3) If the proposed change is found to be satisfactory, the approved
and amended document is issued by MR
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4.2.4 CONTROL OF RECORDS
1) Purpose
To demonstrate conformance to specified requirement and the effective
operations of Quality Systems.
2) Scope
Applies to all Quality Records, maintained by various departments.
3) Responsibility : MR
4) Procedure
The following records are established and maintained to provide evidence of
conformity to requirements and of the effective operation of the Quality
Management System. All records shall be legible, readily identifiable and
properly protected. All records shall be maintained for a minimum period of
3 years unless otherwise specified. Records are stored at the place of use,
protected and retrieved by the Person In-charge of the record whenever
necessary and disposed off by shifting / destroying after the end of period of
maintenance.
1) Management Review (5.5.1) MR
2) Personnel Training (6.2.2e) MR
3) Process Realization (7.1d) Manager (Publishing)
4) Customer Requirement Review (7.2.2) EVP
5) Design Records (7.3) IT
6) Supplier evaluation (7.4.1) Manager-Commercial
7) Product Identification (7.5.3) Manager (Publishing)
8) Internal Audits (8.2.2) MR
9) Non-conformance (8.3) MR
10) Corrective & Preventive Action (8.5.2e, d) MR
11) Customer Property (7.5.2) Manager (Publishing)
12) Product Conformity (8.2.4) Manager (Publishing)
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8.2.2. Internal Audit
1) Purpose
To conduct audit at planed intervals to determine that the QMS confirmed to the
planned arrangement to the requirement of the standard ISO 9001:2008 and to
the requirements established by the company and to verify that the QMS is
effectively implemented and maintained.
2) Scope
Applicable to the total Quality System of the organization.
3) Responsibility : MR
4) Procedure
1) Internal Quality Audits are conducted once in six months. Audits are
planned and scheduled in advance by MR on the basis of the system and
importance of the activities to determine the effectiveness of the Quality
System of the organization, and also based on the results of previous
audits.
2) Internal Quality Auditors are selected from the employees after providing
appropriate training by qualified personnel engaged specifically for this
purpose and ensure objectively and impartiality of the audit process.
3) The audit teams are formulated in such a way that the audit operation is
carried out by personnel independent of those having direct responsibility
for the activity being audited.
4) Audit operation is performed through examination of documents, records,
files, interviews and observation of activities in accordance with the
checklist.
5) Observations to determine which ones to be reported as non-
conformities. Audit observations are conveyed to the concerned
Functional/Departmental Heads before preparing the audit report.
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6) Each audit team prepares the audit report under the guidance of the team
leader, who is responsible for the accuracy and completeness. After
completion of the audit, the auditor and auditee sign the non-conformance
report.
7) All the audit teams discuss about their audit finding with MR and submit
the report to him. MR prepares a consolidated non-conformity report
against each clause for monitoring further necessary action.
8) The auditee is responsible for the area being audited shall be ensure that
any necessary corrective action are taken without undue delay to
eliminate detected nonconformities and their causes.
9) On a mutually agreed date or during the subsequent audit, the auditor
closes the previous non-conformity report after ensuring the
implementation and effectiveness of the corrective action taken.
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8.3 Control of Non-conforming Products
1) Purpose
To ensure the identification, documentation, evaluation, segregation and
disposition of non-conforming products so as to prevent its inadvertent
use.
2) Scope
Applicable to product/materials from receipt stage through all stages of
Publishing.
3) Responsibility: MR and Manager (Publishing)
4) Procedure
During receipt if any material is non-conforming to the
standard/acceptance criteria/specification as per the Purchase Order, it is
identified as non-conforming material. Non-conforming materials are
retained until one of the following courses of disposition action is taken.
a) The materials are reworked to make them conform to concerning
specification/acceptance criteria
b) The materials are accepted without rework/repair by concession.
c) The materials are rejected/ scrapped as they cannot be used
under any circumstances.
8.4 Publishing
a) Non-conforming detected at various stages of publishing are
properly identified
b) Concerned section incharge initiates rework action wherever
feasible. After completion of rework, actions are re-inspected.
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c) Even after rework, if the actions continue to be non-conforming,
the case is referred to Director who only can appropriate
acceptance of products under concession.
d) If use under concession is not accepted, the products are isolated
and scrapped.
e) Wherever contractually required, such concessions are informed
to the customer.
f) The description of non-conformity that has been accepted shall be
recorded to denote the actual condition.
g) If non-conformity is detected after delivery or use has started
corrective actions appropriate to the effects is taken.
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8.5.2/8.5.3 Corrective & Preventive Action
1. Purpose
To investigate the actual or potential non-conformities, its analysis and
implementation of the corrective and preventive action
2. Scope
This procedure is applicable to non-conformities relating to product,
manufacturing process, quality systems and customer complaints.
3. Responsibility: MR, Manager (Publishing)
8.5.2 Corrective Action
Procedure for corrective action covers the following steps.
a) Customer complaints are acknowledged (written/verbal) based on the
nature and magnitude of the complaint. Preliminary investigations are
done through telephone or visit of the company personnel wherever
necessary. Corrective actions are taken in coordination with the
concerned departments and the customer is accordingly informed.
b) Corrective actions for non-conformities related to publishing, and Quality
System are evaluated before corrective action is taken.
c) Appropriate steps are taken to eliminate causes for actual or potential
non-conformities. Actions initiated to a degree appropriate to the
magnitude of problems and to avoid the recurrence of non-conformities.
d) Sufficient controls of processes and procedures are implemented to avoid
recurrence of the problem.
e) Records of the results of the action taken and maintained and
effectiveness of corrective action reviewed by MR.
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8.5.3. Preventive Action
Procedure for preventive action covers the following steps.
a) One or more of the following material sources of information are
used for determining potential nonconformities and their causes
and reviewing the effectiveness of preventive action as
appropriate.
1) Records of Quality & Manual System Procedure
2) Records of Mandatory Procedures
3) Records of Product Identification and Tractability
4) Records of Publishing
5) Records of Inspection and Testing
6) Records of Control of Non-conforming Products
7) Records of Customer Complaints
b) Steps needed to deal with the problems requiring preventive
action are determined based on the past experience/corrective
action already planned/taken in the same situation in another area
of work.
c) Appropriate steps are taken to implement the identified preventive
actions. Sufficient controls are implemented to ensure effective
preventive actions.
d) Relevant information on actions taken and their effect is submitted
for Management Review.
e) Any change to the documented procedure is implemented and
recorded.
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Approved Issue No.:02 Revision No.: 01
Chairperson Date: 01.02.2010 Date:12.11.2010
S.Chand & Company ANNEXURE -1
(ISO 9001:2008)
SEQUENCE OF INTERACTION OF PROCESS
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Management Management Review
Process Internal Audits
Continual Improvement
Customer Satisfactions
Improvements
Core Publishing
Process Customer Requirements
Design of DTP
Printing & Bindings (Outsource)
Support Control of Documents & Records
Process Training
Purchasing
Control of Non-conforming Products
Storage & Delivery
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