Guided Wave
Guided Wave
Guided Wave
This paper will include discussions on fundamental principles and market forces associated with the
upcoming revolution in ultrasonic guided waves. A literature survey is also outlined covering some selected
major developments this past decade. A few applications in pipe, rail, bonding and composites, imaging and
tomography, ultrasonic vibration, de-icing, structural health monitoring, gas entrapment, and non-linear
methods are treated to provide an idea of where we are heading with ultrasonic guided waves.
Market Forces:
Ultrasonic Guided Wave integration into NDE and SHM is growing rapidly for a variety of reasons. Quite
often it is the only way to solve a problem because of limited access to a structure and the ability to inspect
a large area from a sensor at only a single location on the structure. Ultrasonic guided waves are very
different from the more standard ultrasonic bulk wave inspection where hundreds of test modes become
possible, whereas for bulk waves only two modes of inspection are possible, longitudinal and shear. With
the initiation of guided wave inspection taking off around 15 years ago, there was high expectations on use
which was subsequently held back because of a lack of theoretical understanding and weakness in
computational power required in modeling analysis. In technology transfer from laboratory to field, we
often encountered many challenges of coatings, hidden, buried structures and geometrical intricacies in
environment, etc. Many of their problems have now been overcome and technology transfer and product
development are moving rapidly forward. Guided wave innovation is amazing in application, sensitivity and
penetration power. Some of these advancements are discussed on these pages.
Taking place is a paradigm shift from bulk wave ultrasonics to guided waves because of reduced cost, less
inspection time and greater coverage, and the ability to solve new problems with no prior solution
potential.
There is also a paradigm shift from NDE to SHM because of improved reliability, continuous screening, and
early warning of defect growth and structural failure. As a result, there is baked in potential for prefab
sensor installation. There are also many cost and safety benefits associated with SHM.
The future looks bright for ultrasonic guided waves in NDE and SHM with applications in pipe, rail, bridge,
aircraft, power plants, processing plants, highways, buildings, and in almost any government or industrial
facility.
Literature Survey
Many textbooks are available on the subject of ultrasonic guided waves. For example, in 1975, Graff ‘s
book covers waves in infinite media and in various waveguides [1]. Rose’s book 1999 [2] covers
fundamentals including dispersion curves, wave structure, source influence and excitability. Fundamentals
of wave propagation are presented nicely by Achenbach (1973), Auld (1973), and Datta (2008) [3~5]. In
Achenbach 2003, some interesting reciprocity concepts associated with guided and Lamb waves are treated
[6]. A recent book that highlights some interesting aspects of guided waves in composite materials is
presented by Rokhlin, Chimenti, and Nagy [7].
Zhu and Rose 1999 employs boundary element methods (BEM) and simulation [9] for guided wave analysis.
Rose 1994 also covers wave mechanics principles [8] and Gao et al. 2010 [10] introduces the concept of
goodness curves to assist in mode and frequency selection in studying such features as skew, a variety of
wave structure variables, excitability, etc. Yan et al 2010 [11] uses ultrasonic guided wave mode and
frequency selection for defect detection and characterization in a multilayer hybrid laminate. Fromme and
Sayir 2002 studied the detection of cracks at rivet holes using guided waves [12].Rizzo et al in 2009 studied
fatigue crack detection in waveguides [13]. Ing and Fink in 1998 introduced time reversal techniques
[14].Wilcox in 2003 employed rapid signal processing techniques to remove the effect of dispersion from
guided wave signals [15].
Pipe
Ultrasonic guided waves were first introduced to tubing inspection by Rose et al 1993 [16]. Following the
research results of Ditri and Rose (1992) [17], Li and Rose developed an analytical method to simulate the
angular profiles in hollow cylinders [18]. In 2002, Li and Rose presented the phased array focusing
technique for longitudinal guided waves propagating in cylindrical shells [19]. Rose and Mudge introduced
Circumferential waves were studied by Thompson, et al. who used Lamb waves for steel plate and pipe
inspections in 1972 [24]. Van Velsor et al. 2009 developed enhanced coating disbond detection methods
with guided wave physically based features[25].
Defect imaging and synthetic focusing methods were introduced by Hayashi et al. 2005 [26], Mu and Rose
2008 by focusing [27], and with coatings [28], Davies and Cawley 2009 [29], Mu et al. 2010 [30], and
Velichko and Wilcox 2009 with post-processing [31].
Pavlakovic et al. in 1997 introduced a commercial software package for dispersion curve calculation:
DISPERSE [32]. Demma et al. in 2001 studied mode conversion of longitudinal and torsional guided modes
due to pipe bends [33]. Ma et al. in 2007 studied sludge and blockage detection inside pipes [34].
SAFEM efficient computational techniques were introduced for guided wave problems by Hayashi et al.
2002 [35]. Magnetostrictive methods were pioneered by Kwun et al. in 1998 covering guided wave
inspection of pipe using magnetostrictive sensors [36]. Kim et al. in 2005 used magnetostrictive
transducers with ferromagnetic strips 45˚ from the axis of a pipe [37].
Rail
Grewal 1996 used Rayleigh waves in rail [38]. Hayashi et al 2003 computed guided wave dispersion curves
for a bar with an arbitrary cross-section with a rod and rail example [39]. Wilcox et al 2003 also introduced
some interesting aspects of rail inspection [40]. Gunawan and Hirose in 2005 used boundary element
analysis of guided waves in a bar with an arbitrary cross-section [41]. Bartoli et al. (including Lanza di
Scalea) in 2006 employed modeling aspects of wave propagation in damped waveguides of arbitrary cross-
section [42]. Lee et al. 2009 used a guided wave approach for defect detection under shelling in rail with
wave structure selection examples for sensor design to achieve special effects [43].
Mal et al. in 1988 and 1990 studied guided wave evaluation of adhesive bonds [44]. Chimenti et al. in 1988
made use of guided waves reflection and propagation in fluid-coupled composite laminates [45]. Datta et
al. in 1990 studied edge and layering effects of guided waves in a multilayered composite plate [46]. Na
(2002) researched ultrasonic guided waves for steel bar concrete interface testing [47]. Hosten and
Castaings in 2005 employed finite elements method (FEM) for modeling the guided waves propagation in
structures with weak interfaces [48]. Puthillath and Rose 2010 introduced higher order ultrasonic guided
wave inspection of a titanium patch that was bonded to an aluminum aircraft skin [49].
Li and Rose (2001) implemented guided wave mode control by use of a phased transducer array [50].
Giurgiutiu et al. in 2002 invented a virtual beam steering technique by using PZT transducer arrays [51].
Wilcox in 2003 developed omni-directional guided wave transducer arrays for rapid inspections of large
areas in plates [52]. Yan and Rose in 2007 used beam steering in composites [53] and in 2009 with a
phased array time delay comb [54]. Salas and Cesnik in 2010 presented guided wave structural health
monitoring (SHM) by using composite long-range variable-length emitting radar (CLoVER) transducers in
composite materials [55]. Senesi et al. in 2010 developed guided wave frequency-steerable arrays for
SHM[56].
Hinders et al. in 1999 studied Lamb wave tomographic scanning [57] and Gao et al. in 2005 introduced
guided wave mode and frequency selection for tomography for aircraft structures [58]. Breon et al. in 2007
did guided wave damage detection tomography for SHM in pipeline elbows [59] and Van Velsor et al. in
2007 studied pipe defects by employing guided wave tomography technique [60]. Yan et al. in 2010 also
used ultrasonic guided wave imaging techniques in SHM [61].
Some research has been carried out to improve the guided wave imaging techniques. Ruzzene in 2007
employed frequency wave number domain filtering for improved damage visualization [62]. Hall and
Michaels in 2011 studied computational efficiency of ultrasonic guided wave imaging algorithms [63].
Ultrasonic vibration
Rose et al. in 2010 introduced an ultrasonic guided wave modal analysis technique(UMAT) for defect
detection [64], followed by work by Yan and Rose (2010) [65].
Deicing
Venna et al. 2007 [66], Zhu et al. 2008 [67], and Gao et al. 2009 [68] utilized ultrasonic guided waves for
deicing experiments.
SHM
Michaels et al. in 2004 used feature-based classifiers for ultrasonic SHM [69]. Raghavan and Cesnik in 2004
modeled use of piezoelectric-based Lamb wave generation and sensing for SHM [70].
Nonlinear
Nonlinear methods are now finding applications in ultrasonic guided wave analysis. See Cantrell et al. 2001
[71], Kim at el. 2006 [72], and Pruell et al. 2009 [73].
A comparison of ultrasonic bulk waves with ultrasonic guided waves is illustrated in figure 1. Note that bulk
waves cover only a small localized section of a structure. Scanning is necessary to complete an inspection
of a test part. The ultrasonic guided wave floods a large area from a single probe position. Two basic
guided wave excitation examples includes angle-beam excitation and comb excitation as illustrated in figure
1. A more detailed comparison is presented in table 1.
Figure 1
Comparison of Ultrasonic Bulk and Guided Waves
Ultrasonic guided waves can be used to inspect almost any structure since the structures fall into a class of
natural wave guides. See table 2. Again, widespread adaptation of guided waves has just occurred because
of improvements in understanding and in signal interpretation. A special challenge, however, is on thick
sections, but even here, surface waves can be used to inspect regions close to the surface of a structure.
Frequency changes can increase the depth of penetration and hence improve the examination of a
structure.
Table 2
Natural waveguides
The many exciting benefits of ultrasonic guided waves are depicted in table 3. These reasons have
propelled the development of guided waves forward. Site preparation for inspection is greatly reduced as a
result of large coverage of hidden sections of a structure.
Table 3
Principal Engineering Benefits of Guided Waves
Table 4
The major differences between NDT and SHM
NDT SHM
Figure 2
Activation and wave structures
We will now consider the modeling analysis component associated with the understanding of ultrasonic
guided waves. The approach makes use of a hybrid analytical FEM computation as exhibited in figure 5.
The FEM computation process is useless unless proper boundary conditions are considered in a simulation
of an ultrasonic guided wave inspection. The boundary condition comes from a sensor design that comes
from a choice of appropriate wave structure from the phase velocity dispersion curve space, hence an
appropriate mode and frequency choice to solve a particular problem is NDE or SHM.
Figure 4
Source influence of a typical comb transducer excitation or
an ability to generate a specific mode and frequency
A few sample problems that have been solved using the hybrid analytical FEM computation are listed in
table 5 along with appropriate references.
Table 5
Examples of the use of the Hybrid Analytical FEM
Approach for solving guided wave problems
Figure 6
Guided wave phased array technologies
Applications
Pipe
Static shot FEM simulations, at different times of an axisymmetric guided wave propagation in a pipe are
demonstrated in figure 7. To go beyond the axisymmetric wave to focusing considerations, the methods of
focusing are listed in table 6. A static shot example of a real time phased array result is illustrated in figure
8. Notice the achievement of the focal spot in the 5th frame. The focal spot can be changed in size by
changing the probe and instrument design parameters. The focal spot can then be moved anywhere axially
and circumferentially in the pipe. The benefits of focusing are described in table 7.
To illustrate the focusing principle in a practical sense, consider the partial loaded field natural focusing
result as calculated in figure 11. The loading transducer is centered at zero degrees. With the pipe laid out
flat it can be seen that the natural focal spot in this example occurs at the opposite side of the pipe at 180
degrees at an axial location of around 10 meters. If we were to have an angular profile due to some partial
loading around the circumference at some axial position as shown in figure 12a, and if we were to arrange a
series of partial loadings around the circumference and phase them properly, we could end up with a
superimposed result at the same axial distance with a strong focal point as plotted in figure 12b. Two
focused experimental results are diagrammed in figure 13. These profiles provide confidence in a call that a
defect is indeed there and its’ circumferential position can be clearly determined.
Wave propagation into a pipe elbow and beyond can create blind spots at a specific frequency due to mode
conversion. Pipe coating and buried pipes can also seriously reduce penetration distances. See Rose [74]
for successes and challenges in pipe inspection.
Figure 7
Axisymmetric guided wave propagation along the pipe
Frequency tuning
axisymmetric excitation and receiving
Natural focusing
partial loading excitation and receiving
Phased array focusing
multi-element array excitation and receiving with time
delay and amplitude tuning
Figure 8
Guided wave active focusing in pipe FE simulation results
Figure 9
Details of a pipe section that was studied
Rail
Guided waves are also finding increased use in a variety of different rail inspection applications. See Lee et
al [43] for an example. We’ll consider here the ability to cover various portions of a rail, from head, to web,
to base in this brief discussion. The dispersion curves for a rail are close together, and in fact almost covers
the entire phase velocity dispersion curve space except for bounds, as an example on the lower end where
we only propagate a pseudo-Rayleigh surface wave mode. Despite the complexity, the curves are useful.
Wave structures variations occur from one region to another in the dispersion curve space. It becomes
possible with the appropriate mode and frequency choice to have energy propagate in the head only, or in
the entire rail. See a few static shots in figure 14. If transverse crack detection under shelling was a goal,
the energy in head only example would work well. If you were seeking a solution to find a base defect,
complete rail coverage would be useful. See [43] for details.
Mode and frequency selection are also useful when solving inspection problems with bonding situations for
composite materials. Let’s consider the inspection of a titanium repair patch bonded to an aluminum
structure on an aircraft. If we were to find an interface weakness or a kissing bond, guided waves would be
useful as we could get a dominant in-plane displacement component into the interface which from earlier
work we know would be sensitive to the weak interface. To do this, consider the dispersion curve for the
titanium to aluminum bonded structure as calculated in figure 15.
Superimposed on the curves is the magnitude of the in-plane displacement component. Red areas, for
example, point to good portions of the curve to carry out an inspection. Of the possibilities, consider the
source influence study depicted in figure 16. The mode selected is somewhat separated from the others,
and can easily be generated with an actuator havving a narrow phase velocity spectrum and frequency
spectrum. An angle beam piezoelectric sensor or a comb type piezoelectric or EMAT activation could be
designed for the inspections. See Puthillath et al.[49] for details.
Figure 16
Source-Influence Study of guided wave loading sources
Ultrasonic guided wave tomography with a variety of different sensor distributions on a structure can
become a valuable tool in SHM. Success depends, however, on using the right actuators. For example, in
the plate with a corrosion defect shown in figure 16, a guided wave tomography experiment was conducted
with a set of cylindrically shaped transducers commercially available off the shelf; very poor results were
obtained when water was splashed onto the plate. On the other hand, when using a carefully designed set
of annular array transducers, excellent results were obtained whether the plate was dry or wet. See figure
17. This is possible by selecting a pint on the phase velocity dispersion curve space with dominant in-plane
displacement so that the ultrasonic wave would not leak into the water. The annular array sensor is similar
to a comb type transducer and its activation line in the phase velocity dispersion curve space can intersect
the optimal text point.
Figure 16
Water loaded plate influence
Phased array application is now going beyond medical and ultrasonic bulk wave phased arrays, to guided
wave phased arrays for pipe, and now to guided wave phased arrays for plates. A simulation of a radar like
scan is simulated in figure 18 with static shot shown at 7 positions. Proper sensor design is required to do
this from a small circular array of sensors at the center of a plate. Keep in mind here that appropriate mode
and frequency control is also necessary in order to optimize defect detection sensitivity, to scan a
composite plate, and to overcome skew angle and group velocity variation in the plate. Multiple scans
might be necessary. Some of the challenges in moving this method forward are outlined in table 8.
Ultrasonic Vibrations
A new ultrasonic guided wave method to provide a robust signature of a structure has recently been
introduced by Rose et al [64]. This technique bridges the gap from transient high frequency guided wave
analysis to more traditional low frequency ultrasonic model analysis. The characteristics of the methods
are presented in table 9. The high frequency ultrasonic modal patters or ods depends on the ultrasonic
loading function. Sensitivity optimization is possible here, again, by selecting the proper mode and
frequency for the phase velocity dispersion curve space. This approach is particularly useful in
manufacturing hundreds of a complex shaped part and follow up later in service.
Guided wave innovation goes beyond application in NDE and SHM. For example, it is shown by Zhu et al
[67] that selection of a suitable wave structure, hence mode and frequency, which then can
fracture/delaminate a layer or patch of ice from a substrate. Guided waves can also be used in ice
detection. See [2]. The same principle can be extended to gas entrapment detection in a pipeline by
measuring guided wave energy transferred from one position in a pipeline to another. Again, the right
mode and frequency must be selected to ensure success so that appropriate amounts of ultrasonic energy
can leak into the fluid, but will certainly not leak into the gas entrapment regions.
Concluding Remarks
Advances in guided wave understanding and computational power are making guided wave inspections a
reality today. Of particular significance are applications in aircraft, pipelines, rail and bridges.
New directions point to NDE and SHM with inexpensive distributive sensor networks and sparse arrays for a
line of sight analysis,tomography, phased array work, and ultrasonic vibration. Besides defect detection
and location analysis for screening, new work also points to more detailed quantitative characterization
analysis
Guided wave innovation can go beyond application in NDE an SHM. Examples in ice detection, de-icing, and
gas entrapment detection were cited.
For successes and challenges in ultrasonic guided applications to date, see Rose [74]
References
1. Graff, K.F., Wave Motion in Elastic Solid, Oxford University Press, 1975.
2. J.L. Rose, Ultrasonic Waves in Solid Media, Cambridge University Press, 1999.
3. Achenbach, J.D., Wave Propagation in Elastic Solids, Elsevier Science, Amsterdam, 1973.
4. Auld, B.A., Acoustic Fields and Waves in Solids, John Wiley and Sons, 1973 (Reprinted R.E. Krieger Publ.
Co., Malabar, Florida, 1990).
5. Datta, S.K., Shah, A.H., Elastic Waves in Composite Media and Structures: With Applications to
Ultrasonic Nondestructive Evaluation, CRC Press, 2008.
6. Achenbach, J.D., Reciprocity in Elastodynamics, Cambridge University Press, 2003.
7. Rokhlin, S.I., Chimenti, S.E., Nagy, P.B., Physical Ultrasonics of Composites, Oxford University Press,
2011.
8. Rose, J.L., Ditri, J., Pilarski, A., “Wave Mechanics Principles in Acousto-Ultrasonic NDE”, Journal of
Acoustic Emission, Vol. 12, Nos 1/2, pg. 23-26, 1994.
9. Zhu, W., Rose, J.L., “Lamb Wave Generation and Reception with Time-Delay Periodic Linear Arrays: A
BEM Simulation and Experimental Study”, IEEE Transactions on Ultrasonics, Ferroelectrics and
Frequency Control, Vol. 46, No. 3, pgs. 654-664, May 1999.
Acknowledgements
Thanks are given to my MS and PhD students over the years as well as all of the employees at FBS, Inc for
their contributions to the field of ultrasonic guided waves. Cooperation has been a fun and rewarding
experience. Thanks also to all of my sponsors over the years and many worldwide friends and colleagues in
ultrasonics.