Riello r40 G Ts0024uk04 Rev1
Riello r40 G Ts0024uk04 Rev1
Riello r40 G Ts0024uk04 Rev1
RIELLO 40 G Series
One Stage Light Oil Burners
G3 23.8 ÷ 35.5 kW
G3R 23.8 ÷ 35.5 kW
G3RK 15.0 ÷ 35.0 kW
G5 28.0 ÷ 60.0 kW
G5R 28.0 ÷ 60.0 kW
G5RK 12.0 ÷ 60.0 kW
G7 29.0 ÷ 69.0 kW
G10 54.0 ÷ 120.0 kW
G20 95.0 ÷ 213.0 kW
G20S 95.0 ÷ 240.0 kW
www.riello.com
One Stage Light Oil Burners Riello 40 G Series
The Riello 40 G series of one stage light oil burners, is a complete range of products developed to respond
to any request for home heating. The Riello 40 G series is available in ten different models, with an output
ranging from 12 to 240 kW, divided into four different structures.
All the models use the same components designed by Riello for the Riello 40 G series. The high quality level
guarantees safe working.
In developing these burners, special attention was paid to reducing noise, to the ease of installation and
adjustment, obtaining the smallest size possible to fit into any sort of boiler available on the market.
All the models are approved by the EN 267 European Standard and conform to European Directives for EMC, Low
Voltage, Machinery and Boiler Efficiency.
All the Riello 40 G burners are fired before leaving the factory.
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Technical Data
Reference conditions:
Temperature: 20°C - Pressure: 1013,5 mbar - Altitude: 0 m a.s.l. - Noise measured at a distance of 1 meter.
Sound pressure measured in manufacturer’s combustion laboratory, with burner operating on test boiler and
at maximum rated output. The sound power is measured with the “Free Field” method, as per EN 15036, and
according to an “Accuracy: Category 3” measuring accuracy, as set out in EN ISO 3746.
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One Stage Light Oil Burners Riello 40 G Series
Reference conditions:
Temperature: 20°C - Pressure: 1013,5 mbar - Altitude: 0 m a.s.l. - Noise measured at a distance of 1 meter.
Sound pressure measured in manufacturer’s combustion laboratory, with burner operating on test boiler and
at maximum rated output. The sound power is measured with the “Free Field” method, as per EN 15036, and
according to an “Accuracy: Category 3” measuring accuracy, as set out in EN ISO 3746.
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MODEL R40 G7 R40 G10 R40 G20 R40 G20S
Burner operation mode One stage
Modulation ratio at max. output ===
type ===
Servomotor
run time s ===
kW 29 ÷ 69 54 ÷ 120 95 ÷ 213 95 ÷ 240
Heat output Mcal/h 24.9 - 59.3 46.4 - 103.2 81.7 - 183.2 81.7 - 206.4
Kg/h 2.5 - 5.8 4.5 - 10 8 - 18 8.20
Working temperature °C min./max. 0/40
FUEL/AIR DATA
kWh/kg 11.8
net calorific value
Light oil kcal/kg 10200
viscosity at 20°C mm2/s (cSt) 2 - 6 (at 20°C) 4 - 6 (at 20°C)
type R.B.L
Pump
delivery Kg/h 30 (at 12 bar)
Atomised pressure bar 8 - 15
Fuel temperature max. °C 50
Fuel pre-heater NO NO NO NO
Fan type Centrifugal with forward curve blades
Air temperature max. °C 40
ELECTRICAL DATA
Electrical supply Ph/Hz/V 1/50/230 ± 10%
Auxiliary electrical supply Ph/Hz/V ===
Control box type RBL 530 SE
Total electrical power kW 0.160 0.170 0.320 0.330
Auxiliary electrical power kW ===
Heaters electrical power kW ===
Protection level IP XOD (IP 40)
electrical power kW 0.09 0.15
rated current A 0.85 0.8 1.4 1.5
Fan motor
start up current A 3.4 3.2 5.6 6
protection level IP 20
electrical power kW ===
rated current A ===
Pump motor
start up current A ===
protection level IP ===
type Incorporated in the control box
Ignition transformer V1 - V2 (==) - 8 Kv
I1 - I2 (==) - 30 mA
Operation Intermittent (at least one stop every 24h)
EMISSIONS
Sound pressure dB (A) 64 65 74 72
Noise levels
Sound power dB (A) 75 76 85 83
CO emission mg/kWh 15 15 20 20
grade of smoke indicator N° Bacharach <1
Light oil
CxHy emission mg/kWh < 10 (after the first 20s)
NOx emission mg/kWh 180 190 180 190
APPROVAL
Directive 2006/42/EC - 92/42/EC - 2014/30/UE - 2014/35/UE
Conforming to EN 267
Certification === CE-00360257/99 === ===
Reference conditions:
Temperature: 20°C - Pressure: 1013,5 mbar - Altitude: 0 m a.s.l. - Noise measured at a distance of 1 meter.
Sound pressure measured in manufacturer’s combustion laboratory, with burner operating on test boiler and
at maximum rated output. The sound power is measured with the “Free Field” method, as per EN 15036, and
according to an “Accuracy: Category 3” measuring accuracy, as set out in EN ISO 3746.
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One Stage Light Oil Burners Riello 40 G Series
Firing Rates
Test conditions
conforming to EN267
Temperature: 20°C
hPa (mbar)
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RIELLO 40 G7 - G10
Test conditions
conforming to EN267
hPa (mbar)
Temperature: 20°C
Pressure: 1013,5 mbar
Altitude: 0 m a.s.l.
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One Stage Light Oil Burners Riello 40 G Series
Fuel Supply
HYDRAULIC CIRCUIT
U
PH Fuel pump
1
2
S Fuel feed to the burner can be from
VR(NO)
the right or the left side on all models.
MT
8
Light Oil Pre-Heater
The models “R” have light oil pre-heater which is located next
ot the nozzle, operated by the control box which delays burner
ignition before each start in order to adequately pre-heat the oil.
The table shows the choice of piping diameter for the various
burners, depending on the difference in the height between the
burner and the tank and the distance between them.
Pre-heater
A
7 5
H
H
P 1 P 1
2 2
10 cm 10 cm
4 4
1
3 5 3
7 2
H H
6
3
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One Stage Light Oil Burners Riello 40 G Series
Ventilation
The ventilation circuits always ensure low noise levels with high performance
of pressure and air delivery, inspite of their compact size.
The G3 and G3R models all have fixed heads. Certain models allows you to
choose the length of the combustion head.
This choice depends on the thickness of the front wall and type of the boiler.
Depending on the type of generator, you should check the correct penetration
of the head into the combustion chamber.
Simple adjustment to the combustion head allows adapting internal
geometry of the head to the maximum rated output of the burner.
2
D
Combustion chamber
Combustion chamber
x
L ma 1 L
length (m)
diameter (m)
1 L min
D max
0,5
D min
Example:
0 0
Burner thermal output = 350 kW;
0 100 200 300 400 500
L Combustion Chamber (m) = 1.2 m (medium value);
Burner output (MW) D Combustion Chamber (m) = 0,8 m (medium value)
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Operation
BURNER OPERATION MODE
All these models are one stage operation; the G20S model is
one stage operation with reduced output firing.
Air damper
°C
Output Checked Variable
°C
bar bar
time time
ON ON ON ON
Output
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One Stage Light Oil Burners Riello 40 G Series
START UP CYCLE
M
Ignition
transformer
V
Lock-out led
0 ÷ 120 s ~12 s 0 ÷ 120 s ~12 s ~5 s
CORRECT OPERATION
If the flame does not light within the safety limit (~ 5s) the burner locks-out.
ELECTRICAL CONNECTIONS
12
Emissions
The emission data has been measured in the various models at maximum output, according to EN 267 standard.
NO2 EMISSIONS
300
250
200
mg/kWh
150
100
G5RK
G3RK
G20S
50 G5R
G3R
G20
G10
G5
G3
G7
0
CO EMISSIONS
50
40
mg/kWh
30
20
10
G5RK
G3RK
G20S
G5RG5R
G3RG3R
G20G20
G10G10
G5 G5
G3 G3
G7 G7
G5RK
G3RK
0 G20S
NOISE EMISSIONS
100
80
dB(A)
60
40
20
G5RK
G3RK
G20S
G5R
G3R
G20
G10
G5
G3
G7
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One Stage Light Oil Burners Riello 40 G Series
These models are distinguished by their reduced size, in relation to their outputs, which means they can be fitted to any
boiler on the market.
BURNER
MODEL A D E F F2 H I L
G3 252 215 203 86 - 89 164 19
G3R 252 215 203 86 - 89 164 19
G3RK 252 215 203 97 115 89 164 19
G5 272 233 236 107 - 180 - 89 180 37
G5R 272 233 236 107 - 89 180 37
G5RK 272 233 236 94 112 89 180 37
G7 305 262 261 73 - 89 204 40
G10 305 262 261 108 - 250 - 105 204 40
G20 350 298 295 118 - 260 - 125 230 41
G20S 350 298 295 118 - 125 230 41
MODEL C1 C2 F Q R S T
G3 - G3R - G3RK - G5 - G5R - G5RK 130 150 180 45° 11 72 75
G7 - G10 140 170 189 45° 11 83 83
G20 - G20S 160 190 213 90° 11 99 99
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PACKAGING
MODEL X Y Z kg
G3 363 295 310 10
Z
G3R 363 295 310 10
Y G3RK 363 295 310 10,5
X G5 383 315 325 12
G5R 383 315 325 12
G5RK 383 315 325 12
G7 423 348 340 13
G10 423 348 340 13
G20 483 393 377 16
G20S 483 393 377 17,5
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One Stage Light Oil Burners Riello 40 G Series
Installation Description
Skilled and qualified personnel must perform installation, start up and maintenance. A nozzle is fitted to the burner and
used for fire tests in the factory. If necessary, change the nozzle on the basis of the maximum output of the boiler.
All operations must be carried in accordance with the technical handbook supplied with the burner.
BURNER SETTING
Air damper and head adjustment area are easily accessible and
the operation is simple thanks to a graduated scale and following
the manual instruction.
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Burner accessories
BURNER CODE
All models 3001030
SPACER KIT
Using the special accessories, the burner can be pulled back to reduce head
penetration into the combustion chamber.
SPACER THICKNESS
BURNER CODE
S (mm)
G3 - G3R - G3RK - G5 - G5R - G5RK - G7 25 3000642
G10 25 3000672
G20 - G20S 25 3000673
INLET AIR ASPIRATION KIT This kit allows to channel the external air directly into the burner and is available
as accessory for models:
BURNER CODE
G3 - G3R - G3RK 20027471
G5 - G5R - G5RK 20027574
G7 - G10 20027577
G20 - G20S 20027580
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One Stage Light Oil Burners Riello 40 G Series
For cleaning light oil from dirty particles and impurities filters with the following
features are available:
FILTERING DEGREE
BURNER CODE
(µm)
All models 60 3006561
Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available
in packaging of 50 pieces.
To solve problems of air or water in the oil circuit a special filter/degassing unit
is available, made up of aluminium cover, plastic tank, stainless steel filtering
cartridge, air release cap and water purge valve. It is available singularly.
FILTERING DEGREE
BURNER CODE
(µm)
All models 100 3000926
BURNER CODE
All models 300945
BURNER CODE
All models 3000904
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BALANCED FLUE VERSION
ø75 ø75
271
249
191 191
24 24
BIO FUELS
Riello Burners is able to offer technical variants which allow burners to be used within environmental heating,
process or special applications. These applications now include solutions for liquid Bio fuels (I.e. biodiesel and
vegetable oil).
Our experience in research and development and field applications with organic origin Bio fuels has resulted in
Riello being able to offer a wide range of solutions for the combustion of Bio fuels.
Riello 40 G series burners can be supplied, on demand, suitable for applications where combustion of Kerosene,
Low Sulphur Kerosene and Ultra Low Sulphur Diesel Oil (ULSD) is the chosen fuel.
These burner variants can be provided upon request and after a technical-commercial evaluation; for more
information please contact Riello Burners Commercial and Technical Department, our Application Engineers will
be pleased to help you.
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One Stage Light Oil Burners Riello 40 G Series
Specification
DESIGNATION OF SERIES
A specific index guides your choice of burner from the various models available in the RIELLO 40 G series.
Below is a clear and detailed specification description of the product.
G Standard
Size:
G 5 RK 1/230/50
BASIC
DESIGNATION
EXTENDED DESIGNATION
STATE OF SUPPLY
Completely automatic monobloc light oil burners, one stage operation, made up of:
- Fan with forward curve blades
- Metallic cover lined with sound-proofing material
- Air damper, completely closed in stand by, with adjustment
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valve incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment
- Light oil nozzle
- IP X0D (IP 40) protection level
- Fuel pre-heater (optional)
- Reduced output ignition mechanism (optional).
Standard equipment:
- Two flexible pipes for connection to the light oil supply line
- Two nipples for connection to the pump
- Flange, screws and nuts for fixing
- Thermal gasket
- 7-pin plug (on request)
- Maintenance assembly
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.
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AVAILABLE BURNER MODELS
TOTAL
HEAT OUTPUT ELECTRICAL
BURNER MODELS POWER CERTIFICATION NOTE
(KW) (Kg/h) (KW)
G3 1/230/50 23,8 - 35,5 2-3 0,115 CE – 0036 0315/01
G3R 1/230/50 23,8 - 35,5 2-3 0,165 CE – 0036 0315/01
G3RK 1/230/50 15 - 35 1,3 - 3 0,170 CE – 0036 0254/99
G5 1/230/50 28 - 60 2,3 - 5 0,130 -
G5 TL 1/230/50 28 - 60 2,3 - 5 0,130 -
G5R 1/230/50 28 - 60 2,3 - 5 0,185 -
G5RK 1/230/50 12 - 60 1-5 0,185 CE – 0036 0256/99
G7 1/230/50 29 - 69 2,5 - 5,8 0,160 - (1)
G10 1/230/50 54 - 120 4,5 - 10 0,170 CE – 0036 0257/99
G10 1/220/60 54 - 120 4,5 - 10 0,200 -
G10 TL 1/220/50 54 - 120 4,5 - 10 0,200 -
G20 1/230/50 95 - 213 8 - 18 0,320 -
G20 1/220/60 95 - 213 8 - 18 0,400 -
G20 TL 1/220/50 95 - 213 8 - 18 0,400 -
G20S 1/230/50 95 - 240 8 - 20 0,330 -
G20S 1/220/60 95 - 240 8 - 20 0,410 -
(1) UK version
Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt)
The burners of G series are in according to EN 267.
Bio fuels
Riello Burners is able to offer technical variants which allow burners to be used within environmental heating,
process or special applications. These applications now include solutions for liquid Bio fuels (I.e. biodiesel and
vegetable oil).
Our experience in research and development and field applications with organic origin Bio fuels has resulted in
Riello being able to offer a wide range of solutions for the combustion of Bio fuels.
21
One Stage Light Oil Burners Riello 40 G Series
Conforming to:
- 2014/30/UE directive (electromagnetic compatibility)
- 2014/35/UE directive (low voltage)
- 92/42/EC directive (boiler efficiency)
- 2006/42/EC directive (machine)
- EN 267 (liquid fuel burners)
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NOTES
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Riello Burners a world of experience in every burner we sell.
05/2016
Across the world, Riello sets the standard in reliable and
TS0024UK04
high efficiency burner technology.
With burner capacity from 5 kW to 48 MW, Riello gas,
oil, dual fuel and Low Nox burners deliver unbeatable
performance across the full range of residential and
commercial heating applications, as well as in industrial
processes.
With headquarter in Legnago, Italy, Riello has been
manufacturing premium quality burners for over 90 year.
The manufacturing plant is equipped with the most
innovative systems of assembling lines and modern
manufacturing cells for a quick and flexible response to
the market.
[1]
Besides, the Riello Combustion Research Centre, located in
Angiari, Italy, represents one of the most modern facility
in Europe and one of the most advanced in the world for
the development of the combustion technology.
Today, the company’s presence on worldwide markets is
distinguished by a well-constructed and efficient sales
network, alongside many important Training Centres
located in various countries to meet its customers’ needs.
Riello has 13 operational branches abroad (in Europe,
America and Asia), with customers in over 60 countries.
[2]
Since the Company is constantly engaged in the production improvement, the aesthetic
and dimensional features, the technical data, the equipment and the accessories can be
changed. This document contains confidential and proprietary information of RIELLO S.p.A.
Unless authorised, this information shall not be divulged, nor duplicated in whole or in part.